JP2010121181A - Steel plate for hot press working - Google Patents

Steel plate for hot press working Download PDF

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JP2010121181A
JP2010121181A JP2008296200A JP2008296200A JP2010121181A JP 2010121181 A JP2010121181 A JP 2010121181A JP 2008296200 A JP2008296200 A JP 2008296200A JP 2008296200 A JP2008296200 A JP 2008296200A JP 2010121181 A JP2010121181 A JP 2010121181A
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steel plate
steel sheet
emissivity
time
furnace
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JP5365154B2 (en
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Shinji Otsuka
真司 大塚
Hiroyuki Masuoka
弘之 増岡
Toshihiko Oi
利彦 大居
Hiroki Nakamaru
裕樹 中丸
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a steel plate for hot press working having excellent productivity. <P>SOLUTION: A Zn-Ni plating is, for example, executed and the emissivity of a surface of a steel plate is changed to be ≥0.3. By increasing the emissivity of the surface of the steel plate, the temperature-rising rate of the steel plate is increased, and the in-furnace time is considerably reduced. By reducing the in-furnace time in which the steel plate is inserted in a heating furnace, the productivity is improved. The favorable range of the emissivity of the surface of the steel plate is ≥0.5. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、放射熱を利用して鋼板の温度を上昇させる設備に挿入する熱間プレス加工用鋼板に関するものであり、特に、昇温速度を飛躍的に速めることにより優れた生産性を有する熱間プレス加工用鋼板に関するものである。   The present invention relates to a steel sheet for hot pressing that is inserted into a facility that raises the temperature of a steel sheet using radiant heat, and in particular, heat having excellent productivity by dramatically increasing the heating rate. The present invention relates to a steel plate for hot pressing.

近年、自動車のCO2排出量の低減及び安全性確保の観点から、自動車用鋼板の高強度化が図られている。しかし、鋼板の強度を増加させると、一般的には伸びやr値に代表される加工性、プレス成形性が低下することが知られている。また、プレス加工時においては、金型との接触面圧が増加する為、金型の損傷、いわゆる型かじりを引き起こし易く、生産性を阻害する原因となる。このように高強度鋼板をプレス加工するにあたっては技術課題が多い。
このような現状に対して、近年、このような高強度鋼板を用いて部品を得る方法として、プレス時に鋼板を加熱した上でプレス加工を実施すると共に、プレス架台にて急冷することにより高強度の部品を形成する技術、いわゆる熱間プレス加工技術が有望である(例えば特許文献1)。
特開2006−289425号公報
In recent years, steel sheets for automobiles have been increased in strength from the viewpoint of reducing CO 2 emissions and ensuring safety in automobiles. However, it is known that when the strength of the steel sheet is increased, workability represented by elongation and r value and press formability are generally lowered. Further, at the time of press working, the contact surface pressure with the mold increases, so that the mold is easily damaged, so-called mold galling, and the productivity is hindered. Thus, there are many technical problems in pressing high-strength steel sheets.
In recent years, as a method of obtaining parts using such a high-strength steel sheet, in recent years, the steel sheet is heated at the time of pressing and then subjected to press working, and then rapidly cooled by a press stand. A technology for forming the above parts, so-called hot pressing technology is promising (for example, Patent Document 1).
JP 2006-289425 A

しかしながら、このような熱間プレス加工技術は、鋼板を800℃以上の高温に加熱する際に、加熱のために炉内に鋼板を放置する時間(以降、在炉時間と称す)が長くなる。そのため、単位時間当たりのプレス可能枚数が少なく、生産性を阻害する原因となっている。   However, in such a hot press working technique, when the steel plate is heated to a high temperature of 800 ° C. or higher, the time for which the steel plate is left in the furnace for heating (hereinafter referred to as in-furnace time) becomes long. For this reason, the number of pressable sheets per unit time is small, which is a cause of hindering productivity.

本発明は、かかる事情に鑑み、生産性に優れた熱間プレス加工用鋼板を提供することを目的とする。   In view of such circumstances, an object of the present invention is to provide a hot-press steel sheet having excellent productivity.

本発明者らは上記の課題を解決すべく、鋭意研究を重ね、在炉時間を低減させることにより生産性を向上しうる手段について検討した。その結果、鋼板の放射率を増加させることにより、鋼板の昇温速度が増加し、在炉時間が大幅に低減することを見出した。   In order to solve the above-mentioned problems, the present inventors have intensively studied and studied means that can improve productivity by reducing the in-furnace time. As a result, it has been found that by increasing the emissivity of the steel sheet, the heating rate of the steel sheet increases and the in-furnace time is significantly reduced.

本発明は、以上の知見に基づきなされたものであり、その要旨は以下の通りである。
[1] 鋼板表面の放射率が0.3以上であることを特徴とする熱間プレス加工用鋼板。
[2]前記[1]において、前記放射率が0.5以上であることを特徴とする熱間プレス加工用鋼板。
The present invention has been made based on the above findings, and the gist thereof is as follows.
[1] A steel sheet for hot pressing, wherein the emissivity of the steel sheet surface is 0.3 or more.
[2] A steel sheet for hot press working according to [1], wherein the emissivity is 0.5 or more.

本発明によれば、生産性に優れた熱間プレス加工用鋼板が得られる。   ADVANTAGE OF THE INVENTION According to this invention, the steel plate for hot press work excellent in productivity is obtained.

熱間プレス加工を行う際の鋼板を加熱するための加熱炉は種々の方式があり、中でも、放射熱を利用する加熱炉が一般的である。
放射熱による鋼板の加熱速度は鋼板表面の状態に大きく依存し、表面状態により大きく変化する。ここで、放射熱により吸収される鋼板の温度上昇度を評価する指標の一つとして放射率がある。放射率は、熱を完全に吸収する場合、すなわち、一般的に黒体と呼ばれる状態を1、一方、完全に反射する状態を0と定義される。
一般的な方法で製造されプレス加工等に用いられる鋼板や金属の場合の放射率は0.1程度であり、熱を効率よく吸収出来ていない。そのため、プレス加工のために必要な温度に到達するまでの在炉時間が長くなり、結果として、1枚あたりのプレス加工に要する時間が長くなる。これは生産性を阻害する原因となっている。また、炉内を長時間前記温度に保持することでコストが高くなる。
There are various types of heating furnaces for heating a steel sheet during hot pressing, and among them, a heating furnace using radiant heat is common.
The heating rate of the steel sheet by radiant heat largely depends on the state of the steel sheet surface and varies greatly depending on the surface condition. Here, there is an emissivity as one index for evaluating the temperature rise degree of the steel sheet absorbed by the radiant heat. The emissivity is defined as 1 when the heat is completely absorbed, that is, a state generally referred to as a black body, while 0 is completely reflected.
In the case of a steel plate or metal manufactured by a general method and used for press working or the like, the emissivity is about 0.1 and heat cannot be absorbed efficiently. Therefore, the in-furnace time until it reaches the temperature required for press working becomes long, and as a result, the time required for press working per sheet becomes long. This is a cause of inhibiting productivity. Further, the cost is increased by maintaining the temperature in the furnace for a long time.

以上を鑑みた場合、このような炉体からの放射熱を効率良く鋼板の温度上昇に活用する為には、鋼板表面の放射率を上昇させることが有効と考えられる。検討したところ、鋼板表面の放射率が0.3以上の場合に、鋼板の温度上昇速度が速くなり、在炉時間が低減できることがわかった。より好ましくは放射率が0.5以上とすることで、在炉時間の顕著な低減効果が認められる。この在炉時間の低減効果は放射率が高い程好ましく、1に近い程よいといえる。そのため、放射率の上限は特に設けない。
以上により、本発明では、鋼板表面の放射率は0.3以上とする。なお、鋼板表面の放射率を0.3以上とする方法としては、鋼板表層に薄い酸化物を付与する方法、めっき処理、蒸着処理および塗布処理等が挙げられる。また、放射率を向上させるには、鋼板上に放射率の高い物質を付与することが有効であり、放射率を向上させる物質として、特に限定はしないが、金属酸化物、硫化物、セラミック類が好適に用いられる。
In view of the above, it is considered effective to increase the emissivity of the steel sheet surface in order to efficiently utilize the radiant heat from such a furnace body to increase the temperature of the steel sheet. As a result of the examination, it was found that when the emissivity of the steel sheet surface is 0.3 or more, the temperature rise rate of the steel sheet is increased and the in-furnace time can be reduced. More preferably, when the emissivity is 0.5 or more, a remarkable reduction effect of the in-furnace time is recognized. The effect of reducing the in-furnace time is preferably as the emissivity is higher, and closer to 1 is better. Therefore, there is no particular upper limit for emissivity.
As described above, in the present invention, the emissivity of the steel sheet surface is set to 0.3 or more. In addition, as a method of making the emissivity of the steel plate surface 0.3 or more, a method of giving a thin oxide to the steel plate surface layer, a plating treatment, a vapor deposition treatment, a coating treatment, and the like can be mentioned. Moreover, in order to improve the emissivity, it is effective to give a substance having a high emissivity on the steel sheet, and the substance for improving the emissivity is not particularly limited, but metal oxides, sulfides, ceramics Are preferably used.

本発明の熱間プレス加工用鋼板の素地となる鋼板については特に限定しない。本発明は鋼板表面の状態、すなわち放射率を向上させることにより昇温速度を速めることが目的である為、鋼板の成分について特に制限は無い。
本発明の熱間プレス加工用鋼板の好ましい態様として、例えば、自動車部品として本発明の熱間プレス加工用鋼板を適用する場合などは、実際に使用する場合の耐食性を向上させることを目的に、亜鉛めっき層を鋼板表面に付与していることが好ましい。亜鉛めっき層は高温環境下において、一部は蒸発するが、合金化した亜鉛や酸化物として鋼板表面に残存することにより耐食性の保持は可能である。
It does not specifically limit about the steel plate used as the base material of the steel plate for hot press processing of this invention. The present invention is intended to increase the rate of temperature rise by improving the state of the steel sheet surface, that is, the emissivity, and therefore there is no particular limitation on the components of the steel sheet.
As a preferred embodiment of the hot-press steel sheet of the present invention, for example, when applying the hot-press steel sheet of the present invention as an automobile part, for the purpose of improving the corrosion resistance in actual use, It is preferable that the galvanized layer is provided on the steel sheet surface. Although the galvanized layer partially evaporates in a high temperature environment, the corrosion resistance can be maintained by remaining on the surface of the steel sheet as alloyed zinc or oxide.

次に、本発明を実施例により更に詳細に説明する。   Next, the present invention will be described in more detail with reference to examples.

板厚0.8mmの引張強度(TS):440MPa級の強度を有する冷延鋼板及び溶融亜鉛めっき鋼板に対して、各々の鋼板表面に表1に示す各種物質を付与した。なお、各種物質を付与する表面処理の方法は以下の通りである。
<Zn−Niめっき>
硫酸亜鉛を350g/L、及び、硫酸ニッケルを150g/L添加した浴中で、鋼板を陰極とし、電流密度100A/dmで表1に示す厚さを形成するように電解時間を調整し、めっき皮膜中のNi含有量が12質量%となる皮膜を得ることでZn−Niめっきを付与した。
<黒色ニッケルめっき>
硝酸ニッケルを100g/L添加した浴中で、鋼板を陰極とし、電流密度30A/dmで表1に示す厚さを形成するように電解時間を調整し、黒色ニッケルめっきを付与した。
<酸化処理>
3NのNaOH水溶液を120℃に加熱し、次いで、この加熱したNaOH水溶液に鋼板を浸漬し表1に示す厚さを形成するように浸漬時間を調整する酸化処理を施し、鉄系酸化物を付与した。
<Ti−O>
蒸着処理、いわゆるPVD(Physical Vapor Deposition)を用いて表1に示す厚さを形成するように蒸着時間を調整し、Ti−O(Ti酸化物)を付与した。
次いで、以上により得られた表面に各種物質を付与した鋼板を30mm×70mmに切断し、炉内保持後の温度変化を調査するために切断後の鋼板中央部に熱電対を取り付けた。赤外線イメージ炉を用いて、炉内の露点を−30℃として、常温(25℃)から900℃まで加熱した。いずれの鋼板でも同一の出力とし、炉内保持後の温度変化を調査し、以下の方法により放射率を測定し、昇温速度評価を行った。
(放射率の測定)
放射率の測定は、京都電子工業製のD and S AERD放射率計を用い、測定波長3〜30μm、測定温度23℃の条件で測定した。
(昇温速度評価)
各種鋼板の常温(25℃)から900℃までの到達時間を測定し、無処理の鋼板の処理時間と比較し、下記の式により在炉時間比として算出し、この在炉時間比をもとに昇温速度上昇度を以下のように評価した。すなわち、在炉時間比が小さいほど、短時間での昇温が可能であることを示しており、昇温速度上昇度が優れていることになる。
在炉時間比=(各種鋼板の900℃到達時間)/(無処理鋼板の900℃到達時間)
(評価)
○:昇温速度上昇度 2/3以下の場合
△:昇温速度上昇度 2/3より大きく0.9以下の場合
×:昇温速度上昇度 0.9より大きい場合
以上より得られた試験結果を条件と併せて表1に示す。
Tensile strength (TS) with a thickness of 0.8 mm: Various materials shown in Table 1 were applied to the surface of each cold-rolled steel sheet and hot-dip galvanized steel sheet having a strength of 440 MPa. In addition, the method of the surface treatment which provides various substances is as follows.
<Zn-Ni plating>
In a bath to which 350 g / L of zinc sulfate and 150 g / L of nickel sulfate were added, the electrolysis time was adjusted so as to form the thickness shown in Table 1 at a current density of 100 A / dm 2 using a steel plate as a cathode. Zn-Ni plating was provided by obtaining a film in which the Ni content in the plating film was 12% by mass.
<Black nickel plating>
In a bath containing 100 g / L of nickel nitrate, the steel plate was used as a cathode, the electrolysis time was adjusted to form the thickness shown in Table 1 at a current density of 30 A / dm 2 , and black nickel plating was applied.
<Oxidation treatment>
3N NaOH aqueous solution is heated to 120 ° C., and then steel plate is immersed in this heated NaOH aqueous solution, and an oxidation treatment is performed to adjust the immersion time so as to form the thickness shown in Table 1, thereby providing an iron-based oxide. did.
<Ti-O>
The deposition time was adjusted to form the thickness shown in Table 1 by using a deposition process, so-called PVD (Physical Vapor Deposition), and Ti—O (Ti oxide) was applied.
Next, the steel plate provided with various substances on the surface obtained above was cut into 30 mm × 70 mm, and a thermocouple was attached to the central part of the cut steel plate in order to investigate the temperature change after being held in the furnace. Using an infrared image furnace, the dew point in the furnace was set to −30 ° C., and heating was performed from room temperature (25 ° C.) to 900 ° C. All the steel plates had the same output, the temperature change after being held in the furnace was investigated, the emissivity was measured by the following method, and the temperature rising rate was evaluated.
(Measurement of emissivity)
The emissivity was measured using a D and S AERD emissometer manufactured by Kyoto Electronics Industry under the conditions of a measurement wavelength of 3 to 30 μm and a measurement temperature of 23 ° C.
(Temperature increase rate evaluation)
The arrival time from room temperature (25 ° C) to 900 ° C of various steel plates is measured, compared with the processing time of untreated steel plates, calculated as the in-furnace time ratio by the following formula, The rate of temperature increase was evaluated as follows. That is, the smaller the in-furnace time ratio is, the higher the temperature can be raised in a short time, and the higher the rate of temperature increase.
In-furnace time ratio = (900 ° C arrival time of various steel plates) / (900 ° C arrival time of untreated steel plates)
(Evaluation)
○: When the rate of temperature increase is 2/3 or less Δ: When the rate of temperature increase is greater than 2/3 and equal to or less than 0.9 x: Test when the rate of increase of temperature increase is greater than 0.9 The results are shown in Table 1 together with the conditions.

Figure 2010121181
Figure 2010121181

表1より下記事項が明らかとなった。
(1)No.1及びNo.2は鋼板表面の放射率を変化させるための表面処理を行わず、通常の冷延鋼板及び溶融亜鉛めっき鋼板を適用した比較例である。その為、900℃に到達する時間が長いことが分かる。
(2)No.3及び4は、電気めっき条件を変化させることにより鋼板表面の放射率を変化させた本発明例である。いずれの場合においても900℃到達時間が短くなっており、昇温速度上昇度が優れていることが分かる。
(3)No.5は冷延鋼板表面に鉄の酸化物を付与することにより鋼板表面の放射率を上げた本発明例である。900℃到達時間が短くなっており、昇温速度上昇度が優れていることが分かる。
(4)No.6は鋼板表面にTi酸化物を付与することにより鋼板表面の放射率を上げた本発明例である。900℃到達時間が短くなっており、昇温速度上昇度が優れていることが分かる。
(6)No.7は溶融亜鉛めっき鋼板上にZn−Niめっきを施すことにより鋼板表面の放射率を上げた本発明例である。900℃到達時間が短くなっており、昇温速度上昇度が優れていることが分かる。
From Table 1, the following matters became clear.
(1) No. 1 and No. 1 No. 2 is a comparative example in which a normal cold-rolled steel sheet and a hot-dip galvanized steel sheet are applied without performing a surface treatment for changing the emissivity of the steel sheet surface. Therefore, it can be seen that the time to reach 900 ° C. is long.
(2) No. 3 and 4 are examples of the present invention in which the emissivity of the steel sheet surface is changed by changing the electroplating conditions. In either case, the time to reach 900 ° C. is shortened, and it can be seen that the rate of temperature increase is excellent.
(3) No. 5 is an example of the present invention in which the emissivity of the steel sheet surface is increased by applying an iron oxide to the cold-rolled steel sheet surface. It can be seen that the time to reach 900 ° C. is shortened and the rate of temperature increase rate is excellent.
(4) No. 6 is an example of the present invention in which the emissivity of the steel sheet surface is increased by applying Ti oxide to the steel sheet surface. It can be seen that the time to reach 900 ° C. is shortened and the rate of temperature increase rate is excellent.
(6) No. 7 is an example of the present invention in which the emissivity of the surface of the steel sheet is increased by applying Zn-Ni plating on the hot dip galvanized steel sheet. It can be seen that the time to reach 900 ° C. is shortened and the rate of temperature increase rate is excellent.

本発明によれば、生産性を大幅に向上させることが可能な熱間プレス加工用鋼板を提供でき、自動車車体用途を中心に広範な分野で適用できる。   ADVANTAGE OF THE INVENTION According to this invention, the steel plate for hot press processing which can improve productivity significantly can be provided, and it can apply in a wide field | area centering on a vehicle body use.

Claims (2)

鋼板表面の放射率が0.3以上であることを特徴とする熱間プレス加工用鋼板。   A steel sheet for hot pressing, wherein the steel sheet has an emissivity of 0.3 or more. 前記放射率が0.5以上であることを特徴とする請求項1に記載の熱間プレス加工用鋼板。   2. The hot-press steel sheet according to claim 1, wherein the emissivity is 0.5 or more.
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Cited By (7)

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WO2012070482A1 (en) * 2010-11-25 2012-05-31 Jfeスチール株式会社 Steel sheet for hot pressing and method for producing hot-pressed member using steel sheet for hot pressing
EP2599889A1 (en) * 2010-08-23 2013-06-05 Nippon Steel & Sumitomo Metal Corporation Method for hot-stamping galvanized steel sheet
WO2013132816A1 (en) * 2012-03-07 2013-09-12 Jfeスチール株式会社 Steel sheet for hot pressing, manufacturing process therefor, and process for producing hot-pressed member using same
JP2015214762A (en) * 2011-03-10 2015-12-03 Jfeスチール株式会社 Steel sheet for hot pressing
JP2016029214A (en) * 2010-11-25 2016-03-03 Jfeスチール株式会社 Steel plate for hot press and method for producing hot press member using the same
WO2020213201A1 (en) * 2019-04-18 2020-10-22 Jfeスチール株式会社 Hot-press steel sheet and hot-press member
JP7445113B2 (en) 2019-10-21 2024-03-07 日本製鉄株式会社 Plated steel plate for hot press forming

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JPWO2020213201A1 (en) * 2019-04-18 2021-04-30 Jfeスチール株式会社 Steel plate for hot press and hot press member
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