JP2010115044A - Structure for compression terminal holding units - Google Patents

Structure for compression terminal holding units Download PDF

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Publication number
JP2010115044A
JP2010115044A JP2008286525A JP2008286525A JP2010115044A JP 2010115044 A JP2010115044 A JP 2010115044A JP 2008286525 A JP2008286525 A JP 2008286525A JP 2008286525 A JP2008286525 A JP 2008286525A JP 2010115044 A JP2010115044 A JP 2010115044A
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Japan
Prior art keywords
press
contact
electric wire
contact terminal
fit
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JP2008286525A
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Japanese (ja)
Inventor
Mitsuhiro Hattori
充博 服部
Akinori Oishi
明典 大石
Tokuyuki Tani
徳之 谷
Yusuke Kikuchi
佑介 菊地
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Priority to JP2008286525A priority Critical patent/JP2010115044A/en
Priority to PCT/JP2009/061500 priority patent/WO2010052949A1/en
Publication of JP2010115044A publication Critical patent/JP2010115044A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0207Ultrasonic-, H.F.-, cold- or impact welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • H01R4/023Soldered or welded connections between cables or wires and terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0221Laser welding

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Connection Or Junction Boxes (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure for a compression terminal holding unit, which can prevent the irradiation of a laser beam at a laser welding time while holding an electric wire, holding a compression terminal and keeping a compression-connected state. <P>SOLUTION: The structure for the compression terminal holding unit 20 comprises a terminal supporting portion 22 having a press-fitting hole 32 formed for press-fitting a press-fitted portion 12 therein, and a compression-aiding portion 24 having compressed holes 34, into which compression legs 14 are inserted while being suppressed in widening thereof. A generally U-shaped wire holding slit 36 for inserting and arranging an electric wire 40 is formed to reach the compression-aiding portion 24. A recess 38 for causing the contact portions between the compression legs 14 and the electric wire 40 to face the outside of the compressed holes 34 is formed such that the press-fitted portion 12 is press-fitted in the compressed holes 32, and such that the compression legs 14 are compressed on the electric wire 40 inserted and arranged in the wire holding slit 36. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、電気回路体に敷設された電線に圧接端子を接続する技術に関する。   The present invention relates to a technique for connecting a press contact terminal to an electric wire laid on an electric circuit body.

電気回路板に敷設された電線に圧接端子を接続する技術として、特許文献1に記載のものがある。特許文献1は、複数の電線が布線された絶縁板と、この絶縁板に取り付けられ、基端部が電線に圧接接続されるとともに先端部が所定の電気部品に嵌合される複数の接続端子とを備えた電気接続箱を開示している。   There exists a thing of patent document 1 as a technique of connecting a pressure contact terminal to the electric wire laid in the electric circuit board. Patent Document 1 discloses an insulating plate in which a plurality of electric wires are wired, and a plurality of connections that are attached to the insulating plate, a base end portion is press-connected to the electric wire, and a distal end portion is fitted to a predetermined electric component. An electrical junction box with a terminal is disclosed.

特開平2004−80886号公報Japanese Patent Laid-Open No. 2004-80886

ここで、電気回路体に敷設された電線に圧接端子を接続する技術として、電気回路板に、圧入部を圧入可能な被圧入孔と圧接部を圧入可能な被圧接孔とを形成し、電線を前記被圧接孔を形成する部分で保持しつつ敷設するものが提案されている。この電気回路板では、圧接端子の圧入部を被圧入孔に圧入することで電気回路体に対する圧接端子の保持が行われる。また、電線を被圧接孔を形成する部分で保持しつつ圧接部を被圧接孔に挿入して電線に圧接接続することで、電線の保持及び圧接部と電線とのより確実な圧接接続がなされるようになっている。   Here, as a technique for connecting the press contact terminal to the electric wire laid on the electric circuit body, a press-fit hole capable of press-fitting the press-fit portion and a press-fit contact hole capable of press-fitting the press contact portion are formed on the electric circuit board. Has been proposed which is laid while holding at the portion where the pressure contact hole is formed. In this electric circuit board, the press-fit terminal is held to the electric circuit body by press-fitting the press-fit portion of the press-fit terminal into the press-fit hole. In addition, by holding the wire at the portion where the pressure contact hole is formed and inserting the pressure contact portion into the pressure contact hole and press-connecting to the wire, the wire is held and a more reliable pressure-contact connection between the pressure contact portion and the wire is achieved. It has become so.

ところで、上記のような電気回路部品においても、高温領域(例えば摂氏150度程度)のエンジンルーム等での使用が想定されるものについては、圧接部と電線との圧接接続部分がレーザー溶接で補強される場合がある。   By the way, in the electric circuit parts as described above, for those which are supposed to be used in an engine room or the like in a high temperature region (for example, about 150 degrees Celsius), the press contact connection portion between the press contact portion and the electric wire is reinforced by laser welding. May be.

しかしながら、上記電気回路部品では、圧接部が電気回路体のうち被圧接孔周辺部分で覆われているため、レーザー溶接を行う際に、レーザー光が電気回路体に照射されてしまうことがある。そうすると、樹脂で成形された電気回路体が溶けてしまい、圧接部と電線とのレーザー溶接部分に、異物やボイドが発生し、所期の溶接強度が得られないという問題が生じる恐れがある。また、樹脂で成形された電気回路体が溶けてしまうことで、煤等が発生し、電気回路体が汚れてしまうといった問題も生じ得る。さらに、電気回路体が被圧接孔周辺部分で溶けてしまうことで、圧接部が外部に大きく露出してしまい、他回路との短絡等の問題も生じる恐れがある。   However, in the above electric circuit component, since the press contact portion is covered with the peripheral portion of the pressure contact hole in the electric circuit body, the laser light may be irradiated to the electric circuit body when performing laser welding. If it does so, the electric circuit body shape | molded with resin will melt | dissolve, a foreign material and a void may generate | occur | produce in the laser welding part of a press-contact part and an electric wire, and there exists a possibility that the problem that desired welding strength cannot be obtained may arise. Moreover, since the electric circuit body molded with the resin melts, wrinkles and the like may occur, and the electric circuit body may become dirty. Furthermore, since the electric circuit body is melted around the pressure contact hole, the pressure contact portion is largely exposed to the outside, and there is a possibility that a problem such as a short circuit with another circuit may occur.

そこで、本発明は、電線の保持、圧接端子の保持、圧接接続状態の維持を図りつつ、レーザー溶接時に圧接端子保持部へのレーザー光の照射を防止できるような圧接端子保持部の構造を提供することを目的とする。   Therefore, the present invention provides a structure of a press contact terminal holding portion that can prevent irradiation of the press contact terminal holding portion with laser light during laser welding while holding the electric wire, holding the press contact terminal, and maintaining the press contact connection state. The purpose is to do.

上記課題を解決するため、第1の態様に係る圧接端子保持部の構造は、略U字スリット状の圧接凹部が形成され電線に圧接接続可能な圧接脚部と、前記圧接脚部に対して略直線状に連なる圧入部とを有する圧接端子を保持可能な圧接端子保持部の構造であって、前記圧入部を圧入可能な被圧入孔が形成された端子支持部と、前記被圧入孔に対して直線状に連なって形成されると共に前記圧接脚部の開脚を抑制可能な状態で前記圧接脚部が挿入される被圧接孔が形成された圧接補助部と、を備え、前記電線を挿入配置可能な略U字状の電線保持スリットが前記圧接補助部に達するように形成され、前記圧接端子の圧入部が被圧入孔に圧入されると共に前記圧接脚部が前記電線保持スリット内に挿入配置された前記電線に圧接接続された状態で、前記圧接脚部と前記電線との接触部分を前記被圧接孔からその外方に臨ませる凹部が形成されている。   In order to solve the above-described problem, the structure of the press contact terminal holding portion according to the first aspect includes a press contact leg portion that is formed with a substantially U-shaped slit press contact recess and is press-connectable to an electric wire, and the press contact leg portion. A press-connecting terminal holding portion capable of holding a press-connecting terminal having a press-fit portion connected in a substantially straight line, a terminal support portion having a press-fit hole capable of press-fitting the press-fit portion; and the press-fit hole. And a press-contact auxiliary part formed with a press-contact hole into which the press-contact leg part is inserted in a state where the leg of the press-contact leg part can be prevented from being opened. A substantially U-shaped electric wire holding slit that can be inserted and disposed is formed so as to reach the press-contact auxiliary portion, and the press-fit portion of the press-contact terminal is press-fitted into the press-fit hole and the press-contact leg portion is placed in the electric wire holding slit. In a state where it is press-connected to the inserted electric wire, Recesses for exposing the contact portions of the serial pressure foot portion and the electric wire to the outside from the pressure-contacted hole.

また、第2の態様に係る圧接端子保持部の構造は、第1の態様に係る圧接端子保持部の構造であって、前記凹部の外周囲に、環状突出部が形成されている。   Moreover, the structure of the press contact terminal holding part according to the second aspect is the structure of the press contact terminal holding part according to the first aspect, and an annular protrusion is formed on the outer periphery of the recess.

また、第3の態様に係る圧接端子保持部の構造は、第1の態様又は第2の態様に係る圧接端子保持部の構造であって、前記被圧入孔と前記被圧接孔とを複数組備え、複数の前記被圧接孔の外方開口の間に、前記被圧接孔から突出する前記圧接脚部の先端部分に対して隙間を設けた状態で隣合う前記圧接脚部の突出先端部分を仕切るように突出する絶縁凸部が形成されている。   Further, the structure of the press contact terminal holding part according to the third aspect is the structure of the press contact terminal holding part according to the first aspect or the second aspect, and a plurality of sets of the press-fitted hole and the press-contact hole are provided. A protruding tip portion of the pressure contact leg adjacent to the tip end portion of the pressure contact leg protruding from the pressure contact hole with a gap between the outer openings of the plurality of pressure contact holes. Insulating convex portions are formed so as to project so as to partition.

また、第4の態様に係る圧接端子保持部の構造は、第1〜第3態様のいずれかに係る圧接端子保持部の構造であって、前記被圧接孔は、前記圧接脚部の厚さ方向でその前記圧接脚部の厚さ寸法より大きくなるように形成されている。   In addition, the structure of the press contact terminal holding portion according to the fourth aspect is the structure of the press contact terminal holding portion according to any of the first to third aspects, and the press contact hole has a thickness of the press contact leg portion. It is formed to be larger than the thickness dimension of the press contact leg portion in the direction.

第1の態様に係る圧接端子保持部の構造によると、圧接端子の圧入部が被圧入孔に圧入されるため、圧接端子が保持される。また、圧接端子の圧入部が被圧入孔に圧入されると共に圧接脚部が電線保持スリット内に挿入配置された電線に圧接接続されるため、電線の保持及び圧接状態の維持を図ることができる。また、圧接脚部と電線との接触部分を被圧接孔からその外方に臨ませる凹部が形成されているため、レーザー溶接時に圧接端子保持部の構造に対するレーザー光の照射を防止できると共に、圧接脚部の先端部分が凹部の底部付近に位置することになり、圧接端子の圧接脚部と他の部材との短絡等を抑制できる。   According to the structure of the press contact terminal holding portion according to the first aspect, the press contact terminal is held because the press fit portion of the press contact terminal is press fit into the press fit hole. In addition, since the press-fitting portion of the press-contact terminal is press-fitted into the press-fit hole and the press-contact leg portion is press-connected to the electric wire inserted and arranged in the electric wire holding slit, the electric wire can be held and the press-contact state can be maintained. . In addition, since a concave portion is formed so that the contact portion between the press contact leg and the electric wire faces the outside of the press contact hole, laser beam irradiation to the structure of the press contact terminal holding portion can be prevented during laser welding, and press contact The tip end portion of the leg portion is positioned near the bottom of the recess, and a short circuit between the press contact leg portion of the press contact terminal and another member can be suppressed.

また、第2の態様に係る圧接端子保持部の構造によると、凹部の外周囲に、環状突出部が形成されているため、圧接脚部の先端部分が環状突出部で囲まれる空間の奥に位置することになり、圧接端子の圧接脚部と他の部材との短絡等をより抑制できる。   In addition, according to the structure of the press contact terminal holding portion according to the second aspect, since the annular protrusion is formed on the outer periphery of the recess, the distal end portion of the press contact leg is located behind the space surrounded by the annular protrusion. It will be located and the short circuit etc. of the press-contact leg part of a press-contact terminal and another member can be suppressed more.

また、第3の態様に係る圧接端子保持部の構造によると、複数の被圧接孔の外方開口間に、被圧接孔から突出する圧接脚部の先端部分に対して隙間を設けた状態で隣合う圧接脚部の突出先端部分を仕切るように突出する絶縁凸部が形成されているため、複数の被圧接孔から突出する圧接脚部同士の間で、絶縁沿面距離を長くすることができる。   Moreover, according to the structure of the press-contact terminal holding part which concerns on a 3rd aspect, in the state which provided the clearance gap between the front-end | tip parts of the press-contact leg part which protrudes from a press-contact hole between the outward openings of several press-contact holes. Since the insulation convex part which protrudes so that the protrusion front-end | tip part of an adjacent pressure contact leg part may be divided is formed, insulation creepage distance can be lengthened between the pressure contact leg parts which protrude from several to-be-contacted contact holes. .

また、第4の態様に係る圧接端子保持部の構造によると、被圧接孔は、圧接脚部の厚さ方向でその圧接脚部の厚さ寸法より大きくなるように形成されているため、圧接脚部と電線の接触部分をレーザー溶接する際の圧接補助部の溶融をより抑制することができる。   Further, according to the structure of the press contact terminal holding portion according to the fourth aspect, the press contact hole is formed so as to be larger than the thickness dimension of the press contact leg portion in the thickness direction of the press contact leg portion. It is possible to further suppress melting of the pressure-welding auxiliary portion when laser welding the contact portion between the leg portion and the electric wire.

{第1実施形態}
以下、第1実施形態に係る圧接端子保持部20の構造について説明する。ここでは、複数の圧接端子10を隣接して保持可能な圧接端子保持部20の構造を例に説明する。
{First embodiment}
Hereinafter, the structure of the press contact terminal holding part 20 according to the first embodiment will be described. Here, the structure of the press contact terminal holding part 20 capable of holding a plurality of press contact terminals 10 adjacent to each other will be described as an example.

<1.圧接端子>
説明の便宜上、まず、本圧接端子保持部20による保持対象である圧接端子10について説明する。図1は、圧接端子10を示す正面図である。
<1. Pressure contact terminal>
For convenience of explanation, first, the press contact terminal 10 to be held by the press contact terminal holding unit 20 will be described. FIG. 1 is a front view showing the press contact terminal 10.

圧接端子10は、金属板等の導電性を有する板材により形成されており、圧入部12と圧接脚部14と接続部16とが直線状に連なる細長板形状とされている。そして、圧接端子10は、一端側に圧接脚部14が形成されると共に他端側に接続部16が形成され、その間に圧入部12が形成されている。以下、圧接端子10において、説明の便宜上、図1の上下方向を長さ方向、左右方向を幅方向、そして、奥行き方向を厚さ方向として説明する。   The press contact terminal 10 is formed of a conductive plate material such as a metal plate, and has an elongated plate shape in which the press-fit portion 12, the press contact leg portion 14, and the connection portion 16 are linearly connected. The press contact terminal 10 has a press contact leg portion 14 formed on one end side and a connection portion 16 formed on the other end side, and a press fit portion 12 formed therebetween. Hereinafter, in the press contact terminal 10, for convenience of explanation, the vertical direction in FIG. 1 is described as the length direction, the horizontal direction as the width direction, and the depth direction as the thickness direction.

圧入部12は、後述する被圧入孔32より幅広(ここでは僅かに幅広)に形成されており、当該被圧入孔32内に圧入可能に形成されている。また、ここでは、圧入部12は、圧接脚部14の外縁部より幅広に形成されている。   The press-fitting portion 12 is formed to be wider (here, slightly wider) than a press-fit hole 32 described later, and is formed so as to be press-fit into the press-fit hole 32. Here, the press-fit portion 12 is formed wider than the outer edge portion of the press-contact leg portion 14.

圧接脚部14は、その先端側から基端側に向けて延びる略U字スリット状の圧接凹部15を有している。圧接凹部15の幅は、圧接対象となる電線40の芯線部の直径よりも小さく(ここでは僅かに小さく)設定されている。そして、電線40を圧接凹部15内に押込むと、圧接凹部15が電線40の被覆部に切込んでいき、最終的には、圧接凹部15の両側縁部が芯線部に接触すると共に電気的に接続されるようになる。また、圧接脚部14の外縁部の幅は、後述する被圧接孔34の幅寸法と略同じに設定されている。   The pressure contact leg portion 14 has a pressure contact recess 15 having a substantially U-shaped slit extending from the distal end side toward the proximal end side. The width of the press-contact recess 15 is set to be smaller (here, slightly smaller) than the diameter of the core portion of the electric wire 40 to be pressed. When the electric wire 40 is pushed into the press-contact recess 15, the press-contact recess 15 cuts into the covering portion of the electric wire 40. Finally, both side edges of the press-contact recess 15 come into contact with the core wire portion and are electrically connected. Will be connected to. Further, the width of the outer edge portion of the pressure contact leg portion 14 is set to be substantially the same as the width dimension of the pressure contact hole 34 described later.

接続部16は、他のコネクタ端子に接続可能な形状に形成されている。ここで、接続部16は、コネクタ端子の他に、ヒューズ、リレー等の電気部品に接続可能な形状に形成されているものでもよい。   The connecting portion 16 is formed in a shape that can be connected to another connector terminal. Here, the connection part 16 may be formed in a shape connectable to electrical components such as a fuse and a relay in addition to the connector terminal.

ここで、圧接端子保持部20の保持対象となる圧接端子10は、板材で形成される一定厚さのものに限らず、圧接端子10の厚さ寸法が各部で異なるように成形されたものであってもよい。   Here, the press contact terminal 10 to be held by the press contact terminal holding part 20 is not limited to a constant thickness formed of a plate material, and is formed so that the thickness dimension of the press contact terminal 10 is different in each part. There may be.

<2.圧接端子保持部の構造>
次に、圧接端子保持部20の構造について説明する。本圧接端子保持部20の構造は、電線40が敷設されると共に当該電線40に圧接可能な圧接端子10が配設されて構成されるような種々の電気回路部品に適用される。
<2. Structure of pressure contact terminal holding part>
Next, the structure of the press contact terminal holding part 20 will be described. The structure of the press contact terminal holding portion 20 is applied to various electric circuit components in which the electric wire 40 is laid and the press contact terminal 10 capable of being press-contacted to the electric wire 40 is disposed.

図2は第1実施形態に係る圧接端子保持部20を圧接端子10の一主面方向で切断したときの断面図、図3は圧接端子保持部20を図2のIII−III切断面で切断したときの断面図、図4は、第1実施形態に係る圧接端子保持部20において圧接脚部14と電線40との接触部分をレーザー溶接した状態を示す図である。下記説明において、図2〜図4に示す圧接端子保持部20の方向に従って上下左右方向を用いることがあるが、当該方向は説明の便宜上用いるものであって本圧接端子保持部20の姿勢を限定するものではない。   2 is a cross-sectional view of the press contact terminal holding portion 20 according to the first embodiment when cut in the direction of one principal surface of the press contact terminal 10, and FIG. 3 is a cross section of the press contact terminal holding portion 20 taken along the line III-III in FIG. FIG. 4 is a view showing a state in which the contact portion between the press contact leg portion 14 and the electric wire 40 is laser-welded in the press contact terminal holding portion 20 according to the first embodiment. In the following description, the vertical and horizontal directions may be used in accordance with the direction of the press contact terminal holding portion 20 shown in FIGS. 2 to 4. However, this direction is used for convenience of description and the posture of the press contact terminal holding portion 20 is limited. Not what you want.

圧接端子保持部20は、電気回路部品等に備えられている板状部材21に一体に樹脂成形されている。そして、板状部材21には所定の配線パターンにて電線が布線され、圧接端子保持部20は、その配線パターンに沿った位置に形成されている。また、圧接端子保持部20は、端子支持部22と圧接補助部24と複数の絶縁凸部26と環状突出部28とを有しており、この圧接端子保持部20には複数の電線保持スリット36と凹部38とが形成されている。   The press contact terminal holding portion 20 is integrally molded with a plate-like member 21 provided in an electric circuit component or the like. And the electric wire is wired by the predetermined wiring pattern to the plate-shaped member 21, and the press-contact terminal holding | maintenance part 20 is formed in the position along the wiring pattern. The press contact terminal holding portion 20 includes a terminal support portion 22, a press contact auxiliary portion 24, a plurality of insulating protrusions 26, and an annular protrusion 28. The press contact terminal holding portion 20 includes a plurality of wire holding slits. 36 and a recess 38 are formed.

端子支持部22には、圧接端子10の圧入部12を圧入可能な被圧入孔32が複数形成されている。被圧入孔32は、圧接端子保持部20の外方に細長方形状に開口する略直方体空間状に形成されている。より具体的には、被圧入孔32は、その幅方向(図2の左右方向)において圧接端子10の幅寸法より小さい(ここでは僅かに小さい)寸法に設定されると共に、その深さ方向(図2の上下方向)において圧接端子10の挿入方向における圧入部12の寸法と同じかそれより長い(ここでは略同じ)寸法に設定されている。また、被圧入孔32は、その厚さ方向(図3の左右方向)において圧入部12の厚さ寸法と略同じ程度の寸法に設定されている。そして、被圧入孔32内に圧接端子10の圧入部12を挿入した状態で、端子支持部22において被圧入孔32を形成している内周壁が圧入部12の外周部に接触して、端子支持部22が圧接端子10を支持するようになっている。このとき、圧接端子10は、圧接脚部14を挿入方向前側(下側)に向けると共に、接続部16を挿入方向後側(上側)に向けた姿勢で支持される。   The terminal support portion 22 has a plurality of press-fit holes 32 into which the press-fit portion 12 of the press contact terminal 10 can be press-fitted. The press-fit hole 32 is formed in a substantially rectangular parallelepiped space that opens in a thin rectangular shape outside the press contact terminal holding portion 20. More specifically, the press-fit hole 32 is set to a size smaller than (in this case, slightly smaller) the width of the press contact terminal 10 in the width direction (left and right direction in FIG. 2), and the depth direction ( In the vertical direction in FIG. 2, the dimension is set to be the same as or longer than the dimension of the press-fit portion 12 in the insertion direction of the press contact terminal 10 (substantially the same here). Further, the press-fit hole 32 is set to a dimension that is approximately the same as the thickness dimension of the press-fit portion 12 in the thickness direction (left-right direction in FIG. 3). Then, in a state where the press-fit portion 12 of the press contact terminal 10 is inserted into the press-fit hole 32, the inner peripheral wall forming the press-fit hole 32 in the terminal support portion 22 contacts the outer peripheral portion of the press-fit portion 12. The support portion 22 supports the press contact terminal 10. At this time, the press contact terminal 10 is supported in such a posture that the press contact leg portion 14 faces the front side (lower side) in the insertion direction and the connection portion 16 faces the rear side (upper side) in the insertion direction.

これにより、本圧接端子保持部20は、圧接端子10の圧入部12を被圧入孔32に圧入した状態で、圧接端子10の中心軸方向と挿入方向とが略一致する姿勢で、かつ、がたつきがないように圧接端子10を支持することができる。   As a result, the press-connecting terminal holding part 20 has a posture in which the center axis direction of the press-connecting terminal 10 and the insertion direction substantially match with the press-fit part 12 of the press-connecting terminal 10 being press-fit into the press-fit hole 32, and The press contact terminal 10 can be supported so that there is no rattling.

圧接補助部24は、端子支持部22に対して圧接端子10の下側に連続して形成されている。ここでは、圧接補助部24は、板状部材21に一体形成されている。また、圧接補助部24には、圧接脚部14を挿入可能な被圧接孔34が複数形成されている。それぞれの被圧接孔34は、上記被圧入孔32に対して圧接端子10の挿入方向に沿って下側に直線状に連なって形成されている。つまり、被圧入孔32と被圧接孔34は、複数組形成されている。また、被圧接孔34は、後述する凹部38内に略矩形に開口する略直方体空間状に形成されている。ここでは、被圧接孔34は、その幅寸法(図2の左右方向)において圧接脚部14の両側外縁部間の寸法と略同じ寸法に設定されている。そして、被圧接孔34内に圧接脚部14が挿入された状態で、圧接脚部14の圧接凹部15が後述する電線保持スリット36内に挿入配置されている電線40の被覆部に切込み、圧接凹部15の両側縁部が電線40の芯線部に接触して電気的に接続されるようになっている。このとき、圧接補助部24において被圧接孔34を形成している幅方向両側の内側壁が圧接脚部14の両側外縁部に接触して圧接脚部14の開きが抑制される。これにより、圧接脚部14と電線40の芯線部との電気的接続状態がより確実に維持される。   The pressure contact auxiliary portion 24 is formed continuously below the pressure contact terminal 10 with respect to the terminal support portion 22. Here, the pressure contact assisting part 24 is integrally formed with the plate-like member 21. In addition, a plurality of pressure contact holes 34 into which the pressure contact leg portions 14 can be inserted are formed in the pressure contact assisting portion 24. Each pressure contact hole 34 is formed linearly and continuously below the pressure insertion hole 32 along the insertion direction of the pressure contact terminal 10. That is, a plurality of press-fit holes 32 and press-contact holes 34 are formed. Further, the pressure contact hole 34 is formed in a substantially rectangular parallelepiped space that opens in a substantially rectangular shape in a recess 38 to be described later. Here, the pressure contact hole 34 is set to have substantially the same size as the size between the outer edge portions on both sides of the pressure contact leg portion 14 in the width dimension (left and right direction in FIG. 2). Then, in a state where the pressure contact leg portion 14 is inserted into the pressure contact hole 34, the pressure contact recess portion 15 of the pressure contact leg portion 14 is cut into the covering portion of the electric wire 40 inserted and arranged in the electric wire holding slit 36 described later, and pressed. Both side edges of the recess 15 come into contact with the core portion of the electric wire 40 and are electrically connected. At this time, the inner side walls on both sides in the width direction forming the press-contact holes 34 in the press-contact auxiliary portion 24 come into contact with both outer edge portions of the press-contact leg portions 14, and the opening of the press-contact leg portions 14 is suppressed. Thereby, the electrical connection state of the press-contacting leg part 14 and the core part of the electric wire 40 is more reliably maintained.

上記電線保持スリット36は、電線40を挿入配置可能に、圧接端子保持部20の上側部分において端子挿入方向上側から下側に延びるように複数形成されている。ここでは、電線保持スリット36は、端子支持部22において被圧入孔32の厚さ方向両側の内側壁を形成している部分と、圧接補助部24において被圧接孔34の厚さ方向両側の内側壁を形成している部分とに亘って形成されている。すなわち、電線保持スリット36は、被圧入孔32及び被圧接孔34の厚さ方向両側に形成されている。そして、電線保持スリット36は、電線40が被圧接孔34内をその厚さ方向に横切るように挿入配置可能な寸法に形成されている。すなわち、電線保持スリット36の奥部が圧接補助部24に達するように形成されている。また、電線保持スリット36の幅寸法は、電線40の外径(被覆部の外径)より小さい(ここでは僅かに小さい)程度に形成されている。このように、電線40が電線保持スリット36内に挿入配置されるため、被圧接孔34を横切るようにして電線40を保持することができる。   A plurality of the electric wire holding slits 36 are formed so as to extend from the upper side to the lower side in the terminal insertion direction in the upper portion of the press contact terminal holding portion 20 so that the electric wires 40 can be inserted and arranged. Here, the electric wire holding slit 36 includes a portion forming inner walls on both sides in the thickness direction of the press-fit hole 32 in the terminal support portion 22 and an inner side on both sides in the thickness direction of the press-contact hole 34 in the press-contact auxiliary portion 24. It forms over the part which forms the wall. That is, the electric wire holding slits 36 are formed on both sides of the press-fitting hole 32 and the press-contact hole 34 in the thickness direction. And the electric wire holding slit 36 is formed in the dimension which can be inserted and arranged so that the electric wire 40 may traverse the inside of the pressure contact hole 34 in the thickness direction. That is, the inner part of the electric wire holding slit 36 is formed so as to reach the press-contact auxiliary part 24. Further, the width dimension of the electric wire holding slit 36 is formed to be smaller (here, slightly smaller) than the outer diameter of the electric wire 40 (the outer diameter of the covering portion). Thus, since the electric wire 40 is inserted and arranged in the electric wire holding slit 36, the electric wire 40 can be held so as to cross the pressure contact hole 34.

また、被圧接孔34は、その厚さ寸法(図3の左右方向)において圧接脚部14の厚さ寸法より大きい寸法に設定されている。ここでは、被圧接孔34は、圧接補助部24において被圧接孔34を形成している厚さ方向両側の内側壁が圧接脚部14に対して隙間を有して対向する程度の大きさに形成されている。このように、本圧接端子保持部20では、被圧接孔34がその厚さ方向において圧接脚部14との間に隙間を設ける程度の寸法に形成されているため、圧接脚部14と電線40の接触部分をレーザー光で溶接する場合に圧接端子保持部20の溶融を抑制することができる。   Further, the pressure contact hole 34 is set to be larger than the thickness dimension of the press contact leg 14 in the thickness dimension (left and right direction in FIG. 3). Here, the pressure contact hole 34 has such a size that the inner walls on both sides in the thickness direction forming the pressure contact hole 34 in the pressure assisting portion 24 face the pressure contact leg 14 with a gap. Is formed. As described above, in the press contact terminal holding portion 20, the press contact hole 34 is formed in such a size that a gap is provided between the press contact hole 14 and the press contact leg portion 14 in the thickness direction. When the contact portion is welded with laser light, melting of the press contact terminal holding portion 20 can be suppressed.

凹部38は、外方に開口するように圧接端子保持部20の下側部分に形成されている。そして、凹部38は、その底部で開口する被圧接孔34から圧接脚部14と電線40との接触部分を外方に臨ませるように形成されている。圧接脚部14と電線40との接触部分が外方に臨む態様は、レーザー光を圧接端子保持部20に照射させることなく前記接触部分に照射できる程度であればよい。好ましくは、凹部38は、前記接触部分の少なくとも一部を凹部38の深さ方向において外向き開口縁部と略同じ位置に配設させる程度の深さ寸法に形成されているとよい。また、ここでは、凹部38は、被圧接孔34から圧接脚部14の先端部分を突出させる深さ寸法に形成されている。また、凹部38は、被圧接孔34の幅方向(図2の左右方向)において複数の被圧接孔34のうち両端にある被圧接孔34の開口縁部間の寸法より大きい寸法に形成されていると共に、被圧接孔34の厚さ方向(図3の左右方向)において被圧接孔34の寸法と同じ程度の寸法に形成されている。   The recess 38 is formed in the lower part of the press contact terminal holding part 20 so as to open outward. And the recessed part 38 is formed so that the contact part of the press-contact leg part 14 and the electric wire 40 may face outward from the to-be-contacted hole 34 opened in the bottom part. The aspect in which the contact portion between the pressure contact leg portion 14 and the electric wire 40 faces outward is only required to irradiate the contact portion without irradiating the pressure contact terminal holding portion 20 with laser light. Preferably, the recess 38 is formed to have a depth dimension such that at least a part of the contact portion is disposed at substantially the same position as the outward opening edge in the depth direction of the recess 38. Further, here, the recess 38 is formed to have a depth dimension that allows the tip end portion of the press contact leg portion 14 to protrude from the press contact hole 34. The recess 38 is formed to have a size larger than the size between the opening edge portions of the pressure contact holes 34 at both ends of the plurality of pressure contact holes 34 in the width direction of the pressure contact hole 34 (left and right direction in FIG. 2). In addition, in the thickness direction of the pressure contact hole 34 (left and right direction in FIG. 3), it is formed to have the same size as the dimension of the pressure contact hole 34.

このように、凹部38を形成することにより圧接脚部14と電線40との接触部分を外方に臨ませることができるため、圧接脚部14と電線40との接触部分をレーザー溶接する時に、図4のようにレーザー溶接ヘッド50から照射されるレーザー光が圧接端子保持部20に対して照射されるのを防止できる。そして、図4のように圧接端子保持部20の溶融を防止しつつ圧接脚部14と電線40との接触部分をレーザー溶接することができる。また、圧接脚部14の先端部分及び圧接脚部14と電線40との圧接接続部(溶接接続部)が凹部38の底部付近(奥側)に位置することになるため、当該圧接脚部14の先端部分及び圧接脚部14と電線40との圧接接続部(溶接接続部)が凹部38の外方の他の部材と短絡等するのを抑制できる。   Thus, since the contact portion between the press contact leg portion 14 and the electric wire 40 can be exposed outward by forming the recess 38, when the contact portion between the press contact leg portion 14 and the electric wire 40 is laser-welded, As shown in FIG. 4, it is possible to prevent the laser light emitted from the laser welding head 50 from being applied to the press contact terminal holding unit 20. And the contact part of the press-contact leg part 14 and the electric wire 40 can be laser-welded, preventing the fusion | melting of the press-contact terminal holding part 20 like FIG. In addition, since the distal end portion of the press contact leg 14 and the press contact connection portion (weld connection portion) between the press contact leg portion 14 and the electric wire 40 are located near the bottom (back side) of the recess 38, the press contact leg portion 14. It is possible to suppress short-circuiting or the like of the distal end portion and the pressure contact connecting portion (welded connection portion) between the pressure contact leg portion 14 and the electric wire 40 with other members outside the concave portion 38.

環状突出部28は、凹部38の外周囲に形成され、圧接端子保持部20の下側に延出している。このように、圧接脚部14の先端部分及び圧接脚部14と電線40との圧接接続部(溶接接続部)が環状突出部28で囲まれる空間の奥部(凹部38の底部付近)に位置することになるため、当該圧接脚部14の先端部分及び圧接脚部14と電線40との圧接接続部が凹部38の外方の他の部材と短絡等するのをより抑制できる。   The annular projecting portion 28 is formed on the outer periphery of the recessed portion 38 and extends to the lower side of the press contact terminal holding portion 20. As described above, the distal end portion of the press contact leg 14 and the press contact connection portion (weld connection portion) between the press contact leg portion 14 and the electric wire 40 are positioned in the back of the space surrounded by the annular protrusion 28 (near the bottom of the recess 38). Therefore, it is possible to further suppress a short circuit or the like of the distal end portion of the press contact leg portion 14 and the press contact connection portion between the press contact leg portion 14 and the electric wire 40 with other members outside the recess 38.

絶縁凸部26は、複数の被圧接孔34の外方開口間に隣合う圧接脚部14の被圧接孔34から突出する先端部分を仕切るように外方に向かって凹部38内に突出状に複数形成されている。より具体的には、絶縁凸部26は、それぞれ、圧接補助部24において隣合う被圧接孔34の間の部分に、隣合う圧接脚部14の先端部分を仕切る方向(図3の左右方向)に沿って形成されている。また、絶縁凸部26は、被圧接孔34に挿入されその外方開口から突出している隣合う圧接脚部14の先端部分に対して隙間(ここでは圧接脚部14の外側縁部に接触しない程度の隙間)を設けるように形成されている。すなわち、絶縁凸部26は、圧接補助部24の被圧接孔34を仕切る部分より被圧接孔34の幅方向で薄く形成され、その側面は、隣合う被圧接孔34のそれぞれの開口縁部から離隔した位置に形成されている。また、絶縁凸部26の突出寸法は、圧接端子10の挿入方向において、圧接脚部14が被圧接孔34内に挿入された状態で、被圧接孔34から外方に突出している圧接脚部14の先端部分と同じかそれより大きく(ここでは僅かに大きく)形成されている。   The insulating convex portion 26 projects outwardly into the concave portion 38 so as to partition the tip portion projecting from the pressure contact hole 34 of the press contact leg 14 adjacent between the outer openings of the plurality of pressure contact holes 34. A plurality are formed. More specifically, the insulating protrusions 26 each divide the tip end portion of the adjacent press contact leg portion 14 into the portion between the adjacent pressed contact holes 34 in the press contact auxiliary portion 24 (left and right direction in FIG. 3). It is formed along. Further, the insulating convex portion 26 is inserted into the pressure contact hole 34 and protrudes from the outer opening thereof with respect to the tip end portion of the adjacent pressure contact leg portion 14 (here, it does not contact the outer edge portion of the pressure contact leg portion 14). It is formed so as to provide a gap of a certain degree. That is, the insulating convex portion 26 is formed thinner in the width direction of the pressure contact hole 34 than the portion that partitions the pressure contact hole 34 of the pressure assisting portion 24, and the side surface thereof is from each opening edge of the adjacent pressure contact hole 34. It is formed at a separated position. Further, the projecting dimension of the insulating convex portion 26 is such that the press contact leg portion that protrudes outward from the press contact hole 34 in a state where the press contact leg portion 14 is inserted into the press contact contact hole 34 in the insertion direction of the press contact terminal 10. It is formed to be the same as or larger than the tip portion of 14 (slightly larger here).

このように、圧接脚部14に対して隙間を設けた状態で隣合う被圧接孔34を仕切るように突出する絶縁凸部26が形成されているため、複数の被圧接孔34から突出する圧接脚部14の間で絶縁沿面距離をより長く確保でき、絶縁性を向上させることができる。   As described above, since the insulating convex portions 26 projecting so as to partition the adjacent press-contact holes 34 in a state where a gap is provided with respect to the press-contact legs 14, the press-contacts projecting from the plurality of press-contact holes 34 are formed. A longer insulation creepage distance can be ensured between the legs 14 and the insulation can be improved.

以上のような圧接端子保持部20の構造によると、圧接端子10の圧入部12が端子支持部22に形成された被圧入孔32に圧入されるため、圧接端子10が保持される。また、圧接端子10の圧入部12が被圧入孔32に圧入されると共に圧接脚部14が圧接補助部24に形成された被圧接孔34に挿入されて電線保持スリット36内に挿入配置された電線40に圧接接続されるため、電線40の保持及び圧接脚部14の開脚を抑制して圧接状態の維持を図ることができる。また、圧接脚部14と電線40との接触部分を被圧接孔34からその外方に臨ませる凹部38が形成されているため、図4のようにレーザー溶接時にレーザー溶接ヘッド50の矢印方向に照射されるレーザー光が圧接端子保持部20に対して照射されるのを防止でき、圧接端子保持部20を溶融させることなく圧接脚部14と電線40を溶接することができる。また、圧接脚部14の先端部分及び圧接脚部14と電線40との圧接接続部(溶接接続部)が凹部38の底部付近に位置することになるため、当該圧接脚部14の先端部分及び圧接脚部14と電線40との圧接接続部(溶接接続部)が凹部38の外方の他の部材と短絡等するのを抑制できる。そして、樹脂で成形されている圧接端子保持部20が溶けて、圧接脚部14と電線40とのレーザー溶接部分に異物やボイドが発生することによる溶接強度不足、及び、煤等の発生による圧接端子保持部20の汚れを抑制することができる。さらに、圧接端子保持部20が被圧入孔32周辺部分で溶けて圧接脚部14が外部に大きく露出することによる他回路との短絡等の問題も防止することができる。   According to the structure of the press contact terminal holding portion 20 as described above, the press contact terminal 10 is held because the press fit portion 12 of the press contact terminal 10 is press fit into the press-fit hole 32 formed in the terminal support portion 22. Further, the press-fit portion 12 of the press-contact terminal 10 is press-fitted into the press-fit hole 32, and the press-contact leg portion 14 is inserted into the press-contact hole 34 formed in the press-contact auxiliary portion 24 so as to be inserted into the electric wire holding slit 36. Since it is press-connected to the electric wire 40, the holding of the electric wire 40 and the opening of the press-contact leg portion 14 can be suppressed to maintain the press-contact state. Further, since a concave portion 38 is formed so that the contact portion between the pressure contact leg portion 14 and the electric wire 40 faces the outside from the pressure contact hole 34, the laser welding head 50 is moved in the direction of the arrow during laser welding as shown in FIG. The irradiated laser beam can be prevented from being applied to the press contact terminal holding portion 20, and the press contact leg portion 14 and the electric wire 40 can be welded without melting the press contact terminal holding portion 20. In addition, since the distal end portion of the pressure contact leg 14 and the pressure contact connection portion (welding connection portion) between the pressure contact leg portion 14 and the electric wire 40 are located near the bottom of the recess 38, the front end portion of the pressure contact leg portion 14 and It can suppress that the press-contact connection part (welding connection part) of the press-contact leg part 14 and the electric wire 40 short-circuits with the other member outside the recessed part 38, etc. Then, the press contact terminal holding portion 20 formed of resin melts, and the weld strength is insufficient due to the occurrence of foreign matter or voids in the laser welded portion between the press contact leg 14 and the electric wire 40, and the press contact due to the occurrence of wrinkles, etc. The contamination of the terminal holding part 20 can be suppressed. Furthermore, problems such as a short circuit with other circuits due to the press contact terminal holding portion 20 being melted in the peripheral portion of the press-fit hole 32 and the press contact leg portion 14 being largely exposed to the outside can be prevented.

また、凹部38の外周囲に、環状突出部28が形成されているため、圧接脚部14の先端部分及び圧接脚部14と電線40との圧接接続部(溶接接続部)が環状突出部28で囲まれる空間の奥に位置することになり、凹部38内に突出している圧接端子10の圧接脚部14と他の部材との短絡等をより抑制できる。   Further, since the annular protrusion 28 is formed on the outer periphery of the concave portion 38, the distal end portion of the pressure contact leg 14 and the pressure contact connection portion (welding connection portion) between the pressure contact leg 14 and the electric wire 40 are the annular protrusion 28. Therefore, it is possible to further suppress a short circuit between the press contact leg portion 14 of the press contact terminal 10 protruding into the recess 38 and other members.

また、複数の被圧接孔34の外方開口間に、圧接脚部14に対して隙間を設けた状態で隣合う被圧接孔34を仕切るように突出する絶縁凸部26が形成されているため、複数の被圧接孔34から突出する圧接脚部14同士の間で、絶縁沿面距離をより長く確保することができる。   In addition, an insulating convex portion 26 is formed between the outer openings of the plurality of pressure contact holes 34 and protrudes so as to partition the adjacent pressure contact holes 34 with a gap provided between the pressure contact legs 14. Further, it is possible to secure a longer insulation creepage distance between the pressure contact legs 14 protruding from the plurality of pressure contact holes 34.

また、被圧接孔34は、圧接脚部14の厚さ方向でその圧接脚部14の厚さ寸法より大きい寸法で、圧接脚部14との間に隙間を設けるように形成されているため、圧接脚部14と電線40の接触部分をレーザー溶接する際の圧接補助部24の溶融をより抑制することができる。   In addition, the pressure contact hole 34 is larger than the thickness dimension of the pressure contact leg 14 in the thickness direction of the pressure contact leg 14 and is formed so as to provide a gap between the pressure contact leg 14. It is possible to further suppress melting of the pressure welding auxiliary portion 24 when laser welding the contact portion between the pressure welding leg portion 14 and the electric wire 40.

また、電気回路部品等の板状部材21において電線が敷設されている面側から圧接端子10を挿入し、電線が敷設されている面側から接続部16を突出させた状態で圧接端子10を保持することができる。   In addition, the pressure contact terminal 10 is inserted from the surface side where the electric wire is laid in the plate-like member 21 such as an electric circuit component, and the connection portion 16 protrudes from the surface side where the electric wire is laid. Can be held.

{第2実施形態}
第2実施形態に係る圧接端子保持部120の構造について説明する。図5は第2実施形態に係る圧接端子保持部120を圧接端子10の一主面方向で切断したときの断面図、図6は圧接端子保持部120を図5のVI−VI切断面で切断したときの断面図、図7は第2実施形態に係る圧接端子保持部において圧接脚部と電線との接触部分をレーザー溶接した状態を示す図である。なお、本実施の形態の説明において、第1実施形態と同様の機能を有する要素については同一符号を付してその説明を省略する。また、下記説明において、図5及び図6に示す圧接端子保持部120の方向に従って上下左右を用いることがあるが、当該方向は説明の便宜上用いるものであって本圧接端子保持部120の姿勢を限定するものではない。
{Second Embodiment}
The structure of the press contact terminal holding part 120 according to the second embodiment will be described. 5 is a cross-sectional view of the press contact terminal holding portion 120 according to the second embodiment when cut in the direction of one principal surface of the press contact terminal 10, and FIG. 6 is a cross section of the press contact terminal holding portion 120 along the VI-VI cut surface of FIG. FIG. 7 is a view showing a state where the contact portion between the press contact leg portion and the electric wire is laser-welded in the press contact terminal holding portion according to the second embodiment. In the description of the present embodiment, elements having the same functions as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted. Further, in the following description, the top, bottom, left, and right may be used in accordance with the direction of the press contact terminal holding portion 120 shown in FIGS. 5 and 6, but this direction is used for convenience of description, and the posture of the press contact terminal holding portion 120 is changed. It is not limited.

圧接端子保持部120は、端子支持部122と圧接補助部124と複数の絶縁凸部126と環状突出部128とを有しており、この圧接端子保持部120には複数の電線保持スリット136と凹部138とが形成されている。   The press contact terminal holding portion 120 includes a terminal support portion 122, a press contact auxiliary portion 124, a plurality of insulating protrusions 126, and an annular protrusion 128. The press contact terminal holding portion 120 includes a plurality of wire holding slits 136 and A recess 138 is formed.

端子支持部122は、板状部材121に一体成形されている端子支持部122に形成されている被圧入孔132は、圧接端子保持部120の外方に細長方形に開口する略直方体空間状に形成されている。そして、被圧入孔132は、その深さ方向(図6の上下方向)において圧接端子10の圧入部12の寸法と同じかそれより長い(ここでは長い)寸法に設定されている。そして、それぞれの被圧入孔132内に圧接端子10の圧入部12を挿入した状態で、端子支持部122において被圧入孔132を形成している内周壁が圧入部12の外周部に接触して、端子支持部122が圧接端子10を支持するようになっている。このとき、圧接端子10は、圧接脚部14を挿入方向前側(上側)に向けると共に、接続部16を挿入方向後側(下側)に向けた姿勢で支持される。   The terminal support portion 122 is formed in the terminal support portion 122 integrally formed with the plate-like member 121. The press-fit hole 132 formed in the terminal support portion 122 is formed in a substantially rectangular parallelepiped space that opens in a thin rectangular shape outside the press contact terminal holding portion 120. Is formed. The press-fit hole 132 is set to have the same dimension as the dimension of the press-fit portion 12 of the press contact terminal 10 in the depth direction (vertical direction in FIG. 6) or longer (here, longer). Then, in a state where the press-fit portion 12 of the press contact terminal 10 is inserted into each press-fit hole 132, the inner peripheral wall forming the press-fit hole 132 in the terminal support portion 122 contacts the outer peripheral portion of the press-fit portion 12. The terminal support 122 supports the press contact terminal 10. At this time, the press contact terminal 10 is supported in a posture in which the press contact leg portion 14 faces the front side (upper side) in the insertion direction and the connection portion 16 faces the rear side (lower side) in the insertion direction.

圧接補助部124は、端子支持部122に対して圧接端子10の挿入方向上側に連続して形成されている。圧接補助部124により形成されている被圧接孔134は、上記被圧入孔132に対して圧接端子10の挿入方向上側に直線状に連なって形成されている。また、挿入方向上側の後述する凹部138内に略矩形に開口する略直方体空間状に形成されている。   The pressure contact auxiliary part 124 is formed continuously on the upper side in the insertion direction of the pressure contact terminal 10 with respect to the terminal support part 122. The press-contact hole 134 formed by the press-contact auxiliary portion 124 is formed in a straight line on the upper side in the insertion direction of the press-contact terminal 10 with respect to the press-fit hole 132. Moreover, it forms in the substantially rectangular parallelepiped space shape opened in a substantially rectangular shape in the recessed part 138 mentioned later of the insertion direction upper side.

凹部138は、外方に開口するように圧接端子保持部120の上側部分に形成されている。   The recess 138 is formed in the upper part of the press contact terminal holding part 120 so as to open outward.

環状突出部128は、凹部138の外周囲に形成され、圧接端子保持部120の上側に延出している。   The annular protrusion 128 is formed on the outer periphery of the recess 138 and extends to the upper side of the press contact terminal holding part 120.

絶縁凸部126は、複数の被圧接孔134の外方開口間に隣合う圧接脚部14の被圧接孔134から突出する先端部分を仕切るように外方に向かって凹部138内に突出状に複数形成されている。より具体的には、絶縁凸部126は、それぞれ、圧接補助部124において隣合う被圧接孔134の間の部分に、隣合う被圧接孔134の間の部分の下側に隣合う圧接脚部14の先端部分を仕切る方向(図6の左右方向)に沿って形成されている。   The insulating protrusion 126 protrudes into the recess 138 outward so as to partition the tip portion protruding from the pressure contact hole 134 of the pressure contact leg 14 adjacent between the outer openings of the plurality of pressure contact holes 134. A plurality are formed. More specifically, each of the insulating protrusions 126 is adjacent to the portion between the adjacent pressure contact holes 134 in the pressure auxiliary assisting portion 124 and is adjacent to the lower side of the portion between the adjacent pressure contact holes 134. 14 is formed along the direction (left-right direction in FIG. 6) for partitioning the tip portion.

電線保持スリット136は、環状突出部128において凹部138の厚さ方向(図6の左右方向)の内側壁を形成している部分から圧接補助部124において被圧接孔134の厚さ方向両側の内側壁を形成している部分に達するように形成されている。すなわち、電線保持スリット136は、凹部138及び被圧接孔134の厚さ方向両側に形成されている。   The wire holding slit 136 extends from the portion of the annular protrusion 128 that forms the inner wall in the thickness direction of the recess 138 (left and right direction in FIG. 6) to the inside of both sides of the pressure contact hole 134 in the thickness direction. It is formed to reach the part forming the wall. That is, the electric wire holding slit 136 is formed on both sides of the concave portion 138 and the pressure contact hole 134 in the thickness direction.

端子支持部122、圧接補助部124、絶縁凸部126、環状突出部128それぞれのその他の構成は、第1実施形態の端子支持部22、圧接補助部24、絶縁凸部26、環状突出部28それぞれの構成と同様である。   Other configurations of the terminal support portion 122, the pressure contact assisting portion 124, the insulating convex portion 126, and the annular projecting portion 128 are the same as the terminal support portion 22, the pressure assisting portion 24, the insulating convex portion 26, and the annular projecting portion 28 of the first embodiment. It is the same as each structure.

以上のような圧接端子保持部120の構造によると、電気回路部品等の板状部材121において電線が敷設されていない面側から圧接端子10を挿入し、電線が敷設されていない面側から接続部16を突出させた状態で圧接端子10を保持することができる。そして、その上で、第1実施形態に係る圧接端子保持部20が奏する作用効果と同様の作用効果を得ることができる。   According to the structure of the press contact terminal holding portion 120 as described above, the press contact terminal 10 is inserted from the surface side where the electric wire is not laid in the plate-like member 121 such as an electric circuit component, and the connection is made from the surface side where the electric wire is not laid. The press contact terminal 10 can be held with the portion 16 protruding. In addition, on top of that, it is possible to obtain the same effects as the effects exhibited by the press contact terminal holding portion 20 according to the first embodiment.

{変形例}
第1実施形態及び第2実施形態において、複数の圧接端子10を隣接して保持可能な圧接端子保持部20、120の構造を例に説明したが、圧接端子保持部20、120の構造はこれに限られるものではなく、単数の圧接端子10を保持するものであってもよい。例えば、圧接端子保持部には、被圧入孔32、134と被圧接孔34、134とが一組形成され、被圧接孔34、134の挿入方向前側に圧接脚部14と電線40との接触部分を外方に臨ませる凹部が形成される。
{Modifications}
In the first embodiment and the second embodiment, the structure of the press contact terminal holding portions 20 and 120 capable of holding a plurality of press contact terminals 10 adjacent to each other has been described as an example, but the structure of the press contact terminal holding portions 20 and 120 is the same. However, the present invention is not limited to this, and a single pressure contact terminal 10 may be held. For example, the pressure contact terminal holding portion is formed with a set of pressure-fitted holes 32 and 134 and pressure-contact holes 34 and 134, and the pressure-contact leg 14 and the electric wire 40 are in contact with each other in the insertion direction front side of the pressure-contact holes 34 and 134. A recess is formed to allow the portion to face outward.

圧接端子を示す正面図である。It is a front view which shows a press-contact terminal. 第1実施形態に係る圧接端子保持部を圧接端子の一主面方向で切断したときの断面図である。It is sectional drawing when the press-contact terminal holding part which concerns on 1st Embodiment is cut | disconnected in the one main surface direction of the press-contact terminal. 図2のIII−III線断面図である。It is the III-III sectional view taken on the line of FIG. 第1実施形態に係る圧接端子保持部において圧接脚部と電線との接触部分をレーザー溶接した状態を示す図である。It is a figure which shows the state which carried out the laser welding of the contact part of a press-contact leg part and an electric wire in the press-contact terminal holding part which concerns on 1st Embodiment. 第2実施形態に係る圧接端子保持部を圧接端子の一主面方向で切断したときの断面図である。It is sectional drawing when the press-contact terminal holding part which concerns on 2nd Embodiment is cut | disconnected in the one main surface direction of the press-contact terminal. 図4のVI−VI線断面図である。It is the VI-VI sectional view taken on the line of FIG. 第2実施形態に係る圧接端子保持部において圧接脚部と電線との接触部分をレーザー溶接した状態を示す図である。It is a figure which shows the state which carried out the laser welding of the contact part of a press-contact leg part and an electric wire in the press-contact terminal holding part which concerns on 2nd Embodiment.

符号の説明Explanation of symbols

10 圧接端子
12 圧入部
14 圧接脚部
15 圧接凹部
16 接続部
20、120 圧接端保持部
22、122 端子支持部
24、124 圧接補助部
26、126 絶縁凸部
28、128 環状突起部
32、132 被圧入孔
34、134 被圧接孔
36、136 電線保持スリット
38、138 凹部
40 電線
DESCRIPTION OF SYMBOLS 10 Press-contact terminal 12 Press-fit part 14 Press-contact leg part 15 Press-contact recessed part 16 Connection part 20,120 Press-contact end holding part 22,122 Terminal support part 24,124 Press-contact auxiliary part 26,126 Insulation convex part 28,128 Annular projection part 32,132 Press-fit hole 34, 134 Press-contact hole 36, 136 Electric wire holding slit 38, 138 Concave portion 40 Electric wire

Claims (4)

略U字スリット状の圧接凹部が形成され電線に圧接接続可能な圧接脚部と、前記圧接脚部に対して略直線状に連なる圧入部とを有する圧接端子を保持可能な圧接端子保持部の構造であって、
前記圧入部を圧入可能な被圧入孔が形成された端子支持部と、
前記被圧入孔に対して直線状に連なって形成されると共に前記圧接脚部の開脚を抑制可能な状態で前記圧接脚部が挿入される被圧接孔が形成された圧接補助部と、
を備え、
前記電線を挿入配置可能な略U字状の電線保持スリットが前記圧接補助部に達するように形成され、
前記圧接端子の圧入部が前記被圧入孔に圧入されると共に前記圧接脚部が前記電線保持スリット内に挿入配置された前記電線に圧接接続された状態で、前記圧接脚部と前記電線との接触部分を前記被圧接孔からその外方に臨ませる凹部が形成されている、圧接端子保持部の構造。
A press-contact terminal holding portion capable of holding a press-contact terminal having a press-contact leg portion formed with a substantially U-shaped slit-like press-contact concave portion and press-connectable to an electric wire, and a press-fit portion connected to the press contact leg portion in a substantially linear shape. Structure,
A terminal support portion in which a press-fit hole capable of press-fitting the press-fit portion is formed;
A press-contact auxiliary part formed with a press-contact hole in which the press-contact leg part is inserted in a state in which the press-contact leg part can be suppressed in a state in which the press-contact leg part can be prevented from being opened.
With
A substantially U-shaped electric wire holding slit capable of inserting and arranging the electric wire is formed so as to reach the pressure welding auxiliary portion,
While the press-fit portion of the press-contact terminal is press-fitted into the press-fit hole, and the press-contact leg portion is press-connected to the electric wire inserted and arranged in the electric wire holding slit, the press-fit leg portion and the electric wire A structure of a press contact terminal holding portion, in which a concave portion is formed so that the contact portion faces the outside of the press contact hole.
請求項1に記載の圧接端子保持部の構造であって、
前記凹部の外周囲に、環状突出部が形成されている、圧接端子保持部の構造。
The structure of the press contact terminal holding part according to claim 1,
A structure of a press contact terminal holding portion in which an annular protrusion is formed on the outer periphery of the recess.
請求項1又は請求項2に記載の圧接端子保持部の構造であって、
前記被圧入孔と前記被圧接孔とを複数組備え、
複数の前記被圧接孔の外方開口の間に、前記被圧接孔から突出する前記圧接脚部の先端部分に対して隙間を設けた状態で隣合う前記圧接脚部の突出先端部分を仕切るように突出する絶縁凸部が形成されている、圧接端子保持部の構造。
The structure of the press contact terminal holding part according to claim 1 or 2,
A plurality of sets of the press-fit holes and the press-contact holes are provided,
The projecting tip portions of the adjacent press contact leg portions are partitioned in a state where a gap is provided with respect to the tip end portion of the press contact leg portion protruding from the press contact hole between the outward openings of the plurality of press contact holes. The structure of the press-contact terminal holding part in which the insulation convex part which protrudes in is formed.
請求項1〜請求項3のいずれか1項に記載の圧接端子保持部の構造であって、
前記被圧接孔は、前記圧接脚部の厚さ方向でその圧接脚部の厚さ寸法より大きくなるように形成されている、圧接端子保持部の構造。
The structure of the press contact terminal holding part according to any one of claims 1 to 3,
The structure of the press contact terminal holding part, wherein the press contact hole is formed to be larger than the thickness dimension of the press contact leg part in the thickness direction of the press contact leg part.
JP2008286525A 2008-11-07 2008-11-07 Structure for compression terminal holding units Pending JP2010115044A (en)

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