JP2010111428A - Packaging container for wall hanging product - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a packaging container for wall hanging product by which the installation can easily be performed without lifting a wall hanging product, and which can suppress scratches on a floor surface. <P>SOLUTION: The packaging container for wall hanging product includes: a packaging box which houses the wall hanging product fixedly mounted to a wall surface by bringing the rear surface into contact with the wall surface of a building, and has a bottom surface section for covering at least the bottom surface of the wall hanging product; and a tray which is mounted on the bottom surface section in the packaging box. The tray supports the wall hanging product while separating the product upward from the bottom surface section of the packaging box so as to align the attaching height of the wall hanging product to the floor surface of the building. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to a packaging container for a wall-hanging product that is mounted and fixed by bringing a rear surface into contact with a wall of a building.

Examples of wall-mounted products that are mounted and fixed by bringing the rear surface into contact with the wall surface of the building include various kinds of products such as toilet bowls, hand-washing bowls, wall-mounted counters, and wall-mounted shelves. For example, in the construction method of a wall-mounted toilet, a method is known in which construction is performed using a packing material used when transporting a wall-mounted toilet. Specifically, the height of the upper packing material that covers the top surface of the wall-mounted toilet is set to a dimension that corresponds to the height from the floor surface of the mounting bolts fixed to the wall surface in advance. deep. Then, when the wall-mounted toilet is attached to the mounting bolt at the site, the construction is performed with the wall-mounted toilet placed on and supported by the upper packing material. That is, the mounting bolt is inserted into the bolt hole when the wall-mounted toilet together with the upper packing material is moved to the wall surface side in the mounted state. Thereby, at the time of the operation | work which inserts an attachment bolt in the bolt hole of a wall hanging type toilet, it is not necessary for a construction worker to continue lifting a wall hanging type toilet. (Patent Document 1)
JP-A-8-41954

However, in the construction method of the wall-mounted toilet disclosed in Patent Document 1, after unpacking the packing material, the installer needs to lift the wall-mounted toilet in order to place the wall-mounted toilet on the upper packing material. Become. Toilet bowls made of earthenware are particularly heavy, and the installer sometimes hurts their backs.
Further, there is a risk that the upper packing material and the wall-mounted toilet placed on the upper packing material are moved to the wall surface without being lifted, so that the floor surface is rubbed and damaged by the upper packing material.

  The present invention has been made based on recognition of such problems, and provides a packaging container for wall-mounted products that can be easily constructed without lifting the wall-mounted products and can suppress damage to the floor surface. With the goal.

  In order to solve the above-mentioned problems, a packaging container for wall-hanging products according to the present invention contains a wall-hanging product that is mounted and fixed with its rear surface abutting against the wall surface of a building, and covers at least the bottom surface of the wall-hanging product A packaging container for wall-mounted products, comprising: a packaging box having a tray; and a tray placed on the bottom surface of the packaging box, wherein the tray is attached to the floor surface of the building. The wall-hanging product is supported while being spaced apart upward from the bottom surface of the packaging box so as to match the height.

According to the present invention, when the packaging container is unpacked during construction, the wall-mounted product is supported by the tray so as to match the mounting height of the wall-mounted product with respect to the floor surface of the building. Therefore, construction can be performed by sliding the wall-hanging product together with the tray on the floor surface of the building until the rear surface of the wall-hanging product contacts the wall surface of the building. That is, since the packaging container serves as a mount, it is possible to perform the construction without lifting the wall-hanging product, and the workability is improved.
Moreover, since a tray is mounted in the bottom face part in a packaging box, and a tray slides on the bottom face part in a packaging box after unpacking, it can suppress damage to the floor surface of a building.

  In a preferred embodiment of the present invention, the tray restricts the movement of the wall-mounted product in the forward and left-right directions with respect to the tray, while the support by the tray is released by moving the wall-mounted product rearward with respect to the tray. The packaging box has a rear surface portion that covers the rear surface of the wall-hanging product, and is detachably inserted between the rear surface of the wall-hanging product and the rear surface portion of the packing box. The spacer and the tray regulate the movement of the wall-hanging product in the packing box in the front-rear direction and the left-right direction.

  According to the present invention, since the tray is configured to be able to release the support of the tray by moving it forward with respect to the wall-mounted product, the rear surface of the wall-mounted product is brought into contact with the wall surface of the building and fixed. After that, the tray can be easily removed by pulling the tray forward of the wall-hanging product. On the other hand, a spacer is inserted between the rear surface of the wall-mounted product and the rear surface of the packaging box, and the movement of the wall-mounted product is restricted in the packaging box. Can be prevented. That is, in the present invention, it is possible to achieve both prevention of breakage during transfer and easy removal of the tray after construction.

  In the preferable form of this invention, the bottom face part and the rear surface part of the said packaging box are formed with one bent corrugated board.

  According to the present invention, after unpacking the packaging box, the folded bottom surface portion and rear surface portion are developed, whereby the cardboard can be laid on the floor surface of the building behind the wall-hanging product. Therefore, when the wall-mounted product is slid together with the tray and moved until the rear surface of the wall-mounted product contacts the wall surface of the building, the tray slides on the bottom surface portion and the rear surface portion. It is possible to further suppress damage to the floor surface.

  An object of the present invention is to provide a packaging container for wall-mounted products that can be easily constructed without lifting the wall-mounted products and can suppress damage to the floor surface.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Drawing 1 is a mimetic diagram showing attachment of a wall-mounted toilet device.

  The wall-type toilet device 10 includes a toilet (stool) 200 made of ceramic and a sanitary washing device 100 placed on the upper surface thereof. The sanitary washing device 100 is configured to discharge water to a seated user and to wash “butts” and the like. Note that the sanitary washing device 100 is not necessarily provided.

  The wall-mounted toilet device 10 is mounted and fixed by bringing the rear surface of the toilet 200 into contact with the wall surface W of the building. The wall W communicates with a water supply pipe disposed on the back of the wall W, communicates with a water supply port 301 for supplying water to the toilet 200 and a drain pipe disposed on the back of the wall W. From the toilet 200 A drain outlet 302 that guides discharged sewage to the drain pipe and a power outlet 303 for supplying driving power to the sanitary washing apparatus 100 are provided. Further, two bolts 304 for mounting and fixing the wall-mounted toilet device 10 are spaced apart and fixed to the wall surface W. The two bolts 304 are both fixed to the wall surface W at a height H1 from the floor F of the building. Two attachment holes 220 corresponding to the distance between the bolts 304 are provided in a recess 210 formed in the rear side surface of the toilet bowl 200. The rear surface of the toilet bowl 200 is brought into contact with the wall surface W, and a nut (not shown) is fastened to the bolt 304 that is inserted into the mounting hole 220 and protrudes into the recess 210, so that the lower surface 230 of the front end of the wall-mounted toilet device 10 is floored. It is attached and fixed to the wall surface W in a state where only H2 floats from the surface F.

Next, a packaging container that houses the wall-mounted toilet device 10 will be described.
FIG. 2 is a schematic view of a packaging container according to an embodiment of the present invention, and FIGS. 3A and 3B are development views of the packaging container according to the embodiment of the present invention. FIG. FIG. 4 is a perspective view of a tray 500.

  As illustrated in FIG. 2, the packaging container 400 includes a box body (packing box) 410 that houses the wall-mounted toilet device 10 and a lid body 420 that is attached to and detached from the box body 410. The box 410 includes a box bottom face 411, a box left face 412, a box front face 413, a box covering the bottom, left side, front, rear, and part of the right side and top face of the wall-mounted toilet device 10. It has a rear surface portion 414, a box body right side surface portion 415, and a box body upper surface portion 416. Further, the right side surface and the upper surface of the wall-mounted toilet device 10 where the box 410 is opened are covered with the lid right side surface portion 421 and the lid body upper surface portion 422 of the lid body 420, respectively. The box body 410 and the lid body 420 are each formed by bending one corrugated cardboard board, joined together with an adhesive tape or the like, and united to cover the periphery of the wall-mounted toilet apparatus 10 and transfer the wall-mounted toilet apparatus 10 Protects from impacts and scratches.

  As shown in FIGS. 3A and 3B, when the box 410 is expanded, the box left side 412, the box front 413, and the box rear after being bent with the box bottom 411. The surface portion 414, the box right side surface portion 415, and the box upper surface portion 416 spread around the box bottom surface portion 411, and a single corrugated board is laid on the floor surface F. A container-like tray 500 having a flat bottom and a shallow bottom is placed on the bottom surface portion 411 of the box, and the tray 500 supports the wall-mounted toilet device 10 from below.

  As illustrated in FIG. 3C, the tray 500 includes a tray bottom surface portion 510, an outer frame portion 520 that stands on the outer edge of the tray bottom surface portion 510, and a partition that is disposed within the outer frame portion 520 and partitions into a cross. 530. The partition 530 is configured by fitting a vertical partition 540 and a horizontal partition 550 formed by bonding a plurality of cardboard plates. The front upper surface 541 of the vertical partition 540 and the upper surface 551 of the horizontal partition 550 are both substantially horizontal and are formed such that the height from the floor surface F is H2. A front pressing piece 542 protrudes upward from an end portion of the front upper surface 541 of the vertical partition 540. Also, left and right pressing pieces 552 and right pressing pieces 553 are projected upward from the left and right ends of the upper surface 551 of the horizontal partition 550.

  A first notch portion 554 is formed in the left and right central portion of the horizontal partition 550 so as to be curved and recessed downward. The rear upper surface 543 of the vertical partition 540 has substantially the same height as the lower end of the first notch 554 of the horizontal partition 550. Further, a second notch 544 is formed at the rear end of the outer frame portion 520 so that the lower end thereof is flush with the rear upper surface 543 of the vertical partition 540. Is provided with an inverted V-shaped spacer 600 which will be described in detail later.

Next, accommodation of the wall-mounted toilet device 10 by the packing container 400 and a construction method on the wall surface W will be described.
FIG. 4 is a schematic view showing accommodation of the wall-mounted toilet device 10 by the packing container according to the embodiment of the present invention. FIG. 4 (a) shows a cross section taken along line AA in FIG. b) represents the BB cross section in FIG.3 (c).
5 is a schematic diagram showing a construction method for the wall-mounted toilet device 10 on the wall surface W, and FIG. 5A shows a state where the wall-mounted toilet device 10 is moved to the wall surface W. FIG. (B) represents the state where the support by the tray 500 is released after the wall-mounted toilet device 10 is attached to the wall surface W.

  As shown in FIG. 4, when the wall-mounted toilet device 10 is supported by the tray 500, the front end lower surface 230 of the toilet bowl 200 is supported by the front upper surface 541 of the vertical partition 540 and the side end lower surface 240 is the horizontal partition. It is supported by the upper surface 551 of 550. Further, the trap portion 250 of the toilet bowl 200 is fitted into the first notch 554 of the horizontal partition 550 and the rear end lower portion 260 is fitted into the second notch 544 and supported. Accordingly, the toilet bowl 200 is supported by the tray 500 such that the front end lower portion 230 is above the floor surface F by the height H2 and the rear surface 270 is vertical. The wall-mounted toilet device 10 is restricted from moving forward and laterally with respect to the tray 500 by the front pressing piece 542, the left pressing piece 552, and the right pressing piece 553 of the tray 500. On the other hand, the toilet 200 is slidable on the partition 530 and can be moved rearward with respect to the tray 500.

  The tray 500 is placed on the box bottom surface portion 411 so that the front surface and the left and right side surfaces thereof are in contact with the box body front surface portion 413, the box body left side surface portion 412 and the box body right side surface portion 415 of the box body 410, respectively. Thereby, the movement of the tray 500 with respect to the box 410 in the forward and left-right directions is restricted. Further, by being supported by the tray 500 from below, the wall-mounted toilet device 10 is disposed in the box 410 and the lid 420 so as to form a gap CL.

  In this gap CL, the spacer 600 is detachably disposed so as to fill the space between the rear end lower portion 260 and the rear end portion 521 of the tray 500 and the box rear surface portion 414 of the box 410. Yes. The spacer 600 restricts the tray 500 and the wall-mounted toilet device 10 from moving backward relative to the box 410. Further, as described above, since the wall-mounted toilet device 10 is restricted from moving in the forward and left / right directions with respect to the tray 500, the backward movement is restricted by the spacer 600. The movement of the wall-mounted toilet device 10 in the front-rear direction and the left-right direction is restricted. Therefore, the wall-mounted toilet device 10 is firmly fixed in the packing container 400 even when it is transferred, and the wall-mounted toilet device 10 is prevented from being damaged.

  5A, when the packaging container 400 is unpacked with the rear surface 270 of the toilet bowl 200 facing the wall surface W, the height of the mounting hole 220 of the toilet bowl 200 from the floor surface F is the wall surface. The bolt 304 fixed to W is set to have the same height H1 from the floor surface F. In other words, the tray 500 serves as a pedestal that supports the wall-mounted toilet device 10 at a mounting height corresponding to the bolt 304. Therefore, the contractor does not lift the heavy wall-mounted toilet device 10 but applies a force to the tray 500 rearward as indicated by the arrow S1, and slides the wall-mounted toilet device 10 together with the tray 500, thereby The rear surface 270 of the 200 is brought into contact with the wall surface W, and the bolt 304 can be inserted into the mounting hole 220.

  Further, the box body covering the rear surface of the wall-mounted toilet device 10 on the floor surface F between the box bottom surface portion 411 on which the tray 500 is placed and the wall surface W by unfolding the box body 410. A box rear surface portion 414 of 410 is laid. Accordingly, since the tray 500 slides on the box bottom surface portion 411 and the box rear surface portion 414 which are corrugated board laid on the floor surface F, the tray 500 can be slid with a relatively small force. Further, since the floor surface F can be protected by the box bottom surface portion 411 and the box rear surface portion 414 which are cardboard plates, the tray 500 does not rub and damage the floor surface F.

  The wall-mounted toilet device 10 is attached and fixed to the wall surface W by fastening a nut (not shown) to the bolt 304 that protrudes into the recess 210 (see FIG. 1) of the toilet bowl 200 (FIG. 5B). ). After mounting and fixing, a force is applied as indicated by an arrow S2, and the tray 500 is moved forward (relatively the wall-mounted toilet device 10 is moved rearward of the tray 500), whereby the wall-mounted toilet device 10 by the tray 500 is used. Can be released. Then, the tray 500 and the box 410 are pulled out from below the toilet bowl 200 and removed to complete the construction. Also in this case, since the floor surface F can be protected by the box bottom surface portion 411 and the box rear surface portion 414 which are cardboard plates, the floor surface F is not rubbed and damaged by the tray 500.

  The embodiments of the present invention have been described above with reference to specific examples. However, the present invention is not limited to these specific examples. For example, the wall-hanging product is not limited to the toilet bowl 200, and those applied to other various wall-hanging products are also included in the scope of the present invention. Moreover, about each element contained in the packaging container of the wall-hanging product of this invention, those skilled in the art can implement the present invention in the same manner by appropriately changing the design, and the same effect can be obtained. As long as it is included, it is included in the scope of the present invention.

It is a schematic diagram showing attachment of a wall-mounted toilet device. It is a schematic diagram of the packaging container which concerns on embodiment of this invention. It is an expanded view of the packaging container which concerns on embodiment of this invention. It is a schematic diagram showing accommodation of the wall-mounted toilet device 10 by the packaging container which concerns on embodiment of this invention. It is a schematic diagram which shows the construction method to the wall surface W of the wall-type toilet device.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Wall-mounted toilet device, 100 Sanitary washing device, 200 Toilet bowl, 301 Water supply port, 304 bolt, 400 Packing container, 410 Box body, 411 Bottom surface part, 414 Rear surface part, 420 Lid body, 500 tray, 600 Spacer, W ( Wall surface of the building, F floor surface of the building

Claims (3)

Containing a wall-hanging product that is mounted and fixed by bringing the rear surface into contact with the wall surface of the building, and a packaging box having a bottom surface portion that covers at least the bottom surface of the wall-hanging product;
A tray placed on the bottom surface in the packaging box;
A packaging container for a wall-mounted product comprising:
The tray supports the wall-mounted product spaced upward from the bottom surface of the packaging box so as to match the mounting height of the wall-mounted product with respect to the floor of the building. Packing container. The tray restricts the movement of the wall-hanging product in the forward and left-right directions with respect to the tray, while the tray is moved forward with respect to the wall-hanging product so that the support of the wall-hanging product by the tray can be released. Configured as
The packaging box has a rear surface portion that covers the rear surface of the wall-hanging product,
With the spacer and the tray detachably inserted between the rear surface of the wall-hanging product and the rear surface portion of the packing box, and the tray, the wall-hanging product is moved in the front-rear direction and the left-right direction in the packing box. The packaging container for wall-hanging products according to claim 1, wherein the container is regulated.   3. The packaging container for wall-hanging products according to claim 2, wherein the bottom surface portion and the rear surface portion of the packaging box are formed by a single corrugated cardboard plate.