JP2010106733A - Pump, heat pump type hot-water supply device, and method for manufacturing the pump - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pump tightly assemble a mold stator with a pump part. <P>SOLUTION: The pump 10 includes: a stator in which a coil is formed to a stator core and a substrate is assembled thereto; prepared hole components 81 disposed to a plurality of leg parts with prepared hole; a stator assembly 49 in which the prepared hole component 81 is assembled to the stator; the mold stator 50 which is formed by molding the stator assembly 49 by mold resin, and in which the prepared holes of the leg parts of the prepared hole components 81 are exposed in one end face in an axial direction; a pump part 40 formed by assembling a casing 41 with a bowl-shaped partition wall component 90, and having screw holes, wherein the bowl-shaped partition wall component 90 has a bowl-shaped partition wall part 90a in which a rotor 60 having a rotor part 60a and an impeller 60b is fitted to a shaft 70, and a collar part 90b; and a plurality of tapping screws 160. Through the screw holes of the pump part 40, the tapping screws 160 are fastened to the exposed prepared holes of the mold stator 50 to assemble the pump part 40 with the mold stator 50. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a pump manufactured by combining a mold stator and a pump unit, and a method for manufacturing the pump. Furthermore, it is related with the heat pump type hot water supply apparatus using the pump.

In order to improve the motor efficiency by reducing the gap between the stator core of the pump and the magnet, and to improve the cooling performance of the coil and the control circuit, the coil, the stator core, the control circuit and the partition plate are inserted and molded resin is used. By molding, the thickness of the partition plate can be reduced and the gap between the stator core and the magnet can be reduced, so that the motor efficiency can be improved. In addition, a pump has been proposed in which a coil that is a heating element and a control circuit are filled with a partition plate together with a mold resin having good thermal conductivity so that heat conduction is improved and cooling performance is improved (for example, Patent Document 1). reference).
JP 2006-200197 A

  However, the pump of the above-mentioned patent document 1 is connected to the casing through a screw hole provided in the casing with respect to a stator (corresponding to the stator of the present invention) formed of a thermosetting mold resin such as unsaturated polyester resin. Since the stator is assembled with the tapping screw, the assembly strength between the casing and the stator may be reduced due to deterioration of the mold resin due to vibration or the like.

  The present invention has been made in order to solve the above-described problems, and is capable of firmly assembling a mold stator and a pump unit, a method for manufacturing the pump, and a heat pump hot water supply using the pump. An object is to provide an apparatus.

In the pump according to the present invention, a coil is formed by winding around a plurality of teeth provided with an insulating portion of a stator core, and an electronic component is mounted and a lead wire lead-out component that feeds out a lead wire is attached. A stator assembled with a substrate;
A pilot hole component having a plurality of legs having pilot holes;
A stator assembly in which pilot hole parts are assembled to the stator;
The stator assembly is formed by molding resin with a mold resin, and a mold stator in which a pilot hole of a pilot hole part is exposed on one end surface in the axial direction;
A casing having a water suction port and a water discharge port; a bowl-shaped partition wall portion fitted in such a manner that the shaft cannot be rotated inside and fitted with a rotor having a rotor portion and an impeller on the shaft; A pump part having a plurality of screw holes in the vicinity of the outer peripheral part;
A plurality of tapping screws, and
A tapping screw is fastened to a pilot hole exposed on the mold stator through a screw hole of the pump part, and the pump part and the mold stator are assembled.

  In the pump according to the present invention, the tapping screw is fastened to the pilot hole exposed by the mold stator through the screw hole of the pump part, and the pump part and the mold stator are assembled. Can be firmly assembled.

Embodiment 1 FIG.
In the present embodiment, the pilot hole part in which the mold stator is assembled to the stator is integrally formed with mold resin, and at this time, the pilot hole for the tapping screw in the foot part of the pilot hole part is exposed, and the pump part It is characterized in that the pump part and the mold stator are firmly assembled by fastening and assembling the pump part and the mold stator to the pilot hole with the tapping screw through the formed screw holes.

  First, an outline of a heat pump type hot water supply apparatus in which a pump is used will be briefly described.

  FIG. 1 is a diagram showing the first embodiment and is a configuration diagram of a heat pump type hot water supply apparatus 300. The heat pump hot water supply apparatus 300 includes a heat pump unit 100, a tank unit 200, and an operation unit 11 on which a user performs a driving operation.

  In FIG. 1, a heat pump unit 100 includes a compressor 1 that compresses refrigerant, a refrigerant-water heat exchanger 2 that exchanges heat between the refrigerant and water, a decompression device 3 that decompresses and expands high-pressure refrigerant, and a low-pressure two-phase refrigerant. A refrigerant circuit in which the evaporator 4 for evaporating the refrigerant is annularly connected by a refrigerant pipe 15, a pressure detection device 5 that detects the discharge pressure of the compressor 1, a fan 7 that blows air to the evaporator 4, and the fan 7 are driven. And a fan motor 6.

  Further, as temperature detecting means, a boiling temperature detecting means 8 of the refrigerant-water heat exchanger 2, a feed water temperature detecting means 9 of the refrigerant-water heat exchanger 2, and an outside air temperature detecting means 17 are provided.

  Moreover, the heat pump unit control part 13 is provided. The heat pump unit controller 13 receives signals from the pressure detection device 5, the boiling temperature detection means 8, the feed water temperature detection means 9, and the outside air temperature detection means 17, and controls the rotational speed of the compressor 1 and the decompression device 3. The opening degree control and the rotation speed control of the fan motor 6 are performed.

  The tank unit 200 includes a hot water tank 14 that stores hot water heated by exchanging heat with a high-temperature / high-pressure refrigerant in the refrigerant-water heat exchanger 2, and a bath water reheating heat exchanger that replenishes the bath water. 31, bath water circulation device 32, pump 10 which is a hot water circulation device arranged between refrigerant-water heat exchanger 2 and hot water tank 14, hot water circulation pipe 16, refrigerant-water heat exchanger 2 and hot water. A mixing valve 33 connected to the tank 14 and the bath water reheating heat exchanger 31 and a bath water retreating pipe 37 for connecting the hot water tank 14 and the mixing valve 33 are provided.

  Further, as temperature detection means, a tank water temperature detection device 34, a water temperature detection device 35 for detecting the water temperature after passing through the bath water reheating heat exchanger, and a water temperature after passing through the mixing valve 33 are detected. A post-mixing water temperature detector 36 is provided.

  A tank unit controller 12 is also provided. The tank unit controller 12 receives signals from the in-tank water temperature detection device 34, the reheating water temperature detection device 35, and the mixed water temperature detection device 36, and controls the rotational speed of the pump 10, the opening and closing control of the mixing valve 33, In addition, signals are transmitted to and received from the operation unit 11.

  The operation unit 11 is a remote controller, an operation panel, or the like provided with a switch or the like for the user to perform hot water temperature setting, hot water instruction, and the like.

  In FIG. 1, a normal boiling operation operation in the heat pump type hot water supply apparatus configured as described above will be described. When the boiling operation instruction from the operation unit 11 or the tank unit 200 is transmitted to the heat pump unit control unit 13, the heat pump unit 100 performs the boiling operation.

  The heat pump unit controller 13 provided in the heat pump unit 100 controls the rotational speed of the compressor 1 and the decompression device 3 based on the detection values of the pressure detection device 5, the boiling temperature detection means 8, the feed water temperature detection means 9, and the like. The opening degree control and the rotation speed control of the fan motor 6 are performed.

  Further, the detection value of the boiling temperature detection means 8 is transmitted and received between the heat pump unit control unit 13 and the tank unit control unit 12, and the tank unit control unit 12 sets the temperature detected by the boiling temperature detection means 8 as the target. The rotation speed of the pump 10 is controlled so as to reach the boiling temperature.

  In the heat pump type hot water supply apparatus 300 controlled as described above, the temperature of the high-temperature and high-pressure refrigerant discharged from the compressor 1 decreases while dissipating heat to the water supply circuit side in the refrigerant-water heat exchanger 2. The high-pressure and low-temperature refrigerant that has radiated heat and passed through the refrigerant-water heat exchanger 2 is decompressed by the decompression device 3. The refrigerant that has passed through the decompression device 3 flows into the evaporator 4 where it absorbs heat from outside air. The low-pressure refrigerant exiting the evaporator 4 is sucked into the compressor 1 and circulates to form a refrigeration cycle.

  On the other hand, the water in the lower part of the hot water tank 14 is guided to the refrigerant-water heat exchanger 2 by driving the pump 10 which is a hot water circulation device. Here, water is heated by the heat radiation from the refrigerant-water heat exchanger 2, and the heated hot water is returned to the upper part of the hot water tank 14 through the hot water circulation pipe 16 and stored.

  As described above, in the heat pump hot water supply apparatus 300, the pump 10 is used as a hot water circulation apparatus that circulates hot water in the hot water circulation pipe 16 between the hot water tank 14 and the refrigerant-water heat exchanger 2.

  Next, the pump 10 used as a hot water circulation device will be described.

  FIG. 2 shows the first embodiment and is an exploded perspective view of the pump 10.

  As shown in FIG. 2, the pump 10 includes a pump unit 40 that absorbs and discharges water by rotation of a rotor (described later), a mold stator 50 that drives the rotor, a pump unit 40, and a mold stator. And tapping screws 160 (four in the example of FIG. 2) that are fastening screws that fasten 50.

  In the pump 10 according to the present embodiment, four tapping screws 160 are prepared through the screw holes 44 a formed in the boss portion 44 of the pump portion 40, and the pilot holes 84 of the pilot hole component 81 embedded in the mold stator 50. The pump 10 is assembled by fastening to (refer FIG. 4).

  First, the configuration of the mold stator 50 will be described.

  3 and 4 show the first embodiment, FIG. 3 is a perspective view of the mold stator 50, and FIG. 4 is a cross-sectional view of the mold stator 50.

  As shown in FIGS. 3 and 4, the mold stator 50 is obtained by molding a stator assembly 49 (described later) with a mold resin 53.

  One end face (on the pump part 40 side) in the axial direction of the mold stator 50 is a flat pump part installation surface 63 along the outer peripheral edge part.

  A plurality of second grooves 64 are formed radially on the pump portion installation surface 63 in the radial direction. The second groove 64 is a relief groove for a reinforcing rib of a flange portion 90b (see FIG. 8) of the flange-shaped partition wall component 90 described later. In the example of FIG. 3, six second grooves 64 are formed at substantially equal intervals in the circumferential direction corresponding to reinforcing ribs of the flange portion 90 b of the flange-shaped partition wall component 90 described later.

  The pump portion installation surface 63 is provided with an annular third groove 65 that connects the outer end portions of the six second grooves 64. The annular third groove 65 corresponds to an annular rib formed in the flange portion 90 b of the flange-shaped partition wall component 90.

  Furthermore, the foot part 85 of the pilot hole part 81 of the substantially cylindrical resin molded product is embedded in the four corners in the pump part installation surface 63 in the axial direction. At the time of molding with the mold resin 53, one end face (on the pump part 40 side) of the foot part 85 of the pilot hole part 81 serves as a mold pressing part 82 of the molding die. Therefore, the pilot hole part 81 is exposed in a form embedded inside the pump part installation surface 63 by a predetermined distance. Exposed are the mold pressing part 82 and the pilot hole 84 for the tapping screw 160.

  A lead wire 52 drawn from a stator assembly 49 to be described later is drawn to the outside from the vicinity of the axial end surface on the opposite side of the pump portion 40 of the mold stator 50.

  The axial positioning of the mold stator 50 during molding with the mold resin 53 (thermosetting resin) is performed on the axially outer end faces of the plurality of protrusions 95a formed on the substrate pressing component 95 (see FIG. 7). However, it becomes the upper mold holder. Therefore, the axially outer end surfaces (die pressing surfaces) of the plurality of protrusions 95a are exposed on the axial end surface of the mold stator 50 on the substrate 58 side (not shown).

  Further, a protrusion 56a (see FIGS. 5 and 7) extending further outward (in the axial direction) than the axial end face of the insulating portion 56 on the anti-connection side is a lower mold pressing portion. Therefore, a plurality of protrusions 56a are exposed on the axial end surface of the mold stator 50 opposite to the substrate 58 (not shown).

  The radial positioning of the mold stator 50 at the time of molding is performed by fitting the inner peripheral surface of the stator core 54 to the mold. Therefore, the tips of the teeth of the stator core 54 are exposed at the inner peripheral portion of the mold stator 50 shown in FIGS.

  Regarding the internal structure of the mold stator 50, that is, the stator assembly 49 (lead wire 52, stator core 54, insulating portion 56, coil 57, substrate 58, terminal 59, etc. shown in FIG. 4) and pilot hole component 81. Will be described later.

  Next, the stator assembly 49 will be described. FIGS. 5 to 7 are views showing the first embodiment, FIG. 5 is an exploded perspective view of the stator assembly 49, FIG. 6 is a view showing a pilot hole part 81 ((a) is a side view, and (b) is a plan view). 7) is a perspective view of the stator assembly 49. FIG.

  As shown in FIGS. 5 and 7, the stator assembly 49 includes a stator 47 and a pilot hole part 81.

The stator assembly 49 is manufactured by the following procedure.
(1) An electromagnetic steel sheet having a thickness of about 0.1 to 0.7 mm is punched into a band shape, and a band-shaped stator core 54 laminated by caulking, welding, bonding or the like is manufactured. The strip-shaped stator core 54 includes a plurality of teeth. The tips of the teeth of the stator core 54 are exposed at the inner periphery of the mold stator 50 shown in FIG. Since the stator core 54 shown here has six teeth connected by thin-walled connecting portions, the tips of the teeth of the stator core are exposed at six locations also in FIG. However, only two places are visible in FIG.
(2) The insulating portion 56 is applied to the teeth. The insulating portion 56 is formed integrally with or separately from the stator core 54 using, for example, a thermoplastic resin such as PBT (polybutylene terephthalate).
(3) A concentrated winding coil is wound around the teeth provided with the insulating portion 56. Six concentrated winding coils 57 are connected to form a three-phase single Y-connection winding.
(4) Since it is a three-phase single Y connection, a terminal 59 (power supply) to which a coil 57 (see FIG. 4) of each phase (U phase, V phase, W phase) is connected on the connection side of the insulating portion 56 Power supply terminal and neutral point terminal) are assembled. There are three power terminals and one neutral point terminal.
(5) The board | substrate 58 is attached to the insulation part 56 (side in which the terminal 59 is assembled | attached) on the connection side. The substrate 58 is sandwiched between the insulating portion 56 by the substrate pressing component 95. On the substrate 58, an IC 58a (driving element) for driving an electric motor (brushless DC motor), a Hall element (position detecting element) for detecting the position of the rotor 60, and the like are mounted. The IC 58a and the Hall element are defined as electronic components. In addition, a lead wire lead-out component 61 that leads out the lead wire 52 to a notch near the outer peripheral edge portion is attached to the substrate 58.
(6) The substrate 58 to which the lead wire lead-out component 61 is attached is fixed to the insulating portion 56 by the substrate holding component 95, and the pilot hole component 81 is assembled to the stator 47 to which the terminal 59 and the substrate 58 are soldered. Thus, the stator assembly 49 is completed.

  The configuration of the pilot hole part 81 will be described with reference to FIGS. The pilot hole part 81 is formed by molding a thermoplastic resin such as PBT (polybutylene terephthalate).

  As shown in FIG. 6, a plurality of substantially cylindrical foot portions 85 each having a pilot hole 84 for the tapping screw 160 are connected by a thin connecting portion 87. After the pilot hole part 81 is molded together with the stator 47, the substantially cylindrical leg part 85 is formed to prevent the pilot hole part 81 from coming off, and the exposed end surface (the mold pressing part 82 and the protrusion) 83 end portion) is a taper shape that becomes thicker.

  In addition, the pilot hole part 81 includes a plurality of protrusions 85 a for preventing rotation of the pilot hole part 81 on the outer peripheral part of the foot part 85. The pilot hole part 81 can be set in a mold at once by connecting the substantially cylindrical foot 85 with a thin connecting part 87, so that the processing cost can be reduced.

  As shown in FIGS. 5 and 7, the connecting portion 87 of the pilot hole component 81 is provided with a plurality of claws 86 for assembling the pilot hole component 81 to the stator 47. In the example of FIG. 5, two claws 86 are provided.

  By fixing the claw 86 of the pilot hole part 81 in the groove 54a formed in the outer peripheral portion of the stator core 54 of the stator 47, the stator 47 and the pilot hole part 81 are set in the mold once. If possible, the processing cost can be reduced.

  When the stator assembly 49, in which the pilot hole part 81 is locked to the stator 47, is molded by the molding resin 53, the end face on the opening side of the pilot hole 84 for the tapping screw 160 of the pilot hole part 81 (die holding part 82). Then, the projection 83 provided on the other end surface of the pilot hole part 81 (see FIG. 4) is sandwiched by a molding die to position the pilot hole part 81 in the axial direction.

  The outer diameter of the mold pressing portion 82 on the opening side end face of the lower hole 84 for the tapping screw 160 of the lower hole part 81 is made smaller than the outer diameter of the end face on the opening side of the lower hole part 81. Thereby, the end surface of the pilot hole component 81 is covered with the mold resin 53 except for the mold pressing portion 82. Therefore, since both end surfaces of the pilot hole component 81 are covered with the mold resin 53, it is possible to suppress the exposure of the pilot hole component 81 and improve the quality of the pump 10.

  In the mold stator 50, the pilot hole part 81 assembled to the stator 47 is integrally formed with the mold resin 53, and at this time, the pilot hole 84 for the tapping screw 160 of the foot portion 85 of the pilot hole part 81 is exposed. . By tightening and assembling the pump unit 40 and the mold stator 50 to the pilot hole 84 with the tapping screw 160 through the screw holes 44a formed in the pump unit 40, the pump unit 40 and the mold stator 50 are firmly connected. It becomes possible to assemble to.

  In addition, although not shown in the drawings, in order to firmly attach the pump unit 40 and the mold stator 50, as an alternative to the pilot hole part 81, a metal made of protrusions for preventing slipping and rotation prevention on the outer periphery is provided. It is also possible to use an insert nut having a screw hole. Changes in the type and mounting position of the pilot hole part 81 or the insert nut can be handled by changing the mounting part of the mold. When using an insert nut having a screw hole, a tightening screw is used.

Next, the configuration of the pump unit 40 will be described.
8 and 9 are diagrams showing the first embodiment, FIG. 8 is an exploded perspective view of the pump unit 40, and FIG. 9 is a cross-sectional view of the pump 10.

As shown in FIGS. 8 and 9, the pump unit includes the following elements.
(1) A casing 41 that has a water suction port 42 and a discharge port 43 and houses the impeller 60b of the rotor 60 therein. The casing 41 is molded using a thermoplastic resin such as PPS (polyphenylene sulfide). The casing 41 is provided with four boss portions 44 having screw holes 44a used at the time of assembling the pump portion 40 and the mold stator 50 at the end on the water inlet 42 side. Moreover, the casing 41 is provided with the attachment leg 45 which has the hole 45a for fixing the pump 10 to the tank unit 200 of the heat pump type hot-water supply apparatus 300, for example in three places.
(2) A first thrust bearing 71a. The material of the first thrust bearing 71a is, for example, ceramic such as alumina. Since the rotor 60 is pressed against the casing 41 via the first thrust bearing 71a by the pressure difference of water acting on the front and back of the impeller 60b of the rotor 60 during the operation of the pump 10, the first thrust bearing 71a The one made of ceramic is used to ensure wear resistance and slidability.
(3) The rotor 60. The rotor 60 includes a rotor portion 60a and an impeller 60b. The rotor portion 60a includes a ring-shaped (cylindrical) resin magnet 68 formed by pelletizing a magnetic powder such as ferrite and a resin, and a cylindrical sleeve bearing 66 (for example, carbon) provided inside the resin magnet 68. For example, PPE (polyphenylene ether). The impeller 60b is a resin molded product such as PPE (polyphenylene ether). The rotor part 60a and the impeller 60b are joined by ultrasonic welding or the like.
(4) Shaft 70. One end of the shaft 70 is inserted into the shaft support portion 94 of the bowl-shaped partition wall component 90, and the other end of the shaft 70 is inserted into the shaft support portion 46 of the casing 41. One end of the shaft 70 inserted into the shaft support portion 94 of the bowl-shaped partition wall component 90 is inserted so as not to rotate with respect to the shaft support portion 94. Therefore, one end of the shaft 70 is cut out of a part of a circle having a predetermined length (axial direction). The hole of the shaft support portion 94 is also shaped accordingly. The other end of the shaft 70 inserted into the shaft support portion 46 of the casing 41 is also cut out of a circular portion having a predetermined length (axial direction). That is, the axis 70 is symmetrical in the length direction. However, the other end of the shaft 70 is rotatably inserted into the shaft support portion 46 of the casing 41. The reason why the shaft 70 is symmetrical in the length direction is that when the shaft 70 is inserted into the shaft support portion 94 of the bowl-shaped partition wall component 90, assembly is possible without being aware of the vertical direction.
(5) Second thrust bearing 71b. The material of the second thrust bearing 71b is SUS. The rotor 60 is pressed against the casing 41 via the first thrust bearing 71a by the pressure difference of water acting on the front and back of the impeller 60b of the rotor 60 during the operation of the pump 10, but depending on the operation state, the rotor 60 may rotate. Since the case where the child 60 contacts the shaft support portion 94 of the bowl-shaped partition wall component 90 via the second thrust bearing 71b is also conceivable, the second thrust bearing 71b is used.
(6) O-ring 80. The O-ring 80 performs sealing between the casing 41 of the pump unit 40 and the bowl-shaped partition wall component 90.
(7) A bowl-shaped partition wall component 90. The bowl-shaped partition wall component 90 is molded using a thermoplastic resin such as PPE (polyphenylene ether). The bowl-shaped partition wall component 90 includes a bowl-shaped partition wall portion 90 a that is a fitting portion with the mold stator 50 and a flange portion 90 b. The bowl-shaped partition wall 90a is composed of a circular bottom and a cylindrical partition. A shaft support portion 94 into which one end of the shaft 70 is inserted is erected at a substantially central portion of the inner surface of the circular bottom portion. Ribs 91 extending in the axial direction are formed on the outer peripheral surface of the bowl-shaped partition wall 90a. The rib 91 is formed to have a predetermined length in the axial direction from the base of the flange-shaped partition wall portion 90a (the connection portion with the flange portion 90b). And the dimension of the radial direction of the rib 91 is a taper shape in which the base side of the bowl-shaped partition part 90a is large, and becomes small as it goes ahead. In the flange portion 90b, six reinforcing ribs (not shown) that reinforce the flange portion 90b are formed radially in the radial direction. The rib 91 of the bowl-shaped partition wall 90a is connected to any one of the reinforcing ribs. Thereby, manufacture of the shaping die of the bowl-shaped partition part 90 becomes easy. In addition, the flange portion 90 b includes an annular rib (not shown) that fits in an annular third groove 65 formed on the pump portion installation surface 63 of the pump portion 40 of the mold stator 50. In addition, holes 90d through which the tapping screw 160 passes are formed in the flange portion 90b at four locations. Furthermore, an annular O-ring storage groove 90c for storing the O-ring 80 is formed on the surface of the flange portion 90b on the casing 41 side.

  In the pump 10, the O-ring 80 is installed in the bowl-shaped partition wall part 90, the casing 41 is assembled to the bowl-shaped partition wall part 90, the pump unit 40 is assembled, the pump unit 40 is assembled to the mold stator 50, and the tapping screw 160 or the like. Fixed and assembled.

  When the mold stator 50 and the pump unit 40 are assembled, the first groove 51 formed in the axial direction on the inner periphery of the mold stator 50 and the outer periphery of the bowl-shaped partition wall 90 a of the bowl-shaped partition wall component 90 The ribs 91 extending in the axial direction are fitted to the surface, thereby positioning in the rotational direction (circumferential direction).

  The mold stator 50 and the pump unit 40 are fitted as follows. Since the rib 91 is not provided on the part of the outer peripheral surface of the bowl-shaped partition wall part 90a opposite to the collar part 90b, the rib-shaped partition wall part 90a of the pump part 40 is provided on the inner periphery of the mold stator 50. The tip (portion without the rib 91) can be inserted at an arbitrary position.

  When the insertion progresses and the rib 91 of the bowl-shaped partition wall 90a of the pump unit 40 reaches the end on the opening side of the inner periphery of the mold stator 50, an axial direction is formed on the inner periphery of the mold stator 50. If the first groove 51 and the rib 91 extending in the axial direction are not aligned with the outer peripheral surface of the hook-shaped partition wall portion 90a of the hook-shaped partition wall component 90, further insertion is not possible. Since the bowl-shaped partition wall 90a of the pump unit 40 is inserted, the first groove 51 and the rib 91 can be easily aligned by rotating.

  If the positions of the first groove 51 and the rib 91 are aligned, the bowl-shaped partition wall portion 90 a of the pump unit 40 can be completely inserted into the inner periphery of the mold stator 50.

  On the inner periphery of the bowl-shaped partition wall portion 90 a of the bowl-shaped partition wall component 90, the rotor 60 is fitted and accommodated on the shaft 70 inserted into the shaft support portion 94 of the bowl-shaped partition wall component 90. Therefore, in order to ensure the coaxiality of the mold stator 50 and the rotor 60, the gap between the inner periphery of the mold stator 50 and the outer periphery of the bowl-shaped partition wall portion 90a of the bowl-shaped partition wall component 90 should be as small as possible. For example, the gap is selected to be about 0.02 to 0.06 mm.

  When the gap between the inner periphery of the mold stator 50 and the outer periphery of the bowl-shaped partition wall portion 90a of the bowl-shaped partition wall component 90 is reduced, the bowl-shaped partition wall portion 90a of the bowl-shaped partition wall component 90 is inserted into the inner periphery of the mold stator 50. In some cases, insertion is difficult if there is no way for air to escape.

  Therefore, the first groove 51 formed in the axial direction is provided in the inner peripheral portion of the mold stator 50, and the first groove 51 is used as an air escape path.

  Further, circumferential positioning of the bowl-shaped partition wall component 90 and the mold stator 50 is necessary.

  In order to position the bowl-shaped partition wall component 90 and the mold stator 50 in the circumferential direction, the ribs of the bowl-shaped partition wall section 90a are formed in the first groove 51 formed in the axial direction on the inner circumference of the mold stator 50. 91 is fitted.

  If the ribs 91 of the bowl-shaped partition wall portion 90a block the first groove 51 of the mold stator 50, which is an air escape path, it becomes difficult to insert the bowl-shaped partition wall component 90 into the mold stator 50. Therefore, in a state where the bowl-shaped partition wall component 90 is completely inserted into the mold stator 50, a gap is formed between the first groove 51 of the mold stator 50 and the rib 91 of the bowl-shaped partition wall portion 90a. Yes. The gap is about 1 mm at the narrowest place (where the radial dimension of the rib 91 is the largest).

  As described above, the gap between the inner periphery of the mold stator 50 and the outer periphery of the bowl-shaped partition wall portion 90a of the bowl-shaped partition wall component 90 is made as small as possible (for example, about 0.02 to 0.06 mm), and the mold stator 50 rotates. A first groove 51 serving as an air escape path formed in the axial direction is provided in the inner peripheral portion of the mold stator 50 while ensuring the coaxiality with the child 60, so that the inner periphery of the mold stator 50 is provided. It is easy to insert the bowl-shaped partition wall component 90. Further, a rib 91 having a predetermined length is formed in the bowl-shaped partition wall portion 90a in the axial direction from the root of the bowl-shaped partition wall portion 90a (the connecting portion with the flange portion 90b). The base portion 90a is large and has a tapered shape that decreases as it goes forward, and the rib 91 is fitted in the first groove 51 of the mold stator 50 with a predetermined radial gap (about 1 mm). Therefore, the mold stator 50 and the bowl-shaped partition wall component 90 can be positioned, and the mold stator 50 and the bowl-shaped partition wall component 90 can be easily assembled.

FIG. 10 shows the first embodiment, and is a diagram showing a manufacturing process of the pump 10. A manufacturing process of the pump 10 will be described.
(1) Step 1: The stator 47 is manufactured. First, an electromagnetic steel plate having a thickness of about 0.1 to 0.7 mm is punched into a strip shape, laminated by caulking, welding, adhesion, or the like, and a strip-shaped stator core 54 connected by a thin connection portion is manufactured. The teeth are provided with an insulating portion 56 using a thermoplastic resin such as PBT (polybutylene terephthalate). A concentrated winding coil 57 is wound around the teeth provided with the insulating portion 56. For example, six concentrated winding coils 57 are connected to form a three-phase single Y-connection winding. Since it is a three-phase single Y connection, a terminal 59 (a power supply terminal to which power is supplied and a medium) Sex point terminal) is assembled. In addition, the substrate 58 is manufactured. The board | substrate 58 is clamped between the insulation parts 56 by the board | substrate holding | suppressing component. On the substrate 58, an IC 58a for driving an electric motor (brushless DC motor), a hall element 58b for detecting the position of the rotor 60, and the like are mounted. In addition, a lead wire lead-out component 61 that leads out the lead wire 52 to a notch near the outer peripheral edge portion is attached to the substrate 58. In addition, the rotor part 60a is manufactured. The rotor portion 60a includes a ring-shaped (cylindrical) resin magnet 68 formed by pelletizing a magnetic powder such as ferrite and a resin, and a cylindrical sleeve bearing 66 (for example, carbon) provided inside the resin magnet 68. For example, PPE (polyphenylene ether). At the same time, the impeller 60b is formed. The impeller 60b is molded using a thermoplastic resin such as PPE (polyphenylene ether).
(2) Step 2: The substrate 58 is fixed to the stator 47. The substrate 58 to which the lead wire lead-out component 61 is attached is fixed to the insulating portion 56 by the substrate pressing component. At the same time, the impeller 60b is assembled to the rotor portion 60a by ultrasonic welding or the like. In addition, the bowl-shaped partition wall component 90 is formed. In addition, the shaft 70, the first thrust bearing 71a, and the second thrust bearing 71b are manufactured. The shaft 70 is manufactured from SUS. The first thrust bearing 71a is made of ceramic. The second thrust bearing 71b is manufactured from SUS.
(3) Step 3: Solder the terminal 59 (the power supply terminal to which power is supplied and the neutral point terminal) and the substrate 58. By assembling the pilot hole part 81 to the stator 47, the stator assembly 49 is completed. The rotor 60 and the like are assembled to the bowl-shaped partition wall component 90. In addition, the casing 41 is molded together. The casing 41 is molded using a thermoplastic resin such as PPS (polyphenylene sulfide).
(4) Step 4: The stator assembly 49 is molded to manufacture the mold stator 50. In addition, the pump 41 is assembled by fixing the casing 41 to the bowl-shaped partition wall component 90. In addition, a tapping screw 160 is also manufactured.
(5) Step 5: The pump 10 is assembled. The pump unit 40 is assembled to the mold stator 50 and fixed with a tapping screw 160. When assembling the mold stator 50 and the pump portion 40, ribs provided on the bowl-shaped partition wall portion 90a between the first groove 51 provided on the inner diameter of the mold stator 50 and the inner diameter of the mold stator 50 of the bowl-shaped partition wall component 90 When 91 is fitted, positioning with respect to the rotation direction is performed.

FIG. 3 shows the first embodiment, and is a configuration diagram of a heat pump hot water supply apparatus. FIG. 3 is an exploded perspective view of the pump 10 showing the first embodiment. FIG. 5 shows the first embodiment and is a perspective view of a mold stator 50. FIG. 5 shows the first embodiment and is a cross-sectional view of a mold stator 50. FIG. 5 shows the first embodiment and is an exploded perspective view of the stator assembly 49; FIG. 4 is a diagram showing the first embodiment and a diagram showing a pilot hole part 81 ((a) is a side view, (b) is a plan view)). FIG. 5 shows the first embodiment, and is a perspective view of a stator assembly 49; FIG. 5 shows the first embodiment, and is an exploded perspective view of the pump unit 40; FIG. 3 shows the first embodiment, and is a cross-sectional view of the pump 10. FIG. 5 shows the first embodiment and shows the manufacturing process of the pump 10.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 1 Compressor, 2 Refrigerant-water heat exchanger, 3 Pressure reducing device, 4 Evaporator, 5 Pressure detection device, 6 Fan motor, 7 Fan, 8 Boiling temperature detection means, 9 Feed water temperature detection means, 10 Pump, 11 Operation Part, 12 tank unit control part, 13 heat pump unit control part, 14 hot water tank, 15 refrigerant pipe, 16 hot water circulation pipe, 17 outside air temperature detecting means, 31 bath water reheating heat exchanger, 32 bath water circulation apparatus, 33 mixing valve , 34 Water temperature detection device in tank, 35 Water temperature detection device after reheating, 36 Water temperature detection device after mixing, 37 Bath water reheating piping, 40 Pump part, 41 Casing, 42 Water inlet, 43 Discharge port, 44 Boss part, 44a Screw hole, 45 Mounting leg, 45a hole, 46 Shaft support, 50 Mold stator, 51 First groove, 52 Lead wire, 53 Mold resin, 54 Stator core, 56 Insulating part, 57 Coil, 58 Substrate, 58a IC, 59 terminal, 60 Rotor, 60a Rotor part, 60b Impeller, 61 Lead wire lead-out part, 63 Pump part installation surface, 64 Second groove, 65 Third groove, 66 Sleeve bearing, 67 Resin, 68 Resin magnet, 70 shaft, 71a First thrust bearing, 71b Second thrust bearing, 80 O-ring, 81 Pilot hole part, 82 Gold Mold holding part, 83 protrusion, 84 pilot hole, 85 foot part, 85a protrusion, 86 claw, 87 connecting part, 90 hook-like partition part, 90a hook-like partition part, 90b hook part, 90c O-ring storage groove, 90d hole, 91 rib, 93 annular rib, 94 shaft support, 95 substrate holding part, 100 heat pump unit, 160 tapping screw, 200 tongue Unit, 300 a heat pump type hot water supply device.

Claims (11)

A stator assembled with a board on which a coil is formed by winding around a plurality of teeth provided with an insulating portion of a stator core, an electronic component is mounted, and a lead wire lead-out component that leads a lead wire is attached When,
A pilot hole component having a plurality of legs having pilot holes;
A stator assembly in which the pilot hole component is assembled to the stator; and
The stator assembly is formed by molding resin, and a mold stator in which the pilot hole of the foot part of the pilot hole part is exposed on one end surface in the axial direction;
A casing having a water suction port and a water discharge port; a bowl-shaped partition wall portion fitted in such a manner that the shaft cannot be rotated inside and fitted with a rotor having a rotor portion and an impeller on the shaft; A pump part having a plurality of screw holes in the vicinity of the outer peripheral part;
A plurality of tapping screws, and
The pump, wherein the tapping screw is fastened to the pilot hole exposed by the mold stator through the screw hole of the pump part, and the pump part and the mold stator are assembled.   The pump according to claim 1, wherein the foot portion of the pilot hole component includes a plurality of protrusions for preventing rotation of the pilot hole component on an outer peripheral portion.   3. The pump according to claim 1, wherein the pilot hole component has a tapered shape that becomes thicker with reference to an exposed surface of the foot portion. 4.   The pump according to any one of claims 1 to 3, wherein the foot portion of the pilot hole component is connected by a thin connecting portion.   The pump according to any one of claims 1 to 4, wherein the pilot hole component includes a plurality of claws for assembling the pilot hole component to the stator in the connecting portion.   The pump according to claim 5, wherein the stator iron core has a groove on an outer peripheral portion, and the claw of the pilot hole part is engaged with the groove.   When the mold stator is molded by the mold resin, the end surface of the prepared hole part on the opening side of the prepared hole part and the protrusion provided on the other end surface of the prepared hole part are sandwiched by a mold. The pump according to any one of claims 1 to 6, wherein the pilot hole part is positioned in the axial direction.   8. The outer diameter of the die pressing portion on the opening side end face of the pilot hole part is made smaller than the outer diameter of the opening side end face of the pilot hole part. The pump according to crab. A stator assembled with a board on which a coil is formed by winding around a plurality of teeth provided with an insulating portion of a stator core, an electronic component is mounted, and a lead wire lead-out component that leads a lead wire is attached When,
Multiple insert nuts,
The stator is formed of a mold resin, and a mold stator in which a screw hole of the insert nut is exposed on one end surface in the axial direction;
A casing having a water suction port and a water discharge port; a bowl-shaped partition wall portion fitted in such a manner that the shaft cannot be rotated inside and fitted with a rotor having a rotor portion and an impeller on the shaft; A pump part having a plurality of screw holes in the vicinity of the outer peripheral part;
A plurality of tightening screws,
The tightening screw is passed through the screw hole of the pump portion, and the tightening screw is fastened to the screw hole of the insert nut exposed by the mold stator, thereby fixing the pump portion and the mold stator. A pump characterized by that. In a heat pump type hot water supply apparatus including a heat pump unit, a tank unit, and an operation unit for a user to perform an operation,
A heat pump type hot water supply apparatus, wherein the pump according to any one of claims 1 to 9 is mounted. Insulation is applied to the teeth of the stator core, and the stator is manufactured by winding a coil around the teeth provided with the insulation. The lead wire lead-out component that attaches the electronic component and leads out the lead wire is attached. A first step of producing a rotor part by integrating a resin magnet and a sleeve bearing provided inside the resin magnet with a resin, and further producing an impeller;
The substrate is assembled to the stator, the impeller is assembled to the rotor portion by ultrasonic welding or the like to manufacture a rotor, a bowl-shaped partition wall part is formed, and a shaft and a thrust bearing are manufactured. Two steps;
A third step of soldering the terminal of the stator and the substrate and assembling a pilot hole part to the stator, assembling the rotor to the bowl-shaped partition part, and further forming a casing;
A fourth step of manufacturing the stator by molding the stator, fixing the casing to the bowl-shaped partition wall part, assembling the pump unit, and further manufacturing a tapping screw;
And a fifth step of assembling the pump by assembling the pump portion to the mold stator and fixing with the tapping screw.

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