JP2010082185A - Heated toilet seat device - Google Patents

Heated toilet seat device Download PDF

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JP2010082185A
JP2010082185A JP2008254584A JP2008254584A JP2010082185A JP 2010082185 A JP2010082185 A JP 2010082185A JP 2008254584 A JP2008254584 A JP 2008254584A JP 2008254584 A JP2008254584 A JP 2008254584A JP 2010082185 A JP2010082185 A JP 2010082185A
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toilet seat
outer peripheral
inner peripheral
heating element
heater
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Tetsuo Makino
哲夫 牧野
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Aisin Corp
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Aisin Seiki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heated toilet seat device which uniformly heats a toilet seat surface with which the buttocks of a user have contact, and includes a sheet heater to adhere onto the curved surface of a rear surface corresponding to the substantially whole front surface of the toilet seat. <P>SOLUTION: The sheet heater 7 is constituted by covering a heat generation body pattern 15 with an internal insulating sheet 17 and an external insulating sheet 18. In the sheet heater 7, a plurality of cuts 9, 10 are formed in an inner peripheral area 71 and an outer peripheral area 73 in order to follow the shape of the rear surface of a toilet seat body 3. A plurality of projections 77, 78 projecting from a middle area 72 toward the inner peripheral area 71 and the outer peripheral area 73 are formed in the sheet heater 7. Thus, the toilet seat body 3 is warmed by uniform heating. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は暖房便器装置に関するものであり、特に、着座者が着座する便座本体の表面を均一に暖房するようにした暖房便座装置に係わる。   The present invention relates to a heating toilet device, and more particularly, to a heating toilet device that uniformly heats the surface of a toilet seat body on which a seated person sits.

一般的に、便座は用便のために所定時間着座して使用するので、中央開口部の内周縁と便座の外周縁は比較的小さな曲率の凸曲面を形成し、使用者(着座者)の臀部や大腿部に痛みや違和感が発生しないようにしている。また、便座の内周縁と外周縁の中間にあっては使用者の着座姿勢での大部分の体重を支えることから、例えば、椅子の座面のように比較的平面に近い大きな曲率の凸曲面となっている。場合によっては、部分的に凹曲面を有するなどして、部分的な痛みや疲労感、違和感等が生じない形状となっている。   In general, since the toilet seat is used for a predetermined period of time for a toilet, the inner periphery of the central opening and the outer periphery of the toilet seat form a convex curved surface with a relatively small curvature, and the user (seater) It prevents pain and discomfort in the buttocks and thighs. Further, in the middle of the inner and outer peripheral edges of the toilet seat, since it supports most of the weight in the seating posture of the user, for example, a convex curved surface with a large curvature that is relatively close to a flat surface, such as a seat surface of a chair. It has become. In some cases, it has a shape that does not cause partial pain, fatigue, discomfort, or the like by partially having a concave curved surface.

この場合、便座の内周縁と外周縁およびその中間の曲率そのものは、使用者の体型の違いや着座姿勢の違い等を考慮して、各部位で必要に応じて徐々に変化させたものとなっていて、すわり心地が良くなるように工夫されている。   In this case, the inner and outer peripheries of the toilet seat and the curvature between them are gradually changed as necessary at each part in consideration of the difference in the body shape of the user and the difference in the sitting posture. And it is devised to improve the comfort of sitting.

従来ではこのような形状の便座を暖めるために、面全体で発熱する面状ヒーターが知られている。面状ヒーターは温度のムラが少なく、ヒーター部の厚さを細いニクロム線を耐熱繊維等に巻き付けて発熱体とし軟質の電気絶縁樹脂を被覆したチュービングヒーターよりも薄くすることが出来るので、便座用ヒーターとして優れている。しかし、面状ヒーターは面状の抵抗体に絶縁部材で覆った構造を取る必要があるので、便座の内面のような複雑な凹曲面に対しては絶縁部材を可撓性の大きいものにすれば曲面への追随性は向上しても、内部の抵抗体が引っ張られて変形してしまい、便座の暖房には温度ムラが発生してしまう。この場合、絶縁部材を可撓性の良くない硬い材質にすれば、抵抗体の変形等は防ぐことが出来るが便座の裏面の曲面への追随性が悪化して、便座の内外周縁の内表面等で面状ヒーターそのものが便座の裏面から部分的に浮き上がったり、貼り付けた時にしわが寄ったりすることが起こり得るので、表面温度にムラが生じる。   Conventionally, in order to warm the toilet seat having such a shape, a planar heater that generates heat over the entire surface is known. The surface heater has less temperature unevenness, and the thickness of the heater part can be made thinner than a tubing heater covered with a soft electrical insulating resin as a heating element by wrapping a thin nichrome wire around heat resistant fiber etc. Excellent as a heater. However, since the planar heater needs to have a structure in which a planar resistor is covered with an insulating member, the insulating member should be made flexible for complicated concave curved surfaces such as the inner surface of the toilet seat. Even if the followability to the curved surface is improved, the internal resistor is pulled and deformed, and temperature unevenness occurs in the heating of the toilet seat. In this case, if the insulating member is made of a hard material with poor flexibility, the deformation of the resistor can be prevented, but the followability to the curved surface of the back surface of the toilet seat deteriorates, and the inner surface of the inner and outer peripheral edges of the toilet seat deteriorates. For example, the surface heater itself may partially lift from the back surface of the toilet seat or may wrinkle when attached, resulting in uneven surface temperature.

従来の暖房便座装置は、細長い面状発熱体の長辺の両側に一対の電極を設け、便座の外周側に配置された電極と共に面状発熱体を複数に分割する為の切り込みを入れて、便座の裏側の凹面に沿うようにしたものが知られている(例えば、特許文献1)。   The conventional heating toilet seat device is provided with a pair of electrodes on both sides of the long side of the elongated sheet heating element, and with the electrodes arranged on the outer peripheral side of the toilet seat, a cut is made to divide the sheet heating element into a plurality of parts, The thing along the concave surface of the back side of a toilet seat is known (for example, patent documents 1).

また、便座の平面形状に略等しい形状の面状ヒーターの内周と外周の両縁部から交互に放射状の切り込みを複数形成して便座の裏面に貼り付け、これらの交互の切り込みによって面状ヒーターは、隣り合う切り込み間で複雑な異なった形状を成し、便座の裏面の3次元的曲面に沿うようにしたものが知られている(例えば、特許文献2)。   In addition, a plurality of radial cuts are alternately formed from the inner and outer edges of the planar heater having a shape substantially equal to the planar shape of the toilet seat, and affixed to the back surface of the toilet seat. Is known in which a complicated and different shape is formed between adjacent cuts along a three-dimensional curved surface on the back surface of the toilet seat (for example, Patent Document 2).

更には、複数の矩形小片に分割された面状ヒーターを便座に複数配設して一体に形成して、外部から供給される電源を便座の内外周縁に設け、一対の環状中継線を通じて、各面状ヒーターの電極を並列に接続し、各面状ヒーターを便座の裏面の形状に沿うようにしたものが知られている(例えば、特許文献3)。
実開昭57−4195号公報 実案平2−19117号公報 特開2006−122151号公報
Furthermore, a plurality of planar heaters divided into a plurality of rectangular pieces are arranged in one piece on the toilet seat and formed integrally, and power supplied from the outside is provided on the inner and outer peripheral edges of the toilet seat, and through each pair of annular relay lines, An electrode in which the electrodes of the sheet heater are connected in parallel so that each sheet heater follows the shape of the back surface of the toilet seat is known (for example, Patent Document 3).
Japanese Utility Model Publication No.57-4195 Japanese Utility Model Publication No. 2-19117 JP 2006-122151 A

しかしながら、特許文献1に示される暖房便座装置は、切り込みによって分割される各面状ヒーターは電極間の長さを同一に保つことが必要である。その一方で便座の形状は前方から後方に向かうに従って幅が広くなっているものが殆どである。このことから、後方の領域においては、面状ヒーターが設けられない範囲が出来てしてしまい、使用者(着座者)の身体が便座に触れたとき、冷たく感じるということが起こり得る。   However, in the heating toilet seat device shown in Patent Document 1, it is necessary to keep the length between the electrodes of each planar heater divided by cutting. On the other hand, the shape of the toilet seat is mostly widened from the front to the rear. For this reason, in the rear area, there is a range where the planar heater is not provided, and when the user (sitting person) touches the toilet seat, the user may feel cold.

特許文献2に示される暖房便座装置は、一枚の面状ヒーターを複数の連続した面状ヒーター片になるよう、内周縁と外周縁の交互に切り込みを入れて、1枚の面状ヒーターを便座の有する3次元曲面になじませる必要がある。この場合、内周縁及び外周縁の側壁に沿った形で面状ヒーターの各ヒーター片を曲げて貼り付けるには、細かい間隔で内周縁と外周縁とで交互に切り込みを入れる必要がある。その結果、面状ヒーターはジグザグに連続した短冊のような形状になってしまい、便座への面状ヒーターの貼り付け作業が非常に困難となってしまう。比較的粗い間隔で面状ヒーターに切り込みを入れた場合には、便座の裏面への面状ヒーターの貼り付け作業は可能であるが、便座の内周縁及び外周縁の側壁付近の凹部形状となった面に面状ヒーターの各ヒーター片を曲げて貼り付けなければならない。このため、3次元凹曲面に面状ヒーターの接着面が十分になじまず、やがて面状ヒーターが裏面より浮き上がったり、よじれが生じたりする不具合が発生してしまう。   In the heating toilet seat device shown in Patent Document 2, an inner peripheral edge and an outer peripheral edge are cut alternately so that a single sheet heater becomes a plurality of continuous sheet heater pieces. It must be adapted to the 3D curved surface of the toilet seat. In this case, in order to bend and affix each heater piece of a planar heater along the inner peripheral edge and the outer peripheral side wall, it is necessary to make cuts alternately between the inner peripheral edge and the outer peripheral edge at fine intervals. As a result, the planar heater has a zigzag continuous strip shape, which makes it very difficult to attach the planar heater to the toilet seat. If the sheet heater is cut at relatively rough intervals, the sheet heater can be attached to the back surface of the toilet seat, but the concave shape is formed near the inner and outer peripheral side walls of the toilet seat. Each heater piece of the sheet heater must be bent and pasted on the surface. For this reason, the bonding surface of the planar heater does not sufficiently adapt to the three-dimensional concave surface, and eventually the planar heater is lifted from the back surface or kinked.

特許文献3に示される暖房便座装置は、複数の矩形小片に分割された小片面状ヒーターに通電させるために特許文献2と同様に便座の内外周縁に一対の環状中継線を設けている。この領域には面状ヒーターを配置出来ないことから、内周縁及び外周縁の側壁の付近は温度が低いという不具合が生じる。   The heating toilet seat device shown in Patent Document 3 is provided with a pair of annular relay lines on the inner and outer peripheral edges of the toilet seat in the same manner as Patent Document 2 in order to energize the small-sided heater divided into a plurality of rectangular pieces. Since a planar heater cannot be disposed in this region, there is a problem that the temperature is low near the side walls of the inner and outer peripheral edges.

そこで、本発明は上記した問題点に鑑みてなされたものであり、使用者の臀部が触れる便座表面をむらなく加熱させることを課題とする。また、便座の殆どの表面に対応した裏面の凹曲面に貼り付けが行える面状ヒーターを備えた暖房便座装置を提供することを課題とする。   Then, this invention is made | formed in view of an above-described problem, and makes it a subject to heat the toilet seat surface which a user's buttocks touches uniformly. It is another object of the present invention to provide a heating toilet seat device including a sheet heater that can be attached to a concave curved surface on the back surface corresponding to almost the surface of the toilet seat.

上記した課題を解決するために講じた手段は、発熱体と該発熱体に対して絶縁を行う絶縁部材を有し、前記発熱体に通電を行うことにより着座者が着座する前記便座本体の暖房を行う面状ヒーターを前記便座本体の裏面に備えた暖房便座装置において、前記面状ヒーターは、前記便座本体の中央に位置する中間領域と、該中間領域と前記便座本体の内縁との間の内周領域と、前記中間領域と前記便座本体の外縁との外周領域とに連続した前記発熱体が配設され、前記内周領域と前記外周領域には複数の放射状の内周切り込みと外周切り込みが形成されると共に、前記発熱体は前記中間領域から前記内周領域および前記外周領域に対して突出した突出部を有する構成とした。   Means taken in order to solve the above-described problems includes a heating element and an insulating member that insulates the heating element, and heating the toilet seat body on which a seated person sits by energizing the heating element. In the heating toilet seat device provided with a sheet heater on the back surface of the toilet seat body, the sheet heater includes an intermediate region located at the center of the toilet seat body, and between the intermediate region and the inner edge of the toilet seat body The heating element continuous to an inner peripheral area and an outer peripheral area between the intermediate area and the outer edge of the toilet seat body is disposed, and the inner peripheral area and the outer peripheral area have a plurality of radial inner peripheral cuts and outer peripheral cuts. In addition, the heating element has a protruding portion that protrudes from the intermediate region to the inner peripheral region and the outer peripheral region.

この場合、前記発熱体は、前記突出部は矩形状を呈し、前記中間領域でつながっていると良い。   In this case, in the heating element, it is preferable that the protruding portion has a rectangular shape and is connected in the intermediate region.

また、前記突出部は、隣り合う前記外周切り込みの間に設けられると共に、隣り合う前記内周切り込みの間に設けられていると良い。   Moreover, the said protrusion part is good to be provided between the said adjacent outer periphery notch while being provided between the said adjacent outer periphery notches.

更に、前記発熱体は、前記便座本体の着座面の後方においても放射状に突出部が延在していると良い。   Further, it is preferable that the heating element has radially extending protrusions behind the seating surface of the toilet seat body.

本発明によれば、複雑な3次元曲面を有する便座本体の裏面に面状ヒーターを貼り付ける場合、便座本体が複雑な凹曲面で形成されていても、放射状の内周切り込みと外周切り込みが形成されているので、この各切り込みにより、面状ヒーターの曲りや捻れを吸収して、便座本体の内縁および外縁の凹曲面全域にわたって、面状ヒーターを密接させて貼り付けることが出来る。発熱体は中間領域から内周領域および外周領域に対して、中央より内外の両側に向けて突出した突出部により、便座本体の内縁および外縁まで面状ヒーターを確実に配設させることが可能となる。これによって、便座本体の全域にわたって面状ヒーターの熱が伝達されるので、便座本体の内周縁および外周縁も中間領域と同様、確実に速やかに適温まで加熱して暖めることができる。よって、臀部が触れる便座表面をむらなく加熱させることができ、便座本体の裏面の凹曲面に面状ヒーターの貼り付けが行える暖房便座装置とすることができる。   According to the present invention, when a sheet heater is attached to the back surface of a toilet seat body having a complicated three-dimensional curved surface, even if the toilet seat body is formed with a complicated concave curved surface, a radial inner peripheral cut and an outer peripheral cut are formed. Therefore, each of the cuts absorbs bending and twisting of the planar heater, and the planar heater can be adhered in close contact over the entire concave curved surface of the inner edge and outer edge of the toilet seat body. The heating element can be surely disposed with a planar heater from the middle area to the inner and outer peripheral areas to the inner and outer edges of the toilet seat body by the protruding parts protruding from the center toward both the inner and outer sides. Become. Thereby, since the heat of the planar heater is transmitted over the entire area of the toilet seat body, the inner peripheral edge and the outer peripheral edge of the toilet seat main body can be heated and heated to an appropriate temperature as quickly as the intermediate region. Therefore, the toilet seat surface which a buttocks touches can be heated uniformly, and it can be set as the heating toilet seat apparatus which can affix a planar heater on the concave curved surface of the back surface of a toilet seat main body.

この場合、突出部は矩形状を呈し、発熱体は中間領域でつながっていると、中間領域では切り込みのない帯状となるので、面状ヒーターを便座本体に組み付ける際、安定して組み付けを行うことができ、便座本体の全表面を中間領域で単一の発熱体の矩形状となった突出部によって、簡単な構成で便座本体の全表面を均一に暖房することが可能である。従って、使用者が着座している場合のみならず着座しようとする場合、うっかり姿勢を崩した場合であっても、通常の着座姿勢では触れることが少ない便座本体の外周縁に肌が触れたとしても、不快に感じることがなくなる。   In this case, if the protruding portion has a rectangular shape and the heating elements are connected in the intermediate region, the intermediate region has a band shape without incision, so when assembling the planar heater to the toilet seat body, perform stable assembly. It is possible to uniformly heat the entire surface of the toilet seat body with a simple configuration by the protrusions in which the entire surface of the toilet seat body has a rectangular shape of a single heating element in the middle region. Therefore, not only when the user is seated, but when the user tries to sit down, even if the user accidentally breaks the posture, the skin touches the outer periphery of the toilet seat body that is rarely touched in the normal seating posture. Even no longer feel uncomfortable.

また、突出部は、隣り合う前記外周切り込みの間に設けられると共に、隣り合う前記内周切り込みの間に設けられていると、面状ヒーターを便座本体の3次元曲面となる裏面に貼り付ける場合において、突出部および隣接する突出部同士をつなぐ中間領域の部位に大きなストレスをかけずに、便座本体に対して組み付け(貼り付け)を行うことができる。   Moreover, when a protrusion part is provided between the said outer periphery notches adjacent, and when it is provided between the said adjacent inner periphery notches, a planar heater is affixed on the back surface used as the 3-dimensional curved surface of a toilet seat main body In (1), it is possible to assemble (paste) the toilet seat main body without applying a large stress to the portion of the intermediate region connecting the protruding portion and the adjacent protruding portions.

更に、発熱体は便座本体の着座面の後方においても放射状に突出部が延在していると、便座本体の全表面をより均一に暖房することが可能である。   Furthermore, if the heating element has radially extending protrusions behind the seating surface of the toilet seat body, the entire surface of the toilet seat body can be heated more uniformly.

この場合、貼り付け時の切り込みが形成された端部が重なるのを防止でき、複数設けられた切り込みで曲がりや捻れが確実に吸収され、面状ヒーターの貼り付け位置のずれ等によっては前述の曲りや捻れが増加することが考えられるが、少なくとも内周切り込みの開始端の一部または全部が略三角形の切り欠き形状を設ければ、面状ヒーターそのものの貼り付け位置が許容範囲内で位置ずれを生じた場合でも、内周領域の面状ヒーターの切り込み部が重なり合うことを防止することができる。   In this case, it is possible to prevent the end portions where the cuts are formed at the time of pasting from being overlapped, and bending and twisting are reliably absorbed by the plurality of cuts, and depending on the deviation of the pasting position of the planar heater, etc. Although bending and twisting may increase, at least a part or all of the start edge of the inner circumferential notch is provided with a substantially triangular cutout shape, and the attachment position of the planar heater itself is within an allowable range. Even when a shift occurs, it is possible to prevent the cut portions of the planar heater in the inner peripheral region from overlapping.

更に、面状ヒーターの発熱体を金属箔から成る導電体とした場合、金属箔の周囲を絶縁部材で覆うのに絶縁性が高く強度と適度な可撓性を有する薄膜樹脂材料が用いられる。発熱体である金属箔をこれらの薄膜状樹脂材料で覆われた面状ヒーターを便座筺体の内表面に貼り付けて便座の表面温度を均一にする為には、出来るだけ便座の内側に密着させることが必要であり、その為には可撓性のある柔らかい樹脂が望ましい。しかしながら、柔らかな樹脂材だけで構成してしまうと面状ヒーターの密着性は優れているが、面状ヒーターを便座内表面の所定の位置に貼り付ける作業の時に、面状ヒーター自身が撓んでしまい位置決め等の取り扱いが困難になってしまう。そこで、絶縁部材のうち少なくとも1つは硬質性の薄膜状樹脂材料を用いれば、面状ヒーターの密着貼り付けに必要な可撓性と柔らかさおよびヒーターの取り扱いや位置決めに必要な適度な剛性を持つことができる。   Further, when the heating element of the planar heater is a conductor made of a metal foil, a thin film resin material having high insulation and strength and appropriate flexibility is used to cover the periphery of the metal foil with an insulating member. In order to make the surface temperature of the toilet seat uniform by attaching a sheet heater covered with a thin film resin material to the metal foil, which is a heating element, to the inner surface of the toilet seat housing, the surface of the toilet seat is adhered as closely as possible. Therefore, a flexible soft resin is desirable. However, the adhesiveness of the planar heater is excellent when it is composed only of a soft resin material, but the planar heater itself bends during the work of attaching the planar heater to a predetermined position on the inner surface of the toilet seat. Therefore, handling such as positioning becomes difficult. Therefore, if at least one of the insulating members is made of a hard thin-film resin material, the flexibility and softness necessary for the adhesion and adhesion of the planar heater and the appropriate rigidity necessary for the handling and positioning of the heater are obtained. Can have.

また、薄膜状樹脂材料の表面に金属箔を密着固定させ、その上から電気絶縁性を有する浸透性の高い絶縁インクを金属箔のパターンを覆うように印刷して絶縁性を高め、その後に、表面全体に粘着材を有する同様の薄膜状樹脂材料を圧接して面状ヒーターを構成するようにすれば、通常の粘着のみの場合と比べて便座内部の面状ヒーター周りの水分や湿気の侵入に対する電気的安全性が向上する。   In addition, the metal foil is tightly fixed to the surface of the thin film resin material, and a highly penetrating insulating ink having electrical insulation is printed on the metal foil so as to cover the pattern of the metal foil. If a surface heater is constructed by pressing a similar thin film resin material with adhesive on the entire surface, moisture and moisture intrusion around the surface heater inside the toilet seat will be in comparison with the case of normal adhesion alone. The electrical safety against is improved.

(実施例1)
図1は、便蓋12を開けた状態での暖房便座装置100の斜視図を示す。図2の(a)は図1に示す便座本体3のみの上視図であり、(b)は断面便座本体3のみの正面図である。図3は図2の(a)に示すA−A断面である。
Example 1
FIG. 1 shows a perspective view of the heated toilet seat device 100 with the toilet lid 12 opened. 2A is a top view of only the toilet seat body 3 shown in FIG. 1, and FIG. 2B is a front view of only the sectional toilet seat body 3. As shown in FIG. FIG. 3 is an AA cross section shown in FIG.

図1に示すように、温水洗浄便座2は便器1に取り付けられる。本実施例1で説明を行う温水洗浄便座2は、暖房機能を備えており暖房便座装置100として機能する。人(着座者)が着座する着座面30の後方の後部筺体21には、着座者の局部洗浄を行う機構等が内部に収納されている。後部筐体21の側面には便座本体3の一対のヒンジ部4a,4bが左右両側に設けられ、ヒンジ部4a,4bを中心として便蓋12は回動可能となっている。また、便座本体3には着座者が手動で操作を行う操作部23を着座面横に後部筐体21と一体で備える。操作部23は後部筺体21から一方の側方に延在しており、図示しない制御基板を内部に収納し、上の表面には複数の操作スイッチが設けられる。   As shown in FIG. 1, the warm water flush toilet seat 2 is attached to the toilet 1. The warm water washing toilet seat 2 described in the first embodiment has a heating function and functions as the heating toilet seat device 100. In the rear housing 21 behind the seating surface 30 on which a person (sitting person) is seated, a mechanism for performing local cleaning of the seating person is housed. A pair of hinge portions 4a, 4b of the toilet seat body 3 are provided on the left and right sides on the side surface of the rear housing 21, and the toilet lid 12 is rotatable around the hinge portions 4a, 4b. In addition, the toilet seat body 3 is provided with an operation unit 23 that is manually operated by a seated person, integrally with the rear housing 21 beside the seating surface. The operation unit 23 extends from the rear housing 21 to one side, accommodates a control board (not shown) inside, and has a plurality of operation switches on the upper surface.

次に、便座本体3について、図2の(a),(b)を参照して説明する。便座本体3は、着座面30とは反対側の下方左右両側に一対のゴム脚5が設けられており、ゴム脚5は便座本体3の裏面に一体で配置され便器1との緩衝材として機能する。便座本体3は、着座面30を有する樹脂より成る上側部材31と、上側部材31と形状が一致する下側部材32が上下方向に組み合わさって、図2の(b)に示すように両者が接合されている構成となっている。   Next, the toilet seat body 3 will be described with reference to FIGS. The toilet seat body 3 is provided with a pair of rubber legs 5 on the lower left and right sides opposite to the seating surface 30, and the rubber legs 5 are integrally disposed on the back surface of the toilet seat body 3 and function as a cushioning material with the toilet 1. To do. The toilet seat body 3 is composed of an upper member 31 made of a resin having a seating surface 30 and a lower member 32 having the same shape as that of the upper member 31 in the vertical direction. As shown in FIG. It becomes the structure joined.

図3に示すように、便座本体3の上側部材31は、便座本体3の内周側には小さな曲率部(凸面)から成る内周上側部材31aを、便座本体3の外周側には小さな曲率部(凸面)と側壁から外周上側部材31bをそれぞれ有し、これらの中間には緩やかな曲率部(凸面)から成る中間上側部材31cを備える。この中間上側部材の緩やかな曲率部は凸面だけでなく緩やかな凸面と凹面の組み合わせでも良い。   As shown in FIG. 3, the upper member 31 of the toilet seat main body 3 has an inner peripheral upper member 31 a composed of a small curvature portion (convex surface) on the inner peripheral side of the toilet seat main body 3 and a small curvature on the outer peripheral side of the toilet seat main body 3. An outer peripheral upper member 31b is provided from the portion (convex surface) and the side wall, and an intermediate upper member 31c including a moderately curved portion (convex surface) is provided in the middle thereof. The gentle curvature portion of the intermediate upper member may be not only a convex surface but also a combination of a gentle convex surface and a concave surface.

上側部材31の上方の傾斜面と水平線との成す角度(傾斜角)θは、すわり心地を良くする目的から、図2の(a)に示すA−A断面から後方になるほど大きくなり長手方向の中心線と一致するB−B断面で最大になるように設定するとともに、前方になるほど小さくなって同じく長手方向の中心線と一致するC−C断面付近で最小となるよう或いはやや逆向きの角度に設定されている。便座本体31の上下部材31,32のうち中でも上側部材31は使用者のすわり心地を鑑みて複雑な曲面の組み合わせにより構成され、内部の表面も複雑な曲面となっている。   The angle (inclination angle) θ formed by the upper inclined surface of the upper member 31 and the horizontal line increases from the AA cross section shown in FIG. The angle is set so as to be maximum at the BB cross section coincident with the center line, and becomes smaller toward the front and becomes minimum near the CC cross section corresponding to the center line in the longitudinal direction. Is set to Among the upper and lower members 31 and 32 of the toilet seat body 31, the upper member 31 is configured by a combination of complicated curved surfaces in consideration of the user's sitting comfort, and the inner surface is also a complicated curved surface.

また、図3に示すように内周上側部材31aと外周上側部材31bの先端には各々内周溝36aと外周溝36bが設けられている。面状ヒーター7は、中間上側部材31cから内周上側部材31aへの曲り部、中間上側部材31cから外周上側部材31bへの各曲り部に到達するよう設けられる。次に、下側部材32は、ほぼ平坦な馬蹄形をなしており内周縁には外周溝36aに嵌る内周突起32aを、また外周縁には外周溝36bに嵌る外周突起32bを有している。内周上側部材31aの内周溝36aおよび外周上側部材31bの外周溝36bと対向して内周側と外周側に各々小空間を構成し、その内部には外部からの便座本体3の内部へ水や小便等の侵入を防ぐ為、内周パッキン8aと外周パッキン8bが収納されている。   Further, as shown in FIG. 3, an inner circumferential groove 36a and an outer circumferential groove 36b are provided at the tips of the inner circumferential upper member 31a and the outer circumferential upper member 31b, respectively. The planar heater 7 is provided so as to reach a bent portion from the intermediate upper member 31c to the inner peripheral upper member 31a and each bent portion from the intermediate upper member 31c to the outer peripheral upper member 31b. Next, the lower member 32 has a substantially flat horseshoe shape, and has an inner peripheral protrusion 32a that fits in the outer peripheral groove 36a on the inner peripheral edge, and an outer peripheral protrusion 32b that fits in the outer peripheral groove 36b on the outer peripheral edge. . A small space is formed on each of the inner peripheral side and the outer peripheral side so as to face the inner peripheral groove 36a of the inner peripheral upper member 31a and the outer peripheral groove 36b of the outer peripheral upper member 31b. In order to prevent intrusion of water, urine and the like, an inner packing 8a and an outer packing 8b are accommodated.

図4に示すように、便座本体3の上側部材31の凹面を成す内側に、馬蹄形の面状ヒーター7が貼付される。面状ヒーター7には内周に設けられる内周切り込み9および外周に設けられる外周切り込み10がそれぞれ等間隔に形成されている。図4に示す上方(着座面30の前方)の便座本体3の前側には、面状ヒーター7の重なり部分11があり、この重なり部11にて面状ヒーター7は所定区間重なりあっている。   As shown in FIG. 4, a horseshoe-shaped planar heater 7 is affixed inside the concave surface of the upper member 31 of the toilet seat body 3. In the planar heater 7, an inner peripheral notch 9 provided on the inner periphery and an outer peripheral notch 10 provided on the outer periphery are formed at equal intervals. An overlapping portion 11 of the planar heater 7 is present on the front side of the toilet seat body 3 above (in front of the seating surface 30) shown in FIG. 4, and the planar heater 7 overlaps with a predetermined section in the overlapping portion 11.

図5は便座本体3の裏面に貼り付ける面状ヒーター7の構成を示す。面状ヒーター7が便座の内側表面に貼付される側を下面(紙面方向)に、また先端側を上方に配置した状態で便座本体3の上側部材31への貼付け前の状態を示している。   FIG. 5 shows a configuration of the planar heater 7 to be attached to the back surface of the toilet seat body 3. The state before the surface heater 7 is attached to the upper member 31 of the toilet seat body 3 is shown with the side on which the surface heater 7 is attached to the inner surface of the toilet seat being disposed on the lower surface (paper surface direction) and the tip side being disposed upward.

面状ヒーター7の外形は、便座本体3の上側部材31の内側の立体面(凹面)の展開形状を基本とした馬蹄形状を呈し、面状ヒーター7の先端部は互いに所定距離だけ離れている。これら左右の先端部の距離は上側部材31の内表面に貼り付けた時に、左右の絶縁シート先端部74の一部は重なり重なり部11(図4)を形成しても発熱体パターン15は重ならない形状に設定されている。図5における矩形鋸歯状の実線は通電時に発熱する発熱体パターン15であり、アルミニウム箔やステンレス箔等の金属薄膜等で形成されている。その表面を図6に示すように2枚の絶縁シートで水密に覆った構成になっている。この面状ヒーター7の内周には、例えば、着座面30の中央の位置から広がる放射状の内周切り込み9が複数等間隔で内周領域71が形成されると共に、外周には同様に放射状の複数の外周切り込み10を等間隔で有する外周領域73が形成されている。   The outer shape of the planar heater 7 has a horseshoe shape based on a developed shape of a three-dimensional surface (concave surface) inside the upper member 31 of the toilet seat body 3, and the distal ends of the planar heater 7 are separated from each other by a predetermined distance. . When the distance between the left and right tip portions is affixed to the inner surface of the upper member 31, even if a part of the left and right insulating sheet tip portions 74 overlap to form the overlapping portion 11 (FIG. 4), the heating element pattern 15 is overlapped. It is set to a shape that does not become. 5 is a heating element pattern 15 that generates heat when energized, and is formed of a metal thin film such as an aluminum foil or a stainless steel foil. As shown in FIG. 6, the surface is water-tightly covered with two insulating sheets. On the inner periphery of the planar heater 7, for example, a plurality of radial inner peripheral incisions 9 extending from the center position of the seating surface 30 are formed at equal intervals, and an inner peripheral region 71 is formed on the outer periphery. An outer peripheral region 73 having a plurality of outer peripheral cuts 10 at equal intervals is formed.

これらの内周切り込み9と外周切り込み10との切り込み線の方向が出来るだけ同一直線方向に揃わないようほぼ交互に配列されていると良い。これら内周切り込み9と外周切り込み10とがいずれも延在していない中間領域72が面状ヒーター7の内外周のほぼ中央部に連続的に形成されている。   It is preferable that the direction of the cut line between the inner peripheral notch 9 and the outer peripheral notch 10 is arranged almost alternately so that they are not aligned in the same linear direction as much as possible. An intermediate region 72 in which neither the inner peripheral notch 9 nor the outer peripheral notch 10 extends is continuously formed at substantially the center of the inner and outer periphery of the planar heater 7.

発熱体パターン15は、切り込みのない中間領域72の略中央部を全周に渡って円弧状に配設される中間領域パターン153と、隣り合う2個の内周切り込み9同士の間に中間領域パターン153から内縁75に向かって連続的に延在する矩形状(突出部77となる)を有する内周領域パターン151と、隣り合う2個の外周切り込み10同士の間に中間領域パターン153から外縁76に向かって連続的に延在する矩形状(突出部78となる)を有する外周領域パターン152とで構成され、発熱体パターン15は、外周領域パターン152から内周領域パターン151に連続している。   The heating element pattern 15 includes an intermediate region between the intermediate region pattern 153 disposed in an arc shape over the entire center of the intermediate region 72 having no cut, and two adjacent inner peripheral cuts 9. Between the inner peripheral area pattern 151 having a rectangular shape (becomes a protruding portion 77) continuously extending from the pattern 153 toward the inner edge 75, and the outer edge from the intermediate area pattern 153 between the two adjacent outer peripheral cuts 10 And the outer peripheral area pattern 152 having a rectangular shape (becomes the projecting portion 78) continuously extending toward 76, and the heating element pattern 15 continues from the outer peripheral area pattern 152 to the inner peripheral area pattern 151. Yes.

また、発熱体パターン15は、図5に示されるように、着座面30の後方の略中央においてプラスとマイナスの2つの電極16に発熱体パターン15の両端が電気的に接続され、この2つの電極16に対して、後部筐体21内に設けられる発熱制御部より通電を行うことによって発熱して加熱され、着座面30を暖めることができる。   Further, as shown in FIG. 5, the heating element pattern 15 is electrically connected at both ends of the heating element pattern 15 to the two positive and negative electrodes 16 at substantially the center behind the seating surface 30. When the electrode 16 is energized by a heat generation control unit provided in the rear housing 21, the electrode 16 is heated and heated to warm the seating surface 30.

図5に示す面状ヒーター7は外形が便座本体3の上側部材31の内側の立体面(凹面)の展開形状を基本とした馬蹄形状を呈する。面状ヒーター7は内周切り込み9と外周切り込み10を内外周の全域に有するので、実際の貼り付けにおいては、これらの切り込み9,10が上側部材31の内周上側部材31aおよび外周上側部材31bの裏面の複雑な曲面形状に添って、適宜に拡がったり折り重なったりすることにより、便座本体3の裏面における内縁および外縁までの広い範囲で張り付けを行うことができるようになっている。   The planar heater 7 shown in FIG. 5 has a horseshoe shape whose outer shape is based on a developed shape of a solid surface (concave surface) inside the upper member 31 of the toilet seat body 3. Since the sheet heater 7 has the inner peripheral notch 9 and the outer peripheral notch 10 over the entire inner and outer periphery, these notches 9 and 10 are the inner peripheral upper member 31a and the outer peripheral upper member 31b of the upper member 31 in actual bonding. In accordance with the complicated curved surface shape of the back surface of the toilet seat body 3, it can be attached in a wide range up to the inner edge and the outer edge of the back surface of the toilet seat body 3 by appropriately expanding or folding.

面状ヒーター7は、内縁75および外縁76に切り込みのない中間領域72を上側部材31の中央部全周に有するので、便座本体3の裏面に貼り付けを行う場合に垂れ下がることなく、適度な剛性を保持し、便座本体3の凹面形状に合わせて貼ることができ、作業性に優れる。   The planar heater 7 has an intermediate region 72 where the inner edge 75 and the outer edge 76 are not cut on the entire circumference of the central portion of the upper member 31, so that the sheet heater 7 does not hang down and has an appropriate rigidity when attached to the back surface of the toilet seat body 3. Can be attached in accordance with the concave shape of the toilet seat body 3, and the workability is excellent.

また、面状ヒーター7には前述したように、発熱体パターン15は切り込みのない中間領域72の略中央部を全周に渡って円弧状に配置される中間領域パターン153と、隣り合う2個の内周切り込み9同士の間に中間領域パターン153から内周縁に向かって矩形状に延在する内周領域パターン151と、さらに隣り合う2個の外周切り込み10同士の間に中間領域パターン153から外周縁に向かって矩形状に延在する外周領域パターン152とが形成されているので、着座者が通常着座する便座本体3の着座面30の全表面域にわたって発熱体パターン15の矩形状となった突出部77,78が配置されることで、常に快適な着座温度分布を得ることができる。この場合、1つの矩形状の突出部78は等間隔で設けられた外周切り込み10の間に1個形成されていると共に、内周の突出部77は等間隔で設けられた内周切り込み9の間に1個形成されている。突出部77,78は内外周切り込み9,10のラインに対して平行なラインを有して形成されている。尚、本実施例では内外周切り込み9,10を等間隔で形成したが、これに限定されるものではなく等間隔でなくても良い。また、2つの隣り合う内外周切り込み9,10に対して、突出部77,78がそれぞれ形成されていない箇所があっても良い。   Further, as described above, in the planar heater 7, the heating element pattern 15 is adjacent to the intermediate region pattern 153 arranged in an arc shape over the entire center of the intermediate region 72 where there is no cut. The inner peripheral area pattern 151 extending in a rectangular shape from the intermediate area pattern 153 toward the inner peripheral edge between the inner peripheral incisions 9 and the intermediate area pattern 153 between the two adjacent outer peripheral incisions 10. Since the outer peripheral area pattern 152 extending in a rectangular shape toward the outer peripheral edge is formed, the heating element pattern 15 has a rectangular shape over the entire surface area of the seating surface 30 of the toilet seat body 3 where a seated person normally sits. By arranging the protruding portions 77 and 78, a comfortable seating temperature distribution can always be obtained. In this case, one rectangular protrusion 78 is formed between the outer peripheral notches 10 provided at equal intervals, and the inner peripheral protrusion 77 of the inner peripheral notches 9 provided at equal intervals. One is formed between them. The protrusions 77 and 78 are formed to have lines parallel to the lines of the inner and outer peripheral cuts 9 and 10. In this embodiment, the inner and outer peripheral cuts 9 and 10 are formed at equal intervals. However, the present invention is not limited to this, and it may not be equal intervals. Further, there may be portions where the protruding portions 77 and 78 are not formed with respect to the two adjacent inner and outer peripheral cuts 9 and 10, respectively.

面状ヒーター7の先端部においては、後方の右半分または後方左半分から順を追って面状ヒーター7を貼り付けた後、左右の絶縁シート先端部74の一部が重なっても、発熱体パターン15そのものが重なり、皺が発生することのない所定の距離だけ離れた形状となっている。従って、図4に示すように面状ヒーター7を便座本体3の上側部材31の裏面に貼り付けた場合、便座の先端部ではヒーター先端部での発熱体パターン15の変形に伴う抵抗値異常による異常温度上昇を防ぐことが出来る。   Even if a part of the left and right insulating sheet front end portions 74 overlaps after the surface heater 7 is attached in order from the rear right half or the rear left half at the front end portion of the planar heater 7, the heating element pattern 15 are overlapped to form a shape separated by a predetermined distance where no wrinkles occur. Therefore, when the planar heater 7 is attached to the back surface of the upper member 31 of the toilet seat body 3 as shown in FIG. 4, the resistance value abnormality associated with the deformation of the heating element pattern 15 at the front end portion of the toilet seat is caused at the front end portion of the toilet seat. Abnormal temperature rise can be prevented.

図6に面状ヒーター7の構成を示す。面状ヒーター7は外側絶縁シート17に発熱体パターン15が接着され、その発熱体パターン15が接着された側に内側絶縁シート18が、強い固着力と高い電気絶縁性を有する内側粘着材19を介して水密に貼り合わされた構造となっている。   FIG. 6 shows the configuration of the planar heater 7. In the sheet heater 7, the heating element pattern 15 is bonded to the outer insulating sheet 17, and the inner insulating sheet 18 is provided with the inner adhesive material 19 having a strong fixing force and high electrical insulation on the side where the heating element pattern 15 is bonded. It has a structure that is water-tightly bonded.

また、上側部材31の内側凹面に貼り付けられる側である外側絶縁シート17の外表面は強い固着力と高い電気絶縁性を有する外部粘着材20で、外側は剥離紙21が設けられている。この剥離紙21は、外部粘着材20を貼り付け作業の直前まで保護するものである。前述した外側絶縁シート17および内側絶縁シート18は、例えばポリエチレンテレフタレート(PET)、またはポリエチレンナフタレート(PEN)等の硬質性樹脂製シートから構成される。また発熱体パターン15は予め前述の樹脂シートの一つに接着したアルミニウム箔またはステンレス箔をエッチング等により所定のパターン形状に仕上げる方法で形成した面状金属箔抵抗体から成る。   Further, the outer surface of the outer insulating sheet 17 which is the side to be attached to the inner concave surface of the upper member 31 is an external adhesive material 20 having a strong fixing force and high electrical insulation, and the outer side is provided with a release paper 21. This release paper 21 protects the external adhesive material 20 until immediately before the pasting operation. The outer insulating sheet 17 and the inner insulating sheet 18 described above are made of a hard resin sheet such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN). The heating element pattern 15 is composed of a sheet metal foil resistor formed by a method in which an aluminum foil or a stainless steel foil previously bonded to one of the resin sheets is finished into a predetermined pattern shape by etching or the like.

以上のように、これらの外側絶縁シート17、内側絶縁シート18は硬質性樹脂を採用しているので適度な剛性を有し、前述した面状ヒーター7を便座の凹面形状に合わせて貼り付けた場合に垂れ下がることなく作業性に優れる。   As described above, since the outer insulating sheet 17 and the inner insulating sheet 18 employ a hard resin, the outer insulating sheet 17 and the inner insulating sheet 18 have an appropriate rigidity, and the above-described planar heater 7 is attached in accordance with the concave shape of the toilet seat. Excellent workability without sagging.

また内部粘着材19は高い密着性と電気絶縁性を備えるので、便座のような電解質である水や尿等がかかりやすい環境下でも面状ヒーター7の内部を水密に保持することが出来、使用者に対する電気的安全性を確保することが出来る。   Further, since the internal adhesive material 19 has high adhesion and electrical insulation, the inside of the planar heater 7 can be kept watertight even in an environment where water or urine, which is an electrolyte such as a toilet seat, is easily applied. It is possible to ensure electrical safety for the person.

また面状ヒーター7が発生した熱を効率良く使用者が着座する上側部材31(図3)に伝達させる為に、外部粘着材20は特に高い熱伝導性を持つことが望ましい。内部粘着材19は面状ヒーター7で発生した熱を内側絶縁シート18を介して上側部材31および下側部材32(図3)で囲われる内部空間に放熱されにくいよう熱伝導性が低いことが望ましい。   In order to efficiently transmit the heat generated by the planar heater 7 to the upper member 31 (FIG. 3) on which the user is seated, it is desirable that the external adhesive material 20 has a particularly high thermal conductivity. The internal adhesive 19 has low thermal conductivity so that heat generated by the planar heater 7 is not easily radiated to the internal space surrounded by the upper member 31 and the lower member 32 (FIG. 3) via the inner insulating sheet 18. desirable.

(実施例2)
図7は本発明の上記した面状ヒーター7の構成を変形した実施例2である。図7は、図5のE−E断面での変形例である。本発明の実施例2にかかる暖房便座装置の全体構成は、図1から図5で示した実施例1における暖房便座装置100と同様であるので、同様な箇所の詳細な説明は省略し、実施例1と異なっている点について主に説明する。
(Example 2)
FIG. 7 shows a second embodiment in which the configuration of the planar heater 7 according to the present invention is modified. FIG. 7 is a modification of the EE cross section of FIG. Since the overall configuration of the heating toilet seat device according to the second embodiment of the present invention is the same as that of the heating toilet seat device 100 according to the first embodiment shown in FIGS. 1 to 5, detailed description of the same parts is omitted. Differences from Example 1 will be mainly described.

実施例2では、面状ヒーター7aは外側絶縁シート17aに発熱体パターン15aが接着され、その発熱体パターン15aの表面に実施例2の一特徴である電気絶縁インク22が印刷(例えば、スクリーン印刷等)されている。この電気絶縁インク22は高い浸透力と高い電気絶縁性を併せ持った顔料から成る。更にその表面を内側絶縁シート18aが内部粘着材19aを介して水密に貼り合わせた構成で、上側部材31の内側凹面に貼り付けられる側である外側絶縁シート17aは、外部粘着材20aと剥離紙21aで構成されている。また外側絶縁シート17a、内側絶縁シート18a、の材質、特性、構造は実施例1と同じである。   In the second embodiment, the sheet heater 7a has the heating element pattern 15a bonded to the outer insulating sheet 17a, and the surface of the heating element pattern 15a is printed with the electrical insulating ink 22 that is a feature of the second embodiment (for example, screen printing). Etc.). The electrical insulating ink 22 is made of a pigment having both high penetrating power and high electrical insulating properties. Further, the outer insulating sheet 17a, which is the side to be bonded to the inner concave surface of the upper member 31, is structured such that the inner insulating sheet 18a is watertightly bonded to the surface via the inner adhesive material 19a. 21a. The material, characteristics, and structure of the outer insulating sheet 17a and the inner insulating sheet 18a are the same as those in the first embodiment.

発熱体パターン15aは実施例1と同じで、予め前述の樹脂シートの一つに接着したアルミニウム箔またはステンレス箔をエッチング等により所定のパターン形状に仕上げる方法で形成した面状金属箔抵抗体から成る。   The heating element pattern 15a is the same as that of the first embodiment, and is composed of a sheet metal foil resistor formed by a method in which an aluminum foil or a stainless steel foil previously bonded to one of the resin sheets is finished into a predetermined pattern shape by etching or the like. .

以上、説明したように、電気絶縁インク22は高い浸透力と高い電気絶縁性を併せ持った顔料から成り、外側絶縁シート17aに印刷されたときに外側絶縁シート17aと発熱体パターン15aとの間に形成された微少スキマに浸透し微少空間を充填しながら固着するので、外部からの水や尿等の侵入をより確実に防ぐことが出来る。これにより、従来よりも安全性の高い暖房便座装置100を提供することができる。   As described above, the electrical insulating ink 22 is made of a pigment having both high penetrating power and high electrical insulation, and is printed between the outer insulating sheet 17a and the heating element pattern 15a when printed on the outer insulating sheet 17a. Since it penetrates into the formed minute gap and is fixed while filling the minute space, it is possible to more reliably prevent the entry of water, urine and the like from the outside. Thereby, the heating toilet seat apparatus 100 with higher safety | security than before can be provided.

(実施例3)
図8は本発明の実施例3における暖房便座装置の面状ヒーター7bであり、実施例1の図5の平面図に相当する。本発明の実施例3にかかる暖房便座装置を利用した便座付き便器の全体の構成は、図1から図4で示した前述の本発明の実施例1と同様であるので同じ点についての詳細な説明は省略し、主に異なった点について説明する。
(Example 3)
FIG. 8 is a planar heater 7b of the heating toilet seat device according to the third embodiment of the present invention, and corresponds to the plan view of FIG. The overall configuration of the toilet bowl with a toilet seat using the heating toilet seat device according to the third embodiment of the present invention is the same as that of the first embodiment of the present invention shown in FIGS. The explanation is omitted, and different points are mainly explained.

図8における面状ヒーター7bは、実施例1の図5に相当するもので、実施例1と同様に便座の内側表面に貼付される側を下面(紙面方向)に、また先端側を上方に配置した状態で便座本体3の上側部材31への貼付け前の状態を示す。   The planar heater 7b in FIG. 8 corresponds to FIG. 5 of the first embodiment. As in the first embodiment, the side to be affixed to the inner surface of the toilet seat is the lower surface (paper surface direction), and the tip side is the upper side. The state before affixing to the upper member 31 of the toilet seat main body 3 in the arranged state is shown.

面状ヒーター7bの外形形状は便座本体3の上側部材31の内側の立体面(凹面)の展開形状を基本とした馬蹄形状であり、面状ヒーター7bの先端部は所定の距離だけ離れた形状である。これら左右の先端部の距離は上側部材31の内表面に貼り付けた時に、左右の絶縁シート先端部74aの一部は重なっても発熱体パターン15bは重ならないように設定されている。図中の矩形鋸歯状の実線は発熱体パターン15bであり、実施例1と同様金属薄膜等で形成されているもので、その表面を2枚の絶縁シートで水密に覆った構成となっている。この面状ヒーター7bの内周には、内縁から内部に向かう細長い三角形を成す複数の内周切り欠き13を放射状に有する内周領域71aが形成されている。また、外周においては同じく外縁から内部に向かう細長い三角形を成す複数の外周切り欠き14を放射状に有する外周領域73aが形成されている。   The outer shape of the planar heater 7b is a horseshoe shape based on the developed shape of the three-dimensional surface (concave surface) inside the upper member 31 of the toilet seat body 3, and the tip of the planar heater 7b is separated by a predetermined distance. It is. The distance between the left and right tip portions is set such that when the left and right insulating sheet tip portions 74a overlap, the heating element pattern 15b does not overlap when pasted on the inner surface of the upper member 31. The solid line of the rectangular sawtooth shape in the figure is the heating element pattern 15b, which is formed of a metal thin film or the like as in the first embodiment, and its surface is covered with two insulating sheets in a watertight manner. . On the inner periphery of the planar heater 7b, an inner peripheral region 71a having a plurality of inner peripheral cutouts 13 forming a long and narrow triangle from the inner edge toward the inside is formed. Further, on the outer periphery, an outer peripheral region 73a having a plurality of outer peripheral notches 14 that form a long and narrow triangle from the outer edge to the inside is formed.

これらの内周切り欠き13と外周切り欠き14とは、お互いの切り欠きの方向が出来るだけ同一直線方向に揃わないようほぼ交互に配列されていることが好ましい。これら内周切り欠き13と外周切り欠き14とがいずれも延在していない中間領域72aが面状ヒーター7bの中央の位置に連続的に形成されている。   It is preferable that the inner notches 13 and the outer notches 14 are arranged almost alternately so that the directions of the notches are not aligned in the same linear direction as much as possible. An intermediate region 72a in which neither the inner peripheral notch 13 nor the outer peripheral notch 14 extends is continuously formed at the center position of the planar heater 7b.

発熱体パターン15bは、切り欠きのない中間領域72aの略中央にて連続して円弧状に配置される中間領域パターン153bと、隣り合う2個の内周切り欠き13同士の間に中間領域パターン153bから内周縁に向かって矩形状に延在する内周領域パターン151bと、隣り合う2個の外周切り欠き14同士の間に中間領域パターン153bから外周縁に向かって矩形状に延在する外周領域パターン152bとが形成されている。   The heating element pattern 15b includes an intermediate region pattern 153b that is arranged in a circular arc continuously in the approximate center of the intermediate region 72a without a notch, and an intermediate region pattern between two adjacent inner peripheral notches 13. An inner peripheral region pattern 151b extending in a rectangular shape from 153b toward the inner peripheral edge, and an outer periphery extending in a rectangular shape from the intermediate region pattern 153b toward the outer peripheral edge between two adjacent outer peripheral cutouts 14 A region pattern 152b is formed.

上記した各領域のパターン151b,152b,153bは共に連続しており、実施例1と同様に図示しない発熱制御部からの通電によって発熱する構成となっている。   The above-described patterns 151b, 152b, 153b of the respective regions are all continuous, and are configured to generate heat by energization from a heat generation control unit (not shown) as in the first embodiment.

面状ヒーター7bは、その外形形状を実施例1と同じく便座本体3の上側部材31の内側の立体面(凹面)の展開形状を基本とした馬蹄形状を成し、内周切り欠き13と外周切り欠き14を全周にわたって有するので、実際の貼り付けにおいては、実施例1に示す切り込み線のみの場合に比べてこれらの切り欠き部が上側部材31の内周上側部材31aおよび外周上側部材31b等の複雑な曲面形状に添って一層適宜に拡がったり折り重なったりし易いことから、複雑な凹面形状により適した変形をすることが出来るので、発熱体パターン15bそのものが変形して発生する抵抗値異常による異常温度上昇をより確実に防ぐことが出来る。   The planar heater 7b has a horseshoe shape whose outer shape is based on the developed shape of the three-dimensional surface (concave surface) inside the upper member 31 of the toilet seat body 3 in the same manner as in the first embodiment. Since the cutouts 14 are provided over the entire circumference, in the actual attachment, these cutout portions are the inner peripheral upper member 31a and the outer peripheral upper member 31b of the upper member 31 as compared with the case of only the cut lines shown in the first embodiment. Since it is easy to expand and fold more appropriately along a complicated curved surface shape such as the above, it is possible to make a more suitable deformation by a complicated concave shape, so that the heating element pattern 15b itself is deformed and an abnormal resistance value occurs. An abnormal temperature rise due to can be prevented more reliably.

また面状ヒーター7bの先端部は所定の距離だけ離れた形状を成し、後方から先端部に向かって貼り付けていったとき、左右の絶縁シート先端部74aの一部は重なっても、発熱体パターン15bそのものが重なったり皺が発生することのない適切な距離を有している。   Further, the tip of the planar heater 7b has a shape separated by a predetermined distance, and when pasted from the rear toward the tip, even if a part of the left and right insulating sheet tips 74a overlap, heat is generated. The body pattern 15b itself has an appropriate distance that does not overlap or cause wrinkles.

また面状ヒーター7bは、切り欠きのない中間領域72aを上側部材31の中央部全周に対応して有しているので貼り付け作業を行う場合に前述の実施例1と同様に適度な剛性を持ち、便座の凹面形状に合わせて貼る作業性に優れている。   Further, since the planar heater 7b has an intermediate region 72a without a cutout corresponding to the entire circumference of the central portion of the upper member 31, when the attaching operation is performed, the rigidity is appropriate as in the first embodiment. And has excellent workability to apply according to the concave shape of the toilet seat.

また更に面状ヒーター7bの発熱体パターン15bには実施例1と同様に、切り欠きのない中間領域72aの中央部を全周に渡って円弧状に配置される中間領域パターン153bと、隣り合う2個の内周切り込み13同士の間に中間領域パターン153bから内周縁に向かってループ状に延在する内周領域パターン151bと、さらに隣り合う2個の外周切り込み14同士の間に中間領域パターン153bから外周縁に向かってループ状に延在する外周領域パターン152bとで構成されているので、使用者が通常着座する全表面域にわたって発熱体パターンが配置されており、使用者は常に快適な着座温度分布を得ることができる。   Further, similar to the first embodiment, the heating element pattern 15b of the planar heater 7b is adjacent to the intermediate region pattern 153b that is arranged in an arc shape around the entire center of the intermediate region 72a having no notch. Between the two inner peripheral notches 13, the intermediate region pattern 151 b extending in a loop from the intermediate region pattern 153 b toward the inner peripheral edge, and between the two adjacent outer peripheral notches 14, the intermediate region pattern Since the outer peripheral area pattern 152b extends in a loop shape from the outer peripheral edge to the outer peripheral edge, the heating element pattern is arranged over the entire surface area where the user normally sits, and the user is always comfortable. A seating temperature distribution can be obtained.

(実施例4)
図9は本発明の実施例4における暖房便座装置の面状ヒーター7cであり、実施例1を示す図5の平面図に相当するものである。本発明の実施例4にかかる暖房便座装置を利用した便座付き便器の全体の構成は、図1から図4で示した実施例1にかかる暖房便座装置を利用した便座付き便器と同様である。
Example 4
FIG. 9 is a planar heater 7c of the heating toilet seat device according to the fourth embodiment of the present invention, and corresponds to the plan view of FIG. The overall configuration of the toilet seat-equipped toilet using the heated toilet seat device according to the fourth embodiment of the present invention is the same as that of the toilet seat-equipped toilet using the heated toilet seat device according to the first embodiment shown in FIGS.

面状ヒーター7cは、実施例1と同様に便座の内側表面に貼付される側を下方に、また先端側を上方に配置した便座本体3の上側部材31への貼付け前の状態である。   The planar heater 7c is in a state before being attached to the upper member 31 of the toilet seat body 3 in which the side to be attached to the inner surface of the toilet seat is downward and the tip side is upward as in the first embodiment.

面状ヒーター7cの外形形状は、便座本体3の上側部材31の内側の立体面(凹面)の展開形状を基本とした馬蹄形を呈する。面状ヒーター7cの先端部は発熱体パターン15c同士が所定の距離だけ離れた距離を保つように左右の絶縁シート先端部74bと一体に形成されたV字形状を有するブリッジ部24が直線状の連結部25を介してブリッジ部24の両側から一体で連結されている。これら左右の絶縁シート先端部74bの発熱体パターン15c同士の距離は、上側部材31の内表面に最後まで貼り付けて行った時に、左右の先端部の絶縁シート74bの一部は重なっても発熱体パターン15cは重ならない形状に設定されている。   The outer shape of the planar heater 7 c has a horseshoe shape based on the developed shape of the solid surface (concave surface) inside the upper member 31 of the toilet seat body 3. The front portion of the planar heater 7c has a V-shaped bridge portion 24 formed integrally with the left and right insulating sheet front end portions 74b so that the heating element patterns 15c are kept apart from each other by a predetermined distance. It is integrally connected from both sides of the bridge portion 24 via the connecting portion 25. The distance between the heating element patterns 15c of the left and right insulating sheet front end portions 74b is such that when they are pasted to the inner surface of the upper member 31 to the end, heat is generated even if part of the insulating sheets 74b at the left and right front end portions overlap. The body pattern 15c is set to a shape that does not overlap.

面状ヒーター7cの発熱体パターン15cは、実施例1と同様に金属薄膜等で形成され、その表面を2枚の絶縁シートで水密に覆った構成になっている。この面状ヒーター7cの内周には、内縁から内部に向かう細長い三角形を成す複数の内周切り欠き13aを放射状に有する内周領域71bを形成し、外周においては同じく外縁から内部に向かう細長い三角形を成す複数の外周切り欠き14aを放射状に有する外周領域73bが構成されている。   The heating element pattern 15c of the planar heater 7c is formed of a metal thin film or the like as in the first embodiment, and its surface is covered with two insulating sheets in a watertight manner. On the inner periphery of the planar heater 7c, an inner peripheral region 71b is formed having a plurality of inner peripheral cutouts 13a radially forming an elongated triangle extending from the inner edge toward the inside. An outer peripheral region 73b having a plurality of outer peripheral cutouts 14a is formed.

またこれら内周切り欠き13aと外周切り欠き14aとは、お互いの切り欠きの方向が出来るだけ同一直線方向に揃わないようほぼ交互に配列されていると共に、これら内周切り欠き13aと外周切り欠き14aとがいずれも延在していない中間領域72bが面状ヒーター7cの周方向のほぼ中央部に連続的に構成されている。   The inner peripheral notches 13a and the outer peripheral notches 14a are alternately arranged so that the directions of the notches are not aligned in the same linear direction as much as possible. The inner peripheral notches 13a and the outer peripheral notches An intermediate region 72b in which none of 14a extends extends continuously at a substantially central portion in the circumferential direction of the planar heater 7c.

また更に、発熱体パターン15cは切り欠きのない中間領域72bの略中央部を全周に渡って円弧状に配置される中間領域パターン153cと、隣り合う2個の内周切り欠き13a同士の間に中間領域パターン153cから内周縁に向かってループ状に延在する内周領域パターン151cと、隣り合う2個の外周切り欠き14a同士の間に中間領域パターン153cから外周縁に向かってループ状に延在する外周領域パターン152cとで構成されている。   Furthermore, the heating element pattern 15c is formed between the intermediate region pattern 153c arranged in an arc shape over the entire center of the intermediate region 72b without a notch, and two adjacent inner peripheral notches 13a. The inner peripheral area pattern 151c extending in a loop shape from the intermediate area pattern 153c toward the inner peripheral edge and a loop shape extending from the intermediate area pattern 153c toward the outer peripheral edge between the two adjacent outer peripheral cutouts 14a. The outer peripheral area pattern 152c extends.

面状ヒーター7cは、その外形形状を便座本体3の上側部材31の内側の立体面(凹面)の展開形状を基本とした馬蹄形状で、また内周切り欠き13aと外周切り欠き14aをヒーターの外形形状の全周にわたって有する。これにより面状ヒーター7cの貼り付けにおいては、実施例1に示す切り込み線のみの場合に比べてこれら内外周の切り欠き部13a,14aが、上側部材31の内周上側部材31aおよび外周上側部材31b等の複雑な曲面形状に添って一層適宜に拡がったり折り重なったりし易いことから、複雑な凹面形状により適した変形をすることが出来るので、発熱体パターン15cそのものが変形して発生する抵抗値異常による異常温度上昇を防ぐことが出来る。実施例4では更に貼り付け作業性を高めることを目的としている。即ち先端が左右に開いている馬蹄形に形成された面状ヒーター7cの先端部に絶縁シートに一体に形成された蛇腹状のブリッジ部材24によりフレキシブルに左右が連結されているので、例えば、組み付けの際、面状ヒーター7cを通箱等から取り出して所定の位置に配置する場合に左右が大きく開いてヒーター自身に皺や破れを生じることがない。   The planar heater 7c has a horseshoe shape whose outer shape is based on the developed shape of the three-dimensional surface (concave surface) inside the upper member 31 of the toilet seat body 3, and the inner peripheral notch 13a and the outer peripheral notch 14a are formed on the heater. It has the entire outer shape. As a result, in attaching the planar heater 7c, the inner and outer cutouts 13a and 14a are formed on the inner peripheral upper member 31a and the outer peripheral upper member of the upper member 31 as compared with the case of only the cut line shown in the first embodiment. Since it is easy to expand or fold more appropriately along a complicated curved surface shape such as 31b, it is possible to perform a more suitable deformation by a complicated concave surface shape, and thus the resistance value generated by the deformation of the heating element pattern 15c itself. Abnormal temperature rise due to abnormality can be prevented. The purpose of Example 4 is to further improve the workability of attaching. That is, since the left and right are flexibly connected to the tip of the sheet heater 7c formed in a horseshoe shape whose tip is open to the left and right by the bellows-like bridge member 24 formed integrally with the insulating sheet. At this time, when the planar heater 7c is taken out of the box or the like and placed at a predetermined position, the left and right sides are greatly opened, and the heater itself is not wrinkled or torn.

また、蛇腹状の細くなったブリッジ部材24によりフレキシブルに連結されているので、貼り付けの作業行程にあっては、左右どちらか一方の発熱パターン部を先に貼り付け、その後に、もう一方を貼り付けるような手作業の場合でも、また自動機による左右同時貼り付けにおいても、ヒーターの左右が開き過ぎることがないので安定した貼り付け作業を行うことが出来る。   In addition, since it is flexibly connected by the bellows-shaped narrowed bridge member 24, in the pasting work process, either one of the left and right heating pattern portions is pasted first, and then the other is pasted. Even in the case of manual work such as sticking, and in the case of simultaneous left and right sticking by an automatic machine, the left and right sides of the heater do not open too much, so that stable sticking work can be performed.

更に、便座の先端部において、発熱体パターン15c同士が所定の距離を保つように左右の絶縁シート先端部74bと一体に形成されたブリッジ部材24により連結されている。この場合、便座の後端から先端側に貼り付けて行った場合に、絶縁シート先端部74bは重なっても発熱体パターン15cは重ならない形状に設定されているので、ヒーター発熱による温度ムラの発生がない。   Further, at the front end of the toilet seat, the heating element patterns 15c are connected by a bridge member 24 formed integrally with the left and right insulating sheet front ends 74b so as to maintain a predetermined distance. In this case, when pasted from the rear end of the toilet seat to the front end side, the heating element pattern 15c is set so as not to overlap even if the insulating sheet front end portion 74b overlaps. There is no.

また実施例1と同じく面状ヒーター7cは、切り欠きのない中間領域72bを上側部材31の中央部全周に対応して有しているので貼り付け作業を行う場合に前述の実施例1と同様に適度な剛性を持っているので、便座の凹面形状に合わせて貼って行く作業性に優れる。   Further, as in the first embodiment, the planar heater 7c has an intermediate region 72b without a cutout corresponding to the entire circumference of the central portion of the upper member 31. Similarly, since it has an appropriate rigidity, it is excellent in workability to be pasted according to the concave shape of the toilet seat.

更に、面状ヒーター7cの発熱体パターン15cには、切り欠きのない中間領域72bの中央部を全周に渡って円弧状に配置される中間領域パターン153cと、隣り合う2個の内周切り込み13a同士の間に中間領域パターン153cから内周縁に向かってループ状に延在する内周領域パターン151cと、さらに隣り合う2個の外周切り込み14a同士の間に中間領域パターン153cから外周縁に向かってループ状に延在する外周領域パターン152cとで構成されているので、使用者が通常着座する全表面域にわたって発熱体パターンが配置されており、使用者は常に快適な着座温度分布を得ることが出来る。   Further, the heating element pattern 15c of the planar heater 7c includes an intermediate region pattern 153c arranged in an arc shape over the entire circumference of the intermediate region 72b without notches, and two adjacent inner peripheral cuts. 13a between the intermediate region pattern 153c extending from the intermediate region pattern 153c toward the inner peripheral edge in a loop shape, and between the two adjacent outer peripheral cuts 14a, the intermediate region pattern 153c toward the outer peripheral edge. Since the outer peripheral area pattern 152c extends in a loop shape, the heating element pattern is arranged over the entire surface area where the user normally sits, and the user always obtains a comfortable seating temperature distribution. I can do it.

本発明の実施例1において便蓋を開いた状態での暖房便座装置の斜視図を示す。The perspective view of the heating toilet seat apparatus in the state which opened the toilet lid in Example 1 of this invention is shown. (a)は図1に示す便座本体のみの上視図であり、(b)は便座本体のみの正面図を示す。(A) is a top view only of the toilet seat main body shown in FIG. 1, (b) shows the front view of only a toilet seat main body. 図2の(a)でのA−A断面図である。It is AA sectional drawing in (a) of FIG. 図2の(b)に示す上側部材の裏面から見た平面図を示す。The top view seen from the back surface of the upper member shown in (b) of FIG. 2 is shown. 図1に示す便座本体に貼付する発熱体パターンの形状を示す便座本体の裏面から見た部分透視図を示す。The partial perspective view seen from the back surface of the toilet seat main body which shows the shape of the heat generating body pattern affixed on the toilet seat main body shown in FIG. 1 is shown. 面状ヒーターの構成を示す断面図を示す。Sectional drawing which shows the structure of a planar heater is shown. 図6に示す面状ヒーターの発熱体パターンを電気絶縁インクで覆った実施例2を示す。Example 2 in which the heating element pattern of the planar heater shown in FIG. 6 is covered with electrically insulating ink is shown. 本発明の実施例3における面状ヒーターの平面図を示す。The top view of the planar heater in Example 3 of this invention is shown. 本発明の実施例4における面状ヒーターの平面図を示す。The top view of the planar heater in Example 4 of this invention is shown.

符号の説明Explanation of symbols

1 便器
2 温水洗浄便座
3 便座本体
7,7a,7b,7c 面状ヒーター
9 内周切り込み
10 外周切り込み
13,13a 内周切り欠き
14,14a 外周切り欠き
15,15a,15b,15c 発熱体パターン(発熱体)
16 電極
17、17a 外側絶縁シート(絶縁部材)
18、18a 内側絶縁シート(絶縁部材)
19、19a 内部粘着材
20、20a 外部粘着材
22 絶縁インク
30 着座面
31 上側部材
32 下側部材
71,71a,71b 内周領域
72,72a,72b 中間領域
73,73a,73b 外周領域
75 内周縁(内縁)
76 外周縁(外縁)
77,78 突出部
100 暖房便座装置
DESCRIPTION OF SYMBOLS 1 Toilet 2 Warm water washing toilet seat 3 Toilet seat main body 7,7a, 7b, 7c Planar heater 9 Inner periphery notch 10 Outer periphery notch 13,13a Inner periphery notch 14,14a Outer periphery notch 15,15a, 15b, 15c Heating element)
16 Electrodes 17 and 17a Outer insulating sheet (insulating member)
18, 18a Inner insulating sheet (insulating member)
19, 19a Internal adhesive material 20, 20a External adhesive material 22 Insulating ink 30 Seating surface 31 Upper member 32 Lower member 71, 71a, 71b Inner peripheral region 72, 72a, 72b Intermediate region 73, 73a, 73b Outer peripheral region 75 Inner peripheral edge (Inner edge)
76 Outer edge (outer edge)
77,78 Projection 100 Heating toilet seat device

Claims (4)

発熱体と該発熱体に対して絶縁を行う絶縁部材を有し、前記発熱体に通電を行うことにより着座者が着座する前記便座本体の暖房を行う面状ヒーターを前記便座本体の裏面に備えた暖房便座装置において、
前記面状ヒーターは、前記便座本体の中央に位置する中間領域と、該中間領域と前記便座本体の内縁との間の内周領域と、前記中間領域と前記便座本体の外縁との外周領域とに連続した前記発熱体が配設され、前記内周領域と前記外周領域には複数の放射状の内周切り込みと外周切り込みが形成されると共に、前記発熱体は前記中間領域から前記内周領域および前記外周領域に対して突出した突出部を有することを特徴とする暖房便座装置。
A heating element and an insulating member for insulating the heating element are provided, and a sheet heater for heating the toilet seat body on which a seated person sits by energizing the heating element is provided on the back surface of the toilet seat body In the heated toilet seat device,
The planar heater includes an intermediate region located at the center of the toilet seat body, an inner peripheral region between the intermediate region and the inner edge of the toilet seat body, and an outer peripheral region between the intermediate region and the outer edge of the toilet seat body. A plurality of radial inner peripheral incisions and outer peripheral incisions are formed in the inner peripheral region and the outer peripheral region, and the heating element is connected to the inner peripheral region and the inner peripheral region from the intermediate region. A heating toilet seat device having a protruding portion protruding from the outer peripheral region.
前記突出部は矩形状を呈し、前記発熱体は前記中間領域でつながっていることを特徴とする請求項1に記載の暖房便座装置。 The heating toilet seat device according to claim 1, wherein the protruding portion has a rectangular shape, and the heating elements are connected in the intermediate region. 前記突出部は、隣り合う前記外周切り込みの間に設けられると共に、隣り合う前記内周切り込みの間に設けられていることを特徴とする請求項1又は請求項2に記載の暖房便座装置。 The heating toilet seat device according to claim 1 or 2, wherein the protruding portion is provided between the adjacent outer peripheral cuts, and is provided between the adjacent inner peripheral cuts. 前記発熱体は、前記便座本体の着座面の後方においても放射状に突出部が延在していることを特徴とする請求項1乃至3の少なくともいずれか一項に記載の暖房便座装置。 The heating toilet seat device according to at least one of claims 1 to 3, wherein the heating element has radially extending protrusions behind the seating surface of the toilet seat body.
JP2008254584A 2008-09-30 2008-09-30 Heated toilet seat device Pending JP2010082185A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045273A (en) * 2010-08-30 2012-03-08 Lixil Corp Heated toilet seat and planar heater for the same
JP2013151138A (en) * 2011-12-27 2013-08-08 Samonji Co Ltd Embossing apparatus and embossing method
JP2019514608A (en) * 2016-12-07 2019-06-06 ジェイシー コリア コーポレーションJc Korea Corp. Transfer assembly set for artificial nails and artificial nails
JP2019088524A (en) * 2017-11-15 2019-06-13 アイシン精機株式会社 Heating device for toilet seat and toilet seat device
JP2020022695A (en) * 2018-08-08 2020-02-13 パナソニックIpマネジメント株式会社 Method of manufacturing toilet seat and heater

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045273A (en) * 2010-08-30 2012-03-08 Lixil Corp Heated toilet seat and planar heater for the same
JP2013151138A (en) * 2011-12-27 2013-08-08 Samonji Co Ltd Embossing apparatus and embossing method
JP2019514608A (en) * 2016-12-07 2019-06-06 ジェイシー コリア コーポレーションJc Korea Corp. Transfer assembly set for artificial nails and artificial nails
JP2019088524A (en) * 2017-11-15 2019-06-13 アイシン精機株式会社 Heating device for toilet seat and toilet seat device
JP2020022695A (en) * 2018-08-08 2020-02-13 パナソニックIpマネジメント株式会社 Method of manufacturing toilet seat and heater
JP7170241B2 (en) 2018-08-08 2022-11-14 パナソニックIpマネジメント株式会社 TOILET SEAT MANUFACTURING METHOD AND HEATER

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