JP2010070682A - Adhesive tape, heater unit applied with the adhesive tape, and bonding method using adhesive tape - Google Patents

Adhesive tape, heater unit applied with the adhesive tape, and bonding method using adhesive tape Download PDF

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JP2010070682A
JP2010070682A JP2008241169A JP2008241169A JP2010070682A JP 2010070682 A JP2010070682 A JP 2010070682A JP 2008241169 A JP2008241169 A JP 2008241169A JP 2008241169 A JP2008241169 A JP 2008241169A JP 2010070682 A JP2010070682 A JP 2010070682A
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adhesive tape
adhesive layer
adhesive
release sheet
heater unit
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JP5305804B2 (en
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Shinji Masui
慎仁 増井
Norie Morishita
典栄 森下
Hiroyasu Maruyama
裕廉 丸山
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Kurabe Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an adhesive tape enhancing work efficiency and reducing failure occurrence, to provide a heater unit applied with the same, and to provide a bonding method using the adhesive tape. <P>SOLUTION: The adhesive tape 1 includes an adhesive layer 2, of which both surfaces have adhesion properties, and a release sheet 3 covering one surface of the adhesive layer 2. A part of the adhesive tape 1 is folded back on a surface without the release sheet 3, the adhesive layer 2 overlaps thereon, and a part of the release sheet 3, which is folded back and is gone behind the back side, is released from the adhesive layer 2. A heater unit is also provided which includes a substrate cloth, a cord-like heater disposed on the substrate cloth and in a predetermined pattern shape, and the adhesive tape applied on the substrate cloth. A heater unit is also provided which includes the substrate cloth comprising a nonwoven fabric. A heater unit is also provided which includes the adhesive tape 1 whose adhesive layer 2 consists of an adhesive only. A bonding method using the adhesive tape is also provided. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、例えば、カーシートヒータなどに使用されるような不織布を貼り付ける際に、好適に使用される接着テープとそれを使用した接着方法に関するもので、特に、作業性を向上し、不良の発生を低減したものに関する。   The present invention relates to, for example, an adhesive tape that is suitably used when a non-woven fabric used for a car seat heater or the like is used, and an adhesion method using the adhesive tape. It relates to the thing that reduced the occurrence of.

従来より、両面が接着性を有する接着層と、この接着層の片面を覆う剥離シートとからなる接着テープは、所謂「両面テープ」と称され広く使用されている。この接着テープは、例えば、車両用シートにおけるヒータユニット（所謂カーシートヒータ）においても、ヒータユニットを車両用シートのクッション部に固定するために使用されている。ここで、ヒータユニットの製造と車両用シートの組立は通常別の工程である。そのため、工程間でヒータユニットを搬送する際には、接着層の片面を剥離シートで覆ったままの接着テープをヒータユニットに貼り付けた状態とし、車両用シートに組み付ける際に、剥離シートを剥離して、接着層により車両用シートにヒータユニットを固定することになる。   Conventionally, an adhesive tape comprising an adhesive layer having adhesiveness on both sides and a release sheet covering one side of the adhesive layer is called a “double-sided tape” and is widely used. This adhesive tape is used, for example, in a heater unit (so-called car seat heater) in a vehicle seat to fix the heater unit to a cushion portion of the vehicle seat. Here, the manufacture of the heater unit and the assembly of the vehicle seat are usually separate processes. Therefore, when transporting the heater unit between processes, the adhesive tape with one side of the adhesive layer covered with the release sheet is attached to the heater unit, and the release sheet is peeled off when assembled to the vehicle seat. Thus, the heater unit is fixed to the vehicle seat by the adhesive layer.

ヒータユニットに関連する技術としては、当該出願人より、例えば特許文献１、特許文献２などが出願されている。   As a technique related to the heater unit, for example, Patent Document 1 and Patent Document 2 have been filed by the applicant.

特開２００３−１７４９５２公報：クラベJP 2003-174952 A: Clave 特願２００７−２８１２８４明細書：クラベJapanese Patent Application No. 2007-281284: Krabe

ここで、上記した従来の接着テープの場合、接着テープの端部では、接着層の端部と剥離シートの端部が均一に揃ってしまっているため、剥離シートのみを掴持することができず、剥離シートのみを剥離することが困難である。実際の作業においては、作業者の怪我防止や製品の保護のため、作業者は軍手等の保護具を装着して作業を行うため、剥離シートのみを剥離することは更に困難になる。このような困難な作業であるため、剥離シートのみを剥離しようとして、接着層までもヒータユニットから剥がしてしまうことがあった。特に、不織布を基材布としたヒータユニットにおいては、一度貼り付けた接着層を剥がすと、接着層に不織布の繊維が付着するため、貼り直しをすることはできない。更には、接着層が剥がれる際の引張りにより、不織布が毛羽立ちや伸びなどの変形をしてしまうため、ヒータユニット全体が不良品となってしまうことになる。   Here, in the case of the conventional adhesive tape described above, since the end of the adhesive layer and the end of the release sheet are evenly aligned at the end of the adhesive tape, only the release sheet can be gripped. It is difficult to peel only the release sheet. In actual work, in order to prevent the worker from being injured and protect the product, the worker carries out the work by wearing a protective gear such as a work gloves, so that it is more difficult to peel only the release sheet. Since this is a difficult operation, even the adhesive layer may be peeled off from the heater unit when only the release sheet is peeled off. In particular, in a heater unit using a non-woven fabric as a base fabric, once the adhesive layer that has been applied is peeled off, the non-woven fabric fibers adhere to the adhesive layer and cannot be applied again. Furthermore, since the nonwoven fabric is deformed such as fluffing and stretching due to pulling when the adhesive layer is peeled off, the entire heater unit becomes a defective product.

本発明はこのような点に基づいてなされたもので、その目的とするところは、作業性を向上し、不良の発生を低減した接着テープ、これが貼り付けられたヒータユニット、及び、接着テープを使用した接着方法を提供することにある。   The present invention has been made based on such points, and the object of the present invention is to provide an adhesive tape that improves workability and reduces the occurrence of defects, a heater unit to which the tape is attached, and an adhesive tape. It is to provide a bonding method used.

前記目的を達成するべく、本発明の請求項１による接着テープは、両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープにおいて、上記接着テープの一部について、上記剥離シートを有さない面に折り曲げて上記接着層を重ね、折り曲げて裏面に回った分の剥離シートが接着層から剥離された接着テープ。
また、請求項２記載のヒータユニットは、基材布と、所定のパターン形状にて上記基材布上に配設されるコード状ヒータと、上記基材布上に貼り付けられた上記接着テープと、からなるものである。
また、請求項３記載のヒータユニットは、上記基材布が、不織布からなることを特徴とするものである。
また、請求項４記載のヒータユニットは、上記接着テープの接着層が、接着剤のみから構成されていることを特徴とするものである。
また、請求項５記載の接着テープは、両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープにおいて、上記接着テープの端部が、上記接着層を有さないものであることを特徴とするものである。
また、請求項６記載の接着方法は、両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープを使用した接着方法において、
上記接着テープの一部について、上記剥離シートを有さない面に折り曲げて上記接着相を重ね、折り曲げて裏面に回った分の剥離シートを接着層から剥離させておいたものを使用することを特徴とするものである。
また、請求項７記載の接着方法は、両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープを使用した接着方法において、上記接着テープとして、端部に上記接着層を有さないものを使用することを特徴とするものである。 In order to achieve the above object, an adhesive tape according to claim 1 of the present invention is an adhesive tape comprising an adhesive layer having adhesiveness on both sides and a release sheet covering one side of the adhesive layer. Part of the adhesive tape in which the release sheet is folded from the adhesive layer by folding the adhesive layer on the surface not having the release sheet, overlapping the adhesive layer, and folding the adhesive sheet.
The heater unit according to claim 2 includes a base cloth, a cord-like heater disposed on the base cloth in a predetermined pattern shape, and the adhesive tape attached on the base cloth. It consists of.
The heater unit according to claim 3 is characterized in that the base fabric is made of a non-woven fabric.
The heater unit according to claim 4 is characterized in that the adhesive layer of the adhesive tape is composed only of an adhesive.
The adhesive tape according to claim 5 is an adhesive tape comprising: an adhesive layer having adhesiveness on both sides; and a release sheet that covers one side of the adhesive layer, and an end portion of the adhesive tape includes the adhesive layer. It is characterized by not having it.
Moreover, the adhesion method according to claim 6 is an adhesion method using an adhesive tape comprising an adhesive layer having adhesiveness on both sides and a release sheet covering one side of the adhesive layer.
For a part of the adhesive tape, bend it on the surface that does not have the release sheet, overlap the adhesive phase, use the one that has peeled off the release sheet from the adhesive layer that was folded and turned to the back side It is a feature.
The bonding method according to claim 7 is an adhesive method using an adhesive tape comprising an adhesive layer having adhesiveness on both sides and a release sheet covering one surface of the adhesive layer. In addition, a material having no adhesive layer is used.

本発明による接着テープによれば、接着テープの端部は接着層を有さないので、この部分の剥離シートを掴持することで、容易に剥離シートのみを剥離することができる。そのため、接着層まで剥がしてしまうようなことは起こらない。また、接着テープの一部について、上記剥離シートを有さない面に折り曲げて上記接着層を重ね、折り曲げて裏面に回った分の剥離シートが接着層から剥離させる態様であれば、接着テープの端部に接着層を有さない部分を形成することが非常に容易である。   According to the adhesive tape of the present invention, since the end portion of the adhesive tape does not have an adhesive layer, only the release sheet can be easily peeled by gripping the release sheet at this portion. Therefore, it does not happen that the adhesive layer is peeled off. In addition, if a part of the adhesive tape is folded to a surface not having the release sheet and the adhesive layer is overlapped, and the release sheet is bent and turned to the back side, the adhesive sheet is peeled off from the adhesive layer. It is very easy to form a portion having no adhesive layer at the end.

以下に、示す図面を参照しながら本発明の実施の形態を説明する。   Embodiments of the present invention will be described below with reference to the drawings.

まず、接着テープ１として、一般に両面テープとして市販されているもの（共同技研製Ｎｏ．９５４−１０）を用意する。これは、両面が接着性を有する接着層２と、該接着層２の片面を覆う剥離シート３とからなるもので、幅３０ｍｍの帯状のものが巻物状に巻き取られた形状となっている。この接着テープ１を長さ２００ｍｍに切断する（図１の（ａ）参照）。この接着テープ１の端から１０ｍｍの箇所で、接着テープ１について剥離シート３を有さない面に折り曲げ、接着層２を重ねる（図１の（ｂ）参照）。そして、折り曲げて裏面に回った分の剥離シート３を接着層２から剥離することで、接着テープ１の端部が、接着層２を有さない形態となる（図１の（ｃ）参照）。   First, as the adhesive tape 1, what is generally marketed as a double-sided tape (Kyodo Giken No.954-10) is prepared. This is composed of an adhesive layer 2 having adhesiveness on both sides and a release sheet 3 that covers one side of the adhesive layer 2, and has a shape in which a strip having a width of 30 mm is wound up into a scroll shape. . This adhesive tape 1 is cut into a length of 200 mm (see FIG. 1A). At a location 10 mm from the end of the adhesive tape 1, the adhesive tape 1 is bent on the surface without the release sheet 3 and the adhesive layer 2 is overlaid (see FIG. 1B). And the edge part of the adhesive tape 1 becomes a form which does not have the adhesive layer 2 by peeling the peeling sheet 3 which it bent and turned to the back surface from the adhesive layer 2 (refer (c) of FIG. 1). .

このような接着テープ１は、例えば、図２に示すような、不織布からなる基材布１１と、所定のパターン形状にて上記基材上に配設されるコード状ヒータ１２とからなるヒータユニット２０に貼り付けられる。ヒータユニットの詳細な態様については、例えば、上記特許文献１、特許文献２などを参照できる。なお、接着テープ１は、ヒータユニット２０の基材布１１におけるコード状ヒータ１２を配設した側の面に貼り付けてもよいし、コード状ヒータ１２を配設しない側の面に貼り付けてもよい。また、基材布１１の全体に貼り付けてもよいし、基材布１１の一部に貼り付けてもよい。   Such an adhesive tape 1 is, for example, a heater unit including a base cloth 11 made of a non-woven fabric and a cord-like heater 12 disposed on the base in a predetermined pattern shape as shown in FIG. 20 is affixed. For the detailed mode of the heater unit, for example, the above-mentioned Patent Document 1, Patent Document 2, and the like can be referred to. The adhesive tape 1 may be attached to the surface of the base fabric 11 of the heater unit 20 on which the cord-like heater 12 is disposed, or may be adhered to the surface on which the cord-like heater 12 is not disposed. Also good. Moreover, you may affix on the whole base fabric 11, and may affix on a part of base fabric 11. FIG.

こうすることにより、作業者は、例え軍手等の保護具を装着した状態であっても、接着テープ１の端部において剥離シート３のみを掴持することができるため、接着層２まで剥がしてしまうことなく、剥離シート３のみを剥離することができる。ここで、上記実施の形態において、折り曲げて裏面に回った分の剥離シート３を接着層２から剥離する作業（図１（ｂ）から図１（ｃ）にかけての作業）については、さほどの困難性は生じない。これは、接着性を有さないヒータユニットの基材布１２と接着層２とが接着した状態から剥離シート３を剥離するのと比べ、接着性を有する接着層２同士が接着した状態から剥離シート３を剥離するので、接着層２が剥がれてしまうことはないためである。また、剥離シート３自体の復元力により、剥離シート３が接着層２から剥離する方向に力が働くためである。   By doing so, the operator can grip only the release sheet 3 at the end of the adhesive tape 1 even when wearing a protective gear such as a work gloves. It is possible to peel only the release sheet 3 without any problem. Here, in the above embodiment, the operation of peeling the release sheet 3 that has been bent and turned to the back surface from the adhesive layer 2 (the operation from FIG. 1B to FIG. 1C) is very difficult. Sex does not occur. This is because the adhesive layer 2 having adhesiveness is peeled off from the state in which the release sheet 3 is peeled off from the state in which the base fabric 12 and the adhesive layer 2 of the heater unit having no adhesiveness are adhered. This is because the adhesive layer 2 is not peeled off since the sheet 3 is peeled off. Moreover, it is because force works in the direction which the peeling sheet 3 peels from the contact bonding layer 2 with the restoring force of peeling sheet 3 itself.

なお、上記の実施の形態の他に、例えば、薬品によって接着層２のみを溶解する、レーザーによって接着層２のみを切除する等の手法により、接着テープ１の端部において、接着層２を有さない構成を得ることも可能である。しかし、特別な設備や厳密な制御などが必要となり、コスト増を招くので、上記実施の形態を用いることが好ましい。   In addition to the above embodiment, the adhesive layer 2 is provided at the end of the adhesive tape 1 by a method such as dissolving only the adhesive layer 2 with a chemical or cutting only the adhesive layer 2 with a laser. It is also possible to obtain a configuration that does not. However, it is preferable to use the above embodiment because special equipment, strict control, and the like are required, which increases costs.

接着層２については、基材層の両面に接着剤を塗布したものや、接着剤のみから構成されたものなど、適宜選定することができる。この内、接着剤のみから構成された接着層２であれば、接着層２の厚さが極めて薄くなるため、接着層２を重ねても厚さの増大を招くことがなく好ましい。   About the adhesive layer 2, what applied the adhesive agent to both surfaces of the base material layer, the thing comprised only from the adhesive agent, etc. can be selected suitably. Among these, the adhesive layer 2 composed only of the adhesive is preferable because the thickness of the adhesive layer 2 is extremely thin, and even if the adhesive layer 2 is stacked, the thickness is not increased.

更に、接着層２は剛性がなく、伸縮可能であるため、接着層２を重ねても自由な変形が可能である。これにより、例えば、カーシートヒータに適用した際に、基材布１２の変形に追従して接着層２も変形することになるため、接着層２自体の厚さが非常に薄いことも相まって良質な風合いを損なわず、着座者が違和感を受けることはない。   Furthermore, since the adhesive layer 2 has no rigidity and can be expanded and contracted, the adhesive layer 2 can be freely deformed even when the adhesive layer 2 is stacked. Thereby, for example, when applied to a car seat heater, the adhesive layer 2 is also deformed following the deformation of the base cloth 12, so that the thickness of the adhesive layer 2 itself is very thin, so that the quality is good. The seated person will not feel uncomfortable.

また、接着剤のみから構成された接着層２の場合、上記の通り、接着層２が薄く剛性に乏しいため、一度接着層２を剥がしてしまったら、貼り直しをすることは不可能である。その点でも、接着層２を剥がしてしまうことのない本発明は、特に効果的である。   Further, in the case of the adhesive layer 2 composed only of the adhesive, as described above, since the adhesive layer 2 is thin and poor in rigidity, once the adhesive layer 2 is peeled off, it is impossible to reattach it. In this respect, the present invention that does not peel off the adhesive layer 2 is particularly effective.

また、上記実施の形態においては、接着テープ１を所定の長さに切断する工程、接着テープ１の端部を折り曲げて接着層２を重ねる工程、折り曲げた部分の剥離シート３を剥離する工程をそれぞれ別作業としているが、機械化等によりこれら作業を同時に行ってもよい。   Moreover, in the said embodiment, the process of cut | disconnecting the adhesive tape 1 to predetermined length, the process of bending the edge part of the adhesive tape 1, and laminating | stacking the adhesive layer 2, The process of peeling the peeling sheet 3 of the bent part. Although these are separate operations, these operations may be performed simultaneously by mechanization or the like.

以上詳述したように本発明によれば、作業性を向上し、不良の発生を低減した接着テープ、これが貼り付けられたヒータユニット、及び、接着テープを使用した接着方法を提供することができる。本発明による接着テープ、及び接着テープを使用した接着方法は、ヒータユニットに限られず、種々の接着の態様に応用することが可能である。特に、貼り直しがきかないものへの接着や、比較的接着しにくいものへの接着には有効である。例えば、封筒、障子、襖などの紙製品への適用、接着層との接触面積が少ない多孔体や表面凹凸形状の物品等への適用、貼り直すことで接着層の接着性が低下してしまう布材、皮材、メッキ製品、塗装品への適用、など種々の態様が考えられる。   As described above in detail, according to the present invention, it is possible to provide an adhesive tape that improves workability and reduces the occurrence of defects, a heater unit to which the adhesive tape is attached, and an adhesive method using the adhesive tape. . The adhesive tape according to the present invention and the bonding method using the adhesive tape are not limited to the heater unit, and can be applied to various bonding modes. In particular, it is effective for adhesion to an object that cannot be reattached or to an object that is relatively difficult to adhere. For example, application to paper products such as envelopes, shojis, bags, etc., application to porous bodies with a small contact area with the adhesive layer, articles with surface irregularities, etc., and re-adhesion will reduce the adhesiveness of the adhesive layer Various modes such as application to cloth materials, skin materials, plated products, and painted products are conceivable.

本発明による接着テープの構成を示す要部拡大側面図である。It is a principal part expanded side view which shows the structure of the adhesive tape by this invention. 本発明による接着テープが貼り付けられたヒータユニットを示す図である。It is a figure which shows the heater unit in which the adhesive tape by this invention was affixed.

符号の説明Explanation of symbols

１ 接着テープ
２ 接着層
３ 剥離シート
１１ 基材布
１２ コード状ヒータ
２０ ヒータユニット DESCRIPTION OF SYMBOLS 1 Adhesive tape 2 Adhesive layer 3 Release sheet 11 Base material cloth 12 Corded heater 20 Heater unit

Claims (7)

両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープにおいて、
上記接着テープの一部について、上記剥離シートを有さない面に折り曲げて上記接着層を重ね、折り曲げて裏面に回った分の剥離シートが接着層から剥離された接着テープ。 In an adhesive tape comprising an adhesive layer having adhesiveness on both sides, and a release sheet covering one side of the adhesive layer,
An adhesive tape in which a part of the adhesive tape is folded on a surface that does not have the release sheet, the adhesive layer is overlaid, and the release sheet that is folded and turned to the back surface is peeled off from the adhesive layer. 基材布と、所定のパターン形状にて上記基材布上に配設されるコード状ヒータと、上記基材布上に貼り付けられた請求項１記載の接着テープと、からなるヒータユニット。 The heater unit which consists of a base-material cloth, the cord-shaped heater arrange | positioned on the said base-material cloth by a predetermined pattern shape, and the adhesive tape of Claim 1 affixed on the said base-material cloth. 上記基材布が、不織布からなることを特徴とする請求項２記載のヒータユニット。 The heater unit according to claim 2, wherein the base fabric is made of a non-woven fabric. 上記接着テープの接着層が、接着剤のみから構成されていることを特徴とする請求項２又は請求項３記載のヒータユニット。 4. The heater unit according to claim 2, wherein the adhesive layer of the adhesive tape is composed only of an adhesive. 両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープにおいて、
上記接着テープの端部が、上記接着層を有さないものであることを特徴とする接着テープ。 In an adhesive tape comprising an adhesive layer having adhesiveness on both sides, and a release sheet covering one side of the adhesive layer,
An adhesive tape, wherein an end portion of the adhesive tape does not have the adhesive layer. 両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープを使用した接着方法において、
上記接着テープの一部について、上記剥離シートを有さない面に折り曲げて上記接着相を重ね、折り曲げて裏面に回った分の剥離シートを接着層から剥離させておいたものを使用することを特徴とする接着方法。 In an adhesive method using an adhesive tape comprising an adhesive layer having adhesiveness on both sides and a release sheet covering one side of the adhesive layer,
For a part of the adhesive tape, bend it on the surface that does not have the release sheet, overlap the adhesive phase, and use the one that has been peeled off from the adhesive layer as it is folded and turned to the back side A characteristic bonding method. 両面が接着性を有する接着層と、該接着層の片面を覆う剥離シートと、からなる接着テープを使用した接着方法において、
上記接着テープとして、端部に上記接着層を有さないものを使用することを特徴とする接着方法。 In an adhesive method using an adhesive tape comprising an adhesive layer having adhesiveness on both sides and a release sheet covering one side of the adhesive layer,
An adhesive method comprising using an adhesive tape that does not have the adhesive layer at the end.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5940338U (en) * 1982-09-07 1984-03-15 富士重工業株式会社 Adhesive structure for vehicle interior materials
JPS62175050U (en) * 1986-04-22 1987-11-06
JPS6398355U (en) * 1986-12-15 1988-06-25
JPH03241168A (en) * 1990-02-15 1991-10-28 Eidai Co Ltd Execution of floor panel
JPH0418638U (en) * 1990-05-30 1992-02-17

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5940338U (en) * 1982-09-07 1984-03-15 富士重工業株式会社 Adhesive structure for vehicle interior materials
JPS62175050U (en) * 1986-04-22 1987-11-06
JPS6398355U (en) * 1986-12-15 1988-06-25
JPH03241168A (en) * 1990-02-15 1991-10-28 Eidai Co Ltd Execution of floor panel
JPH0418638U (en) * 1990-05-30 1992-02-17

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