JP2010069694A - Apparatus and method for changing mold mounted to mold base of resin molded product trimming apparatus or thermoforming apparatus - Google Patents

Apparatus and method for changing mold mounted to mold base of resin molded product trimming apparatus or thermoforming apparatus Download PDF

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JP2010069694A
JP2010069694A JP2008238868A JP2008238868A JP2010069694A JP 2010069694 A JP2010069694 A JP 2010069694A JP 2008238868 A JP2008238868 A JP 2008238868A JP 2008238868 A JP2008238868 A JP 2008238868A JP 2010069694 A JP2010069694 A JP 2010069694A
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mold
placing
mounting
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attached
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JP5250352B2 (en
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Toshihiro Takai
俊広 高井
Hirofumi Yamashita
宏文 山下
Akitoshi Takami
昭俊 高見
Takeshi Osada
毅 長田
Kazuji Hayashi
和司 林
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Asano Laboratories Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To shorten a stop time of an apparatus in changing a mold mounted to a mold base of a resin molded product trimming apparatus or a thermoforming apparatus. <P>SOLUTION: A mold changing apparatus 100 is provided with: a mold placing section U1 capable of placing a plurality of molds M10 for delivery transfer and drawing transfer in a transfer direction D11 which is a lateral direction to the mold base 310; a mold supply means U2 carrying out the drawing transfer of the mold M1 to be mounted, from a predetermined direction D13 to place the mold M1 on the mold placing section U1; a mold pull-out means U3 carrying out the drawing transfer of a mold M2 to be mounted, in a transfer direction D11 from the mold base 310 to place the mold M2 to be mounted, together with the mold M1 to be mounted, on the mold placing section U1; a mold retreating means U4 retreating the mold M2 to be taken out, in a direction different from the transfer direction D11 from the mold placing section U1; and a mold inserting means U5 carrying out the delivery transfer of the mold M1 to be mounted, in the transfer direction D11 toward the mold base 310 from the mold placing section U1. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型を交換する装置及び方法に関する。   The present invention relates to an apparatus and method for exchanging a mold attached to a mold base of a resin molded product trimming apparatus or a thermoforming apparatus.

樹脂成形品をトリミングするトリミング装置の型台に取り付けられるトリミング型を交換する際、トリミング型を一つのみ載置して運ぶことが可能な型台車が用いられている。トリミング型交換時には、まず、トリミング型を載置していない空の型台車をトリミング装置の横に着け、型台から外した取出対象のトリミング型を型台車に載せて、この型台車をトリミング装置の横から運び出す。次に、型台車から取出対象のトリミング型を降ろし、この型台車に取付対象のトリミング型を載置して、この型台車をトリミング装置の横に着ける。そして、型台車から取付対象のトリミング型を型台へ移し、このトリミング型を型台に取り付ける。特許文献1には、このようにしてトリミング型を交換可能なトリミング装置が記載されている。
また、樹脂成形材料を熱成形する熱成形装置の型台に取り付けられる熱成形型を交換する際も、熱成形型を一つのみ載置して運ぶことが可能な型台車を用いて同様に熱成形型を交換している。
特許第3807710号公報 特開平10−71598号公報
When exchanging a trimming die attached to a die table of a trimming apparatus for trimming a resin molded product, a die cart that can carry only one trimming die is used. When exchanging the trimming die, first, place an empty die carriage on which the trimming die is not placed next to the trimming device, place the trimming die to be removed, which is removed from the die base, on the die cart, and then trim the die cart. Carry out from the side. Next, the trimming die to be taken out is lowered from the die carriage, the trimming die to be attached is placed on the die carriage, and the die carriage is placed next to the trimming device. Then, the trimming die to be attached is transferred from the die carriage to the die stand, and this trimming die is attached to the die stand. Patent Document 1 describes a trimming apparatus in which a trimming die can be exchanged in this way.
In addition, when exchanging the thermoforming mold attached to the mold base of the thermoforming apparatus for thermoforming the resin molding material, use a mold cart that can carry only one thermoforming mold. The thermoforming mold has been replaced.
Japanese Patent No. 3807710 Japanese Patent Laid-Open No. 10-71598

樹脂成形品トリミング装置又は熱成形装置の型台の型を交換する際、装置を停止させて上述した手順の交換作業を行う必要があるため、装置の停止時間が長くなってしまう。   When exchanging the mold of the resin molded product trimming apparatus or thermoforming apparatus, it is necessary to stop the apparatus and perform the above-described procedure exchanging operation.

なお、特許文献2記載の打抜型の交換・収納装置は、厚紙を打ち抜く平盤打抜機に用いられる装置であるため、樹脂成形品トリミング装置や熱成形装置の型台の型を交換する技術に適用することができない。また、同文献の交換・収納装置は、平盤打抜機本体の上に打抜型を収納するための収納ボックスが必要であり、平盤打抜機を停止させた時に収納ボックスから平盤打抜機本体まで打抜型を水平方向、下方向、水平方向の順に移送する必要がある。従って、この間の停止時間が生じる。   Note that the punching die replacement / storage device described in Patent Document 2 is a device used in a flat plate punching machine for punching cardboard, and therefore is a technique for exchanging molds of resin molded product trimming devices and thermoforming devices. It cannot be applied. In addition, the exchange / storage device of the same document requires a storage box for storing the punching die on the flat plate punching machine main body. When the flat plate punching machine is stopped, the flat plate punching machine main body is turned off. It is necessary to transfer the punching die in the order of the horizontal direction, the downward direction, and the horizontal direction. Therefore, a stop time occurs during this time.

以上を鑑み、本発明は、樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型を交換する際に装置の停止時間を短縮させることが可能な技術の提供を目的としている。   In view of the above, an object of the present invention is to provide a technique capable of shortening the stop time of an apparatus when a mold attached to a mold base of a resin molded product trimming apparatus or a thermoforming apparatus is replaced.

上記目的を達成するため、本発明は、樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型を交換する型交換装置であって、前記型台に対して横方向となる移送方向へ送り出し移送及び引き寄せ移送可能に複数の型を載置可能な型載置部と、所定方向から取付対象の型を引き寄せ移送して前記型載置部に載置させる型供給手段と、前記型台の方から前記型載置部まで取出対象の型を前記移送方向へ引き寄せ移送して該型載置部に対して前記取付対象の型とともに前記取出対象の型を載置させる型引出手段と、前記型載置部から前記取出対象の型を前記移送方向とは異なる方向へ退避可能な型退避手段と、前記型載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送する型挿入手段とを備えることを特徴とする。   In order to achieve the above object, the present invention provides a mold exchanging apparatus for exchanging a mold attached to a mold base of a resin molded product trimming apparatus or a thermoforming apparatus, in a transfer direction that is transverse to the mold base. A mold placement section on which a plurality of molds can be placed so as to be capable of being sent and transferred; a mold supply means for drawing and transferring a mold to be mounted from a predetermined direction and placing the mold on the mold placement section; and the mold stage A mold drawing means for drawing and transferring the mold to be removed from the mold mounting section to the mold mounting section in the transfer direction and mounting the mold to be mounted together with the mold to be mounted on the mold mounting section; A mold retracting means capable of retracting the mold to be removed from the mold placing portion in a direction different from the transfer direction, and the mold to be attached from the mold placing portion toward the mold base in the transfer direction. A mold insertion means for feeding and transferring, and That.

また、本発明は、トリミング用の型を用いて樹脂成形品をトリミングする樹脂成形品トリミング装置であって、前記型を交換可能に取り付けるための型台と、該型台に取り付けられた型を駆動して樹脂成形品をトリミングするトリミング手段と、上記型載置部と、上記型供給手段と、上記型引出手段と、上記型退避手段と、上記型挿入手段とを備えることを特徴とする。   Further, the present invention is a resin molded product trimming apparatus for trimming a resin molded product using a trimming mold, wherein a mold base for removably mounting the mold and a mold attached to the mold base are provided. Trimming means for driving and trimming the resin molded product, the mold placing section, the mold supply means, the mold drawing means, the mold retracting means, and the mold inserting means. .

さらに、本発明は、熱成形用の型を用いて樹脂成形材料を熱成形する熱成形装置であって、前記型を交換可能に取り付けるための型台と、該型台に取り付けられた型を駆動して樹脂成形材料を熱成形する熱成形手段と、上記型載置部と、上記型供給手段と、上記型引出手段と、上記型退避手段と、上記型挿入手段とを備えることを特徴とする。   Furthermore, the present invention is a thermoforming apparatus for thermoforming a resin molding material using a thermoforming mold, wherein a mold base for removably mounting the mold and a mold attached to the mold base are provided. A thermoforming means for driving and thermoforming the resin molding material, the mold placing portion, the mold supply means, the mold drawing means, the mold retracting means, and the mold inserting means. And

すなわち、型台に対して横方向となる移送方向へ送り出し移送及び引き寄せ移送可能に複数の型を載置可能な型載置部には、型供給手段により所定方向から取付対象の型が引き寄せ移送されて載置される。また、型引出手段により、型台の方から型載置部まで取出対象の型が前記移送方向へ引き寄せ移送され、該型載置部に対して前記取付対象の型とともに前記取出対象の型が載置される。ここで、型退避手段により、型載置部から前記取出対象の型が前記移送方向とは異なる方向へ退避可能とされている。該取出対象の型が型載置部から退避すると、型挿入手段により型載置部から前記取付対象の型が型台の方へ前記移送方向に送り出し移送される。このようにして、型台の型が交換される。   That is, the mold to be attached is drawn and transferred from a predetermined direction by the mold supply means to the mold mounting portion on which a plurality of molds can be placed in a transfer direction that is transverse to the mold table. To be placed. Further, the mold drawing means draws and transfers the mold to be taken out from the mold base to the mold placing section in the transfer direction, and the mold placing section and the mold to be taken out are moved together with the mold to be attached. Placed. Here, the mold retracting means enables the mold to be removed to be retracted from the mold mounting portion in a direction different from the transfer direction. When the removal target mold is retracted from the mold placement section, the mold insertion means sends the attachment target mold from the mold placement section toward the mold base in the transfer direction. In this way, the mold base mold is exchanged.

さらに、本発明は、樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型を交換する型交換方法であって、前記型台に対して横方向となる移送方向へ送り出し移送及び引き寄せ移送可能に複数の型を載置可能な型載置部に対して、所定方向から取付対象の型を引き寄せ移送して前記型載置部に載置させ、前記型台の方から前記型載置部まで取出対象の型を前記移送方向へ引き寄せ移送して該型載置部に対して前記取付対象の型とともに前記取出対象の型を載置させ、前記型載置部から前記取出対象の型を前記移送方向とは異なる方向へ退避させ、前記型載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送することを特徴とする。   Furthermore, the present invention is a mold exchanging method for exchanging a mold attached to a mold base of a resin molded product trimming apparatus or a thermoforming apparatus, and sending out and drawing in a transfer direction that is transverse to the mold base. The mold to be mounted is drawn and transferred from a predetermined direction to a mold placement section on which a plurality of molds can be placed, and placed on the mold placement section. The mold to be taken out is pulled to the transfer direction in the transfer direction, the mold to be placed is placed on the mold placing section together with the mold to be taken out, and the mold to be taken out from the mold placing section is placed. Is retracted in a direction different from the transfer direction, and the mold to be attached is sent out from the mold mounting portion toward the mold base in the transfer direction and transferred.

すなわち、上記型載置部には、所定方向から取付対象の型が引き寄せ移送されて載置される。また、型台の方から型載置部まで取出対象の型が前記移送方向へ引き寄せ移送され、該型載置部に対して前記取付対象の型とともに前記取出対象の型が載置される。さらに、型載置部から前記取出対象の型が前記移送方向とは異なる方向へ退避する。そして、型載置部から前記取付対象の型が型台の方へ前記移送方向に送り出し移送される。このようにして、型台の型が交換される。   In other words, the mold to be attached is drawn and transferred from the mold placement section in a predetermined direction. In addition, the extraction target mold is drawn and transferred in the transfer direction from the mold base to the mold mounting section, and the extraction target mold is mounted on the mold mounting section together with the mounting target mold. Further, the mold to be taken out is retreated from the mold placement unit in a direction different from the transfer direction. Then, the mold to be attached is sent out and transferred in the transfer direction from the mold mounting portion toward the mold base. In this way, the mold base mold is exchanged.

上述した型載置部に複数の型が型台に対して横方向へ送り出し移送及び引き寄せ移送可能に載置されるので、樹脂成形品トリミング装置が樹脂成形品をトリミングしていたり熱成形装置が樹脂成形材料を熱成形していたりしている最中に取付対象の型を型載置部に載置しておくことができる。そして、取付対象の型を載置した状態の型載置部が用いられて型台の型が交換されるので、型台に取り付けられる型を交換する際に樹脂成形品トリミング装置又は熱成形装置の停止時間が短くて済む。   Since the plurality of molds are placed on the mold placing portion described above so as to be capable of being fed and transferred in a lateral direction with respect to the mold table, the resin molded product trimming device trims the resin molded product or the thermoforming device The mold to be attached can be placed on the mold placing portion while the resin molding material is being thermoformed. And since the mold mounting part in the state where the mold to be mounted is mounted is used and the mold of the mold base is exchanged, when exchanging the mold attached to the mold base, the resin molded product trimming device or the thermoforming device The stop time is short.

なお、上記型退避手段は、前記取出対象の型を前記型供給手段の引き寄せ移送の方向とは反対方向へ送り出し移送させる取出対象型送出手段を有していてもよい。この取出対象型送出手段及び上記型供給手段及び上記取出対象型支持手段は、第一の下方位置と第一の上方位置との間で上下方向へ移動可能とされてもよい。
上記熱成形には、真空成形や真空圧空成形や圧空成形といった差圧成形が含まれる。
上記型載置部は、横方向に複数の型を並べて載置可能とされてもよいし、上下複数の型を並べて載置可能とされてもよい。該型載置部は、第二の下方位置と第二の上方位置との間で上下方向へ移動可能とされてもよい。
上記横方向は、厳密な水平方向のみならず、厳密な水平方向から上下にずれた方向も含まれる。
The mold retracting means may include a take-out object mold sending means for sending and transferring the take-out object mold in a direction opposite to the drawing and transferring direction of the mold supply means. The extraction target mold sending means, the mold supply means, and the extraction target mold support means may be movable in the vertical direction between a first lower position and a first upper position.
The thermoforming includes differential pressure forming such as vacuum forming, vacuum pressure forming and pressure forming.
The mold placement unit may be capable of placing a plurality of molds side by side in the horizontal direction, or may be capable of placing a plurality of upper and lower molds side by side. The mold placing unit may be movable in the vertical direction between a second lower position and a second upper position.
The lateral direction includes not only a strict horizontal direction but also a direction deviated up and down from the strict horizontal direction.

請求項1、請求項7に係る発明によれば、樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型を交換する際に樹脂成形品トリミング装置又は熱成形装置の停止時間を短縮させることが可能な型交換装置及び型交換方法を提供することができる。
請求項2〜請求項4に係る発明では、樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型の交換処理を円滑に効率よく行うことができる。
請求項5に係る発明では、樹脂成形品トリミング装置の型台に取り付けられるトリミング用の型を交換する際に樹脂成形品トリミング装置の停止時間を短縮させることが可能となる。
請求項6に係る発明では、熱成形装置の型台に取り付けられる熱成形用の型を交換する際に熱成形装置の停止時間を短縮させることが可能となる。
According to the first and seventh aspects of the invention, when the mold attached to the mold base of the resin molded product trimming apparatus or the thermoforming apparatus is replaced, the stop time of the resin molded product trimming apparatus or the thermoforming apparatus is shortened. It is possible to provide a mold exchanging apparatus and a mold exchanging method.
In the invention which concerns on Claims 2-4, the exchange process of the type | mold attached to the mold base of a resin molded product trimming apparatus or a thermoforming apparatus can be performed smoothly and efficiently.
In the invention which concerns on Claim 5, when changing the type | mold for trimming attached to the type | mold base of a resin molded product trimming apparatus, it becomes possible to shorten the stop time of the resin molded product trimming apparatus.
In the invention which concerns on Claim 6, when changing the thermoforming type | mold attached to the type | mold base of a thermoforming apparatus, it becomes possible to shorten the stop time of a thermoforming apparatus.

(1)熱成形トリミングシステムの構成:
図1は本発明の一実施形態に係る型交換装置100を有する熱成形トリミングシステム1の概略を示す正面図、図2は熱成形装置200を例示する垂直断面図、図3は樹脂成形品トリミング装置300を例示する垂直断面図、図4は型を例示する正面図である。
(1) Configuration of thermoforming trimming system:
FIG. 1 is a front view showing an outline of a thermoforming trimming system 1 having a mold changer 100 according to an embodiment of the present invention, FIG. 2 is a vertical sectional view illustrating a thermoforming apparatus 200, and FIG. FIG. 4 is a front sectional view illustrating a mold, and a vertical sectional view illustrating the device 300.

熱成形トリミングシステム1は、熱成形装置200、樹脂成形品トリミング装置300、型交換装置100、シート搬送装置8、スクラップ回収装置9、等を備え、樹脂成形材料からなる連続シートS1を巻いたロールS0を図示しないシート供給装置でほどき、搬送方向DS1に沿ったシートS1,S2の両縁部をシート搬送装置8で保持して該シートS1,S2を搬送し、連続シートS1を熱成形装置200で熱成形して樹脂成形品P1を形成し、連続シートS1に繋がった樹脂成形品P1を樹脂成形品トリミング装置300でトリミングし、成形品取出装置340で樹脂成形品P2を取り出す。
シート搬送装置8は、制御盤10の制御に従って断続的に駆動し、所定数の樹脂成形品P1の成形動作及びトリミング動作に合わせて間欠的にシートS1,S2を搬送方向DS1へ搬送する。スクラップ回収装置9は、複数個の樹脂成形品P1の周囲にあるスクラップシートS2を連続シートS1に繋がった状態で搬送方向DS1に移送して回収する。スクラップ回収装置9は、例えば、スクラップシートS2を巻き取るためのスクラップ巻取軸、この巻取軸を回転駆動する回転モータ、を備え、制御盤10の制御に従って断続的に巻取軸を回転駆動して、複数個の樹脂成形品P1のトリミング動作に合わせて間欠的にスクラップシートS2を所定の回転方向に巻き取る。
The thermoforming trimming system 1 includes a thermoforming device 200, a resin molded product trimming device 300, a mold changing device 100, a sheet conveying device 8, a scrap collecting device 9, and the like, and a roll wound with a continuous sheet S1 made of a resin molding material. S0 is unwound by a sheet supply device (not shown), and both edges of the sheets S1 and S2 along the conveyance direction DS1 are held by the sheet conveyance device 8 to convey the sheets S1 and S2, and the continuous sheet S1 is thermoformed. A resin molded product P1 is formed by thermoforming at 200, the resin molded product P1 connected to the continuous sheet S1 is trimmed by the resin molded product trimming device 300, and the resin molded product P2 is taken out by the molded product take-out device 340.
The sheet conveying device 8 is intermittently driven according to the control of the control panel 10 and intermittently conveys the sheets S1 and S2 in the conveying direction DS1 in accordance with the molding operation and trimming operation of a predetermined number of resin molded products P1. The scrap collection device 9 transports and collects the scrap sheet S2 around the plurality of resin molded products P1 in the transport direction DS1 while being connected to the continuous sheet S1. The scrap collection device 9 includes, for example, a scrap winding shaft for winding the scrap sheet S2 and a rotary motor that rotationally drives the winding shaft, and intermittently rotationally drives the winding shaft according to control of the control panel 10 Then, the scrap sheet S2 is intermittently wound in a predetermined rotation direction in accordance with the trimming operation of the plurality of resin molded products P1.

連続シートS1を構成する樹脂成形材料は、熱成形可能な材料であればよく、熱可塑性樹脂等の樹脂のみからなるシートでも、樹脂に充てん材等の添加剤が添加された材質からなるシートでもよく、単層シートでも、異なる材質をラミネートした積層シートでもよい。シートS1の素材には、ポリエチレン、ポリプロピレン、ポリスチレン、ポリ塩化ビニル、ABS樹脂、ポリエチレンテレフタレート、ポリカーボネート、等を利用可能である。また、シートS1はシート状ないしフィルム状になっていればよく、シートの厚みは、1〜2mm程度、0.25〜1mm程度、等、様々な厚みとすることが可能であり、0.25mm程度以下のフィルムでもよい。当該程度の厚みの熱可塑性シートを用いると、差圧成形を良好に行うことができる。   The resin molding material constituting the continuous sheet S1 may be a material that can be thermoformed, and may be a sheet made of only a resin such as a thermoplastic resin, or a sheet made of a material in which an additive such as a filler is added to the resin. It may be a single layer sheet or a laminated sheet laminated with different materials. As the material of the sheet S1, polyethylene, polypropylene, polystyrene, polyvinyl chloride, ABS resin, polyethylene terephthalate, polycarbonate, or the like can be used. The sheet S1 may be in the form of a sheet or film, and the thickness of the sheet can be various thicknesses such as about 1-2 mm, about 0.25-1 mm, etc., and is 0.25 mm. A film of a degree or less may be used. When a thermoplastic sheet having such a thickness is used, differential pressure molding can be performed satisfactorily.

熱成形装置200には、例えば、連続シートS1を加熱して軟化させるヒータ242を有する加熱装置240、熱成形用の型M21,M22を交換可能に取り付けるための型台210(図2参照)、当該型台210を駆動する型台駆動機構231,232を有する熱成形手段220、を備える差圧成形装置を用いることができる。図2に示すように、本熱成形装置200は、上型台駆動機構231で駆動される上型台211(210)に上型M21がボルト等で取り付けられ、下型台駆動機構232で駆動される下型台212(210)に下型M22がボルト等で取り付けられる。型台駆動機構231,232は、型台211,212に取り付けられた両型M21,M22を近接及び離間させるように上下へ駆動する。従って、熱成形手段220は、型台210に取り付けられた型M21,M22を駆動して連続シートS1を熱成形する。   The thermoforming apparatus 200 includes, for example, a heating apparatus 240 having a heater 242 that heats and softens the continuous sheet S1, a mold base 210 (see FIG. 2) for mounting thermoforming molds M21 and M22 in a replaceable manner. A differential pressure forming apparatus including thermoforming means 220 having mold base drive mechanisms 231 and 232 for driving the mold base 210 can be used. As shown in FIG. 2, in the thermoforming apparatus 200, the upper mold M <b> 21 is attached to the upper mold base 211 (210) driven by the upper mold base driving mechanism 231 with a bolt or the like, and is driven by the lower mold base driving mechanism 232. The lower mold M22 is attached to the lower mold base 212 (210) to be used with a bolt or the like. The mold base drive mechanisms 231 and 232 drive the molds M21 and M22 attached to the mold bases 211 and 212 up and down so as to approach and separate from each other. Accordingly, the thermoforming means 220 drives the molds M21 and M22 attached to the mold table 210 to thermoform the continuous sheet S1.

上型M21は、成形面を有する上型本体M21aをボルト等で上型ベースM21bに取り付けて構成されている。下型M22は、上型本体M21aとの間で連続シートS1を挟持する下型本体M22aをボルト等で下型ベースM22bに取り付けて構成されている。上型台211及び上型M21には、該上型M21の成形面に真空圧(負圧)等の差圧を作用させる孔が形成されている。熱成形装置200が真空成形装置(真空圧空成形装置を含む)である場合、上型本体M21aの孔から空気を吸引することにより、両型本体M21a,M22aに挟持された加熱軟化状態の連続シートS1を上型本体M21aの成形面に密接させて熱成形する。熱成形装置200が圧空成形装置である場合、下型本体M22aに設けた孔に圧空を供給することにより、両型本体M21a,M22aに挟持された加熱軟化状態の連続シートS1を上型本体M21aの成形面に密接させて熱成形する。
以上より、熱成形装置200は、熱成形用の型M21,M22を用いて連続シートS1を熱成形し、樹脂成形品P1を形成する。当該樹脂成形品P1を有する成形シートS1は、シート搬送装置8により樹脂成形品トリミング装置300へ移送される。
The upper mold M21 is configured by attaching an upper mold body M21a having a molding surface to the upper mold base M21b with a bolt or the like. The lower mold M22 is configured by attaching a lower mold body M22a that holds the continuous sheet S1 to and from the upper mold body M21a to the lower mold base M22b with bolts or the like. The upper mold base 211 and the upper mold M21 are formed with holes for applying a differential pressure such as a vacuum pressure (negative pressure) to the molding surface of the upper mold M21. When the thermoforming apparatus 200 is a vacuum forming apparatus (including a vacuum / pneumatic forming apparatus), a continuous sheet in a heat softened state sandwiched between both mold bodies M21a and M22a by sucking air from the holes of the upper mold body M21a. Thermoforming is performed by bringing S1 into close contact with the molding surface of the upper die body M21a. When the thermoforming apparatus 200 is a pressure forming apparatus, supplying the compressed air to the holes provided in the lower mold body M22a allows the heated and softened continuous sheet S1 sandwiched between the mold bodies M21a and M22a to be the upper mold body M21a. Thermoforming in close contact with the molding surface.
From the above, the thermoforming apparatus 200 thermoforms the continuous sheet S1 using the thermoforming molds M21 and M22 to form the resin molded product P1. The molded sheet S1 having the resin molded product P1 is transferred to the resin molded product trimming apparatus 300 by the sheet conveying device 8.

樹脂成形品トリミング装置300には、例えば、トリミング用の型M11,M12を交換可能に取り付けるための型台310(図3参照)、当該型台310を駆動する型台駆動機構331,332を有するトリミング手段320、成形シートS1から分離された樹脂成形品P2を取り出す成形品取出装置340、を備えるトリミング装置を用いることができる。図3に示すように、本樹脂成形品トリミング装置300は、上型台駆動機構331で駆動される上型台311(310)に上型M11がボルト等で取り付けられ、下型台駆動機構332で駆動される下型台312(310)に下型M12がボルト等で取り付けられる。型台駆動機構331,332は、型台311,312に取り付けられた両型M11,M12を近接及び離間させるように上下へ駆動する。従って、トリミング手段320は、型台310に取り付けられた型M11,M12を駆動して樹脂成形品P1をトリミングする。   The resin molded product trimming apparatus 300 includes, for example, a mold base 310 (see FIG. 3) for mounting the trimming molds M11 and M12 in a replaceable manner, and mold base driving mechanisms 331 and 332 for driving the mold base 310. A trimming device including trimming means 320 and a molded product take-out device 340 for taking out the resin molded product P2 separated from the molded sheet S1 can be used. As shown in FIG. 3, in the resin molded product trimming apparatus 300, the upper mold M 11 is attached to the upper mold table 311 (310) driven by the upper mold table driving mechanism 331 with a bolt or the like, and the lower mold table driving mechanism 332. The lower mold M12 is attached to the lower mold base 312 (310) driven by The mold base drive mechanisms 331 and 332 drive the molds M11 and M12 attached to the mold bases 311 and 312 up and down so as to approach and separate from each other. Therefore, the trimming means 320 drives the molds M11 and M12 attached to the mold base 310 to trim the resin molded product P1.

上型M11は、下型本体M12aの受け部材となる上型本体M11aをボルト等で上型ベースM11bに取り付けて構成されている。下型M12は、上型本体M11aに対向するトムソン刃等の切刃を有する下型本体M12aをボルト等で下型ベースM12bに取り付けて構成されている。下型台312及び下型M12には、該下型M12の樹脂成形品載置面に真空圧(負圧)等の差圧を作用させる孔が形成されている。樹脂成形品トリミング装置300は、両型本体M11a,M12aを近接させることにより下型本体M12aの切刃を上型本体M11aの下面に当て、下型本体M12aの樹脂成形品載置面に載置された樹脂成形品P1の周囲をトリミングする。
以上より、樹脂成形品トリミング装置300は、トリミング用の型M11,M12を用い成形シートS1をトリミングし、樹脂成形品P2を分離する。当該樹脂成形品P2は、成形品取出装置340により取り出され、該成形品取出装置340の近傍にいる作業者により箱詰めされる。
The upper mold M11 is configured by attaching an upper mold body M11a serving as a receiving member for the lower mold body M12a to the upper mold base M11b with bolts or the like. The lower mold M12 is configured by attaching a lower mold body M12a having a cutting edge such as a Thomson blade facing the upper mold body M11a to the lower mold base M12b with a bolt or the like. The lower mold base 312 and the lower mold M12 are formed with holes for applying a differential pressure such as a vacuum pressure (negative pressure) to the resin molded product placement surface of the lower mold M12. The resin molded product trimming apparatus 300 places both the mold main bodies M11a and M12a close to each other so that the cutting edge of the lower mold main body M12a is applied to the lower surface of the upper mold main body M11a and is placed on the resin molded product placement surface of the lower mold main body M12a. The periphery of the molded resin molded product P1 is trimmed.
As described above, the resin molded product trimming apparatus 300 trims the molded sheet S1 using the trimming molds M11 and M12 and separates the resin molded product P2. The resin molded product P2 is taken out by the molded product take-out device 340, and boxed by an operator in the vicinity of the molded product take-out device 340.

型交換装置100は、樹脂成形品トリミング装置300又は熱成形装置200の型台210,310に取り付けられる型M10を交換するための装置とされている。本実施形態の型交換装置100は、樹脂成形品トリミング装置300に設けられている。
樹脂成形品トリミング装置300に用いられるトリミング用の型M10は、上型M11と下型M12とを有している。そこで、型M10を交換する際には、図4に示すように、上型M11と下型M12との間に中間部材M13を入れてボルト等により一体化することにしている。一体化された型M10は、中間部材M13を上下に挟んだ型本体M11a,M12aがボルト等で固定され、上型ベースM11bが一番上とされ、下型ベースM12bが一番下とされている。
The mold exchanging apparatus 100 is an apparatus for exchanging the mold M10 attached to the mold bases 210 and 310 of the resin molded product trimming apparatus 300 or the thermoforming apparatus 200. The mold exchanging device 100 of this embodiment is provided in a resin molded product trimming device 300.
The trimming mold M10 used in the resin molded product trimming apparatus 300 includes an upper mold M11 and a lower mold M12. Therefore, when exchanging the mold M10, as shown in FIG. 4, an intermediate member M13 is inserted between the upper mold M11 and the lower mold M12 and integrated with a bolt or the like. In the integrated mold M10, the mold bodies M11a and M12a sandwiching the intermediate member M13 up and down are fixed with bolts or the like, the upper mold base M11b is at the top, and the lower mold base M12b is at the bottom. Yes.

(2)型交換装置の構成:
図5はリフト30及び昇降載置部50を示す正面図、図6はリフト30を示す側面図、図7はリフト30及び昇降載置部50を示す平面図、図8はチェーンコンベアの要部を示す平面図、図9は熱成形トリミングシステム1の電気回路構成の概略を示すブロック図、図10は型交換装置100の電気回路構成を示すブロック図、図11は型準備処理を示すフローチャート、図12と図13は型替処理を示すフローチャートである。ここで、図11〜図13の各ステップには、対応する各手段の符号を付している。
型交換装置100は、熱成形トリミングシステム1と共用の制御盤10、シートガイド20、リフト30、昇降載置部50、等を備え、型台車接続位置L1に型台車90が接続されるようになっている。
(2) Configuration of mold changer:
5 is a front view showing the lift 30 and the lifting / lowering placement unit 50, FIG. 6 is a side view showing the lift 30, FIG. 7 is a plan view showing the lift 30 and the lifting / lowering placement unit 50, and FIG. FIG. 9 is a block diagram showing an outline of an electric circuit configuration of the thermoforming trimming system 1, FIG. 10 is a block diagram showing an electric circuit configuration of the mold changer 100, and FIG. 11 is a flowchart showing a mold preparation process. 12 and 13 are flowcharts showing the mold changing process. Here, the steps of FIGS. 11 to 13 are denoted by the symbols of the corresponding means.
The mold exchanging apparatus 100 includes a control panel 10, a sheet guide 20, a lift 30, an elevating placement unit 50, etc. shared with the thermoforming trimming system 1, and the mold carriage 90 is connected to the mold carriage connection position L1. It has become.

リフト30は、リフト駆動機構31、上限センサ32、下限センサ33、一対のリフトコンベア40,40、一対のリフトコンベア駆動機構41,41、挿入端センサ42、等を備える。
リフト駆動機構31は、図6に示すように、枠部材31a、上下伸縮機構31b、上下伸縮機構駆動機構31c、等を備え、制御盤10の制御に従って、枠部材31aに取り付けられた一対のリフトコンベア40,40を所定の第一の下方位置L11と所定の第一の上方位置L12との間で上下方向へ駆動する。上下伸縮機構駆動機構31cには、油圧シリンダ等のアクチュエータを用いることができる。上限センサ32には、枠部材31aが第一の上方位置L12まで上昇したことを検出するリミットスイッチ等が用いられる。下限センサ33には、枠部材31aが第一の下方位置L11まで下降したことを検出するリミットスイッチ等が用いられる。
The lift 30 includes a lift drive mechanism 31, an upper limit sensor 32, a lower limit sensor 33, a pair of lift conveyors 40, 40, a pair of lift conveyor drive mechanisms 41, 41, an insertion end sensor 42, and the like.
As shown in FIG. 6, the lift drive mechanism 31 includes a frame member 31 a, a vertical expansion / contraction mechanism 31 b, a vertical expansion / contraction mechanism drive mechanism 31 c, and the like, and a pair of lifts attached to the frame member 31 a according to control of the control panel 10. The conveyors 40 are driven in the vertical direction between a predetermined first lower position L11 and a predetermined first upper position L12. An actuator such as a hydraulic cylinder can be used for the vertical expansion / contraction mechanism drive mechanism 31c. For the upper limit sensor 32, a limit switch or the like that detects that the frame member 31a has moved up to the first upper position L12 is used. For the lower limit sensor 33, a limit switch or the like that detects that the frame member 31a has been lowered to the first lower position L11 is used.

一対のリフトコンベア40,40は、型台310に対して横方向(略水平方向)となる移送方向D11,D12における型M10の長さに合わせた間隔とされている。図7に示すように、リフトコンベア40,40は、所定の型台車接続位置L1に接続された型台車90のある所定方向D13から取付対象の型M1を引き寄せ移送するとともに、引き寄せ移送の方向とは反対方向D14へ取出対象の型M2を送り出し移送させる。リフトコンベア駆動機構41,41は、制御盤10の制御に従って、リフトコンベア40,40を周回駆動する。挿入端センサ42は、型台車90から遠い側の型台側コンベア61に取り付けられ、取付対象の型M1が一対の型台側コンベア61,61の上方へ引き寄せ移送されたか否かを検出する。この挿入端センサ42には、取付対象の型M1が型台側コンベア61,61の上方に配置されたことを検出する近接スイッチ等が用いられる。   The pair of lift conveyors 40, 40 are spaced according to the length of the mold M <b> 10 in the transfer directions D <b> 11, D <b> 12 that are in the lateral direction (substantially horizontal direction) with respect to the mold table 310. As shown in FIG. 7, the lift conveyors 40, 40 draw and transfer the mold M1 to be attached from a predetermined direction D13 of the mold carriage 90 connected to the predetermined mold carriage connection position L1, and Sends and transfers the mold M2 to be taken out in the opposite direction D14. The lift conveyor drive mechanisms 41, 41 drive the lift conveyors 40, 40 in accordance with the control of the control panel 10. The insertion end sensor 42 is attached to the die base side conveyor 61 far from the die carriage 90, and detects whether or not the die M1 to be attached has been drawn and transferred above the pair of die base side conveyors 61 and 61. For the insertion end sensor 42, a proximity switch or the like for detecting that the mold M1 to be attached is disposed above the mold base conveyors 61, 61 is used.

昇降載置部50(型載置部U1)は、昇降載置部駆動機構51、上限センサ52、中間センサ53、下限センサ54、一対の型台側コンベア61,61(第二の載置部U12)、一対の型台側コンベア駆動機構61a,61a、型台側コンベア開閉機構61b、開検出センサ61c、閉検出センサ61d、上流端センサ62、一対の上流側コンベア63,63(第一の載置部U11)、一対の上流側コンベア駆動機構63a,63a、上流端センサ64、型台側ストッパ65、型台側ストッパ駆動機構66、上流側ストッパ67、上流側ストッパ駆動機構68、等を備える。これらの各部は、枠状の枠部材50aに組み付けられている。
昇降載置部50は、型台310に対して横方向となる移送方向D11,D12へ送り出し移送及び引き寄せ移送可能に複数の型M10を載置可能な型載置部U1を構成している。
The lifting / lowering mounting part 50 (the mold mounting part U1) includes a lifting / lowering mounting part drive mechanism 51, an upper limit sensor 52, an intermediate sensor 53, a lower limit sensor 54, and a pair of mold table side conveyors 61 and 61 (second mounting part). U12), a pair of mold base side conveyor drive mechanisms 61a, 61a, a mold base side conveyor opening / closing mechanism 61b, an open detection sensor 61c, a close detection sensor 61d, an upstream end sensor 62, a pair of upstream conveyors 63, 63 (first Mounting portion U11), a pair of upstream conveyor drive mechanisms 63a, 63a, upstream end sensor 64, mold base stopper 65, mold base stopper drive mechanism 66, upstream stopper 67, upstream stopper drive mechanism 68, and the like. Prepare. Each of these parts is assembled | attached to the frame-shaped frame member 50a.
The lifting / lowering mounting unit 50 constitutes a mold mounting unit U1 on which a plurality of molds M10 can be mounted in a transfer direction D11 and D12 which are lateral to the mold table 310 so as to be capable of being sent and transferred.

枠部材50aは、型台側コンベア61の上面が第一の下方位置L11にあるリフトコンベア40の上面よりも下側となる第二の下方位置L21と、型台側コンベア61の上面が第一の上方位置L12にあるリフトコンベア40の上面よりも若干下側となる第二の上方位置L22と、の間で少なくとも上下方向へ移動可能とされている。ここで、第二の上方位置L22は、型台側コンベア61,61が型台310の方から取出対象の型M2を引き寄せ移送可能であるとともに第一の上方位置L12でリフト30が型台側コンベア61,61に載置されている取出対象の型M2を支持可能な位置である。
昇降載置部駆動機構51は、枠部材50aの四隅となる部分で長手方向を上下に向けて立設された雄ねじ部材51aとそれぞれ螺合し、制御盤10の制御に従って回転することにより枠部材50aを上下方向へ駆動する。上限センサ52には、枠部材50aが第二の上方位置L22まで上昇したことを検出する近接スイッチ等が用いられる。中間センサ53には、枠部材50aが第二の下方位置L21と第二の上方位置L22との間の中間位置L23に近接したことを検出する近接スイッチ等が用いられる。下限センサ54には、枠部材50aが第二の下方位置L21まで下降したことを検出する近接スイッチ等が用いられる。
The frame member 50a includes a second lower position L21 in which the upper surface of the mold table side conveyor 61 is lower than the upper surface of the lift conveyor 40 in the first lower position L11, and the upper surface of the mold table side conveyor 61 is the first. The second upper position L22 that is slightly below the upper surface of the lift conveyor 40 at the upper position L12 is movable at least in the vertical direction. Here, the second upper position L22 is such that the mold base conveyors 61 and 61 can draw and transfer the mold M2 to be taken out from the mold base 310, and the lift 30 is on the mold base side at the first upper position L12. This is a position where the take-out object mold M2 placed on the conveyors 61 and 61 can be supported.
The lifting / lowering unit drive mechanism 51 is engaged with male screw members 51a erected vertically at the four corners of the frame member 50a and rotated according to the control of the control panel 10, thereby rotating the frame member. 50a is driven in the vertical direction. For the upper limit sensor 52, a proximity switch or the like that detects that the frame member 50a has moved up to the second upper position L22 is used. For the intermediate sensor 53, a proximity switch or the like that detects that the frame member 50a has approached an intermediate position L23 between the second lower position L21 and the second upper position L22 is used. For the lower limit sensor 54, a proximity switch or the like that detects that the frame member 50a has been lowered to the second lower position L21 is used.

一対の型台側コンベア61,61及び一対の上流側コンベア63,63は、連続シートS1の幅方向となる移送方向D13,D14における型M10の長さW1に合わせた間隔とされ、型M10を載置可能とされている。図7に示すように、型台側コンベア61,61及び上流側コンベア63,63は、横方向D11,D12へ型M10を送り出し移送及び引き寄せ移送可能とされている。型台側コンベア61,61は、上流側コンベア63,63(第一の載置部U11)よりも移送方向D11,D12の型台310側で型M10を載置可能な第二の載置部U12を構成している。型台側コンベア駆動機構61a,61aは、制御盤10の制御に従って、型台側コンベア61,61を周回駆動する。型台側コンベア開閉機構61bは、制御盤10の制御に従って、一対の型台側コンベア61,61を図7の実線に示す所定の閉位置と図7の二点鎖線に示す所定の開位置との間で開閉させる駆動を行う。開検出センサ61cは、枠部材50aに組み付けられ、型台側コンベア61,61が開位置まで移動したか否かを検出する。閉検出センサ61dは、枠部材50aに組み付けられ、型台側コンベア61,61が閉位置まで移動したか否かを検出する。これらの検出センサ61c,61dには、型台側コンベア61,61が開位置又は閉位置まで移動したことを検出するリミットセンサ等が用いられる。上流端センサ62は、枠部材50aに組み付けられ、取出対象の型M2が型台側コンベア61,61の上流側まで取出対象型引き寄せ移送方向D12へ引き寄せ移送されたか否かを検出する。この上流端センサ62には、取出対象の型M2が型台側コンベア61,61の上流側まで配置されたことを検出する近接スイッチ等が用いられる。   The pair of mold base side conveyors 61 and 61 and the pair of upstream side conveyors 63 and 63 are set to have an interval that matches the length W1 of the mold M10 in the transfer directions D13 and D14 that are the width direction of the continuous sheet S1. It can be placed. As shown in FIG. 7, the mold base conveyors 61 and 61 and the upstream conveyors 63 and 63 are capable of sending and transferring the mold M10 in the lateral directions D11 and D12. The mold base side conveyors 61 and 61 are the 2nd mounting part which can mount the type | mold M10 on the mold base 310 side of the transfer directions D11 and D12 rather than the upstream conveyors 63 and 63 (1st mounting part U11). U12 is comprised. The mold base side conveyor driving mechanisms 61 a and 61 a drive the mold base side conveyors 61 and 61 to rotate in accordance with the control of the control panel 10. The mold base side conveyor opening / closing mechanism 61b has a predetermined closed position indicated by a solid line in FIG. 7 and a predetermined open position indicated by a two-dot chain line in FIG. Drive to open and close between. The open detection sensor 61c is assembled to the frame member 50a and detects whether or not the mold base conveyors 61 and 61 have moved to the open position. The close detection sensor 61d is assembled to the frame member 50a and detects whether or not the mold base conveyors 61 and 61 have moved to the closed position. For these detection sensors 61c and 61d, limit sensors that detect that the mold base conveyors 61 and 61 have moved to the open position or the closed position are used. The upstream end sensor 62 is assembled to the frame member 50a and detects whether or not the extraction target mold M2 is drawn and transferred in the extraction target mold drawing and transfer direction D12 to the upstream side of the mold base conveyors 61 and 61. As the upstream end sensor 62, a proximity switch or the like that detects that the mold M2 to be taken out is arranged up to the upstream side of the mold base conveyors 61 and 61 is used.

上流側コンベア駆動機構63a,63aは、制御盤10の制御に従って、上流側コンベア63,63を周回駆動する。上流端センサ64は、枠部材50aに組み付けられ、取付対象の型M1が上流側コンベア63,63の上流側まで取出対象型引き寄せ移送方向D12へ引き寄せ移送されたか否かを検出する。この上流端センサ64には、取付対象の型M1が上流側コンベア63,63の上流側まで配置されたことを検出する近接スイッチ等が用いられる。   The upstream conveyor driving mechanisms 63 a and 63 a drive the upstream conveyors 63 and 63 to rotate in accordance with the control of the control panel 10. The upstream end sensor 64 is assembled to the frame member 50a and detects whether or not the attachment target mold M1 has been drawn and transferred in the extraction target draw and transfer direction D12 to the upstream side of the upstream conveyors 63 and 63. For the upstream end sensor 64, a proximity switch or the like that detects that the mold M1 to be attached is arranged up to the upstream side of the upstream conveyors 63, 63 is used.

型台側ストッパ65は、型台側コンベア61,61の上流となる位置で枠部材50aに組み付けられ、型M10の横方向D11,D12への移動を規制する上方位置と、型M10の横方向D11,D12への移動を許可する下方位置と、の間で上下方向へ移動可能とされている。型台側ストッパ駆動機構66は、制御盤10の制御に従って、型台側ストッパ65を上下方向へ駆動する。
上流側ストッパ67は、上流側コンベア63,63の下流(型台側)となる位置で枠部材50aに組み付けられ、型M10の横方向D11,D12への移動を規制する上方位置と、型M10の横方向D11,D12への移動を許可する下方位置と、の間で上下方向へ移動可能とされている。上流側ストッパ駆動機構68は、制御盤10の制御に従って、上流側ストッパ67を上下方向へ駆動する。
The mold base stopper 65 is assembled to the frame member 50a at a position upstream of the mold base conveyors 61 and 61, and an upper position for restricting the movement of the mold M10 in the lateral directions D11 and D12 and the lateral direction of the mold M10. It is possible to move up and down between a lower position that permits movement to D11 and D12. The mold base side stopper driving mechanism 66 drives the mold base side stopper 65 in the vertical direction under the control of the control panel 10.
The upstream stopper 67 is assembled to the frame member 50a at a position downstream of the upstream conveyors 63, 63 (on the mold base side), and an upper position for restricting the movement of the mold M10 in the lateral directions D11, D12, and the mold M10. It is possible to move in the vertical direction between the lower position allowing the movement in the horizontal directions D11 and D12. The upstream stopper driving mechanism 68 drives the upstream stopper 67 in the vertical direction under the control of the control panel 10.

上述したコンベア40,61,63には、例えば、図8に示すチェーンコンベアC1が用いられる。同図に示すチェーンコンベアC1は、上面となる部分にアタッチメント部C3を有する外リンクC2と、上面となる部分にアタッチメント部C5を有する内リンクC4と、が交互に円柱状ピン及び円筒状ブシュで連結され、該ブシュの外周に円筒状ローラC6が設けられた搬送用ローラチェーンとされている。チェーンコンベアC1は、無端チェーンであり、上面に配置されたアタッチメント部C3,C5に型M10を載置する。チェーンコンベアC1は、コンベア駆動機構で周回駆動されると、アタッチメント部C3,C5に載置した型M10を駆動方向へ移送する。   For example, a chain conveyor C1 shown in FIG. 8 is used for the conveyors 40, 61, and 63 described above. In the chain conveyor C1 shown in the figure, an outer link C2 having an attachment portion C3 on an upper surface portion and an inner link C4 having an attachment portion C5 on an upper surface portion are alternately formed by cylindrical pins and cylindrical bushes. It is connected, and it is set as the roller chain for conveyance by which the cylindrical roller C6 was provided in the outer periphery of this bush. The chain conveyor C1 is an endless chain, and the mold M10 is placed on the attachment parts C3 and C5 arranged on the upper surface. When the chain conveyor C1 is driven around by the conveyor driving mechanism, the chain conveyor C1 moves the mold M10 placed on the attachment parts C3 and C5 in the driving direction.

図9は、制御盤10を中心とした熱成形トリミングシステム1の電気回路構成を示している。制御盤10には、図10に示す型交換装置100の各部、熱成形手段220の機構部分を構成する熱成形機構230、トリミング手段320の機構部分を構成するトリミング機構330、等が電気的に接続されている。制御盤10は、該制御盤全体の動作を制御する中央制御回路11、型交換装置100の各部に対して信号を入出力するI/O回路(入出力回路)10a、熱成形機構230の動作を制御する熱成形制御回路10c、トリミング機構330の動作を制御するトリミング制御回路10d、情報出力部14、操作部15、等を備えている。   FIG. 9 shows an electric circuit configuration of the thermoforming trimming system 1 centering on the control panel 10. The control panel 10 is electrically connected to various parts of the mold exchanging apparatus 100 shown in FIG. 10, a thermoforming mechanism 230 constituting the mechanical part of the thermoforming means 220, a trimming mechanism 330 constituting the mechanical part of the trimming means 320, and the like. It is connected. The control panel 10 includes a central control circuit 11 that controls the operation of the entire control panel, an I / O circuit (input / output circuit) 10 a that inputs and outputs signals to each part of the mold changer 100, and an operation of the thermoforming mechanism 230. Are provided with a thermoforming control circuit 10c for controlling the operation, a trimming control circuit 10d for controlling the operation of the trimming mechanism 330, an information output unit 14, an operation unit 15, and the like.

中央制御回路11は、内部のバスに、CPU(Central Processing Unit)11a、半導体メモリ11b,11c、タイマ回路11d、図示しない不揮発性メモリ、等が接続された回路とされている。CPU11aは、ROM(Read Only Memory)11bや不揮発性メモリに記録された制御プログラムに基づいてRAM(Random Access Memory)11cをワークエリアとして利用しながら熱成形トリミングシステム1の各部を制御する。
情報出力部14は、例えばディスプレイや音声出力器やプリンタで構成され、利用者から操作入力を受け付けた各種設定の内容や熱成形トリミングシステム1の運転状況を表す各種情報を表示等により出力する。操作部15は、例えば複数のボタンで構成され、利用者から操作入力を受け付ける。
The central control circuit 11 is a circuit in which a CPU (Central Processing Unit) 11a, semiconductor memories 11b and 11c, a timer circuit 11d, a nonvolatile memory (not shown), and the like are connected to an internal bus. The CPU 11a controls each part of the thermoforming trimming system 1 while using a RAM (Random Access Memory) 11c as a work area based on a control program recorded in a ROM (Read Only Memory) 11b or a nonvolatile memory.
The information output unit 14 includes, for example, a display, an audio output device, and a printer, and outputs various kinds of information indicating the contents of various settings received from the user and the operation status of the thermoforming trimming system 1 by display or the like. The operation unit 15 includes, for example, a plurality of buttons, and receives an operation input from the user.

図10に示すように、I/O回路10aには、シートガイド駆動機構21、前進端センサ22、後退端センサ23、リフト駆動機構31、上限センサ32、下限センサ33、昇降載置部駆動機構51、上限センサ52、中間センサ53、下限センサ54、型台側コンベア駆動機構61a、型台側コンベア開閉機構61b、開検出センサ61c、閉検出センサ61d、上流端センサ62、上流側コンベア駆動機構63a、上流端センサ64、リフトコンベア駆動機構41、挿入端センサ42、型台車検出センサ13、型交換モードスイッチ12a、シートガイド駆動スイッチ12b、リフト昇降スイッチ12c、昇降載置部昇降スイッチ12d、型台側コンベア開閉スイッチ12e、コンベア駆動スイッチ12f、リフトコンベア駆動スイッチ12g、ストッパ昇降スイッチ12h、が接続されている。
型台車検出センサ13は、枠部材50aに組み付けられ、型台車90が型台車接続位置L1に配置されているか否かを検出する。この型台車検出センサ13には、型台車90が型台車接続位置L1に配置されたことを検出する近接スイッチ等が用いられる。
As shown in FIG. 10, the I / O circuit 10a includes a sheet guide driving mechanism 21, a forward end sensor 22, a backward end sensor 23, a lift driving mechanism 31, an upper limit sensor 32, a lower limit sensor 33, and a lifting / lowering unit driving mechanism. 51, upper limit sensor 52, intermediate sensor 53, lower limit sensor 54, mold base side conveyor drive mechanism 61a, mold base side conveyor opening / closing mechanism 61b, open detection sensor 61c, close detection sensor 61d, upstream end sensor 62, upstream conveyor drive mechanism 63a, upstream end sensor 64, lift conveyor drive mechanism 41, insertion end sensor 42, mold carriage detection sensor 13, mold exchange mode switch 12a, sheet guide drive switch 12b, lift lift switch 12c, lift platform lift switch 12d, mold Stand side conveyor opening / closing switch 12e, conveyor drive switch 12f, lift conveyor drive switch 2g, stopper lifting switch 12h, are connected.
The type truck detection sensor 13 is assembled to the frame member 50a and detects whether or not the type truck 90 is disposed at the type truck connection position L1. For this type cart detection sensor 13, a proximity switch or the like that detects that the type cart 90 is disposed at the type cart connection position L1 is used.

本熱成形トリミングシステム1に設けられる型交換装置100は、上述した型載置部U1とともに、制御盤10とリフト30と昇降載置部50とが協働して構成される型供給手段U2、型引出手段U3、型退避手段U4、及び、型挿入手段U5を備える。   A mold exchanging apparatus 100 provided in the thermoforming trimming system 1 includes a mold supply unit U2 configured by the control panel 10, the lift 30, and the lifting / lowering mounting unit 50 together with the mold mounting unit U1 described above. A mold drawing means U3, a mold retracting means U4, and a mold inserting means U5 are provided.

型供給手段U2は、型台車90のある所定方向D13から取付対象の型M1を引き寄せ移送して型載置部U1に載置させる。ここで、取付対象の型M1を引き寄せ移送することには、作業者により型台車90上から移送方向D13へ押された型M1の一部がリフトコンベア40に載置されて型M1を引き寄せ移送可能となる位置からの引き寄せ移送が含まれる。むろん、型台車90上から型M1が引き寄せ移送されてもよい。
型引出手段U3は、型台310の方から型載置部U1まで取出対象の型M2を取出対象型引き寄せ移送方向D12へ引き寄せ移送して、型載置部U1に対して取付対象の型M1とともに取出対象の型M2を載置させる。ここで、型台310の方から引き寄せ移送することには、作業者により型台310上から取出対象型引き寄せ移送方向D12へ押された型M2の一部が型台側コンベア61に載置されて型M2を引き寄せ移送可能となる位置からの引き寄せ移送が含まれる。むろん、型台310上から型M2が引き寄せ移送されてもよい。
The mold supply means U2 draws and transfers the mold M1 to be attached from a predetermined direction D13 of the mold carriage 90 and places it on the mold mounting portion U1. Here, in order to draw and transfer the mold M1 to be attached, a part of the mold M1 pushed in the transfer direction D13 from the mold carriage 90 by the operator is placed on the lift conveyor 40, and the mold M1 is drawn and transferred. Includes pulling transfer from possible locations. Of course, the mold M1 may be drawn and transferred from the top of the mold carriage 90.
The mold drawing means U3 draws and transfers the extraction target mold M2 from the mold table 310 to the mold mounting portion U1 in the extraction target mold pulling transfer direction D12, and attaches the mold M1 to the mold mounting portion U1. At the same time, the mold M2 to be taken out is placed. Here, in order to draw and transfer from the mold table 310, a part of the mold M <b> 2 pushed by the operator from the mold table 310 in the drawing target mold drawing and transfer direction D <b> 12 is placed on the mold table conveyor 61. Thus, drawing transfer from a position where the mold M2 can be drawn and transferred is included. Of course, the mold M2 may be drawn and transferred from the mold table 310.

型退避手段U4は、型載置部U1から取出対象の型M2を移送方向D11,D12とは異なる方向へ退避させることが可能である。本実施形態では、型載置部U1から取出対象の型M2を下方へ退避させる。
型挿入手段U5は、型載置部U1から取付対象の型M1を型台310の方へ取付対象型送り出し移送方向D11に送り出し移送する。ここで、型台310の方へ送り出し移送することには、型台310に向かう途中から作業者により型台310上へ押されることを前提とした型台310に向かう途中までの型M1の送り出し移送が含まれる。むろん、型台310上まで型M1が送り出し移送されてもよい。
The mold evacuation means U4 can evacuate the mold M2 to be removed from the mold placement unit U1 in a direction different from the transfer directions D11 and D12. In the present embodiment, the extraction target mold M2 is retracted downward from the mold mounting portion U1.
The mold insertion means U5 feeds and transfers the mold M1 to be mounted from the mold mounting portion U1 to the mold base 310 in the mounting target mold feed and transfer direction D11. Here, in order to send and transfer toward the mold table 310, the mold M1 is fed from the middle toward the mold table 310 to the middle toward the mold table 310 on the assumption that the operator presses the mold table 310. Includes transport. Of course, the mold M1 may be sent out and transferred to the mold table 310.

すなわち、型載置部U1に複数の型が型台310に対して横方向D11,D12へ送り出し移送及び引き寄せ移送可能に載置されるので、樹脂成形品トリミング装置300が樹脂成形品をトリミングしている最中に取付対象の型M1を型載置部U1に載置しておくことができる。そして、取付対象の型M1を載置した状態の型載置部U1が用いられて型台310の型が交換されるので、型台310に取り付けられるトリミング用の型の交換時間が短くて済み、トリミング用の型を交換する際に樹脂成形品トリミング装置300の停止時間が短くて済む。   That is, since a plurality of molds are placed on the mold placing portion U1 so as to be able to be fed and drawn in the lateral directions D11 and D12 with respect to the mold table 310, the resin molded product trimming apparatus 300 trims the resin molded product. The mold M1 to be attached can be placed on the mold placing portion U1 during the process. Since the mold placing portion U1 in the state where the mold M1 to be attached is placed is used and the mold of the mold base 310 is replaced, the time required for replacing the trimming mold attached to the mold base 310 can be shortened. When the trimming die is replaced, the stop time of the resin molded product trimming apparatus 300 can be shortened.

また、型供給手段U2は、取付対象型引き寄せ手段U21、取付対象型載置手段U22、を備える。型引出手段U3は、取付対象型退避手段U31、取出対象型引出手段U32、を備える。型退避手段U4は、取出対象型支持手段U41、第二載置部退避手段U42、取出対象型退避手段U43、第二載置部復帰手段U44、取出対象型送出手段U45、を備える。ここで、リフトコンベア40(取付対象型引き寄せ手段U21及び取出対象型送出手段U45)並びにリフト30(取出対象型支持手段U41)は、取付対象の型M1の引き寄せ移送及び型台車90のある所定方向D13への取出対象の型M2の送り出し移送をするための第一の下方位置L11と、型台側コンベア61(第二の載置部U12)に載置されていた取出対象の型M2を載置するための第一の上方位置L12と、の間で上下方向へ移動可能とされている。
リフトコンベア40(取付対象型引き寄せ手段U21)は、型台車90のある所定方向D13から取付対象の型M1を引き寄せ移送する。取付対象型載置手段U22は、第一の下方位置L11にあるリフトコンベア40(取付対象型引き寄せ手段U21)が取付対象の型M1を第二の下方位置L21にある型台側コンベア61(第二の載置部U12)の上まで引き寄せ移送したとき、型載置部U1を中間位置L23まで上昇させて取付対象の型M1を型台側コンベア61(第二の載置部U12)に載置させる。
The mold supply means U2 includes an attachment target mold pulling means U21 and an attachment target mold placing means U22. The mold pulling means U3 includes an attachment target mold retracting means U31 and an extraction target mold pulling means U32. The mold retracting means U4 includes an extraction target mold support means U41, a second placement portion retracting means U42, an extraction target mold retracting means U43, a second placement portion returning means U44, and an extraction target mold sending means U45. Here, the lift conveyor 40 (attachment target type pulling means U21 and takeout target mold sending means U45) and the lift 30 (removal target mold support means U41) are used to draw and transfer the attachment target mold M1 and in a predetermined direction in which the mold carriage 90 is located. The first lower position L11 for sending and transferring the mold M2 to be taken out to D13 and the mold M2 to be taken out placed on the mold base conveyor 61 (second placing section U12) are loaded. It is possible to move in the vertical direction between the first upper position L12 for placement.
The lift conveyor 40 (attachment target drawing means U21) draws and transfers the attachment target mold M1 from a predetermined direction D13 where the mold carriage 90 is located. The mounting target mold placing means U22 is configured so that the lift conveyor 40 (attachment target mold pulling means U21) at the first lower position L11 moves the mounting target mold M1 to the mold base side conveyor 61 (the first conveyor side 61 at the second lower position L21). When the second mounting portion U12) is drawn up and transferred, the mold mounting portion U1 is raised to the intermediate position L23, and the die M1 to be attached is mounted on the mold base conveyor 61 (second mounting portion U12). Let me put it.

取付対象型退避手段U31は、型台側コンベア61(第二の載置部U12)に載置された取付対象の型M1を上流側コンベア63(第一の載置部U11)まで取出対象型引き寄せ移送方向D12へ移送する。取出対象型引出手段U32は、昇降載置部50(型載置部U1)を第二の上方位置L22まで上昇させて型台310の方から型台側コンベア61(第二の載置部U12)まで取出対象の型M2を取出対象型引き寄せ移送方向D12へ引き寄せ移送して型台側コンベア61(第二の載置部U12)に取出対象の型M2を載置させる。   The attachment target mold retracting means U31 takes out the attachment target mold M1 placed on the mold base conveyor 61 (second placement part U12) to the upstream conveyor 63 (first placement part U11). Transfer in the pulling transfer direction D12. The take-out target mold pulling means U32 raises the lifting / lowering mounting part 50 (the mold mounting part U1) to the second upper position L22 to move the mold base side conveyor 61 (the second mounting part U12 from the mold base 310). ), The drawing target mold M2 is drawn and transferred in the drawing target mold drawing and transfer direction D12, and the drawing target mold M2 is placed on the mold base side conveyor 61 (second placement unit U12).

リフト30(取出対象型支持手段U41)は、第一の上方位置L12まで上昇して型台側コンベア61(第二の載置部U12)上の取出対象の型M2を支持する。第二載置部退避手段U42は、型台側コンベア61(第二の載置部U12)を取出対象の型M2の下から退避させる。取出対象型退避手段U43は、リフト30(取出対象型支持手段U41)を第一の下方位置L11まで下降させて取出対象の型M2を退避させることが可能である。第二載置部復帰手段U44は、型M10を載置可能な位置まで型台側コンベア61(第二の載置部U12)を戻す。取出対象型送出手段U45は、第一の下方位置L11まで下降したリフト30(取出対象型支持手段U41)から取出対象の型M2を型供給手段U2の引き寄せ移送の方向D13とは反対方向D14へ送り出し移送させる。
そして、型挿入手段U5は、上流側コンベア63(第一の載置部U11)から型台側コンベア61(第二の載置部U12)を経て型台310の方へ取付対象の型M1を取付対象型送り出し移送方向D11に送り出し移送する。
The lift 30 (extraction target mold support means U41) rises to the first upper position L12 and supports the extraction target mold M2 on the mold base conveyor 61 (second placement unit U12). The second placement portion retracting means U42 retracts the mold base side conveyor 61 (second placement portion U12) from under the target mold M2. The removal target mold retreating means U43 can retreat the lift target mold M2 by lowering the lift 30 (removal target mold supporting means U41) to the first lower position L11. The second placement unit return means U44 returns the mold table side conveyor 61 (second placement unit U12) to a position where the mold M10 can be placed. The removal target mold delivery means U45 moves the mold M2 to be removed from the lift 30 (removal target mold support means U41) lowered to the first lower position L11 in a direction D14 opposite to the direction D13 of the mold supply means U2. Send out and transport.
Then, the mold insertion means U5 moves the mold M1 to be attached from the upstream conveyor 63 (first placement part U11) to the mold stage 310 via the mold stage conveyor 61 (second placement part U12). It is sent out and transferred in the attachment target type sending and transferring direction D11.

上述した各手段を利用して型を交換する操作をするため、制御盤10に各スイッチ12a〜12hが設けられている。型交換モードスイッチ12aには、型の交換を図11〜図13に示す処理に従って行う「型替」モードと、型交換装置100の各部を手動で動作させる「手動」モードと、を切り替えるための切替スイッチ等が用いられる。シートガイド駆動スイッチ12bには、シートガイド20を図1の二点鎖線で示される前進位置へ前進させるか図1の実線で示される後退位置へ後退させるかを切り替えるためのリングセレクト形のスイッチ等が用いられる。リフト昇降スイッチ12cには、リフト30の枠部材31aを上昇させるか下降させるかを切り替えるためのリングセレクト形のスイッチ等が用いられる。昇降載置部昇降スイッチ12dには、昇降載置部50の枠部材50aを上昇させるか下降させるかを切り替えるためのリングセレクト形のスイッチ等が用いられる。型台側コンベア開閉スイッチ12eには、型台側コンベア61,61を図7の二点鎖線に示す開位置まで開くか図7の実線に示す閉位置まで閉じるかを切り替えるためのリングセレクト形のスイッチ等が用いられる。コンベア駆動スイッチ12fには、コンベア61,63を取付対象型送り出し移送方向D11を駆動するか取出対象型引き寄せ移送方向D12へ駆動するか停止させるかを切り替えるためのリングセレクト形のスイッチ等が用いられる。リフトコンベア駆動スイッチ12gには、リフトコンベア40を取付対象型引き寄せ移送方向D13へ駆動するか取出対象型送り出し移送方向D14へ駆動するか停止させるかを切り替えるためのリングセレクト形のスイッチ等が用いられる。ストッパ昇降スイッチ12hには、型台側ストッパ65又は上流側ストッパ67を上昇させるか下降させるかを切り替えるためのリングセレクト形のスイッチ等が用いられる。   Each switch 12a-12h is provided in the control panel 10 in order to perform the operation | movement which replaces | exchanges a type | mold using each means mentioned above. The mold exchange mode switch 12a is used for switching between a “mold change” mode in which mold exchange is performed according to the processing shown in FIGS. 11 to 13 and a “manual” mode in which each part of the mold exchange apparatus 100 is manually operated. A changeover switch or the like is used. The seat guide drive switch 12b includes a ring select type switch for switching whether the seat guide 20 is advanced to the advance position indicated by the two-dot chain line in FIG. 1 or to the retract position indicated by the solid line in FIG. Is used. As the lift raising / lowering switch 12c, a ring select switch or the like for switching whether the frame member 31a of the lift 30 is raised or lowered is used. A ring select type switch or the like for switching whether to raise or lower the frame member 50a of the elevating placement unit 50 is used as the elevating placement unit elevating switch 12d. The mold base side conveyor opening / closing switch 12e is a ring select type switch for switching whether the mold base side conveyors 61, 61 are opened to the open position shown by the two-dot chain line in FIG. 7 or closed to the closed position shown by the solid line in FIG. A switch or the like is used. As the conveyor drive switch 12f, a ring select type switch or the like is used for switching whether the conveyors 61 and 63 are driven in the attachment target type delivery transfer direction D11 or driven in the extraction target type draw transfer direction D12. . As the lift conveyor drive switch 12g, a ring select type switch or the like for switching whether the lift conveyor 40 is driven in the attachment target type pulling transfer direction D13 or driven in the extraction target type delivery transfer direction D14 or stopped is used. . As the stopper lift switch 12h, a ring select switch or the like for switching whether the mold base stopper 65 or the upstream stopper 67 is raised or lowered is used.

(2)型交換装置を有する熱成形トリミングシステムの動作並びに作用及び効果:
本実施形態の制御盤10は、図11〜図13に示すフローチャートに従って、型を交換する処理を行う。以下、型を交換する様子を示した図14〜図18を参照して、熱成形トリミングシステム1の動作並びに作用及び効果を説明する。
リフト30が第一の下方位置L11、昇降載置部50が第二の下方位置L21、ストッパ65,67が下方位置であるとき、取付対象の型M1を載置した型台車90が型台車接続位置L1に配置されて型台車検出センサ13がオンになると、図11に示す型準備処理が行われる。このとき、樹脂成形品トリミング装置300は樹脂成形品P1のトリミング処理を行っていてもよい。樹脂成形品P2の製造と並行して型交換作業の一部を行うことができるので、樹脂成形品P2の製造効率が向上する。
(2) Operation, action, and effect of thermoforming trimming system having mold changer:
The control panel 10 of this embodiment performs the process which replace | exchanges a type | mold according to the flowchart shown to FIGS. Hereinafter, the operation, action, and effect of the thermoforming trimming system 1 will be described with reference to FIGS.
When the lift 30 is at the first lower position L11, the lifting and lowering mounting portion 50 is at the second lower position L21, and the stoppers 65 and 67 are at the lower position, the mold carriage 90 on which the mold M1 to be attached is placed is connected to the mold carriage. When the mold carriage detection sensor 13 is turned on at the position L1, the mold preparation process shown in FIG. 11 is performed. At this time, the resin molded product trimming apparatus 300 may perform the trimming process of the resin molded product P1. Since part of the mold exchanging work can be performed in parallel with the production of the resin molded product P2, the production efficiency of the resin molded product P2 is improved.

型準備処理を開始すると、制御盤10は、リフトコンベア駆動スイッチ12gが「挿入」、すなわち、取付対象型引き寄せ移送方向D13へ駆動する設定であることを確認し、「挿入」でなければ「挿入」となるまで待機する(ステップS102。以下、「ステップ」の記載を省略)。S104では、リフトコンベア駆動機構41を駆動して、型台車90のある所定方向D13から取付対象の型M1をリフトコンベア40に引き寄せ移送させ、型M1が型台側コンベア61,61の上方に到達して挿入端センサ42がオンになった時にリフトコンベア40を停止させる。このとき、作業者は、図14に示すように、型台車90上の型M1を取付対象型引き寄せ移送方向D13へ押してリフトコンベア40に引き寄せ移送されるようにする。すると、取付対象の型M1は、型台車90の方から型台側コンベア61,61(第二の載置部U12)の上方までリフトコンベア40上を取付対象型引き寄せ移送方向D13へ移動する。図15の上段には、型M1が型台側コンベア61,61の上方に配置された状態が示されている。S106では、昇降載置部50を第二の下方位置L21から中間位置L23まで上昇させる(図15の中段に示す状態)。すると、取付対象の型M1は、型台側コンベア61,61(第二の載置部U12)に載置された状態となる。S108では、型台側コンベア61及び上流側コンベア63を上流側、すなわち、取出対象型引き寄せ移送方向D12へ周回駆動させ、型M1が上流側コンベア63の上流に到達して上流端センサ64がオンになった時に両コンベア61,63を停止させる。すると、取付対象の型M1は、型台側コンベア61(第二の載置部U12)上から上流側コンベア63(第一の載置部U11)上へ移動する。最後に、S110では、上流側ストッパ駆動機構68を駆動して上流側ストッパ67を上方位置まで上昇させる(図15の下段に示す状態)。   When the mold preparation process is started, the control panel 10 confirms that the lift conveyor drive switch 12g is “inserted”, that is, is set to be driven in the attaching target mold pulling transfer direction D13. "(Step S102; hereinafter, description of" step "is omitted). In S104, the lift conveyor driving mechanism 41 is driven to draw and transfer the mold M1 to be attached to the lift conveyor 40 from a predetermined direction D13 of the mold carriage 90, and the mold M1 reaches above the mold base conveyors 61 and 61. When the insertion end sensor 42 is turned on, the lift conveyor 40 is stopped. At this time, as shown in FIG. 14, the operator pushes the mold M1 on the mold carriage 90 in the attachment target mold drawing and transfer direction D13 so as to be drawn and transferred to the lift conveyor 40. Then, the mold M1 to be mounted moves on the lift conveyor 40 in the mounting target mold drawing and transfer direction D13 from the mold carriage 90 to above the mold base conveyors 61 and 61 (second mounting portion U12). The upper part of FIG. 15 shows a state where the mold M1 is disposed above the mold base conveyors 61, 61. In S106, the elevating placement unit 50 is raised from the second lower position L21 to the intermediate position L23 (state shown in the middle stage of FIG. 15). Then, the die M1 to be attached is in a state of being placed on the die base side conveyors 61 and 61 (second placement portion U12). In S108, the mold base conveyor 61 and the upstream conveyor 63 are driven to go upstream, that is, in the take-out target drawing and transfer direction D12, the mold M1 reaches the upstream of the upstream conveyor 63, and the upstream end sensor 64 is turned on. When it becomes, both conveyors 61 and 63 are stopped. Then, the mold M1 to be attached moves from the mold base side conveyor 61 (second placement part U12) to the upstream side conveyor 63 (first placement part U11). Finally, in S110, the upstream stopper driving mechanism 68 is driven to raise the upstream stopper 67 to the upper position (state shown in the lower part of FIG. 15).

樹脂成形品トリミング装置300の型を交換する時、リフト30が第一の下方位置L11であり、型交換モードスイッチ12aが「型替」モードに切り替えられると、図12〜図13に示す型替処理が行われる。
型替処理を開始すると、制御盤10は、シートガイド駆動スイッチ12bが「前進」であることを確認し、「前進」でなければ「前進」となるまで待機する(S202)。S204では、シートガイド駆動機構21を駆動して、シートガイド20を前進させ、シートガイド20が所定の前進位置に到達して前進端センサ22がオンになった時にシートガイド駆動機構21の駆動を停止させる。S206では、昇降載置部昇降スイッチ12dが「上昇」であることを確認し、「上昇」でなければ「上昇」となるまで待機する。S208では、昇降載置部駆動機構51を駆動して、昇降載置部50(型載置部U1)を中間位置L23から上昇させ、昇降載置部50が第二の上方位置L22に到達して上限センサ52がオンになった時に昇降載置部駆動機構51の駆動を停止させる。S210では、型台側ストッパ駆動機構66を駆動して型台側ストッパ65を上方位置まで上昇させる(図16の上段に示す状態)。
When the mold of the resin molded product trimming apparatus 300 is exchanged, when the lift 30 is at the first lower position L11 and the mold exchange mode switch 12a is switched to the “mold change” mode, the mold changes shown in FIGS. Processing is performed.
When the mold change process is started, the control panel 10 confirms that the sheet guide drive switch 12b is “forward”, and waits until “forward” if it is not “forward” (S202). In S204, the sheet guide drive mechanism 21 is driven to advance the sheet guide 20, and when the sheet guide 20 reaches a predetermined advance position and the advance end sensor 22 is turned on, the sheet guide drive mechanism 21 is driven. Stop. In S206, it is confirmed that the lifting / lowering unit lifting / lowering switch 12d is “up”, and if it is not “up”, it waits until it is “up”. In S208, the elevating placement unit driving mechanism 51 is driven to raise the elevating placement unit 50 (the mold placing unit U1) from the intermediate position L23, and the elevating placement unit 50 reaches the second upper position L22. When the upper limit sensor 52 is turned on, the driving of the lifting / lowering unit driving mechanism 51 is stopped. In S210, the mold base side stopper drive mechanism 66 is driven to raise the mold base side stopper 65 to the upper position (state shown in the upper part of FIG. 16).

S212では、型台側コンベア開閉スイッチ12eが「閉」であることを確認し、「閉」でなければ「閉」となるまで待機する。S214では、型台側コンベア61を上流側、すなわち、取出対象型引き寄せ移送方向D12へ周回駆動させ、取出対象の型M2が型台側コンベア61の上流に到達して上流端センサ62がオンになった時に型台側コンベア61を停止させる。このとき、作業者は、型台310上の型M2を取出対象型引き寄せ移送方向D12へ押して型台側コンベア61に引き寄せ移送されるようにする。すると、取出対象の型M2は、型台310の方から型台側コンベア61(第二の載置部U12)の上流まで取出対象型引き寄せ移送方向D12へ移動する。S216では、リフト昇降スイッチ12cが「上昇」であることを確認し、「上昇」でなければ「上昇」となるまで待機する。S218では、リフト駆動機構31を駆動して、リフト30を第一の下方位置L11から上昇させ、リフト30が第一の上方位置L12に到達して上限センサ32がオンになった時にリフト駆動機構31の駆動を停止させる。すると、型台側コンベア61(第二の載置部U12)に載置されていた取出対象の型M2がリフト30(取出対象型支持手段U41)に支持される(図16の下段に示す状態)。   In S212, it is confirmed that the mold base side conveyor opening / closing switch 12e is “closed”, and if it is not “closed”, it waits until it becomes “closed”. In S214, the mold base conveyor 61 is driven to rotate upstream, that is, in the extraction target drawing and transfer direction D12, the extraction target mold M2 reaches the upstream of the mold base conveyor 61, and the upstream end sensor 62 is turned on. When it becomes, the mold base side conveyor 61 is stopped. At this time, the worker pushes the mold M2 on the mold table 310 in the extraction target mold drawing and transfer direction D12 so as to be drawn and transferred to the mold table side conveyor 61. Then, the extraction target mold M2 moves in the extraction target mold drawing and transfer direction D12 from the mold base 310 to the upstream side of the mold base conveyor 61 (second placement unit U12). In S216, it is confirmed that the lift raising / lowering switch 12c is "up", and if it is not "up", it waits until it becomes "up". In S218, the lift drive mechanism 31 is driven to raise the lift 30 from the first lower position L11, and when the lift 30 reaches the first upper position L12 and the upper limit sensor 32 is turned on, the lift drive mechanism The drive of 31 is stopped. Then, the removal target mold M2 placed on the mold base conveyor 61 (second placement portion U12) is supported by the lift 30 (removal target mold support means U41) (state shown in the lower part of FIG. 16). ).

S220では、型台側コンベア開閉スイッチ12eが「開」であることを確認し、「開」でなければ「開」となるまで待機する。S222では、型台側コンベア開閉機構61bを駆動して、型台側コンベア61,61を閉位置から開動作させ、型台側コンベア61,61が開位置に到達して開検出センサ61cがオンになった時に型台側コンベア開閉機構61bの駆動を停止させる。すると、型台側コンベア61,61(第二の載置部U12)は、取出対象の型M2の下から退避する。S224では、リフト昇降スイッチ12cが「下降」であることを確認し、「下降」でなければ「下降」となるまで待機する。S226では、リフト駆動機構31を駆動して、リフト30(取出対象型支持手段U41)を第一の上方位置L12から下降させ、リフト30が第一の下方位置L11に到達して下限センサ33がオンになった時にリフト駆動機構31の駆動を停止させる。すると、リフト30(取出対象型支持手段U41)に支持されている取出対象の型M2は、型台側コンベア61,61の間を下降して昇降載置部50(型載置部U1)から移送方向D11,D12とは異なる下方へ退避する(図17の上段に示す状態)。取出対象の型M2の退避位置となる第一の下方位置L11は、そのまま取出対象の型M2を型台車90の方へ送り出し移送可能な高さ方向の位置となる。従って、型台側コンベア61,61(第二の載置部U12)上の取出対象の型M2を第一の下方位置L11まで下方へ退避させ、かつ、型台側コンベア61,61を経て型台310の方へ取出対象の型M1を送り出し移送可能とする手段U41〜U44があることにより、型の交換処理を円滑に効率よく行うことができる。   In S220, it is confirmed that the mold base side conveyor opening / closing switch 12e is “open”, and if it is not “open”, it waits until it becomes “open”. In S222, the mold base side conveyor opening / closing mechanism 61b is driven to open the mold base side conveyors 61, 61 from the closed position, the mold base side conveyors 61, 61 reach the open position, and the open detection sensor 61c is turned on. At this time, the driving of the mold base side conveyor opening / closing mechanism 61b is stopped. Then, the mold base side conveyors 61 and 61 (2nd mounting part U12) retract from under the type | mold M2 of extraction object. In S224, it is confirmed that the lift elevating switch 12c is “down”, and if it is not “down”, it waits until it becomes “down”. In S226, the lift drive mechanism 31 is driven to lower the lift 30 (the extraction target support unit U41) from the first upper position L12, the lift 30 reaches the first lower position L11, and the lower limit sensor 33 is activated. When it is turned on, the drive of the lift drive mechanism 31 is stopped. Then, the removal target mold M2 supported by the lift 30 (removal target mold support means U41) descends between the mold base conveyors 61 and 61, and moves up and down from the lifting / lowering placement section 50 (mold placement section U1). Retreat downward (different from the transfer directions D11 and D12) (state shown in the upper part of FIG. 17). The first lower position L11 that is the retraction position of the extraction target mold M2 is a position in the height direction in which the extraction target mold M2 can be sent and transferred toward the mold carriage 90 as it is. Therefore, the mold M2 to be taken out on the mold base side conveyors 61 and 61 (second mounting portion U12) is retracted downward to the first lower position L11, and the molds are passed through the mold base side conveyors 61 and 61. By means of means U41 to U44 that enable sending and transferring the mold M1 to be taken out toward the table 310, the mold exchange process can be performed smoothly and efficiently.

S228では、型台側コンベア開閉機構61bを駆動して、型台側コンベア61,61を開位置から閉動作させ、型台側コンベア61,61が閉位置に到達して閉検出センサ61dがオンになった時に型台側コンベア開閉機構61bの駆動を停止させる。すると、型台側コンベア61,61(第二の載置部U12)は、型M10を載置可能な閉位置まで戻る。S230では、ストッパ駆動機構66,68を駆動して両ストッパ65,68を下方位置まで下降させる。S232では、型台側コンベア61及び上流側コンベア63を型台310側、すなわち、取付対象型送り出し移送方向D11へ周回駆動させる。すると、取付対象の型M1は、上流側コンベア63(第一の載置部U11)から型台側コンベア61(第二の載置部U12)を経て型台310の方へ取付対象型送り出し移送方向D11に送り出し移送される。このとき、作業者は、型台側コンベア61から送り出し移送された型M1を型台310に載置されるように取付対象型送り出し移送方向D11へ押す。S234では、コンベア駆動スイッチ12fが「停止」であることを確認し、「停止」でなければ「停止」となるまで待機する。S236では、型台側コンベア61及び上流側コンベア63を停止させる(図17の下段に示す状態)。
型台310に取付対象の型M1が載置されると、作業者は、型M1からボルト等を外して上型M11と下型M12とが分離されるようにし、上型台311に上型M11をボルト等で取り付け、下型台312に下型M12をボルト等で取り付けることができる。
In S228, the mold base side conveyor opening / closing mechanism 61b is driven to close the mold base conveyors 61, 61 from the open position, the mold base side conveyors 61, 61 reach the closed position, and the close detection sensor 61d is turned on. At this time, the driving of the mold base side conveyor opening / closing mechanism 61b is stopped. Then, the mold base side conveyors 61 and 61 (second placement unit U12) return to the closed position where the mold M10 can be placed. In S230, the stopper driving mechanisms 66 and 68 are driven to lower both the stoppers 65 and 68 to the lower position. In S232, the mold base side conveyor 61 and the upstream side conveyor 63 are driven to circulate in the mold base 310 side, that is, the attachment target mold delivery and transfer direction D11. Then, the attachment target mold M1 is transferred from the upstream conveyor 63 (first placement portion U11) to the mold base 310 via the mold base conveyor 61 (second placement portion U12). It is sent out in the direction D11 and transferred. At this time, the operator pushes the mold M1 fed and transferred from the mold base conveyor 61 in the mounting target mold feed and transfer direction D11 so as to be placed on the mold base 310. In S234, it is confirmed that the conveyor drive switch 12f is “stop”, and if it is not “stop”, it waits until it becomes “stop”. In S236, the mold base conveyor 61 and the upstream conveyor 63 are stopped (state shown in the lower part of FIG. 17).
When the mold M1 to be attached is placed on the mold base 310, the operator removes the bolts and the like from the mold M1 so that the upper mold M11 and the lower mold M12 are separated, and the upper mold base 311 is separated from the upper mold 311. M11 can be attached with a bolt or the like, and the lower mold M12 can be attached to the lower mold base 312 with a bolt or the like.

S238では、型台側コンベア開閉機構61bを駆動して、型台側コンベア61,61を閉位置から開動作させ、型台側コンベア61,61が開位置に到達して開検出センサ61cがオンになった時に型台側コンベア開閉機構61bの駆動を停止させる。型台側コンベア61,61を開くのは、昇降載置部50を下降させる際に型台側コンベア61,61がリフトコンベア40,40上の取出対象の型M2と干渉するのを避けるためである。S240では、昇降載置部昇降スイッチ12dが「下降」であることを確認し、「下降」でなければ「下降」となるまで待機する。S242では、昇降載置部駆動機構51を駆動して、昇降載置部50(型載置部U1)を第二の上方位置L22から下降させ、昇降載置部50が第二の下方位置L21に到達して下限センサ54がオンになった時に昇降載置部駆動機構51の駆動を停止させる(図18の上段に示す状態)。この状態でシートガイド20を図1の実線で示される後退位置へ後退させると、型台310に取り付けられた型M1をトリミング手段320により駆動して樹脂成形品P1をトリミングすることができる。このように、樹脂成形品P2の製造と並行して型交換作業の一部を行うことができるので、樹脂成形品P2の製造効率を向上させることができる。   In S238, the mold base side conveyor opening / closing mechanism 61b is driven to open the mold base side conveyors 61, 61 from the closed position, the mold base side conveyors 61, 61 reach the open position, and the open detection sensor 61c is turned on. At this time, the driving of the mold base side conveyor opening / closing mechanism 61b is stopped. The reason why the mold base conveyors 61 and 61 are opened is to prevent the mold base conveyors 61 and 61 from interfering with the mold M2 to be taken out on the lift conveyors 40 and 40 when the elevating and lowering unit 50 is lowered. is there. In S240, it is confirmed that the elevating placement unit elevating switch 12d is “down”, and if it is not “down”, it waits until it becomes “down”. In S242, the lifting platform driving mechanism 51 is driven to lower the lifting platform 50 (mold mounting unit U1) from the second upper position L22, and the lifting platform 50 is moved to the second lower position L21. Is reached and the lower limit sensor 54 is turned on, the drive of the lifting / lowering unit drive mechanism 51 is stopped (state shown in the upper part of FIG. 18). In this state, when the sheet guide 20 is retracted to the retracted position indicated by the solid line in FIG. 1, the resin molded product P1 can be trimmed by driving the mold M1 attached to the mold table 310 by the trimming means 320. In this way, part of the mold exchanging work can be performed in parallel with the production of the resin molded product P2, so that the production efficiency of the resin molded product P2 can be improved.

S244では、型台側コンベア開閉機構61bを駆動して、型台側コンベア61,61を開位置から閉動作させ、型台側コンベア61,61が閉位置に到達して閉検出センサ61dがオンになった時に型台側コンベア開閉機構61bの駆動を停止させる。すると、型台側コンベア61,61(第二の載置部U12)は、型M10を載置可能な閉位置まで戻る。S246では、型台車検出センサ13がオンであることを確認し、オンでなければオンとなるまで待機する。むろん、型台車検出センサ13がオンであれば、型台車90が型台車接続位置L1に配置されていることになる。S248では、リフト下限センサ33がオンであることを確認し、オンでなければオンとなるまで待機する。S250では、リフトコンベア駆動スイッチ12gが「取出」、すなわち、取出対象型送り出し移送方向D14へ駆動する設定であることを確認し、「取出」でなければ「取出」となるまで待機する。S252では、リフトコンベア駆動機構41を駆動して、第一の下方位置L11まで下降しているリフトコンベア40に取出対象の型M2を取出対象型送り出し移送方向D14へ送り出し移送させる。このとき、作業者は、リフトコンベア40から送り出し移送された取出対象の型M2を型台車90へ載置されるように取出対象型送り出し移送方向D14へ押す。S254では、リフトコンベア駆動スイッチ12gが「停止」であることを確認し、「停止」でなければ「停止」となるまで待機する。最後に、S256では、リフトコンベア40を停止させる(図18の下段に示す状態)。   In S244, the mold base side conveyor opening / closing mechanism 61b is driven to close the mold base side conveyors 61, 61 from the open position, the mold base side conveyors 61, 61 reach the closed position, and the close detection sensor 61d is turned on. At this time, the driving of the mold base side conveyor opening / closing mechanism 61b is stopped. Then, the mold base side conveyors 61 and 61 (second placement unit U12) return to the closed position where the mold M10 can be placed. In S246, it is confirmed that the model truck detection sensor 13 is on, and if it is not on, it waits until it is on. Of course, if the type cart detection sensor 13 is on, the type cart 90 is located at the type cart connection position L1. In S248, it is confirmed that the lift lower limit sensor 33 is on, and if it is not on, it waits until it is turned on. In S250, it is confirmed that the lift conveyor drive switch 12g is set to “take out”, that is, to be driven in the take-out object type delivery transfer direction D14. If it is not “take out”, it waits until “take out” is set. In S252, the lift conveyor drive mechanism 41 is driven to send out and transfer the extraction target mold M2 to the lift conveyor 40 descending to the first lower position L11 in the extraction target mold delivery transfer direction D14. At this time, the operator pushes the take-out target mold M2 sent and transferred from the lift conveyor 40 in the take-out target mold feed and transfer direction D14 so as to be placed on the mold carriage 90. In S254, it is confirmed that the lift conveyor drive switch 12g is "stopped", and if it is not "stopped", it waits until it becomes "stopped". Finally, in S256, the lift conveyor 40 is stopped (state shown in the lower part of FIG. 18).

以上説明したように、昇降載置部50(型載置部U1)に複数の型が型台310に対して横方向D11,D12へ送り出し移送及び引き寄せ移送可能に載置されるので、樹脂成形品トリミング装置300が樹脂成形品をトリミングしている最中に取付対象の型M1を昇降載置部50(型載置部U1)に載置しておくことができる。そして、取付対象の型M1を載置した状態の昇降載置部50(型載置部U1)が用いられて型台310の型が交換されるので、型台310に取り付けられるトリミング用の型の交換処理を円滑に効率よく行うことができ、トリミング用の型の交換時間を短縮させることができるとともに、トリミング用の型を交換する際に樹脂成形品トリミング装置300の停止時間を短縮させることができる。   As described above, since a plurality of molds are placed on the lifting / lowering placement unit 50 (mold placement unit U1) so as to be capable of being fed and drawn in the lateral directions D11 and D12 with respect to the mold base 310, resin molding is performed. While the product trimming apparatus 300 is trimming the resin molded product, the die M1 to be attached can be placed on the lifting / lowering placement unit 50 (mold placement unit U1). Then, since the mold of the mold table 310 is exchanged by using the lifting / lowering mounting unit 50 (the mold mounting unit U1) in a state where the mold M1 to be mounted is mounted, the trimming mold attached to the mold table 310 is used. Can be performed smoothly and efficiently, the replacement time of the trimming mold can be shortened, and the stop time of the resin molded product trimming apparatus 300 can be shortened when the trimming mold is replaced. Can do.

(3)変形例:
本発明は、様々な変形例が考えられる。
型載置部に載置される型の移送方向である横方向は、厳密な水平方向のみならず、厳密な水平方向から上に例えば45°以内の範囲でずれた方向や下に例えば45°以内の範囲でずれた方向でもよい。むろん、リフトに載置される方の移送方向も、厳密な水平方向のみならず、厳密な水平方向から上に例えば45°以内の範囲でずれた方向や下に例えば45°以内の範囲でずれた方向でもよい。
型載置部から取出対象の型を退避させる方向は、下方以外にも、上方等でもよい。
(3) Modification:
Various modifications of the present invention are conceivable.
The lateral direction, which is the transfer direction of the mold placed on the mold placement unit, is not only a strict horizontal direction, but also a direction shifted from the strict horizontal direction within a range of, for example, 45 ° or below, for example, 45 ° below. The direction may be deviated within the range. Of course, the direction of transport on the lift is not limited to the strict horizontal direction, but also deviated from the strict horizontal direction within a range of, for example, 45 ° or below or within a range of, for example, 45 ° or below. The direction may be right.
The direction in which the mold to be taken out from the mold placement unit is retracted may be upward or the like in addition to the downward direction.

制御盤が行う型替処理は、スイッチやセンサの確認処理の一部を省略してもよい。図19と図20には、S202,S206,S216,S220,S224,S240,S248,S250の確認処理を行わない型替処理がフローチャートにより示されている。このような型替処理によっても、樹脂成形品トリミング装置の型を交換することができる。
一方、上述した型替処理のフローチャートに従った手動操作を行っても、樹脂成形品トリミング装置の型を交換することができる。
In the mold changing process performed by the control panel, a part of the switch or sensor confirmation process may be omitted. FIGS. 19 and 20 are flowcharts showing the remodeling process in which the confirmation process of S202, S206, S216, S220, S224, S240, S248, and S250 is not performed. The mold of the resin molded product trimming apparatus can be exchanged also by such a mold changing process.
On the other hand, the mold of the resin molded product trimming apparatus can be exchanged even if a manual operation is performed according to the flowchart of the mold changing process described above.

また、図21〜図28に示す型交換装置400を用いても、樹脂成形品トリミング装置の型を交換することができる。ここで、図21は変形例に係る熱成形トリミングシステム2の概略を示す正面図、図22は430リフトを示す平面図、図23は型交換装置400の電気回路構成を示すブロック図、図24は変形例に係る型準備処理を示すフローチャート、図25は変形例に係る型替処理を示すフローチャート、図26〜図28は変形例において型を交換する様子を示す正面図である。図22では、上移送コンベア440及び上挿入取出コンベア460の下から下移送コンベア450及び下挿入取出コンベア470の上面を見たときに上移送コンベア440及び上挿入取出コンベア460の上面と同様となるので、下移送コンベア450及び下挿入取出コンベア470の平面図も示されている。
熱成形トリミングシステム2は、熱成形装置200、樹脂成形品トリミング装置300、型交換装置400、シート搬送装置8、スクラップ回収装置9、等を備えている。型交換装置400は、熱成形トリミングシステム2と共用の制御盤10、シートガイド20、リフト430、等を備え、型台車接続位置L1に型台車90が接続されるようになっている。
Also, the mold of the resin molded product trimming apparatus can be exchanged using the mold exchanging apparatus 400 shown in FIGS. Here, FIG. 21 is a front view showing an outline of a thermoforming trimming system 2 according to a modification, FIG. 22 is a plan view showing a 430 lift, FIG. 23 is a block diagram showing an electric circuit configuration of the mold changer 400, and FIG. FIG. 25 is a flowchart showing a mold changing process according to a modification, and FIGS. 26 to 28 are front views showing how the molds are exchanged in the modification. In FIG. 22, when the upper surfaces of the lower transfer conveyor 450 and the lower insertion / removal conveyor 470 are viewed from below the upper transfer conveyor 440 and the upper insertion / removal conveyor 460, they are the same as the upper surfaces of the upper transfer conveyor 440 and the upper insertion / removal conveyor 460. Therefore, a plan view of the lower transfer conveyor 450 and the lower insertion / removal conveyor 470 is also shown.
The thermoforming trimming system 2 includes a thermoforming apparatus 200, a resin molded product trimming apparatus 300, a mold changing apparatus 400, a sheet conveying apparatus 8, a scrap collecting apparatus 9, and the like. The mold changer 400 includes a control panel 10, a sheet guide 20, a lift 430, and the like shared with the thermoforming trimming system 2, and the mold carriage 90 is connected to the mold carriage connection position L1.

リフト430(型載置部U1)は、リフト駆動機構431、上限センサ432、上中間センサ433、下中間センサ434、下限センサ435、一対の上移送コンベア440,440、一対の上移送コンベア駆動機構441,441、上流端センサ442、一対の下移送コンベア450,450、一対の下移送コンベア駆動機構451,451、上流端センサ452、一対の上挿入取出コンベア460,460、一対の上挿入取出コンベア駆動機構461,461、挿入端センサ462、上挿入取出コンベア昇降機構463、一対の下挿入取出コンベア470,470、一対の下挿入取出コンベア駆動機構471,471、挿入端センサ472、下挿入取出コンベア昇降機構473、等を備える。
リフト駆動機構431は、制御盤10の制御に従って、コンベア440,450,460,470を上下方向へ駆動する。
The lift 430 (the mold placement unit U1) includes a lift drive mechanism 431, an upper limit sensor 432, an upper intermediate sensor 433, a lower intermediate sensor 434, a lower limit sensor 435, a pair of upper transfer conveyors 440 and 440, and a pair of upper transfer conveyor drive mechanisms. 441, 441, upstream end sensor 442, a pair of lower transfer conveyors 450, 450, a pair of lower transfer conveyor drive mechanisms 451, 451, an upstream end sensor 452, a pair of upper insertion / removal conveyors 460, 460, a pair of upper insertion / removal conveyors Drive mechanism 461, 461, insertion end sensor 462, upper insertion / removal conveyor lifting mechanism 463, pair of lower insertion / removal conveyors 470, 470, pair of lower insertion / removal conveyor drive mechanisms 471, 471, insertion end sensor 472, lower insertion / removal conveyor Elevating mechanism 473, etc. are provided.
The lift drive mechanism 431 drives the conveyors 440, 450, 460, and 470 in the vertical direction according to the control of the control panel 10.

一対の上移送コンベア440,440(第一の載置部U13)及び一対の下移送コンベア450,450(第二の載置部U14)は、連続シートS1の幅方向となる移送方向D13,D14における型M10の長さW1に合わせた間隔とされ、上下にずれた位置で型M10を載置可能とされている。図22に示すように、上移送コンベア440,440及び下移送コンベア450,450は、横方向D11,D12へ型M10を送り出し移送及び引き寄せ移送可能とされている。上移送コンベア駆動機構441,441は、制御盤10の制御に従って、上移送コンベア440,440を周回駆動する。下移送コンベア駆動機構451,451は、制御盤10の制御に従って、下移送コンベア450,450を周回駆動する。上流端センサ452は、取出対象の型M2が下移送コンベア450,450の上流側まで取出対象型引き寄せ移送方向D12へ引き寄せ移送されたか否かを検出する。   The pair of upper transfer conveyors 440, 440 (first placement unit U13) and the pair of lower transfer conveyors 450, 450 (second placement unit U14) are transport directions D13, D14 that are the width direction of the continuous sheet S1. The interval is set to match the length W1 of the mold M10, and the mold M10 can be placed at a position shifted vertically. As shown in FIG. 22, the upper transfer conveyors 440 and 440 and the lower transfer conveyors 450 and 450 are configured to send and transfer the mold M10 in the lateral directions D11 and D12. The upper transfer conveyor drive mechanisms 441 and 441 drive the upper transfer conveyors 440 and 440 in accordance with the control of the control panel 10. The lower transfer conveyor drive mechanisms 451 and 451 drive the lower transfer conveyors 450 and 450 in accordance with the control of the control panel 10. The upstream end sensor 452 detects whether or not the extraction target mold M2 is drawn and transferred in the extraction target mold drawing and transfer direction D12 to the upstream side of the lower transfer conveyors 450 and 450.

一対の上挿入取出コンベア460,460及び一対の下挿入取出コンベア470,470は、型台310に対して横方向(略水平方向)となる移送方向D11,D12における型M10の長さに合わせた間隔とされている。図22に示すように、上挿入取出コンベア460,460及び下挿入取出コンベア470,470は、所定の型台車接続位置L1に接続された型台車90のある所定方向D13から取付対象の型M1を引き寄せ移送するとともに、引き寄せ移送の方向とは反対方向D14へ取出対象の型M2を送り出し移送させる。上挿入取出コンベア駆動機構461,461は、制御盤10の制御に従って、上挿入取出コンベア460,460を周回駆動する。下挿入取出コンベア駆動機構471,471は、制御盤10の制御に従って、下挿入取出コンベア470,470を周回駆動する。挿入端センサ462は、取付対象の型M1が一対の上移送コンベア440,440の上へ引き寄せ移送されたか否かを検出する。上挿入取出コンベア昇降機構463は、上挿入取出コンベア460,460を上移送コンベア440,440よりも若干上の上方位置と上移送コンベア440,440よりも若干下の下方位置との間で昇降させる。下挿入取出コンベア昇降機構473は、下挿入取出コンベア470,470を下移送コンベア450,450よりも若干上の上方位置と下移送コンベア450,450よりも若干下の下方位置との間で昇降させる。   The pair of upper insertion / removal conveyors 460, 460 and the pair of lower insertion / removal conveyors 470, 470 are matched to the length of the mold M10 in the transfer directions D11, D12 which are transverse (substantially horizontal) to the mold table 310. It is considered as an interval. As shown in FIG. 22, the upper insertion / removal conveyors 460 and 460 and the lower insertion / removal conveyors 470 and 470 remove the mold M1 to be attached from a predetermined direction D13 of the mold carriage 90 connected to the predetermined mold carriage connection position L1. While drawing and transferring, the mold M2 to be taken out is sent out and transferred in a direction D14 opposite to the direction of drawing and transferring. The upper insertion / removal conveyor driving mechanisms 461 and 461 drive the upper insertion / removal conveyors 460 and 460 in a circular manner under the control of the control panel 10. The lower insertion / removal conveyor drive mechanisms 471 and 471 drive the lower insertion / removal conveyors 470 and 470 in a circular manner according to the control of the control panel 10. The insertion end sensor 462 detects whether or not the mold M1 to be attached has been drawn and transferred onto the pair of upper transfer conveyors 440 and 440. The upper insertion / removal conveyor lifting / lowering mechanism 463 moves the upper insertion / removal conveyors 460 and 460 up and down between an upper position slightly above the upper transfer conveyors 440 and 440 and a lower position slightly lower than the upper transfer conveyors 440 and 440. . The lower insertion / removal conveyor lifting mechanism 473 lifts and lowers the lower insertion / removal conveyors 470 and 470 between an upper position slightly above the lower transfer conveyors 450 and 450 and a lower position slightly lower than the lower transfer conveyors 450 and 450. .

図23に示すように、I/O回路10aには、シートガイド駆動機構21、前進端センサ22、後退端センサ23、リフト駆動機構431、上限センサ432、上中間センサ433、下中間センサ434、下限センサ435、上移送コンベア駆動機構441、上流端センサ442、下移送コンベア駆動機構451、上流端センサ452、上挿入取出コンベア駆動機構461、挿入端センサ462、上挿入取出コンベア昇降機構463、下挿入取出コンベア駆動機構471、挿入端センサ472、下挿入取出コンベア昇降機構473、型台車検出センサ413、型交換モードスイッチ412a、シートガイド駆動スイッチ412b、リフト昇降スイッチ412c、上移送コンベア駆動スイッチ412d、下移送コンベア駆動スイッチ412e、上挿入取出コンベア駆動スイッチ412f、下挿入取出コンベア駆動スイッチ412g、が接続されている。   As shown in FIG. 23, the I / O circuit 10a includes a sheet guide drive mechanism 21, a forward end sensor 22, a backward end sensor 23, a lift drive mechanism 431, an upper limit sensor 432, an upper intermediate sensor 433, a lower intermediate sensor 434, Lower limit sensor 435, upper transfer conveyor drive mechanism 441, upstream end sensor 442, lower transfer conveyor drive mechanism 451, upstream end sensor 452, upper insertion / removal conveyor drive mechanism 461, insertion end sensor 462, upper insertion / removal conveyor lift mechanism 463, lower Insertion / removal conveyor drive mechanism 471, insertion end sensor 472, lower insertion / removal conveyer lift mechanism 473, mold carriage detection sensor 413, mold change mode switch 412a, sheet guide drive switch 412b, lift lift switch 412c, upper transfer conveyor drive switch 412d, Lower transfer conveyor drive switch 412e, Insert unloading conveyor drive switch 412f, the lower insertion unloading conveyor drive switch 412 g, are connected.

本熱成形トリミングシステム2に設けられる型交換装置400は、上述した型載置部U1とともに、制御盤10とリフト430とが協働して構成される型供給手段U2、型引出手段U3、型退避手段U4、及び、型挿入手段U5を備える。   A mold exchanging apparatus 400 provided in the thermoforming trimming system 2 includes a mold supply unit U2, a mold drawing unit U3, a mold, which are configured by the control panel 10 and a lift 430 in cooperation with the mold placing unit U1 described above. A retracting means U4 and a mold inserting means U5 are provided.

型供給手段U2は、型台車90のある所定方向D13から取付対象の型M1を引き寄せ移送して上移送コンベア440(第一の載置部U13)へ載置させる。
型引出手段U3は、型台310の方から下移送コンベア450(第二の載置部U14)まで取出対象の型M2を取出対象型引き寄せ移送方向D12へ引き寄せ移送して、下移送コンベア450(第二の載置部U14)に取出対象の型M2を載置させる。本実施形態の型引出手段U3は、取出対象型引出位置配置手段U36と取出対象型引出手段U37を有し、取出対象型引出位置配置手段U36がリフト430を下挿入取出位置L31から取出対象型引出位置L32まで上下方向に移動させ、取出対象型引出手段U37が取出対象の型M2を引き寄せ移送する。この取出対象型引出位置L32は、型台310の方から取出対象の型M2を引き寄せ移送可能な高さ方向の位置である。
型退避手段U4は、上移送コンベア440(第一の載置部U13)から取付対象の型M1を型台310の方へ取付対象型送り出し移送方向D11に送り出し移送可能となるようにリフト430(型載置部U1)を上下方向へ移動させる。本実施形態の型退避手段U4は、取付対象型挿入位置配置手段U46と取出対象型送出手段U47とを有し、取付対象型挿入位置配置手段U46がリフト430を取出対象型引出位置L32から取付対象型挿入位置L33まで下降させ、取出対象型送出手段U47がリフト430をさらに上挿入取出位置L34まで下降させて取出対象の型M2を取出対象型送り出し移送方向D14へ送り出し移送させる。取付対象型挿入位置L33は、型台310の方へ取付対象の型M1を送り出し移送可能な高さ方向の位置である。上挿入取出位置L34は、型台車90の方へ取出対象の型M2を送り出し移送可能な高さ方向の位置である。
型挿入手段U5は、移動後のリフト430(型載置部U1)の上移送コンベア440(第一の載置部U13)から取付対象の型M1を型台310の方へ取付対象型送り出し移送方向D11に送り出し移送する。
The mold supply means U2 draws and transfers the mold M1 to be attached from a predetermined direction D13 of the mold carriage 90 and places it on the upper transfer conveyor 440 (first placement portion U13).
The mold drawing means U3 draws and transfers the mold M2 to be extracted from the mold table 310 to the lower transfer conveyor 450 (second mounting portion U14) in the extraction target draw and transfer direction D12. The extraction target mold M2 is placed on the second placement portion U14). The mold drawing means U3 of the present embodiment includes a take-out object mold drawing position arranging means U36 and a take-out object mold drawing means U37, and the take-out object mold drawing position arranging means U36 takes out the lift 430 from the lower insertion and removal position L31. It is moved up and down to the drawing position L32, and the take-out object mold drawing means U37 draws and transfers the take-out object mold M2. The extraction target mold pull-out position L32 is a position in the height direction in which the extraction target mold M2 can be drawn and transferred from the mold base 310.
The mold evacuation means U4 is configured to lift the 430 (so as to be able to send and transfer the mold M1 to be attached from the upper transfer conveyor 440 (first placement unit U13) toward the mold base 310 in the attachment target delivery and transfer direction D11. The mold mounting portion U1) is moved in the vertical direction. The mold retracting means U4 of this embodiment includes an attachment target mold insertion position arranging means U46 and an extraction target mold sending means U47, and the attachment target mold insertion position arranging means U46 attaches the lift 430 from the extraction target mold drawing position L32. The target mold insertion position L33 is lowered, and the extraction target mold delivery means U47 further lowers the lift 430 to the upper insertion / extraction position L34 to send out and transfer the mold M2 to be extracted in the extraction target mold delivery transfer direction D14. The attachment target mold insertion position L33 is a position in the height direction in which the attachment target mold M1 can be sent and transferred toward the mold base 310. The upper insertion / removal position L34 is a position in the height direction in which the mold M2 to be extracted can be sent and transferred toward the mold carriage 90.
The mold insertion means U5 sends the attachment target mold M1 from the upper transfer conveyor 440 (first placement section U13) of the lift 430 (mold placement section U1) after movement to the mold base 310. Send out and transfer in direction D11.

本変形例の制御盤10は、図24と図25に示すフローチャートに従って、型を交換する処理を行う。以下、型を交換する様子を示した図26〜図28を参照して、熱成形トリミングシステム2の動作並びに作用及び効果を説明する。
リフト430が下挿入取出位置L31であるとき、取付対象の型M1を載置した型台車90が型台車接続位置L1に配置されて型台車検出センサ13がオンになると、図24に示す型準備処理が行われる。このとき、樹脂成形品トリミング装置300は樹脂成形品P1のトリミング処理を行っていてもよい。
The control panel 10 of the present modification performs a process for exchanging the molds according to the flowcharts shown in FIGS. Hereinafter, the operation, action, and effect of the thermoforming trimming system 2 will be described with reference to FIGS.
When the lift 430 is at the lower insertion / removal position L31, the mold carriage 90 on which the mold M1 to be attached is placed is placed at the mold carriage connection position L1 and the mold carriage detection sensor 13 is turned on. Processing is performed. At this time, the resin molded product trimming apparatus 300 may perform the trimming process of the resin molded product P1.

型準備処理を開始すると、制御盤10は、上挿入取出コンベア駆動スイッチ412fが「挿入」、すなわち、取付対象型引き寄せ移送方向D13へ駆動する設定であることを確認し、「挿入」でなければ「挿入」となるまで待機する(S302)。最後に、S304では、上挿入取出コンベア460を上方位置へ上げ、上挿入取出コンベア駆動機構461を駆動して、型台車90のある所定方向D13から取付対象の型M1を上挿入取出コンベア460に引き寄せ移送させ、型M1が上移送コンベア440,440の上方に到達して挿入端センサ462がオンになった時に上挿入取出コンベア460を停止させ、上挿入取出コンベア460を下方位置へ下げる。このとき、作業者は、図14と同様に、型台車90上の型M1を取付対象型引き寄せ移送方向D13へ押して上挿入取出コンベア460に引き寄せ移送されるようにする。すると、取付対象の型M1は、型台車90の方から上移送コンベア440,440(第一の載置部U13)の上方まで上挿入取出コンベア460上を取付対象型引き寄せ移送方向D13へ移動する(図21に示す状態)。   When the mold preparation process is started, the control panel 10 confirms that the upper insertion / removal conveyer drive switch 412f is set to “insertion”, that is, set to drive in the attachment target mold pulling transfer direction D13. It waits until it becomes “insertion” (S302). Finally, in S304, the upper insertion / removal conveyor 460 is raised to the upper position, and the upper insertion / removal conveyor driving mechanism 461 is driven to move the mold M1 to be attached to the upper insertion / removal conveyor 460 from a predetermined direction D13 of the mold carriage 90. When the insertion end sensor 462 is turned on when the mold M1 reaches above the upper transfer conveyors 440 and 440, the upper insertion / removal conveyor 460 is stopped and the upper insertion / removal conveyor 460 is lowered to a lower position. At this time, as in FIG. 14, the operator pushes the mold M1 on the mold carriage 90 in the attaching target mold pulling and transferring direction D13 so as to be drawn and transferred to the upper insertion / extraction conveyor 460. Then, the mold M1 to be attached moves on the upper insertion / removal conveyor 460 from the mold carriage 90 to above the upper transfer conveyors 440 and 440 (first placement portion U13) in the attachment target mold drawing and transfer direction D13. (State shown in FIG. 21).

樹脂成形品トリミング装置300の型を交換する時、リフト430が下挿入取出位置L31であり、型交換モードスイッチ412aが「型替」モードに切り替えられると、図25に示す型替処理が行われる。
型替処理を開始すると、制御盤10は、シートガイド駆動スイッチ412bが「前進」であることを確認し、「前進」でなければ「前進」となるまで待機する(S402)。S404では、シートガイド駆動機構21を駆動して、シートガイド20を前進させ、シートガイド20が所定の前進位置に到達して前進端センサ22がオンになった時にシートガイド駆動機構21の駆動を停止させる。S406では、リフト昇降スイッチ412cが「上昇」であることを確認し、「上昇」でなければ「上昇」となるまで待機する。S408では、リフト駆動機構431を駆動して、リフト430(型載置部U1)を下挿入取出位置L31から上昇させ、リフト430が取出対象型引出位置L32に到達して上限センサ432がオンになった時にリフト駆動機構431の駆動を停止させる(図26の上段に示す状態)。
When exchanging the mold of the resin molded product trimming apparatus 300, when the lift 430 is at the lower insertion / removal position L31 and the mold exchange mode switch 412a is switched to the “mold change” mode, the mold changing process shown in FIG. 25 is performed. .
When the mold changing process is started, the control panel 10 confirms that the sheet guide drive switch 412b is “forward”, and waits until “forward” if it is not “forward” (S402). In S404, the sheet guide drive mechanism 21 is driven to advance the sheet guide 20, and when the sheet guide 20 reaches a predetermined advance position and the advance end sensor 22 is turned on, the sheet guide drive mechanism 21 is driven. Stop. In S406, it is confirmed that the lift elevating switch 412c is "up", and if it is not "up", it waits until it becomes "up". In S408, the lift drive mechanism 431 is driven to lift the lift 430 (mold placement unit U1) from the lower insertion / extraction position L31, the lift 430 reaches the extraction target mold extraction position L32, and the upper limit sensor 432 is turned on. When this happens, the drive of the lift drive mechanism 431 is stopped (the state shown in the upper part of FIG. 26).

S410では、下移送コンベア450を上流側、すなわち、取出対象型引き寄せ移送方向D12へ周回駆動させ、取出対象の型M2が下移送コンベア450の上流に到達して上流端センサ452がオンになった時に下移送コンベア450を停止させる。このとき、作業者は、型台310上の型M2を取出対象型引き寄せ移送方向D12へ押して下移送コンベア450に引き寄せ移送されるようにする。すると、取出対象の型M2は、型台310の方から下移送コンベア450(第二の載置部U14)の上流まで取出対象型引き寄せ移送方向D12へ移動する(図26の下段に示す状態)。
S412では、リフト昇降スイッチ412cが「下降」であることを確認し、「下降」でなければ「下降」となるまで待機する。S414では、リフト駆動機構431を駆動して、リフト430(型載置部U1)を取出対象型引出位置L32から下降させ、リフト430が取付対象型挿入位置L33に到達して上中間センサ433がオンになった時にリフト駆動機構431の駆動を停止させる(図27の上段に示す状態)。
In S410, the lower transfer conveyor 450 is driven to go upstream, that is, in the extraction target drawing and transfer direction D12, the extraction target mold M2 reaches the upstream of the lower transfer conveyor 450, and the upstream end sensor 452 is turned on. Sometimes the lower transfer conveyor 450 is stopped. At this time, the operator pushes the mold M2 on the mold table 310 in the extraction target drawing and transfer direction D12 so as to be drawn and transferred to the lower transfer conveyor 450. Then, the extraction target mold M2 moves in the extraction target mold drawing and transfer direction D12 from the mold base 310 to the upstream of the lower transfer conveyor 450 (second placement unit U14) (state shown in the lower part of FIG. 26). .
In S412, it is confirmed that the lift up / down switch 412c is “down”, and if it is not “down”, it waits until it is “down”. In S414, the lift drive mechanism 431 is driven to lower the lift 430 (mold placement portion U1) from the extraction target mold pull-out position L32, the lift 430 reaches the mounting target mold insertion position L33, and the upper intermediate sensor 433 When turned on, the drive of the lift drive mechanism 431 is stopped (state shown in the upper part of FIG. 27).

S416では、上移送コンベア440を型台310側、すなわち、取付対象型送り出し移送方向D11へ周回駆動させる。すると、取付対象の型M1は、上移送コンベア440(第一の載置部U13)から型台310の方へ取付対象型送り出し移送方向D11に送り出し移送される。このとき、作業者は、上移送コンベア440から送り出し移送された型M1を型台310に載置されるように取付対象型送り出し移送方向D11へ押す。S418では、上移送コンベア駆動スイッチ412dが「停止」であることを確認し、「停止」でなければ「停止」となるまで待機する(図27の下段に示す状態)。
型台310に取付対象の型M1が載置されると、作業者は、型M1からボルト等を外して上型M11と下型M12とが分離されるようにし、上型台311に上型M11をボルト等で取り付け、下型台312に下型M12をボルト等で取り付けることができる。
In S416, the upper transfer conveyor 440 is driven to circulate in the mold base 310 side, that is, in the attachment target mold delivery transfer direction D11. Then, the die M1 to be attached is sent out and transferred from the upper transfer conveyor 440 (first placement portion U13) toward the die base 310 in the attachment target die feed and transfer direction D11. At this time, the operator pushes the mold M1 sent and transferred from the upper transfer conveyor 440 in the attachment target mold feed and transfer direction D11 so as to be placed on the mold table 310. In S418, it is confirmed that the upper transfer conveyor drive switch 412d is “stop”, and if it is not “stop”, it waits until it becomes “stop” (state shown in the lower part of FIG. 27).
When the mold M1 to be attached is placed on the mold base 310, the operator removes the bolts and the like from the mold M1 so that the upper mold M11 and the lower mold M12 are separated, and the upper mold base 311 is separated from the upper mold 311. M11 can be attached with a bolt or the like, and the lower mold M12 can be attached to the lower mold base 312 with a bolt or the like.

S420では、リフト昇降スイッチ412cが「下降」であることを確認し、「下降」でなければ「下降」となるまで待機する。S422では、リフト駆動機構431を駆動して、リフト430(型載置部U1)を取付対象型挿入位置L33から下降させ、リフト430が上挿入取出位置L34に到達して下中間センサ434がオンになった時にリフト駆動機構431の駆動を停止させる(図28の上段に示す状態)。この状態でシートガイド20を図21の実線で示される後退位置へ後退させると、型台310に取り付けられた型M1をトリミング手段320により駆動して樹脂成形品P1をトリミングすることができる。
S424では、型台車検出センサ413がオンであることを確認し、オンでなければオンとなるまで待機する。S426では、下挿入取出コンベア駆動スイッチ412gが「取出」であることを確認し、「取出」でなければ「取出」となるまで待機する。S428では、下挿入取出コンベア470を上方位置へ上げ、下挿入取出コンベア駆動機構471を駆動して、下挿入取出コンベア470に取出対象の型M2を取出対象型送り出し移送方向D14へ送り出し移送させる。このとき、作業者は、下挿入取出コンベア470から送り出し移送された取出対象の型M2を型台車90へ載置されるように取出対象型送り出し移送方向D14へ押す。S430では、下挿入取出コンベア駆動スイッチ412gが「停止」であることを確認し、「停止」でなければ「停止」となるまで待機する。最後に、S432では、下挿入取出コンベア470を停止させ、下挿入取出コンベア470を下方位置へ下げる(図28の下段に示す状態)。
In S420, it is confirmed that the lift raising / lowering switch 412c is “down”, and if it is not “down”, it waits until it becomes “down”. In S422, the lift drive mechanism 431 is driven to lower the lift 430 (mold placement portion U1) from the attachment target mold insertion position L33, the lift 430 reaches the upper insertion / removal position L34, and the lower intermediate sensor 434 is turned on. When this happens, the drive of the lift drive mechanism 431 is stopped (the state shown in the upper part of FIG. 28). In this state, when the sheet guide 20 is retracted to the retracted position shown by the solid line in FIG. 21, the mold M1 attached to the mold table 310 can be driven by the trimming means 320 to trim the resin molded product P1.
In S424, it is confirmed that the model truck detection sensor 413 is on, and if it is not on, it waits until it is on. In S426, it is confirmed that the lower insertion take-out conveyor drive switch 412g is “takeout”, and if it is not “takeout”, it waits until it becomes “takeout”. In S428, the lower insertion / removal conveyor 470 is raised to the upper position, and the lower insertion / removal conveyor drive mechanism 471 is driven to feed and transfer the mold M2 to be removed to the lower insertion / removal conveyor 470 in the removal target mold delivery transfer direction D14. At this time, the operator pushes the extraction target mold M <b> 2 sent out from the lower insertion / extraction conveyor 470 in the extraction target delivery / transfer direction D <b> 14 so as to be placed on the mold carriage 90. In S430, it is confirmed that the lower insertion take-out conveyor drive switch 412g is “stop”, and if it is not “stop”, it waits until it becomes “stop”. Finally, in S432, the lower insertion / removal conveyor 470 is stopped and the lower insertion / removal conveyor 470 is lowered to the lower position (the state shown in the lower part of FIG. 28).

以上説明したように、リフト430(型載置部U1)に複数の型が型台310に対して横方向D11,D12へ送り出し移送及び引き寄せ移送可能に載置されるので、樹脂成形品トリミング装置300が樹脂成形品をトリミングしている最中に取付対象の型M1をリフト430(型載置部U1)に載置しておくことができる。そして、取付対象の型M1を載置した状態のリフト430(型載置部U1)が用いられて型台310の型が交換されるので、型台310に取り付けられるトリミング用の型の交換処理を円滑に効率よく行うことができ、トリミング用の型の交換時間を短縮させることができるとともに、トリミング用の型を交換する際に樹脂成形品トリミング装置300の停止時間を短縮させることができる。
なお、第一の載置部U13と第二の載置部U14とを上下逆にして、取付対象の型M1を下移送コンベア450に載置し、取出対象の型M2を上移送コンベア440に載置するようにしてもよい。
As described above, since a plurality of molds are placed on the lift 430 (mold placement unit U1) so as to be able to be fed and drawn in the lateral directions D11 and D12 with respect to the mold base 310, the resin molded product trimming apparatus While 300 is trimming the resin molded product, the die M1 to be attached can be placed on the lift 430 (die placing portion U1). Then, since the mold of the mold base 310 is replaced using the lift 430 (the mold mounting portion U1) in a state where the mold M1 to be attached is mounted, the replacement process of the trimming mold attached to the mold base 310 is performed. Can be performed smoothly and efficiently, the replacement time of the trimming mold can be shortened, and the stop time of the resin molded product trimming apparatus 300 can be shortened when the trimming mold is replaced.
The first placement unit U13 and the second placement unit U14 are turned upside down, the mold M1 to be attached is placed on the lower transfer conveyor 450, and the mold M2 to be taken out is placed on the upper transfer conveyor 440. You may make it mount.

さらに、熱成形用の型を用いて樹脂成形材料を熱成形する熱成形装置に型交換装置を設けてもよい。図29は、熱成形装置200に型交換装置100が設けられた熱成形トリミングシステム3の要部の概略を示す正面図である。熱成形装置200の型台210には、熱成形用の型M20が交換可能に取り付けられる。熱成形手段220は、型台210に取り付けられた型M20を駆動して樹脂成形材料を熱成形する。
本型交換装置100では、昇降載置部50(型載置部U1)が型台210に対して横方向D11,D12へ送り出し移送及び引き寄せ移送可能に複数の型M20を載置可能である。型供給手段U2は、型台車90のある所定方向D13から取付対象の型M1を引き寄せ移送して昇降載置部50(型載置部U1)に載置させる。型引出手段U3は、型台210の方から昇降載置部50(型載置部U1)まで取出対象の型M2を取出対象型引き寄せ移送方向D12へ引き寄せ移送して昇降載置部50(型載置部U1)に対して取付対象の型M1とともに取出対象の型M2を載置させる。型退避手段U4は、昇降載置部50(型載置部U1)から取出対象の型M2を移送方向D11,D12とは異なる下方へ退避可能である。型挿入手段U5は、昇降載置部50(型載置部U1)から取付対象の型M1を型台210の方へ取付対象型送り出し移送方向D11に送り出し移送する。
Furthermore, you may provide a type | mold exchange apparatus in the thermoforming apparatus which thermoforms the resin molding material using the type | mold for thermoforming. FIG. 29 is a front view showing an outline of a main part of the thermoforming trimming system 3 in which the die changing device 100 is provided in the thermoforming device 200. A mold M20 for thermoforming is attached to the mold table 210 of the thermoforming apparatus 200 in a replaceable manner. The thermoforming means 220 drives the mold M20 attached to the mold table 210 to thermoform the resin molding material.
In the mold exchanging apparatus 100, a plurality of molds M20 can be mounted so that the lifting / lowering mounting part 50 (the mold mounting part U1) can be fed and transferred in the lateral directions D11 and D12 with respect to the mold base 210. The mold supply means U2 draws and transfers the mold M1 to be attached from a predetermined direction D13 of the mold carriage 90, and places the mold M1 on the lifting / lowering mounting section 50 (mold mounting section U1). The mold drawing means U3 draws and transfers the extraction target mold M2 from the mold base 210 to the lifting / lowering mounting section 50 (mold mounting section U1) in the extraction target mold pulling / transferring direction D12. The die M2 to be taken out is placed together with the die M1 to be attached to the placement portion U1). The mold retracting means U4 can retract the mold M2 to be taken out from the lifting / lowering mounting section 50 (mold mounting section U1) downwardly different from the transfer directions D11 and D12. The mold insertion means U5 feeds and transfers the mounting target mold M1 from the lifting / lowering mounting section 50 (mold mounting section U1) toward the mounting base 210 in the mounting target mold feed and transfer direction D11.

以上説明したように、昇降載置部50(型載置部U1)に複数の型が型台210に対して横方向D11,D12へ送り出し移送及び引き寄せ移送可能に載置されるので、熱成形装置200が樹脂成形材料を熱成形している最中に取付対象の型M1を昇降載置部50(型載置部U1)に載置しておくことができる。そして、取付対象の型M1を載置した状態の昇降載置部50(型載置部U1)が用いられて型台210の型が交換されるので、型台210に取り付けられる熱成形用の型の交換処理を円滑に効率よく行うことができ、熱成形用の型の交換時間を短縮させることができるとともに、熱成形用の型を交換する際に熱成形装置200の停止時間を短縮させることができる。   As described above, since a plurality of molds are placed on the lifting / lowering placing unit 50 (mold placing unit U1) so as to be capable of being fed and drawn in the lateral directions D11 and D12 with respect to the mold base 210, thermoforming. While the apparatus 200 is thermoforming the resin molding material, the mold M1 to be attached can be placed on the lifting / lowering placement unit 50 (mold placement unit U1). And since the raising / lowering mounting part 50 (type mounting part U1) in the state which mounted the type | mold M1 of attachment object is used, the type | mold of the type | mold base 210 is replaced | exchanged, Therefore For thermoforming attached to the type | mold base 210 The mold replacement process can be performed smoothly and efficiently, the replacement time of the thermoforming mold can be shortened, and the stop time of the thermoforming apparatus 200 can be shortened when the thermoforming mold is replaced. be able to.

さらに、図11〜13,19〜20,24〜25に示した処理をコンピュータに実現させる制御プログラムや、この制御プログラムに対応した制御方法にも、発明が存在する。
以上説明したように、本発明によると、種々の態様により、型の交換時間を短縮させることができるとともに、型を交換する際に装置の停止時間を短縮させることが可能な型交換装置、型交換方法、樹脂成形品トリミング装置、熱成形装置、並びに、これらの装置の制御プログラム及び制御方法を提供することができる。
むろん、本発明は、上述した実施形態や変形例に限られず、上述した実施形態及び変形例の中で開示した各構成を相互に置換したり組み合わせを変更したりした構成、公知技術並びに上述した実施形態及び変形例の中で開示した各構成を相互に置換したり組み合わせを変更したりした構成、等も含まれる。
Furthermore, the invention also exists in a control program for causing a computer to implement the processes shown in FIGS. 11 to 13, 19 to 20, and 24 to 25, and a control method corresponding to the control program.
As described above, according to the present invention, according to various aspects, the mold replacement apparatus and the mold can shorten the mold replacement time and can shorten the apparatus stop time when the mold is replaced. It is possible to provide an exchange method, a resin molded product trimming device, a thermoforming device, and a control program and control method for these devices.
Needless to say, the present invention is not limited to the above-described embodiments and modifications, and the configurations disclosed in the above-described embodiments and modifications are mutually replaced, the combinations are changed, the known technology, and the above-described embodiments. Configurations in which the respective configurations disclosed in the embodiment and the modified examples are mutually replaced or combinations are changed are also included.

熱成形トリミングシステムの概略を例示する正面図。The front view which illustrates the outline of a thermoforming trimming system. 熱成形装置を例示する垂直断面図。The vertical sectional view which illustrates a thermoforming device. 樹脂成形品トリミング装置を例示する垂直断面図。The vertical sectional view which illustrates the resin molded product trimming device. 型を例示する正面図。The front view which illustrates a type | mold. リフト及び昇降載置部を例示する正面図。The front view which illustrates a lift and a raising / lowering mounting part. リフトを例示する側面図。The side view which illustrates a lift. リフト及び昇降載置部を例示する平面図。The top view which illustrates a lift and a raising / lowering mounting part. チェーンコンベアの要部を例示する平面図。The top view which illustrates the principal part of a chain conveyor. 熱成形トリミングシステムの電気回路構成の概略を例示するブロック図。The block diagram which illustrates the outline of the electric circuit structure of a thermoforming trimming system. 型交換装置の電気回路構成を例示するブロック図。The block diagram which illustrates the electric circuit structure of a type | mold exchange apparatus. 型準備処理を例示するフローチャート。The flowchart which illustrates type | mold preparation processing. 型替処理を例示するフローチャート。The flowchart which illustrates a model change process. 型替処理を例示するフローチャート。The flowchart which illustrates a model change process. 型台車接続位置に型台車を接続した様子を例示する側面図。The side view which illustrates a mode that the type truck was connected to the type truck connection position. 型を交換する様子を例示する正面図。The front view which illustrates a mode that a type | mold is replaced | exchanged. 型を交換する様子を例示する正面図。The front view which illustrates a mode that a type | mold is replaced | exchanged. 型を交換する様子を例示する正面図。The front view which illustrates a mode that a type | mold is replaced | exchanged. 型を交換する様子を例示する正面図。The front view which illustrates a mode that a type | mold is replaced | exchanged. 型替処理の変形例を示すフローチャート。The flowchart which shows the modification of a type change process. 型替処理の変形例を示すフローチャート。The flowchart which shows the modification of a type change process. 変形例に係る熱成形トリミングシステムの概略を示す正面図。The front view which shows the outline of the thermoforming trimming system which concerns on a modification. 変形例においてリフトを示す平面図。The top view which shows a lift in a modification. 変形例に係る型交換装置の電気回路構成を示すブロック図。The block diagram which shows the electric circuit structure of the type | mold exchange apparatus which concerns on a modification. 変形例に係る型準備処理を示すフローチャート。The flowchart which shows the type | mold preparation process which concerns on a modification. 変形例に係る型替処理を示すフローチャート。The flowchart which shows the mold change process which concerns on a modification. 変形例において型を交換する様子を示す正面図。The front view which shows a mode that a type | mold is replaced | exchanged in a modification. 変形例において型を交換する様子を示す正面図。The front view which shows a mode that a type | mold is replaced | exchanged in a modification. 変形例において型を交換する様子を示す正面図。The front view which shows a mode that a type | mold is replaced | exchanged in a modification. 変形例に係る熱成形トリミングシステムの要部の概略を示す正面図。The front view which shows the outline of the principal part of the thermoforming trimming system which concerns on a modification.

符号の説明Explanation of symbols

1,2,3…熱成形トリミングシステム、
10…制御盤、11…中央制御回路、
20…シートガイド、21…シートガイド駆動機構、
30…リフト、31…リフト駆動機構、
40…リフトコンベア、41…リフトコンベア駆動機構、
50…昇降載置部、51…昇降載置部駆動機構、
61…型台側コンベア、61a…型台側コンベア駆動機構、
61b…型台側コンベア開閉機構、
63…上流側コンベア、63a…上流側コンベア駆動機構、
65…型台側ストッパ、67…上流側ストッパ、
90…型台車、
100,400…型交換装置、
200…熱成形装置、210…型台、211…上型台、212…下型台、
220…熱成形手段、230…熱成形機構、
300…樹脂成形品トリミング装置、310…型台、311…上型台、312…下型台、
320…トリミング手段、330…トリミング機構、
430…リフト、431…リフト駆動機構、
440…上移送コンベア、441…上移送コンベア駆動機構、
450…下移送コンベア、451…下移送コンベア駆動機構、
460…上挿入取出コンベア、461…上挿入取出コンベア駆動機構、
463…上挿入取出コンベア昇降機構、
470…下挿入取出コンベア、471…下挿入取出コンベア駆動機構、
473…下挿入取出コンベア昇降機構、
D11…取付対象型送り出し移送方向、D12…取出対象型引き寄せ移送方向、
D13…取付対象型引き寄せ移送方向、D14…取出対象型送り出し移送方向、
DS1…シート搬送方向、
L1…型台車接続位置、
L11…第一の下方位置、L12…第一の上方位置、
L21…第二の下方位置、L22…第二の上方位置、L23…中間位置、
L31…下挿入取出位置、L32…取出対象型引出位置、
L33…取付対象型挿入位置、L34…上挿入取出位置、
M1…取付対象の型、M2…取出対象の型、
M10…トリミング用の型、M11…上型、M12…下型、
M20…熱成形用の型、M21…上型、M22…下型、
U1…型載置部、
U11…第一の載置部、U12…第二の載置部、
U13…第一の載置部、U14…第二の載置部、
U2…型供給手段、
U21…取付対象型引き寄せ手段、U22…取付対象型載置手段、
U3…型引出手段、
U31…取付対象型退避手段、U32…取出対象型引出手段、
U36…取出対象型引出位置配置手段、U37…取出対象型引出手段、
U4…型退避手段、
U41…取出対象型支持手段、U42…第二載置部退避手段、
U43…取出対象型退避手段、U44…第二載置部復帰手段、
U45…取出対象型送出手段、
U46…取付対象型挿入位置配置手段、U47…取出対象型送出手段、
U5…型挿入手段、
1, 2, 3 ... Thermoforming trimming system,
10 ... Control panel, 11 ... Central control circuit,
20 ... sheet guide, 21 ... sheet guide drive mechanism,
30 ... Lift, 31 ... Lift drive mechanism,
40 ... lift conveyor, 41 ... lift conveyor drive mechanism,
50 ... Elevating placement unit, 51 ... Elevating placement unit drive mechanism,
61 ... Mold base conveyor, 61a ... Mold base conveyor drive mechanism,
61b ... Mold base conveyor opening / closing mechanism,
63: Upstream conveyor, 63a: Upstream conveyor drive mechanism,
65 ... Stopper on the mold base, 67 ... Stopper on the upstream side,
90 ... type trolley,
100, 400 ... mold changing device,
200 ... Thermoforming device, 210 ... Mold base, 211 ... Upper mold base, 212 ... Lower mold base,
220 ... thermoforming means, 230 ... thermoforming mechanism,
300 ... Resin molded product trimming device, 310 ... Mold base, 311 ... Upper mold base, 312 ... Lower mold base,
320 ... trimming means, 330 ... trimming mechanism,
430 ... lift, 431 ... lift drive mechanism,
440 ... Upper transfer conveyor, 441 ... Upper transfer conveyor drive mechanism,
450 ... Lower transfer conveyor, 451 ... Lower transfer conveyor drive mechanism,
460 ... Upper insertion / removal conveyor 461 ... Upper insertion / removal conveyor drive mechanism,
463 ... Upper insertion take-out conveyor lifting mechanism,
470 ... Lower insertion / removal conveyor, 471 ... Lower insertion / removal conveyor drive mechanism,
473 ... Lower insertion take-out conveyor lifting mechanism,
D11 ... Mounting target mold feeding / transfer direction, D12 ... Taking target mold drawing / transfer direction,
D13: Attachment target mold drawing / transfer direction, D14: Extraction target mold feed / transfer direction,
DS1 ... sheet conveyance direction,
L1 ... Model truck connection position,
L11: first lower position, L12: first upper position,
L21 ... second lower position, L22 ... second upper position, L23 ... intermediate position,
L31 ... Lower insertion / extraction position, L32 ... Extraction target type extraction position,
L33: Installation target mold insertion position, L34: Upper insertion removal position,
M1 ... mould be attached, M2 ... mould be taken out,
M10: Trimming mold, M11: Upper mold, M12: Lower mold,
M20: Thermoforming mold, M21: Upper mold, M22: Lower mold,
U1 ... mold mounting part,
U11 ... 1st mounting part, U12 ... 2nd mounting part,
U13 ... 1st mounting part, U14 ... 2nd mounting part,
U2 ... Mold supply means,
U21 ... Attachment target type pulling means, U22 ... Attachment target type placing means,
U3 ... Drawer means,
U31 ... Attachment target mold retracting means, U32 ... Extraction target mold drawing means,
U36 ... Extraction target mold drawing position arrangement means, U37 ... Extraction target mold drawing means,
U4 ... mold evacuation means,
U41 ... take-out object type support means, U42 ... second mounting portion retracting means,
U43 ... take-out object type retraction means, U44 ... second placement portion return means,
U45 ... Extraction target type sending means,
U46 ... Attachment target mold insertion position arrangement means, U47 ... Extraction object type delivery means,
U5 ... mold insertion means,

Claims (7)

樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型を交換する型交換装置であって、
前記型台に対して横方向となる移送方向へ送り出し移送及び引き寄せ移送可能に複数の型を載置可能な型載置部と、
所定方向から取付対象の型を引き寄せ移送して前記型載置部に載置させる型供給手段と、
前記型台の方から前記型載置部まで取出対象の型を前記移送方向へ引き寄せ移送して該型載置部に対して前記取付対象の型とともに前記取出対象の型を載置させる型引出手段と、
前記型載置部から前記取出対象の型を前記移送方向とは異なる方向へ退避可能な型退避手段と、
前記型載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送する型挿入手段とを備えることを特徴とする型交換装置。
A mold exchanging apparatus for exchanging a mold attached to a mold base of a resin molded product trimming apparatus or a thermoforming apparatus,
A mold placement unit capable of placing a plurality of molds in a transfer direction that is lateral to the mold table and capable of being transferred and drawn; and
A mold supply means for pulling and transferring a mold to be mounted from a predetermined direction and placing the mold on the mold placing section;
A mold drawer that draws and moves the mold to be taken out from the mold base to the mold placing section in the transfer direction and places the mold to be taken out together with the mold to be attached to the mold placing section. Means,
A mold retracting means capable of retracting the mold to be removed from the mold placing unit in a direction different from the transfer direction;
A mold exchanging apparatus comprising: a mold inserting means for feeding and transferring the mold to be attached from the mold placing portion toward the mold base in the transfer direction.
前記型載置部は、型を載置可能な第一の載置部と、この第一の載置部よりも前記移送方向の前記型台側で型を載置可能な第二の載置部とを有し、
前記型供給手段は、前記所定方向から前記取付対象の型を引き寄せ移送して前記第二の載置部へ載置させ、
前記型引出手段は、前記第二の載置部に載置された取付対象の型を前記第一の載置部まで前記移送方向へ移送する取付対象型退避手段と、前記型台の方から前記第二の載置部まで前記取出対象の型を前記移送方向へ引き寄せ移送して該第二の載置部に前記取出対象の型を載置させる取出対象型引出手段とを有し、
前記型退避手段は、前記第二の載置部に載置されている取出対象の型を支持する取出対象型支持手段と、前記第二の載置部を前記取出対象の型の下から退避させる第二載置部退避手段と、前記取出対象型支持手段を下降させて前記取出対象の型を退避可能な取出対象型退避手段と、型を載置可能な位置まで前記第二の載置部を戻す第二載置部復帰手段とを有し、
前記型挿入手段は、前記第一の載置部から前記第二の載置部を経て前記型台の方へ前記取付対象の型を前記移送方向に送り出し移送することを特徴とする請求項1に記載の型交換装置。
The mold mounting unit includes a first mounting unit on which a mold can be mounted, and a second mounting on which the mold can be mounted on the mold base side in the transfer direction with respect to the first mounting unit. And
The mold supply means draws and transfers the mold to be attached from the predetermined direction and places the mold on the second placement section,
The mold pulling means includes a mounting target mold retreating means for transferring the mounting target mold mounted on the second mounting portion to the first mounting portion in the transfer direction, and the mold base. A take-out object mold drawing means for pulling and transferring the take-out object mold in the transfer direction to the second placement part and placing the take-out object mold on the second placement part;
The mold retracting means includes an extraction target mold support unit that supports the extraction target mold mounted on the second mounting part, and the second mounting part is retracted from under the extraction target mold. A second placing portion retreating means to be removed, a takeout object mold retreating means capable of lowering the takeout object mold supporting means to retreat the takeout object mold, and the second placing to a position where the mold can be placed. A second mounting part return means for returning the part,
2. The mold insertion means feeds and transfers the mold to be attached in the transfer direction from the first mounting section to the mold base through the second mounting section. A mold exchanging device described in 1.
前記型供給手段は、前記所定方向から前記取付対象の型を引き寄せ移送する取付対象型引き寄せ手段を有し、
前記型退避手段は、下降した前記取出対象型支持手段から前記取出対象の型を前記型供給手段の引き寄せ移送の方向とは反対方向へ送り出し移送させる取出対象型送出手段を有し、
前記取付対象型引き寄せ手段及び前記取出対象型支持手段及び前記取出対象型送出手段は、前記取付対象の型の引き寄せ移送及び該所定方向への前記取出対象の型の送り出し移送をするための第一の下方位置と、前記第二の載置部に載置されていた取出対象の型を載置するための第一の上方位置との間で上下方向へ移動可能とされ、
前記型載置部は、前記第一の下方位置よりも下側の第二の下方位置と、前記取出対象型引出手段が前記型台の方から前記取出対象の型を前記第二の載置部まで引き寄せ移送可能であるとともに前記第一の上方位置で前記取出対象型支持手段が前記第二の載置部に載置されている取出対象の型を支持可能な第二の上方位置との間で上下方向へ移動可能とされ、
前記型供給手段は、前記第一の下方位置にある前記取付対象型引き寄せ手段が前記取付対象の型を前記第二の下方位置にある前記第二の載置部の上まで引き寄せ移送したときに前記型載置部を前記第一の下方位置よりも上かつ前記第二の上方位置よりも下となる中間位置まで上昇させて前記取付対象の型を前記第二の載置部に載置させ、
前記取出対象型引出手段は、前記型載置部を前記第二の上方位置まで上昇させて前記型台の方から前記第二の載置部まで前記取出対象の型を前記移送方向へ引き寄せ移送して該第二の載置部に前記取出対象の型を載置させ、
前記取出対象型支持手段は、前記第一の上方位置まで上昇して前記第二の載置部上の取出対象の型を支持し、
前記第二載置部退避手段は、前記第二の載置部を前記取出対象の型の下から退避させ、
前記取出対象型退避手段は、前記取出対象型支持手段を前記第一の下方位置まで下降させ、
前記取出対象型送出手段は、前記第一の下方位置まで下降した前記取出対象型支持手段から前記取出対象の型を前記型供給手段の引き寄せ移送の方向とは反対方向へ送り出し移送させることを特徴とする請求項2に記載の型交換装置。
The mold supply means has attachment target mold drawing means for drawing and transferring the mold to be attached from the predetermined direction,
The mold retracting means has a take-out target mold sending means for sending and transferring the take-out target mold from the lowered take-out target mold supporting means in a direction opposite to the pulling and transferring direction of the mold supply means,
The attaching object mold drawing means, the removing object mold supporting means, and the removing object mold sending means are a first means for drawing and transferring the attaching object mold and delivering and discharging the removing object mold in the predetermined direction. Between the lower position and the first upper position for placing the extraction target mold placed on the second placement portion,
The mold mounting portion includes a second lower position lower than the first lower position, and the extraction target mold pulling means places the extraction target mold from the mold base in the second mounting position. And a second upper position at which the removal target mold support means can support the removal target mold placed on the second placement portion at the first upper position. It is possible to move up and down between
The mold supply means is configured such that when the attachment target mold drawing means at the first lower position draws and transfers the attachment target mold onto the second placement portion at the second lower position. The mold placing part is raised to an intermediate position above the first lower position and below the second upper position, and the mold to be attached is placed on the second placement part. ,
The extraction target mold pulling means raises the mold mounting portion to the second upper position and pulls the transfer target mold from the mold base to the second mounting portion in the transfer direction. Then, the mold to be taken out is placed on the second placement portion,
The take-out object mold supporting means is raised to the first upper position to support the take-out object mold on the second placement unit,
The second placement portion retracting means retracts the second placement portion from under the mold to be taken out,
The take-out object mold retracting means lowers the take-out object mold supporting means to the first lower position,
The take-out object mold sending means feeds and transfers the take-out object mold from the take-out object mold supporting means that has been lowered to the first lower position in a direction opposite to the pulling and transferring direction of the mold supply means. The mold changing apparatus according to claim 2.
前記型載置部は、型を載置可能な第一の載置部と、この第一の載置部よりも上下にずれた位置で型を載置可能な第二の載置部とを有し、上下方向へ移動可能とされ、
前記型供給手段は、前記所定方向から前記取付対象の型を引き寄せ移送して前記第一の載置部へ載置させ、
前記型引出手段は、前記型台の方から前記第二の載置部まで前記取出対象の型を前記移送方向へ引き寄せ移送して該第二の載置部に前記取出対象の型を載置させ、
前記型退避手段は、前記第一の載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送可能となるように前記型載置部を上下方向へ移動させ、
前記型挿入手段は、移動後の前記型載置部の前記第一の載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送することを特徴とする請求項1に記載の型交換装置。
The mold mounting unit includes a first mounting unit on which a mold can be mounted, and a second mounting unit on which the mold can be mounted at a position shifted vertically from the first mounting unit. It is possible to move up and down,
The mold supply means draws and transfers the mold to be attached from the predetermined direction and places the mold on the first placement unit,
The mold drawing means draws and transfers the extraction target mold in the transfer direction from the mold base to the second mounting portion, and places the extraction target mold on the second mounting portion. Let
The mold retracting means moves the mold mounting part in the vertical direction so that the mold to be attached can be sent out in the transfer direction toward the mold base from the first mounting part, and transferred.
2. The mold insertion means feeds and transfers the mold to be attached in the transfer direction from the first mounting portion of the mold mounting portion after movement toward the mold base. A mold exchanging device described in 1.
トリミング用の型を用いて樹脂成形品をトリミングする樹脂成形品トリミング装置であって、
前記型を交換可能に取り付けるための型台と、
該型台に取り付けられた型を駆動して樹脂成形品をトリミングするトリミング手段と、
前記型台に対して横方向となる移送方向へ送り出し移送及び引き寄せ移送可能に複数の型を載置可能な型載置部と、
所定方向から取付対象の型を引き寄せ移送して前記型載置部に載置させる型供給手段と、
前記型台の方から前記型載置部まで取出対象の型を前記移送方向へ引き寄せ移送して該型載置部に対して前記取付対象の型とともに前記取出対象の型を載置させる型引出手段と、
前記型載置部から前記取出対象の型を前記移送方向とは異なる方向へ退避可能な型退避手段と、
前記型載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送する型挿入手段とを備えることを特徴とする樹脂成形品トリミング装置。
A resin molded product trimming device for trimming a resin molded product using a trimming mold,
A mold base for mounting the mold in a replaceable manner;
Trimming means for driving a mold attached to the mold table to trim a resin molded product;
A mold placement unit capable of placing a plurality of molds in a transfer direction that is lateral to the mold table and capable of being transferred and drawn; and
A mold supply means for pulling and transferring a mold to be mounted from a predetermined direction and placing the mold on the mold placing section;
A mold drawer that draws and moves the mold to be taken out from the mold base to the mold placing section in the transfer direction and places the mold to be taken out together with the mold to be attached to the mold placing section. Means,
A mold retracting means capable of retracting the mold to be removed from the mold placing unit in a direction different from the transfer direction;
A resin-molded product trimming apparatus comprising: a mold insertion unit configured to send and transfer the mold to be attached from the mold placing unit toward the mold base in the transfer direction.
熱成形用の型を用いて樹脂成形材料を熱成形する熱成形装置であって、
前記型を交換可能に取り付けるための型台と、
該型台に取り付けられた型を駆動して樹脂成形材料を熱成形する熱成形手段と、
前記型台に対して横方向となる移送方向へ送り出し移送及び引き寄せ移送可能に複数の型を載置可能な型載置部と、
所定方向から取付対象の型を引き寄せ移送して前記型載置部に載置させる型供給手段と、
前記型台の方から前記型載置部まで取出対象の型を前記移送方向へ引き寄せ移送して該型載置部に対して前記取付対象の型とともに前記取出対象の型を載置させる型引出手段と、
前記型載置部から前記取出対象の型を前記移送方向とは異なる方向へ退避可能な型退避手段と、
前記型載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送する型挿入手段とを備えることを特徴とする熱成形装置。
A thermoforming apparatus for thermoforming a resin molding material using a thermoforming mold,
A mold base for mounting the mold in a replaceable manner;
Thermoforming means for driving the mold attached to the mold base to thermo-mold the resin molding material;
A mold placement unit capable of placing a plurality of molds in a transfer direction that is lateral to the mold table and capable of being transferred and drawn; and
A mold supply means for pulling and transferring a mold to be mounted from a predetermined direction and placing the mold on the mold placing section;
A mold drawer that draws and moves the mold to be taken out from the mold base to the mold placing section in the transfer direction and places the mold to be taken out together with the mold to be attached to the mold placing section. Means,
A mold retracting means capable of retracting the mold to be removed from the mold placing unit in a direction different from the transfer direction;
A thermoforming apparatus comprising: a mold insertion unit that feeds and transfers the mold to be attached from the mold placing portion toward the mold base in the transfer direction.
樹脂成形品トリミング装置又は熱成形装置の型台に取り付けられる型を交換する型交換方法であって、
前記型台に対して横方向となる移送方向へ送り出し移送及び引き寄せ移送可能に複数の型を載置可能な型載置部に対して、所定方向から取付対象の型を引き寄せ移送して前記型載置部に載置させ、
前記型台の方から前記型載置部まで取出対象の型を前記移送方向へ引き寄せ移送して該型載置部に対して前記取付対象の型とともに前記取出対象の型を載置させ、
前記型載置部から前記取出対象の型を前記移送方向とは異なる方向へ退避させ、
前記型載置部から前記取付対象の型を前記型台の方へ前記移送方向に送り出し移送することを特徴とする型交換方法。
A mold exchanging method for exchanging a mold attached to a mold base of a resin molded product trimming apparatus or a thermoforming apparatus,
The mold to be mounted is drawn and transferred from a predetermined direction to the mold mounting portion on which a plurality of molds can be mounted in a transfer direction that is lateral to the mold table and can be transferred and drawn. Place it on the mounting part,
The drawing target mold is drawn and transferred in the transfer direction from the mold stage to the mold placing part, and the removing target mold is placed together with the attachment target mold on the mold placing part,
Retreating the mold to be removed from the mold placement unit in a direction different from the transfer direction;
A mold exchanging method, wherein the mold to be attached is sent out from the mold placing portion toward the mold base in the transfer direction and transferred.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3006735U (en) * 1994-04-11 1995-01-31 ダイセル化学工業株式会社 Mold loading / unloading mechanism and moving table
JPH1071598A (en) * 1996-05-15 1998-03-17 Daiji Adachi Exchange and housing device for punch die and plane punching machine therewith
JP2005297399A (en) * 2004-04-13 2005-10-27 Asano Laboratories Co Ltd Thermoforming machine and cleaning method thereof
JP3807710B2 (en) * 1999-09-02 2006-08-09 株式会社浅野研究所 Trimming device and lower table of trimming device
JP2007144828A (en) * 2005-11-29 2007-06-14 Asano Laboratories Co Ltd Thermoforming apparatus and method for exchanging mold of thermoforming apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3006735U (en) * 1994-04-11 1995-01-31 ダイセル化学工業株式会社 Mold loading / unloading mechanism and moving table
JPH1071598A (en) * 1996-05-15 1998-03-17 Daiji Adachi Exchange and housing device for punch die and plane punching machine therewith
JP3807710B2 (en) * 1999-09-02 2006-08-09 株式会社浅野研究所 Trimming device and lower table of trimming device
JP2005297399A (en) * 2004-04-13 2005-10-27 Asano Laboratories Co Ltd Thermoforming machine and cleaning method thereof
JP2007144828A (en) * 2005-11-29 2007-06-14 Asano Laboratories Co Ltd Thermoforming apparatus and method for exchanging mold of thermoforming apparatus

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