JP2010064427A - Adhesion method of member using laser beam - Google Patents
Adhesion method of member using laser beam Download PDFInfo
- Publication number
- JP2010064427A JP2010064427A JP2008234821A JP2008234821A JP2010064427A JP 2010064427 A JP2010064427 A JP 2010064427A JP 2008234821 A JP2008234821 A JP 2008234821A JP 2008234821 A JP2008234821 A JP 2008234821A JP 2010064427 A JP2010064427 A JP 2010064427A
- Authority
- JP
- Japan
- Prior art keywords
- laser light
- thin film
- coated
- film
- laser beam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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Images
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
- B29K2305/08—Transition metals
- B29K2305/14—Noble metals, e.g. silver, gold or platinum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2309/00—Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
- B29K2309/08—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0003—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular electrical or magnetic properties, e.g. piezoelectric
- B29K2995/0006—Dielectric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
- B29L2009/003—Layered products comprising a metal layer
Abstract
Description
本発明は、ガラスや樹脂等の部材を、レーザー光を用いて他の部材に接着させるための接着方法に関する。 The present invention relates to a bonding method for bonding a member such as glass or resin to another member using a laser beam.
従来、2つの部材を接着する方法としては、特許文献1、2に記載されるように、レーザー融着を用いる方法が知られている。特許文献1の方法では、透過性を有する熱可塑性樹脂部材と、非透過性の熱可塑性樹脂部材とを重ね合わせた上で、透過性を有する一方の部材側からレーザー光を照射し、非透過性の他方の部材にレーザー光を吸収させる。そして、吸収されたレーザー光のエネルギーにより、これら2つの部材の密着面付近の樹脂材料を溶融させて、2つの部材を融着させている。 Conventionally, as a method of bonding two members, a method using laser fusion is known as described in Patent Documents 1 and 2. In the method of Patent Document 1, a transparent thermoplastic resin member and a non-transparent thermoplastic resin member are overlapped, and then laser light is irradiated from one side of the transparent member to make non-transmission. The other member of the sex absorbs the laser beam. And the resin material of the contact | adherence surface vicinity of these two members is fuse | melted with the energy of the absorbed laser beam, and two members are fuse | melted.
また、特許文献2の方法では、加熱・溶融されることで接着作用を発現する接着材を介在させて、2つの部材を重ね合わせた上で、透過性を有する一方の部材を介してレーザー光を接着材に照射する。そして、そのレーザー光により加熱・溶融された接着材によって、2つの部材を融着させている。 Further, in the method of Patent Document 2, an adhesive material that exhibits an adhesive action by being heated and melted is interposed, two members are overlapped, and laser light is transmitted through one member having transparency. To the adhesive. Then, the two members are fused by the adhesive heated and melted by the laser beam.
しかし、これらの方法では、同種の樹脂材料の接合には適しているが、例えば極性が異なる異種の樹脂材料を接合する場合には、樹脂同士の相溶性の問題等により、2つの部材を高い接着力で接合するのは困難であった。さらに、特許文献1の方法では、樹脂材料が熱可塑性樹脂である必要があり、限られた材質同士の部材しか接合することができなかった。 However, these methods are suitable for joining the same kind of resin material. However, for example, when joining different kinds of resin materials having different polarities, the two members are high due to a compatibility problem between the resins. It was difficult to join with adhesive strength. Furthermore, in the method of Patent Document 1, the resin material needs to be a thermoplastic resin, and only members of limited materials can be joined.
また、接着剤を用いて2つの部材を接着する方法が、従来広く知られている。接着剤を用いる方法は、極性の高い部材同士を接着させるには適しているが、ポリオレフィン系材料等の極性の低い材料を他の部材に接着しにくいという問題がある。特許文献3には、このような問題を解決するために、ポリオレフィン系部材の表面に、誘電体膜を被膜し、その誘電体膜を介して、ポリオレフィン系樹脂部材を他の部材に接着させる方法が開示されている。 A method of bonding two members using an adhesive has been widely known. The method using an adhesive is suitable for bonding members having high polarity, but has a problem that it is difficult to bond a low polarity material such as a polyolefin-based material to other members. In Patent Document 3, in order to solve such a problem, a dielectric film is coated on the surface of a polyolefin-based member, and the polyolefin-based resin member is bonded to another member via the dielectric film. Is disclosed.
しかし、接着剤を用いる方法では、接着面を微小領域にすることが困難で、また接着剤が固化させるために時間を要するため、レーザー融着に比べて接合部の設計に制約が多く、また作業性も劣るという問題がある。
そこで、本発明は、以上の問題点に鑑みてなされたものであり、レーザー光を用いて2つの部材を接着させる場合に、接着させる2つの部材の材質に関係なく、高い接着力で2つの部材を接着させることが可能な接着方法を提供することを目的とする。 Therefore, the present invention has been made in view of the above problems. When two members are bonded using laser light, the two members can be bonded with high adhesive force regardless of the material of the two members to be bonded. It aims at providing the adhesion | attachment method which can adhere | attach a member.
本発明は、第1の部材の一面に第2の部材を接着させる接着方法に関する。第1の部材の一面には、金属、半金属、及びそれらの化合物からなる群より選ばれる少なくとも一種より形成される薄膜が被膜されており、かつ、第1及び第2の部材のうち、一方の部材がレーザー光を透過する透過性を有すると共に、他方の部材がレーザー光を吸収する非透過性を有する。そして、第1の部材の薄膜が被膜された一面に第2の部材を密着させた後、一方の部材を介して他方の部材にレーザー光を照射させることにより、上記一面に第2の部材を接着させることを特徴とする。 The present invention relates to a bonding method for bonding a second member to one surface of a first member. One surface of the first member is coated with a thin film formed of at least one selected from the group consisting of metals, metalloids, and compounds thereof, and one of the first and second members. This member has transparency to transmit laser light, and the other member has non-transparency to absorb laser light. Then, after the second member is brought into close contact with the one surface coated with the thin film of the first member, the other member is irradiated with laser light through the one member, whereby the second member is applied to the one surface. It is made to adhere.
上記薄膜は、誘電体材料又は金から形成され、誘電体材料は、酸化シリコン、酸化チタン、及びフッ化マグネシウムから成る群より選ばれる少なくとも一種の誘電体材料であることが好ましい。また、第1の部材の一面には、好ましくは、誘電体材料から形成される膜が複数積層されて反射防止膜が設けられ、反射防止膜の少なくとも一部が上記薄膜を構成する。 The thin film is preferably made of a dielectric material or gold, and the dielectric material is preferably at least one dielectric material selected from the group consisting of silicon oxide, titanium oxide, and magnesium fluoride. Moreover, it is preferable that a plurality of films formed of a dielectric material are stacked on one surface of the first member to provide an antireflection film, and at least a part of the antireflection film constitutes the thin film.
第1の部材は、レーザー光を透過する透過性を有すると共に、第2の部材はレーザー光を吸収する非透過性を有することが好ましい。 It is preferable that the first member has transparency that transmits laser light, and the second member has non-transparency that absorbs laser light.
本発明に係る接着体は、金属、半金属、及びそれらの化合物からなる群より選ばれる少なくとも一種より形成される薄膜が、一面に被膜された第1の部材と、誘電体膜が被膜された第1の部材の一面に密着される第2の部材とを備え、第1及び第2の部材のうち、一方の部材が、レーザー光を透過する透過性を有すると共に、他方の部材が、レーザー光を吸収する非透過性を有し、一方の部材を介して他方の部材にレーザー光が照射されることにより、上記一面に第2の部材が接着させられることを特徴とする。 The adhesive according to the present invention includes a first member in which a thin film formed from at least one selected from the group consisting of metals, metalloids, and compounds thereof is coated on one surface, and a dielectric film. A second member that is in close contact with one surface of the first member, and one of the first and second members is transparent to transmit laser light, and the other member is a laser. The second member is bonded to the one surface by irradiating the other member with laser light through one member, and having non-transmissibility for absorbing light.
本発明の別の態様においては、第1の部材は、レーザー光を透過する透過性を有し、第1の部材の一面には、上記レーザー光を吸収する非透過性膜、並びに金属、半金属、及びそれらの化合物からなる群より選ばれる少なくとも一種より形成される薄膜が順に被膜されている。そして、一面に第2の部材を密着させた後、第1の部材を介して非透過性膜にレーザー光を照射させることにより上記一面に第2の部材を接着させることを特徴とする。 In another aspect of the present invention, the first member is transmissive to transmit laser light, and one surface of the first member has a non-permeable film that absorbs the laser light, a metal, A thin film formed of at least one selected from the group consisting of metals and their compounds is sequentially coated. And after making the 2nd member closely_contact | adhere to one surface, a 2nd member is adhere | attached on the said one surface by irradiating a laser beam to a non-permeable film | membrane through a 1st member.
本発明の別の態様における接着体は、レーザー光を透過する透過性を有すると共に、上記レーザー光を吸収する非透過性膜、並びに金属、半金属、及びそれらの化合物からなる群より選ばれる少なくとも一種より形成される薄膜が、一面に順に被膜された第1の部材と、上記一面に密着される第2の部材とを有し、第1の部材を介して非透過性膜にレーザー光を照射させることにより上記一面に第2の部材を接着させることを特徴とする。 The adhesive in another aspect of the present invention has at least one selected from the group consisting of a non-transparent film that transmits laser light and absorbs the laser light, and a metal, a semimetal, and a compound thereof. A thin film formed from one type has a first member coated in order on one surface and a second member closely adhered to the one surface, and the laser beam is applied to the non-transparent film through the first member. The second member is bonded to the one surface by irradiation.
本発明においては、第1及び第2の部材の材質にかかわりなく、第2の部材を第1の部材に高い接着力で接着することが可能になる。 In the present invention, the second member can be bonded to the first member with high adhesive force regardless of the material of the first and second members.
図1は、本発明の第1の実施形態に係る接着方法を説明するための図であって、第1の部材11に、第2の部材12を接着する方法を示す図である。
FIG. 1 is a view for explaining a bonding method according to the first embodiment of the present invention, and shows a method of bonding a second member 12 to a
まず、図1を用いて第1及び第2の部材11、12の構成について説明する。
第1の部材11は、所定の波長を有するレーザー光Lを透過可能な透過性を有するガラス、樹脂等である。第1の部材11に使用される樹脂としては、熱可塑性樹脂、熱硬化性樹脂、光硬化性樹脂等が使用される。熱可塑性樹脂としては、ポリエチレンやポリプロピレン等のポリオレフィン、ポリエチレンテレフタレートやポリブチレンテレフタレート等のポリエステル、スチレンの単重合体やスチロール・アクリル(SAN)、ABS樹脂等のスチレン共重合体等のポリスチレン、ポリメチルメタクリレート等のアクリル樹脂、フッ素エチレンプロピレン等のフッ素樹脂、ポリカーボネート、ポリ塩化ビニル、ナイロン、ポリアセタール、ポリエーテルイミド、ポリフェニレンスルファイド、シクロオレフィンポリマー等が挙げられる。熱硬化性樹脂としては、エポキシ樹脂、フェノール樹脂、不飽和ポリエステル樹脂、ポリウレタン等が挙げられる。光硬化性製樹脂としては、エポキシアクリレート、ウレタンアクリレート等の変性アクリレート等が挙げられる。
First, the structure of the 1st and
The
第1の部材11に使用されるガラスは、Si含有ガラス、Siを含有しないガラスのいずれでも良い。但し、Siを含有するガラス(第1の部材)と熱可塑性樹脂材料(第2の部材)とは、後述する薄膜13を介さなくても、レーザー融着により接着可能である一方、Siを含有しないガラス(第1の部材)と、熱可塑性樹脂材料(第2の部材)とは、後述する薄膜13がなければレーザーによって接着することが困難である。したがって、第1の部材11に使用されるガラスは、Siを含有しないガラスであることが好ましい。
The glass used for the
本実施形態では、例えば、レンズ等の光学部材である第1の部材11を、レンズ鏡枠等の被接着体である第2の部材12に接着するために使用される。そのような場合、第1の部材11としては、ポリエステル、ポリメチルメタクリレート等のアクリル樹脂、ポリオレフィン、又はポリカーボネートが好適に使用される。
In the present embodiment, for example, the
第2の部材12は、上記した熱可塑性樹脂、熱硬化性樹脂、光硬化性樹脂等の樹脂材料で構成され、さらに、所定の波長を有するレーザー光Lを吸収可能な非透過性の部材とされている。第2の部材12は、照射されたレーザー光Lを吸収して、その吸収したエネルギーによって第1の部材11と第2の部材12の密着面及びその近傍を加熱できるものであれば、その構造は限定されないが、例えば、上記樹脂に適当な吸収剤が混入されたものが使用されることが好ましい。ここで、吸収剤としては、レーザー光に対して充分な吸収性を示すものであれば、特に限定されないが、例えばカーボンブラックやグラファイト等の炭素系材料、無機系着色料、有機顔料等が挙げられる。
The second member 12 is made of a resin material such as the thermoplastic resin, thermosetting resin, or photocurable resin described above, and further, a non-transparent member capable of absorbing the laser light L having a predetermined wavelength. Has been. If the 2nd member 12 absorbs the irradiated laser beam L and the contact | adherence surface of the
また、第2の部材12は、上記樹脂材料から形成される樹脂材料部材の一面が、黒色塗料等でいわゆる墨塗りされることにより、レーザー光を吸収可能な非透過性膜が樹脂材料部材に被膜されて構成されても良い。この場合、第2の部材12が第1の部材11に接着するとき、第2の部材12の非透過性膜が設けられた面(一面12A)が、後述する第1の部材11の薄膜13が被膜された一面11Aに密着する。また、第2の部材12は、樹脂材料部材の内部に、レーザー光を吸収可能な非透過性膜が設けられて構成されても良い。このように第2の部材12に非透過性膜が設けられる場合、樹脂材料部材自体は、レーザー光Lを吸収しても良いし、透過しても良い。
In addition, the second member 12 has a resin material member formed of a non-permeable film capable of absorbing laser light by painting one surface of the resin material member formed of the resin material with a black paint or the like. It may be configured to be coated. In this case, when the second member 12 is bonded to the
第2の部材12としては、特に限定されるわけではないが、後述する薄膜13との接着性等を考慮すると、樹脂材料に吸収剤を混入したものが使用されることが好ましい。また、ポリカーボネートは、耐熱性、耐老化性を備え、かつ剛性が高いので、例えば、第2の部材12をレンズ鏡枠に使用する場合に、好適に使用される。
Although it does not necessarily limit as the 2nd member 12, when the adhesiveness with the
次に、第1の部材11に第2の部材12を接着させるための手順を説明する。本実施形態では、まず、第1の部材11の一面11Aに、薄膜13が被膜される。薄膜13を形成する材料としては、金属、半金属、及びそれらの化合物からなる群より選ばれる少なくとも一種が使用される。具体的には、金、アルミニウム、白金、銅等の金属若しくは半金属、これらの合金、又は酸化チタン(TiO2)、フッ化マグネシウム(MgF2)、酸化シリコン(SiO2)等の金属酸化物、半金属酸化物、金属フッ化物、若しくは半金属フッ化物等の金属若しくは半金属化合物である誘電体材料が使用されるが、好ましくは誘電体材料又は金が使用される。薄膜13は、例えば100nm〜10μmの厚さを有する。薄膜13は、例えば、PVD等の真空蒸着、イオンプレーティング、CVD等によって、一面11Aに被膜成形される。
Next, a procedure for bonding the second member 12 to the
例えば、第1の部材11がレンズ等の光学部材として使用される場合には、薄膜13は、誘電体材料から形成され、反射防止膜等の光学膜の一部として使用されていても良い。例えば、第1の部材11の一面11Aには、屈折率が異なる誘電体膜が複数層被膜され、それらのうち最外膜が上記誘電体材料で形成された薄膜13となっていても良い。また、薄膜13が金等の金属で構成される場合、その金属と第1の部材11との接着性を改善するために、薄膜13と第1の部材11との間には、クロム等の金属若しくは半金属から形成される接着膜が設けられていても良い。
For example, when the
薄膜13が被膜された第1の部材11の一面11Aには、第2の部材12の一面12Aが密着させられて、第2の部材12が第1の部材11に重ねられる。その後、第1の部材11の一面11Aの反対側の面(図1における上面)11Bの上に、レーザー光源(不図示)が配置され、そのレーザー光源(不図示)からレーザー光Lが出射される。レーザー光Lは、例えば、波長400nm〜1.55μm等の所定の波長を有する半導体レーザー光、1064nm等の所定の波長を有するYAGレーザー光、10.6μm等の所定の波長を有する炭酸ガスレーザー光である。
One
出射されたレーザー光Lは、第1の部材11、及び薄膜13を透過して、第2の部材12(特に、第1の部材11との密着面近傍)で吸収される。レーザー光Lが第2の部材12に吸収されることにより、第1の部材11(すなわち、薄膜13)と第2の部材12の密着面及びその近傍が加熱されることとなる。このようなレーザー光Lの照射により、第2の部材12は、薄膜13に接着され、これにより、第1及び第2の部材11、12が接着一体化された接着体20が得られることとなる。
The emitted laser light L passes through the
第2の部材12が薄膜13に接着される原理は明らかではないが、後述する実施例で示すように、第2の部材12が熱可塑性樹脂である場合のみならず、例えば熱硬化性樹脂である場合でも、接着される点を鑑みると、熱溶着のみにより第2の部材12が、薄膜13に接着されているわけではないと考えられる。例えば、薄膜13は、上記加熱により、或いはレーザー光Lが照射されること及び上記加熱により、第2の部材12の樹脂材料との間に何らかの相互作用を発現させていると考えられる。そして、その相互作用によって、第2の部材12は、薄膜13に接着されていると考えられる。
Although the principle by which the second member 12 is bonded to the
第2の部材12は、熱可塑性樹脂で形成されている場合、上記レーザー光の加熱によって、溶融されても良い。第2の部材12が加熱溶融される場合、溶融された第2の部材12が薄膜13に熱溶着することによって、第2の部材12が第1の部材11に接着するのを補助していても良い。
When the second member 12 is formed of a thermoplastic resin, the second member 12 may be melted by heating the laser beam. When the second member 12 is heated and melted, the second member 12 melted is thermally welded to the
以上のように、本実施形態においては、第1の部材11の第2の部材12との接着面に、誘電体材料等から形成される薄膜13が被膜されることにより、第1及び第2の部材11、12の材質にかかわらず、第2の部材12を第1の部材11に高い接着力で接合することが可能となる。また、レーザー光を用いた接合によれば、接着剤を固化するための時間を必要としないので、接着剤を用いる場合に比べ、作業性を良好にすることも可能であり、さらには接着面を微小領域にすることも可能である。加えて、レーザー接合で行うことにより、非接触での接合が可能になり、接合に伴う誤差を減少させることができる。
As described above, in the present embodiment, the
さらに、本実施形態では、第1の部材11が光学部材である場合には、反射防止膜の一部を薄膜13として使用すれば良いので、第1及び第2の部材11、12の接着のために特別な部材を追加する必要がなくなる。
Further, in the present embodiment, when the
図2は、本発明の第2の実施形態に係る接着方法を説明するための図である。以下、第2の実施形態について、第1の実施形態との相違点を説明する。 FIG. 2 is a view for explaining an adhesion method according to the second embodiment of the present invention. Hereinafter, the difference between the second embodiment and the first embodiment will be described.
本実施形態では、第1の部材21は、第1の実施形態と同様に、ガラス、樹脂材料等で形成されるが、所定の波長を有するレーザー光Lを吸収可能な非透過性の部材とされる。第1の部材21は、第1の実施形態の第2の部材12と同様の構成により非透過性の部材とされている。なお、第1の部材21は、例えば、レーザー光を吸収可能な非透過性膜が樹脂材料部材やガラス等の一面に被膜されて構成される場合があるが、このような場合、薄膜13は、非透過性膜が設けられた面(一面21A)の上に被膜される。第2の部材22は、第1の実施形態と同様に、樹脂材料で形成されるが、所定の波長を有するレーザー光Lを透過可能な透過性を有する部材で構成されている。
In the present embodiment, the
本実施形態でも、まず、第1の部材21の一面21Aに、第1の実施形態と同様に薄膜13が被膜される。次いで、薄膜13が被膜された第1の部材21の一面21Aが第2の部材22の一面22Aに密着するように、第1及び第2の部材21、22が重ねられると共に、第2の部材22の一面22Aの反対側の面(下面)22Bに対向するように、レーザー光源(不図示)が配置される。そして、そのレーザー光源からレーザー光Lが出射される。レーザー光Lは、第2の部材22、薄膜13を透過して、第1の部材21に照射される。第1の部材21は、照射されたレーザー光を吸収し、薄膜13と第2の部材22の密着面及びその近傍を加熱し、これにより、本実施形態でも、第2の部材22が、薄膜13を介して第1の部材21に接着されることとなる。
Also in the present embodiment, first, the
なお、第2の実施形態においても、第1の部材21がレンズ等の光学部材として使用される場合には、薄膜13は、第1の実施形態と同様に、反射防止膜等の光学膜の一部として使用されていても良い。
Also in the second embodiment, when the
図3は、本発明の第3の実施形態に係る接着方法を説明するための図である。以下、第3の実施形態について、第1の実施形態との相違点を説明する。 FIG. 3 is a view for explaining an adhesion method according to the third embodiment of the present invention. Hereinafter, a difference between the third embodiment and the first embodiment will be described.
本実施形態では、第1の部材31は、第1の実施形態と同様に、所定の波長を有するレーザー光Lを透過可能な透過性を有するガラス、樹脂等である。第1の部材31の一面31Aには、墨塗り等されることにより、レーザー光を吸収可能な非透過性膜35が被膜されている。第2の部材32は、第1及び第2の実施形態と同様に、樹脂材料で形成されるが、所定の波長を有するレーザー光Lを透過可能な透過性を有していても良いし、レーザー光を吸収可能であって、非透過性を有していても良い。
In this embodiment, the
本実施形態では、非透過性膜35の上に、第1及び第2の実施形態と同様の構成を有する薄膜13が被膜される。次いで、薄膜13が被膜された第1の部材31の一面31Aが第2の部材32の一面32Aに密着するように、第1及び第2の部材31、32が重ねられると共に、第1の部材31の一面31Aの反対側の面(上面)31Bの上に、レーザー光源(不図示)が配置される。そして、そのレーザー光源からレーザー光Lが出射される。レーザー光Lは、第1の部材31を透過して、非透過性膜35に照射される。非透過性膜35は、照射されたレーザー光を吸収し、非透過性膜35と第2の部材32の密着面及びその近傍を加熱し、これにより、本実施形態でも、第2の部材32が、薄膜13、35を介して第1の部材31に接着されることとなる。
In the present embodiment, the
なお、第1〜第3の実施形態においては、第2の部材12、22、32の一面12A,22A、32A(すなわち、薄膜13との密着面)には、シランカップリング剤が塗布されていても良い。同様に、薄膜13の表面(すなわち、第2の部材との密着面)にも、シランカップリング剤が塗布されていても良い。
In the first to third embodiments, a silane coupling agent is applied to one
次に、本発明の実施例を説明するが、本発明は以下に説明する実施例に限定されるわけではない。 Next, examples of the present invention will be described, but the present invention is not limited to the examples described below.
[実施例1]
実施例1は、第1の実施形態に対応する実施例であって、第1の部材に非晶質ポリオレフィン(商品名:ZEONEX 330R、日本ゼオン社製)、第2の部材に、熱可塑性樹脂である光吸収ポリカーボネート(商品名:ユーピロン S-3000、三菱エンジニアリングプラスチックス社製)から成る部材を用いた。また、第1の部材の一面には、酸化シリコン(SiO2)から成る厚さ100nmの薄膜を被膜した。そして、その薄膜が被膜された一面が、第2の部材の一面に密着するように、第1及び第2の部材を重ねた。次いで、レーザー光源を第1の部材の上面に対向するように配置し、レーザー光を、第1の部材及び薄膜を介して第2の部材に照射した。第2の部材はレーザー光を吸収し、これにより、薄膜と第2の部材との密着面が加熱され、第2の部材が第1の部材に薄膜を介して接着され、実施例1の接着体を得た。なお、レーザー光は半導体レーザー光で、その波長が808nm、出力が1Wであった。
[Example 1]
Example 1 is an example corresponding to the first embodiment, in which the first member is an amorphous polyolefin (trade name: ZEONEX 330R, manufactured by Nippon Zeon), and the second member is a thermoplastic resin. A member made of a light-absorbing polycarbonate (trade name: Iupilon S-3000, manufactured by Mitsubishi Engineering Plastics) was used. Further, a thin film having a thickness of 100 nm made of silicon oxide (SiO 2 ) was coated on one surface of the first member. And the 1st and 2nd member was piled up so that the surface by which the thin film was coated closely_contact | adheres to the 1st surface of the 2nd member. Next, the laser light source was disposed so as to face the upper surface of the first member, and the second member was irradiated with the laser light through the first member and the thin film. The second member absorbs the laser beam, whereby the contact surface between the thin film and the second member is heated, and the second member is bonded to the first member via the thin film. Got the body. The laser beam was a semiconductor laser beam with a wavelength of 808 nm and an output of 1 W.
[実施例2]
実施例2は、第2の部材として、熱硬化性樹脂であるエポキシ樹脂(商品名:アラルダイド R-600、昭和高分子社製)に、第2の部材全体100重量%に対して、黒色有機顔料(商品名:レンズ用ラッカーエナメル黒、早川塗料社製)5重量%を混ぜて硬化したものを用いた以外は、実施例1と同様に実施した。
[Example 2]
In Example 2, as the second member, an epoxy resin (trade name: Araldide R-600, manufactured by Showa Polymer Co., Ltd.), which is a thermosetting resin, is used as a second organic material with respect to 100% by weight of the entire second member. The same procedure as in Example 1 was performed except that a pigment (trade name: lacquer enamel black for lenses, manufactured by Hayakawa Paint Co., Ltd.) 5% by weight was mixed and cured.
[実施例3]
実施例3は、薄膜が、酸化チタン(TiO2)から成る厚さ100nmの被膜で構成されていた以外は、実施例1と同様に実施した。
[Example 3]
Example 3 was carried out in the same manner as in Example 1 except that the thin film was composed of a 100 nm-thick film made of titanium oxide (TiO 2 ).
[実施例4]
実施例4は、薄膜が、フッ化マグネシウム(MgF2)から成る厚さ100nmの被膜で構成されていた以外は、実施例1と同様に実施した。
[Example 4]
Example 4 was carried out in the same manner as Example 1 except that the thin film was composed of a 100 nm-thick film made of magnesium fluoride (MgF 2 ).
[実施例5]
実施例5は、第1の部材として、無機ガラスであるクラウンガラス(商品名:レギュラースライドガラス、松浪硝子工業社製)を用いた以外は、実施例1と同様に実施した。
[Example 5]
Example 5 was carried out in the same manner as Example 1 except that crown glass (trade name: regular slide glass, manufactured by Matsunami Glass Kogyo Co., Ltd.), which is inorganic glass, was used as the first member.
[実施例6]
実施例6は、第1の部材として、光硬化性樹脂である変性アクリレート(商品名:MP201、三菱レイヨン社製)からなるものを用いた以外は、実施例1と同様に実施した。
[Example 6]
Example 6 was carried out in the same manner as Example 1 except that a first member made of a modified acrylate (trade name: MP201, manufactured by Mitsubishi Rayon Co., Ltd.), which is a photocurable resin, was used.
[実施例7]
実施例7は、第1の部材の一面の上に、酸化シリコンの薄膜の代わりに、第1の部材側から順に、厚さ10nmのクロム(Cr)からなる接着膜、厚さ50nmの金(Au)からなる薄膜を被膜し、さらに、レーザー光として波長1064nm、出力が10WのYAGレーザー光を用いた以外は、実施例5と同様に実施した。
[Example 7]
In Example 7, an adhesive film made of chromium (Cr) having a thickness of 10 nm and a gold having a thickness of 50 nm (on the surface of the first member, instead of the silicon oxide thin film), in order from the first member side. This was carried out in the same manner as in Example 5 except that a thin film made of Au) was coated and a YAG laser beam having a wavelength of 1064 nm and an output of 10 W was used as the laser beam.
[実施例8]
実施例8は、第2の実施形態に対応する実施例であって、第1の部材に、熱可塑性樹脂である光吸収ポリカーボネート(商品名:ユーピロン S-3000、三菱エンジニアリングプラスチックス社製、第2の部材に非晶質ポリオレフィン(商品名:ZEONEX 330R、日本ゼオン社製)からなるものを用いた。また、第1の部材の一面には、酸化シリコン(SiO2)から成る厚さ100nmの薄膜を被膜した。そして、薄膜が被膜された一面が、第2の部材の一面に密着するように、第1及び第2の部材を重ねた。次いで、レーザー光源を第2の部材側に配置し、レーザー光を、第2の部材及び薄膜を介して第1の部材に照射した。第1の部材はレーザー光を吸収し、これにより、薄膜と第2の部材との密着面が加熱され、第2の部材が第1の部材に薄膜を介して接着され、実施例8の接着体を得た。なお、レーザー光は半導体レーザー光で、その波長が808nm、出力が1Wであった。
[Example 8]
Example 8 is an example corresponding to the second embodiment, and the first member includes a light-absorbing polycarbonate (trade name: Iupilon S-3000, manufactured by Mitsubishi Engineering Plastics, Inc. A member made of amorphous polyolefin (trade name: ZEONEX 330R, manufactured by Nippon Zeon Co., Ltd.) was used for the member 2. Also, one surface of the first member was made of silicon oxide (SiO 2 ) with a thickness of 100 nm. Then, the first and second members were overlapped so that the surface coated with the thin film was in close contact with one surface of the second member, and then the laser light source was disposed on the second member side. Then, the first member was irradiated with laser light through the second member and the thin film, and the first member absorbed the laser light, thereby heating the contact surface between the thin film and the second member. , The second member through the thin film to the first member It is deposited, to obtain an adhesive of Example 8. Here, the laser beam is a semiconductor laser, its wavelength is 808 nm, the output was 1W.
[実施例9]
実施例9は、第3の実施形態に対応する実施例であって、第1の部材として、無機ガラスであるクラウンガラス(商品名:レギュラースライドガラス、松浪硝子工業社製)を用いた。第1の部材の一面を黒色有機顔料(商品名:レンズ用ラッカーエナメル黒、早川塗料社製)で黒塗りし、非透過性膜を被膜し、その第1の部材の非透過性膜の上に、さらに酸化シリコン(SiO2)から成る厚さ100nmの薄膜を被膜した。その他は実施例1と同様にして実施した。
[Example 9]
Example 9 is an example corresponding to the third embodiment, and crown glass (trade name: regular slide glass, manufactured by Matsunami Glass Industrial Co., Ltd.), which is inorganic glass, was used as the first member. One side of the first member is black-coated with a black organic pigment (trade name: lacquer enamel black for lenses, manufactured by Hayakawa Paint Co., Ltd.), and a non-permeable film is coated on the non-permeable film of the first member. a further silicon oxide thin film having a thickness of 100nm composed of (SiO 2) was coated. Others were carried out in the same manner as in Example 1.
[比較例1]
比較例1は、第1の部材の一面に薄膜が被膜されておらず、第2の部材が第1の部材に直接密着されていた点以外は、実施例2と同様に実施した。
[Comparative Example 1]
Comparative Example 1 was carried out in the same manner as Example 2 except that one surface of the first member was not coated with a thin film and the second member was in direct contact with the first member.
[評価方法]
上記各実施例、比較例の接着体について、第2の部材を第1の部材から引っ張ったときの、第1の部材に対する第2の部材の接着性を確認した。その結果を表1に示す。第2の部材が第1の部材から剥がれなかったものについては表1においては○で示した。一方、第2の部材が第1の部材から簡単に剥がれ、或いは第2の部材が第1の部材に接着してなかったものについては表1においては×で示す。
[Evaluation methods]
About the adhesive body of each said Example and a comparative example, the adhesiveness of the 2nd member with respect to the 1st member when the 2nd member was pulled from the 1st member was confirmed. The results are shown in Table 1. Those in which the second member was not peeled off from the first member are indicated by ◯ in Table 1. On the other hand, those in which the second member is easily peeled off from the first member or the second member is not bonded to the first member are indicated by x in Table 1.
以上の評価結果から明らかなように、薄膜を介して接着された実施例1〜9においては、第2の部材を第1の部材に高い接着力で接着することができた。 As is clear from the above evaluation results, in Examples 1 to 9 bonded through the thin film, the second member could be bonded to the first member with high adhesive force.
11、21、31 第1の部材
12、22、32 第2の部材
13 薄膜
35 非透過性膜
11, 21, 31
Claims (8)
前記第1の部材の一面には、金属、半金属、及びそれらの化合物からなる群より選ばれる少なくとも一種より形成される薄膜が被膜されており、
前記第1及び第2の部材のうち、一方の部材が、レーザー光を透過する透過性を有すると共に、他方の部材が、前記レーザー光を吸収する非透過性を有し、
前記一面に第2の部材を密着させた後、前記一方の部材を介して前記他方の部材にレーザー光を照射させることにより前記一面に前記第2の部材を接着させることを特徴とする接着方法。 In the bonding method of bonding the second member to one surface of the first member,
One surface of the first member is coated with a thin film formed from at least one selected from the group consisting of metals, metalloids, and compounds thereof,
Of the first and second members, one member has transparency to transmit laser light, and the other member has non-transparency to absorb the laser light,
After the second member is brought into close contact with the one surface, the second member is adhered to the one surface by irradiating the other member with laser light through the one member. .
前記一面に密着される第2の部材とを備え、
前記第1及び第2の部材のうち、一方の部材が、レーザー光を透過する透過性を有すると共に、他方の部材が、前記レーザー光を吸収する非透過性を有し、
前記一方の部材を介して前記他方の部材にレーザー光が照射されることにより、前記一面に前記第2の部材が接着させられることを特徴とする接着体。 A first member in which a thin film formed from at least one selected from the group consisting of metals, metalloids, and compounds thereof is coated on one surface;
A second member closely attached to the one surface,
Of the first and second members, one member has transparency to transmit laser light, and the other member has non-transparency to absorb the laser light,
An adhesive body, wherein the second member is adhered to the one surface by irradiating the other member with laser light through the one member.
前記第1の部材は、レーザー光を透過する透過性を有し、
前記第1の部材の一面には、前記レーザー光を吸収する非透過性膜、並びに金属、半金属、及びそれらの化合物からなる群より選ばれる少なくとも一種より形成される薄膜が順に被膜されており、
前記一面に前記第2の部材を密着させた後、前記第1の部材を介して前記非透過性膜にレーザー光を照射させることにより前記一面に前記第2の部材を接着させることを特徴とする接着方法。 In the bonding method of bonding the second member to one surface of the first member,
The first member is transmissive to transmit laser light,
One surface of the first member is sequentially coated with a non-permeable film that absorbs the laser light and a thin film formed from at least one selected from the group consisting of metals, metalloids, and compounds thereof. ,
After the second member is brought into close contact with the one surface, the second member is adhered to the one surface by irradiating the non-permeable film with laser light through the first member. How to bond.
前記一面に密着される第2の部材とを有し、
前記第1の部材を介して前記非透過性膜にレーザー光を照射させることにより前記一面に前記第2の部材を接着させることを特徴とする接着体。 A non-transparent film that transmits laser light and absorbs the laser light, and a thin film formed from at least one selected from the group consisting of metals, metalloids, and compounds thereof, A coated first member;
A second member closely attached to the one surface,
An adhesive body, wherein the second member is bonded to the one surface by irradiating the non-permeable film with laser light through the first member.
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JP2011207056A (en) * | 2010-03-30 | 2011-10-20 | Sumitomo Chemical Co Ltd | Method of manufacturing composite body |
JP2012168294A (en) * | 2011-02-10 | 2012-09-06 | Nitto Denko Corp | Manufacturing method of optical connector |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011207056A (en) * | 2010-03-30 | 2011-10-20 | Sumitomo Chemical Co Ltd | Method of manufacturing composite body |
JP2012168294A (en) * | 2011-02-10 | 2012-09-06 | Nitto Denko Corp | Manufacturing method of optical connector |
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