JP2010040825A - Light-emitting device - Google Patents

Light-emitting device Download PDF

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Publication number
JP2010040825A
JP2010040825A JP2008202832A JP2008202832A JP2010040825A JP 2010040825 A JP2010040825 A JP 2010040825A JP 2008202832 A JP2008202832 A JP 2008202832A JP 2008202832 A JP2008202832 A JP 2008202832A JP 2010040825 A JP2010040825 A JP 2010040825A
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light
guide plate
resin sealing
light guide
light emitting
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JP2008202832A
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Japanese (ja)
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Shigetoshi Onakahara
繁壽 大中原
Yasuko Hashiguchi
安子 橋口
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Panasonic Corp
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Panasonic Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/484Connecting portions
    • H01L2224/48463Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
    • H01L2224/48465Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors

Abstract

<P>PROBLEM TO BE SOLVED: To provide a light-emitting device that improves the luminance of irradiation light from a light guide plate by efficiently making light from a light-emitting element incident on a side surface of the light guide plate even in the case of the light guide plate which is formed thin. <P>SOLUTION: The light-emitting device includes the light-emitting element, a substrate 2 on which the light-emitting element is mounted, and a resin sealing portion 5 comprising a first resin sealing portion for sealing the light-emitting element and a second resin sealing portion 52 for covering the outside of the first resin sealing portion 51. The second resin sealing portion 52 has a first surface 52a disposed on the same plane as a back surface 92 of the light guide plate 9, a second surface 52b opposed to a side surface 91 of the light guide plate 9, and a third surface 52c disposed on the opposite side of a light irradiation surface 93 from the back surface 92 of the light guide plate 9. The first surface 52a is formed in a plane shape, and the third surface 52c is inclined so as to gradually decrease in thickness from a base 52x to a tip 52y. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、薄板状に形成された導光板の一側面に光源として配置される発光装置に関する。   The present invention relates to a light emitting device arranged as a light source on one side surface of a light guide plate formed in a thin plate shape.

発光装置は、液晶パネルの背面側から照光する導光板の一側面に配置されるバックライトユニットの光源として用いられている。このような発光装置として、例えば特許文献1に記載されたものがある。この特許文献1に記載の面実装型の半導体発光装置は、発光素子が搭載された基板を、実装用のプリント配線基板に垂直に立てて実装し、プリント配線基板の基板面と平行に出射される光を、導光板の一側面に入射させるもので、サイドビュー型と称されている。   The light emitting device is used as a light source of a backlight unit arranged on one side of a light guide plate that illuminates from the back side of a liquid crystal panel. An example of such a light emitting device is described in Patent Document 1. In the surface-mount type semiconductor light emitting device described in Patent Document 1, a substrate on which a light emitting element is mounted is mounted in a vertical position on a printed wiring board for mounting, and is emitted parallel to the substrate surface of the printed wiring board. Is incident on one side surface of the light guide plate, which is called a side view type.

このサイドビュー型の発光装置を導光板の側面に配置した状態を図9に示す。この導光板100は、携帯電話装置に設けられた数字キーや記号キー、機能キーなどを背面側から照光するために薄板状に形成されている。従って、この導光板100は、液晶パネルの背面側に配置される一般的な導光板より非常に薄く形成されているので、発光装置101の発光素子102を封止する樹脂封止部103の厚みより薄くなっている。
特開2001−203394号公報
FIG. 9 shows a state in which the side view type light emitting device is arranged on the side surface of the light guide plate. The light guide plate 100 is formed in a thin plate shape to illuminate numeric keys, symbol keys, function keys, and the like provided in the mobile phone device from the back side. Therefore, since the light guide plate 100 is formed to be much thinner than a general light guide plate disposed on the back side of the liquid crystal panel, the thickness of the resin sealing portion 103 for sealing the light emitting element 102 of the light emitting device 101 is reduced. It is thinner.
JP 2001-203394 A

従って、この発光装置101は、厚みが薄い薄板状の導光板100の光源として使用する場合に、発光装置101からの全部の光が導光板100の側面に向かうわけではないので漏光が多く、発光装置101からの光を効率よく導光板へ案内することができない。   Therefore, when this light-emitting device 101 is used as a light source for a thin light guide plate 100 having a small thickness, not all light from the light-emitting device 101 is directed toward the side surface of the light guide plate 100, so there is a lot of light leakage. The light from the device 101 cannot be efficiently guided to the light guide plate.

そこで本発明は、薄板状に形成された導光板であっても効率よく導光板の側面に発光素子からの光を入射させることで導光板からの照射光の輝度を向上させることが可能な発光装置を提供することを目的とする。   Therefore, the present invention is a light emission capable of improving the luminance of the light emitted from the light guide plate by efficiently making the light from the light emitting element incident on the side surface of the light guide plate even in the light guide plate formed in a thin plate shape. An object is to provide an apparatus.

本発明の発光装置は、発光素子と、前記発光素子を搭載した基体と、前記発光素子を封止する樹脂封止部とを備え、薄板状に形成された導光板の一側面に、前記発光素子の主発光面を前記導光板の一側面に向けた状態で配置される発光装置であって、前記樹脂封止部は、前記基体側である基部から、前記導光板の一側面側である先部へ向かうに従って徐々に厚みが薄く形成されていることを特徴とする。   The light-emitting device of the present invention includes a light-emitting element, a base on which the light-emitting element is mounted, and a resin sealing portion that seals the light-emitting element. The light emitting device is disposed in a state where the main light emitting surface of the element faces one side surface of the light guide plate, and the resin sealing portion is on the one side surface side of the light guide plate from the base portion on the base side. The thickness is gradually reduced toward the tip.

本発明は、樹脂封止部の基部の厚みが導光板の厚みより厚い場合でも、徐々に厚みが薄くなる樹脂封止部内で反射することで、導光板の一側面へ案内され、一側面から外れてしまうような光であっても、導光板へ入射させることができる。よって、本発明は、薄板状に形成された導光板であっても効率よく導光板の側面に発光素子からの光を入射させることで導光板からの照射光の輝度を向上させることが可能である。   Even if the thickness of the base of the resin sealing portion is thicker than the thickness of the light guide plate, the present invention is guided to one side of the light guide plate by reflecting in the resin sealing portion where the thickness is gradually reduced. Even light that falls off can be made incident on the light guide plate. Therefore, the present invention can improve the brightness of the irradiation light from the light guide plate by efficiently making the light from the light emitting element incident on the side surface of the light guide plate even if the light guide plate is formed in a thin plate shape. is there.

本願の第1の発明は、発光素子と、発光素子が搭載された基体と、発光素子を封止した樹脂封止部とを備え、薄板状に形成された導光板の一側面に、発光素子の主発光面を導光板の一側面に向けた状態で配置される発光装置であって、樹脂封止部は、基体側である基部から、導光板の一側面側である先部へ向かうに従って徐々に厚みが薄く形成されていることを特徴としたものである。   1st invention of this application is equipped with the light emitting element, the base | substrate with which the light emitting element was mounted, and the resin sealing part which sealed the light emitting element, on one side of the light-guide plate formed in thin plate, light emitting element The light emitting device is disposed in a state where the main light emitting surface is directed to one side surface of the light guide plate, and the resin sealing portion proceeds from the base portion on the base side toward the front portion on the one side surface side of the light guide plate. The thickness is gradually reduced.

本発明の発光装置を薄板状に形成された導光板の一側面に配置するときには、発光素子の主発光面を導光板の一側面に向けた状態で配置される。このように配置されることで発光素子からの光が樹脂封止部内を進行し、樹脂封止部から出射して導光板の一側面に入射する。樹脂封止部内を進行する光は、真っ直ぐ抜けるものもあれば樹脂封止部内で反射しながら進行するものもある。本発明の発光装置では、樹脂封止部が基体と接続する基部から、導光板の一側面側である先部へ向かうに従って徐々に厚みが薄く形成されている。従って、樹脂封止部の基部の厚みが導光板の厚みより厚い場合でも、徐々に厚みが薄くなる樹脂封止部内で反射することで、導光板の一側面へ案内され、一側面から外れてしまうような光であっても、導光板へ入射させることができる。   When the light emitting device of the present invention is disposed on one side surface of the light guide plate formed in a thin plate shape, the light emitting element is disposed with the main light emitting surface facing the one side surface of the light guide plate. With this arrangement, light from the light emitting element travels in the resin sealing portion, is emitted from the resin sealing portion, and enters one side surface of the light guide plate. Some of the light traveling in the resin sealing portion passes straight through, while other light travels while reflecting in the resin sealing portion. In the light emitting device of the present invention, the thickness is gradually reduced from the base portion where the resin sealing portion is connected to the base toward the tip portion which is one side of the light guide plate. Therefore, even if the thickness of the base of the resin sealing portion is thicker than the thickness of the light guide plate, it is guided to one side surface of the light guide plate by being reflected in the resin sealing portion where the thickness is gradually reduced, and deviated from the one side surface. Even such light can enter the light guide plate.

本願の第2の発明は、第1の発明において、樹脂封止部は、導光板の背面と同じ平面上に位置する第1面と、導光板の一側面と対向する第2面と、導光板の背面とは反対側となる照光面側に位置する第3面とが形成され、第1面は、平面状に形成され、第3面は、基部から先部に向かって傾斜していることを特徴としたものである。   According to a second invention of the present application, in the first invention, the resin sealing portion includes a first surface located on the same plane as the back surface of the light guide plate, a second surface facing one side surface of the light guide plate, and a conductive surface. A third surface located on the side of the illumination surface opposite to the back surface of the optical plate is formed, the first surface is formed in a flat shape, and the third surface is inclined from the base portion toward the front portion. It is characterized by that.

第2の発明においては、樹脂封止部の第1面が平面状に形成されているので、第1面と導光板の背面との位置合わせが容易である。このような位置関係としたときに、樹脂封止部の第3面は、基部から先部に向かって傾斜しているので、樹脂封止部の基部の厚みが導光板の厚みより厚い場合でも、樹脂封止部内で反射することで導光板の一側面へ案内され、一側面から外れてしまうような光であっても、第2面から出射させ導光板へ入射させることができる。   In the second invention, since the first surface of the resin sealing portion is formed in a flat shape, it is easy to align the first surface and the back surface of the light guide plate. In such a positional relationship, since the third surface of the resin sealing portion is inclined from the base portion toward the tip portion, even when the thickness of the base portion of the resin sealing portion is thicker than the thickness of the light guide plate Even light that is guided to one side surface of the light guide plate by being reflected in the resin sealing portion and deviates from the one side surface can be emitted from the second surface and incident on the light guide plate.

本願の第3の発明は、第1の発明において、樹脂封止部は、導光板の照光面と同じ平面上に位置する第1面と、導光板の一側面と対向する第2面と、導光板の照光面とは反対側となる背面側に位置する第3面とが形成され、第1面は、ほぼ平面状に形成され、第3面は、基部から先部に向かって傾斜していることを特徴としたものである。   According to a third invention of the present application, in the first invention, the resin sealing portion includes a first surface located on the same plane as the illumination surface of the light guide plate, a second surface facing one side surface of the light guide plate, A third surface located on the back side opposite to the illumination surface of the light guide plate is formed, the first surface is formed in a substantially flat shape, and the third surface is inclined from the base portion toward the front portion. It is characterized by being.

第3の発明においては、樹脂封止部の第1面が平面状に形成されているので、第1面と導光板の照光面との位置合わせが容易である。このような位置関係としたときに、樹脂封止部の第3面は、基部から先部に向かって傾斜しているので、樹脂封止部の基部の厚みが導光板の厚みより厚い場合でも、樹脂封止部内で反射することで導光板の一側面へ案内され、一側面から外れてしまうような光であっても、第2面から出射させ導光板へ入射させることができる。   In the third invention, since the first surface of the resin sealing portion is formed in a flat shape, it is easy to align the first surface with the illumination surface of the light guide plate. In such a positional relationship, since the third surface of the resin sealing portion is inclined from the base portion toward the tip portion, even when the thickness of the base portion of the resin sealing portion is thicker than the thickness of the light guide plate Even light that is guided to one side surface of the light guide plate by being reflected in the resin sealing portion and deviates from the one side surface can be emitted from the second surface and incident on the light guide plate.

本願の第4の発明は、第2または第3の発明において、第2面には、第3面との接続部分に、第3面とのなす角が略直角となる凹部が形成されていることを特徴としたものである。   According to a fourth invention of the present application, in the second or third invention, the second surface is formed with a recess having a substantially right angle with the third surface at a connection portion with the third surface. It is characterized by that.

第4の発明においては、第2面の第3面との接続部分に、第3面とのなす角が略直角となる凹部が形成されているので、基部から先部に向かって傾斜した第3面に反射した光がこの凹部に達すると、第3面に近い部分を通過する光は入射角度が大きくなるので、大きな屈折により導光板の一側面の中心に向かって進行する。第3面に近い部分を通過する光は入射角度が小さくなるので、小さい屈折により導光板の一側面の中心に向かう光と交差するように進行する。従って、第3面で反射した光を導光板の一側面に平均的に入射させることができる。   In the fourth aspect of the present invention, since the concave portion whose angle formed with the third surface is a substantially right angle is formed in the connection portion between the second surface and the third surface, the second surface is inclined from the base portion toward the front portion. When the light reflected on the three surfaces reaches this recess, the light passing through the portion close to the third surface has an increased incident angle, and thus proceeds toward the center of one side surface of the light guide plate due to large refraction. Since the light passing through the portion close to the third surface has a small incident angle, it travels so as to intersect the light toward the center of one side surface of the light guide plate by small refraction. Therefore, the light reflected by the third surface can be incident on one side surface of the light guide plate on average.

本願の第5の発明は、第2から第4のいずれかの発明において、第2面には、第1面との接続部分に、第1面とのなす角が鈍角となる凹部が形成されていることを特徴としたものである。   According to a fifth invention of the present application, in any one of the second to fourth inventions, a recess having an obtuse angle with the first surface is formed on the second surface at a connection portion with the first surface. It is characterized by being.

第5の発明においては、第2面の第1面との接続部分に、第1面とのなす角が鈍角となる凹部が形成されているので、樹脂封止部内を進行してこの凹部に達した光は、出射するときに屈折した導光板の一側面の中央へ向かう光となるため、樹脂封止部から出射する光をより多く導光板の一側面へ入射させることができる。   In the fifth aspect of the present invention, since the concave portion having an obtuse angle with the first surface is formed in the connection portion between the second surface and the first surface, the resin seal portion proceeds to the concave portion. The reached light becomes light directed toward the center of one side surface of the light guide plate that is refracted when emitted, so that more light emitted from the resin sealing portion can be incident on one side surface of the light guide plate.

本願の第6の発明は、第2から第5のいずれかの発明において、第3面の表面には、樹脂封止部内を進行する光を反射する反射部が設けられていることを特徴としたものである。   A sixth invention of the present application is characterized in that, in any one of the second to fifth inventions, the third surface is provided with a reflecting portion that reflects light traveling in the resin sealing portion. It is a thing.

第6の発明においては、第3面に反射部が設けられていることで、樹脂封止部内を進行する光が第3面にて全反射せずに外部へ抜けて漏光となってしまうことを防止できる。   In the sixth aspect of the invention, since the reflecting portion is provided on the third surface, the light traveling in the resin sealing portion is not totally reflected on the third surface and escapes to the outside and becomes light leakage. Can be prevented.

(実施の形態)
本発明の実施の形態に係る発光装置を図1から図3に基づいて説明する。図1は、本発明の実施の形態に係る発光装置を示す斜視図である。図2は、図1に示す発光装置の基板と発光素子を示す平面図である。図3は、図1に示す発光装置を示す断面図である。
(Embodiment)
A light emitting device according to an embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a perspective view showing a light emitting device according to an embodiment of the present invention. FIG. 2 is a plan view showing a substrate and a light emitting element of the light emitting device shown in FIG. 3 is a cross-sectional view showing the light emitting device shown in FIG.

図1および図2に示すように発光装置1は、基板2と、発光素子3と、ツェナーダイオード4と、樹脂封止部5とを備え、薄板状の導光板の一側面に光源として配置されるものである。   As shown in FIGS. 1 and 2, the light emitting device 1 includes a substrate 2, a light emitting element 3, a Zener diode 4, and a resin sealing portion 5, and is disposed as a light source on one side surface of a thin plate-shaped light guide plate. Is.

基板2は、絶縁性基板21に配線パターン22が形成された板状の基体である。絶縁性基板21はガラスエポキシ系樹脂や、BTレジン(ビスマレイミドトリアジン樹脂系の熱硬化樹脂)などで形成することができる。   The substrate 2 is a plate-like substrate in which a wiring pattern 22 is formed on an insulating substrate 21. The insulating substrate 21 can be formed of glass epoxy resin, BT resin (bismaleimide triazine resin thermosetting resin), or the like.

配線パターン22は、絶縁性基板21の全面に銅箔層を形成した後に、この銅箔層を所定パターンにエッチングにより除去し、残った銅箔層上にNi−Auめっきを施して配線パターン22とすることで形成することができる。   The wiring pattern 22 is formed by forming a copper foil layer on the entire surface of the insulating substrate 21, removing the copper foil layer by etching into a predetermined pattern, and performing Ni—Au plating on the remaining copper foil layer to form the wiring pattern 22. Can be formed.

配線パターン22は、平面視して略C字状に形成されていることで、先端部が発光素子3とワイヤボンディングされるワイヤ接続パターン22aとなっている。また配線パターン22は、絶縁性基板21の両端部が断面コ字状に形成されることで、発光素子3が実装された実装面S1からその反対側となる裏面に至るまでを外部端子としている。また、配線パターン22には、絶縁性接着剤Bを介在させて発光素子3およびツェナーダイオード4がダイボンドされる矩形状の搭載パターン22bが絶縁性基板21の中央部となる位置に形成されている。   The wiring pattern 22 is formed in a substantially C shape in plan view, so that the tip portion is a wire connection pattern 22 a that is wire-bonded to the light emitting element 3. In addition, the wiring pattern 22 has both end portions of the insulating substrate 21 formed in a U-shaped cross section, so that an external terminal extends from the mounting surface S1 on which the light emitting element 3 is mounted to the back surface on the opposite side. . In addition, a rectangular mounting pattern 22 b in which the light emitting element 3 and the Zener diode 4 are die-bonded with the insulating adhesive B interposed therebetween is formed in the wiring pattern 22 at a position that becomes the central portion of the insulating substrate 21. .

発光素子3は、サファイアなどで形成された絶縁性の基板に、発光層を含む半導体層を積層することで形成されたもので、基板2の搭載パターン22bに搭載されている。発光素子3のn電極31は、一方のワイヤ接続パターン22aにワイヤ61を介在させて接続されている。また、発光素子3のp電極32は、他方のワイヤ接続パターン22aにワイヤ62を介在させて接続されている。   The light emitting element 3 is formed by laminating a semiconductor layer including a light emitting layer on an insulating substrate made of sapphire or the like, and is mounted on the mounting pattern 22 b of the substrate 2. The n-electrode 31 of the light-emitting element 3 is connected to one wire connection pattern 22a with a wire 61 interposed. The p-electrode 32 of the light-emitting element 3 is connected to the other wire connection pattern 22a with a wire 62 interposed.

ツェナーダイオード4は、発光素子3に対して過度な電圧が印加しないように設けられた保護素子である。ツェナーダイオード4のn電極41は、発光素子3のp電極32と導通するように、他方のワイヤ接続パターン22aとワイヤ63により接続されている。また、ツェナーダイオード4のp電極42は、発光素子3のn電極31と導通するように、一方のワイヤ接続パターン22aとワイヤ64により接続されている。   The Zener diode 4 is a protection element provided so that an excessive voltage is not applied to the light emitting element 3. The n-electrode 41 of the Zener diode 4 is connected to the other wire connection pattern 22 a and the wire 63 so as to be electrically connected to the p-electrode 32 of the light emitting element 3. In addition, the p-electrode 42 of the Zener diode 4 is connected to one wire connection pattern 22 a and a wire 64 so as to be electrically connected to the n-electrode 31 of the light emitting element 3.

図3に示すように、樹脂封止部5は、第1樹脂封止部51と、第2樹脂封止部52とを備え、それぞれが光透過性樹脂で形成されている。   As shown in FIG. 3, the resin sealing portion 5 includes a first resin sealing portion 51 and a second resin sealing portion 52, each of which is formed of a light transmissive resin.

第1樹脂封止部51は、発光素子3およびツェナーダイオード4を直接封止するもので、発光素子3からの光に励起されて波長変換した光を発光する蛍光体(図示せず)を含有している。蛍光体としては、珪酸塩蛍光体やYAG系蛍光体が使用できる。   The first resin sealing portion 51 directly seals the light-emitting element 3 and the Zener diode 4 and includes a phosphor (not shown) that emits light that is excited by light from the light-emitting element 3 and wavelength-converted. is doing. As the phosphor, a silicate phosphor or a YAG phosphor can be used.

第2樹脂封止部52は、図3においては下側に位置する第1面52aと、先端側である第2面52bと、上側に位置する第3面52cとを備え、基板2側である基部52xから、導光板の一側面側である先部52yへ向かうに従って徐々に厚みが薄く形成されている。つまり本実施の形態では、第1面52aが平面状に形成されているので、第3面52cが基部52xから先部52yに向かって傾斜するように形成されている。第3面52cは、3つの平面の面積が段階的に狭くなるように形成された面が接続された面であり、かつ傾斜の度合いが順次高くなるように形成されている。第3面52cを形成する「段階的に面積が狭くなる面」の数は、適宜決定することができる。   In FIG. 3, the second resin sealing portion 52 includes a first surface 52a positioned on the lower side, a second surface 52b that is the tip side, and a third surface 52c positioned on the upper side. The thickness is gradually reduced from a certain base 52x toward the tip 52y that is one side of the light guide plate. That is, in the present embodiment, since the first surface 52a is formed in a flat shape, the third surface 52c is formed so as to be inclined from the base portion 52x toward the tip portion 52y. The third surface 52c is a surface to which surfaces formed so that the areas of the three planes are gradually reduced, and is formed so that the degree of inclination increases sequentially. The number of “surfaces whose area is gradually reduced” forming the third surface 52c can be determined as appropriate.

第2面52bには、第1面52aとの接続部分に、第1面52aとのなす角が鈍角となる第1凹部52bxが形成されている。本実施の形態では、この角度を45°としている。また、第2面52bには、第3面52cとの接続部分に、第3面52cとのなす角が略直角となる第2凹部52byが形成されている。従って、導光板(図示せず)の一側面に発光素子3を向けて発光装置1を配置したときに、第1凹部52bxと第2凹部52byとの第2面52bの残余が一側面に対して平行に対向する対向面52bzとなる。   In the second surface 52b, a first recess 52bx having an obtuse angle with the first surface 52a is formed at a connection portion with the first surface 52a. In the present embodiment, this angle is 45 °. In addition, the second surface 52b is formed with a second concave portion 52by having a substantially right angle with the third surface 52c at a connection portion with the third surface 52c. Therefore, when the light emitting device 1 is disposed with the light emitting element 3 facing the one side of the light guide plate (not shown), the remainder of the second surface 52b of the first recess 52bx and the second recess 52by is relative to the one side. Thus, the opposing surface 52bz is opposed in parallel.

また、図1に示すように側面となる第4面52dおよび第5面52eは平面状に形成された垂直面である。この第4面52dおよび第5面52eは反射率を高めるために鏡面とするのが望ましい。   Moreover, as shown in FIG. 1, the 4th surface 52d and the 5th surface 52e used as a side surface are the vertical surfaces formed in planar shape. The fourth surface 52d and the fifth surface 52e are preferably mirror surfaces in order to increase the reflectance.

そして、第3面52cには、全体に金属薄膜が付与されていることで反射部が形成されている。この反射部は、アルミ蒸着などで形成することができる。   And the reflective part is formed in the 3rd surface 52c by giving the metal thin film to the whole. This reflection part can be formed by aluminum vapor deposition or the like.

本実施の形態では、樹脂封止部5として、蛍光体を含有した第1樹脂封止部51と第1樹脂封止部51の外側を覆う第2樹脂封止部52とを備えているが、第1樹脂封止部51を省略して第2樹脂封止部52のみを樹脂封止部5としてもよい。   In the present embodiment, the resin sealing portion 5 includes a first resin sealing portion 51 containing a phosphor and a second resin sealing portion 52 that covers the outside of the first resin sealing portion 51. The first resin sealing portion 51 may be omitted and only the second resin sealing portion 52 may be used as the resin sealing portion 5.

以上のように構成された本発明の実施の形態に係る発光装置の製造方法について、図4から図7は、図1に示す発光装置の各製造工程を示す図である。   Regarding the method for manufacturing the light-emitting device according to the embodiment of the present invention configured as described above, FIGS. 4 to 7 are diagrams showing each manufacturing process of the light-emitting device shown in FIG.

図4に示すように、長さ方向に沿って順次切断していくことで基板2が多数個取りできる原基板2pを準備し、発光素子3およびツェナーダイオード4を、絶縁性接着剤Bが塗布された搭載パターン22b上に素子実装機によりダイボンドする。   As shown in FIG. 4, an original substrate 2 p from which a large number of substrates 2 can be obtained is prepared by sequentially cutting along the length direction, and an insulating adhesive B is applied to the light emitting element 3 and the Zener diode 4. A die bonding is performed on the mounted pattern 22b by an element mounting machine.

そして、発光素子3のn電極31およびp電極32と、ツェナーダイオード4のn電極41およびp電極42とを、それぞれワイヤ接続パターン22aにワイヤ61〜64により接続する。   Then, the n electrode 31 and the p electrode 32 of the light emitting element 3 and the n electrode 41 and the p electrode 42 of the Zener diode 4 are connected to the wire connection pattern 22a by wires 61 to 64, respectively.

次に、図5に示すように、蛍光体を含有した光透過性樹脂を用いてトランスファー成型法で第1樹脂封止部51となる第1樹脂封止層51pを形成することで、発光素子3およびツェナーダイオード4を封止する。   Next, as shown in FIG. 5, a light-emitting element is formed by forming a first resin sealing layer 51 p that becomes the first resin sealing portion 51 by a transfer molding method using a light-transmitting resin containing a phosphor. 3 and the Zener diode 4 are sealed.

次に、図6に示すように、光透過性樹脂を用いてトランスファー成型法で第2樹脂封止部52となる第2樹脂封止層52pを形成する。このとき第2樹脂封止層52pを形成する金型の第2面52bと第3面52cとに対応する内側面を凹凸面とすることで、第2面52bと第3面52cを形成することができる。なお、第4面52dおよび第5面52eに対応する金型の内側面は平面状とする。   Next, as shown in FIG. 6, the 2nd resin sealing layer 52p used as the 2nd resin sealing part 52 is formed by the transfer molding method using a transparent resin. At this time, the inner surface corresponding to the second surface 52b and the third surface 52c of the mold for forming the second resin sealing layer 52p is an uneven surface, thereby forming the second surface 52b and the third surface 52c. be able to. The inner surface of the mold corresponding to the fourth surface 52d and the fifth surface 52e is planar.

次に、図7に示すように、第1樹脂封止層51pおよび第2樹脂封止層52pともども原基板2pをブレード8により切断することで、原基板2pを基板2とすると共に、第1樹脂封止層51pおよび第2樹脂封止層52pを樹脂封止部5として個片化する。   Next, as shown in FIG. 7, both the first resin sealing layer 51p and the second resin sealing layer 52p are cut back with the blade 8 so that the original substrate 2p becomes the substrate 2 and the first The resin sealing layer 51p and the second resin sealing layer 52p are separated into individual pieces as the resin sealing portion 5.

そして、第2樹脂封止層52pを切断することで、第2樹脂封止部52の第1面52aが形成される。   And the 1st surface 52a of the 2nd resin sealing part 52 is formed by cut | disconnecting the 2nd resin sealing layer 52p.

さらに、第2樹脂封止層52pを個片化することでできる第2樹脂封止部52の第3面52cにアルミ蒸着による反射部を形成することで、図1に示す発光装置1を得ることができる。   Furthermore, the light emitting device 1 shown in FIG. 1 is obtained by forming a reflective portion by aluminum deposition on the third surface 52c of the second resin sealing portion 52 that can be obtained by separating the second resin sealing layer 52p. be able to.

次に、本実施の形態に係る発光装置1の使用状態について、図8に基づいて説明する。図8は、図1に示す発光装置の使用状態を示す断面図である。   Next, the usage state of the light-emitting device 1 according to the present embodiment will be described with reference to FIG. FIG. 8 is a cross-sectional view showing a usage state of the light emitting device shown in FIG.

発光装置1は、ポリカーボネートなどの樹脂で薄板状に形成された導光板9の側面91に発光素子3を向けた状態で配置されている。発光装置1は、導光板9の背面92と第2樹脂封止部52の第1面52aとが、同じ平面位置に配置されている。   The light emitting device 1 is disposed in a state where the light emitting element 3 faces the side surface 91 of the light guide plate 9 formed in a thin plate shape with a resin such as polycarbonate. In the light emitting device 1, the back surface 92 of the light guide plate 9 and the first surface 52 a of the second resin sealing portion 52 are arranged at the same planar position.

発光素子3からの光は、第1樹脂封止部51に含有された蛍光体によって発光した光と混色するので、発光面は第1樹脂封止部51と第2樹脂封止部52との境界面S2となる。従って、境界面(発光面)S2から出射した光は、第2樹脂封止部52内を進行して、第1面52aから第5面52e(図1参照)へ向かう光となる。   Since the light from the light emitting element 3 is mixed with the light emitted by the phosphor contained in the first resin sealing portion 51, the light emitting surface is formed between the first resin sealing portion 51 and the second resin sealing portion 52. It becomes the boundary surface S2. Therefore, the light emitted from the boundary surface (light emitting surface) S2 travels in the second resin sealing portion 52 and becomes light directed from the first surface 52a to the fifth surface 52e (see FIG. 1).

第1面52aへ向かう光は、第1面52aで反射して第2面52bへ向かう光となり、側面91と対向した第2面52bの対向面52bzで屈折して導光板9の側面91へ到達する。対向面52bzは、第2樹脂封止部52の各面うち最も側面91に近接した面なので、第2面52bからの光が対向面52bzで屈折したとしても側面91へ入射させることができる。   The light traveling toward the first surface 52 a is reflected by the first surface 52 a and travels toward the second surface 52 b, and is refracted by the facing surface 52 bz of the second surface 52 b facing the side surface 91 to the side surface 91 of the light guide plate 9. To reach. Since the opposing surface 52bz is the surface closest to the side surface 91 among the surfaces of the second resin sealing portion 52, even if light from the second surface 52b is refracted by the opposing surface 52bz, it can be incident on the side surface 91.

図8において、第2樹脂封止部52内を下向きに進行して第2面52bの第1凹部52bxへ向かう光は、第1凹部52bxが第1面52aとのなす角が鈍角に形成されていることで、第1凹部52bxで上向きに屈折して、側面91の方向へ向かう。   In FIG. 8, the light that travels downward in the second resin sealing portion 52 and travels toward the first recess 52bx of the second surface 52b has an obtuse angle formed by the first recess 52bx and the first surface 52a. Therefore, the light is refracted upward at the first recess 52bx and travels in the direction of the side surface 91.

発光面S2から第2面52bの対向面52bzへ進行する光は、ほぼ対向面52bzに垂直に到達するので、そのまま屈折せずに側面91へ入射する。また、対向面52bzへ第1面52aおよび第3面52cから反射した光は、多少屈折するが、薄板の側面91であっても側面91から外れることはない。   The light traveling from the light emitting surface S2 to the facing surface 52bz of the second surface 52b reaches the side surface 91 as it is without being refracted as it is almost perpendicular to the facing surface 52bz. Further, the light reflected from the first surface 52a and the third surface 52c to the facing surface 52bz is refracted to some extent, but even the side surface 91 of the thin plate does not deviate from the side surface 91.

そして、発光面S2から第3面52cへ向かう光は、第3面52cの傾斜の度合いが順次高くなるように形成されているので、反射する位置が先部52yに近づくに従って大きな反射角となる。また、第3面52cで反射した光は、第2面52bの第2凹部52byへ到達するが、第2凹部52byは第3面52cとのなす角が略直角なので、屈折の度合いが低くなることで、第2樹脂封止部52が導光板9に対して厚みが厚くても、側面91の中央部に向かって進行させることができる。   And since the light which goes to the 3rd surface 52c from the light emission surface S2 is formed so that the degree of the inclination of the 3rd surface 52c may become high sequentially, it becomes a large reflection angle as the reflective position approaches the front part 52y. . The light reflected by the third surface 52c reaches the second recess 52by of the second surface 52b, but the second recess 52by has a substantially right angle with the third surface 52c, so the degree of refraction is low. Thus, even if the second resin sealing portion 52 is thicker than the light guide plate 9, the second resin sealing portion 52 can be advanced toward the center portion of the side surface 91.

このように、発光面S2からそれぞれ第1面52aから第3面52cへ向かう光を導光板9の側面91へ向かわせることができるので、第2樹脂封止部52の基部52xの厚みが導光板9の厚みより厚い場合でも、導光板9の側面91へ案内して、導光板9へ入射させることができる。よって、発光装置1は、薄板状に形成された導光板9であっても効率よく導光板9の側面91に発光素子3からの光を入射させることで導光板9からの照射光の輝度を向上させることが可能である。   In this way, the light traveling from the light emitting surface S2 toward the third surface 52c from the first surface 52a can be directed to the side surface 91 of the light guide plate 9, so that the thickness of the base portion 52x of the second resin sealing portion 52 is guided. Even when it is thicker than the optical plate 9, it can be guided to the side surface 91 of the light guide plate 9 and incident on the light guide plate 9. Therefore, even if the light-emitting device 1 is the light-guide plate 9 formed in the thin plate shape, the light from the light-emitting element 3 is efficiently incident on the side surface 91 of the light-guide plate 9 to thereby increase the luminance of the irradiation light from the light-guide plate 9. It is possible to improve.

なお、本実施の形態では、図8に示すように発光装置1は、第2樹脂封止部52の第1面52aが導光板9の背面92と同じ平面位置となるように配置されているため、第1面52aを平面に、第3面52cを基部52xから先部52yに向かって傾斜するように形成しているが、導光板9の照光面93と第3面とが同じ平面位置とする場合には、第3面を平面状に形成し、第1面を基部52xから先部52yに向かって傾斜するように形成することで同様の効果を得ることができる。   In the present embodiment, as shown in FIG. 8, the light emitting device 1 is arranged such that the first surface 52 a of the second resin sealing portion 52 is at the same planar position as the back surface 92 of the light guide plate 9. Therefore, the first surface 52a is formed as a plane, and the third surface 52c is formed so as to be inclined from the base portion 52x toward the tip portion 52y. However, the illumination surface 93 and the third surface of the light guide plate 9 are in the same plane position. In this case, the same effect can be obtained by forming the third surface in a planar shape and forming the first surface so as to be inclined from the base portion 52x toward the tip portion 52y.

また、本実施の形態に係る第2樹脂封止部52は、第3面52cが3つの平面の面積が段階的に狭くなるように形成されているが、なだらかな円弧面とすることもできる。   Further, in the second resin sealing portion 52 according to the present embodiment, the third surface 52c is formed so that the areas of the three planes are gradually reduced, but can also be a gentle arc surface. .

本発明は、薄板状に形成された導光板であっても効率よく導光板の側面に発光素子からの光を入射させることで導光板からの照射光の輝度を向上させることが可能なので、薄板状に形成された導光板の一側面に光源として配置される発光装置に好適である。   Since the present invention can improve the luminance of the light emitted from the light guide plate by efficiently making the light from the light emitting element incident on the side surface of the light guide plate even if the light guide plate is formed in a thin plate shape, the thin plate It is suitable for a light emitting device arranged as a light source on one side of a light guide plate formed in a shape.

本発明の実施の形態に係る発光装置を示す斜視図The perspective view which shows the light-emitting device which concerns on embodiment of this invention. 図1の発光装置の基板と発光素子を示す平面図The top view which shows the board | substrate and light emitting element of the light-emitting device of FIG. 図1に示す発光装置を示す断面図Sectional drawing which shows the light-emitting device shown in FIG. 図1に示す発光装置の製造工程を示す図The figure which shows the manufacturing process of the light-emitting device shown in FIG. 図1に示す発光装置の製造工程を示す図The figure which shows the manufacturing process of the light-emitting device shown in FIG. 図1に示す発光装置の製造工程を示す図The figure which shows the manufacturing process of the light-emitting device shown in FIG. 図1に示す発光装置の製造工程を示す図The figure which shows the manufacturing process of the light-emitting device shown in FIG. 図1に示す発光装置の使用状態を示す断面図Sectional drawing which shows the use condition of the light-emitting device shown in FIG. 従来の発光装置を導光板の側面に配置した状態を示す図The figure which shows the state which has arrange | positioned the conventional light-emitting device to the side surface of a light-guide plate.

符号の説明Explanation of symbols

1 発光装置
2 基板
2p 原基板
3 発光素子
4 ツェナーダイオード
5 樹脂封止部
9 導光板
21 絶縁性基板
22 配線パターン
22a ワイヤ接続パターン
22b 搭載パターン
31 n電極
32 p電極
41 n電極
42 p電極
51 第1樹脂封止部
51p 第1樹脂封止層
52 第2樹脂封止部
52a 第1面
52b 第2面
52bx 第1凹部
52by 第2凹部
52bz 対向面
52c 第3面
52d 第4面
52e 第5面
52p 第2樹脂封止層
52x 基部
52y 先部
61,62,63,64 ワイヤ
91 側面
92 背面
93 照光面
B 絶縁性接着剤
S1 実装面
S2 境界面(発光面)
DESCRIPTION OF SYMBOLS 1 Light-emitting device 2 Board | substrate 2p Original board 3 Light emitting element 4 Zener diode 5 Resin sealing part 9 Light guide plate 21 Insulating board 22 Wiring pattern 22a Wire connection pattern 22b Mounting pattern 31 N electrode 32 P electrode 41 N electrode 42 P electrode 51 1st 1 resin sealing part 51p 1st resin sealing layer 52 2nd resin sealing part 52a 1st surface 52b 2nd surface 52bx 1st recessed part 52by 2nd recessed part 52bz Opposing surface 52c 3rd surface 52d 4th surface 52e 5th surface 52p Second resin sealing layer 52x Base 52y Tip 61, 62, 63, 64 Wire 91 Side surface 92 Back surface 93 Illuminating surface B Insulating adhesive S1 Mounting surface S2 Boundary surface (light emitting surface)

Claims (6)

発光素子と、前記発光素子が搭載された基体と、前記発光素子を封止した樹脂封止部とを備え、薄板状に形成された導光板の一側面に、前記発光素子の主発光面を前記導光板の一側面に向けた状態で配置される発光装置であって、
前記樹脂封止部は、前記基体側である基部から、前記導光板の一側面側である先部へ向かうに従って徐々に厚みが薄く形成されていることを特徴とする発光装置。
A light emitting element, a base on which the light emitting element is mounted, and a resin sealing portion that seals the light emitting element, and a main light emitting surface of the light emitting element is disposed on one side of the light guide plate formed in a thin plate shape. A light emitting device arranged in a state directed to one side of the light guide plate,
The light emitting device is characterized in that the resin sealing portion is formed so as to gradually become thinner from a base portion on the base side toward a tip portion on one side surface of the light guide plate.
前記樹脂封止部は、前記導光板の背面と同じ平面上に位置する第1面と、前記導光板の一側面と対向する第2面と、前記導光板の背面とは反対側となる照光面側に位置する第3面とが形成され、
前記第1面は、平面状に形成され、
前記第3面は、前記基部から先部に向かって傾斜している請求項1記載の発光装置。
The resin sealing portion includes a first surface located on the same plane as the back surface of the light guide plate, a second surface facing one side surface of the light guide plate, and an illumination that is opposite to the back surface of the light guide plate. A third surface located on the surface side is formed,
The first surface is formed in a planar shape,
The light emitting device according to claim 1, wherein the third surface is inclined from the base portion toward the tip portion.
前記樹脂封止部は、前記導光板の照光面と同じ平面上に位置する第1面と、前記導光板の一側面と対向する第2面と、前記導光板の照光面とは反対側となる背面側に位置する第3面とが形成され、
前記第1面は、ほぼ平面状に形成され、
前記第3面は、前記基部から先部に向かって傾斜している請求項1記載の発光装置。
The resin sealing portion includes a first surface located on the same plane as the illumination surface of the light guide plate, a second surface facing one side surface of the light guide plate, and a side opposite to the illumination surface of the light guide plate. A third surface located on the back side is formed,
The first surface is substantially planar,
The light emitting device according to claim 1, wherein the third surface is inclined from the base portion toward the tip portion.
前記第2面には、前記第3面との接続部分に、前記第3面とのなす角が略直角となる凹部が形成されている請求項2または3記載の発光装置。 4. The light emitting device according to claim 2, wherein the second surface is formed with a recess having a substantially right angle with the third surface at a connection portion with the third surface. 5. 前記第2面には、前記第1面との接続部分に、前記第1面とのなす角が鈍角となる凹部が形成されている請求項2から4のいずれかの項に記載の発光装置。 5. The light emitting device according to claim 2, wherein the second surface is formed with a recess having an obtuse angle with the first surface at a connection portion with the first surface. . 前記第3面の表面には、前記樹脂封止部内を進行する光を反射する反射部が設けられている請求項2から5のいずれかの項に記載の発光装置。 6. The light emitting device according to claim 2, wherein a reflection portion that reflects light traveling through the resin sealing portion is provided on a surface of the third surface.
JP2008202832A 2008-08-06 2008-08-06 Light-emitting device Withdrawn JP2010040825A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013258361A (en) * 2012-06-14 2013-12-26 Renesas Electronics Corp Semiconductor device and manufacturing method of the same
CN104777549A (en) * 2015-04-23 2015-07-15 福州大学 Light guide strip for liquid crystal display
JP2016086111A (en) * 2014-10-28 2016-05-19 日亜化学工業株式会社 Light-emitting device and method for manufacturing the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013258361A (en) * 2012-06-14 2013-12-26 Renesas Electronics Corp Semiconductor device and manufacturing method of the same
JP2016086111A (en) * 2014-10-28 2016-05-19 日亜化学工業株式会社 Light-emitting device and method for manufacturing the same
CN104777549A (en) * 2015-04-23 2015-07-15 福州大学 Light guide strip for liquid crystal display

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