JP2010031674A - Electromagnetic fuel injection valve - Google Patents

Electromagnetic fuel injection valve Download PDF

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Publication number
JP2010031674A
JP2010031674A JP2008192079A JP2008192079A JP2010031674A JP 2010031674 A JP2010031674 A JP 2010031674A JP 2008192079 A JP2008192079 A JP 2008192079A JP 2008192079 A JP2008192079 A JP 2008192079A JP 2010031674 A JP2010031674 A JP 2010031674A
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fuel inlet
fuel
rear end
valve
inlet tube
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Ryohei Kimura
亮平 木村
Takeshi Namekawa
豪 滑川
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Keihin Corp
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Keihin Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electromagnetic fuel injection valve allowing a seal groove for attachment of an O-ring to be easily formed in a rear end outer periphery of a fuel inlet tube without forming a flange at a rear end of the fuel inlet tube. <P>SOLUTION: A filter body 36 having an outer flange portion 36b is joined with a reinforcing metal collar 38 which is formed of a small cylindrical part 38a buried in the outer periphery of a bottomed cylindrical part 36a of the filter body and an inner flange part 38b radially expanding from an end of the small cylindrical part and closely contacting with an outer flange part 36b. The inner and outer flange parts 36b, 38b are projected radially outward from an outer periphery of the fuel inlet tube 26 with the small cylindrical part 38a of the reinforcing collar 38 press-fitted into a rear end inner periphery of the fuel inlet tube 26 and with the inner flange part 38b of the reinforcing collar butted against a rear end face of the fuel inlet tube 26 so that the seal groove 50 is defined by the inner flange part 38b and a rear end face 32a of a synthetic resin coated body 32 facing it. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は,主として内燃機関の燃料供給系に使用される電磁式燃料噴射弁に関し,特に,前端部に弁座部材,中間部に中空の固定コア,後端部に固定コアの中空部を介して弁座部材と連通する金属製の燃料入口筒を備える弁ハウジング内に,弁座部材の弁座に着座し得る弁体と,この弁体に連結され,固定コアに吸引されると弁体を開くように作動する可動コアとを収容すると共に,燃料入口筒の後端部に燃料フィルタを装着し,固定コアの外周に,これを励起し得るコイルを配置し,このコイルを埋封するように弁ハウジングの外周を合成樹脂製の被覆体により被覆してなる電磁式燃料噴射弁の改良に関する。   The present invention relates to an electromagnetic fuel injection valve mainly used for a fuel supply system of an internal combustion engine, and in particular, via a valve seat member at a front end portion, a hollow fixed core at an intermediate portion, and a hollow portion of a fixed core at a rear end portion. A valve body that can be seated on the valve seat of the valve seat member in a valve housing having a metal fuel inlet tube communicating with the valve seat member; A movable core that operates to open the housing is housed, and a fuel filter is attached to the rear end of the fuel inlet cylinder, and a coil that can excite it is disposed on the outer periphery of the fixed core, and this coil is embedded. Thus, the present invention relates to an improvement in an electromagnetic fuel injection valve in which the outer periphery of a valve housing is covered with a cover made of synthetic resin.

かゝる電磁式燃料噴射弁は,下記特許文献1に開示されるように既に知られている。
特開2003−328901号公報
Such an electromagnetic fuel injection valve is already known as disclosed in Patent Document 1 below.
JP 2003-328901 A

従来のかゝる電磁式燃料噴射弁では,金属製の燃料入口筒の後端にフランジを成形し,このフランジと,これに対向する合成樹脂製の被覆体の後端とで,燃料入口筒の外周面を底面とする環状のシール溝を画成し,このシール溝に,燃料入口筒の後端部外周に嵌合される燃料分配キャップの内周面に密接するOリングを装着している。   In the conventional electromagnetic fuel injection valve, a flange is formed at the rear end of the metal fuel inlet cylinder, and the flange and the rear end of the synthetic resin coating facing the flange are connected to the fuel inlet cylinder. An annular seal groove having an outer peripheral surface as a bottom surface is defined, and an O-ring that is in close contact with the inner peripheral surface of the fuel distribution cap fitted to the outer periphery of the rear end portion of the fuel inlet cylinder is attached to the seal groove. .

このような従来の電磁式燃料噴射弁では,燃料入口筒の後端部に当然,フランジ加工を施す必要があり,これがコストに影響することになる。   In such a conventional electromagnetic fuel injection valve, naturally, the rear end portion of the fuel inlet cylinder needs to be flanged, which affects the cost.

本発明は,かゝる事情に鑑みてなされたもので,燃料入口筒の後端部にフランジを成形しなくても,燃料入口筒の後端部に装着される燃料フィルタを利用して,燃料入口筒の後端部外周にOリング装着用の環状のシール溝を簡単に形成し得るようにした,低コストの電磁式燃料噴射弁を提供することを目的とする。   The present invention has been made in view of such circumstances, and a fuel filter attached to the rear end portion of the fuel inlet cylinder can be used without forming a flange at the rear end portion of the fuel inlet cylinder. An object of the present invention is to provide a low-cost electromagnetic fuel injection valve in which an annular seal groove for mounting an O-ring can be easily formed on the outer periphery of the rear end portion of the fuel inlet cylinder.

上記目的を達成するために,本発明は,前端部に弁座部材,中間部に中空の固定コア,後端部に固定コアの中空部を介して弁座部材と連通する金属製の燃料入口筒を備える弁ハウジング内に,弁座部材の弁座に着座し得る弁体と,この弁体に連結され,固定コアに吸引されると弁体を開くように作動する可動コアとを収容すると共に,燃料入口筒の後端部に燃料フィルタを装着し,固定コアの外周に,これを励起し得るコイルを配置し,このコイルを埋封するように弁ハウジングの外周を合成樹脂製の被覆体により被覆してなる電磁式燃料噴射弁において,燃料フィルタの合成樹脂製のフィルタ本体を,濾網を支持して燃料入口筒内に挿入される有底円筒部と,この有底円筒部の開放端部から半径方向に広がる外側フランジ部とで構成し,このフィルタ本体には,前記有底円筒部の外周面に埋設される小円筒部と,この小円筒部の一端から半径方向に広がって前記外側フランジ部の内端面に密着する内側フランジ部とよりなる金属製補強カラーをインサート成形により結合し,この補強カラーの小円筒部を燃料入口筒の後端部内周面に圧入すると共に,その内側フランジ部を燃料入口筒の後端面に突き当てゝ,内側及び外側フランジ部を燃料入口筒の外周面より半径方向外方に張り出させ,その内側フランジ部と,これに対向する前記被覆体の後端面とで,燃料入口筒の外周面を底面とする環状のシール溝を画成し,このシール溝には,燃料入口筒の後端部外周に嵌合される燃料分配キャップの内周面に密接するOリングを装着し,前記小円筒部及び前記燃料入口筒間の結合強さを,前記Oリングからの燃料分配キャップの軸方向離脱荷重より大きく設定したことを第1の特徴とする。   To achieve the above object, the present invention provides a metal fuel inlet that communicates with a valve seat member through a valve seat member at a front end portion, a hollow fixed core at an intermediate portion, and a hollow portion of the fixed core at a rear end portion. A valve body that can be seated on a valve seat of a valve seat member and a movable core that is connected to the valve body and that operates to open the valve body when sucked by a fixed core are accommodated in a valve housing having a cylinder. At the same time, a fuel filter is attached to the rear end of the fuel inlet cylinder, and a coil that can excite the fuel filter is disposed on the outer periphery of the fixed core, and the outer periphery of the valve housing is covered with a synthetic resin so that the coil is embedded. In an electromagnetic fuel injection valve coated with a body, a filter body made of synthetic resin for a fuel filter is supported by a bottomed cylindrical portion that is inserted into a fuel inlet cylinder while supporting a filter net, It consists of an outer flange that extends radially from the open end. The filter body includes a small cylindrical portion embedded in the outer peripheral surface of the bottomed cylindrical portion, and an inner flange portion that spreads radially from one end of the small cylindrical portion and is in close contact with the inner end surface of the outer flange portion. A metal reinforcing collar is joined by insert molding, and a small cylindrical portion of this reinforcing collar is press-fitted into the inner peripheral surface of the rear end portion of the fuel inlet tube, and its inner flange is abutted against the rear end surface of the fuel inlet tube, and the inner side And the outer flange portion projecting radially outward from the outer peripheral surface of the fuel inlet cylinder, and the outer peripheral surface of the fuel inlet cylinder is defined as the bottom surface by the inner flange portion and the rear end surface of the covering facing the inner flange portion. An annular seal groove is defined, and an O-ring that is in close contact with the inner peripheral surface of the fuel distribution cap fitted to the outer periphery of the rear end of the fuel inlet cylinder is attached to the seal groove, and the small cylindrical portion and the The coupling strength between the fuel inlet cylinders A first feature that is set larger than the axial removing load of the fuel dispensing cap from the O-ring.

また本発明は,第1の特徴に加えて,前記外側フランジ部には,前記内側フランジ部の外周面を被覆する環状の被覆部を一体成形すると共に,この被覆部の外側周縁部に面取りを形成したことを第2の特徴とする。   According to the present invention, in addition to the first feature, the outer flange portion is integrally formed with an annular covering portion covering the outer peripheral surface of the inner flange portion, and the outer peripheral edge portion of the covering portion is chamfered. The formation is a second feature.

本発明の第1の特徴によれば,フランジを持たない燃料入口筒の後端部内周面に圧入される燃料フィルタの補強カラーの内側フランジ部と,弁ハウジングの外周面を覆う合成樹脂製の被覆体の後端面とで,Oリングを装着するシール溝を画成するので,燃料入口筒の後端部にフランジ加工を施すことなく,燃料入口筒の外周にシール溝を簡単に形成することができる。したがって,燃料入口筒の後端部には,シール溝の形成のための特別なフランジ加工を行う必要がなくなり,電磁式燃料噴射弁のコスト低減を図ることができる。   According to the first feature of the present invention, the inner flange portion of the reinforcing collar of the fuel filter that is press-fitted into the inner peripheral surface of the rear end portion of the fuel inlet cylinder having no flange, and the synthetic resin covering the outer peripheral surface of the valve housing. Since the seal groove for mounting the O-ring is defined by the rear end face of the cover, the seal groove can be easily formed on the outer periphery of the fuel inlet cylinder without applying flange processing to the rear end of the fuel inlet cylinder. Can do. Therefore, it is not necessary to perform special flange processing for forming the seal groove at the rear end portion of the fuel inlet cylinder, and the cost of the electromagnetic fuel injection valve can be reduced.

また,燃料入口筒と,補強カラーの小円筒部との圧入による結合強さは,Oリングからの燃料分配キャップの軸方向離脱荷重より大きく設定されるので,燃料分配キャップの離脱時には,補強カラー,即ち燃料フィルタは,燃料入口筒から離脱することなく,Oリングを保持し続けることができる。   In addition, since the coupling strength by press-fitting between the fuel inlet cylinder and the small cylindrical portion of the reinforcing collar is set to be larger than the axial separation load of the fuel distributing cap from the O-ring, when the fuel distributing cap is detached, the reinforcing collar That is, the fuel filter can continue to hold the O-ring without detaching from the fuel inlet tube.

さらに,燃料分配キャップの離脱時,Oリングから軸方向荷重を受ける内側フランジ部には,フィルタ本体の外側フランジ部が密着しているので,これら内側及び外側フランジ部が協力して上記軸方向荷重を支承することになり,これら内側及び外側フランジ部の変形を防ぐことができる。   Further, when the fuel distribution cap is detached, the outer flange portion of the filter body is in close contact with the inner flange portion that receives the axial load from the O-ring. The inner and outer flange portions can be prevented from being deformed.

本発明の第2の特徴によれば,外側フランジ部には,内側フランジ部の外周面を被覆する環状の被覆部を形成すると共に,この被覆部の外側周縁部に面取りを形成したので,Oリングを外側フランジ部の外側からシール溝に装着する際,Oリングを合成樹脂製の被覆部外側周縁部の面取りに沿ってスムーズに拡径させて,その装着を容易に行うことができ,しかも,その際,Oリングは,前記被覆部により金属製の内側フランジ部の周縁部との接触を断たれるので,その接触による損傷を防ぐことができる。   According to the second feature of the present invention, the outer flange portion is formed with an annular covering portion covering the outer peripheral surface of the inner flange portion, and the outer peripheral edge portion of the covering portion is chamfered. When mounting the ring to the seal groove from the outside of the outer flange part, the O-ring can be smoothly mounted by expanding the diameter smoothly along the chamfer of the outer peripheral edge of the synthetic resin cover. In this case, since the O-ring is disconnected from the peripheral edge of the metal inner flange portion by the covering portion, damage due to the contact can be prevented.

本発明の実施の形態を,添付図面に示す本発明の好適な実施例に基づいて以下に説明する。   Embodiments of the present invention will be described below on the basis of preferred embodiments of the present invention shown in the accompanying drawings.

図1は本発明に係る電磁式燃料噴射弁の縦断面図,図2は図1の2部拡大図である。   FIG. 1 is a longitudinal sectional view of an electromagnetic fuel injection valve according to the present invention, and FIG. 2 is an enlarged view of part 2 of FIG.

図1において,燃料噴射弁Iの弁ハウジング2は,前端部に弁座8を有する円筒状の弁座部材3と,この弁座部材3の後端部外周面に圧入して液密に溶接される,磁性体よりなる可動コア収容筒体4と,この可動コア収容筒体4の後端に同軸状に液密に溶接される非磁性筒6と,この非磁性筒6の内周面に嵌合して固定される固定コア5と,この固定コア5の後端に同軸状に連結される燃料入口筒26とで構成される。   In FIG. 1, a valve housing 2 of a fuel injection valve I includes a cylindrical valve seat member 3 having a valve seat 8 at a front end portion thereof, and is press-fitted into an outer peripheral surface of a rear end portion of the valve seat member 3 to be liquid-tightly welded. The movable core housing cylinder 4 made of a magnetic material, the nonmagnetic cylinder 6 coaxially and liquid-tightly welded to the rear end of the movable core housing cylinder 4, and the inner peripheral surface of the nonmagnetic cylinder 6 The fixed core 5 is fixed to the fixed core 5 and the fuel inlet tube 26 is coaxially connected to the rear end of the fixed core 5.

弁座部材3には,円錐状の弁座8の中心部を貫通する弁孔7と,弁座8の後端に連なる円筒状のガイド孔9とが設けられる。   The valve seat member 3 is provided with a valve hole 7 penetrating the center of the conical valve seat 8 and a cylindrical guide hole 9 connected to the rear end of the valve seat 8.

非磁性筒6の前端部には,固定コア5と嵌合しない部分がガイド部6aとして残され,そのガイド部6aから弁座部材3に至る弁ハウジング2内に弁組立体Vが収容される。この弁組立体Vは,前記ガイド孔9に摺動自在に嵌合されて弁座8に対し開閉動作する球状の弁体16と,ガイド部6aに摺動自在に嵌合されると共に可動コア収容筒体4に収容される円筒状の可動コア12と,この可動コア12及び弁体16間を連結する杆部17とよりなっている。その杆部17は可動コア12と一体に成形されると共に,弁体16に溶接して固着され,可動コア12は,固定コア5の前端吸引面に対向するように配置される。   A portion that does not fit with the fixed core 5 remains as a guide portion 6 a at the front end portion of the nonmagnetic cylinder 6, and the valve assembly V is accommodated in the valve housing 2 extending from the guide portion 6 a to the valve seat member 3. . The valve assembly V includes a spherical valve body 16 that is slidably fitted in the guide hole 9 and opens / closes with respect to the valve seat 8, and a slidably fitted to the guide portion 6a and a movable core. A cylindrical movable core 12 accommodated in the accommodating cylinder 4 and a flange portion 17 connecting the movable core 12 and the valve body 16 are provided. The flange portion 17 is formed integrally with the movable core 12 and is fixed by welding to the valve body 16, and the movable core 12 is disposed so as to face the front end suction surface of the fixed core 5.

弁組立体Vには,可動コア12の後端面から弁体16の手前で終わる縦孔19と,この縦孔19を,杆部17の外周面に連通する複数の横孔20と,弁体16の外周面に形成されて上記横孔20に連なる複数の面取り部16aとが設けられる。縦孔19の途中には,その内壁から隆起した環状のばね座24が設けられる。   The valve assembly V includes a vertical hole 19 that ends from the rear end surface of the movable core 12 before the valve body 16, a plurality of horizontal holes 20 that communicate with the outer peripheral surface of the flange portion 17, and a valve body. A plurality of chamfered portions 16 a formed on the outer peripheral surface of the 16 and continuing to the lateral hole 20 are provided. An annular spring seat 24 raised from the inner wall is provided in the middle of the vertical hole 19.

固定コア5は,弁組立体Vの縦孔19と連通する縦孔21を中心部に有しており,この縦孔21に嵌合して固定されるパイプ状のリテーナ23と前記ばね座24との間に弁ばね22が縮設され,これにより弁組立体Vは,その弁体16の弁座8との着座方向に付勢される。可動コア12の内周面には,高硬度で円筒状のストッパ部材14が圧入して固着される。このストッパ部材14の,その圧入方向前端部は,可動コア12内への圧入を誘導するように縮径されている。前記弁ばね22は,このストッパ部材14の中空部を貫通すると共に,ストッパ部材14の前記縮径部で摺動自在に支承されるように配置される。   The fixed core 5 has a vertical hole 21 communicating with the vertical hole 19 of the valve assembly V at the center, and a pipe-like retainer 23 fixed to the vertical hole 21 and the spring seat 24. The valve spring 22 is retracted between the valve assembly V and the valve assembly V, and the valve assembly 16 is urged in the seating direction of the valve seat 16 with the valve seat 8. A high-hardness cylindrical stopper member 14 is press-fitted and fixed to the inner peripheral surface of the movable core 12. The front end portion of the stopper member 14 in the press-fitting direction is reduced in diameter so as to induce press-fitting into the movable core 12. The valve spring 22 is disposed so as to penetrate the hollow portion of the stopper member 14 and be slidably supported by the reduced diameter portion of the stopper member 14.

ストッパ部材14は,その外端を可動コア12の後端吸引面から僅かに突出させていて,通常,弁組立体Vの開弁ストロークに相当する間隙を存して固定コア5の前端吸引面と対置される。したがって,ストッパ部材14が固定コア12の前端吸引面に当接する弁組立体Vの開弁時でも固定コア5及び可動コア12間には空隙が存在するようになっている。弁組立体Vの開弁ストロークは,可動コア収容筒体4及び弁座部材3相互の軸方向突き当て面間に介装されるシム15の選択によって調整される。   The stopper member 14 has its outer end slightly protruded from the rear end suction surface of the movable core 12, and usually the front end suction surface of the fixed core 5 with a gap corresponding to the valve opening stroke of the valve assembly V. Is opposed to. Therefore, a gap exists between the fixed core 5 and the movable core 12 even when the valve assembly V in which the stopper member 14 contacts the front end suction surface of the fixed core 12 is opened. The valve opening stroke of the valve assembly V is adjusted by selecting a shim 15 interposed between the axial abutting surfaces of the movable core housing cylinder 4 and the valve seat member 3.

弁ハウジング2の外周にはコイル組立体28が嵌装される。このコイル組立体28は,非磁性筒6に嵌合するボビン29と,これに巻装されるコイル30とからなっており,このコイル組立体28を収容する磁性体のコイルハウジング31により可動コア収容筒体4及び固定コア5間が磁気的に接続される。具体的には,コイルハウジング31の前端には,小径の連結筒部31aが段部31bを介して一体に形成されており,この連結筒部31aが可動コア収容筒体4の外周面に嵌合して溶接され,コイルハウジング31の後端部は,C字状又は環状のヨーク35を介して固定コア5の外周面に連結される。   A coil assembly 28 is fitted on the outer periphery of the valve housing 2. The coil assembly 28 includes a bobbin 29 fitted to the non-magnetic cylinder 6 and a coil 30 wound around the bobbin 29. A movable core is formed by a magnetic coil housing 31 that houses the coil assembly 28. The housing cylinder 4 and the fixed core 5 are magnetically connected. Specifically, a small-diameter connecting cylinder part 31 a is integrally formed at the front end of the coil housing 31 via a step part 31 b, and the connecting cylinder part 31 a is fitted to the outer peripheral surface of the movable core housing cylinder 4. The rear end of the coil housing 31 is connected to the outer peripheral surface of the fixed core 5 via a C-shaped or annular yoke 35.

図2に明示するように,可動コア収容筒体4の前端部には,上記連結筒部31aの前端が当接して溶接されるフランジ4aが一体に形成される。   As clearly shown in FIG. 2, a flange 4 a is integrally formed at the front end of the movable core housing cylinder 4 so that the front end of the connecting cylinder 31 a contacts and is welded.

弁座部材3の前端面には,前記弁孔7に連通する複数の燃料噴孔を有するインジェクタプレート10がレーザ溶接により液密に接合される。このインジェクタプレート10の前面外周部を覆う円筒状の合成樹脂製キャップ42が弁座部材3及び前記フランジ4aの外周に嵌装される。このキャップ42の後端面と,前記コイルハウジング31の段部31bとの間にOリング等のシール部材41を保持するシール溝43が画成される。シール部材41は,エンジンの吸気系部材に設けられる取り付け孔に電磁式燃料噴射弁Iの前端部を嵌装したとき,その取り付け孔の内周面に密接して,その取り付け孔をシールするものである。   An injector plate 10 having a plurality of fuel injection holes communicating with the valve hole 7 is joined to the front end surface of the valve seat member 3 in a liquid-tight manner by laser welding. A cylindrical synthetic resin cap 42 that covers the outer periphery of the front surface of the injector plate 10 is fitted to the outer periphery of the valve seat member 3 and the flange 4a. A seal groove 43 that holds a seal member 41 such as an O-ring is defined between the rear end surface of the cap 42 and the step portion 31 b of the coil housing 31. The sealing member 41 seals the mounting hole in close contact with the inner peripheral surface of the mounting hole when the front end portion of the electromagnetic fuel injection valve I is fitted in the mounting hole provided in the intake system member of the engine. It is.

前記燃料入口筒26はフランジを持たないパイプ材で構成され,その前端部は,固定コア5の後端部外周面に嵌合され,そして液密に溶接される。この燃料入口筒26は,内部が前記リテーナ23内に連通する。   The fuel inlet cylinder 26 is made of a pipe material having no flange, and the front end portion thereof is fitted to the outer peripheral surface of the rear end portion of the fixed core 5 and is liquid-tightly welded. The inside of the fuel inlet tube 26 communicates with the retainer 23.

コイルハウジング31の後半部から燃料入口筒26に亙り,それらの外周面に射出成形による硬質合成樹脂製の被覆体32が形成される。その際,被覆体32の中間部には,一側方に突出するカプラ34が一体成形され,このカプラ34は,コイル30に連なる給電用端子33を保持する。   A hard synthetic resin coating 32 is formed on the outer peripheral surface of the coil housing 31 from the latter half of the coil housing 31 by injection molding. At this time, a coupler 34 protruding in one side is integrally formed at the intermediate portion of the covering body 32, and the coupler 34 holds a power feeding terminal 33 connected to the coil 30.

次に,図2に示すように,前記燃料入口筒26の後端部に燃料フィルタ27が取り付けられる。この燃料フィルタ27は,合成樹脂製のフィルタ本体36と,それに支持される濾網37とからなっている。そのフィルタ本体36は,燃料入口筒26内に挿入される有底円筒部36aと,この有底円筒部36aの開放端部から半径方向に広がる円板状の外側フランジ部36bとを合成樹脂で一体成形されたもので,有底円筒部36aの外周には複数の窓孔36cが設けられ,この窓孔36cを覆うように濾網37が有底円筒部36aにインサート成形により結合される。またフィルタ本体36には,金属製の補強カラー38がインサート成形により結合される。この補強カラー38は,前記窓孔36cを避けて有底円筒部36aの基部外周面に埋設される小円筒部38aと,この小円筒部38aの一端から半径方向に広がって前記外側フランジ部36bに密着状態で重なる円板状の内側フランジ部38bとで構成され,小円筒部38aの他端には,前記有底円筒部36aに食い込む環状のアンカー部38cが設けられている。この補強カラー38は,パイプ材をプレス加工して成形されるもので,小円筒部38a及び内側フランジ部38b間の内隅39には丸みが付され,これにより内隅39の皺の発生が抑えられると共に,内隅39の強度が確保される。   Next, as shown in FIG. 2, a fuel filter 27 is attached to the rear end portion of the fuel inlet tube 26. The fuel filter 27 includes a filter body 36 made of synthetic resin and a filter net 37 supported by the filter body 36. The filter main body 36 is composed of a bottomed cylindrical portion 36a inserted into the fuel inlet cylinder 26 and a disk-shaped outer flange portion 36b extending radially from the open end of the bottomed cylindrical portion 36a with a synthetic resin. A plurality of window holes 36c are provided on the outer periphery of the bottomed cylindrical portion 36a, and a filter screen 37 is joined to the bottomed cylindrical portion 36a by insert molding so as to cover the window holes 36c. A metal reinforcing collar 38 is coupled to the filter body 36 by insert molding. The reinforcing collar 38 includes a small cylindrical portion 38a embedded in the outer peripheral surface of the base portion of the bottomed cylindrical portion 36a while avoiding the window hole 36c, and the outer flange portion 36b extending radially from one end of the small cylindrical portion 38a. An annular anchor portion 38c that bites into the bottomed cylindrical portion 36a is provided at the other end of the small cylindrical portion 38a. The reinforcing collar 38 is formed by pressing a pipe material, and an inner corner 39 between the small cylindrical portion 38a and the inner flange portion 38b is rounded, thereby causing wrinkles at the inner corner 39. In addition to being suppressed, the strength of the inner corner 39 is ensured.

また補強カラー38のフィルタ本体36へのインサート成形による結合時,フィルタ本体36の外側フランジ部36bには,補強カラー38の内側フランジ部38bの外周面を被覆する環状の被覆部40が一体成形され,その際,この被覆部40の外側周縁部には面取り40aが形成される。   When the reinforcing collar 38 is joined to the filter body 36 by insert molding, an annular covering portion 40 that covers the outer peripheral surface of the inner flange portion 38b of the reinforcing collar 38 is integrally formed on the outer flange portion 36b of the filter body 36. In this case, a chamfer 40 a is formed on the outer peripheral edge of the covering portion 40.

而して,燃料入口筒26への燃料フィルタ27の取り付けに当たり,補強カラー38の小円筒部38aが燃料入口筒26の後端部内周面に圧入される。その際,補強カラー38の内側フランジ部38bは燃料入口筒26の後端面に突き当てられて,燃料入口筒26の外周面より半径方向に張り出す。一方,燃料入口筒26の後端部内周縁には面取り26aが形成されており,丸みを持った前記内隅39と干渉しないようになっている。前記被覆体32には,燃料分配キャップ52aの燃料入口筒26への圧入深さを規制するストッパ32bが一体に形成されている。   Thus, when the fuel filter 27 is attached to the fuel inlet cylinder 26, the small cylindrical portion 38a of the reinforcing collar 38 is press-fitted into the inner peripheral surface of the rear end portion of the fuel inlet cylinder 26. At this time, the inner flange portion 38 b of the reinforcing collar 38 is abutted against the rear end surface of the fuel inlet tube 26 and projects radially from the outer peripheral surface of the fuel inlet tube 26. On the other hand, a chamfer 26a is formed on the inner peripheral edge of the rear end portion of the fuel inlet cylinder 26 so as not to interfere with the rounded inner corner 39. The cover 32 is integrally formed with a stopper 32b for restricting the depth of press-fitting of the fuel distribution cap 52a into the fuel inlet cylinder 26.

燃料入口筒26外周面からの張り出した内側フランジ部38b及びその外周面を被覆する被覆部40は,前記被覆体32の後端面32aと協働して,燃料入口筒26の外周面を底面とする断面チャンネル状で環状のシール溝50を画成し,このシール溝50には,弾性材よりなるOリング51が外側フランジ部36bの外側から装着される。その装着に際しては,Oリング51を,これが外側及び内側フランジ部36b,38bをシール溝50側に越えるように拡径させる。   The inner flange portion 38b that protrudes from the outer peripheral surface of the fuel inlet cylinder 26 and the covering portion 40 that covers the outer peripheral surface cooperate with the rear end surface 32a of the covering body 32 so that the outer peripheral surface of the fuel inlet cylinder 26 becomes the bottom surface. An annular seal groove 50 having a channel shape is defined, and an O-ring 51 made of an elastic material is attached to the seal groove 50 from the outside of the outer flange portion 36b. When mounting, the O-ring 51 is expanded in diameter so that it exceeds the outer and inner flange portions 36b, 38b toward the seal groove 50 side.

シール溝50へのOリング51の装着後,燃料入口筒26の後端部外周には,図示しない燃料ポンプから高圧燃料を供給される燃料レール52の燃料分配キャップ52aが軸方向に嵌装される。その際,Oリング51は,燃料分配キャップ52aの内周面によりシール溝50内に押し込まれることで,断面楕円状に弾性変形し,その反発力でシール溝50の三壁面(燃料入口筒26の外周面,被覆体32の後端面32a及び内側フランジ部38bの内端面)と,燃料分配キャップ52aの内周面とに密接するようになっている。   After the O-ring 51 is installed in the seal groove 50, the fuel distribution cap 52a of the fuel rail 52 to which high pressure fuel is supplied from a fuel pump (not shown) is fitted in the axial direction on the outer periphery of the rear end portion of the fuel inlet cylinder 26. The At that time, the O-ring 51 is pushed into the seal groove 50 by the inner peripheral surface of the fuel distribution cap 52a, so that it is elastically deformed into an elliptical cross section, and the repulsive force causes the three wall surfaces of the seal groove 50 (the fuel inlet cylinder 26). , The rear end surface 32a of the covering body 32 and the inner end surface of the inner flange portion 38b) and the inner peripheral surface of the fuel distribution cap 52a.

以上において,小円筒部38a及び前記燃料入口筒26間の圧入による結合強さは,Oリング51からの燃料分配キャップ52aの軸方向離脱荷重より大きく設定される。   In the above, the coupling strength due to the press-fitting between the small cylindrical portion 38a and the fuel inlet cylinder 26 is set larger than the axial separation load of the fuel distribution cap 52a from the O-ring 51.

また外側フランジ部36b直径,即ち被覆部40の直径D2は,Oリング51の自由状態で,その横断面の中心54を通る仮想円の直径D1より大きく,且つ燃料分配キャップ52aの内径D3より小さく設定される。   Further, the diameter D2 of the outer flange portion 36b, that is, the diameter D2 of the covering portion 40 is larger than the diameter D1 of the imaginary circle passing through the center 54 of the cross section in the free state of the O-ring 51 and smaller than the inner diameter D3 of the fuel distribution cap 52a. Is set.

次に,この実施例の作用について説明する。   Next, the operation of this embodiment will be described.

エンジンの運転中,燃料ポンプから燃料レール52に供給される高圧燃料は,燃料分配キャップ52aを介して電磁式燃料噴射弁Iの燃料入口筒26に分配され,先ず,燃料フィルタ27の濾網で濾過された後,固定コア5,弁組立体Vの中空部及び弁座部材3内を満たすことになる。   During operation of the engine, high-pressure fuel supplied from the fuel pump to the fuel rail 52 is distributed to the fuel inlet cylinder 26 of the electromagnetic fuel injection valve I through the fuel distribution cap 52a. After being filtered, the fixed core 5, the hollow portion of the valve assembly V and the valve seat member 3 are filled.

このとき,コイル30の消磁状態では,弁ばね22の付勢力で弁組立体Vは前方に押圧され,弁体16を弁座8に着座させているので,上記燃料は弁座部材3内で待機させられる。   At this time, in the demagnetized state of the coil 30, the valve assembly V is pressed forward by the biasing force of the valve spring 22, and the valve body 16 is seated on the valve seat 8. It is made to wait.

コイル30を通電により励磁すると,それにより生ずる磁束Fが固定コア5からヨーク35,コイルハウジング31及び可動コア収容筒体4を経て可動コア12へ,そして固定コア5へとを順次走り,これに伴い発生する磁力により可動コア12が弁ばね22のセット荷重に抗して固定コア5に吸引され,弁体16が弁座部材3の弁座8から離座するので,弁座部材3内の高圧燃料は,弁座8に沿って弁孔7側に進み,燃料噴孔11から微粒化しながら噴射される。   When the coil 30 is energized by energization, the magnetic flux F generated thereby runs sequentially from the fixed core 5 to the movable core 12 through the yoke 35, the coil housing 31 and the movable core housing cylinder 4, and to the fixed core 5. The movable core 12 is attracted to the fixed core 5 against the set load of the valve spring 22 by the magnetic force generated, and the valve body 16 is separated from the valve seat 8 of the valve seat member 3. The high-pressure fuel advances along the valve seat 8 toward the valve hole 7 and is injected while being atomized from the fuel injection hole 11.

その間,燃料入口筒26及び燃料分配キャップ52aの嵌合部では,燃料入口筒26外周のシール溝50に装着されたOリング51が,シール溝50の三壁面と,燃料分配キャップ52aの内周面とに密接して,燃料入口筒26及び燃料分配キャップ52aの嵌合部をシールするので,その嵌合部から燃料のリークを確実に防ぐことができる。   Meanwhile, in the fitting portion between the fuel inlet cylinder 26 and the fuel distribution cap 52a, the O-ring 51 mounted in the seal groove 50 on the outer periphery of the fuel inlet cylinder 26 is connected to the three wall surfaces of the seal groove 50 and the inner periphery of the fuel distribution cap 52a. Since the fitting portion between the fuel inlet cylinder 26 and the fuel distribution cap 52a is sealed in close contact with the surface, fuel leakage can be reliably prevented from the fitting portion.

ところで,上記シール溝50は,フランジを持たない燃料入口筒26の後端部内周面に圧入される燃料フィルタ27の補強カラー38の内側フランジ部38bと,弁ハウジング2の外周面を広い範囲で覆う合成樹脂製の被覆体32の後端面32aとで画成されるので,燃料入口筒26の後端部にフランジ加工を施すことなく,燃料入口筒26の外周にシール溝50を簡単に形成することができる。したがって,燃料入口筒26の後端部には,シール溝50の形成のための特別なフランジ加工を行う必要がなくなり,電磁式燃料噴射弁Iのコスト低減を図ることができる。   By the way, the seal groove 50 covers the inner flange portion 38b of the reinforcing collar 38 of the fuel filter 27 press-fitted into the inner peripheral surface of the rear end portion of the fuel inlet cylinder 26 having no flange and the outer peripheral surface of the valve housing 2 in a wide range. Since it is defined by the rear end surface 32a of the covering body 32 made of synthetic resin, the sealing groove 50 is simply formed on the outer periphery of the fuel inlet cylinder 26 without performing flange processing on the rear end portion of the fuel inlet cylinder 26. can do. Therefore, it is not necessary to perform special flange processing for forming the seal groove 50 at the rear end portion of the fuel inlet tube 26, and the cost of the electromagnetic fuel injection valve I can be reduced.

電磁式燃料噴射弁Iの点検整備のため,燃料分配キャップ52aを燃料入口筒26から軸方向に離脱させるときには,燃料分配キャップ52a及びOリング51間の摩擦抵抗により,燃料分配キャップ52aの軸方向の離脱力がOリング51から補強カラー38の内側フランジ部38bに加わることになる。しかしながら,燃料入口筒26と,補強カラー38の小円筒部との圧入による結合強さは,Oリング51からの燃料分配キャップ52aの軸方向離脱荷重より大きく設定されるので,補強カラー38,即ち燃料フィルタ27は,燃料入口筒26から離脱することなく,Oリング51を保持し続けることができ,燃料分配キャップ52aのみが燃料入口筒26から離脱することになる。したがって,電磁式燃料噴射弁Iの点検整備後,燃料分配キャップ52aの燃料入口筒26への再嵌合を容易に行うことができる。   For inspection and maintenance of the electromagnetic fuel injection valve I, when the fuel distribution cap 52a is removed from the fuel inlet cylinder 26 in the axial direction, the axial direction of the fuel distribution cap 52a is caused by the frictional resistance between the fuel distribution cap 52a and the O-ring 51. Is applied from the O-ring 51 to the inner flange portion 38 b of the reinforcing collar 38. However, since the coupling strength by press-fitting between the fuel inlet cylinder 26 and the small cylindrical portion of the reinforcing collar 38 is set larger than the axial separation load of the fuel distribution cap 52a from the O-ring 51, the reinforcing collar 38, that is, The fuel filter 27 can continue to hold the O-ring 51 without being detached from the fuel inlet cylinder 26, and only the fuel distribution cap 52 a is detached from the fuel inlet cylinder 26. Therefore, after inspection and maintenance of the electromagnetic fuel injection valve I, the fuel distribution cap 52a can be easily refitted to the fuel inlet cylinder 26.

また,燃料分配キャップ52aの離脱時,Oリング51から軸方向荷重を受ける内側フランジ部38bには,フィルタ本体36の外側フランジ部36bが密着しているので,これら内側及び外側フランジ部36b,38bが協力して上記軸方向荷重を支承することになり,これら内側及び外側フランジ部36b,38bの変形を防ぐことができる。   Further, since the outer flange portion 36b of the filter body 36 is in close contact with the inner flange portion 38b that receives the axial load from the O-ring 51 when the fuel distribution cap 52a is detached, the inner and outer flange portions 36b, 38b are in close contact with each other. Cooperate to support the axial load, and deformation of the inner and outer flange portions 36b, 38b can be prevented.

また,上記外側及び内側フランジ部36b,38bの各直径D2,D3は,Oリング51の自由状態で,その横断面の中心54を通る仮想円の直径D1より大きく,且つ前記燃料分配キャップ52aの内径D4より小さく設定されるので,外側及び内側フランジ部36b,38bと燃料分配キャップ52aとの干渉を回避しつゝ,燃料入口筒26からの燃料分配キャップ52aの離脱時には,Oリング51の外側及び内側フランジ部36b,38bからの脱出を確実に防ぐことができる。   Further, the diameters D2 and D3 of the outer and inner flange portions 36b and 38b are larger than the diameter D1 of an imaginary circle passing through the center 54 of the cross section in the free state of the O-ring 51, and of the fuel distribution cap 52a. Since it is set smaller than the inner diameter D4, the outer and inner flange portions 36b, 38b avoid the interference with the fuel distribution cap 52a, and when the fuel distribution cap 52a is detached from the fuel inlet cylinder 26, the outer side of the O-ring 51 is removed. And escape from inner side flange parts 36b and 38b can be prevented reliably.

さらに,フィルタ本体36の外側フランジ部36bには,補強カラー38の内側フランジ部38b外周面を被覆する環状の被覆部40が形成されると共に,この被覆部40の外側周縁部に面取りが形成されるので,Oリング51を外側フランジ部36bの外側からシール溝50に装着する際,Oリング51を合成樹脂製の被覆部40外側周縁部の面取り40aに沿ってスムーズに拡径させて,その装着を容易に行うことができる。しかも,その際,Oリング51は,上記被覆部40により金属製内側フランジ部38bの周縁部との接触を断たれるので,その接触による損傷を防ぐことができる。   Further, the outer flange portion 36 b of the filter body 36 is formed with an annular covering portion 40 that covers the outer peripheral surface of the inner flange portion 38 b of the reinforcing collar 38, and a chamfer is formed at the outer peripheral edge portion of the covering portion 40. Therefore, when the O-ring 51 is attached to the seal groove 50 from the outside of the outer flange portion 36b, the O-ring 51 is smoothly expanded in diameter along the chamfer 40a of the outer peripheral edge portion of the synthetic resin covering portion 40, Mounting can be performed easily. In addition, at that time, the O-ring 51 is disconnected from the peripheral edge portion of the metal inner flange portion 38b by the covering portion 40, so that damage due to the contact can be prevented.

本発明は上記実施例に限定されるものではなく,その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば,燃料入口筒26は,固定コア5と一体に形成することもできる。   The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, the fuel inlet tube 26 can be formed integrally with the fixed core 5.

本発明に係る電磁式燃料噴射弁の縦断面図。The longitudinal cross-sectional view of the electromagnetic fuel injection valve which concerns on this invention. 図1の2部拡大図。FIG. 2 is an enlarged view of part 2 of FIG. 1.

符号の説明Explanation of symbols

I・・・・・電磁式燃料噴射弁
2・・・・・弁ハウジング
3・・・・・弁座部材
5・・・・・固定コア
8・・・・・弁座
12・・・・可動コア
16・・・・弁体
26・・・・燃料入口筒
27・・・・燃料フィルタ
30・・・・コイル
32・・・・被覆体
36・・・・フィルタ本体
36a・・・有底円筒部
36b・・・外側フランジ部
37・・・・濾網
38・・・・補強カラー
38a・・・小円筒部
38b・・・内側フランジ部
40・・・・被覆部
40a・・・面取り
50・・・・シール溝
51・・・・Oリング
52・・・・燃料レール
52a・・・燃料分配キャップ
54・・・・Oリングの断面中心
I ... Electromagnetic fuel injection valve 2 ... Valve housing 3 ... Valve seat member 5 ... Fixed core 8 ... Valve seat 12 ... Movable Core 16 ... Valve 26 ... Fuel inlet cylinder 27 ... Fuel filter 30 ... Coil 32 ... Coating 36 ... Filter body 36a ... Cylinder with bottom Part 36b ... outer flange part 37 ... filter net 38 ... reinforcement collar 38a ... small cylindrical part 38b ... inner flange part 40 ... covering part 40a ... chamfer 50 ... Seal groove 51 ... O-ring 52 ... Fuel rail 52a ... Fuel distribution cap 54 ... O-ring cross-sectional center

Claims (2)

前端部に弁座部材(3),中間部に中空の固定コア(5),後端部に固定コア(5)の中空部を介して弁座部材(3)と連通する金属製の燃料入口筒(26)を備える弁ハウジング(2)内に,弁座部材(3)の弁座(8)に着座し得る弁体(16)と,この弁体(16)に連結され,固定コア(5)に吸引されると弁体(16)を開くように作動する可動コア(12)とを収容すると共に,燃料入口筒(26)の後端部に燃料フィルタ(27)を装着し,固定コア(5)の外周に,これを励起し得るコイル(30)を配置し,このコイル(30)を埋封するように弁ハウジング(2)の外周を合成樹脂製の被覆体(32)により被覆してなる電磁式燃料噴射弁において,
燃料フィルタ(27)の合成樹脂製のフィルタ本体(36)を,濾網(37)を支持して燃料入口筒(26)内に挿入される有底円筒部(36a)と,この有底円筒部(36a)の開放端部から半径方向に広がる外側フランジ部(36b)とで構成し,このフィルタ本体(36)には,前記有底円筒部(36a)の外周面に埋設される小円筒部(38a)と,この小円筒部(38a)の一端から半径方向に広がって前記外側フランジ部(36b)の内端面に密着する内側フランジ部(38b)とよりなる金属製補強カラー(38)をインサート成形により結合し,この補強カラー(38)の小円筒部(38a)を燃料入口筒(26)の後端部内周面に圧入すると共に,その内側フランジ部(38b)を燃料入口筒(26)の後端面に突き当てゝ,内側及び外側フランジ部(36b,38b)を燃料入口筒(26)の外周面より半径方向外方に張り出させ,その内側フランジ部(38b)と,これに対向する前記被覆体(32)の後端面(32a)とで,燃料入口筒(26)の外周面を底面とする環状のシール溝(50)を画成し,このシール溝(50)には,燃料入口筒(26)の後端部外周に嵌合される燃料分配キャップ(52a)の内周面に密接するOリング(51)を装着し,前記小円筒部(38a)及び前記燃料入口筒(26)間の結合強さを,前記Oリング(51)からの燃料分配キャップ(52a)の軸方向離脱荷重より大きく設定したことを特徴とする電磁式燃料噴射弁。
Metal fuel inlet communicating with the valve seat member (3) through the valve seat member (3) at the front end portion, the hollow fixed core (5) at the middle portion, and the hollow portion of the fixed core (5) at the rear end portion A valve body (16) that can be seated on a valve seat (8) of a valve seat member (3) in a valve housing (2) having a cylinder (26), and a fixed core ( 5) The movable core (12) that operates to open the valve element (16) when accommodated is accommodated, and a fuel filter (27) is attached to the rear end of the fuel inlet cylinder (26) and fixed. A coil (30) capable of exciting the core (5) is disposed on the outer periphery of the core (5), and the outer periphery of the valve housing (2) is covered with a synthetic resin covering (32) so as to embed the coil (30). In a coated electromagnetic fuel injection valve,
A bottom body cylindrical portion (36a) for inserting a filter body (36) made of synthetic resin of the fuel filter (27) into the fuel inlet cylinder (26) while supporting the filter net (37), and the bottom cylinder A small cylinder embedded in the outer peripheral surface of the bottomed cylindrical portion (36a) is formed by an outer flange portion (36b) extending radially from the open end of the portion (36a). A metal reinforcing collar (38) comprising a portion (38a) and an inner flange portion (38b) that extends radially from one end of the small cylindrical portion (38a) and is in close contact with the inner end face of the outer flange portion (36b) Are joined by insert molding, the small cylindrical portion (38a) of the reinforcing collar (38) is press-fitted into the inner peripheral surface of the rear end portion of the fuel inlet tube (26), and the inner flange portion (38b) is inserted into the fuel inlet tube ( 26) Butt against the rear end face The inner and outer flange portions (36b, 38b) project radially outward from the outer peripheral surface of the fuel inlet tube (26), and the inner flange portion (38b) and the covering body (32) opposed thereto. The rear end surface (32a) defines an annular seal groove (50) having the outer peripheral surface of the fuel inlet tube (26) as a bottom surface. The seal groove (50) includes the fuel inlet tube (26). An O-ring (51) that is in close contact with the inner peripheral surface of the fuel distribution cap (52a) fitted to the outer periphery of the rear end portion is attached, and the coupling strength between the small cylindrical portion (38a) and the fuel inlet tube (26) is increased. The electromagnetic fuel injection valve is characterized in that it is set larger than the axial separation load of the fuel distribution cap (52a) from the O-ring (51).
請求項1記載の電磁式燃料噴射弁において,
前記外側フランジ部(36b)には,前記内側フランジ部(38b)の外周面を被覆する環状の被覆部(40)を一体成形すると共に,この被覆部(40)の外側周縁部に面取り(40a)を形成したことを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 1,
The outer flange portion (36b) is integrally formed with an annular covering portion (40) covering the outer peripheral surface of the inner flange portion (38b), and the outer peripheral edge portion of the covering portion (40) is chamfered (40a ) Is formed. An electromagnetic fuel injection valve.
JP2008192079A 2008-07-25 2008-07-25 Electromagnetic fuel injection valve Pending JP2010031674A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012013047A (en) * 2010-07-02 2012-01-19 Piolax Inc Filter for fuel supply port of fuel injection valve
JP2012067688A (en) * 2010-09-24 2012-04-05 Nippon Soken Inc Fuel injection valve
JP2017075957A (en) * 2011-02-25 2017-04-20 本田技研工業株式会社 Cylinder inner-pressure detector for fuel direct-injection internal combustion engine
JP2019002366A (en) * 2017-06-16 2019-01-10 日立オートモティブシステムズ株式会社 Fuel injection valve
JP2020133393A (en) * 2019-02-12 2020-08-31 株式会社デンソー Fuel flow passage member and fuel injection valve using the same

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012013047A (en) * 2010-07-02 2012-01-19 Piolax Inc Filter for fuel supply port of fuel injection valve
JP2012067688A (en) * 2010-09-24 2012-04-05 Nippon Soken Inc Fuel injection valve
JP2017075957A (en) * 2011-02-25 2017-04-20 本田技研工業株式会社 Cylinder inner-pressure detector for fuel direct-injection internal combustion engine
JP2019002366A (en) * 2017-06-16 2019-01-10 日立オートモティブシステムズ株式会社 Fuel injection valve
JP2020133393A (en) * 2019-02-12 2020-08-31 株式会社デンソー Fuel flow passage member and fuel injection valve using the same
CN113423942A (en) * 2019-02-12 2021-09-21 株式会社电装 Fuel flow path member and fuel injection valve using same
JP7070459B2 (en) 2019-02-12 2022-05-18 株式会社デンソー Fuel flow path member and fuel injection valve using it
US11560867B2 (en) 2019-02-12 2023-01-24 Denso Corporation Fuel flow passage member and fuel injection valve including the same
CN113423942B (en) * 2019-02-12 2023-02-17 株式会社电装 Fuel flow path member and fuel injection valve using same

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