JP2010029425A - Heated toilet seat and sanitary washer using the same - Google Patents

Heated toilet seat and sanitary washer using the same Download PDF

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JP2010029425A
JP2010029425A JP2008194470A JP2008194470A JP2010029425A JP 2010029425 A JP2010029425 A JP 2010029425A JP 2008194470 A JP2008194470 A JP 2008194470A JP 2008194470 A JP2008194470 A JP 2008194470A JP 2010029425 A JP2010029425 A JP 2010029425A
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toilet seat
heating
heater
seating surface
seat heater
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JP2008194470A
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Ryoji Shimada
良治 島田
Makoto Nishimura
誠 西村
Tomoko Yoshinaga
朋子 吉永
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Panasonic Corp
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Panasonic Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a toilet seat having a heating function which prevents the failure of a heating element mounted on a sitting portion and achieves uniform heating distribution and the low cost. <P>SOLUTION: In a toilet seat heater 450U, by configuring toilet seat heaters 450L and 450R divided into right and left in a single current system, not only the cost is reduced by effectively utilizing a material used in first metallic foil 453 and second metallic foil 451, but also the toilet seat heater 450U is stuck to a sitting surface 410U easily and surely without sticking defects such as wrinkles and floating. As a result, not only the partial self-heating of a linear heating element 460 is prevented and the failure of the linear heating element 460 is prevented to substantially improve durability by the thermal stress buffering of mitigating and reducing thermal stress distortion due to the thermal expansion and contraction of the linear heating element 460, but also the temperature distribution characteristics of the sitting surface 410U are improved and comfortable heating is achieved by a relatively simple control configuration. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、暖房便座およびそれを用いた衛生洗浄装置に関するものである。   The present invention relates to a heated toilet seat and a sanitary washing device using the same.

従来この種の暖房便座は、図16に示すように、合成樹脂製の略馬蹄形の便座の着座部に、馬蹄形の単一の面状発熱体101を埋設していた。この面状発熱体101は馬蹄形の単一金属箔シート102と粘着テープ103との間にフッ素樹脂を絶縁皮膜104とした外径1mm以下のコード状ヒータ105を略長U字形状の連続した配線パターンで挟持したものである。   Conventionally, as shown in FIG. 16, this type of heated toilet seat has a horseshoe-shaped single sheet heating element 101 embedded in a seat portion of a synthetic horseshoe-shaped toilet seat. This sheet heating element 101 is a continuous wire having a substantially U-shaped cord-like heater 105 having an outer diameter of 1 mm or less having a fluororesin insulating film 104 between a horseshoe-shaped single metal foil sheet 102 and an adhesive tape 103. It is sandwiched between patterns.

実際には、7本の0.05mmのニッケルクロム合金線を撚り線状態にした抵抗線106にフッ素樹脂としてETFE(エチレン−テトラフルオロエチレンの共重合体の架橋体)で被覆して、外径約0.55mmのコード状ヒータ105としている。   Actually, the resistance wire 106 made of seven 0.05 mm nickel chrome alloy wires in a twisted state is coated with ETFE (crosslinked ethylene-tetrafluoroethylene copolymer) as a fluororesin, and the outer diameter The cord heater 105 is about 0.55 mm.

これによって、コード状ヒータ105の絶縁皮膜104として薄肉であっても十分な機械的強度を有し、かつ比較的高温まで溶融しにくいフッ素樹脂を使用したことにより、コード状ヒータ105の外径を1mm以下の細径にすることが可能で、面状発熱体101の表面を平滑に近くでき、便座に埋設する際に合成樹脂の流れを円滑にできるというものであった(例えば、特許文献1参照)。
特開平8−78143号公報
As a result, the outer diameter of the cord-like heater 105 can be reduced by using a fluororesin that has a sufficient mechanical strength and is not easily melted to a relatively high temperature as the insulating film 104 of the cord-like heater 105. The surface of the sheet heating element 101 can be made almost smooth, and the flow of the synthetic resin can be made smooth when embedded in the toilet seat (for example, Patent Document 1). reference).
JP-A-8-78143

しかしながら、前記従来の構成においては、面状発熱体101は馬蹄形の単一のヒータユニット構成であり、面状発熱体101を便座に貼着する過程においては、便座の着座部の形状に沿うように貼着する必要上、面状発熱体101の馬蹄形の中央部近傍に左右の貼着ずれ等から起こるしわや浮きなどといった貼着不良部が発生しやすく、貼着操作そのものも煩雑になりやすい。   However, in the conventional configuration, the planar heating element 101 is a single horseshoe-shaped heater unit configuration, and in the process of attaching the planar heating element 101 to the toilet seat, it follows the shape of the seating portion of the toilet seat. Since it is necessary to stick to the center of the horseshoe shape of the sheet heating element 101, a sticking failure part such as a wrinkle or a float caused by a sticking deviation on the left and right is likely to occur, and the sticking operation itself is also complicated. .

さらに、面状発熱体101が馬蹄形に形成される過程では、金属箔シート102と粘着テープ103の馬蹄形の内方部分は廃材となる場合が多く、材料活用の非効率性、コスト増大といった課題があった。   Furthermore, in the process in which the sheet heating element 101 is formed in a horseshoe shape, the inner part of the horseshoe shape of the metal foil sheet 102 and the adhesive tape 103 is often scrapped, and there are problems such as inefficiency of material utilization and cost increase. there were.

またこのような状態で、コード状ヒータ105に通電がなされると、抵抗線106が発熱する際には熱膨張が発生し、略長U字形状の長手方向や、前記の面状発熱体101の馬蹄形の中央部近傍のしわや貼着不良部において、抵抗線106からの放熱が低下しての自己発熱が増大するため、特にその伸張度が高い傾向となる。   In this state, when the cord-like heater 105 is energized, thermal expansion occurs when the resistance wire 106 generates heat, and the longitudinal heating direction of the substantially long U-shape or the planar heating element 101 described above. In the wrinkles and poorly adhered portions near the center of the horseshoe shape, the heat release from the resistance wire 106 is reduced and self-heating is increased, so that the degree of expansion tends to be particularly high.

そして、暖房便座においては、その保温機能を維持するために、通電のON、OFFなどの制御がなされ、それに伴い、コード状ヒータ105の抵抗線106は熱膨張、収縮を繰り返す。   In the heated toilet seat, in order to maintain the heat retaining function, energization is controlled to be turned on and off, and accordingly, the resistance wire 106 of the cord heater 105 repeats thermal expansion and contraction.

この熱膨張、収縮による歪みは、コード状ヒータ105、金属箔シート102、粘着テープ103の三者の間に発生した空隙107などで集中して発生して増幅されるため、前記の略長U字形状の長手方向や、面状発熱体101の馬蹄形の中央部近傍のしわや貼着不良部において、時として断線を生起し、便座の暖房性能が失われることがあった。   The distortion due to the thermal expansion and contraction is concentrated and amplified in the gap 107 generated between the cord heater 105, the metal foil sheet 102, and the adhesive tape 103, and is thus amplified. In the longitudinal direction of the letter shape, or in the wrinkles or poorly adhered portions near the center of the horseshoe shape of the planar heating element 101, disconnection sometimes occurs, and the heating performance of the toilet seat may be lost.

本発明は前記従来の課題を解決するもので、便座の着座面への便座ヒータの貼着を容易かつ確実に行え、同時に材料を有効活用してコスト低減を実現するだけでなく、線状発熱体の熱膨張、収縮を吸収して線状発熱体の破損を防止し、耐久性を大幅に向上させることを併せて目的とするものである。   The present invention solves the above-mentioned conventional problems, and can easily and reliably attach the toilet seat heater to the seating surface of the toilet seat, and at the same time not only realizes cost reduction by effectively using the material, but also linear heat generation It is intended to absorb the thermal expansion and contraction of the body to prevent the linear heating element from being damaged and to greatly improve the durability.

前記従来の課題を解決するために、本発明の暖房便座は、着座面を有する便座と、着座面の裏側に配設した複数の便座ヒータとを備え、便座ヒータは着座面の内周側と外周側とに曲げ部が位置するようにそれぞれ蛇行状に形成された複数系列の線状発熱体で構成するとともに、単一または複数の電流系に設定したものである。   In order to solve the above-described conventional problems, a heated toilet seat according to the present invention includes a toilet seat having a seating surface, and a plurality of toilet seat heaters disposed on the back side of the seating surface, the toilet seat heater including an inner peripheral side of the seating surface, It is composed of a plurality of series of linear heating elements formed in a meandering manner so that the bent portion is positioned on the outer peripheral side, and is set to a single or a plurality of current systems.

このように、便座ヒータを複数に分割することにより、例えば着座面の裏側に略馬蹄形に便座ヒータを貼着する場合、左右2分割した便座ヒータをそれぞれ左右の該当箇所に貼着することで良く、各便座ヒータの貼着の位置決めが容易で、前記従来技術におけるしわや浮きといった貼着不良部の発生がほとんどない。したがって、通電時にそのような貼着不良部で発生しやすい線状発熱体の部分的な自己発熱を防止することができる。   In this way, by dividing the toilet seat heater into a plurality of parts, for example, when attaching the toilet seat heater in a substantially horseshoe shape on the back side of the seating surface, it is only necessary to attach the toilet seat heater divided into the left and right parts to the respective right and left portions. The positioning of each toilet seat heater is easy to position, and there is almost no occurrence of defective sticking such as wrinkles or floats in the prior art. Therefore, it is possible to prevent partial self-heating of the linear heating element that is likely to occur at such a sticking failure portion during energization.

また、個々の便座ヒータの材用取りは、裁断過程において廃材が最も少なくなるように自在な配置が可能となり、材料を有効活用してコスト低減を実現することができる。   In addition, the material for each toilet seat heater can be freely arranged so that the amount of waste material is minimized in the cutting process, and the cost can be reduced by effectively using the material.

また、複数の便座ヒータを複数の電流系に設定することにより、各便座ヒータにおいて発生しうる多少の昇温状態の差を、各便座ヒータへの入力を制御によって個別に調整することが可能で、その結果、使用者により快適な使用感を提供することができる。また電流系の数に関わらず、一方の便座ヒータに故障などが発生した場合でも、故障した便座ヒータのみを交換、貼着しなおすことも容易に行えるため、製品の修理、メンテナンスの面においても、必要最小限の処理で済む利点がある。   In addition, by setting a plurality of toilet seat heaters to a plurality of current systems, it is possible to individually adjust the difference in temperature rise that may occur in each toilet seat heater by controlling the input to each toilet seat heater. As a result, the user can be provided with a more comfortable feeling. Regardless of the number of current systems, even if one of the toilet seat heaters fails, only the failed toilet seat heater can be easily replaced and reattached. There is an advantage that the minimum processing is required.

さらに、通電のON、OFFの繰返しでなどで発生する線状発熱体の熱膨張、収縮は、曲げ部で吸収されて発熱体の断線といった問題を防止し、また複数系列の蛇行状の線状発熱体であるために、熱放散が大きい着座部の内、外周での加熱分布を高めて暖房温度の均一化が図れることとなる。   Furthermore, the thermal expansion and contraction of the linear heating element that occurs when energization is repeatedly turned on and off is absorbed by the bending portion to prevent the problem of disconnection of the heating element, and multiple series of meandering linear shapes Since it is a heating element, the heating distribution on the outer periphery of the seating portion where the heat dissipation is large can be enhanced to make the heating temperature uniform.

本発明の暖房便座は、便座ヒータに使用する材料を有効活用してコスト低減を実現するのみならず、着座面への便座ヒータの貼着を容易化し、かつしわ、浮きなどの貼着不良なく確実に行え、その結果、線状発熱体の部分的な自己発熱を防止し、併せて線状発熱体の熱膨張、収縮による熱応力歪を緩和、低減する熱応力緩衝作用で、線状発熱体の破損を防止して耐久性を大幅に向上させるのみならず、着座面の温度分布特性を高めて快適な暖房が実現できるものである。   The heating toilet seat of the present invention not only realizes cost reduction by effectively using the material used for the toilet seat heater, but also facilitates the sticking of the toilet seat heater to the seating surface, and without sticking defects such as wrinkles and floats As a result, linear heat generation is prevented by the thermal stress buffering action that prevents partial self-heating of the linear heating element and also reduces and reduces thermal stress distortion due to thermal expansion and contraction of the linear heating element. Not only can the body be prevented from being damaged and the durability greatly improved, but the temperature distribution characteristics of the seating surface can be enhanced to realize comfortable heating.

第1の発明は、着座面を有する便座と、着座面の裏側に配設した複数の便座ヒータとを備え、便座ヒータは着座面の内周側と外周側とに曲げ部が位置するようにそれぞれ蛇行状に形成された複数系列の線状発熱体で構成するとともに、単一の電流系に設定したものである。これにより、例えば着座面の裏側に略馬蹄形に便座ヒータを貼着する場合、左右に分割した便座ヒータをそれぞれ左右の該当箇所に貼着することで良く、各便座ヒータの貼着の位置決めが容易で、しわや浮きといった貼着不良部の発生がほとんどない。また、個々の便座ヒータの材用取りは、裁断過程において廃材が最も少なくなるように自在な配置が可能となり、材料を有効活用してコスト低減を実現することができる。また、一方の便座ヒータに故障などが発生した場合でも、故障した便座ヒータのみを交換、貼着しなおす
ことも容易に行えるため、製品の修理、メンテナンスの面においても、必要最小限の処理で済む。さらに、複数の便座ヒータであっても、単一の電流系に設定することにより、例えば左右の着座部の片側の代表点の温度を検知することにより、便座ヒータ全体の制御が行え、比較的簡単な制御構成にできる。そして、通電のON、OFFの繰返しでなど発生するコード状発熱体の熱膨張、収縮は曲げ部で吸収されて発熱体の断線といった問題を防止し、また複数系列の蛇行状の線状発熱体であるために、熱放散が大きい着座部の内、外周での加熱分布を高めて暖房温度の均一化が図れることとなる。
A first invention includes a toilet seat having a seating surface and a plurality of toilet seat heaters disposed on the back side of the seating surface, and the toilet seat heater has bending portions positioned on an inner peripheral side and an outer peripheral side of the seating surface. Each is composed of a plurality of series of linear heating elements formed in a meandering shape, and is set to a single current system. Thus, for example, when attaching a toilet seat heater in a substantially horseshoe shape on the back side of the seating surface, the toilet seat heater divided into left and right may be attached to the corresponding portions on the left and right, respectively, and the positioning of the attachment of each toilet seat heater is easy Thus, there are almost no occurrences of poorly adhered parts such as wrinkles and floats. In addition, the material for each toilet seat heater can be freely arranged so that the amount of waste material is minimized in the cutting process, and the cost can be reduced by effectively using the material. In addition, even if one of the toilet seat heaters breaks down, it is easy to replace and reattach only the failed toilet seat heater. That's it. Furthermore, even for a plurality of toilet seat heaters, by setting a single current system, for example, by detecting the temperature of the representative point on one side of the left and right seats, the entire toilet seat heater can be controlled, Easy control configuration. Further, the thermal expansion and contraction of the cord-like heating element that occurs when the energization is repeatedly turned on and off is absorbed by the bent portion to prevent the problem of disconnection of the heating element, and a plurality of serpentine linear heating elements For this reason, the heating distribution on the outer periphery of the seating portion where the heat dissipation is large can be enhanced to make the heating temperature uniform.

第2の発明は、着座面を有する便座と、着座面の裏側に配設した複数の便座ヒータとを備え、便座ヒータは着座面の内周側と外周側とに曲げ部が位置するようにそれぞれ蛇行状に形成された複数系列の線状発熱体で構成するとともに、複数の電流系に設定したものである。これにより、複数の便座ヒータにおいて多少の昇温状態の差が発生する場合があるが、少なくとも主要な便座ヒータへの入力電圧の調整や、細かいON/OFFなど、ある程度便座ヒータ毎に個別に調整することが可能で、その結果、使用者により快適な使用感を提供することができる。   The second invention includes a toilet seat having a seating surface and a plurality of toilet seat heaters disposed on the back side of the seating surface, and the toilet seat heater has bending portions positioned on the inner peripheral side and the outer peripheral side of the seating surface. Each is composed of a plurality of series of linear heating elements formed in a meandering shape, and is set to a plurality of current systems. As a result, there may be some differences in temperature rise between multiple toilet seat heaters, but at least to a certain degree for each toilet seat heater, such as adjusting the input voltage to the main toilet seat heater and fine ON / OFF. As a result, the user can be provided with a more comfortable feeling.

第3の発明は、特に第2の発明において、便座ヒータに設定する電流系の系統数を、便座ヒータの個数に一致させたものである。これにより、便座ヒータへの入力電圧の調整や、細かいON、OFFなど、全便座ヒータ毎に個別に調整することが可能で、使用者により快適な使用感を提供することができる。   In the third invention, in particular, in the second invention, the number of current systems set in the toilet seat heater is made to coincide with the number of toilet seat heaters. Thereby, adjustment of the input voltage to the toilet seat heater, fine ON, OFF, etc. can be individually adjusted for every toilet seat heater, and a comfortable feeling for use by the user can be provided.

第4の発明は、特に第1〜3のいずれかの発明において、便座ヒータは、2つの略対称形状に構成したものである。これにより、馬蹄形や略O字形状の着座部に合わせて左右2対の略弓なりの対称形の便座ヒータが構成でき、極めて貼着しやすく、また個々の便座ヒータの材用取りも、裁断過程において廃材が最も少なくなるような配置が可能となり、材料を有効活用してコスト低減を実現することができる。   In a fourth aspect of the invention, in particular, in any one of the first to third aspects of the invention, the toilet seat heater is configured in two substantially symmetrical shapes. This makes it possible to construct a pair of left and right symmetric toilet seat heaters according to a horseshoe shape or a substantially O-shaped seating section, making it extremely easy to stick, and taking the material of each toilet seat heater into the cutting process In this case, it is possible to arrange such that the amount of waste material is minimized, and the cost can be reduced by effectively using the material.

第5の発明は、特に第1〜4のいずれかの発明において、便座ヒータは、着座面の温度を検知する少なくとも一つ以上の温度検知センサと、温度検知センサの出力信号によって便座ヒータへの通電量を制御する制御部と連動させたものである。これにより、温度検知センサの出力信号と制御部の連動による所定の便座ヒータの通電量制御が行われ、その結果着座面が常時最適な温度状態を維持できる。   According to a fifth aspect of the present invention, in particular, in any one of the first to fourth aspects, the toilet seat heater includes at least one temperature detection sensor that detects the temperature of the seating surface, and an output signal from the temperature detection sensor. This is linked to a control unit that controls the energization amount. As a result, the energization amount control of a predetermined toilet seat heater is performed by interlocking the output signal of the temperature detection sensor and the control unit, and as a result, the seating surface can always maintain the optimum temperature state.

第6の発明は、特に第1〜5のいずれかの発明において、便座ヒータは、エナメル線で構成しさらにその外周を絶縁被覆で被覆した蛇行状の線状発熱体を熱良導性の箔体に固定化して構成し、着座面の裏側に貼着したものである。これにより、耐薬品性、耐熱性に優れたエナメル層が導体線を被覆して第1の絶縁層を形成でき、さらにその外周に例えばフッ素含有樹脂などの第2の絶縁被覆が構成されるため、二重の絶縁被覆が構成されてコード状発熱体の絶縁性が大きく向上する。   According to a sixth aspect of the present invention, in particular, in any one of the first to fifth aspects, the toilet seat heater comprises a meandering linear heating element having an enameled wire and an outer periphery covered with an insulating coating. It is configured to be fixed to the body and adhered to the back side of the seating surface. As a result, the enamel layer excellent in chemical resistance and heat resistance can cover the conductor wire to form the first insulating layer, and the second insulating coating such as fluorine-containing resin is formed on the outer periphery thereof. A double insulation coating is formed, and the insulation of the cord-like heating element is greatly improved.

第7の発明は、特に第6の発明において、便座ヒータは、線状発熱体を二層の熱良導性の箔体で挟持し、一方の熱良導性箔体を着座部の内面に貼着したものである。これにより、例えばアルミニウム箔、銅箔等の高い熱良導性(高熱伝導率)を有する二層の金属箔体で挟持することでシート状の便座ヒータを構成でき、そのため線状発熱体からの発熱を箔体の全面に分散させて便座ヒータ全体をほぼ均一な発熱状態に保ち、線状発熱体の不必要な高温化を回避して断線などを防止することができる。したがって、この便座ヒータを着座部の内面に貼着することにより、着座部全体に素早く均一に熱伝導させることができる。   According to a seventh aspect of the invention, in particular, in the sixth aspect of the invention, the toilet seat heater includes a linear heating element sandwiched between two layers of heat-conducting foil members, and one heat-conducting foil member is disposed on the inner surface of the seating portion. Attached. Thereby, for example, a sheet-like toilet seat heater can be constituted by sandwiching between two layers of metal foil bodies having high thermal conductivity (high thermal conductivity) such as aluminum foil, copper foil, etc. Heat generation can be distributed over the entire surface of the foil body to keep the entire toilet seat heater in a substantially uniform heat generation state, thereby avoiding an unnecessary high temperature of the linear heat generation body and preventing disconnection and the like. Therefore, by sticking this toilet seat heater on the inner surface of the seating section, it is possible to conduct heat conduction quickly and uniformly throughout the seating section.

第8の発明は、特に第1〜7のいずれかに記載の暖房便座と、本体部と、洗浄装置とを
備えたものである。これにより、発熱体の破損を防止して耐久性を大幅に向上させるのみならず、併せて着座部の温度分布特性を高め、快適な暖房が実現できる暖房便座を備えた衛生洗浄装置を提供することができる。
The eighth aspect of the invention includes the heating toilet seat according to any one of the first to seventh aspects, the main body, and the cleaning device. This provides a sanitary washing device provided with a heated toilet seat that not only significantly improves durability by preventing breakage of the heating element, but also enhances the temperature distribution characteristics of the seating portion and can realize comfortable heating. be able to.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は本発明の実施の形態1における暖房便座に用いた便座ヒータの正面図、図2は同便座ヒータを単一電流系に構成した正面図、図3は同便座全体の分解斜視図、図4は同便座ヒータを着座面に貼着した状態図、図5は図2でEの領域の部分拡大図、図6は同便座ヒータの線状発熱体の部分拡大断面図、図7は同便座ヒータの他の線状発熱体の例の部分拡大断面図、図8は同実施の形態における暖房便座の制御ブロックの概念図、図9は馬蹄形の単一の便座ヒータの材料取りを示す概念図、図10は同実施の形態に用いた便座ヒータの材料取りを示す概念図である。
(Embodiment 1)
1 is a front view of a toilet seat heater used in the heating toilet seat according to Embodiment 1 of the present invention, FIG. 2 is a front view of the toilet seat heater configured in a single current system, and FIG. 3 is an exploded perspective view of the entire toilet seat, 4 is a state diagram in which the toilet seat heater is attached to the seating surface, FIG. 5 is a partially enlarged view of a region E in FIG. 2, FIG. 6 is a partially enlarged sectional view of a linear heating element of the toilet seat heater, and FIG. FIG. 8 is a conceptual diagram of a control block of the heating toilet seat in the same embodiment, and FIG. 9 shows the material removal of a single horseshoe-shaped toilet seat heater. FIG. 10 is a conceptual diagram showing material removal of the toilet seat heater used in the same embodiment.

以上の図面を用いて、本発明の実施の形態1における便座装置の構成、および動作、作用について説明する。   The configuration, operation, and action of the toilet seat device according to Embodiment 1 of the present invention will be described with reference to the above drawings.

図1で、便座ヒータ450Uは、左右対称形に分割された便座ヒータ450L、450Rをもって構成される。   In FIG. 1, the toilet seat heater 450U includes toilet seat heaters 450L and 450R that are divided symmetrically.

図2は、便座ヒータ450L、450Rを単一電流系に構成した便座ヒータ450Uで、線状発熱体460の端部は、絶縁被覆が施されたリード線465に接続されている。便座ヒータ450Lと450Rは、リード線465の各一端部をコネクタ465Aで接続されることにより、単一電流系の便座ヒータ450Uを構成する。   FIG. 2 shows a toilet seat heater 450U in which the toilet seat heaters 450L and 450R are configured in a single current system, and an end portion of the linear heating element 460 is connected to a lead wire 465 provided with an insulating coating. The toilet seat heaters 450L and 450R constitute a single current toilet seat heater 450U by connecting each end of the lead wire 465 with a connector 465A.

図3は、合成樹脂製の便座基盤420と、アルミニウムなどの高い熱伝導性を有する金属で形成された着座面410Uと、便座基盤420と着座面410Uの間に便座ヒータ450L、450Rが介在する構成で、便座ヒータ450Lと450Rは、個々に粘着層452aを着座面410Uの内面部の一定の位置に貼着されて固定されている。   FIG. 3 shows a toilet seat base 420 made of synthetic resin, a seating surface 410U formed of a metal having high thermal conductivity such as aluminum, and toilet seat heaters 450L and 450R are interposed between the toilet seat base 420 and the seating surface 410U. In the configuration, the toilet seat heaters 450L and 450R are each fixed by sticking the adhesive layer 452a to a fixed position on the inner surface of the seating surface 410U.

図4は、便座ヒータ450L、450Rを着座面410Uの裏面に貼着し、略馬蹄形の便座ヒータ450Uを構成した状態である。このように、着座面410Uの裏側に略馬蹄形に便座ヒータを貼着する場合、左右に分割した弓なりの便座ヒータ450L、450Rを、それぞれ左右の該当箇所に貼着することで良い。したがって、便座ヒータ450L、450Rの貼着の位置決めが容易で、それぞれを確実に着座面410Uの裏面に貼着できる。そのため、単一馬蹄形の便座ヒータ構成を貼着する場合に発生しやすい、しわや浮きといった貼着不良部の発生がほとんどない。これにより、そのような貼着不良部で発生しやすい線状発熱体の部分的な自己発熱といった耐久的問題を防止することができ、加熱分布を高めて暖房温度の均一化が図れることとなる。   FIG. 4 shows a state in which toilet seat heaters 450L and 450R are attached to the back surface of the seating surface 410U to form a substantially horseshoe-shaped toilet seat heater 450U. As described above, when the toilet seat heater is attached to the back side of the seating surface 410U in a substantially horseshoe shape, the bow-shaped toilet seat heaters 450L and 450R divided into the left and right portions may be attached to the corresponding portions on the left and right, respectively. Therefore, the positioning of the toilet seat heaters 450L and 450R can be easily performed, and each can be reliably adhered to the back surface of the seating surface 410U. For this reason, there is almost no occurrence of a sticking failure portion such as wrinkles or floating, which is likely to occur when sticking a single horseshoe-shaped toilet seat heater configuration. Thereby, it is possible to prevent a durability problem such as partial self-heating of the linear heating element that is likely to occur in such a poorly adhered portion, and it is possible to increase the heating distribution and make the heating temperature uniform. .

図1、図5に示すように、線状発熱体460は、着座面410Uの形状に合わせて左右方向に蛇行する蛇行形状に配設される。線状発熱体460は、蛇行形状の曲げ部が着座面の外側の側辺および内側の側辺の近傍に位置するように配置されている。具体的には、1本の連続する線状発熱体460が、第1系列Aの線状発熱体460aと、第2系列Bの線状発熱体460bとに分けられ、両者はほぼ平行に配列されている。この配列は、曲げ部間の線間隔が短いため、熱膨張、収縮に起因する線状発熱体460の線長の変化が小規模となり、また曲げ部で熱膨張、収縮による熱ストレスを緩衝し、断線などを抑制する構成となっている。なお、図1のEの領域の曲げ部の長さLa、Lbおよび曲げ部間の間隔S
は、任意の調整が可能で、それによって便座ヒータ450Uの加熱分布を調整することができる。例えば、便座ヒータ450Uの外側および内側の側辺近傍の加熱密度が便座ヒータ450Uの中央部の加熱密度よりも高くなるように、曲げ部の長さLa,Lbおよび曲げ部間の間隔Sを調整し、便座ヒータ450Uのほぼ全領域において均等な暖房温度を維持することができる。
As shown in FIGS. 1 and 5, the linear heating element 460 is arranged in a meandering shape that meanders in the left-right direction in accordance with the shape of the seating surface 410U. The linear heating element 460 is arranged so that the meandering bent portion is positioned in the vicinity of the outer side and the inner side of the seating surface. Specifically, one continuous linear heating element 460 is divided into a first series A linear heating element 460a and a second series B linear heating element 460b, and both are arranged substantially in parallel. Has been. In this arrangement, since the line interval between the bent portions is short, the change in the line length of the linear heating element 460 due to thermal expansion and contraction becomes small, and the thermal stress due to thermal expansion and contraction is buffered at the bent portion. In this configuration, disconnection is suppressed. Note that the lengths La and Lb of the bent portions in the region E in FIG.
Any adjustment is possible, and thereby the heating distribution of the toilet seat heater 450U can be adjusted. For example, the lengths La and Lb of the bent portions and the spacing S between the bent portions are adjusted so that the heating density in the vicinity of the outer side and the inner side of the toilet seat heater 450U is higher than the heating density in the central portion of the toilet seat heater 450U. In addition, a uniform heating temperature can be maintained in almost the entire region of the toilet seat heater 450U.

また、本例では、第1系列Aの線状発熱体460aでの電流の向きが、第1系列Bの線状発熱体460bでの電流の向きと対向するため、双方の線状発熱体460a、460bから発生する磁場が打ち消される傾向にあり、その結果、ノイズ等の発生が抑制される。   Further, in this example, the current direction in the first series A linear heating element 460a is opposite to the current direction in the first series B linear heating element 460b, and therefore both the linear heating elements 460a. The magnetic field generated from 460b tends to be canceled, and as a result, generation of noise and the like is suppressed.

図6で、着座面410Uは、例えば厚さ1mmのアルミニウム板413により形成される。アルミニウム板413の上面には、下塗り層412および表面化粧層411が二層で厚さ約0.08〜0.14mmで形成され、下面にも厚さ約0.06〜0.1mmの下面塗装膜414が形成される。本例では、下塗り層412、表面化粧層411、および下面塗装膜414は、約150℃の耐熱性を有するポリエステル樹脂材料で構成されている。なお、着座面410Uには、アルミニウム板413以外にも、銅板、ステンレス板、アルミニウムめっき鋼板および亜鉛アルミニウムめっき鋼板のうちいずれか、または複数の組合せを用いてもよい。   In FIG. 6, the seating surface 410U is formed of, for example, an aluminum plate 413 having a thickness of 1 mm. On the upper surface of the aluminum plate 413, an undercoat layer 412 and a surface decorative layer 411 are formed in two layers with a thickness of about 0.08 to 0.14 mm, and the lower surface is coated with a thickness of about 0.06 to 0.1 mm. A film 414 is formed. In this example, the undercoat layer 412, the surface decorative layer 411, and the lower surface coating film 414 are made of a polyester resin material having a heat resistance of about 150 ° C. In addition to the aluminum plate 413, any one or a combination of a copper plate, a stainless steel plate, an aluminum-plated steel plate, and a zinc-aluminum-plated steel plate may be used for the seating surface 410U.

一方、着座面410Uの下面塗装膜414側には便座ヒータ450Uが貼着されている。便座ヒータ450Uは、第一の金属箔453の粘着層452b側と第二の金属箔451の非粘着層側との間に線状発熱体460を挟持させて、前述の蛇行形状配列を保持させたものである。第一の金属箔453、第二の金属箔451は、例えば、比較的熱伝導率の高い厚さ0.05mmのアルミニウム箔を用いているが、その他、銅箔などさらに高い熱伝導率を有する金属材料を使用すると、便座ヒータ450Uとしての加熱性能は上昇する。   On the other hand, a toilet seat heater 450U is attached to the lower surface coating film 414 side of the seating surface 410U. The toilet seat heater 450U holds the meandering shape arrangement by sandwiching the linear heating element 460 between the adhesive layer 452b side of the first metal foil 453 and the non-adhesive layer side of the second metal foil 451. It is a thing. As the first metal foil 453 and the second metal foil 451, for example, an aluminum foil having a relatively high thermal conductivity and a thickness of 0.05 mm is used. In addition, the first metal foil 453 and the second metal foil 451 have a higher thermal conductivity such as a copper foil. When a metal material is used, the heating performance as the toilet seat heater 450U increases.

線状発熱体460は、断面が略円形の発熱線463a、エナメル層463bおよび絶縁被覆層462により構成される。断面円形の発熱線463aの外周面がエナメル層463bおよび絶縁被覆層462で順に被覆される。発熱線463aおよびエナメル層463bによりエナメル線463が構成される。   The linear heating element 460 includes a heating wire 463a having a substantially circular cross section, an enamel layer 463b, and an insulating coating layer 462. The outer peripheral surface of the heating wire 463a having a circular cross section is sequentially covered with the enamel layer 463b and the insulating coating layer 462. The enamel wire 463 is constituted by the heating wire 463a and the enamel layer 463b.

発熱線463aは、例えば0.16〜0.25mmの直径を有する、銅または銅合金からなる。本実施の形態では、発熱線463aとして、直径0.168mmの4%Ag−Cu合金からなる高抗張力型ヒータ線が用いられる。因みに抵抗値は0.88Ω/mである。   The heating wire 463a is made of, for example, copper or a copper alloy having a diameter of 0.16 to 0.25 mm. In the present embodiment, a high tensile strength heater wire made of a 4% Ag—Cu alloy having a diameter of 0.168 mm is used as the heating wire 463a. Incidentally, the resistance value is 0.88 Ω / m.

また、発熱線463aの第一の絶縁被覆であるエナメル層463bは、例えば180〜300℃の耐熱性を有するポリエステルイミド(PEI)からなる。エナメル層463bの膜厚は、0.02mm以下であり、本実施の形態では0.01〜0.016mmである。このようなエナメル線463は、エナメル層463bの膜厚が極薄い0.01〜0.02mm程度であっても、電気用品技術基準である1000Vで1分間以上の電気絶縁耐圧性能を十分確保することができる。また、エナメル層463bの他の材料としては、ポリイミド(PI)またはポリアミドイミド(PAI)などを用いれば、さらに耐熱性が上昇する。   The enamel layer 463b, which is the first insulating coating of the heating wire 463a, is made of, for example, polyester imide (PEI) having heat resistance of 180 to 300 ° C. The film thickness of the enamel layer 463b is 0.02 mm or less, and is 0.01 to 0.016 mm in this embodiment. Such an enameled wire 463 sufficiently secures an electrical withstand voltage performance of 1 minute or more at 1000 V, which is an electrical equipment technical standard, even if the enamel layer 463b has a very thin film thickness of about 0.01 to 0.02 mm. be able to. In addition, if other materials such as enamel layer 463b are polyimide (PI) or polyamideimide (PAI), the heat resistance is further increased.

さらに、第二の絶縁被覆は、例えば260℃の耐熱性を有するパーフルオロアルコキシ混合物(以下PFA層462と称する)等のフッ素樹脂からなる。PFA層462の厚みは、例えば0.05〜0.15mmである。PFA層462の形成は、押出し加工により行うことができる。この場合、PFA層462の厚みが0.05程度に薄くても、雷サージにも耐える電気絶縁耐圧性能を確保することができる。   Further, the second insulating coating is made of a fluororesin such as a perfluoroalkoxy mixture having a heat resistance of 260 ° C. (hereinafter referred to as PFA layer 462). The thickness of the PFA layer 462 is, for example, 0.05 to 0.15 mm. The PFA layer 462 can be formed by extrusion. In this case, even if the thickness of the PFA layer 462 is as thin as about 0.05, it is possible to ensure electrical withstand voltage performance that can withstand lightning surge.

したがって、発熱線上に二重、かつ薄膜状の絶縁被覆を構成した線状発熱体460が得られる。その外径は、0.3〜0.50mmの範囲に留まり、本例の場合0.35mm程度にでき、絶縁耐圧を確保すると共に、発熱線463aから金属箔451および着座面410Uへの熱伝導を極めて俊敏に行うことができる。   Therefore, a linear heating element 460 is obtained in which a thin and thin insulating coating is formed on the heating line. The outer diameter remains in the range of 0.3 to 0.50 mm. In this example, the outer diameter can be about 0.35 mm, ensuring the withstand voltage, and conducting heat from the heating wire 463a to the metal foil 451 and the seating surface 410U. Can be done very quickly.

このように耐熱性能に優れたエナメル線463をヒータ線として使用した場合、十分短時間で便座を昇温でき、かつ電気絶縁性および安全性を確保できるので、種々の便座装置への適用が可能である。   When enameled wire 463 with excellent heat resistance is used as a heater wire in this way, the temperature of the toilet seat can be raised in a sufficiently short time, and electrical insulation and safety can be ensured, so it can be applied to various toilet seat devices. It is.

図7は、線状発熱体460の他の構成例で、複数のエナメル線463が撚り合わされたもので、各エナメル線463は、直径0.09mmの発熱線463aに第一の絶縁被覆として膜厚0.01mmのエナメル層463bが形成される。   FIG. 7 shows another configuration example of the linear heating element 460 in which a plurality of enamel wires 463 are twisted, and each enamel wire 463 is formed as a first insulating coating on a heating wire 463a having a diameter of 0.09 mm. An enamel layer 463b having a thickness of 0.01 mm is formed.

さらに、複数のエナメル線463の線束を囲繞するように、第二の絶縁被覆としてPFA層462を形成することにより二重の絶縁構造を確保している。   Further, a double insulation structure is secured by forming a PFA layer 462 as a second insulation coating so as to surround a bundle of enamel wires 463.

なお、図7では、7本のエナメル線463が撚り合わされているが、エナメル線463の数は7本に限定されるものではない。   In FIG. 7, seven enamel wires 463 are twisted together, but the number of enamel wires 463 is not limited to seven.

この構成では、複数のエナメル線463を撚り合わせた線束とすることで、熱膨張、収縮による熱ストレスを線束全体に分散させることができるため、断線などの事態を抑制できる。また、撚り線のうち少なくとも1本をエナメル層463bのない非絶縁電線とすることにより、局所高熱等によりいずれかのエナメル線463のエナメル層463bが絶縁破壊された場合にも、その絶縁破壊を迅速に検知し、安全に発熱線463aへの通電を遮断することができる。   In this configuration, since a plurality of enameled wires 463 are twisted to form a bundle of wires, thermal stress due to thermal expansion and contraction can be dispersed throughout the bundle, so that a situation such as disconnection can be suppressed. Further, by making at least one of the stranded wires an uninsulated electric wire without the enamel layer 463b, even when the enamel layer 463b of any enamel wire 463 is broken down due to local high heat or the like, the breakdown is prevented. It is possible to detect quickly and to safely cut off the power supply to the heating wire 463a.

なお、図2において、リード線465の単位長さあたりの電気抵抗値は、線状発熱体460の単位長さあたりの電気抵抗値より十分小さいことが重要である。リード線465の単位長さあたりの電気抵抗値少なくとも四分の一望ましくは十分の一以下にすることにより、リード線465における不要な発熱を防止することができ、安全性と省エネ性を確保することができる。併せてリード線465と線状発熱体460との接続部466、467、468、469を熱良導性の箔体451、453で挟み込まれる位置に設けることが重要な構成である。   In FIG. 2, it is important that the electrical resistance value per unit length of the lead wire 465 is sufficiently smaller than the electrical resistance value per unit length of the linear heating element 460. By making the electrical resistance value per unit length of the lead wire 465 at least one-quarter, desirably one-tenth or less, unnecessary heat generation in the lead wire 465 can be prevented, and safety and energy saving are ensured. be able to. In addition, it is an important configuration to provide the connecting portions 466, 467, 468, and 469 between the lead wire 465 and the linear heating element 460 at positions sandwiched between the thermally conductive foil bodies 451 and 453.

もしも、リード線465と線状発熱体460との接続部466、467、468、469が熱良導性の箔体451、453で挟み込まれない位置に存在したならば、その線状発熱体460の発熱が熱良導性の箔体451、453に高速で伝熱されないため、部分的に高温となり、接続部466、467、468、469付近の線状発熱体460およびリード線465の絶縁被覆が損傷しかねない。   If the connecting portions 466, 467, 468, and 469 between the lead wire 465 and the linear heating element 460 are present at positions where they are not sandwiched between the thermally conductive foil bodies 451 and 453, the linear heating element 460 is provided. Heat is not transferred to the heat conductive foil bodies 451 and 453 at a high speed, so the temperature is partially increased, and the insulation of the linear heating elements 460 and the lead wires 465 in the vicinity of the connecting portions 466, 467, 468 and 469 Could be damaged.

上記したように、複数の便座ヒータ450L、450Rを接続するリード線465および接続部466、467、468、469を熱良導性の箔体451、453で挟み込まれる位置に設けた構成により、不要な高温発生を防止し安全性をすることが確保できる。   As described above, the lead wire 465 for connecting the plurality of toilet seat heaters 450L and 450R and the connecting portions 466, 467, 468, and 469 are not required due to the configuration in which the heat conductive foil bodies 451 and 453 are sandwiched. It is possible to ensure safety by preventing the occurrence of excessive high temperatures.

図8で、暖房便座110は、本体部200、遠隔操作装置300、便座部400および人体検知センサ600を備える。本体部200は、制御部90、温度測定部401、ヒータ駆動部402、便座温調ランプRA1および着座センサ610を含む。また、便座400には、便座ヒータ450L、450Rを単一電流系に構成した便座ヒータ450U、およびサーミスタ401aを備える。サーミスタ401aは、着座面410Uの裏面、また
は便座ヒータ450L、450Rの片方側に配設され、便座400の代表温度を検知する。
In FIG. 8, the heated toilet seat 110 includes a main body 200, a remote control device 300, a toilet seat 400, and a human body detection sensor 600. The main body 200 includes a control unit 90, a temperature measuring unit 401, a heater driving unit 402, a toilet seat temperature adjustment lamp RA1, and a seating sensor 610. The toilet seat 400 includes a toilet seat heater 450U in which the toilet seat heaters 450L and 450R are configured in a single current system, and a thermistor 401a. The thermistor 401a is disposed on the back surface of the seating surface 410U or on one side of the toilet seat heaters 450L and 450R, and detects the representative temperature of the toilet seat 400.

制御部90は、例えばマイクロコンピュータからなり、使用者の入室および便座400の温度等の判定、タイマ機能、種々の情報の記憶、ならびに、ヒータ駆動部402の動作を制御するための通電率切替などの機能を有する。   The control unit 90 is composed of, for example, a microcomputer, and determines the user's entrance and the temperature of the toilet seat 400, a timer function, storage of various information, and switching of energization rate for controlling the operation of the heater driving unit 402. It has the function of.

温度測定部401は、サーミスタ401aに接続され、サーミスタ401aから出力される信号に基づいて便座400の温度を測定し、ヒータ駆動部402は、便座ヒータ450Uに接続され、便座ヒータ450Uを駆動する。   The temperature measuring unit 401 is connected to the thermistor 401a and measures the temperature of the toilet seat 400 based on a signal output from the thermistor 401a. The heater driving unit 402 is connected to the toilet seat heater 450U and drives the toilet seat heater 450U.

本例では通常の使用状態として、初期設定時では、制御部90がヒータ駆動部402を制御することにより、便座400が待機温度として例えば約18℃に温度調整される。制御部90では、人体検知センサ600からの入室検知信号により使用者のトイレットルームへの入室を検知する。ついで、制御部90は、便座400の測定温度値、および便座設定温度に基づき、所定のヒータ制御パターンの選択を経て、ヒータ駆動部402により便座ヒータ450が駆動され、便座400の温度が便座設定温度へと瞬時に加温される。そして、サーミスタ401aが便座400の代表温度を検知して、便座400の温度を一定の適温、例えば34〜42℃の範囲に使用者の好みに応じて保持される。したがって、使用者が便座400に着座した時に冷感を覚えることなく、快適な使用が可能である。   In this example, as a normal use state, at the time of initial setting, the control unit 90 controls the heater driving unit 402 so that the toilet seat 400 is temperature-adjusted to, for example, about 18 ° C. as a standby temperature. The controller 90 detects the user's entry into the toilet room based on the entry detection signal from the human body detection sensor 600. Subsequently, the control unit 90 selects a predetermined heater control pattern based on the measured temperature value of the toilet seat 400 and the toilet seat set temperature, and the toilet drive heater 450 is driven by the heater driving unit 402, so that the temperature of the toilet seat 400 is set to the toilet seat setting. Instantly warms to temperature. Then, the thermistor 401a detects the representative temperature of the toilet seat 400, and the temperature of the toilet seat 400 is maintained within a certain suitable temperature, for example, in the range of 34 to 42 ° C. according to the preference of the user. Therefore, when the user sits on the toilet seat 400, comfortable use is possible without feeling cold.

一般に、暖房便座110は便座400に直接皮膚を接触させて着座するため、安全に対しては十分な配慮が必要である。通常使用では安全、快適に使用できるが、万一何らかの異常により制御部90に不具合が生じ、便座ヒータ450Uへの通電制御が不能となった場合は、早急な安全装置の作動が必要であり、例えば便座ヒータ450Uへの通電経路内に温度過昇防止装置(図示せず)などを設けて、便座ヒータ450Uの温度過昇を速やかに検知し、便座ヒータ450Uへの通電経路を遮断することが可能である。   In general, the heated toilet seat 110 is seated with the skin in direct contact with the toilet seat 400, and thus sufficient consideration is required for safety. It can be used safely and comfortably in normal use, but in the unlikely event that a malfunction occurs in the control unit 90 due to some abnormality, and energization control to the toilet seat heater 450U becomes impossible, an immediate operation of the safety device is necessary. For example, an overheat prevention device (not shown) or the like may be provided in the energization path to the toilet seat heater 450U to quickly detect an overtemperature of the toilet seat heater 450U and to block the energization path to the toilet seat heater 450U. Is possible.

図9は、便座ヒータを単一馬蹄形で構成する場合の材料取りの例で、必要な材料の寸法は、W0×H0となる。一方、図10に示すように、本例における便座ヒータ450L、450Rを構成する場合の材料取りは、W=0.79×W0、H1=1.05×H0の長方形となって、面積としては単一馬蹄形での材料取りに比べ約83%となって、第一の金属箔453、および第二の金属箔451の材料を17%削減可能である。したがって、便座ヒータ450Uを、便座ヒータ450L、450Rに分割配置して加工することにより、使用コストを低減可能である。   FIG. 9 is an example of material removal when the toilet seat heater is formed in a single horseshoe shape, and the required material size is W0 × H0. On the other hand, as shown in FIG. 10, the material removal when the toilet seat heaters 450L and 450R in this example are configured is a rectangle of W = 0.79 × W0 and H1 = 1.05 × H0, It is about 83% compared to the material removal in the single horseshoe shape, and the material of the first metal foil 453 and the second metal foil 451 can be reduced by 17%. Therefore, the use cost can be reduced by dividing and processing the toilet seat heater 450U into the toilet seat heaters 450L and 450R.

以上のように、使用する材料を有効活用してコスト低減を実現するのみならず、着座面410Uへの便座ヒータ450Uの貼着を容易化し、かつ、しわ、浮きなどの貼着不良なく確実に行え、その結果、線状発熱体460の部分的な自己発熱を防止し、併せて線状発熱体460の熱膨張、収縮による熱応力歪を緩和、低減する熱応力緩衝作用で、線状発熱体460の破損を防止して耐久性を大幅に向上させるのみならず、比較的簡便な制御構成で着座面410Uの温度分布特性を高めて快適な暖房が実現できるものである。   As described above, not only cost reduction is achieved by effectively utilizing the materials used, but also the toilet seat heater 450U can be easily attached to the seating surface 410U, and reliably without defects such as wrinkles and floats. As a result, the linear heating element 460 can prevent partial self-heating, and at the same time, the thermal heating buffer 460 can reduce or reduce thermal stress distortion caused by thermal expansion and contraction. In addition to preventing the body 460 from being damaged and greatly improving durability, the temperature distribution characteristics of the seating surface 410U can be enhanced with a relatively simple control configuration to realize comfortable heating.

(実施の形態2)
図11は本発明の実施の形態2における暖房便座に用いた二つの便座ヒータを二電流系に構成した正面図、図12は同実施の形態における暖房便座の制御ブロックの概念図である。
(Embodiment 2)
FIG. 11 is a front view in which two toilet seat heaters used in the heating toilet seat in Embodiment 2 of the present invention are configured in a two-current system, and FIG. 12 is a conceptual diagram of a control block of the heating toilet seat in the same embodiment.

以上の図面を用いて、本発明の実施の形態2における便座装置の構成、および動作、作用について説明する。   The configuration, operation, and action of the toilet seat device according to Embodiment 2 of the present invention will be described with reference to the above drawings.

図11、図12において、実施の形態1と異なる点は、便座ヒータ450AUを構成する左右の便座ヒータ450AL、450ARに、それぞれ一電流系を構成し、便座ヒータAUとして二電流系を構成したところ、および、便座400に、便座400の左右部の代表温度の測定に用いるサーミスタ401a、401bを、便座ヒータ450AL、450ARに対応する位置にそれぞれ設けて温度測定部401に接続し、さらに、便座ヒータ450AL、450ARからのそれぞれの電流系をヒータ駆動部402に接続したところである。なお、実施の形態1と同一符号のものは同一構造を有し、説明は省略する。   11 and 12, the difference from the first embodiment is that the left and right toilet seat heaters 450AL and 450AR constituting the toilet seat heater 450AU constitute one current system, and the toilet seat heater AU constitutes a two current system. The thermistors 401a and 401b used to measure the representative temperatures of the left and right portions of the toilet seat 400 are provided in the toilet seat 400 at positions corresponding to the toilet seat heaters 450AL and 450AR, respectively, and are connected to the temperature measurement unit 401. Each current system from 450AL and 450AR is connected to the heater drive unit 402. In addition, the thing of the same code | symbol as Embodiment 1 has the same structure, and abbreviate | omits description.

以上の構成で、実施の形態1と同様に、使用者がトイレットルーム内に入室すると、制御部90は、便座400のサーミスタ401a、および401bによる測定温度値、および便座設定温度に基づき、左右それぞれの所定のヒータ制御パターンの選択を経て、ヒータ駆動部402により、左右の便座ヒータ450AL、450ARが個々に駆動され、便座400の温度が便座設定温度へと瞬時に加温される。この時、ヒータ駆動部402は、サーミスタ401a、および401bからの温度信号に基づき、制御部90を介して便座ヒータ450AL、450ARの通電量を最適化する。したがって、便座400の温度は、そのときの便座ヒータ450AL、450ARの仕上がり、貼着度合い、または線状発熱体460のばらつきなどに関らず、全体として左右の温度差の少ない均一性の良好な温度分布を確保でき、使用者にとっての快適性をさらに実現することができる。   With the above configuration, as in the first embodiment, when the user enters the toilet room, the control unit 90 controls the left and right sides based on the temperature values measured by the thermistors 401a and 401b of the toilet seat 400 and the toilet seat set temperature. After the predetermined heater control pattern is selected, the left and right toilet seat heaters 450AL and 450AR are individually driven by the heater driving unit 402, and the temperature of the toilet seat 400 is instantaneously heated to the toilet seat set temperature. At this time, the heater driving unit 402 optimizes the energization amounts of the toilet seat heaters 450AL and 450AR via the control unit 90 based on the temperature signals from the thermistors 401a and 401b. Therefore, the temperature of the toilet seat 400 is small and uniform as a whole with little difference in temperature between the left and right, regardless of the finish of the toilet seat heaters 450AL and 450AR, the degree of sticking, or the variation of the linear heating element 460 at that time. The temperature distribution can be secured, and the comfort for the user can be further realized.

(実施の形態3)
図13は本発明の実施の形態3における便座ヒータの材料取りを示す概念図である。
(Embodiment 3)
FIG. 13 is a conceptual diagram showing material removal of the toilet seat heater according to Embodiment 3 of the present invention.

以上の図面を用いて、本発明の実施の形態3における便座装置の構成、および動作、作用について説明する。   The configuration, operation, and action of the toilet seat device according to Embodiment 3 of the present invention will be described using the above drawings.

図13において、実施の形態1と異なる点は、便座ヒータ450Uの左右の便座ヒータ450L、450Rの材料取りを平行四辺形の中に収めたところである。なお、実施の形態1と同一符号のものは同一構造を有し、説明は省略する。   In FIG. 13, the difference from the first embodiment is that the left and right toilet seat heaters 450L and 450R of the toilet seat heater 450U are housed in a parallelogram. In addition, the thing of the same code | symbol as Embodiment 1 has the same structure, and abbreviate | omits description.

左右の便座ヒータ450L、450Rの材料取りは、幅W2=0.79×W0、高さH2=1.02×H0の平行四辺形で、面積としては単一馬蹄形での材料取り(図9)に比べ約80%となって材料を20%削減可能である。したがって、便座ヒータ450Uを、便座ヒータ450BL、450BRに分割配置して平行四辺形として斜めに裁断加工することにより、使用コストをさらに低減可能である。   The material removal of the left and right toilet seat heaters 450L and 450R is a parallelogram with a width W2 = 0.79 × W0 and a height H2 = 1.02 × H0, and the area is a single horseshoe shape (FIG. 9). The material can be reduced by 20% compared to about 80%. Therefore, the usage cost can be further reduced by dividing the toilet seat heater 450U into the toilet seat heaters 450BL and 450BR and cutting them diagonally as parallelograms.

(実施の形態4)
図14は、本発明の実施の形態4における衛生洗浄装置を示す外観斜視図で、実施の形態1〜3に示した暖房便座、便座ヒータのうちいずれか一つを備えたものである。
(Embodiment 4)
FIG. 14 is an external perspective view showing a sanitary washing device according to Embodiment 4 of the present invention, and includes any one of the heating toilet seat and toilet seat heater shown in Embodiments 1 to 3.

図14で、トイレットルーム内に設置された衛生洗浄装置900は便器700の上面に取り付けられる。衛生洗浄装置800は、本体部200、遠隔操作装置300、便座部400および蓋部500により構成される。   In FIG. 14, the sanitary washing device 900 installed in the toilet room is attached to the upper surface of the toilet bowl 700. The sanitary washing device 800 includes a main body 200, a remote operation device 300, a toilet seat 400, and a lid 500.

便座400は、実施の形態1〜3に示した便座装置のうちいずれか一つを包含し、本体部200には、便座400および蓋部500が開閉可能に取り付けられている。また、本体部200には、便器700内に出入りする洗浄装置800と洗浄水供給機構(図示せず)が設けられるとともに、制御部90が内蔵される。   The toilet seat 400 includes any one of the toilet seat devices shown in the first to third embodiments, and the toilet seat 400 and the lid portion 500 are attached to the main body 200 so as to be openable and closable. The main body 200 is provided with a cleaning device 800 that enters and exits the toilet bowl 700 and a cleaning water supply mechanism (not shown), and a control unit 90 is built therein.

使用者がトイレットルーム内に入室すると、人体検知センサ600(例えば反射型の赤
外線センサ)が、人体から反射された赤外線を検出し、使用者の入室を検知する。
When the user enters the toilet room, the human body detection sensor 600 (for example, a reflective infrared sensor) detects the infrared light reflected from the human body and detects the user's room entry.

その時点で、実施の形態1で述べたように、便座400の着座面410Uが、少なくとも使用者が冷感を感じない温度まで急速に、例えば6秒以内に昇温する。   At that time, as described in the first embodiment, the seating surface 410U of the toilet seat 400 rapidly rises to a temperature at which the user does not feel cold, for example, within 6 seconds.

次いで、使用者が着座面410Uに着座すると、本体部200の正面上部に設けられる着座センサ610(例えば反射型の赤外線センサ)が、人体から反射された赤外線を検出することにより、便座400上に使用者が存在することを検知して、着座面410Uは快適に着座できる適温に保持される。   Next, when the user is seated on the seating surface 410U, a seating sensor 610 (for example, a reflective infrared sensor) provided on the front upper portion of the main body 200 detects infrared rays reflected from the human body, and thereby the toilet seat 400 is placed on the toilet seat 400. Detecting the presence of the user, the seating surface 410U is held at an appropriate temperature that allows comfortable seating.

そして、使用者が用便終了後に遠隔操作装置300を操作して洗浄指示を信号として本体部200に送ると、水道配管(図示せず)に接続された洗浄水供給機構と直結した洗浄装置800が突出して、その先端近傍から洗浄水(矢印)が噴出して使用者の局部を洗浄する。さらに、使用者が洗浄終了後に遠隔操作装置300を操作して洗浄停止を信号として本体部200に送ると、洗浄装置900が本体200内に収納される。最終的に、使用者が着座面410Uから立ち上がり、トイレットルームから退出する。   When the user operates the remote control device 300 after the stool is finished and sends a cleaning instruction as a signal to the main body 200, the cleaning device 800 directly connected to the cleaning water supply mechanism connected to the water pipe (not shown). Protrudes and washing water (arrow) spouts from the vicinity of the tip to wash the user's local area. Further, when the user operates the remote control device 300 after the cleaning is completed and sends a cleaning stop signal to the main body 200, the cleaning device 900 is accommodated in the main body 200. Finally, the user stands up from the seating surface 410U and leaves the toilet room.

以上のように、コスト低減、耐久性の大幅な向上、併せて比較的簡便な制構成で快適な暖房が実現可能な衛生洗浄装置を提供できる。   As described above, it is possible to provide a sanitary washing apparatus capable of realizing comfortable heating with cost reduction, significant improvement in durability, and relatively simple control configuration.

以上のように、本発明の暖房便座は、便座ヒータに使用する材料を有効活用してコスト低減を実現するのみならず、着座面への便座ヒータの貼着を容易化し、かつしわ、浮きなどの貼着不良なく確実に行え、その結果、線状発熱体の部分的な自己発熱を防止し、併せて線状発熱体の熱膨張、収縮による熱応力歪を緩和、低減する熱応力緩衝作用で、線状発熱体の破損を防止して耐久性を大幅に向上させるのみならず、着座面の温度分布特性を高めて快適な暖房が実現できるため、暖房便座に限らず使用者が着座する暖房機器の汎用的な安全機構技術としての適用が可能である。   As described above, the heating toilet seat of the present invention not only realizes cost reduction by effectively using the material used for the toilet seat heater, but also facilitates sticking of the toilet seat heater to the seating surface, and wrinkles, floats, etc. Thermal stress buffering action that can be reliably performed without poor adhesion, and as a result, prevents partial self-heating of the linear heating element, and also reduces and reduces thermal stress distortion due to thermal expansion and contraction of the linear heating element In addition to preventing damage to the linear heating element and greatly improving durability, it is possible to realize comfortable heating by enhancing the temperature distribution characteristics of the seating surface. It can be applied as a general-purpose safety mechanism technology for heating equipment.

本発明の実施の形態1における暖房便座に用いた便座ヒータの正面図Front view of toilet seat heater used for heating toilet seat in Embodiment 1 of the present invention 同実施の形態における便座ヒータを単一電流系に構成した正面図The front view which comprised the toilet seat heater in the same embodiment in the single electric current system 同実施の形態における便座全体の分解斜視図The exploded perspective view of the whole toilet seat in the embodiment 同実施の形態における便座ヒータを着座面に貼着した状態図The state figure which stuck the toilet seat heater in the same embodiment on the seating surface 同実施の形態における便座ヒータのEの領域の部分拡大図Partial enlarged view of region E of toilet seat heater in the same embodiment 同実施の形態における線状発熱体の部分拡大断面図Partial expanded sectional view of the linear heating element in the same embodiment 同実施の形態における線状発熱体の他の例の部分拡大断面図Partial expanded sectional view of the other example of the linear heating element in the same embodiment 同実施の形態における便座装置の制御ブロックの概念図Conceptual diagram of control block of toilet seat device in the embodiment 馬蹄形の単一の便座ヒータの材料取りを示す概念図Conceptual diagram showing material removal of a single horseshoe-shaped toilet seat heater 同実施の形態における便座ヒータの材料取りを示す概念図The conceptual diagram which shows the material removal of the toilet seat heater in the embodiment 本発明の実施の形態2における暖房便座に用いた二つの便座ヒータを二電流系に構成した正面図The front view which comprised the two toilet seat heaters used for the heating toilet seat in Embodiment 2 of this invention to the two electric current system. 同実施の形態における暖房便座の制御ブロックの概念図Conceptual diagram of control block for heated toilet seat in the embodiment 本発明の実施の形態3における暖房便座の便座ヒータの材料取りを示す概念図The conceptual diagram which shows the material removal of the toilet seat heater of the heating toilet seat in Embodiment 3 of this invention 本発明の実施の形態4における衛生洗浄装置を示す外観斜視図External appearance perspective view which shows the sanitary washing apparatus in Embodiment 4 of this invention. (a)従来の便座装置の面状発熱体の正面図、(b)同面状発熱体の部分拡大断面図(A) Front view of sheet heating element of conventional toilet seat device, (b) Partial enlarged sectional view of the sheet heating element

符号の説明Explanation of symbols

110、120 暖房便座
200 本体部
400 便座
410U 着座面
450AL、450AR、450AU、450L、450R、450U 便座ヒータ
460、460a、460b 線状発熱体
463 エナメル線
463a、463b 絶縁被覆
451 (熱良導性の箔体)第二の金属箔
453 (熱良導性の箔体)第一の金属箔
401a、401b 温度検知センサ(サーミスタ)
800 洗浄装置
900 衛生洗浄装置
110, 120 Heating toilet seat 200 Main body portion 400 Toilet seat 410U Seating surface 450AL, 450AR, 450AU, 450L, 450R, 450U Toilet seat heater 460, 460a, 460b Linear heating element 463 Enamel wire 463a, 463b Insulation coating 451 (thermally conductive) Foil body) Second metal foil 453 (thermally conductive foil body) first metal foil
401a, 401b Temperature detection sensor (thermistor)
800 Cleaning device 900 Sanitary cleaning device

Claims (8)

着座面を有する便座と、前記着座面の裏側に配設した複数の便座ヒータとを備え、便座ヒータは着座面の内周側と外周側とに曲げ部が位置するようにそれぞれ蛇行状に形成された複数系列の線状発熱体で構成するとともに、単一の電流系に設定したことを特徴とする暖房便座。 A toilet seat having a seating surface, and a plurality of toilet seat heaters disposed on the back side of the seating surface, wherein the toilet seat heater is formed in a meandering shape so that bending portions are located on the inner peripheral side and the outer peripheral side of the seating surface A heating toilet seat comprising a plurality of linear heating elements and a single current system. 着座面を有する便座と、着座面の裏側に配設した複数の便座ヒータとを備え、便座ヒータは着座面の内周側と外周側とに曲げ部が位置するようにそれぞれ蛇行状に形成された複数系列の線状発熱体で構成するとともに、複数の電流系に設定したことを特徴とする暖房便座。 A toilet seat having a seating surface and a plurality of toilet seat heaters disposed on the back side of the seating surface, wherein the toilet seat heater is formed in a meandering shape so that bent portions are located on the inner peripheral side and the outer peripheral side of the seating surface A heating toilet seat comprising a plurality of linear heating elements and a plurality of current systems. 便座ヒータに設定する電流系の系統数を、便座ヒータの個数に一致させたことを特徴とする請求項2に記載の暖房便座。 The heating toilet seat according to claim 2, wherein the number of systems of the current system set in the toilet seat heater is matched with the number of toilet seat heaters. 便座ヒータは、2つの略対称形状に構成したことを特徴とする請求項1〜3のいずれか1項に記載の暖房便座。 The heating toilet seat according to any one of claims 1 to 3, wherein the toilet seat heater is configured in two substantially symmetrical shapes. 便座ヒータは、着座面の温度を検知する少なくとも一つ以上の温度検知センサと、温度検知センサの出力信号によって便座ヒータへの通電量を制御する制御部と連動させたことを特徴とする請求項1〜4のいずれか1項に記載の暖房便座。 The toilet seat heater is interlocked with at least one temperature detection sensor for detecting the temperature of the seating surface and a control unit for controlling an energization amount to the toilet seat heater by an output signal of the temperature detection sensor. The heating toilet seat of any one of 1-4. 便座ヒータは、エナメル線で構成しさらにその外周を絶縁被覆で被覆した蛇行状の線状発熱体を熱良導性の箔体に固定化して構成し、着座面の裏側に貼着した請求項1〜5のいずれか1項に記載の暖房便座。 The toilet seat heater is composed of an enameled wire and a meandering linear heating element whose outer periphery is covered with an insulating coating, fixed to a thermally conductive foil body, and attached to the back side of the seating surface. The heating toilet seat according to any one of 1 to 5. 便座ヒータは、線状発熱体を二層の熱良導性の箔体で挟持し、一方の熱良導性箔体を着座部の内面に貼着した請求項6に記載の暖房便座。 The toilet seat heater according to claim 6, wherein the toilet seat heater includes a linear heating element sandwiched between two layers of thermally conductive foil bodies, and one thermally conductive foil body is adhered to the inner surface of the seating portion. 請求項1〜7のいずれか1項に記載の暖房便座と、本体部と、洗浄装置とを備えた衛生洗浄装置。 The sanitary washing apparatus provided with the heating toilet seat of any one of Claims 1-7, a main-body part, and the washing | cleaning apparatus.
JP2008194470A 2008-07-29 2008-07-29 Heated toilet seat and sanitary washer using the same Pending JP2010029425A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101151540B1 (en) * 2010-02-15 2012-05-30 파나소닉 주식회사 Toilet seat device
EP2572616A2 (en) 2011-09-22 2013-03-27 Fujifilm Corporation Warm toilet seat

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101151540B1 (en) * 2010-02-15 2012-05-30 파나소닉 주식회사 Toilet seat device
EP2572616A2 (en) 2011-09-22 2013-03-27 Fujifilm Corporation Warm toilet seat
US8881317B2 (en) 2011-09-22 2014-11-11 Fujifilm Corporation Warm toilet seat

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