JP2010012605A - Synthetic-resin laminated bottle body, injection molding machine, and method for forming laminated preform - Google Patents

Synthetic-resin laminated bottle body, injection molding machine, and method for forming laminated preform Download PDF

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JP2010012605A
JP2010012605A JP2008171868A JP2008171868A JP2010012605A JP 2010012605 A JP2010012605 A JP 2010012605A JP 2008171868 A JP2008171868 A JP 2008171868A JP 2008171868 A JP2008171868 A JP 2008171868A JP 2010012605 A JP2010012605 A JP 2010012605A
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Prior art keywords
resin
intermediate layer
laminated
layer
flow path
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JP4953178B2 (en
Inventor
Tamotsu Toyoda
保 豊田
Hiroshi Saietsusan
広 細越山
Yasuhiro Ishizawa
安弘 石沢
Hideaki Soyama
秀明 曽山
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Priority to JP2008171868A priority Critical patent/JP4953178B2/en
Application filed by Yoshino Kogyosho Co Ltd filed Critical Yoshino Kogyosho Co Ltd
Priority to CA2729527A priority patent/CA2729527C/en
Priority to PCT/JP2009/061820 priority patent/WO2010001842A1/en
Priority to US13/001,212 priority patent/US8607999B2/en
Priority to CN2009801004219A priority patent/CN101801641B/en
Priority to EP18194845.6A priority patent/EP3459707B1/en
Priority to EP09773420.6A priority patent/EP2311624B1/en
Priority to KR1020107005004A priority patent/KR101277925B1/en
Priority to AU2009264613A priority patent/AU2009264613B2/en
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Publication of JP4953178B2 publication Critical patent/JP4953178B2/en
Priority to US14/057,244 priority patent/US9096003B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0207Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
    • B65D1/0215Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features multilayered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3008Preforms or parisons made of several components at neck portion
    • B29C2949/3009Preforms or parisons made of several components at neck portion partially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3012Preforms or parisons made of several components at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3016Preforms or parisons made of several components at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/302Preforms or parisons made of several components at bottom portion
    • B29C2949/3022Preforms or parisons made of several components at bottom portion partially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • B29C2949/3026Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
    • B29C2949/3028Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • B29C2949/3026Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
    • B29C2949/3028Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components
    • B29C2949/303Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components having more than three components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • B29C2949/3034Preforms or parisons made of several components having components being injected having two or more components being injected
    • B29C2949/3036Preforms or parisons made of several components having components being injected having two or more components being injected having three or more components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • B29C2949/3034Preforms or parisons made of several components having components being injected having two or more components being injected
    • B29C2949/3036Preforms or parisons made of several components having components being injected having two or more components being injected having three or more components being injected
    • B29C2949/3038Preforms or parisons made of several components having components being injected having two or more components being injected having three or more components being injected having more than three components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2565/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D2565/38Packaging materials of special type or form
    • B65D2565/381Details of packaging materials of special type or form
    • B65D2565/387Materials used as gas barriers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To suppress the problem of delamination in a synthetic-resin laminated bottle body by biaxially stretching blow molding, and to provide the laminated bottle body with delamination suppressed effectively and a method for molding such a laminated bottle body. <P>SOLUTION: An injection molding machine has a plurality of blockade vertical rib pieces, which partition a middle channel in the peripheral direction into a plurality of channels, parallelly arranged in a range from a prescribed position of the annular middle channel forming an intermediate layer to a junction, in a multiple nozzle part in which a plurality of molten resins are piled up. Using the injection molding machine, over a prescribed height region, the intermediate layer is piled up between substrate layers, a longitudinal connection strip part with the substrate layers connected without the intermediate layer is parallelly extended/formed along the central axis direction, in the peripheral direction, and a preform is molded with the intermediate layer partitioned in the peripheral direction by the longitudinal connection strip part. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は中間層を積層した2軸延伸ブロー成形による合成樹脂製積層壜体、その一次成形品である積層プリフォームの成形方法、及びこのプリフォームの成形に用いる射出成形装置に関する。
TECHNICAL FIELD The present invention relates to a synthetic resin laminated casing by biaxial stretch blow molding in which an intermediate layer is laminated, a method for molding a laminated preform which is a primary molded product thereof, and an injection molding apparatus used for molding the preform.

ポリエチレンテレフタレート(以下、PETと略記する。)樹脂製等の2軸延伸ブロー成形による壜体は、飲料用、食品用、化粧料等のさまざまな分野に使用されている。特にガスバリア性を必要とする用途では、主材樹脂であるPET樹脂に中間層としてナイロン系樹脂やエチレンビニルアルコール共重合樹脂等のガスバリア性樹脂を積層した壜体が用いられている。   2. Description of the Related Art Biaxially stretched blow molded bodies made of polyethylene terephthalate (hereinafter abbreviated as PET) resin are used in various fields such as beverages, foods, and cosmetics. Particularly in applications that require gas barrier properties, a casing is used in which a gas barrier resin such as a nylon resin or an ethylene vinyl alcohol copolymer resin is laminated as an intermediate layer on a PET resin, which is a main material resin.

特許文献1にはこのようなガスバリア性樹脂を積層した2軸延伸ブロー成形による積層壜体、その一次成形品である試験管状の積層プリフォームの成形方法について記載されている。図11、12にこのような壜体とプリフォームの代表例的な例を示す。
図11に示す壜体601は口筒部602、ネックリング603、円筒状の胴部605、そして底部606を有し、口筒部602の上端部と底部606を除く高さ領域ではPET樹脂製の外層611と内層612の間にガスバリア性樹脂であるナイロン樹脂製の中間層613を積層している。
Patent Document 1 describes a method for forming a laminated casing obtained by biaxial stretch blow molding in which such a gas barrier resin is laminated, and a test tubular laminated preform which is a primary molded product thereof. 11 and 12 show typical examples of such a case and preform.
A housing 601 shown in FIG. 11 has a mouth tube portion 602, a neck ring 603, a cylindrical body portion 605, and a bottom portion 606, and is made of PET resin in a height region excluding the upper end portion and the bottom portion 606 of the mouth tube portion 602. An intermediate layer 613 made of nylon resin, which is a gas barrier resin, is laminated between the outer layer 611 and the inner layer 612.

この壜体601は図12に示すプリフォーム501を2軸延伸ブロー成形して成形することができるが、このプリフォーム501は口筒部502、ネックリング503、円筒状の胴部505、そして底部506を有し、口筒部502と底部506を除く高さ領域ではPET樹脂製の外層511と内層512の間にガスバリア性樹脂であるナイロン樹脂製の中間層513を積層したものである。
特開平1−254539号公報
The housing 601 can be formed by biaxially stretch-blow-molding the preform 501 shown in FIG. 12. The preform 501 includes a mouth tube portion 502, a neck ring 503, a cylindrical body portion 505, and a bottom portion. In the height region excluding the mouth tube portion 502 and the bottom portion 506, an intermediate layer 513 made of nylon resin, which is a gas barrier resin, is laminated between an outer layer 511 made of PET resin and an inner layer 512.
JP-A-1-254539

ここで、上記のように主材樹脂であるPET樹脂層に中間層としてナイロン樹脂等のガスバリア性樹脂を積層した2軸延伸ブロー壜体ではPET樹脂層とガスバリア性樹脂層は密着しているものの、多くの場合接着しているわけではない。このため、たとえば炭酸飲料等の内部が加圧状態となる用途では、使用前内部が加圧状態である際には問題ないが、キャップを外した際、急激な圧力の変化に起因する大きな剪断力の作用により両層が剥離することがある。
このように一旦両層が剥離してしまうと、もう一度密着することはなく、剥離界面で光が散乱あるいは反射して剥離していることが外側からも認められ、外観を損ねてしまうと云う問題が生じる。
また2軸延伸ブロー成形後の収縮過程においても、中間層と外層あるいは内層との収縮量の違いにより、層間剥離が発生すると云う問題もある。
Here, in the biaxially stretched blow housing in which a gas barrier resin such as nylon resin is laminated as an intermediate layer on the PET resin layer as the main material resin as described above, the PET resin layer and the gas barrier resin layer are in close contact with each other. In many cases, it is not glued. For this reason, for example, in applications where the inside of a carbonated beverage or the like is in a pressurized state, there is no problem when the inside before use is in a pressurized state, but when the cap is removed, a large shear is caused by a sudden change in pressure. Both layers may peel due to the action of force.
In this way, once both layers are peeled off, they do not come into close contact with each other, but light is scattered or reflected at the peeling interface, which is recognized from the outside, and the appearance is impaired. Occurs.
In the shrinking process after biaxial stretch blow molding, there is also a problem that delamination occurs due to the difference in shrinkage between the intermediate layer and the outer layer or the inner layer.

本発明は、2軸延伸ブローによる積層壜体における上記のような層間剥離の問題を抑制することを課題とするものであり、層間剥離が効果的に抑制された合成樹脂製積層壜体、さらにはこのような積層壜体の成形方法を提供することを目的とする。
An object of the present invention is to suppress the problem of delamination as described above in a laminated case by biaxial stretching blow, and a synthetic resin-made laminated case in which delamination is effectively suppressed, An object of the present invention is to provide a method for forming such a laminated casing.

本発明は、2軸延伸ブロー成形による合成樹脂製積層壜体と、この壜体の成形に使用する積層プリフォームの成形方法、そしてこのプリフォームの成形に使用する射出成形装置に関し、以下合成樹脂製積層壜体、射出成形装置、そしてこの射出成形装置を使用する積層プリフォームの成形方法の順に説明する。
まず、上記技術的課題を解決する本発明のうち合成樹脂製積層壜体に係る主たる構成は、
主材樹脂による基体層に、少なくとも1層の中間層を積層した試験管状の合成樹脂製積層プリフォームを2軸延伸ブロー成形した壜体であって、
所定の高さ領域に亘って基体層の間に中間層を積層する構成とし、
この所定の高さ領域に、中間層がなく中間層の両側に積層する基体層が直接溶着状に積層した縦帯状連結部を、壜体の、周方向に複数、並列状に中心軸方向に沿って延設し、この縦帯状連結部により中間層を周方向に分断する、
と云うものである。
The present invention relates to a synthetic resin-made laminated casing by biaxial stretch blow molding, a method for molding a laminated preform used for molding the casing, and an injection molding apparatus used for molding the preform. The laminated housing, the injection molding apparatus, and the molding method of the laminated preform using this injection molding apparatus will be described in this order.
First, the main structure related to the synthetic resin laminated casing in the present invention that solves the above technical problem is as follows.
A casing obtained by biaxially stretching blow molding a test tube synthetic resin laminated preform in which at least one intermediate layer is laminated on a base layer made of a main material resin,
The intermediate layer is laminated between the base layers over a predetermined height region,
In this predetermined height region, there are a plurality of longitudinal strip connecting portions in which a base layer laminated on both sides of the intermediate layer without any intermediate layer is directly welded. Extending along, and by dividing the intermediate layer in the circumferential direction by this vertical belt-like connecting portion,
It is said.

上記構成により、中間層の両側に積層する基体層が直接溶着状に積層した縦帯状連結部で中間層を周方向に分断することにより、中間層と基体層の層間に作用する剪断力の作用は、左右両端を縦帯状連結部により拘束された状態で作用することになり、その分、層間剥離の発生を効果的に抑制することができる。   With the above configuration, the intermediate layer is divided in the circumferential direction by the longitudinal belt-like connecting portion in which the base layer laminated on both sides of the intermediate layer is directly welded, so that the shear force acting between the intermediate layer and the base layer is exerted. Will act in a state where the left and right ends are constrained by the vertical belt-like connecting portion, and the occurrence of delamination can be effectively suppressed accordingly.

ここで、基体層と中間層からなる積層構造は、さまざまな態様とすることができ、たとえば2種3層(基体層/中間層/基体層)、2種5層(基体層/中間層/基体層R/中間層/基体層)、3種4層(基体層/中間層A/中間層B/基体層)、3種4層(基体層/基体層R/中間層/基体層)、3種5層(基体層/中間層A/基体層/中間層B/基体層)、3種5層(基体層/中間層/基体層R/中間層/基体層)等の積層構造とすることができ、中間層が複数形成される場合にも、中間層の両側に積層する基体層が直接溶着状に積層した縦帯状連結部を、壜体の、周方向に複数、並列状に中心軸方向に沿って延設して、この縦帯状連結部により中間層を周方向に分断することができる。
なお上記説明で中間層Aと中間層Bはこれら中間層が異なる樹脂製であることを示し、基体層Rは主材樹脂のリサイクル品を使用した層であることを示している。
Here, the laminated structure composed of the base layer and the intermediate layer can take various forms. For example, two types and three layers (base layer / intermediate layer / base layer), two types and five layers (base layer / intermediate layer / Substrate layer R / intermediate layer / substrate layer), 3 types and 4 layers (substrate layer / intermediate layer A / intermediate layer B / substrate layer), 3 types and 4 layers (substrate layer / substrate layer R / intermediate layer / substrate layer), Layered structure of 3 types 5 layers (base layer / intermediate layer A / base layer / intermediate layer B / substrate layer), 3 types 5 layers (base layer / intermediate layer / substrate layer R / intermediate layer / substrate layer), etc. Even in the case where a plurality of intermediate layers are formed, the longitudinal strip connecting portions in which the base layers laminated on both sides of the intermediate layer are directly welded are arranged in the center in the circumferential direction. The intermediate layer can be divided in the circumferential direction by extending along the axial direction and by the longitudinal belt-like connecting portion.
In the above description, the intermediate layer A and the intermediate layer B indicate that these intermediate layers are made of different resins, and the base layer R indicates that the recycled material of the main material resin is used.

本発明の合成樹脂製積層壜体に係る他の構成は、上記主たる構成に加えて、口筒部及び底部を除いた部分を所定の高さ領域とする、と云うものである。   According to another configuration of the synthetic resin-made laminated casing of the present invention, in addition to the main configuration described above, a portion excluding the mouth tube portion and the bottom portion is defined as a predetermined height region.

中間層を積層する高さ領域、あるいは縦帯状連結部の、本数あるいは横幅等の形成態様は壜体の使用目的、ガスバリア性等の中間層に基づく機能、さらにはプリフォーム、あるいはこのプリフォームを一次成形品とする壜体の成形性(生産性)を考慮して適宜決めることができ、中間層を積層する高さ領域を壜体の全高さ範囲とすることもできる。
ここで、口筒部は、2軸延伸ブロー成形により延伸されていない部分であり、また底部は十分に延伸されていない部分で、中間層を積層することにより変形が発生し易すいので、上記構成のように口筒部と底部は中間層が積層しない領域とすることにより、口筒部におけるキャップによるシール性、あるいは底部において壜体の起立性が損なわれると云う問題を効果的に防ぐことができる。
The height region where the intermediate layer is laminated, or the number or width of the vertical belt-like connecting portion, the form of use, the function based on the intermediate layer such as the gas barrier property, the preform, or this preform It can be determined appropriately in consideration of the moldability (productivity) of the casing as the primary molded product, and the height region where the intermediate layer is laminated can be set to the entire height range of the casing.
Here, the mouth tube portion is a portion that is not stretched by biaxial stretch blow molding, and the bottom portion is a portion that is not sufficiently stretched, and it is easy for deformation to occur by laminating the intermediate layer. By making the mouth tube part and the bottom part a region where the intermediate layer is not stacked as in the configuration, it is possible to effectively prevent the problem that the sealing performance by the cap in the mouth tube part or the standing property of the casing at the bottom part is impaired. Can do.

本発明の合成樹脂製積層壜体に係るさらに他の構成は、上記主たる構成に加えて、主材樹脂と中間層を形成するガスバリア性樹脂からなる2種3層の積層構造を有するものとする、と云うものである。   Still another structure relating to the synthetic resin laminated casing of the present invention has a two-layer / three-layer structure composed of a main material resin and a gas barrier resin forming an intermediate layer in addition to the main structure described above. It is said.

上記構成は、中間層をガスバリア性樹脂製として壜体のガスバリア性を向上させるための構成であり、代表的には、たとえばPET/MXD−6等のナイロン系樹脂/PET、PET/EVOH/PET、PP/EVOH/PPガスバリア性樹脂、PLA/PGA/PLA等の層構成がある。
(上記層構成の記載でEVOHはエチレンビニルアルコール共重合体、PPはポリプロピレン樹脂、PLAはポリ乳酸、PGAはポリグリコール酸を表す。)
The above configuration is a configuration for improving the gas barrier property of the housing by making the intermediate layer made of a gas barrier resin. Typically, for example, nylon resin / PET such as PET / MXD-6, PET / EVOH / PET , PP / EVOH / PP gas barrier resin, PLA / PGA / PLA and the like.
(In the description of the layer structure, EVOH represents an ethylene vinyl alcohol copolymer, PP represents a polypropylene resin, PLA represents polylactic acid, and PGA represents polyglycolic acid.)

また、ガスバリア性樹脂製の中間層のバリア性をさらに向上するために、ガスバリア性樹脂に酸素スカベンジャー、酸素吸収剤を混合分散したり、MXD−6ナイロン樹脂に層状ケイ酸塩を分散してナノコンポジット系材料とすることもできる。
また、水分に対するバリア性樹脂としては環状ポリオレフィン系樹脂製の中間層が有効である。
In order to further improve the barrier property of the intermediate layer made of gas barrier resin, oxygen scavenger and oxygen absorbent are mixed and dispersed in the gas barrier resin, or layered silicate is dispersed in MXD-6 nylon resin. It can also be a composite material.
An intermediate layer made of a cyclic polyolefin resin is effective as a barrier resin against moisture.

次に、本発明のうち射出成形装置に係る主たる構成は、
主材樹脂による基体層に、少なくとも1層の中間層を有する2軸延伸ブロー成形用の試験管状の積層プリフォームを射出成形するためのものであり、
少なくとも、主材樹脂と中間層を形成する中間層樹脂を供給する2ケの樹脂供給部と、これら主材樹脂と中間層樹脂を積層する多重ノズル部と、プリフォームを形成する金型を有する射出成形装置であって、
多重ノズル部が、
少なくとも、主材樹脂による基体層を形成する円環状の内流路及び外流路と、これら内流路と外流路の間に位置し中間層樹脂による中間層を形成する円環状の中流路の3ケの層形成流路を有し、
これら少なくとも3ケの層形成流路の下流側に、各層形成流路を流動する溶融樹脂が合流する合流点を介して合流路を配設し、
中間層樹脂が流動する中流路の所定位置から合流点に至る範囲に、周方向に複数、並列状に、この中流路を横断する遮断縦リブ片を配設し、この遮断縦リブ片により中流路を周方向に複数の流路に分断する、
と云うものである。
Next, the main structure which concerns on the injection molding apparatus among this invention is:
A test tube laminate preform for biaxial stretch blow molding having at least one intermediate layer on a base layer made of a main material resin is injection-molded.
At least two resin supply portions for supplying an intermediate layer resin that forms an intermediate layer with the main material resin, a multiple nozzle portion for laminating the main material resin and the intermediate layer resin, and a mold for forming a preform. An injection molding device,
Multiple nozzle part
At least three annular inner channels and outer channels that form a base layer made of a main material resin, and an annular middle channel that forms an intermediate layer made of an intermediate layer resin between the inner channel and the outer channel. Having a layer formation flow path,
On the downstream side of these at least three layer formation channels, a merge channel is disposed via a junction where the molten resin flowing in each layer formation channel merges,
In the range from the predetermined position of the middle flow path through which the intermediate layer resin flows to the confluence, a plurality of cut-off longitudinal rib pieces crossing the middle flow path are arranged in parallel in the circumferential direction. Dividing the road into a plurality of flow paths in the circumferential direction,
It is said.

上記構成の射出成形装置によれば、中間層樹脂が流動する中流路の所定位置から合流点に至る範囲に周方向に並列状に配設した複数の遮断縦リブ片により、この中流路を流動する円環状の中間層樹脂を周方向に分断することができ、そして中間層を周方向に分断した状態で基体層の間に積層させることができ、中間層が分断した部分では、主材樹脂による基体層が連結している。   According to the injection molding apparatus having the above-described configuration, the middle flow path is flowed by the plurality of blocking vertical rib pieces arranged in parallel in the circumferential direction in a range from the predetermined position of the middle flow path through which the intermediate layer resin flows to the junction. The annular intermediate layer resin can be divided in the circumferential direction, and the intermediate layer can be laminated between the base layers with the intermediate layer divided in the circumferential direction. The base layers are connected.

なお、上記射出成形装置の構成によれば、中間層の両側に基体層で積層すると云う構成範囲の中で、適宜供給部を追加したり、多重ノズルで円環状の流路を追加することにより、積層プリフォームの積層構造を前述したように2種3層、2種5層、3種4層、3種5層等の積層構造とすることができる。   In addition, according to the structure of the said injection molding apparatus, by adding a supply part suitably or adding an annular | circular shaped flow path with a multiple nozzle in the structure range of laminating | stacking with a base layer on both sides of an intermediate | middle layer. The laminated structure of the laminated preform can be a laminated structure of 2 types, 3 layers, 2 types, 5 layers, 3 types, 4 layers, 3 types, 5 layers, etc. as described above.

次に、本発明の、積層プリフォームの主たる成形方法は、上記した本発明の射出成形装置を使用して、前述した本発明の縦帯状連結部を有する2軸延伸ブロー成形による合成樹脂製積層壜体の一次成形品としての試験管状の積層プリフォームを成形するための方法であり、
1つの供給部から基体層を形成する主材樹脂を内流路と外流路に供給し、また、他の供給部から中間層を形成する中間層樹脂を中流路に供給し、この中流路内で中間層樹脂を遮断縦リブ片により周方向に分断し、合流点で中間層樹脂を、周方向に分断した状態で内流路と外流路からの主材樹脂の間に流動させて、合流路内で積層溶融樹脂流体を形成し、
この積層溶融樹脂流体を金型キャビティに充填する、
と云うものである。
Next, the main molding method of the laminated preform of the present invention is the synthetic resin lamination by the biaxial stretch blow molding having the above-described vertical belt-like connecting portion of the present invention using the above-described injection molding apparatus of the present invention. It is a method for molding a test tubular laminated preform as a primary molded product of a casing,
The main material resin forming the base layer is supplied from one supply part to the inner flow path and the outer flow path, and the intermediate layer resin forming the intermediate layer is supplied from the other supply part to the intermediate flow path. The intermediate layer resin is divided in the circumferential direction by the blocking vertical rib pieces, and the intermediate layer resin is divided between the main flow resin from the inner flow path and the outer flow path in the state of being divided in the circumferential direction at the merge point, and merged. Forming a laminated molten resin fluid in the road,
Filling the mold cavity with this laminated molten resin fluid,
It is said.

上記成形方法よれば、基体層の間に中間層を積層した積層領域を形成すると共に、この積層領域で中間層がない、中間層の両側に積層する基体層が連結した縦帯状連結部を、周方向に複数、並列状に、中心軸方向に沿って形成し、この縦帯状連結部により、周方向に中間層を分断した2軸延伸ブロー成形用の積層プリフォームを成形することができ、この積層プリフォームを2軸延伸ブロー成形することにより、前述した本発明の縦帯状連結部により中間層を周方向に分断した合成樹脂製積層壜体を得ることができる。   According to the above molding method, a laminated region in which an intermediate layer is laminated between base layers, and there is no intermediate layer in the laminated region, and a vertical belt-like connecting portion in which base layers laminated on both sides of the intermediate layer are connected, A plurality of in the circumferential direction, in parallel, formed along the central axis direction, by this longitudinal strip-shaped connecting portion, it is possible to mold a laminated preform for biaxial stretch blow molding in which the intermediate layer is divided in the circumferential direction, By carrying out biaxial stretch blow molding of this laminated preform, a synthetic resin laminated casing in which the intermediate layer is divided in the circumferential direction by the above-described longitudinal belt-like connecting portion of the present invention can be obtained.

本発明の他の成形方法は、上記した主たる成形方法において、1つの供給部から所定時間、所定の圧力若しくは速度で基体層を形成する主材樹脂を内流路と外流路に供給し、
また、前記所定時間範囲内の一定時間、同時に他の供給部から中間層を形成する中間層樹脂を中流路に供給する、
と云うものである。
In another molding method of the present invention, in the main molding method described above, a main material resin for forming a base layer at a predetermined pressure or speed is supplied from one supply unit to the inner channel and the outer channel, for a predetermined time.
In addition, the intermediate layer resin that forms the intermediate layer from another supply unit is supplied to the middle flow path at the same time within the predetermined time range,
It is said.

ここで、基体層を形成する主材樹脂を内流路と外流路に供給する所定時間範囲内の一定時間、同時に他の供給部から中間層を形成する中間層樹脂を中流路に供給すると云う方法は、所謂、同時射出法と称されるものであり、中流路への中間層樹脂の供給開始時間と供給停止時間を適宜設定することにより、プリフォームの所定の高さ領域に中間層を積層することができる。
Here, it is said that the intermediate layer resin for forming the intermediate layer is supplied to the middle flow path from another supply section at the same time within a predetermined time range in which the main material resin forming the base layer is supplied to the inner flow path and the outer flow path. The method is a so-called simultaneous injection method, and the intermediate layer is formed in a predetermined height region of the preform by appropriately setting the supply start time and supply stop time of the intermediate layer resin to the middle flow path. Can be stacked.

本発明は、上記した方法、構成であり以下に示す効果を奏する。
まず、本発明の2軸延伸ブロー積層壜体に係る発明にあっては、
基体層が連結した縦帯状連結部で周方向に中間層を分断することにより、中間層と基体層の層間に作用する剪断力の作用は、左右両端を縦帯状連結部により拘束された状態で作用することになり、その分、成形収縮や、壜体内での圧力変動等に起因する層間剥離の発生を効果的に抑制することができる。
The present invention is the above-described method and configuration, and has the following effects.
First, in the invention relating to the biaxially stretched blow laminated casing of the present invention,
By dividing the intermediate layer in the circumferential direction at the longitudinal strip connecting portion to which the base layer is connected, the action of the shearing force acting between the intermediate layer and the base layer is constrained by the longitudinal strip connecting portion. Accordingly, it is possible to effectively suppress the occurrence of delamination due to molding shrinkage and pressure fluctuation in the housing.

本発明の射出成形装置に係る発明にあっては、中流路の所定位置から合流点に至る範囲に、周方向に複数、並列状に配設した遮断縦リブ片により、この中流路を流動する円環状の中間層樹脂を周方向に分断し、中間層をこのように分断した状態で合流点で基体層の間に積層させることができ、中間層が分断した部分では中間層の両側に積層する基体層が連結状態となる。   In the invention relating to the injection molding apparatus of the present invention, a plurality of the longitudinal longitudinal rib pieces arranged in parallel in the circumferential direction flow in the middle flow path in a range from the predetermined position of the middle flow path to the junction. The annular intermediate layer resin is divided in the circumferential direction, and the intermediate layer can be laminated between the base layers at the junction in such a divided state, and the intermediate layer is laminated on both sides of the intermediate layer. The base layer to be connected is connected.

本発明の積層プリフォームの成形方法にあっては、本発明の射出成形装置を使用するものであり、主体層の間に中間層を積層すると共に、この中間層が席奏した領域で、中間層がない、中間層の両側に積層する主体層が連結した縦帯状連結部を、周方向に複数、並列状に、中心軸方向に沿って形成し、この縦帯状連結部により周方向に中間層を分断した積層構造を有する2軸延伸ブロー成形用の積層プリフォームを成形することができ、この積層プリフォームを2軸延伸ブロー成形することにより本発明の縦帯状連結部により中間層を周方向に分断した合成樹脂製積層壜体を成形することができる。   In the method for molding a laminated preform of the present invention, the injection molding apparatus of the present invention is used, and an intermediate layer is laminated between the main layers, and in the region where the intermediate layer is played, There are no layers, and a plurality of longitudinal belt-like connecting portions connected to the main layer laminated on both sides of the intermediate layer are formed along the central axis direction in parallel in the circumferential direction. A laminated preform for biaxial stretch blow molding having a laminated structure in which the layers are divided can be formed. By biaxial stretch blow molding of this laminated preform, the intermediate layer is surrounded by the vertical belt-like connecting portion of the present invention. A synthetic resin laminated housing divided in the direction can be formed.

以下、本発明の2軸延伸ブロー成形による合成樹脂製積層壜体、射出成形装置、この射出成形装置を使用した積層プリフォームの成形方法について図面を参照しながら説明する。
図1、2は本発明の合成樹脂製積層壜体の一実施例を示すものであり、図1は正面図、図2は図1中のA−A線に沿って示す平断面図である。この壜体はPET樹脂を主材樹脂とし、炭酸成分を含む飲料向けに使用される、所謂、耐圧PETボトルで、壜体201は口筒部202、ネックリング203、肩部204、円筒状の胴部205、複数の脚を突出して所謂ペタロイド状の形状とした底部206から成っている。
Hereinafter, a synthetic resin laminated casing, an injection molding apparatus, and a method for molding a laminated preform using the injection molding apparatus according to the present invention will be described with reference to the drawings.
1 and 2 show an embodiment of a synthetic resin laminated casing of the present invention, FIG. 1 is a front view, and FIG. 2 is a cross-sectional plan view taken along line AA in FIG. . This casing is a so-called pressure-resistant PET bottle, which is made of PET resin as a main resin and is used for beverages containing a carbonic acid component. The casing 201 has a mouth tube portion 202, a neck ring 203, a shoulder portion 204, a cylindrical shape. The trunk portion 205 includes a bottom portion 206 that protrudes from a plurality of legs and has a so-called petaloid shape.

この壜体201の所定の高さ領域h2(本実施例ではネックリング203の下端直下から底部206の上端部直上に至る高さ領域)では、図2の平断面図に示されるように主材樹脂であるPET樹脂製の基体層である外層211と内層212の間にガスバリア性樹脂であるポリキシリレンジアミンアジパミド(MXD6ナイロン)樹脂製の中間層213を積層した積層構造を有する。さらにこの中間層213は図2に見られるように、この中間層213の両側に積層する外層211と内層212を連結して壜体201の、周方向に複数(本実施例では16本)、並列状に、中心軸方向に沿って縦方向に延設される縦帯状連結部214により周方向に中間層213が分断されている。
なお、図1の正面図では、ネックリング203の下端直下から底部206の上端部直上に至る高さ領域h2に8本の縦帯状連結部214を示し、また中間層213が積層されている領域をわかり易いようにクロスハッチングにより示しているが、実際には中間層213と基体層である外層211あるいは内層212は密着状態にあり、外観上は透明な壜体である。
In a predetermined height region h2 of this casing 201 (in this embodiment, a height region extending from just below the lower end of the neck ring 203 to just above the upper end of the bottom portion 206), as shown in the plane sectional view of FIG. It has a laminated structure in which an intermediate layer 213 made of polyxylylenediamine adipamide (MXD6 nylon) resin, which is a gas barrier resin, is laminated between an outer layer 211 and an inner layer 212, which are PET resin base layers. Further, as shown in FIG. 2, the intermediate layer 213 includes a plurality (16 in this embodiment) in the circumferential direction of the casing 201 by connecting the outer layer 211 and the inner layer 212 laminated on both sides of the intermediate layer 213. In parallel, the intermediate layer 213 is divided in the circumferential direction by a vertical belt-like connecting portion 214 extending in the vertical direction along the central axis direction.
In the front view of FIG. 1, eight vertical belt-like connecting portions 214 are shown in a height region h <b> 2 that extends from directly below the lower end of the neck ring 203 to immediately above the upper end of the bottom portion 206, and a region in which the intermediate layer 213 is stacked. However, in reality, the intermediate layer 213 and the outer layer 211 or the inner layer 212 as the base layer are in close contact with each other, and are transparent in appearance.

ここで、従来のこの種の耐圧積層PETボトルでは、飲料を飲むにあたってキャップを取り外すと、壜体内部の圧力の急激な低下に伴なって、胴壁が急激に陥没変形し、この急激な変形に伴なって中間層213と外層211あるいは内層212の層間に剪断力が作用し、ナイロン樹脂製の中間層213とPET樹脂製の外層211あるいは内層212は密着しているものの接着はしていないので、層間剥離が発生し、この剥離部分における光の散乱あるいは反射等により外からも剥離していることが認識され、外観が損なわれてしまう。   Here, in this type of conventional pressure-resistant laminated PET bottle, when the cap is removed for drinking, the body wall suddenly collapses and deforms as the pressure inside the housing suddenly decreases. As a result, a shearing force acts between the intermediate layer 213 and the outer layer 211 or the inner layer 212, and the intermediate layer 213 made of nylon resin and the outer layer 211 or inner layer 212 made of PET resin are in close contact, but not bonded. Therefore, delamination occurs, and it is recognized that the delamination is also caused by light scattering or reflection at the delamination portion, and the appearance is impaired.

一方、本実施例の積層壜体201では、中間層213を周方向に分断する縦帯状連結部214の作用効果が発揮され、上記のような圧力の急激な低下によっても層間剥離を効果的に抑制することができ、外観を良好に、透明な状態で維持することができる。
なお、縦帯状連結部214による上記のような層間剥離を抑制すると云う作用効果は、外層(基体層)211/中間層213/内層(基体層)212と云う積層構造が隣接する縦帯状連結部214間と云う短いスパン間で変形するので、それぞれの領域では変形の大きさが限定され層間に作用する剪断力が抑制されるためと推察される。
On the other hand, in the laminated casing 201 of the present embodiment, the effect of the vertical belt-like connecting portion 214 that divides the intermediate layer 213 in the circumferential direction is exhibited, and the delamination can be effectively performed even by the rapid decrease in pressure as described above. It can be suppressed, and the appearance can be maintained in a favorable and transparent state.
The effect of suppressing delamination as described above by the vertical strip connecting portion 214 is that the vertical strip connecting portion in which the laminated structure of the outer layer (base layer) 211 / intermediate layer 213 / inner layer (base layer) 212 is adjacent. Since deformation occurs between short spans such as 214, it is surmised that the deformation is limited in each region and the shearing force acting between the layers is suppressed.

次に、図3、4は上記実施例の積層壜体201の2軸延伸ブロー成形に使用する一次成形品である積層プリフォーム101を示すものであり、図3は部分縦断した正面図、図4は図3中のB−B線に沿って示す平断面図である。
この積層プリフォーム101はPET樹脂を主材料といた試験管状の形状をしたものであり、口筒部102、ネックリング103、円筒状の胴部105、底部106から成っている。
Next, FIGS. 3 and 4 show a laminated preform 101 which is a primary molded product used for biaxial stretch blow molding of the laminated casing 201 of the above embodiment, and FIG. 3 is a partially longitudinal front view, FIG. 4 is a plan sectional view taken along line BB in FIG.
The laminated preform 101 has a test tubular shape made of PET resin as a main material, and includes a mouth tube portion 102, a neck ring 103, a cylindrical body portion 105, and a bottom portion 106.

そして、このプリフォーム101の積層構造を見ると、
所定の高さ領域h1(本実施例ではネックリング103の下端直下から底部106の上端部直上に至る高さ領域)では、図4の平断面図に示されるように主材樹脂であるPET樹脂製の基体層である外層111と内層112の間にガスバリア性樹脂であるポリキシリレンジアミンアジパミド(MXD6ナイロン)樹脂製の中間層113を積層した積層構造を有するが、
この中間層113は、図4に見られるように、周方向に複数(本実施例では16本)、並列状に、中心軸方向に沿って縦方向に延設される基体層である外層111と内層112が連結した縦帯状連結部114により周方向に分断されている。
And when looking at the laminated structure of this preform 101,
In a predetermined height region h1 (in this embodiment, a height region extending from just below the bottom end of the neck ring 103 to just above the top end of the bottom portion 106), as shown in the plane sectional view of FIG. It has a laminated structure in which an intermediate layer 113 made of polyxylylenediamine adipamide (MXD6 nylon) resin that is a gas barrier resin is laminated between an outer layer 111 and an inner layer 112 that are made of a base layer.
As shown in FIG. 4, the intermediate layer 113 includes a plurality (16 in the present embodiment) in the circumferential direction, and the outer layer 111 that is a base layer extending in the longitudinal direction along the central axis direction in parallel. The inner layer 112 is divided in the circumferential direction by a vertical strip connecting portion 114 connected thereto.

次に、上記した縦帯状連結部114により周方向に中間層113を分断した積層プリフォーム101の射出成形方法についてその実施の形態を説明する。
図5〜図7は本発明の射出成形装置の一実施例で、その要部を概略的に示すものであり、図5は多重ノズル部11の一例を示す断面図で下流側に金型1を取り付けた状態を示し、図6は図1の多重ノズル部11の上流側にホットランナーブロック21を組付けた状態を示す断面図であり、図7は図6中のC−C線に沿って示す多重ノズル部11の平断面図である。
Next, an embodiment of an injection molding method of the laminated preform 101 in which the intermediate layer 113 is divided in the circumferential direction by the above-described vertical belt-like connecting portion 114 will be described.
FIGS. 5 to 7 show an embodiment of an injection molding apparatus according to the present invention. FIG. 5 schematically shows the main part thereof, and FIG. 6 is a cross-sectional view showing a state in which the hot runner block 21 is assembled on the upstream side of the multiple nozzle portion 11 in FIG. 1, and FIG. 7 is taken along the line CC in FIG. It is a plane sectional view of the multiple nozzle part 11 shown.

この、射出成形装置は2種類の異なる樹脂を個別に溶融状態で供給する樹脂供給部A、Bと、2種の溶融樹脂を積層する多重ノズル部11と、プリフォームを形成する金型1を有するものである。
このうち、多重ノズル部11は基体層である内層と外層を形成する円環状の内流路15および外流路17と、中間層を形成する円環状の中流路16の3ケの層形成流路が配設されており、これら3ケの層形成流路の下流側に、各層形成流路を流動する樹脂が合流する合流点18を介して円筒状の合流路19を配設している。
The injection molding apparatus includes resin supply units A and B that individually supply two different types of resins in a molten state, a multiple nozzle unit 11 that stacks two types of molten resins, and a mold 1 that forms a preform. It is what you have.
Among these, the multi-nozzle portion 11 has three layer-forming channels, an annular inner channel 15 and an outer channel 17 that form an inner layer and an outer layer that are base layers, and an annular middle channel 16 that forms an intermediate layer. A cylindrical joining channel 19 is arranged on the downstream side of these three layer forming channels via a junction 18 where the resin flowing in each layer forming channel joins.

そして、中流路16の所定位置から合流点18に至る範囲に、この中流路16を周方向に複数の流路に分断するように、中流路16を横断する遮断縦リブ片16Rを周方向に複数、並列状に(本実施例では16ケ)配設している。
図7の平断面図によりこの遮断縦リブ片16Rを周方向に複数、並列状に配設した状態をみることができるが、中流路16を横断するように周方向に等中心角度で16ケの遮断縦リブ片16Rが配設されている。
Then, in the range from the predetermined position of the middle flow path 16 to the junction 18, the blocking vertical rib piece 16R that crosses the middle flow path 16 is circumferentially divided so as to divide the middle flow path 16 into a plurality of flow paths in the circumferential direction. A plurality are arranged in parallel (16 in this embodiment).
A state in which a plurality of the blocking vertical rib pieces 16R are arranged in parallel in the circumferential direction can be seen from the plan sectional view of FIG. This is provided with a blocking vertical rib piece 16R.

さらに詳述すると、図7に示されるように円環状の内流路15、中流路16、外流路17は、同軸心状に内側から外側に向けて配設されるシャットオフピン20、リングマンドレル24c、24d、24eにより形成されており、
遮断縦リブ片16Rはリングマンドレル24cに、周壁を貫通状に形成される貫通スリット24csを挿通して、先端面を外側のリングマンドレル24dの内周面に当接させた状態で中流路16を横断するようにセットされ、この円環状の中流路16を周方向に複数の縦帯状の流路に分断している。
More specifically, as shown in FIG. 7, the annular inner flow path 15, middle flow path 16, and outer flow path 17 are coaxially arranged from the inner side toward the outer side with a shut-off pin 20, a ring mandrel. 24c, 24d, 24e,
The blocking vertical rib piece 16R is inserted into the ring mandrel 24c through the through slit 24cs formed through the peripheral wall so that the middle flow path 16 is in contact with the inner peripheral surface of the outer ring mandrel 24d. The annular middle flow path 16 is divided into a plurality of vertical belt-shaped flow paths in the circumferential direction.

次に、この射出成形装置を使用した、図3、4に示される積層プリフォーム101の成形方法(工程)を説明する。
樹脂供給部Aから供給される主材樹脂であるPET樹脂を供給口22a、ホットランナーである流路23aを経て、そして樹脂供給部Bから供給される中間層樹脂であるナイロン樹脂を供給口22b、流路23bを経て、予め設定されたタイミングで多重ノズル部11に供給し、この多重ノズル部11内でこれら2種の樹脂を合流させて金型1のキャビティ1a内に充填する。(図6参照)
Next, a method (process) for forming the laminated preform 101 shown in FIGS. 3 and 4 using this injection molding apparatus will be described.
The PET resin, which is the main material resin supplied from the resin supply part A, passes through the supply port 22a, the flow path 23a, which is a hot runner, and the nylon resin, which is an intermediate layer resin supplied from the resin supply part B, is supplied to the supply port 22b. The two nozzles 11 are supplied to the multi-nozzle portion 11 at a preset timing through the flow path 23b, and the two kinds of resins are merged in the multi-nozzle portion 11 and filled in the cavity 1a of the mold 1. (See Figure 6)

上記樹脂供給部A、Bには、例えばスクリュー式の押出機、あるいは押出機の先端に付設されたプランジャを有したアキュムレータ等の装置が使用される。   For the resin supply units A and B, for example, a screw type extruder or an apparatus such as an accumulator having a plunger attached to the tip of the extruder is used.

中間層樹脂が供給される流路23bの多重ノズル部11への接続点近傍には、ボール弁による逆流防止機能を有するチェックバルブ25が付設されている。なお、このチェックバルブ25は多重ノズル部11側に付設することもできる。   A check valve 25 having a backflow prevention function by a ball valve is attached in the vicinity of a connection point of the flow path 23b to which the intermediate layer resin is supplied to the multiple nozzle portion 11. The check valve 25 can be attached to the multiple nozzle unit 11 side.

そして、主材樹脂は流路23aに連通する導入路12aを通って2つのマニホールド14a1、14a2によりそれぞれ円環状の内流路15および外流路17に分配供給される。
また、中間層樹脂は流路23bに連通する導入路12bを通ってマニホールド14bより円環状の中流路16に供給される。
The main material resin is distributed and supplied to the annular inner flow path 15 and the outer flow path 17 by the two manifolds 14a1 and 14a2 through the introduction path 12a communicating with the flow path 23a.
Further, the intermediate layer resin is supplied from the manifold 14b to the annular middle flow path 16 through the introduction path 12b communicating with the flow path 23b.

そして、合流点18で中流路16からの中間層樹脂を内流路15と外流路17からの主材樹脂の間に流動させて、合流路19内で一定の時間範囲に亘って主材樹脂の間に中間層樹脂を同軸心状の中間層とした多層溶融樹脂流体を形成し、金型1のキャビティ1a内に射出し、充填する。
ここで、中流路16内で円環状に形成された中間層樹脂は、下流側に周方向に複数、並列状に配設される遮断縦リブ片16Rにより周方向に分断され、この分断された状態で主材樹脂の間に積層される。
Then, the intermediate layer resin from the middle flow path 16 is caused to flow between the main flow resin from the inner flow path 15 and the outer flow path 17 at the merge point 18, and the main resin is spread over a certain time range in the merge flow path 19. A multilayer molten resin fluid having an intermediate layer resin as a coaxial intermediate layer is formed between and injected into the cavity 1a of the mold 1 and filled.
Here, the intermediate layer resin formed in an annular shape in the middle flow path 16 is divided in the circumferential direction by a plurality of cutoff vertical rib pieces 16R arranged in parallel in the circumferential direction on the downstream side, and this divided In a state, it is laminated between the main material resins.

図8は図3に示されるプリフォーム101を成形するための、主材樹脂および中間層樹脂の射出パターンの一例であり、横軸を時間軸、縦軸を射出速度として概略的に示したものである。この射出パターンは所謂、同時射出成形の一つのパタンーンである。また、図9はこの射出パターンによる金型キャビティ1a内における樹脂の流動を示した説明図である。   FIG. 8 is an example of an injection pattern of the main material resin and the intermediate layer resin for molding the preform 101 shown in FIG. 3, schematically showing the horizontal axis as the time axis and the vertical axis as the injection speed. It is. This injection pattern is one pattern of so-called simultaneous injection molding. FIG. 9 is an explanatory view showing the flow of resin in the mold cavity 1a by this injection pattern.

図9(a)は射出パターンのE時点直前での状態であり、主材樹脂のみが充填された状態を示す、E時点で中間層樹脂の射出が開始し、E〜F時点間では主材樹脂の間に中間層樹脂が挟まれた積層状態で金型キャビティ1aに充填され(図8(b)参照)、F時点でバリア樹脂の射出が停止され再び主材樹脂のみの充填となり、射出工程を終了(図9(c)参照)、図3に示されるように所定の高さ範囲h1に中間層を積層したプリフォーム101を得ることができる。
なお、この際中間層樹脂が供給される流路23bに付設されているチェックバルブ25により、E点、F点における中間層樹脂の供給開始と停止を、短時間に高精度で実施することができ、高さ範囲h1の位置決めを高精度に実現できる。
FIG. 9A shows a state immediately before the E point of the injection pattern, showing a state in which only the main material resin is filled. The injection of the intermediate layer resin starts at the E point, and the main material is between the E and F points. The mold cavity 1a is filled with the intermediate layer resin sandwiched between the resins (see FIG. 8 (b)), the injection of the barrier resin is stopped at the point F, and only the main material resin is filled again. When the process is completed (see FIG. 9C), a preform 101 in which an intermediate layer is laminated in a predetermined height range h1 as shown in FIG. 3 can be obtained.
At this time, the supply of the intermediate layer resin at the points E and F can be started and stopped with high accuracy in a short time by the check valve 25 attached to the flow path 23b to which the intermediate layer resin is supplied. And positioning in the height range h1 can be realized with high accuracy.

以上、実施例に沿って、本発明の2軸延伸ブロー成形による合成樹脂製壜体、射出成形装置及び積層プリフォームの成形方法の実施形態を説明したが、本発明はこれらの実施例に限定されるものではない。
たとえば、上記実施例では本発明では図2の平断面図に示したように、その積層構造を2種3層としたが、必要に応じてさまざまな積層構造とすることができる。 図10は本発明の積層構造の他の例を、図2同様の平断面図で示すものであり、(a)、(b)、(c)3つの積層構造を示しており、これら(a)、(b)、(c)はそれぞれ次のような積層構造である。
(a)外側から基体層211/中間層213/リサイクル樹脂を使用した基体層211R/中間層213/基体層211の3種5層である。
(b)外側から基体層211/中間層213A/基体層211/他の中間層213B/基体層211の3種5層である。
(c)は外側から基体層211/中間層213A/他の中間層213B/基体層211の3種4層である。
なお、これら積層構造では、中間層はいずれも両側に積層する基体層の縦帯状連結部114により分断されている。
As described above, the embodiments of the synthetic resin casing, the injection molding apparatus, and the laminated preform molding method according to the biaxial stretch blow molding of the present invention have been described according to the examples, but the present invention is limited to these examples. Is not to be done.
For example, in the above embodiment, as shown in the plane sectional view of FIG. 2 in the present invention, the laminated structure is two types and three layers, but various laminated structures can be formed as required. FIG. 10 shows another example of the laminated structure of the present invention in a plan sectional view similar to FIG. 2, and shows three laminated structures (a), (b), and (c). ), (B), and (c) each have the following laminated structure.
(A) The substrate layer 211 / intermediate layer 213 / substrate layer 211R using the recycled resin / intermediate layer 213 / substrate layer 211 are three types and five layers from the outside.
(B) From the outside, there are three types and five layers of substrate layer 211 / intermediate layer 213A / substrate layer 211 / other intermediate layer 213B / substrate layer 211.
(C) is three types and four layers of base layer 211 / intermediate layer 213A / other intermediate layer 213B / base layer 211 from the outside.
In these laminated structures, the intermediate layer is divided by the longitudinal band-like connecting portions 114 of the base layer laminated on both sides.

また、図9に示した射出パターンは主材樹脂と中間層樹脂を同時射出成形するものであるが、先に射出した主材樹脂を一時射出停止し、中間層樹脂を射出し、その後また主材樹脂を射出する逐次的な射出パターンとすることもできる。
また、上記実施例では縦帯状連結部本数を16ケとしたが、縦帯状連結部に係る本数あるいは横幅等の形成態様は積層壜体の使用目的、ガスバリア性等の中間層に基づく機能、さらにはプリフォーム、あるいはこのプリフォームを一次成形品とする壜体の生産性等を考慮して適宜、決めることができる。
また上記実施例の壜体は丸形壜体としたが、角形壜体とすることができ、この場合はその形状が等方ではないので、周方に沿った複数の縦帯状連結部の形成位置を、上記実施例のように等中心角度にではなく、層間剥離の発生し易すい角度位置を考慮して決めることができる。
The injection pattern shown in FIG. 9 is for simultaneous injection molding of the main material resin and the intermediate layer resin. However, the main material resin previously injected is temporarily stopped, the intermediate layer resin is injected, and then the main material resin is injected again. A sequential injection pattern for injecting the material resin may be used.
Further, in the above embodiment, the number of the vertical belt-like connecting portions is 16 pieces, but the formation mode such as the number of the vertical belt-like connecting portions or the width is a function based on the purpose of use of the laminated housing, an intermediate layer such as gas barrier properties, Can be determined as appropriate in consideration of the productivity of a preform or a casing using this preform as a primary molded product.
Further, although the casing of the above embodiment is a round casing, it can be a rectangular casing. In this case, since the shape is not isotropic, the formation of a plurality of vertical strip connecting portions along the circumference is provided. The position can be determined in consideration of the angle position at which delamination is likely to occur, not at the same central angle as in the above embodiment.

また、上記実施例では主体樹脂をPET樹脂、中間層樹脂をナイロン樹脂製としたが、壜体の使用目的や、成形性、そして中間層に期待する機能を考慮して、さまざまな合成樹脂の組み合わせとすることができる。
In the above embodiment, the main resin is made of PET resin and the intermediate layer resin is made of nylon resin. However, various synthetic resins are used in consideration of the purpose of use of the casing, moldability, and functions expected of the intermediate layer. Can be a combination.

本発明によれば、縦帯状連結部により中間層を周方向に分断した壜体を容易に得ることができ、またこのような壜体によれば、成形収縮や、壜体内の圧力変化等に起因する中間層と外層あるいは内層との層間剥離を効果的に抑制することができ、炭酸飲料等の分野での幅広い使用展開が期待される。
According to the present invention, it is possible to easily obtain a casing in which the intermediate layer is divided in the circumferential direction by the vertical belt-like connecting portion, and according to such a casing, it can be used for molding shrinkage, pressure change in the casing, and the like. The resulting delamination between the intermediate layer and the outer layer or the inner layer can be effectively suppressed, and a wide range of usage in fields such as carbonated beverages is expected.

本発明の壜体の一実施例を示す正面図である。It is a front view which shows one Example of the housing of this invention. 図1中のA−A線に沿って示す平断面図である。It is a plane sectional view shown along the AA line in FIG. 図1の壜体を成形するのに使用するプリフォームを示す部分縦断正面図である。It is a partial longitudinal cross-sectional front view which shows the preform used in shape | molding the housing of FIG. 図3中のB−B線に沿って示す平断面図である。FIG. 5 is a cross-sectional plan view taken along line BB in FIG. 3. 本発明の射出成形装置の多重ノズルの一例を示す断面図である。It is sectional drawing which shows an example of the multiple nozzle of the injection molding apparatus of this invention. 図5の多重ノズル部にホットランナーブロックを組付けた状態を示す断面図である。It is sectional drawing which shows the state which assembled | attached the hot runner block to the multiple nozzle part of FIG. 図6中のC−C線に沿って示す多重ノズル部の平断面図である。FIG. 7 is a plan sectional view of a multiple nozzle portion shown along line CC in FIG. 6. 図3のプリフォームを成形するための射出パターンの一例を示す説明図である。It is explanatory drawing which shows an example of the injection pattern for shape | molding the preform of FIG. 図8の射出パターンによる金型キャビティへの溶融樹脂の充填過程を示す説明図である。It is explanatory drawing which shows the filling process of the molten resin to the metal mold cavity by the injection pattern of FIG. 本発明の壜体における積層構造の他の例を示す、平断面である。It is a plane cross section which shows the other example of the laminated structure in the housing of this invention. 積層壜体の従来例を示す正面図である。It is a front view which shows the prior art example of a laminated housing. 積層プリフォームの従来例を示す部分縦断正面図である。It is a partial vertical front view which shows the prior art example of a laminated preform.

符号の説明Explanation of symbols

1 ;金型
1a;キャビティ
11;多重ノズル部
12a;(主材樹脂)導入路
12b;(中間層樹脂)導入路
14a1、14a2、14b;マニホールド
15;内流路
16;中流路
16R;遮断縦リブ片
17;外流路
18;合流点
19;合流路
20;シャットオフピン
21;ホットランナーブロック
22a;(主材樹脂)供給口
22b;(中間層樹脂)供給口
23a;流路
23b;流路
24c、24d、24e;リングマンドレル
24cs;貫通スリット
25;チェックバルブ
A ;樹脂供給部(主材樹脂用)
B ;樹脂供給部(中間層樹脂用)
101、501;プリフォーム
102、502;口筒部
103、503;ネックリング
105、505;胴部
106、506;底部
111、511;外層(基体層)
112、512;内層(基体層)
113、513;中間層
114;縦帯状連結部
h1;高さ領域
201,601;壜体
202、602;口筒部
203、603;ネックリング
204、604;肩部
205、605;胴部
206、606;底部
211、611;外層(基体層)
212、612;内層(基体層)
213、613;中間層
214;縦帯状連結部
h2;高さ領域
DESCRIPTION OF SYMBOLS 1; Mold 1a; Cavity 11; Multiple nozzle part 12a; (Main material resin) introduction path 12b; (Interlayer resin) Introduction path 14a1, 14a2, 14b; Manifold 15; Inner flow path 16; Middle flow path 16R; Rib piece 17; outer channel 18; junction 19; junction 20; shutoff pin 21; hot runner block 22a; (main material resin) supply port 22b; (interlayer resin) supply port 23a; 24c, 24d, 24e; ring mandrel 24cs; through slit 25; check valve A; resin supply part (for main material resin)
B: Resin supply part (for intermediate layer resin)
101, 501; Preform 102, 502; Mouth tube 103, 503; Neck ring 105, 505; Body 106, 506; Bottom 111, 511; Outer layer (base layer)
112, 512; inner layer (base layer)
113, 513; intermediate layer 114; vertical belt-like connecting part h1; height region 201, 601; housing 202, 602; mouthpiece part 203, 603; neck ring 204, 604; 606; bottom portions 211 and 611; outer layer (base layer)
212, 612; inner layer (base layer)
213, 613; intermediate layer 214; vertical belt-like connecting portion h2; height region

Claims (6)

主材樹脂による基体層に、少なくとも1層の中間層を積層した試験管状の合成樹脂製積層プリフォームを2軸延伸ブロー成形した壜体であって、所定の高さ領域(h2)に亘って基体層(211)の間に中間層(213)を積層する構成であり、前記所定の高さ領域(h2)に、中間層(213)がなく該中間層(213)の両側に積層する基体層(211)が直接溶着状に積層した縦帯状連結部(214)を、壜体の、周方向に複数、並列状に中心軸方向に沿って延設し、該縦帯状連結部(214)により中間層(213)を周方向に分断したことを特徴とする合成樹脂製積層壜体。 A casing in which a test tube-shaped synthetic resin laminate preform in which at least one intermediate layer is laminated on a base layer made of a main resin is biaxially stretched and blow molded over a predetermined height region (h2). An intermediate layer (213) is laminated between the base layer (211), and there is no intermediate layer (213) in the predetermined height region (h2), and the base layer is laminated on both sides of the intermediate layer (213). A plurality of longitudinal belt-like connecting portions (214) in which the layers (211) are directly welded are extended in the circumferential direction in parallel with the central axis direction, and the longitudinal belt-like connecting portions (214) A synthetic resin laminate case characterized in that the intermediate layer (213) is divided in the circumferential direction by the above. 口筒部(202)及び底部(206)を除いた部分を所定の高さ領域(h2)とした請求項1記載の合成樹脂製積層壜体。 The synthetic resin laminated casing according to claim 1, wherein a portion excluding the mouth tube portion (202) and the bottom portion (206) has a predetermined height region (h2). 主材樹脂と中間層(213)を形成するガスバリア性樹脂からなる2種3層の積層構造を有するものとした請求項1または2記載の合成樹脂製積層壜体。 3. A synthetic resin laminated housing according to claim 1, wherein the synthetic resin laminated housing has a laminated structure of two types and three layers comprising a main material resin and a gas barrier resin forming the intermediate layer (213). 主材樹脂による基体層に、少なくとも1層の中間層を有する2軸延伸ブロー成形用の試験管状の積層プリフォームを射出成形するためのものであり、少なくとも、主材樹脂と中間層を形成する中間層樹脂を供給する2ケの樹脂供給部と、該主材樹脂と中間層樹脂を積層する多重ノズル部(11)と、プリフォームを形成する金型(1)を有する射出成形装置であって、前記多重ノズル部(11)が、少なくとも、主材樹脂による基体層を形成する円環状の内流路(15)及び外流路(17)と、該内流路(15)と外流路(17)の間に位置し中間層樹脂による中間層を形成する円環状の中流路(16)の3ケの層形成流路を有し、該少なくとも3ケの層形成流路の下流側に、各層形成流路を流動する溶融樹脂が合流する合流点(18)を介して合流路(19)を配設し、前記中間層樹脂が流動する中流路(16)の所定位置から合流点(18)に至る範囲に、周方向に複数、並列状に、該中流路(16)を横断する遮断縦リブ片(16R)を配設し、該遮断縦リブ片(16R)により中流路(16)を周方向に複数の流路に分断する構成とした射出成形装置。 This is for injection-molding a test tubular laminated preform for biaxial stretch blow molding having at least one intermediate layer on a base layer made of a main material resin, and at least the main material resin and the intermediate layer are formed. An injection molding apparatus having two resin supply portions for supplying an intermediate layer resin, a multiple nozzle portion (11) for laminating the main resin and the intermediate layer resin, and a mold (1) for forming a preform. The multiple nozzle part (11) is at least an annular inner channel (15) and an outer channel (17) that form a base layer made of a main material resin, and the inner channel (15) and the outer channel ( 17) has three layer-forming channels of an annular middle channel (16) that is located between and forms an intermediate layer made of an intermediate-layer resin, and at the downstream side of the at least three layer-forming channels, A merge channel (19) is arranged via a merge point (18) where molten resin flowing in each layer formation channel merges, and the intermediate layer resin flows. In a range extending from a predetermined position of the flow path (16) to the confluence (18), a plurality of cut-off longitudinal rib pieces (16R) crossing the middle flow path (16) are arranged in parallel in the circumferential direction, An injection molding apparatus configured to divide the middle flow path (16) into a plurality of flow paths in the circumferential direction by the blocking vertical rib piece (16R). 請求項4記載の射出成形装置を用いる2軸延伸ブロー成形用の積層プリフォームの成形方法であって1つの供給部(A)から基体層を形成する主材樹脂を内流路(15)と外流路(17)に供給し、また、他の供給部(B)から中間層を形成する中間層樹脂を中流路(16)に供給し、該中流路(16)内で中間層樹脂を遮断縦リブ片(16R)により周方向に分断し、合流点(18)で前記中間層樹脂を、周方向に分断した状態で内流路(15)と外流路(17)からの主材樹脂の間に流動させて、合流路(19)内で積層溶融樹脂流体を形成し、該積層溶融樹脂流体を金型キャビティ(1a)に充填することを特徴とする2軸延伸ブロー成形用の積層プリフォームの成形方法。 A method for forming a laminated preform for biaxial stretch blow molding using the injection molding apparatus according to claim 4, wherein a main material resin for forming a base layer from one supply part (A) is used as an inner flow path (15). Supply to the outer flow path (17), supply the intermediate layer resin that forms the intermediate layer from the other supply section (B) to the intermediate flow path (16), and block the intermediate layer resin in the intermediate flow path (16) Divided in the circumferential direction by the longitudinal rib pieces (16R), the intermediate layer resin at the junction (18), the main resin from the inner flow path (15) and the outer flow path (17) in a state of being divided in the circumferential direction A laminated molten resin fluid is formed in the joint channel (19), and the laminated molten resin fluid is filled in the mold cavity (1a). Reform molding method. 1つの供給部(A)から所定時間、所定の圧力若しくは速度で基体層を形成する主材樹脂を内流路(15)と外流路(17)に供給し、また、前記所定時間範囲内の一定時間、同時に他の供給部(B)から中間層を形成する中間層樹脂を中流路(16)に供給する請求項5記載の2軸延伸ブロー成形用の積層プリフォームの成形方法。 The main material resin forming the base layer is supplied from one supply section (A) at a predetermined pressure or speed for a predetermined time to the inner flow path (15) and the outer flow path (17), and within the predetermined time range. The method for forming a laminated preform for biaxial stretch blow molding according to claim 5, wherein an intermediate layer resin for forming an intermediate layer is simultaneously supplied from another supply part (B) to the intermediate flow path (16) for a certain time.
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US13/001,212 US8607999B2 (en) 2008-06-30 2009-06-29 Laminated synthetic resin bottle, injection molding device, and process for molding a laminated preform
CN2009801004219A CN101801641B (en) 2008-06-30 2009-06-29 Synthetic-resin laminated bottle body, injection molding device and method for forming laminated preform
EP18194845.6A EP3459707B1 (en) 2008-06-30 2009-06-29 Injection molding device and process for molding a laminated preform
EP09773420.6A EP2311624B1 (en) 2008-06-30 2009-06-29 Synthetic-resin laminated bottle body
CA2729527A CA2729527C (en) 2008-06-30 2009-06-29 Laminated synthetic resin bottle, injection molding device, and process for molding a laminated preform
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US14/057,244 US9096003B2 (en) 2008-06-30 2013-10-18 Laminated synthetic resin bottle, injection molding device, and process for molding a laminated preform

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