JP2010011738A - Rotary electric machine - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a lightweight rotary electric machine suitable for high speed rotation use while raising a utilization ratio of plate materials by employing divided rotor cores. <P>SOLUTION: The rotor 14a of the rotary electric machine includes: a rotor core 18a composed of twelve pieces of fan-shaped divided rotor cores 16a each being formed by laminating thin steel plates in the axial direction of the rotor; and a first fixing member 20a which fixes the twelve pieces of fan-shaped divided rotor cores 16a into a cylindrical shape. The divided rotor core 16a has a support post inserting sections 58a extending in the axial direction of the rotor. The first fixing member 20a includes: a circular plate 24a arranged at one of ends of the rotor core 18a in the axial direction of the rotor; and twelve first support posts 26 extending from the circular plate 24a in the axial direction of the rotor which are press-fitted in the support post inserting sections 58a. The first support posts 26 incline toward radially inner directions, respectively, before their insertion into the support post inserting sections 58a, and they are press-fitted in the support post inserting sections 58a. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a rotating electrical machine having a stator and a cylindrical rotor, and particularly to a rotating electrical machine having a rotor core composed of a plurality of divided cores.

  The rotor core of the rotating electrical machine is configured by laminating thin steel plates. However, since the rotor core is cylindrical, each thin steel plate is cut out from the thin plate member in an annular shape, and the inner peripheral portion is not used. Therefore, in order to improve the utilization factor of the thin plate member, a rotor in which the rotor core is formed of an arc-shaped thin steel plate is known as being composed of a plurality of divided rotor cores divided in the circumferential direction. In a rotor core composed of such divided rotor cores, each divided rotor core is securely fixed in consideration of external force such as centrifugal force during rotation.

  For example, in the rotor described in Patent Document 1, a protrusion is provided on the inner diameter side of a divided rotor core divided in the circumferential direction, and divided into a groove formed in the axial direction on the outer periphery of an iron core disposed at the center of the shaft. The protrusion of the rotor core is inserted and fixed.

  Further, for example, in the rotor described in Patent Document 2, the split rotor core is arranged in the circumferential direction, and end rings are provided on both end surfaces in the axial direction of the split rotor core so that the split rotor core is tightened and integrated. The rotating shaft is fixed to

Japanese Patent Laid-Open No. 61-280746 Japanese Utility Model Publication No.4-2946

  In general, since the magnetic flux density is low on the inner peripheral side of the rotor core, a magnetic flux transmission medium is unnecessary, and weight reduction can be achieved by applying a hollow holding member to this portion.

  By the way, in the rotor described in said prior art, the iron core is provided in the center part which does not require a magnetic flux transmission medium, and it is not suitable for high-speed rotation because of high cost and heavy weight.

  The present invention has been made in consideration of such problems, and provides a rotating electrical machine having a rotor core that is lightweight and suitable for high-speed rotation while improving the utilization ratio of thin plate members by using a split core. With the goal.

  The rotating electrical machine according to the present invention is a rotating electrical machine having a stator and a cylindrical rotor, wherein the rotor includes a rotor core in which thin steel plates are laminated in the axial direction, and includes a plurality of sector-shaped split cores, and the plurality of split cores. A first fixing member that is fixed in a cylindrical shape, wherein the split core has a column insertion portion that extends in the axial direction, and the first fixing member is aligned with the axial direction of the rotor core. A first end face plate provided on the end face; and a plurality of first struts extending in an axial direction from the first end face plate and inserted into the strut insertion portion, wherein each of the first struts is the strut It is inclined toward the inner diameter side before being inserted into the insertion portion, and is press-fitted into the support insertion portion.

  In this way, by inserting the first support column inclined toward the inner diameter side into the support column insertion portion in a state in which the first support column is axially directed by the preload, the first support column moves the split core toward the inner diameter side. As a result, the fan-shaped parts are firmly brought into contact with each other, and the divided core is fixed in a cylindrical shape.

  In this case, when the column insertion portions are formed so that the groove portions provided on the circumferential side surfaces of the adjacent divided cores are opposed to each other, the first column supports the divided cores on both sides inward with the same force. The bullets are energized in a well-balanced manner, and the relative position of each divided core is unlikely to occur.

  The said support | pillar penetration part is good to have a clearance gap connected to the internal diameter surface of the said rotor core. As a result, the adjacent divided cores are in contact with each other only at the peripheral end surfaces necessary as a magnetic path through which the magnetic flux passes, and there is no gap between the peripheral end surfaces.

  And a second fixing member for fixing the plurality of divided cores in a cylindrical shape, wherein the second fixing member includes a second end face plate provided on the other axial end surface of the rotor core, and the second fixing member. A plurality of second struts extending in an axial direction from the end face plate and inserted together with the first struts in the support post insertion portion, and a cylindrical portion extending in the axial direction from the second end face plate, The second support column is inclined toward the inner diameter side before being inserted into the support column insertion portion, and is press-fitted into the support column insertion portion, and the cylindrical portion is positioned on the inner peripheral side of the inner peripheral surface of the rotor core. It is good to be provided coaxially.

  The cylindrical portion of the second fixing member acts as a boss portion of the rotor and can improve the strength of the rotor. The space between the outer peripheral surface of the cylindrical portion and the inner peripheral surface of the rotor core becomes a space and is lightweight. The second fixing member acts as a retainer for the first fixing member with respect to the rotor core.

  The first end face plate may have a disk shape, the first support column may be provided around the first end face plate, and the first fixing member may be formed by press-squeezing the plate member. The second end face plate has a disc shape, the second support column is provided around the second end face plate, and the second fixing member is formed by press-squeezing the plate member. Good.

  The first fixing member and the second fixing member can be easily and inexpensively formed by press drawing. Also, the press drawing process and the insertion process of the first strut and the second strut to the strut insertion portion by the preload are substantially the same type of work, so the rotor of the rotating electrical machine is installed on the same production line. Since it can be manufactured and it is not necessary to transport to another line between processes, production efficiency is high.

  At least one of the first struts is provided with a circumferential gap portion with respect to the first circumferential side wall of the strut insertion portion to be fitted, and is in contact with the second circumferential side wall on the opposite side. It is preferable that at least one of the first support columns is provided with a circumferential gap portion with respect to the second circumferential side wall of the support column insertion portion to be inserted and is in contact with the first circumferential side wall.

  Further, at least one of the second struts is provided with a circumferential gap portion with respect to the first circumferential side wall of the strut insertion portion to be fitted, and abuts on the opposite second circumferential side wall, It is preferable that at least one of the other second struts is provided with a circumferential gap portion with respect to the second circumferential side wall of the strut insertion portion to be fitted and is in contact with the first circumferential side wall. As a result, the split core is positioned in both circumferential directions, and rattling is prevented.

  Further, the split core has a communication hole communicating in the axial direction, the first end face plate has a nut portion at a position corresponding to the communication hole, and further, the rotor core opposite to the first end face plate A third end face plate is provided on the end face and has a hole at a position corresponding to the communication hole, and a bolt is inserted from the hole portion of the third end face plate through the communication hole. It is preferable that the split core is fixed by screwing. By using the third end face plate and the bolt in this way, the split core can be more reliably fixed.

  According to the rotating electrical machine according to the present invention, the utilization factor of the thin plate member can be improved by using the split core. Further, since an iron core is unnecessary at the center and is lightweight, the acceleration / deceleration performance is high and the centrifugal force is small, which is suitable for high-speed rotation.

It is a cross-sectional side view of the rotary electric machine which concerns on 1st Embodiment. It is a partial cross section perspective view of the rotor in the rotary electric machine which concerns on 1st Embodiment. It is a section top view of the rotor in the rotation electrical machinery concerning a 1st embodiment. It is a disassembled perspective view of the rotor in the rotary electric machine which concerns on 1st Embodiment. It is a flowchart which shows the procedure which assembles a rotor. It is a schematic diagram which shows the process of cutting out a thin steel plate from a thin plate member. It is a schematic diagram which shows the process of press-fitting a fixing member in a rotor core. It is a cross-sectional side view of the rotary electric machine which concerns on 2nd Embodiment. It is a partial cross section perspective view of the rotor in the rotary electric machine which concerns on 2nd Embodiment. It is a disassembled perspective view of the rotor in the rotary electric machine which concerns on 2nd Embodiment. It is a cross-sectional side view of the rotary electric machine which concerns on 3rd Embodiment. It is a partial cross section perspective view of the rotor in the rotary electric machine which concerns on 3rd Embodiment. It is a disassembled perspective view of the rotor in the rotary electric machine which concerns on 3rd Embodiment.

  Hereinafter, a rotating electrical machine according to the present invention will be described with reference to FIGS. In the following description, for the sake of convenience, the upper and lower directions are described according to each drawing.

  As shown in FIG. 1, the rotary electric machine 10a according to the first embodiment includes a stator 12 including a coil and a rotor 14a. The rotor 14a includes a cylindrical rotor core 18a composed of twelve fan-shaped divided rotor cores 16a, and a first fixing member 20a and a second fixing member 22 that are fixed so that the divided rotor core 16a is cylindrical.

  The first fixing member 20a includes a disc (first end face plate) 24a provided on the lower surface in the axial direction of the rotor core 18a, and twelve first struts 26 extending axially upward from the outer diameter portion of the disc 24a. And a cylindrical shaft insertion portion 28a provided on the inner diameter portion of the disc 24a. The disc 24a is provided with six holes 27 through which the bolts 46 are inserted.

  The second fixing member 22 includes an annular plate (second end face plate) 32 provided on the upper surface in the axial direction of the rotor core 18a, and twelve second members extending downward in the axial direction from the outer diameter portion of the annular plate 32. The column 34 has a cylindrical portion 36 that extends downward from the inner diameter portion of the annular plate 32 in the axial direction. The cylindrical portion 36 is provided coaxially on the inner peripheral side with respect to the inner peripheral surface of the rotor core 18a.

  An annular bottom plate 38 that contacts the upper surface of the disk 24a is provided at the lower end of the cylindrical portion 36, and the inner diameter portion of the annular bottom plate 38 is in contact with the outer periphery of the shaft insertion portion 28a. The annular bottom plate 38 is provided with six holes 39 through which the bolts 46 are inserted.

  The cylindrical portion 36 also acts as a boss portion of the rotor 14a, improving the strength of the rotor 14a. A space is formed between the cylindrical portion 36 and the rotor core 18a, which is lightweight.

  The rotating electrical machine 10a includes a shaft 42 having one end inserted into the shaft insertion portion 28a, and a bearing 44 that rotatably supports the shaft 42. One end of the rotor 14 a is fixed to the shaft 42 by a bolt 46, and the shaft 42 is positioned by a knock pin 48. The rotating electrical machine 10a is used as a motor or a generator when the shaft 42 acts as an output shaft or an input shaft. Note that FIG. 1 and FIGS. 8 and 11 to be described later are shown in a complex cross section so that the main parts of the rotor cores 18a, 18b, and 18c become clear for easy understanding.

  2 to 4, the rotor 14a is a 12-pole type, and the rotor core 18a of the rotor 14a has twelve divided rotor cores (divided cores) 16a arranged in the circumferential direction. Each of the divided rotor cores 16a has a fan shape of 30 °, and is formed by laminating thin steel plates 82 (see FIG. 6) in the axial direction. Each divided rotor core 16a has a magnet hole 50 provided in the vicinity of the outer periphery, and a groove portion 52a provided on the inner diameter side of both circumferential surfaces. Each of the magnet hole 50 and the groove 52a extends in the axial direction.

  The width in the radial direction of the groove 52a is slightly longer than the total radial width of the first support column 26 and the second support column 34, and a radial clearance 53 is provided.

  The peripheral end surface 54 on the outer diameter side of the groove portion 52a in the divided rotor core 16a is a wide flat surface without unevenness, and the angle with respect to the center of the rotor 14a is 30 °. The sub-peripheral end surface 56 in the circumferential direction of the inner diameter side engaging portion 55 that is closer to the inner diameter side than the groove portion 52a has an angle with respect to the center of the rotor 14a of less than 30 °.

  The groove portions 52a of the adjacent divided rotor cores 16a face each other to form a column insertion portion 58a, and the first column 26 and the second column 34 are press-fitted into the column insertion portion 58a, so that the divided rotor core 16a has a cylindrical shape. Fixed.

  Further, the first support column 26 and the second support column 34 are press-fitted into a support insertion portion 58a provided in the rotor core 18a, and each of the split rotor cores 16a is cylindrical by elastically urging the split rotor core 16a toward the inner diameter side. It is fixed so as to have a shape. That is, since each divided rotor core 16a has a fan shape, the peripheral end surfaces 54 of the adjacent divided rotor cores 16a are firmly abutted and fixed by being elastically biased toward the inner diameter side.

  Since the column insertion portions 58a are formed so that the adjacent divided rotor cores 16a groove portions 52a face each other, the first column 26 and the second column 34 apply the same force to the divided rotor cores 16a on both sides inward. The bullets are energized in a well-balanced manner, and the relative position of each divided rotor core 16a is not easily displaced.

  For every other six of the twelve divided rotor cores 16a, both side walls of the intermediate connecting portion 60 between the two groove portions 52a are sandwiched by the two first pillars 26 on both sides, and positioning in both circumferential directions is performed. In the other six divided rotor cores 16a, both side walls of the intermediate connecting portion 60 are sandwiched between two second struts 34 on both sides and positioned in both circumferential directions. Thereby, the rotor core 18a is fixed with respect to both circumferential directions, and rattling during acceleration / deceleration is prevented.

  Further, since the circumferential width of the first column 26 is set smaller than the circumferential width of the column insertion part 58a, a circumferential gap 62a (see FIG. 3) is provided. Similarly, since the circumferential width of the second column 34 is set smaller than the circumferential width of the column insertion portion 58a, a circumferential gap 62b (see FIG. 3) is provided. Therefore, the adjacent divided rotor cores 16a are appropriately elastically biased toward the inner diameter side without receiving a repulsive force that is separated from the first support column 26 and the second support column 34 in the circumferential direction.

  In order to fix the rotor core 18a in the circumferential direction, at least one of the first struts 26 is provided with a circumferential gap portion 62a on the clockwise side wall of the strut insertion portion 58a that is fitted, and the counterclockwise At least one of the other first struts 26 is provided with a circumferential gap 62a with respect to the counterclockwise side wall of the strut insertion portion 58a that is fitted, and contacts the clockwise side wall. Just touch. Similarly, at least one of the second struts 34 is provided with a circumferential clearance 62b with respect to the clockwise side wall of the inserted column insertion part 58a, abuts against the counterclockwise side wall, At least one of the second struts 34 may be provided with a circumferential clearance 62b with respect to the counterclockwise side wall of the strut insertion part 58a that is fitted and in contact with the clockwise side wall.

  Furthermore, since the sub-peripheral end surface 56 on the inner diameter side has an angle with respect to the center of the rotor 14a of less than 30 °, a gap 63 is provided between the adjacent sub-peripheral end surfaces 56, and the column insertion portion 58a is It is connected to the inner diameter surface of the rotor core 18a. Therefore, the adjacent divided rotor cores 16a are in contact with each other only at the peripheral end faces 54 having a large area on the outer diameter side, and are fixed without any gaps between the peripheral end faces 54. Thereby, the magnetic path which lets the magnetic flux generated by the magnet 40 pass is appropriately formed.

  As shown in FIG. 4, the first support column 26 and the second support column 34 are inclined toward the inner diameter side before being inserted into the support column insertion portion 58a. The radial widths of the first support column 26 and the second support column 34 are substantially equal. The 1st fixing member 20a and the 2nd fixing member 22 are shape | molded by press-squeezing the plate member of the same material with mild steel. The first fixing member 20a and the second fixing member 22 can be easily and inexpensively manufactured by press drawing.

  Next, a procedure for assembling the rotor 14a of the rotating electrical machine 10a configured as described above will be described with reference to FIGS. In the following description, it is assumed that procedures are executed in the order of step numbers.

  First, in step S1 of FIG. 5, as shown in FIG. 6, a plurality of thin steel plates 82 which are the base portions of the divided rotor core 16a are cut out from a thin plate member 80 such as a non-oriented electrical steel plate by press working or the like. Naturally, the thin steel plate 82 has the same cross-sectional shape as the divided rotor core 16a, and has a fan shape of 30 °. On both side portions of each thin steel plate 82, concave portions 84 that are the base portions of the groove portions 52a are provided.

  In the thin plate member 80, the directions of the thin steel plates 82 are set so that adjacent ones are alternately reversed. Thereby, the area of the part which is not utilized as the thin plate steel plate 82 among the thin plate members 80 can be reduced, and the utilization factor of the thin plate member 80 can be improved.

  By the way, in general, the thickness of the plate member is slightly different depending on the width. The wider the plate member, the greater the tendency and the lower the parallelism. In the present embodiment, the number of the divided rotor cores 16c is set to twelve, which is equal to the number of poles of the rotating electrical machine 10a. Therefore, the number of the divided rotor cores 16c per one is sufficient. Therefore, as apparent from FIG. 6, the width of the thin plate member 80 can be set narrowly in accordance with the shape of the thin plate steel plate 82, and the parallelism of the thin plate steel plate 82 is high and the material yield is good.

  In step S2, the thin steel plates 82 are stacked while being caulked one by one to form the divided rotor core 16a. By laminating the thin steel plates 82, the concave portions 84 form the groove portions 52a.

  In step S3, after magnets 40 are press-fitted into the respective magnet holes 50 of the divided rotor core 16a (see FIG. 4), twelve divided rotor cores 16a are aligned in the circumferential direction to form the rotor core 18a. That is, as shown in FIG. 7, the divided rotor cores 16a are aligned along the inner peripheral surface of the cylindrical frame 83 to form a cylindrical shape. The magnet 40 is press-fitted and fixed, and does not come out of the divided rotor core 16a.

  In step S4, the pressing portion 86 of the pressing jig 85 is brought into contact with the lower surface of the disk 24a of the first fixing member 20a, and the chuck 88 causes the first fixing member 20a to move from the inner diameter side to the outer diameter side of the first support column 26. A pressurizing force is applied to the first support column 26 so that the first support column 26 is inclined in the axial direction or slightly to the outer diameter side.

  In this state, the first fixing member 20a and the chuck 88 are moved toward the rotor core 18a, and the distal end portion of the first fixing member 20a is inserted into the column insertion portion 58a. Thereafter, the chuck 88 is removed, and the first fixing member 20a is pressed and press-fitted by the press portion 86 until the disc 24a contacts the rotor core 18a. Thereby, the 1st support | pillar 26 is elastically urging | biasing the inner diameter side engaging part 55 of each division | segmentation rotor core 16a to an inner diameter side, and fixes the division | segmentation rotor core 16a so that it may become cylindrical shape.

  In step S5, the chuck 88 applies a pressure from the inner diameter side to the outer diameter side of the second support column 34 of the second fixing member 22, so that the second support column 34 is inclined in the axial direction or slightly toward the outer diameter side. Orient to.

  In this state, the second fixing member 22 is moved toward the rotor core 18a by the pressing portion 86, and each second support post 34 is inserted into the outer diameter side portion of the first support post 26 of the support insertion portion 58a. . As a result, the second support column 34 elastically biases the inner diameter side engaging portion 55 of each divided rotor core 16a toward the inner diameter side via the first support column 26.

  Further, since the first support column 26 and the second support column 34 are made of the same material and have substantially the same radial width, they have substantially the same elastic modulus.

  According to such a rotating electrical machine 10a, the second fixing member 22 acts as a retainer for the first fixing member 20a, and when the rotor 14a rotates at a high speed, the first support column 26 and the divided rotor core 16a are removed by centrifugal force. Is prevented from moving in the direction. The second fixing member 22 acts as a boss portion to improve the strength of the rotor 14a. Further, since the space between the cylindrical portion 36 of the second fixing member 22 and the rotor core 18a is a space, the second fixing member 22 is lightweight and is accelerated and decelerated. High performance and low centrifugal force. Thus, the rotating electrical machine 10a is suitable for high-speed rotation, and can be applied to, for example, a large motor such as an automobile driving motor.

  Further, the divided rotor cores 16 a are elastically biased toward the inner diameter side by the first support column 26 and the second support column 34, so that the peripheral end surfaces 54 come into contact with each other with a high pressure without any gap, and the magnetic flux generated by the magnet 40. The magnetic path that passes through is appropriately formed.

  Furthermore, since the rotor 14a is basically formed by a press drawing process and a press-fitting process, and the work content is a process of substantially the same type, it can be manufactured on the same production line and can be transferred to other lines between processes. Production efficiency is high because there is no need to transport.

  In the rotor 14a, the positions of the first column 26 and the second column 34 in the column insertion part 58a may be reversed so that the first column 26 is on the outer diameter side.

  Next, the configuration of the rotating electrical machine 10b according to the second embodiment will be described with reference to FIGS. In addition, in this rotary electric machine 10b and the rotary electric machine 10c which concerns on 3rd Embodiment mentioned later, the same code | symbol is attached | subjected about the same location as the said rotary electric machine 10a, and the detailed description is abbreviate | omitted.

  As shown in FIG. 8, the rotating electrical machine 10b includes a stator 12 and a rotor 14b. The rotor 14b includes a cylindrical rotor core 18b composed of twelve sector-shaped divided rotor cores 16b, a fixing member 20b for fixing the divided rotor core 16b so as to be cylindrical, and a press-fit ring for preventing the fixing member 20b from coming off. It has the board 90 and the boss | hub part 100 provided in the internal diameter side of the rotor core 18b. The rotating electrical machine 10b includes a shaft 42, a bearing 44, a bolt 46, and a knock pin 48, like the rotating electrical machine 10a.

  Since the boss part 100 does not need to pass magnetic flux, the boss part 100 is made of non-magnetic material and made of lightweight aluminum. The boss part 100 is fitted to the inner surface of the rotor core 18b, and the bottom part is provided on the inner diameter side of the cylindrical part 102. 104.

  Six screw holes 108 and 110 are provided at equal intervals on the upper surface and the lower surface of the cylindrical portion 102. The bottom portion 104 is provided with a shaft insertion portion 28b into which one end of the shaft 42 is inserted, and a hole 112 which is arranged at equal intervals around the shaft insertion portion 28b and through which the bolt 46 (see FIG. 1) is inserted. ing.

  The fixing member 20b has a shape in which the portion of the shaft insertion portion 28a is omitted from the first fixing member 20a, and the inner diameter end surface of the disc 24b corresponding to the disc 24a protrudes slightly downward from the lower surface of the boss portion 100. It fits into the cylindrical part and has become coaxial. The disc 24b is provided with six holes 114 at equal intervals, and bolts 116 are inserted through the holes 114 and screwed into the screw holes 108, whereby the fixing member 20b and the boss portion 100 are fixed. .

  The divided rotor core 16b has substantially the same shape as the divided rotor core 16a and has a groove portion 52b corresponding to the groove portion 52a. The circumferential width of the column insertion portion 58b formed by the groove 52b is equal to the circumferential width of the column insertion portion 58a, and the radial width of the column insertion portion 58b is the width of the first column 26 in the radial direction. Slightly bigger.

  The inner diameter of the press-fitted annular plate 90 is set to a diameter that allows the first support column 26 to be press-fitted into the plurality of protruding portions 118 protruding from the upper surface of the rotor core 18b. The outer diameter of the press-fitted annular plate 90 is substantially equal to the outer diameter of the rotor core 18b.

  Next, when assembling the rotating electrical machine 10 b configured as described above, first, the divided rotor core 16 b is formed by the same procedure as the steps S 1 to S 3, and the divided rotor core 16 b is formed along the inner peripheral surface of the cylindrical frame 83. Are aligned to form a cylinder. Further, the cylindrical portion 102 of the boss portion 100 is inserted from below into the center of the aligned divided rotor cores 16b.

  Next, the first support column 26 is press-fitted into the support insertion portion 58b using the press jig 85 and the chuck 88 by the same procedure as in step S4. The first support column 26 of the fixing member 20b elastically biases the inner diameter side engaging portion 55 of each divided rotor core 16b toward the inner diameter side, and fixes the divided rotor core 16b so as to be cylindrical. Thereafter, the fixing member 20b and the boss portion 100 are fixed by the bolt 116. At this time, the tip of the first support column 26 protrudes from the upper surface of the rotor core 18b as a protruding portion 118.

  The first struts 26 in the fixing member 20b have the same effect as the first struts 26 in the first fixing member 20a. For example, intermediate coupling is performed for every other six of the twelve divided rotor cores 16b. Positioning in the circumferential direction is performed by sandwiching the portion 60 from both sides. The same applies to the first support column 26 in the fixing member 20c described later.

  Next, the press-fitted annular plate 90 is pressed from above by a predetermined pressing means and press-fitted into the plurality of protrusions 118. The press-fitted annular plate 90 elastically urges the first support column 26 further toward the inner diameter side to more firmly fix the divided rotor core 16b, and also acts as a retaining member for the fixing member 20b with respect to the rotor core 18b.

  According to the rotating electrical machine 10b having such a rotor core 18b, the same effect as the rotating electrical machine 10a is exhibited, and the strength is high by including the boss portion 100, which is suitable for high-speed rotation. Moreover, since the boss | hub part 100 is a product made from aluminum, it is lightweight, and the rotary electric machine 10b has high acceleration / deceleration performance.

  The press-fitted annular plate 90 has a simple shape and can be easily press-fitted into the protruding portion 118. The press-fitted annular plate 90 prevents the protrusion 118 and the divided rotor core 16b from being displaced outwardly by centrifugal force when the rotor 14b rotates at a high speed.

  Next, the configuration of the rotating electrical machine 10c according to the third embodiment will be described.

  As shown in FIGS. 11 to 13, the rotating electrical machine 10 c includes a stator 12 and a rotor 14 c. The rotor 14c includes a cylindrical rotor core 18c composed of twelve sector-shaped divided rotor cores 16c, a fixing member 20c that fixes the divided rotor core 16c so as to be cylindrical, and a press-fit ring for preventing the fixing member 20c from coming off. A plate (third end face plate) 120 and twelve fastening bolts 122 that are inserted in the axial direction and more securely fix the divided rotor core 16c to the fixing member 20c and the press-fitted annular plate 120 are provided.

  The rotating electrical machine 10c includes a shaft 42, a bearing 44, a bolt 46, and a knock pin 48, like the rotating electrical machine 10a.

  The fixing member 20c has substantially the same shape as the first fixing member 20a, and 12 screw holes (nut portions) 123 are provided at equal intervals in the disk 24c corresponding to the disk 24a.

  The divided rotor core 16c has substantially the same shape as the divided rotor core 16a and has a groove portion 52c corresponding to the groove portion 52a. The circumferential width of the column insertion portion 58c formed by the groove 52c is equal to the circumferential width of the column insertion portion 58a, and the radial width of the column insertion portion 58c is larger than the radial width of the first column 26. Somewhat big. The column insertion portion 58c has the same shape as the column insertion portion 58b.

  The inner diameter side engaging portion 124 corresponding to the inner diameter side engaging portion 55 has a semicircular cross section projecting toward the inner diameter side, and communicates with the central portion of the inner diameter side engaging portion 124 in the axial direction. Bolt holes (communication holes) 126 are provided. Each bolt hole 126 coincides with the screw hole 123 when viewed from above.

  The press-fitted annular plate 120 has twelve arc holes 130 and twelve holes 132 whose positions when viewed from the upper surface coincide with the bolt holes 126. The outer diameter end surface portion of the arc hole 130 is set so that the first support column 26 is press-fitted into the plurality of protrusion portions 128 protruding from the upper surface of the rotor core 18 c, and the inner diameter side end surface portion is separated from the protrusion portion 128. .

  Next, when assembling the rotating electrical machine 10c configured as described above, first, the divided rotor core 16c is formed by the same procedure as the steps S1 to S3, and the divided rotor core 16c is formed along the inner peripheral surface of the cylindrical frame 83. Are aligned to form a cylinder.

  Next, the first support column 26 is press-fitted into the support insertion portion 58c using the press jig 85 and the chuck 88 by the same procedure as in step S4. Similarly to the first fixing member 20a, the first support column 26 of the fixing member 20c elastically biases the inner diameter side engaging portion 55 of each divided rotor core 16c toward the inner diameter side, so that the divided rotor core 16c becomes cylindrical. To fix. At this time, the tip end of the first support column 26 protrudes from the upper surface of the rotor core 18 c as a protruding portion 128.

  Next, the press-fitted annular plate 120 is pressed from above by a predetermined pressing means, and the arc hole 130 is press-fitted into the protruding portion 128. The outer diameter portion of the arc hole 130 elastically urges the first support column 26 toward the inner diameter side to more firmly fix the divided rotor core 16c, and also acts as a retaining member for the fixing member 20c with respect to the rotor core 18c.

  Next, the six fastening bolts 122 are respectively inserted into the holes 132 and 126 and screwed into the screw holes 123.

  According to the rotating electrical machine 10c having such a rotor core 18c, the same effect as the rotating electrical machine 10a can be obtained, and the press-fitted annular plate 120 has a simple shape and can be easily press-fitted into the protrusion 128. Further, since the press-fitted annular plate 120, the fixing member 20c, and the divided rotor core 16c are fixed in the axial direction by the fastening bolt 122, when the rotor 14c rotates at a high speed, the deformation of the rotor 14c is suppressed by the inter-component static friction force. Therefore, the divided rotor core 16c can be fixed more reliably.

  The rotating electrical machine according to the present invention is not limited to the above-described embodiment, but can of course adopt various configurations without departing from the gist of the present invention.

DESCRIPTION OF SYMBOLS 10a-10c ... Rotary electric machine 12 ... Stator 14a-14c ... Rotor 16a-16c ... Split rotor core 18a-18c ... Rotor core 20a-20c, 22 ... Fixing member 24a-24c ... Disc 26 ... 1st support | pillar 34 ... 2nd support | pillar 36 ... Cylindrical part 40 ... Magnet 42 ... Shafts 52a to 52c ... Groove part 53 ... Diameter gap part 54 ... Peripheral end face 55, 124 ... Inner diameter side engaging part 56 ... Sub-peripheral end face 58a to 58c ... Strut insertion part 62a, 62b ... Circumferential gap Part 63: Clearance part 80 ... Thin plate member 82 ... Thin steel plate 90, 120 ... Press-fitted annular plate 100 ... Boss part 122 ... Fastening bolt

Claims (9)

In a rotating electrical machine having a stator and a cylindrical rotor,
The rotor is formed by laminating thin steel plates in the axial direction, and a rotor core composed of a plurality of fan-shaped divided cores;
A first fixing member for fixing the plurality of divided cores to be cylindrical,
Have
The split core has a column insertion part extending in the axial direction;
The first fixing member includes a first end face plate provided on an axial end face of the rotor core;
A plurality of first struts extending in the axial direction from the first end face plate and inserted into the strut insertion portion;
With
The rotating electric machine according to claim 1, wherein each of the first support columns is inclined toward an inner diameter side before being inserted into the support column insertion portion, and is press-fitted into the support column insertion portion. The rotating electrical machine according to claim 1, wherein
The first end face plate has a disc shape, the first support column is provided around the first end face plate, and the first fixing member is formed by press-squeezing the plate member. A rotating electric machine that is characterized. The rotating electrical machine according to claim 1, wherein
At least one of the first struts is provided with a circumferential gap portion with respect to the first circumferential side wall of the strut insertion portion to be fitted, and is in contact with the second circumferential side wall on the opposite side,
At least one of the other first struts is provided with a circumferential gap portion with respect to the second circumferential side wall of the strut insertion portion to be fitted, and is in contact with the first circumferential side wall. Rotating electric machine. The rotating electrical machine according to claim 1, wherein
The rotating electrical machine according to claim 1, wherein the strut insertion portion is formed so that grooves provided on the circumferential side surfaces of the adjacent divided cores face each other. The rotating electrical machine according to claim 4,
The rotating electric machine according to claim 1, wherein the strut insertion portion has a gap portion connected to an inner diameter surface of the rotor core. The rotating electrical machine according to claim 1, wherein
A second fixing member for fixing the plurality of split cores to be cylindrical;
The second fixing member includes a second end face plate provided on the other axial end face of the rotor core;
A plurality of second struts extending in an axial direction from the second end face plate and inserted together with the first struts into the strut insertion portion;
A cylindrical portion extending in the axial direction from the second end face plate;
With
The second support column is inclined toward the inner diameter side before being inserted into the support column insertion part, and is press-fitted into the support column insertion part,
The rotating electrical machine according to claim 1, wherein the cylindrical portion is provided coaxially on the inner peripheral side of the inner peripheral surface of the rotor core. The rotating electrical machine according to claim 6,
The second end face plate has a disc shape, the second support column is provided around the second end face plate, and the second fixing member is formed by press-squeezing the plate member. A rotating electric machine that is characterized. The rotating electrical machine according to claim 6,
At least one of the second struts is provided with a circumferential gap portion with respect to the first circumferential side wall of the strut insertion portion to be fitted, and is in contact with the second circumferential side wall on the opposite side,
At least one of the other second struts is provided with a circumferential gap portion with respect to the second circumferential side wall of the strut insertion portion to be fitted, and is in contact with the first circumferential side wall. Rotating electric machine. The rotating electrical machine according to claim 1, wherein
The split core has a communication hole communicating in the axial direction;
The first end face plate has a nut portion at a position corresponding to the communication hole,
Further, a third end face plate is provided on the rotor core end face opposite to the first end face plate, and has a hole at a position corresponding to the communication hole,
A rotating electrical machine, wherein a bolt is inserted from the hole portion of the third end face plate through the communication hole and screwed into the nut portion, and the divided core is fixed.

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