JP2010006079A - Mold release film with antistatic property - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a mold release film in which curing impediment can be inhibited even when a mold release layer is formed on the surface of an antistatic layer, and which is excellent in detachability and has an outstanding antistatic property. <P>SOLUTION: In the mold release film with an antistatic property, an antistatic layer obtained by photocuring a photocuring type coating agent consisting of a polyalkylene dioxythiophene based, poly aniline based or polypyrrol based conductive polymer, a photoinitiator, and a binder is formed on the surface of a base film; and a mold release layer consisting of an addition type silicone resin is formed on the surface of the antistatic layer. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a release film having antistatic properties, and more particularly, to a release film that can suppress inhibition of curing of the release agent by an antistatic agent and has stable release properties and excellent antistatic properties.

The release film is used as a process film for cast film formation such as polyurethane resin, polyacrylic resin, and polyvinyl chloride resin, and as a protective film for an adhesive layer of an adhesive product.
Conventionally, a release film is known in which a release agent containing a silicone resin and a curing catalyst is applied to the surface of a base film and cured to form a release layer.
These formed films and adhesive products are charged when they are peeled off from the release film, resulting in inconvenience that foreign matter adheres. For this reason, it has been proposed to perform antistatic treatment on the release sheet (Patent Document 1).

Many antistatic agents used for the antistatic layer have an ionicity as a basic function, and the antistatic agent having an ionicity as a basic function is phosphorous in the molecule of the antistatic agent when it comes into contact with an addition-type silicone resin. There has been a problem that atoms, sulfur atoms, nitrogen atoms, etc. are coordinated to the platinum catalyst, resulting in catalyst poisoning and inhibiting the release agent from curing. In addition, a metal filler such as a metal oxide is also a curing inhibitor.
Therefore, when an addition type silicone release layer is formed on the antistatic layer, there has been a problem that the release layer is fogged or dropped.
Therefore, in order to avoid contact between the antistatic layer and the release layer, a release layer is provided on the surface of the base film opposite to the antistatic layer provided on the surface of the base film. .
However, this release film has a problem that its antistatic performance is insufficient to suppress peeling charge.

JP 2001-341263 A

  An object of the present invention is to provide a release film that can suppress curing inhibition even when a release layer is formed on the surface of an antistatic layer, has excellent releasability, and has excellent antistatic properties. And

  As a result of intensive studies to solve the above problems, the present inventor applied a photocurable coating agent comprising a polyalkylenedioxythiophene-based, polyaniline-based or polypyrrole-based conductive polymer, a photoinitiator, and a binder. The present inventors have found that the above-mentioned problems can be solved by forming a cured antistatic layer by irradiating light and forming a release layer comprising an addition-type silicone resin on the surface of the antistatic layer, thereby completing the present invention. It came to.

  That is, the present invention provides an antistatic material in which a photocurable coating agent comprising a polyalkylenedioxythiophene-based, polyaniline-based or polypyrrole-based conductive polymer, a photoinitiator, and a binder is photocured on the surface of a base film. The present invention provides a release film having antistatic properties, characterized in that a layer is formed and a release layer made of an addition-type silicone resin is formed on the surface of the antistatic layer.

  The release film having antistatic properties of the present invention can suppress inhibition of curing, has excellent peelability, and has excellent antistatic properties.

Examples of the base film in the release film having antistatic properties of the present invention include polyolefin resins such as polyethylene resins and polypropylene resins, polyester resins such as polybutylene terephthalate resins, polyethylene terephthalate resins, and polyethylene naphthalate resins, and polyetherimide resins. And synthetic resin films such as acetate resin, polystyrene resin, and vinyl chloride resin. Among these, polyester resin films such as polyethylene terephthalate resin and polyethylene naphthalate resin, polyetherimide resin films, and polypropylene resin films (CPP, OPP) are preferable, and polyethylene terephthalate resin films are particularly preferable. The base film may be a single layer or a multilayer of two or more layers of the same type or different types.
Although the thickness in particular of a base film is not restrict | limited, Usually, what is necessary is just 10-300 micrometers, Preferably it is 20-200 micrometers.

The antistatic layer is obtained by photocuring a photocurable coating agent comprising a polyalkylenedioxythiophene-based, polyaniline-based or polypyrrole-based conductive polymer, a photoinitiator, and a binder.
Examples of the polyalkylene dioxythiophene conductive polymer include a mixture of polyalkylene dioxythiophene and polystyrene sulfonate. Examples of the polyalkylene dioxythiophene include polyethylene dioxythiophene, polypropylene dioxythiophene, poly (ethylene / propylene) dioxythiophene, and the like.

Examples of the polyaniline-based conductive polymer include homopolymers or copolymers such as aniline, methylaniline, and methoxyaniline.
Furthermore, examples of the polypyrrole-based conductive polymer include homopolymers or copolymers of pyrrole derivatives such as pyrrole, 3-methylpyrrole or 3-octylpyrrole.
These conductive polymers are preferably used in the form of an aqueous solution dispersed in water. The concentration of the conductive polymer in the aqueous solution of the conductive polymer is preferably 0.01% by mass or more, and particularly preferably 0.05% by mass or more. The upper limit of the concentration of the conductive polymer in the aqueous solution is preferably 10% by mass or less, and particularly preferably 5% by mass or less.
Examples of the photoinitiator include α-hydroxycyclohexyl phenylmethanone, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, hydroxydimethylacetophenone, and benzophenone.

Examples of the binder include (meth) acrylic monomers or oligomers, and include polyfunctional photocurable acrylic compounds having two or more functional groups such as polyfunctional acrylate, urethane acrylate, and polyester acrylate.
Polyfunctional acrylates include ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, butylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, hexanediol di (meth) acrylate, and trimethylolethane. Tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, glycerol Tri (meth) acrylate, triallyl (meth) acrylate, bisphenol A ethylene oxide modified di (meth) acrylate, etc. It is.

The urethane acrylate can be obtained, for example, by esterification by a reaction between a hydroxyl group of a polyurethane oligomer obtained by a reaction between a polyether polyol or a polyester polyol and a polyisocyanate and (meth) acrylic acid.
Polyester acrylate is obtained by, for example, esterifying the hydroxyl group of a polyester oligomer having hydroxyl groups at both ends obtained by condensation of a polyvalent carboxylic acid and a polyhydric alcohol with (meth) acrylic acid, or by adding an alkylene oxide to the polyvalent carboxylic acid. It can be obtained by esterifying the terminal hydroxyl group of the oligomer obtained by addition with (meth) acrylic acid.
Other binders include acrylic monomers such as epoxy (meth) acrylate and melamine (meth) acrylate, and oligomers thereof. In addition, a polymerizable compound such as a vinyl compound such as styrene or vinyl pyrrolidone may be used in combination with the (meth) acrylic monomer or oligomer.
A binder may be used individually by 1 type and may be used in combination of 2 or more type.

The binder is preferably used in the form of a solution dispersed in a solvent. The concentration of the binder in the binder solution is preferably 10% by mass or more. The upper limit of the binder concentration is preferably 90% by mass or less, and particularly preferably 70% by mass or less.
Examples of the solvent include carboxylic acid esters such as ethyl acetate, propyl acetate, butyl acetate, pentyl acetate, ethyl propionate, propyl propionate, and butyl propionate; ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether , Ethers such as diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, diethylene glycol-2-ethylhexyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether; isopropyl alcohol, isobutyl alcohol, - such as an alcohol such as butyl alcohol. As this solvent, carboxylic acid ester and ether are preferable. These solvents may be used alone or in combination of two or more.

The photo-curing coating agent is a photo-curing type in which a polyalkylenedioxythiophene-based, polyaniline-based or polypyrrole-based conductive polymer, a photoinitiator, a (meth) acrylic monomer or oligomer, and an ether-based or alcohol-based solvent are mixed. A coating agent is preferred. Here, examples of the ether-based or alcohol-based solvent include those described above. The blending amount of the ether-based or alcohol-based solvent may be appropriately selected in order to bring the viscosity at the time of application to an appropriate range, but is preferably 30 to 80% by mass with respect to the total amount of the photocurable coating agent. -70 mass% is especially preferable.
The content of the conductive polymer in the antistatic layer is preferably from 0.01 to 5% by mass, particularly preferably from 0.1 to 3% by mass. In addition, 0.01-15 mass parts is preferable with respect to 100 mass parts of binders, and, as for the content rate of a photoinitiator, 0.1-10 mass parts is especially preferable.

The antistatic layer can be formed on the surface of the base film by applying a photocurable coating agent to the surface of the base film, drying it, and curing it by light irradiation. As a coating method, for example, a gravure coating method, a bar coating method, a spray coating method, a spin coating method, a knife coating method, a roll coating method, a die coating method, or the like can be used.
Examples of the light used for the light irradiation include electron beams and ultraviolet rays, and ultraviolet rays are preferable.
The dose of ultraviolet rays, urethane (meth) may be an amount which acrylate is cured is not particularly limited, illuminance 50~300mW / cm ² by a conventional ultraviolet lamp, irradiation in the range of light intensity 30~800mJ / cm ² .
The thickness of the antistatic layer is preferably from 0.01 to 10 μm. When it is 0.01 μm or more, there is an advantage that uniform film formation is possible, adhesion to the base film is good, and sufficient antistatic properties are obtained. On the other hand, when it is 10 μm or less, there is an advantage that the coated surface can be obtained in a homogeneous state. From the above viewpoint, the thickness of the antistatic layer is particularly preferably 0.1 to 5.0 μm.

A release layer made of an addition-type silicone resin is formed on the surface of the antistatic layer.
The release layer can be formed by applying a release agent solution comprising an addition type silicone resin, a curing agent and a diluent to the surface of the antistatic layer, drying and curing. As a coating method, for example, a gravure coating method, a bar coating method, a spray coating method, a spin coating method, a knife coating method, a roll coating method, a die coating method, or the like can be used.

Examples of the diluent include aromatic hydrocarbons such as toluene and xylene, and aliphatic hydrocarbons such as hexane, heptane, and octane.
The amount of the diluent may be appropriately selected in order to bring the viscosity at the time of application to an appropriate range, but the solid content of the releasing agent solution is preferably 0.05 to 10% by mass, and 0.1 to 5% by mass. Is particularly preferred.
The curing is preferably thermosetting. The heat curing temperature is usually preferably 100 ° C or higher, more preferably 100 to 150 ° C.
Although there is no restriction | limiting in particular in the thickness of a mold release layer, 0.01-3 micrometers is preferable and 0.03-2 micrometers is especially preferable. If the thickness of the release layer is less than the lower limit of the above range, the peeling performance may become unstable. On the other hand, when the thickness of the release layer exceeds the upper limit of the above range, the release layer surface when the release film is rolled up becomes easy to block the release film back surface, and the release performance of the release layer surface May decrease due to blocking.

Examples of the present invention are shown below. In addition, this invention is not restrict | limited at all by this example.
Example 1
75 parts by mass of (meth) acrylic monomer containing dipentaerythritol hexamethacrylate, pentaerythritol trimethacrylate and N-vinylpyrrolidone in a mass ratio of 45:20:10, 20 parts by mass of butyl acetate and 30 parts by mass of isopropyl alcohol 15.5 parts by weight of an aqueous solution containing 125 parts by weight of a binder solution containing 1.3 parts by weight of a conductive polymer of polyethylene dioxythiophene polystyrene sulfonate (PEDT / PSS), α-hydroxy Photocuring by mixing 0.2 parts by mass of cyclohexylphenylmethanone photoinitiator and further diluting with isopropyl alcohol so that the total amount of (meth) acrylic monomer and conductive polymer is 2.5% by mass. A mold coating agent was prepared.

  This photocurable coating agent was uniformly applied with a Mayer bar on the surface of a polyethylene terephthalate (PET) film having a thickness of 38 μm so that the thickness after drying was 0.3 μm, thereby forming a coating layer. Next, it was heated for 1 minute in a dryer at 60 ° C., and immediately irradiated with ultraviolet light under the condition of a conveyor speed of 10 m / min by a one-light installation conveyor type UV irradiator with a fusion H bulb 240 W / cm, the coating layer was cured, A PET film with an antistatic layer was prepared. Furthermore, 100 parts by mass of thermosetting silicone resin (manufactured by Shin-Etsu Chemical Co., Ltd., trade name “KS-847H”), 1 part by mass of curing agent (manufactured by Shin-Etsu Chemical Co., Ltd., trade name “CAT-PL-50T”) Was diluted with toluene to prepare a release agent solution having a solid content of 1.1% by mass. The release agent solution was uniformly applied to the surface of the antistatic layer of the PET film with the antistatic layer so that the thickness after drying was 0.1 μm, and then dried for 1 minute with a dryer at 130 ° C. A release layer was formed to produce a release film having antistatic properties.

(Example 2)
As photocurable coating agent, conductive polymer aqueous solution (PEDT / PPS), photoinitiator (α-hydroxycyclohexylphenylmethane), acrylic monomer (dipentaerythritol hexaacrylate, pentaerythritol trihexaacrylate, N-vinylpyrrolidone) ) A photocurable coating agent (made by Idemitsu Techno Fine Co., Ltd., trade name “Idemitsu Protein Coat EL H-3”) composed of a binder solution and an ether-based or alcohol-based solvent that dissolves the binder solution is 2.5 with isopropyl alcohol. A release film was produced in the same manner as in Example 1 except that a material diluted to mass% was used.

(Comparative Example 1)
Except that T-100G (trade name, manufactured by Mitsubishi Polyester Film Co., Ltd., PET film thickness 38 μm, antistatic agent: quaternary ammonium salt) was used as the PET film with an antistatic layer, the same as in the Examples. A release film having antistatic properties was produced.
(Comparative Example 2)
Using a PET film (thickness 38 μm) without an antistatic layer, a release layer was provided in the same manner as in Example 1 to prepare a release film.

(Performance evaluation)
The performances of the release films obtained in Examples and Comparative Examples were evaluated by the following methods.
Curability The surface of the release layer of the release film was strongly rubbed 10 times with a finger, observed for cloudiness (smear) and drop-off (love-off), and evaluated according to the following criteria.
(Double-circle): There is no cloudiness and omission.
○: Slight cloudiness is observed (no problem in practical use).
Δ: Some fogging and dropping off are observed (may cause a practical problem).
X: A lot of cloudiness is observed, and a considerable amount of dropping occurs (problem is practical).
XX: Dropping occurs frequently and curing is insufficient.

(2) Adhesiveness of release layer to antistatic layer After forming the release layer, the surface of the release film after 10 days has been rubbed ten times with a finger and observed for fogging and dropping, and the determination of (1) above Evaluated by criteria.
(3) Peeling force After leaving the release film under conditions of 23 ° C. and 50% humidity for 24 hours, the thickness after drying the acrylic adhesive (trade name “Olivein BPS-5127” manufactured by Toyo Ink Co., Ltd.) It was applied to the surface of the release layer of the release film so as to be 50 μm, and a 50 μm polyethylene terephthalate film as a base material was bonded to prepare an adhesive. About each adhesive body, the peeling force of the release film after one day passed from preparation was measured. The peel strength is measured by cutting the adhesive body into a width of 20 mm and a length of 200 mm, fixing the polyethylene terephthalate film of the base material using a tensile tester, and 180 ° direction of the release film side at a speed of 300 mm / min. By pulling on.

(4) Antistatic property (4-1) Surface resistance After the release film was conditioned for 24 hours under conditions of 23 ° C and 50% humidity, the surface resistance value of the surface of the release layer was adjusted to "R12704" manufactured by Advantest Corporation. The measurement was performed using a measuring apparatus comprising “Resistency / Chamber” and “Digital Electrometer TR8652” manufactured by Takeda Riken Kogyo Co., Ltd.
(4-2) Stripping voltage Barium titanate (BaTiO ₃ ) 100 parts by mass, polyvinyl butyral 7 parts by mass, dioctyl phthalate (DOP) 3 parts by mass, a mixed liquid of toluene and ethanol (mixing mass ratio: 1/1) Was mixed and dispersed in a ball mill to prepare a ceramic slurry. This slurry was uniformly coated on the surface of the release layer of the release film so that the thickness after drying was 3 μm and dried to prepare a green sheet. An adhesive tape (manufactured by Nitto Denko Corporation, trade name “31B tape”) was bonded onto the produced green sheet. This green sheet with an adhesive tape was conditioned for 24 hours under conditions of 23 ° C. and 50% humidity, and then cut to 60 mm × 70 mm to prepare a test piece for measuring stripping voltage.

The stripping voltage on the green sheet surface of the test piece was peeled off from the release film side using a tensile tester at a speed of 180 ° and 100 m / min. And the trade name “Statilon-DZ ₃ ”) was used, and the maximum value of the charge amount on the green sheet surface was measured at a measurement distance of 50 mm. The release voltage on the release film surface was determined by peeling the green sheet side under the same conditions as above and measuring the maximum value of the charge amount on the release film surface.

Further, the antistatic performance was evaluated according to the following criteria.
A: Very good.
○: Good (no problem in practical use).
Δ: Slightly inferior (may cause a practical problem)
X: Inferior (problems in practice)
Xx: Very inferior.

  The release film having antistatic properties of the present invention can be used as a carrier film such as a process film.

Claims (5)

  On the surface of the base film, an antistatic layer is formed by photocuring a photocurable coating agent comprising a polyalkylenedioxythiophene-based, polyaniline-based or polypyrrole-based conductive polymer, a photoinitiator, and a binder, A release film having antistatic properties, wherein a release layer made of an addition-type silicone resin is formed on the surface of an antistatic layer.   An aqueous solution in which a polyalkylenedioxythiophene-based, polyaniline-based or polypyrrole-based conductive polymer is dispersed in water at a concentration of 0.01 to 10% by mass in advance on the surface of the base film, and a binder is previously 10 to 90% by mass. An antistatic layer obtained by photocuring a photocurable coating agent blended with a binder solution, a photoinitiator, and an ether or alcohol solvent dispersed in a solvent containing a carboxylic acid ester at a concentration of%. A release film having antistatic properties, wherein a release layer comprising an addition-type silicone resin is formed on the surface of the antistatic layer.   The release film according to claim 1 or 2, wherein the conductive polymer is a polyalkylenedioxythiophene-based conductive polymer.   The release film according to any one of claims 1 to 3, wherein the binder is a binder comprising a (meth) acrylic monomer or oligomer and a vinyl compound selected from styrene and vinylpyrrolidone.   The release film according to any one of claims 1 to 4, wherein the photocurable coating agent is a photocurable coating agent containing 30 to 80% by mass of an alcohol solvent.