JP2009299752A - Composite pipe - Google Patents

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JP2009299752A
JP2009299752A JP2008153816A JP2008153816A JP2009299752A JP 2009299752 A JP2009299752 A JP 2009299752A JP 2008153816 A JP2008153816 A JP 2008153816A JP 2008153816 A JP2008153816 A JP 2008153816A JP 2009299752 A JP2009299752 A JP 2009299752A
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pipe
tubular
layer
composite pipe
tube
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JP5280740B2 (en
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Masaichi Ishiyama
雅一 石山
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a composite pipe for reducing damaging and breaking of an outer layer pipe, superior in heat insulation performance, and further superior in construction performance. <P>SOLUTION: This composite pipe is composed of an inner layer pipe and the outer layer pipe composed of an elastic resin material extruded so as to surround this inner layer pipe from the outside, and is formed so that the outer layer pipe has a tubular part of a plurality of layers supported so as to form an air layer between the adjacent tubular parts by a plurality of strips of interval holding ribs radially arranged at an interval in the peripheral direction, and has a plurality of strips of leg part ribs radially extending at an interval in the peripheral direction from an inner wall surface in the innermost side tubular part, received by an outer wall of the inner layer pipe and forming the air layer between the innermost side tubular part and the inner layer pipe, and is characterized in that a part tearable by hand is continuously arranged in the pipe axis direction in a tubular layer except for the outermost side tubular layer. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、高い断熱性と施工性、および外面への傷付き防止に優れた複合管に関する。   The present invention relates to a composite pipe excellent in high heat insulation and workability, and in preventing damage to the outer surface.

給水給湯などに用いられる架橋ポリエチレンやポリブテンなどの可撓性樹脂管において、断熱性が必要とされる場合には、樹脂管の外側にポリオレフィン系の発泡体を被覆して使用されている。しかしながら、施工前に樹脂管と発泡体が一体となっている複合管においては、施工時の引き摺りなどによる発泡体外面への傷付き、破れが生じやすく、また、継手を接続する際には発泡体のみを継手挿入分だけ切断する必要があり、施工に手間がかかると言うだけではなく、切断時に内側の樹脂管まで傷を付けるという問題がある。   In a flexible resin tube such as cross-linked polyethylene and polybutene used for water supply and hot water supply and the like, if heat insulation is required, a polyolefin foam is coated on the outside of the resin tube. However, in composite pipes in which the resin pipe and foam are integrated before construction, the outer surface of the foam is easily damaged and torn due to dragging during construction. There is a problem that not only the body needs to be cut by the amount of the joint insertion, and that the construction takes time, but the inner resin pipe is damaged at the time of cutting.

一方、図9に示すような熱可塑性エラストマーで形成された管状をした外層管(さや管)110によって、内層管120の周囲が被覆されている複合管100が既に提案されている(特許文献1参照)。すなわち、この複合管100は、外層管110をゴム弾性および柔軟性を有する熱可塑性エラストマーによって形成することによって、耐傷付き性能、破れ防止能、継手との接続容易性を確保するとともに、管状をした外層管本体部111の内面にリブ112を周方向に等ピッチで放射状に設け、内層管120と外層管本体部111との間に断熱空気層300を形成して断熱性を確保しようとしている。
しかしながら、上記複合管100の場合、傷つきや破れ、継手を接続する際の問題を解決できているが、ポリオレフィン系の発泡体に比べ、断熱性能が若干劣っていた。
On the other hand, a composite pipe 100 in which the periphery of the inner layer pipe 120 is covered with a tubular outer layer pipe (sheath pipe) 110 formed of a thermoplastic elastomer as shown in FIG. 9 has already been proposed (Patent Document 1). reference). That is, the composite pipe 100 is formed into a tubular shape while ensuring the scratch resistance performance, the ability to prevent tearing, and the ease of connection to the joint by forming the outer layer pipe 110 from a thermoplastic elastomer having rubber elasticity and flexibility. The ribs 112 are provided radially on the inner surface of the outer layer tube main body 111 at an equal pitch in the circumferential direction, and a heat insulating air layer 300 is formed between the inner layer tube 120 and the outer layer tube main body 111 to ensure heat insulation.
However, in the case of the composite pipe 100, the problem of being damaged or torn and connecting the joint can be solved, but the heat insulating performance is slightly inferior to that of the polyolefin foam.

そこで、本発明の発明者は、図10に示すように、内層管210と、この内層管210を外側から囲繞するように押出成形された熱可塑性エラストマーからなる外層管220とからなり、外層管220が、周方向に間隔を隔てて放射状に設けられた複数条の間隔保持リブ230によって隣り合う管状部240,250との間に空気層260を形成するように支持された複数層(この例では2層)の管状部240,250を有するとともに、最も内側の管状部250に内壁面から周方向に間隔を隔てて放射状に延出し、内層管210の外壁に受けられて、最も内側の管状部250と内層管210との間に空気層270を形成する複数条の脚部リブ280を備える複合管200であれば、上記問題が解決できるのではないかと考えた。
しかし、この複合管200は、間隔保持リブ230及び脚部リブ280を設けることによって、空気層260,270を形成できるので、傷つきや破れの問題が解消できるだけでなく、ポリオレフィン系の発泡体と略同じような断熱性能が確保できるようになるのであるが、施工性の点で少し問題があることがわかった。
Therefore, as shown in FIG. 10, the inventor of the present invention comprises an inner layer pipe 210 and an outer layer pipe 220 made of a thermoplastic elastomer extruded so as to surround the inner layer pipe 210 from the outside. A plurality of layers 220 are supported so that an air layer 260 is formed between the adjacent tubular portions 240 and 250 by a plurality of interval holding ribs 230 provided radially at intervals in the circumferential direction. 2), and the innermost tubular portion 250 is radially extended from the inner wall surface at intervals in the circumferential direction, and is received by the outer wall of the inner layer tube 210 to be the innermost tubular portion. It was considered that the above problem could be solved if the composite pipe 200 was provided with a plurality of leg ribs 280 forming the air layer 270 between the section 250 and the inner layer pipe 210.
However, since the composite pipe 200 can form the air layers 260 and 270 by providing the spacing ribs 230 and the leg ribs 280, not only can the problem of scratches and tears be solved, but also a polyolefin foam. Although the same heat insulation performance can be secured, it has been found that there are some problems in terms of workability.

すなわち、上記複合管200は、外層管220の端部を外側に折り返して、内層管210の端部を露出させ、この露出部を継手に嵌合接続させる場合、折り返す際に内側の管状部250を外側の管状部240よりも拡径させなければならず、折り返しにくく、施工性が悪いことがわかった。   That is, in the composite pipe 200, when the end portion of the outer layer tube 220 is folded outward to expose the end portion of the inner layer tube 210, and the exposed portion is fitted and connected to the joint, the inner tubular portion 250 is folded back. It was found that the diameter of the tube had to be larger than that of the outer tubular portion 240, and it was difficult to turn back and the workability was poor.

特許3822693号公報Japanese Patent No. 3822893

本発明は、上記事情に鑑みて、外層管の傷つきや破れが少なく、断熱性能に優れるとともに、より施工性に優れた複合管を提供することを目的としている。   In view of the above circumstances, an object of the present invention is to provide a composite pipe with less damage and tearing of the outer layer pipe, excellent heat insulation performance, and more excellent workability.

上記目的を達成するために、本発明の請求項1に記載の複合管(以下、「請求項1の複合管」と記す)は、内層管と、この内層管を外側から囲繞する弾性樹脂材料からなる外層管とからなり、前記外層管が、周方向に間隔を隔てて放射状に設けられた複数条の間隔保持リブによって隣り合う管状部との間に空気層を形成するように支持された複数層の管状部を有するとともに、最も内側の管状部に内壁面から周方向に間隔を隔てて放射状に延出し、内層管の外壁に受けられて、最も内側の管状部と内層管との間に空気層を形成する複数条の脚部リブを備える複合管であって、手で切り裂き可能な部分が、最も外側の管状層以外の管状層に管軸方向に連続して設けられていることを特徴としている。   In order to achieve the above object, a composite pipe according to claim 1 of the present invention (hereinafter referred to as "composite pipe of claim 1") includes an inner layer pipe and an elastic resin material surrounding the inner layer pipe from the outside. The outer layer tube is supported so as to form an air layer between adjacent tubular portions by a plurality of spacing ribs provided radially at intervals in the circumferential direction. It has a multi-layered tubular part, extends radially from the inner wall surface to the innermost tubular part at intervals in the circumferential direction, and is received by the outer wall of the inner layer pipe, between the innermost tubular part and the inner layer pipe A composite pipe having a plurality of leg ribs for forming an air layer in which a portion that can be cut by hand is provided continuously in a tube axis direction in a tubular layer other than the outermost tubular layer. It is characterized by.

本発明の請求項2に記載の複合管(以下、「請求項2の複合管」と記す)は、請求項1の複合管において、手で切り裂き可能部分が管状層の薄肉部であることを特徴としている。   The composite pipe according to claim 2 of the present invention (hereinafter referred to as "composite pipe of claim 2") is the composite pipe according to claim 1, wherein the manually tearable portion is a thin portion of the tubular layer. It is a feature.

本発明の請求項3に記載の複合管(以下、「請求項3の複合管」と記す)は、内層管と、この内層管を外側から囲繞する弾性樹脂材料からなる外層管とからなり、前記外層管が、周方向に間隔を隔てて放射状に設けられた複数条の間隔保持リブによって隣り合う管状層との間に空気層を形成するように支持された複数層の管状部を有するとともに、最も内側の管状部に内壁面から周方向に間隔を隔てて放射状に延出し、内層管の外壁に受けられて、最も内側の管状部と内層管との間に空気層を形成する複数条の脚部リブを備える複合管であって、最も外側の管状部が、断面略円形をしており、最も外側の管状部以外の管状部が、断面略歯車形をしているとともに、内側の管状部の周長さが、外側の管状部の周長さより長く形成されていることを特徴としている。   The composite pipe according to claim 3 of the present invention (hereinafter referred to as "composite pipe of claim 3") comprises an inner layer pipe and an outer layer pipe made of an elastic resin material surrounding the inner layer pipe from the outside, The outer layer pipe has a plurality of tubular portions supported so as to form an air layer between adjacent tubular layers by a plurality of interval holding ribs provided radially at intervals in the circumferential direction. A plurality of strips extending radially from the inner wall surface to the innermost tubular portion at intervals in the circumferential direction and received by the outer wall of the inner layer tube to form an air layer between the innermost tube portion and the inner layer tube. The outermost tubular portion has a substantially circular cross section, and the tubular portions other than the outermost tubular portion have a substantially gear-shaped cross section, The circumferential length of the tubular part is longer than the circumferential length of the outer tubular part It is characterized.

本発明の請求項4に記載の複合管(以下、「請求項4の複合管」と記す)は、請求項1〜請求項3のいずれか複合管において、間隔保持リブの高さがリブ幅の2.5倍以下であることを特徴としている。   The composite pipe according to claim 4 of the present invention (hereinafter referred to as "composite pipe of claim 4") is the composite pipe of any one of claims 1 to 3, wherein the height of the spacing rib is the rib width. It is characterized by being 2.5 times or less.

本発明の請求項5に記載の複合管(以下、「請求項5の複合管」と記す)は、請求項1〜請求項4のいずれか複合管において、最も内側の管状部と、その1つ外側の管状部との間の間隔保持リブの高さがリブ幅の4.0倍以下であり、最も外側の管状部と間隔保持リブとのコーナー部が曲率半径0.5mm以上のR形状に湾曲していることを特徴としている。   The composite pipe according to claim 5 of the present invention (hereinafter referred to as “composite pipe of claim 5”) is the composite pipe according to any one of claims 1 to 4, and the innermost tubular portion thereof. An R shape in which the height of the spacing rib between the outer tubular portion is 4.0 times or less of the rib width, and the corner portion between the outermost tubular portion and the spacing rib is a curvature radius of 0.5 mm or more. It is characterized by being curved.

本発明の請求項6に記載の複合管(以下、「請求項6の複合管」と記す)は、請求項1〜請求項5のいずれか複合管において、外層管の樹脂部分の断面積が、外層管の外周面と、内層管の外周面との間の断面積の25〜45%であることを特徴としている。   The composite pipe according to claim 6 of the present invention (hereinafter referred to as "composite pipe of claim 6") is the composite pipe of any one of claims 1 to 5, wherein the cross-sectional area of the resin portion of the outer layer pipe is The cross-sectional area between the outer peripheral surface of the outer layer pipe and the outer peripheral surface of the inner layer pipe is 25 to 45%.

本発明の請求項7に記載の複合管(以下、「請求項7の複合管」と記す)は、請求項1〜請求項6のいずれか複合管において、外層管が熱可塑性エラストマーを含む弾性樹脂材料から成ることを特徴としている。   The composite pipe according to claim 7 of the present invention (hereinafter referred to as "composite pipe of claim 7") is the composite pipe of any one of claims 1 to 6, wherein the outer layer pipe includes an elastic elastomer. It is characterized by comprising a resin material.

本発明において、内層管の材質としては、特に限定されないが、例えば、ポリエチレン、架橋ポリエチレン、ポリブテン、ポリプロピレン、ポリ塩化ビニル、エチレン−酢酸ビニル共重合体、熱可塑性エラストマーなどが挙げられ、金属等で補強されているものでも良い。   In the present invention, the material of the inner tube is not particularly limited, and examples thereof include polyethylene, crosslinked polyethylene, polybutene, polypropylene, polyvinyl chloride, ethylene-vinyl acetate copolymer, thermoplastic elastomer, and the like. It may be reinforced.

外層管の材質としては、特に限定されないが、ポリエチレン、架橋ポリエチレン、ポリブテン、ポリプロピレン、ポリ塩化ビニル、エチレン−酢酸ビニル共重合体、熱可塑性エラストマーなどのベース樹脂成分を含む弾性樹脂材料が挙げられ、給水給湯用として用いられる場合は、請求項7の複合管のように、熱可塑性エラストマーを含むものが好ましく、中でも、ポリプロピレン系の熱可塑性エラストマーを含むものが好適である。   The material of the outer layer pipe is not particularly limited, and examples thereof include elastic resin materials including base resin components such as polyethylene, crosslinked polyethylene, polybutene, polypropylene, polyvinyl chloride, ethylene-vinyl acetate copolymer, and thermoplastic elastomer. When used for hot water supply or hot water supply, it is preferable to use a thermoplastic elastomer such as the composite pipe of claim 7, and among them, the one containing a polypropylene-based thermoplastic elastomer is preferable.

上記弾性樹脂材料中には、特に限定されないが、上記ベース樹脂成分以外に、ゴム成分、オイル等を含むことが好ましい。
ゴム成分としては、特に限定されないが、エチレン・プロピレン・ジエン共重合体ゴム、エチレンプロピレンゴム、ポリイソブチレン、シス1,4ポリブタジエン、ブチルゴム、スチレンブチレンゴム、水素添加スチレンブチレンゴム、スチレン−エチレンブチレン−オレフィン結晶共重合体、オレフィン結晶−エチレンブチレン−オレフィン結晶共重合体、スチレンブタジエン共重合体、スチレン−ブタジエン−スチレンブロック共重合体、スチレン・イソプレン・スチレンブロック共重合体、スチレン−エチレン−ブチレン−スチレンブロック共重合体等が挙げられ、エチレン・プロピレン・ジエン共重合体ゴム、スチレン系熱可塑性エラストマーが好適に用いられる。
オイルとしては、特に限定されないが、鉱油等が挙げられる。
Although it does not specifically limit in the said elastic resin material, It is preferable that a rubber component, oil, etc. are included in addition to the said base resin component.
The rubber component is not particularly limited, but ethylene / propylene / diene copolymer rubber, ethylene propylene rubber, polyisobutylene, cis 1,4 polybutadiene, butyl rubber, styrene butylene rubber, hydrogenated styrene butylene rubber, styrene-ethylene butylene- Olefin Crystal Copolymer, Olefin Crystal-Ethylene Butylene-Olefin Crystal Copolymer, Styrene Butadiene Copolymer, Styrene-Butadiene-Styrene Block Copolymer, Styrene-Isoprene-Styrene Block Copolymer, Styrene-Ethylene-Butylene- Examples thereof include styrene block copolymers, and ethylene / propylene / diene copolymer rubbers and styrene thermoplastic elastomers are preferably used.
Although it does not specifically limit as oil, Mineral oil etc. are mentioned.

また、本発明の複合管においては、外層管全体を発泡体で構成するあるいは外層管の大部分を発泡体で構成し、外層管の最外層に非発泡樹脂からなる被覆層を設けるようにしても構わない。
発泡体の発泡倍率は、特に限定されないが、1.5〜3.0倍が好ましい。すなわち、発泡倍率が1.5倍未満では発泡体とすることによる断熱性能の向上が期待できず、3.0倍を超えると強度的に問題が生じるあるいは外観不良を招くおそれがある。
In the composite pipe of the present invention, the entire outer layer pipe is made of a foam, or most of the outer layer pipe is made of a foam, and a coating layer made of a non-foamed resin is provided on the outermost layer of the outer layer pipe. It doesn't matter.
The expansion ratio of the foam is not particularly limited, but is preferably 1.5 to 3.0 times. That is, if the expansion ratio is less than 1.5 times, improvement in heat insulation performance due to the foam cannot be expected, and if it exceeds 3.0 times, there is a possibility that a problem in strength occurs or an appearance defect is caused.

また、上記熱可塑性エラストマーとしては、特に限定されないが、180℃溶融状態での高温張力が40mN以上かつ破断時伸びが100%以上のものを用いることが好ましい。すなわち、180℃溶融状態での高温張力が40mN未満の熱可塑性エラストマーを用いた場合、十分な発泡倍率が得られないという問題が出る恐れがあり、破断時伸びが100%未満の熱可塑性エラストマーを用いた場合、十分な発泡倍率が得られず、破泡するという問題が出る恐れがある。
因みに、ベース樹脂がポリプロピレンの場合、ポリプロピレンの配合量は、弾性樹脂材料全体の30〜60重量%とすることが好ましい。すなわち、ポリプロピレンの配合量が30重量%未満では、耐熱性能に問題があり、60重量%を超えると、柔軟性が乏しくなるおそれがある。
Further, the thermoplastic elastomer is not particularly limited, but it is preferable to use a thermoplastic elastomer having a high temperature tension of 40 mN or more in a molten state at 180 ° C. and an elongation at break of 100% or more. That is, when a thermoplastic elastomer having a high-temperature tension of less than 40 mN in a molten state at 180 ° C. is used, there is a possibility that a sufficient expansion ratio cannot be obtained, and a thermoplastic elastomer having an elongation at break of less than 100% may be obtained. If it is used, a sufficient expansion ratio cannot be obtained, and there is a risk that bubbles will break.
Incidentally, when the base resin is polypropylene, the blending amount of polypropylene is preferably 30 to 60% by weight of the entire elastic resin material. That is, when the blending amount of polypropylene is less than 30% by weight, there is a problem in heat resistance, and when it exceeds 60% by weight, flexibility may be poor.

弾性樹脂材料中には、上記熱可塑性エラストマー以外に、必要に応じて溶融張力調整や目やに防止のための加工助剤を添加してもよい。
溶融張力調整用の加工助剤としては、特に限定されないが、ポリテトラフルオロエチレンのようなフッ素系樹脂が好ましい。
In the elastic resin material, in addition to the thermoplastic elastomer, a processing aid for adjusting the melt tension and preventing the eyes may be added as necessary.
The processing aid for adjusting the melt tension is not particularly limited, but a fluorine resin such as polytetrafluoroethylene is preferable.

溶融張力調整用の加工助剤として、ポリテトラフルオロエチレンを用いた場合、その添加量は、特に限定されないが、熱可塑性エラストマー100重量部に対し、ポリテトラフルオロエチレンを1〜5重量部とするが好ましい。
すなわち、ポリテトラフルオロエチレンの添加割合が、熱可塑性エラストマー100重量部に対し、1重量部未満では、樹脂が押出機から押し出され、引き取られる際に張力不足で破断する恐れがあり、5重量部を超えると、熱可塑性エラストマーの特徴である柔軟性が失われる恐れがある。
When polytetrafluoroethylene is used as a processing aid for adjusting the melt tension, the amount added is not particularly limited, but polytetrafluoroethylene is 1 to 5 parts by weight with respect to 100 parts by weight of the thermoplastic elastomer. Is preferred.
That is, when the addition ratio of polytetrafluoroethylene is less than 1 part by weight relative to 100 parts by weight of the thermoplastic elastomer, the resin may be extruded from the extruder and may be broken due to insufficient tension when taken out. If it exceeds 1, the flexibility characteristic of the thermoplastic elastomer may be lost.

また、目やに防止用の加工助剤としては、特に限定されないが、エチレン・酢酸ビニル共重合体が好ましい。
目やに防止用の加工助剤として、エチレン・酢酸ビニル共重合体を用いた場合、その添加量は、特に限定されないが、熱可塑性エラストマー100重量部に対し、エチレン・酢酸ビニル共重合体を5〜15重量部とすることが好ましい。
すなわち、エチレン・酢酸ビニル共重合体の添加割合が、熱可塑性エラストマー100重量部に対し、5.0重量部未満では、目やにが多量に発生し、生産性が低下する恐れがあり、15重量部を超えると、熱可塑性エラストマーの特徴である耐熱性が失われる恐れがある。
Further, the processing aid for preventing the eyes is not particularly limited, but an ethylene / vinyl acetate copolymer is preferable.
When an ethylene / vinyl acetate copolymer is used as a processing aid for preventing the eyes, the addition amount is not particularly limited, but the ethylene / vinyl acetate copolymer is added in an amount of 5 to 100 parts by weight of the thermoplastic elastomer. The amount is preferably 15 parts by weight.
That is, when the addition ratio of the ethylene / vinyl acetate copolymer is less than 5.0 parts by weight with respect to 100 parts by weight of the thermoplastic elastomer, a large amount of eyes may be generated, and the productivity may be lowered. If it exceeds 1, the heat resistance characteristic of the thermoplastic elastomer may be lost.

さらに、上記弾性樹脂材料には、本発明の目的を阻害しない範囲で、顔料、無機充填材等の添加物を必要に応じて添加するようにしても構わない。   Furthermore, additives such as pigments and inorganic fillers may be added to the elastic resin material as necessary within a range that does not impair the object of the present invention.

上記被覆層は、発泡体の保護および表面平滑性を得るために設けられ、この目的を達成できれば、できるだけ厚さを薄くする方が好ましく、配管径や樹脂の種類によっても異なるが、コスト的なものを考慮すると0.2mm程度の厚さとすることが好ましい。
被覆層を構成する樹脂としては、発泡体を構成する樹脂と相溶性があれば特に限定されないが、例えば、ポリエチレン、ポリプロピレン、熱可塑性樹脂エラストマー等が挙げられる。
The coating layer is provided to obtain foam protection and surface smoothness. If this purpose can be achieved, it is preferable to reduce the thickness as much as possible, and it varies depending on the pipe diameter and the type of resin, but it is costly. In consideration of the thickness, the thickness is preferably about 0.2 mm.
The resin constituting the coating layer is not particularly limited as long as it is compatible with the resin constituting the foam, and examples thereof include polyethylene, polypropylene, and a thermoplastic resin elastomer.

なお、発泡体を形成するために添加される発泡剤の添加量は、熱可塑性エラストマー100重量部に対して発泡剤を1.0〜10重量部が好ましい。すなわち、発泡剤が1.0重量部未満であれば、1.5倍以上の発泡倍率のものが得られず、10重量部を超えると、発泡倍率が3倍を超えてしまい、外観不良あるいは表面の強度不足により破れが生じやすくなるおそれがある。   In addition, as for the addition amount of the foaming agent added in order to form a foam, 1.0-10 weight part of a foaming agent is preferable with respect to 100 weight part of thermoplastic elastomers. That is, if the foaming agent is less than 1.0 part by weight, a foaming ratio of 1.5 times or more cannot be obtained, and if it exceeds 10 parts by weight, the foaming ratio exceeds 3 times, resulting in poor appearance or There is a risk of tearing due to insufficient strength of the surface.

本発明の複合管を製造する際に使用される発泡剤としては、特に限定されず、例えば、アゾジカルボンアミド、ヒドラゾジカルボンアミド、アゾジカルボン酸バリウム塩、ニトロソグアニジン、p,p, −オキシビスベンゼンスルホニルセミカルバジド、ベンゼンスルホニルヒドラジド、N,N, −ジニトロソペンタメチレンテトラミン、トルエンスルホニルヒドラジド、4,4−オキシビス(ベンゼンスルホニルヒドラジド)、アゾビスイソブチロニトリル、炭酸水素ナトリウム等の熱分解型、熱膨張型発泡粒子等が挙げられ、これらの発泡剤が併用されても構わないが、少なくとも熱膨張型発泡粒子を使用することが好ましく、炭酸水素ナトリウムと熱膨張型発泡粒子との組み合わせがより好ましい。 The foaming agent used for producing the composite pipe of the present invention is not particularly limited, and examples thereof include azodicarbonamide, hydrazodicarbonamide, azodicarboxylic acid barium salt, nitrosoguanidine, p, p , -oxybis. Thermal decomposition types such as benzenesulfonyl semicarbazide, benzenesulfonylhydrazide, N, N , -dinitrosopentamethylenetetramine, toluenesulfonylhydrazide, 4,4-oxybis (benzenesulfonylhydrazide), azobisisobutyronitrile, sodium bicarbonate, Thermally expandable foam particles and the like may be used, and these foaming agents may be used in combination. However, it is preferable to use at least thermally expandable foam particles, and a combination of sodium hydrogen carbonate and thermally expandable foam particles is more preferable. preferable.

なお、熱膨張型発泡粒子とは、特開2006−45532号公報に記載されているような、ラジカル重合性モノマーをエタン、エチレン、プパン、プロペン、n−ブタン、iso−ブタン、ブテン、iso−ブテン、n−ペンタン、iso−ペンタン、n−へキサン、ヘプタン、石油エーテル、n−オクタン、iso−オクタンなどの低分子量炭化水素;CCl3F、CCl22、CClF3、CClF2−CCl2F等のクロロフルオロカーボン;テトラメチルシラン、トリメチルエチルシラン、トリメチルイソプロピルシラン、トリメチル−n−プロピルシランなどのテトラアルキルシランなどの揮発性膨張剤の存在下懸濁重合させて得られる粒子であって、例えば、松本油脂社製商品名マイクロスフェアーF等の市販品等が使用できる。 The thermally expandable foamed particles refer to radical polymerizable monomers such as ethane, ethylene, propane, propene, n-butane, iso-butane, butene, iso-, as described in JP-A-2006-45532. Low molecular weight hydrocarbons such as butene, n-pentane, iso-pentane, n-hexane, heptane, petroleum ether, n-octane, iso-octane; CCl 3 F, CCl 2 F 2 , CClF 3 , CClF 2 -CCl 2 F and other chlorofluorocarbons; particles obtained by suspension polymerization in the presence of a volatile swelling agent such as tetramethylsilane, trimethylethylsilane, trimethylisopropylsilane, and trialkyl-n-propylsilane. For example, commercially available products such as trade name Microsphere F manufactured by Matsumoto Yushi Co., Ltd. can be used. .

また、上記のように発泡体の上に被覆層を設ける場合、発泡体を構成する樹脂組成物が固化する前に被覆層を形成する樹脂組成物を発泡体を構成する樹脂組成物上に押出成形することが好ましい。
すなわち、発泡体と被覆層は、熱接着していることが施工性、外観の点から好ましい。
本発明の複合管は、管状部の層数が、特に限定されないが、生産性や取り扱い性を考慮すれば、2〜3層とすることが好ましい。
When a coating layer is provided on the foam as described above, the resin composition forming the coating layer is extruded onto the resin composition constituting the foam before the resin composition constituting the foam is solidified. It is preferable to mold.
That is, it is preferable that the foam and the coating layer are thermally bonded from the viewpoint of workability and appearance.
In the composite pipe of the present invention, the number of layers of the tubular portion is not particularly limited, but it is preferably 2 to 3 layers in consideration of productivity and handleability.

請求項1の複合管において、手で切り裂き可能部分を設ける方法としては、特に限定されず、例えば、樹脂成形時に発生するウェルドラインなどの低強度部分を設ける方法や、薄肉部分を設けることが挙げられるが、請求項2の複合管のように、薄肉部を設けることが好ましい。
薄肉部の厚さは、特に限定されないが、外層管が熱可塑性エラストマーで形成されている場合は、0.05mm〜0.1mm程度でよい。
In the composite pipe of claim 1, the method for providing the tearable portion by hand is not particularly limited. For example, a method for providing a low-strength portion such as a weld line generated during resin molding, or a method for providing a thin portion. However, it is preferable to provide a thin portion as in the composite pipe of claim 2.
The thickness of the thin portion is not particularly limited, but may be about 0.05 mm to 0.1 mm when the outer tube is formed of a thermoplastic elastomer.

請求項3の複合管において、内側の管状部の周長さは、外側の管状部の周長さに比べ長ければ長い方が好ましいが、例えば、管状部が2層の場合、内側の管状部の周長さを外側の管状部の外周長さよりも4×π×t(2π(r+t)−2πrの式で求まる。ここで、πは円周率、tは管状部間の空気層厚さ、rは内側の管状部の管中心からの半径である)以上長くすることが好ましい。   4. The composite pipe according to claim 3, wherein the peripheral length of the inner tubular portion is preferably longer than the peripheral length of the outer tubular portion. For example, when the tubular portion has two layers, the inner tubular portion Is obtained by the formula 4 × π × t (2π (r + t) −2πr) from the outer peripheral length of the outer tubular portion, where π is the circumferential ratio and t is the air layer thickness between the tubular portions. , R is a radius from the tube center of the inner tubular portion) and is preferably longer.

間隔保持リブは、管状部と管状部との間に所定の空気層を確保できれば、その数および形状は特に限定されないが、請求項4の複合管のように、間隔保持リブの高さがリブ幅の2.5倍以下であることが好ましい。
すなわち、間隔保持リブの高さがリブ幅の2.5倍を超えると、施工時に複合管を曲げた際に、曲げの内側になる部分において、被覆層のリブがねじれ現象(横座屈)を起こして外層管表面にシワが入り、施工後の見栄えが悪くなるおそれがある。
The number and shape of the spacing ribs are not particularly limited as long as a predetermined air layer can be secured between the tubular portion and the tubular portion. However, as in the composite pipe of claim 4, the height of the spacing ribs is rib. The width is preferably 2.5 times or less.
That is, if the height of the spacing ribs exceeds 2.5 times the rib width, when the composite pipe is bent at the time of construction, the ribs of the coating layer are twisted (lateral buckling) at the inner part of the bend. Wrinkles will occur on the surface of the outer layer tube, and the appearance after construction may be deteriorated.

また、間隔保持リブは、請求項5の複合管のように、間隔保持リブの高さがリブ幅の4.0倍以下であり、最も外側の管状部と間隔保持リブとのコーナー部が曲率半径0.5mm以上のR形状に湾曲している構成としてもよい。
すなわち、最も外側の管状部と間隔保持リブとのコーナー部が曲率半径0.5mm以上のR形状に湾曲していれば、間隔保持リブの高さがリブ幅の2.5倍を超えても間隔保持リブの高さがリブ幅の4.0倍を超えない限り、施工時に複合管を曲げた際に、曲げの内側になる部分において、被覆層のリブがねじれ現象(横座屈)を起こして外層管表面にシワが入り、施工後の見栄えが悪くなるおそれがない。
Further, as in the composite pipe according to claim 5, the spacing ribs have a height of the spacing ribs of 4.0 times or less of the rib width, and the corner portion between the outermost tubular portion and the spacing ribs has a curvature. It is good also as a structure curved in the R shape of radius 0.5mm or more.
That is, if the corner portion between the outermost tubular portion and the spacing rib is curved in an R shape having a radius of curvature of 0.5 mm or more, the height of the spacing rib may exceed 2.5 times the rib width. Unless the height of the spacing ribs exceeds 4.0 times the rib width, when the composite pipe is bent at the time of construction, the ribs of the coating layer cause torsion (lateral buckling) at the inner part of the bend. There is no risk that wrinkles will enter the surface of the outer tube and the appearance after construction will not deteriorate.

また、外層管の樹脂部分の断面積は、特に限定されないが、請求項6の複合管のように、外層管の外周面と、内層管の外周面との間の断面積の25〜45%であることが好ましい。すなわち、外層管の樹脂部分の断面積が小さすぎると、外層管の強度に問題がでるおそれがあり、外層管の樹脂部分の断面積が大きすぎると、十分な断熱効果が得られなくなるおそれがある。   Further, the cross-sectional area of the resin portion of the outer layer pipe is not particularly limited, but as in the composite pipe of claim 6, 25 to 45% of the cross-sectional area between the outer peripheral surface of the outer layer pipe and the outer peripheral surface of the inner layer pipe. It is preferable that That is, if the cross-sectional area of the resin portion of the outer tube is too small, there may be a problem with the strength of the outer tube, and if the cross-sectional area of the resin portion of the outer tube is too large, a sufficient heat insulating effect may not be obtained. is there.

上記のように、請求項1の複合管は、内層管と、この内層管を外側から囲繞する弾性樹脂材料からなる外層管とからなり、前記外層管が、周方向に間隔を隔てて放射状に設けられた複数条の間隔保持リブによって隣り合う管状層との間に空気層を形成するように支持された複数層の管状部を有するとともに、最も内側の管状部に内壁面から周方向に間隔を隔てて放射状に延出し、内層管の外壁に受けられて、最も内側の管状部と内層管との間に空気層を形成する複数条の脚部リブを備える複合管であって、手で切り裂き可能な部分が、最も外側の管状層以外の管状層に管軸方向に連続して設けられているので、最も外側の管状部を除き、管状部を手で切り裂き可能な部分で軸方向に容易に切り裂くことができる。   As described above, the composite pipe according to claim 1 is composed of an inner layer pipe and an outer layer pipe made of an elastic resin material surrounding the inner layer pipe from the outside, and the outer layer pipes are radially spaced apart in the circumferential direction. It has a plurality of tubular portions supported so as to form an air layer between adjacent tubular layers by a plurality of spaced spacing ribs provided, and is spaced in the circumferential direction from the inner wall surface to the innermost tubular portion. A composite tube having a plurality of leg ribs extending radially and spaced apart from each other and received by the outer wall of the inner layer tube to form an air layer between the innermost tubular portion and the inner layer tube, Since the tearable portion is continuously provided in the tube axial direction on the tubular layer other than the outermost tubular layer, the tubular portion can be axially cut by the manually tearable portion except for the outermost tubular portion. Can be easily torn.

したがって、外層管が弾性変形しにくい樹脂で形成されていても、管状部の反転部の切り裂き可能な部分を切り裂くようにすれば、外層管の端部を容易に外側に折り返すことができる。
すなわち、継手への接続作業が容易に行えるようになる。勿論、空気層を備えているので、断熱性能に優れているとともに、外層管を備えているので、管本体となる内層管が傷つきにくくなる。
Therefore, even if the outer layer tube is formed of a resin that is not easily elastically deformed, the end portion of the outer layer tube can be easily folded outward if the tearable portion of the inverted portion of the tubular portion is torn.
That is, connection work to the joint can be easily performed. Of course, since the air layer is provided, the heat insulation performance is excellent, and since the outer layer pipe is provided, the inner layer pipe serving as the pipe body is hardly damaged.

また、請求項1の複合管は、請求項2の複合管のように、手で切り裂き可能部分を管状層の薄肉部であるようにすれば、手で切り裂き可能部分を押し出し成形によって正確に形成することができる。   In addition, the composite pipe of claim 1 can be accurately formed by extruding by manually forming the part that can be cut by hand, as in the case of the composite pipe of claim 2, if the part that can be cut by hand is a thin part of the tubular layer. can do.

請求項3の複合管は、内層管と、この内層管を外側から囲繞する弾性樹脂材料からなる外層管とからなり、前記外層管が、周方向に間隔を隔てて放射状に設けられた複数条の間隔保持リブによって隣り合う管状層との間に空気層を形成するように支持された複数層の管状部を有するとともに、最も内側の管状部に内壁面から周方向に間隔を隔てて放射状に延出し、内層管の外壁に受けられて、最も内側の管状部と内層管との間に空気層を形成する複数条の脚部リブを備える複合管であって、最も外側の管状部が、断面略円形をしており、最も外側の管状部以外の管状部が、断面略歯車形をしているとともに、内側の管状部の周長さが、外側の管状部の周長さより長く形成されている。すなわち、内側の管状部が間隔保持リブ間において、湾曲しているので、外層管の端部を反転させようとすると、この湾曲部分が直線状に延びるため、容易に反転させることができる。   The composite pipe according to claim 3 is composed of an inner layer pipe and an outer layer pipe made of an elastic resin material surrounding the inner layer pipe from the outside, and the outer layer pipes are radially provided at intervals in the circumferential direction. A plurality of tubular portions supported so as to form an air layer between adjacent tubular layers by the spacing retaining ribs, and radially spaced from the inner wall surface in the circumferential direction to the innermost tubular portion. A composite tube comprising a plurality of leg ribs extending and received by the outer wall of the inner layer tube to form an air layer between the innermost tubular portion and the inner layer tube, wherein the outermost tubular portion is The cross section has a substantially circular shape, and the tubular portion other than the outermost tubular portion has a substantially cross-sectional gear shape, and the circumferential length of the inner tubular portion is longer than the circumferential length of the outer tubular portion. ing. That is, since the inner tubular portion is curved between the spacing ribs, if the end portion of the outer tube is reversed, the curved portion extends in a straight line and can be easily reversed.

したがって、外層管が弾性変形しにくい樹脂で形成されていても、外層管の端部を容易に外側に折り返すことができる。
すなわち、継手への接続作業が容易に行えるようになる。勿論、空気層を備えているので、断熱性能に優れているとともに、外層管を備えているので、管本体となる内層管が傷つきにくくなる。
Therefore, even if the outer tube is made of a resin that is not easily elastically deformed, the end of the outer tube can be easily folded outward.
That is, connection work to the joint can be easily performed. Of course, since the air layer is provided, the heat insulation performance is excellent, and since the outer layer pipe is provided, the inner layer pipe serving as the pipe body is hardly damaged.

また、請求項4の複合管のように、間隔保持リブの高さをリブ幅の2.5倍以下にする、あるいは、請求項5の複合管のように、最も内側の管状部と、その1つ外側の管状部との間の間隔保持リブの高さがリブ幅の4.0倍以下であり、最も外側の管状部と間隔保持リブとのコーナー部が曲率半径0.5mm以上のR形状に湾曲している構成とすれば、施工時に複合管を曲げた際に、曲げの内側になる部分において、被覆層のリブがねじれ現象(横座屈)を起こして外層管表面にシワが入って、施工後の見栄えが悪くなるおそれがない。   Further, as in the composite pipe of claim 4, the height of the spacing rib is set to 2.5 times or less of the rib width, or as in the composite pipe of claim 5, the innermost tubular portion and its The height of the spacing rib between the outer tubular portion is 4.0 times or less the rib width, and the corner portion between the outermost tubular portion and the spacing rib has a radius of curvature of 0.5 mm or more. If the composition is curved in shape, when the composite pipe is bent during construction, the ribs of the coating layer cause twisting phenomenon (lateral buckling) at the inner part of the bend, and the outer pipe surface is wrinkled. In addition, there is no risk that the appearance after construction will deteriorate.

そして、請求項6の複合管のように、外層管の樹脂部分の断面積が、外層管の外周面と、内層管の外周面との間の断面積の25〜45%であると、より確実に外層管を十分な強度と断熱性能を備えたものとすることができる。
さらに、請求項7の複合管のように、外層管を、熱可塑性エラストマーを含む弾性樹脂材料で形成するようにすれば、複合管の傷付きや破れ、継手を接続する際の施工性の問題を解決するのに有効であるとともに、給水給湯用として好適に用いることができる。
And like the composite pipe of claim 6, when the cross-sectional area of the resin portion of the outer layer pipe is 25 to 45% of the cross-sectional area between the outer peripheral surface of the outer layer pipe and the outer peripheral surface of the inner layer pipe, The outer tube can be surely provided with sufficient strength and heat insulation performance.
Furthermore, if the outer layer pipe is formed of an elastic resin material containing a thermoplastic elastomer as in the composite pipe of claim 7, the composite pipe is damaged or broken, and the problem of workability when connecting the joints In addition to being effective in solving the problem, it can be suitably used for water supply and hot water supply.

以下に、本発明を、その実施の形態をあらわす図面を参照しつつ詳しく説明する。
図1は、本発明にかかる複合管の第1の実施の形態をあらわしている。
Hereinafter, the present invention will be described in detail with reference to the drawings showing embodiments thereof.
FIG. 1 shows a first embodiment of a composite pipe according to the present invention.

図1に示すように、この複合管1aは、架橋ポリエチレン製の内層管2と、内層管2を囲繞するように設けられた管状をした熱可塑性エラストマー(例えば、オレフィン系樹脂(PP, PE)のマトリックスにオレフィン系ゴム(EPR, EPDM)を微分散させた三菱化学社製サーモラン)製の外層管3aとを備えている。
外層管3aは、外層管本体部4aと、被覆層5とを備えている。
As shown in FIG. 1, the composite pipe 1a includes a cross-linked polyethylene inner layer pipe 2 and a tubular thermoplastic elastomer (for example, olefin resin (PP, PE) provided so as to surround the inner layer pipe 2). The outer layer pipe 3a made of Mitsubishi Chemical Corp. thermorun in which an olefinic rubber (EPR, EPDM) is finely dispersed in the above matrix.
The outer layer tube 3 a includes an outer layer tube main body 4 a and a coating layer 5.

外層管本体部4aは、熱可塑性エラストマーの2〜5倍発泡体からなり、2つの管状部41、42と、12条の間隔保持リブ43と、12条の脚部リブ44とを備えている。
2つの管状部41、42は、内層管2の中心軸を中心に略同心円状に設けられ、内側の管状部42は、軸方向に連続する薄肉部42aが周方向に等ピッチに12条設けられている。
薄肉部42aは、管状部42の外周面に略U字形をした凹溝42bを設けることによって、その最小厚さが0.05mm〜0.1mmに形成され、手で容易に切り裂くことができるようになっている。
The outer tube main body 4a is made of a thermoplastic elastomer 2 to 5 times foam, and includes two tubular portions 41, 42, twelve spacing ribs 43, and twelve leg ribs 44. .
The two tubular portions 41 and 42 are provided substantially concentrically around the central axis of the inner layer tube 2, and the inner tubular portion 42 is provided with 12 thin-walled portions 42a continuous in the axial direction at equal pitches in the circumferential direction. It has been.
The thin-walled portion 42a is formed to have a minimum thickness of 0.05 mm to 0.1 mm by providing a substantially U-shaped concave groove 42b on the outer peripheral surface of the tubular portion 42 so that it can be easily cut by hand. It has become.

間隔保持リブ43は、薄肉部42aと薄肉部42aとの中間位置に周方向に等間隔に放射状に設けられ、管状部41と管状部42との間隔を保持して両管状部41,42間に管軸方向に連続する外側空気層45aを形成している。
また、間隔保持リブ43は、その高さがリブ幅の4.0倍以下であり、両管状部41,42と間隔保持リブとのコーナー部が曲率半径0.5mm以上のR形状に湾曲している。
The interval holding ribs 43 are provided radially at equal intervals in the circumferential direction at an intermediate position between the thin portion 42a and the thin portion 42a, and maintain the interval between the tubular portion 41 and the tubular portion 42 so as to be between the tubular portions 41, 42. The outer air layer 45a is formed continuously in the tube axis direction.
The spacing rib 43 has a height of 4.0 times or less of the rib width, and the corner portions of the tubular portions 41 and 42 and the spacing rib are curved into an R shape having a curvature radius of 0.5 mm or more. ing.

脚部リブ44は、内側の管状部42の間隔保持リブ43に対応する位置から断面逆三角形の先細り状に内層管2方向に延出し、頂点部分で内層管2の外周面に当接し、管状部42と内層管2との間に管軸方向に連続する内側空気層45bを形成している。   The leg ribs 44 extend from the position corresponding to the interval holding ribs 43 of the inner tubular portion 42 in the direction of the inner layer tube 2 in a tapered shape having an inverted triangular cross section, and abut the outer peripheral surface of the inner layer tube 2 at the apex portion. An inner air layer 45 b that is continuous in the tube axis direction is formed between the portion 42 and the inner layer tube 2.

被覆層5は、非発泡であり、外層管本体部4aと同じ熱可塑性エラストマーで形成され、外層管本体部4aの外周面全体を被覆している。
さらに、この複合管1aは、外層管3aの樹脂部分の断面積が、空気層45a及び空気層45bを含む、内層管2の外周面と、外層管3aの外周面との間の部分の断面積の25〜45%となっている。
The coating layer 5 is non-foamed, is formed of the same thermoplastic elastomer as the outer layer tube main body 4a, and covers the entire outer peripheral surface of the outer layer tube main body 4a.
Further, in this composite pipe 1a, the cross-sectional area of the resin portion of the outer layer pipe 3a has a section between the outer peripheral surface of the inner layer pipe 2 and the outer peripheral surface of the outer layer pipe 3a including the air layer 45a and the air layer 45b. It is 25 to 45% of the area.

この複合管1aの製造方法は、特に限定されないが、例えば、内層管2となる架橋ポリエチレン管を押出成形するとともに、この押し出された架橋ポリエチレン管の周囲に外層管3aを外層管本体部4aと、被覆層5とを共押出成形する方法で得ることができる。   The method for manufacturing the composite pipe 1a is not particularly limited. For example, the cross-linked polyethylene pipe that becomes the inner-layer pipe 2 is extruded, and the outer-layer pipe 3a and the outer-layer pipe main body 4a are formed around the extruded cross-linked polyethylene pipe. The coating layer 5 can be obtained by coextrusion molding.

この複合管1aは、以上のように、外層管3aが熱可塑性エラストマーで形成されているので、傷つきにくく強度的にも優れているとともに、空気層45a,45bを備えているので断熱性能にも優れている。しかも、内側の管状部42に手で切り裂き可能な薄肉部42aを備えているので、図示していないが、管端部を継手に接続する際にこの薄肉部42aを切り裂くようにすれば、外層管3aの管端部を反転させて、内層管2の管端部を容易に露出させることができる。したがって、継手への接続作業等の配管施工性がよくなる。   As described above, since the outer tube 3a is formed of a thermoplastic elastomer, the composite tube 1a is hard to be damaged and excellent in strength, and has air layers 45a and 45b, so that the heat insulating performance is also provided. Are better. Moreover, since the inner tubular portion 42 is provided with a thin portion 42a that can be cut by hand, it is not shown, but if the thin portion 42a is torn when connecting the pipe end to the joint, the outer layer The tube end portion of the inner layer tube 2 can be easily exposed by inverting the tube end portion of the tube 3a. Therefore, piping workability such as connection work to the joint is improved.

図2は、本発明にかかる複合管の第2の実施の形態をあらわしている。
図2に示すように、この複合管1bは、外層管3bの外層管本体部4bが、脚部リブ44を間隔保持リブ43からずれた位置に備えている以外は、上記複合管1aと同様になっている。
すなわち、この複合管1bは、上記複合管1aと同じ効果を備えているとともに、脚部リブ45を間隔保持リブ44からずれた位置に備えているので、外層管3bを介しての内層管2と複合管1b外への熱伝導経路が長くなり、より断熱性能が向上する。
FIG. 2 shows a second embodiment of the composite pipe according to the present invention.
As shown in FIG. 2, the composite pipe 1b is the same as the composite pipe 1a except that the outer pipe main body 4b of the outer pipe 3b has a leg rib 44 at a position shifted from the spacing rib 43. It has become.
That is, the composite pipe 1b has the same effect as the composite pipe 1a, and the leg ribs 45 are provided at positions shifted from the spacing ribs 44. Therefore, the inner pipe 2 through the outer pipe 3b. In addition, the heat conduction path to the outside of the composite pipe 1b becomes longer, and the heat insulation performance is further improved.

図3は、本発明にかかる複合管の第3の実施の形態をあらわしている。
図3に示すように、この複合管1cは、外層管3cの外層管本体部4cが、薄肉部42cを管状部42の外周面に略V字形をした凹溝42dを設けることによって形成した以外は、上記複合管1aと同様になっている。
FIG. 3 shows a third embodiment of the composite pipe according to the present invention.
As shown in FIG. 3, this composite pipe 1 c is formed except that the outer pipe main body 4 c of the outer pipe 3 c is formed by providing a thin groove 42 c with a substantially V-shaped groove 42 d on the outer peripheral surface of the tubular portion 42. Is the same as that of the composite pipe 1a.

図4は、本発明にかかる複合管の第4の実施の形態をあらわしている。
図4に示すように、この複合管1dは、外層管3dの外層管本体部4dが、薄肉部42eを管状部42の内周面に略U字形をした凹溝42fを設けることによって形成した以外は、上記複合管1aと同様になっている。
FIG. 4 shows a fourth embodiment of the composite pipe according to the present invention.
As shown in FIG. 4, this composite pipe 1d is formed by providing the outer-layer pipe main body part 4d of the outer-layer pipe 3d by providing a thin-walled part 42e with a substantially U-shaped concave groove 42f on the inner peripheral surface of the tubular part 42. Except for this, it is the same as the composite pipe 1a.

図5は、本発明にかかる複合管の第5の実施の形態をあらわしている。
図5に示すように、この複合管1eは、外層管3eの外層管本体部4eが、以下のようになっている以外は、上記複合管1aと同様になっている。
FIG. 5 shows a fifth embodiment of the composite pipe according to the present invention.
As shown in FIG. 5, this composite pipe 1e is the same as the composite pipe 1a except that the outer layer pipe main body 4e of the outer layer pipe 3e is as follows.

すなわち、外層管本体部4eは、内側の管状部46に薄肉部が設けられる変わりに、管状部46の脚部リブ44と脚部リブ44との間において、内層管2側に向かって略U字形に湾曲する湾曲部46aが形成されるとともに、内側の管状部46の周長さが管状層41の外周長さより、式(4×π×t(tは空気層45aの厚さ))で求まる長さ分以上長くなっている。   That is, the outer tube main body 4e is substantially U-shaped toward the inner tube 2 between the leg ribs 44 and the leg ribs 44 of the tubular portion 46, instead of providing a thin portion on the inner tubular portion 46. A curved portion 46a that is curved in a letter shape is formed, and the peripheral length of the inner tubular portion 46 is expressed by the formula (4 × π × t (t is the thickness of the air layer 45a)) from the outer peripheral length of the tubular layer 41. It is longer than the required length.

この複合管1eは、上記のように、内側の管状部46の周長さが管状層41の外周長さより長くなっているので、外層管3eの管端部を反転させる際に、湾曲部46aが直線状に変形するように伸張するため、反転させやすく、内層管2の管端部を容易に露出させることができる。   In the composite pipe 1e, as described above, since the peripheral length of the inner tubular portion 46 is longer than the outer peripheral length of the tubular layer 41, when the tube end portion of the outer layer tube 3e is reversed, the curved portion 46a. Therefore, the tube end portion of the inner layer tube 2 can be easily exposed.

図6は、本発明にかかる複合管の第6の実施の形態をあらわしている。
図6に示すように、この複合管1fは、外層管3fの外層管本体部4fが、以下のようになっている以外は、上記複合管1aと同様になっている。
FIG. 6 shows a sixth embodiment of the composite pipe according to the present invention.
As shown in FIG. 6, the composite pipe 1f is the same as the composite pipe 1a except that the outer layer pipe body 4f of the outer layer pipe 3f is as follows.

すなわち、外層管本体部4fは、内側の管状部47に薄肉部が設けられる変わりに、管状部47の脚部リブ44と脚部リブ44との間において、外側に向かって略U字形に湾曲する湾曲部47aが形成されるとともに、内側の管状部47の周長さが管状層41の外周長さより、式(4×π×t(tは空気層45aの厚さ))で求まる長さ分以上長くなっている。   That is, the outer tube main body 4f is curved in a substantially U shape outwardly between the leg rib 44 and the leg rib 44 of the tubular portion 47, instead of providing a thin portion on the inner tubular portion 47. And the circumferential length of the inner tubular portion 47 is determined by the formula (4 × π × t (t is the thickness of the air layer 45a)) from the outer circumferential length of the tubular layer 41. It is longer than a minute.

図7は、本発明にかかる複合管の第7の実施の形態をあらわしている。
図7に示すように、この複合管1gは、外層管3gの外層管本体部4gが、以下のようになっている以外は、上記複合管1fと同様になっている。
FIG. 7 shows a seventh embodiment of the composite pipe according to the present invention.
As shown in FIG. 7, the composite tube 1g is the same as the composite tube 1f except that the outer layer tube main body 4g of the outer layer tube 3g is as follows.

すなわち、外層管本体部4gは、内側の管状部48に、略U字形に湾曲する湾曲部47aに代えて、略V字形の折曲部48aを設けるとともに、この折曲部48aの先端を内層管2の外周面に当接させてこの折曲部48aを脚部リブとして用い、間隔保持リブ43に連続する脚部リブをなくすようにした。   That is, the outer-layer tube main body 4g is provided with a substantially V-shaped bent portion 48a in the inner tubular portion 48 instead of the curved portion 47a that bends in a substantially U shape, and the tip of the bent portion 48a is disposed on the inner layer. The bent portion 48a is used as a leg rib in contact with the outer peripheral surface of the tube 2, so that the leg rib continuous to the interval holding rib 43 is eliminated.

図8は、本発明にかかる複合管の第8の実施の形態をあらわしている。
図8に示すように、この複合管1hは、外層管3hの外層管本体部4hの折曲部49aが、断面波形になっている以外は、上記複合管1gと同様になっている。図8中、49は内側の管状部である。
FIG. 8 shows an eighth embodiment of the composite pipe according to the present invention.
As shown in FIG. 8, this composite tube 1h is the same as the composite tube 1g except that the bent portion 49a of the outer layer tube main body 4h of the outer layer tube 3h has a cross-sectional waveform. In FIG. 8, 49 is an inner tubular part.

本発明にかかる複合管の第1の実施の形態をあらわす断面図である。It is sectional drawing showing 1st Embodiment of the composite pipe | tube concerning this invention. 本発明にかかる複合管の第2の実施の形態をあらわす断面図である。It is sectional drawing showing 2nd Embodiment of the composite pipe concerning this invention. 本発明にかかる複合管の第3の実施の形態をあらわす断面図である。It is sectional drawing showing 3rd Embodiment of the composite pipe | tube concerning this invention. 本発明にかかる複合管の第4の実施の形態をあらわす断面図である。It is sectional drawing showing 4th Embodiment of the composite pipe concerning this invention. 本発明にかかる複合管の第5の実施の形態をあらわす断面図である。It is sectional drawing showing 5th Embodiment of the composite pipe concerning this invention. 本発明にかかる複合管の第6の実施の形態をあらわす断面図である。It is sectional drawing showing 6th Embodiment of the composite pipe concerning this invention. 本発明にかかる複合管の第7の実施の形態をあらわす断面図である。It is sectional drawing showing 7th Embodiment of the composite pipe concerning this invention. 本発明にかかる複合管の第8の実施の形態をあらわす断面図である。It is sectional drawing showing 8th Embodiment of the composite pipe | tube concerning this invention. 従来の複合管の断面図である。It is sectional drawing of the conventional composite pipe. 本発明の発明者が先に提案した複合管の断面図である。It is sectional drawing of the composite pipe which the inventor of this invention proposed previously.

符号の説明Explanation of symbols

1a,1b,1c,1d,1e,1f,1g,1h 複合管
2 内層管
3a,3b,3c,3d,3e,3f,3g,3h 外層管
4a,4b,4c,4d,4e,4f,4g,4h 外層管本体部
41 管状部(外側)
42,46,47,48,49 管状部(内側)
42a,42c,42e 薄肉部
43 間隔保持リブ
44 脚部リブ
45a,45b 空気層
46a,47a 湾曲部
48a,49a 折曲部
5 被覆層
1a, 1b, 1c, 1d, 1e, 1f, 1g, 1h Composite tube 2 Inner layer tube 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h Outer layer tube 4a, 4b, 4c, 4d, 4e, 4f, 4g 4h Outer tube main body 41 Tubular part (outside)
42, 46, 47, 48, 49 Tubular part (inside)
42a, 42c, 42e Thin wall portion 43 Interval holding rib 44 Leg ribs 45a, 45b Air layers 46a, 47a Curved portions 48a, 49a Bent portion 5 Cover layer

Claims (7)

内層管と、この内層管を外側から囲繞する弾性樹脂材料からなる外層管とからなり、前記外層管が、周方向に間隔を隔てて放射状に設けられた複数条の間隔保持リブによって隣り合う管状層との間に空気層を形成するように支持された複数層の管状部を有するとともに、最も内側の管状部に内壁面から周方向に間隔を隔てて放射状に延出し、内層管の外壁に受けられて、最も内側の管状部と内層管との間に空気層を形成する複数条の脚部リブを備える複合管であって、
手で切り裂き可能な部分が、最も外側の管状層以外の管状層に管軸方向に連続して設けられていることを特徴とする複合管。
An inner layer tube and an outer layer tube made of an elastic resin material that surrounds the inner layer tube from the outside, and the outer layer tube is adjacent to each other by a plurality of spaced spacing ribs provided radially in the circumferential direction. A plurality of tubular portions supported so as to form an air layer between them and extending radially from the inner wall surface to the inner wall surface at intervals in the circumferential direction; A composite pipe comprising a plurality of leg ribs which is received and forms an air layer between the innermost tubular section and the inner layer pipe;
A composite tube characterized in that a portion that can be cut by hand is provided continuously in a tube axis direction in a tubular layer other than the outermost tubular layer.
手で切り裂き可能部分が管状層の薄肉部である請求項1に記載の複合管。   The composite pipe according to claim 1, wherein the manually tearable part is a thin part of the tubular layer. 内層管と、この内層管を外側から囲繞する弾性樹脂材料からなる外層管とからなり、前記外層管が、周方向に間隔を隔てて放射状に設けられた複数条の間隔保持リブによって隣り合う管状層との間に空気層を形成するように支持された複数層の管状部を有するとともに、最も内側の管状部に内壁面から周方向に間隔を隔てて放射状に延出し、内層管の外壁に受けられて、最も内側の管状部と内層管との間に空気層を形成する複数条の脚部リブを備える複合管であって、
最も外側の管状部が、断面略円形をしており、最も外側の管状部以外の管状部が、断面略歯車形をしているとともに、内側の管状部の周長さが、外側の管状部の周長さより長く形成されていることを特徴とする複合管。
An inner layer tube and an outer layer tube made of an elastic resin material that surrounds the inner layer tube from the outside, and the outer layer tube is adjacent to each other by a plurality of spaced spacing ribs provided radially in the circumferential direction. A plurality of tubular portions supported so as to form an air layer between them and extending radially from the inner wall surface to the inner wall surface at intervals in the circumferential direction; A composite pipe comprising a plurality of leg ribs which is received and forms an air layer between the innermost tubular section and the inner layer pipe;
The outermost tubular part has a substantially circular cross section, and the tubular parts other than the outermost tubular part have a substantially gear-shaped cross section, and the inner tubular part has a peripheral length of the outer tubular part. A composite pipe characterized in that it is formed longer than the circumferential length of.
間隔保持リブの高さがリブ幅の2.5倍以下である請求項1〜請求項3のいずれかに記載の複合管。   The composite pipe according to any one of claims 1 to 3, wherein a height of the spacing rib is 2.5 times or less of a rib width. 最も内側の管状部と、その1つ外側の管状部との間の間隔保持リブの高さがリブ幅の4.0倍以下であり、最も外側の管状部と間隔保持リブとのコーナー部が曲率半径0.5mm以上のR形状に湾曲している請求項1〜請求項4のいずれかに記載の複合管。   The height of the spacing rib between the innermost tubular portion and one outer tubular portion is 4.0 times or less of the rib width, and the corner portion between the outermost tubular portion and the spacing rib is The composite pipe according to any one of claims 1 to 4, wherein the composite pipe is curved into an R shape having a curvature radius of 0.5 mm or more. 外層管の樹脂部分の断面積が、外層管の外周面と、内層管の外周面との間の断面積の25〜45%である請求項1〜請求項5のいずれかに記載の複合管。   The composite pipe according to any one of claims 1 to 5, wherein the cross-sectional area of the resin portion of the outer pipe is 25 to 45% of the cross-sectional area between the outer peripheral face of the outer pipe and the outer peripheral face of the inner pipe. . 外層管が熱可塑性エラストマーを含む弾性樹脂材料から成る請求項1〜請求項6のいずれかに記載の複合管。   The composite pipe according to any one of claims 1 to 6, wherein the outer pipe is made of an elastic resin material containing a thermoplastic elastomer.
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JP7376277B2 (en) 2019-08-13 2023-11-08 未来工業株式会社 Corrugated double pipe and water pipe equipment
CN112693189A (en) * 2020-12-28 2021-04-23 湖北恒祥科技股份有限公司 Surface-enhanced composite co-extrusion outer-protection-layer rubber-plastic heat-insulation pipe structure
CN112693189B (en) * 2020-12-28 2022-08-12 湖北恒祥科技股份有限公司 Surface-enhanced composite co-extrusion outer-protection-layer rubber-plastic heat-insulation pipe structure

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