JP2009298085A - Resin molded component for model - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a resin molded component which can contribute to earth environment maintenance by facilitating recovery of resin molded component after separation of model components according to a kind of a resin, while suppressing increase of a production cost of a resin injection mold. <P>SOLUTION: A main runner, a sub-runner diverged from the main runner and the model component connected to the end part of the sub-runner through a gate, are integrally molded to form the resin molded component, wherein the main runner and the sub-runner have a configuration part for enabling the recognition of the kind of the resin used for resin molding with the configuration part of the main runner in parallel with the main runner, and the configuration part of the sub-runner near the gate, the configuration having a different upper-side shape in each kind of the resin. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a resin molded part, and more particularly to a resin molded part that can cope with ecological measures.

  The applicant of the present application manufactures and sells a model assembly kit in which a plurality of resin molded parts, including model parts, are packed together with an assembly manual in a decorative box printed with a picture of the completed model on the exterior. Yes. This resin molded part branches from the main runner into which the molten resin first flows into the mold installed in the injection molding machine, the sub runner following this, the outer runner following this, and the sub runner or outer runner. The branch runner and the model component that continues from the outer periphery runner or the branch runner through the gate are integrally formed. Among the above resin molded parts, main runners other than model parts, such as main runners, sub-runners, outer periphery runners, and branch runners that are branched from them are no longer needed after the model parts are cut off. Collected and reused.

  On the other hand, the type of resin used for resin molding of resin molded parts is mainly polystyrene-based resin materials that can be bonded by dissolving the adhesive surface with a solvent, but the solvent also has health problems, In recent years, model parts have been joined together by fitting pins and holes so that adhesion with a solvent is not necessary, so that the model can be completed. In order to complete by fitting, ABS (acrylonitrile butadiene styrene) resin material, PE (low density polyethylene) resin material, polyvinyl chloride resin material, acrylic, polypropylene, etc. that can ensure dimensional accuracy. Various molding materials are used. Therefore, when collecting main runners or the like, it is desired that they can be collected separately for each molding material so that different molding materials are not mixed when reused.

Also, as a conventional technique, it is possible to easily determine whether the material of the molded product is a general material or a flame retardant depending on whether or not the material display convex portion is formed at the end of the molded product. It has been known. (Patent Document 1)
In order to easily separate and collect the main runner and the like for each molding material, it is conceivable to apply the above-described conventional technique to form a convex portion for each molding material on the main runner and the like.

  However, in order not to damage the model part, it is desirable that the model part molded from the branch runner through the gate is cut off together with the model part leaving the branch runner part without cutting from the gate part. Moreover, it can utilize as a holding part hold | gripped with tweezers etc. at the time of the painting by an airbrush etc. by leaving and separating a branch runner part in this way. For this reason, even if it is in the state of the branch runner after separation, it must be possible to collect each type of resin. In addition, main runners other than branch runners, subrunners, and main runners of peripheral runners may be separated for efficiency of model assembly, but it is unpredictable because it depends on the purchaser. If there is no convex part for discriminating the type of resin in the separated part after all, recovery for each type of resin cannot be performed. Therefore, in order to ensure the recovery of each type of resin, it is necessary to identify the type of resin in every part of the main runner consisting of the main runner, sub runner, outer periphery runner, and branch runner branching from them. It is desirable to provide a convex portion.

To that end, it is conceivable to change the cross-sectional shape of all runners according to the type of resin, but this requires a separate processing machine for each cross-sectional shape when manufacturing the resin injection mold. This will cause an increase in manufacturing costs. In order to suppress such an increase in mold manufacturing cost, it is desired that a convex part for identifying the type of resin is formed in every part of the runner by additional processing to the mold. However, for the branch runner, although it is shorter than the main runner, it will extend in various directions depending on the position and shape of the model parts. It is extremely time-consuming to perform additional processing for forming the convex portion (specifically, since automatic processing is difficult, one molding groove for molding a branch runner using a general-purpose milling machine is required. It will be processed individually), which will also increase the cost of mold production.
JP-A-57-137109

  Therefore, the present invention has been made in view of the above circumstances, and the resin molded parts after separating the model parts are recovered according to the type of resin while suppressing an increase in the manufacturing cost of the resin injection mold. The purpose is to provide resin molded parts that can contribute to global environmental conservation.

  In order to solve the above-described problems and achieve the object, according to the present invention, a main runner, a branch runner branched from the main runner, and a model component connected to an end of the branch runner via a gate are provided. An integrally molded resin molded part, wherein the main runner and the branch runner include a shape portion for enabling identification of the type of resin used for resin molding, and the shape portion of the main runner is The branch runner is formed in parallel with the main runner, and the shape portion of the branch runner is formed in the vicinity of the gate and has a different top surface shape for each type of resin.

  Further, the main runner is characterized in that a display portion for displaying characters of the resin type together with the part number and the part name is further formed.

  And a model assembly kit including a box for storing a plurality of resin molded parts and a model assembly instruction, wherein a precautionary document for resin separation / recovery, or resin separation / collection It is characterized by comprising the above-mentioned box on which a notice is displayed.

  According to the present invention, it is possible to easily collect the resin molded parts after separating the model parts according to the type of the resin while suppressing an increase in the manufacturing cost of the resin injection mold. Become.

  Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a plan view showing a quarter portion of the resin molded part 1 of the present invention. In this figure, the remaining part of the resin molded part 1 is omitted, but has the configuration described below. The resin molded part 1 includes a main runner including a circular main runner 2 into which a molten resin material first flows from an injection molding machine, a sub runner 3 following the circular main runner 2, and a sub runner 3 following the main runner. Alternatively, the branch runners 5, 6, and 8 that branch from the outer peripheral runner 4 and the model component 7 that continues from the gate at the tip of each branch runner are integrally formed.

  Further, the outer peripheral runner 4 included in the main runner is further integrally formed with a display unit 9 for displaying “ABS”, which is a resin type 9b, together with a part number 9a and a part name.

  Next, FIG. 2 is a plan view showing the resin molded part 11 of the present invention. In this figure, a resin molded part 11 includes a main runner comprising a partially circular main runner 12 into which a molten resin material first flows from an injection molding machine, a sub runner 13 that follows this, and an outer peripheral runner 14 that follows. The branch runners 15, 16, 18 branched from the sub-runner 13 or the outer periphery runner 14 and the model component 17 continuing from the gate at the tip of each branch runner are formed integrally.

  The outer peripheral runner 14 included in the main runner is further integrally formed with a display portion 19 for displaying characters “PE”, which is the resin type 19b, together with the part name.

  FIG. 3A is a view showing the end portion of the outer peripheral runner 4 of the resin molded part 1 of FIG. 1 together with the separation surface PL of the cavity 100 and the core 101 of the resin injection mold, and FIG. It is the figure which showed the edge part of the outer periphery runner 14 of 2 resin molded components 111 with the separation surface PL of the cavity 100 and the core 101 of a resin injection mold.

  First, in FIG. 3 (a), the outer peripheral runner 4 of the resin molded part 1 molded from the ABS resin material is extended in the longitudinal direction so that the cross-sectional shape thereof is substantially circular, and is parallel to the longitudinal direction. And the convex-shaped part 20 formed continuously is formed so that the radius R may be 0.5 mm and height may be 0.15 mm. Moreover, although FIG. 3A illustrates only the end portion of the outer peripheral runner 4, the convex shape portion 20 is formed on the main runner 2 and the sub runner 3 as well as the outer peripheral runner 4. Each convex shape portion 20 is formed so as to be parallel to the runner on which it is provided.

  That is, the main runner is formed with a ridge so as to be parallel to the main runner. Moreover, this outer periphery runner 4 can be shape | molded so that it may not become under with respect to the mold release surface PL of the broken line illustration between the cavity 100 and the core 101 of a resin injection mold. Furthermore, since the convex shape portion 20 is formed so as to be parallel to the main runner, the mold processing for forming the convex shape portion 20 is performed when forming a molding groove for molding the main runner. It can carry out automatically using the processing apparatus used for. Therefore, even if the convex-shaped portion 20 is formed for discrimination of the resin material, it is possible to suppress an increase in the processing cost at the time of manufacturing the mold.

  On the other hand, the outer peripheral runner 14 of the resin molded part 11 molded from the PE-based resin material in FIG. 3B is extended in the longitudinal direction so that its cross-sectional shape is substantially circular, and is parallel to the longitudinal direction. Convex-shaped portions 20 and 21 continuously formed on the upper and lower surfaces are formed so that the radius R is 0.5 mm and the height is 0.15 mm. 3B illustrates only the end portion of the outer peripheral runner 14, the convex-shaped portions 20 and 21 are formed not only on the outer peripheral runner 14 but also on the main runner 12 and the sub runner 13. Any convex shape parts 20 and 21 are formed so that it may become parallel to the runner in which it is provided. That is, the main runner is formed with a ridge so as to be parallel to the main runner. Moreover, this outer periphery runner 14 can be shape | molded so that it may not become under with respect to the mold release surface PL of the broken line illustration between the cavity 100 and the core 101 of a resin injection mold. Furthermore, since the convex shaped portions 20 and 21 are formed so as to be parallel to the main runner, the mold processing for forming the convex shaped portions 20 and 21 is a molding groove for molding the main runner. This can be done automatically using a processing apparatus used for forming the film. Therefore, even if the convex-shaped portions 20 and 21 are formed for the discrimination of the resin material, it is possible to suppress an increase in the processing cost when manufacturing the mold.

  As described above, only the convex shape portion 20 is formed on the main runner of the resin molded part 1 using the ABS resin material, and the main runner of the resin molded part 11 molded from the PE resin material is convex. Since the shape parts 20 and 21 are formed, the resin material of the main runner can be easily discriminated by the number of the convex shape parts. Moreover, even if the convex-shaped part for easily discriminating the resin material is provided in this way, it is possible to suppress an increase in the processing cost at the time of manufacturing the mold for the reason described above.

  Next, FIG. 4 (a) shows a resin injection mold except that the gate and model part 7 are removed from the end portions of the branch runners 5, 6, 8 of the resin molded part 1 molded from the ABS resin material of FIG. FIG. 4B is a view showing the cavity 100 and the separation surface BL of the core 101, and FIG. 4B is an end portion of the branch runners 15, 16, 18 of the resin molded part 111 molded from the PE resin material of FIG. FIG. 5 is a view showing the cavity 100 and the separation surface BL of the core 101 of the resin injection mold except for the gate and the model part 7. In this figure, the same reference numerals are given to the components or parts already described, and the description thereof is omitted. As described above, the branch runners 5, 6, 8 of the resin molded part 1 have gates at their ends as described above. Thus, the model component 7 is formed and branched from the sub-runner 3 or the outer peripheral runner 4 so that the cross-sectional shape thereof is substantially circular.

  The branch runners 5, 6, and 8 form a hemisphere having a gate (not shown) at the apex, and a convex deformed shape portion 22 having a different top surface shape for each type of resin is integrated in the vicinity of the gate. Is formed. In the present embodiment, in the branch runners 5, 6, and 8 molded from the ABS resin material, the odd-shaped portion 22 is an equilateral triangle having a side of 1.3 mm.

  The branch runners 15, 16, and 18 also form a hemisphere having a gate (not shown) at the apex, and a convex deformed shape portion 23 having a different top surface shape for each type of resin is integrated in the vicinity of the gate. Is formed. In this embodiment, in the branch runners 15, 16, and 18 molded from the PE-based resin material, the odd-shaped portion 23 is a regular square.

  Each of the odd-shaped portions 22 and 23 can be molded so as not to be under the release surface BL shown by a broken line between the cavity 100 and the core 101 of the resin injection mold. Further, the shape of the upper surface of the deformed shape portion 22 of the branch runners 5, 6, 8 of the resin molded part 1 using the ABS resin material is an equilateral triangle, and the branch runner of the resin molded part 11 molded from the PE resin material. Since the upper surface shape of the deformed shape portion 23 of 15, 16, 18 is a regular square, the resin material of the branch runner can be easily discriminated by the upper surface shape of the deformed shape portion. Further, in the branch runners 5, 6, 8, 15, 16, and 18, the irregularly shaped portions 22 and 23 are formed in the vicinity of the gate, but a ridge parallel to the runner, such as the main runner, is formed. Not. In other words, for the branch runner, the mold processing for molding the parallel convex shape portion (as described above, this mold processing is not automatic, it is molding on the mold for molding the branch runner. (Each groove must be machined using a general-purpose milling machine)), and an increase in the machining cost at the time of mold manufacture can be suppressed. Even if such a convex shape portion is not formed, for the branch runner, the deformed shape portion is formed in the vicinity of the gate, and the upper surface shape is different, so that the resin material can be easily identified. This will be described in detail below.

  FIG. 5B is an external perspective view illustrating the state after the branch runners 5, 6, 8 are cut with the cutter knife K, with the model part 7 omitted. As shown in FIG. 5B, for the branch runners 5, 6 and 8, the model parts are removed from the gate portion so as not to damage the model parts 7 or to serve as gripping parts when painting with an air brush or the like. Rather than cutting (not shown), it is cut with a cutter knife K or the like together with the model part leaving its end (near the gate). Thereafter, even if the end portion of the branch runner is separated from the model part, the portion has the deformed shape portion 22, so that it becomes possible to collect each type of resin. Further, the portion of the branch runner that is not left in the model part remains connected to the main runner, so that it can be collected for each type of resin together with the main runner.

As described above, the branch runner can be sufficiently collected for each type of resin simply by forming a deformed shape in the vicinity of the gate. Focusing on this point, for branch runners, it is possible to collect for each type of resin by not providing ridges parallel to the runners that require time and effort for mold processing, but at the time of mold manufacture Increases in costs will be suppressed.
Finally, FIG. 5A is an external perspective view of the end portion of the outer periphery runner 4, and FIG. 5C is an external perspective view illustrating the state of the branch runners 15, 16, and 18 with the model part 7 omitted. In the figure, the above-described convex shape portion 20 and the irregular shape portion 23 are integrally formed as shown in the figure.

  Assembling a plurality of resin molded parts 1 and 11 prepared as described above on a decorative box, a model assembly instruction, a written notice for sorting and collecting resin, or a notice for sorting and collecting resin It is particularly preferable from the viewpoint of education for children because it can be collected separately by storing it in a decorative box.

  In the above example, only examples of molding from ABS (acrylonitrile butadiene styrene) resin material and PE (low density polyethylene) resin material are described, and the shape and arrangement position of the shape portion are described. Needless to say, when different molding materials such as a polyvinyl chloride resin material, acrylic, and polypropylene are used, they have different shapes and positions.

It is a top view which shows the resin molded component 1 which becomes the 1st Embodiment of this invention. 2 is a plan view showing a resin molded part 11. FIG. (a) is the figure which showed the edge part of the outer periphery runner 4 of the resin molded component 1 of FIG. 1 with the separation surface PL of the cavity 100 and the core 101 of a resin injection mold, (b) is the resin molding of FIG. It is the figure which showed the edge part of the outer periphery runner 14 of the component 111 with the separation surface PL of the cavity 100 and the core 101 of a resin injection mold. (a) is the figure shown with the separation surface BL of the cavity 100 of the resin injection mold and the core 101 except for the model part 7 from the branch runners 5, 6, 8 of the resin molded part 1 of FIG. FIG. 4 is a view showing the cavity runners 15, 16, and 18 of the resin molded part 111 of FIG. 2 together with the cavity 100 of the resin injection mold and the separation surface BL of the core 101 except for the model part 7. (a) is an external perspective view of the end portion of the outer periphery runner 4, (b) is an external perspective view illustrating the state after the branch runners 5, 6, 8 are cut with the cutter knife K, with the model part 7 omitted. (C) is the external appearance perspective view which illustrated the state of the branch runners 15, 16, and 18 by omitting the model part 7.

Explanation of symbols

1, 11 Resin molded parts 2, 12 Main runner 3, 13 Sub runner 4, 14 Outer runner 5, 15, 6, 16, 8, 18 Branch runner 7 Model parts 20, 21 Convex shape part 22, 23 Atypical shape part K cutter knife

The present invention relates to a model for a resin molded part, relates to a model for a resin molded parts in particular corresponding to the ecological measures.

Therefore, the present invention has been made in view of the above circumstances, and while suppressing the increase in the manufacturing cost of the resin injection mold , the resin molded part for a model after separating the model part is replaced with the type of resin. Another object is to provide a resin molded part for a model that can contribute to global environmental conservation by making it easy to collect separately.

In order to solve the above-described problems and achieve the object, according to the present invention, a main runner, a branch runner branched from the main runner, and a model component connected to an end of the branch runner via a gate are provided. An integrally molded resin molded part for a model , wherein the main runner and the branch runner are formed to have a circular cross section, and the type of resin used for resin molding can be identified. The shape portion of the main runner is formed to be parallel to the main runner, and the shape portion of the branch runner is formed in the vicinity of the gate. It is characterized by having a different upper surface shape for each type.

In order to solve the above-described problems and achieve the object, according to the present invention, a main runner, a branch runner branched from the main runner, and a model component connected to an end of the branch runner via a gate are provided. An integrally molded resin molded part for a model, wherein the main runner and the branch runner are formed to have a circular cross section, and the type of resin used for resin molding can be identified. The shape portion of the main runner is formed so as to be parallel to the main runner, and the shape portion of the branch runner is an end on the gate side on the branch runner. It is characterized by having a different top surface shape for each type of resin formed in the part .

Claims (3)

A resin molded part integrally molded with a main runner, a branch runner branched from the main runner, and a model part connected to the end of the branch runner via a gate,
The main runner and the branch runner are provided with a shape portion for enabling identification of the type of resin used for resin molding, and the shape portion of the main runner is parallel to the main runner. The resin molded part is formed, wherein the shape portion of the branch runner is formed in the vicinity of the gate and has a different upper surface shape for each type of resin.   2. The resin molded part according to claim 1, wherein the main runner further forms a display part for displaying a character of the type of resin together with a part number and a part name. A model assembly kit comprising a box for storing a plurality of resin molded parts according to claim 1 or 2, and a model assembly instruction,
A model assembly kit, comprising: a cautionary note for separately collecting resin or the box having a cautionary indication for separately collecting resin.

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