JP2009295418A5 - - Google Patents
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- JP2009295418A5 JP2009295418A5 JP2008147798A JP2008147798A JP2009295418A5 JP 2009295418 A5 JP2009295418 A5 JP 2009295418A5 JP 2008147798 A JP2008147798 A JP 2008147798A JP 2008147798 A JP2008147798 A JP 2008147798A JP 2009295418 A5 JP2009295418 A5 JP 2009295418A5
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- Prior art keywords
- output terminal
- shaft portion
- sealing plate
- negative electrode
- battery
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- 238000007789 sealing Methods 0.000 claims description 86
- 238000003825 pressing Methods 0.000 claims description 59
- 239000011810 insulating material Substances 0.000 claims description 38
- 238000003780 insertion Methods 0.000 claims description 32
- 230000002093 peripheral Effects 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 13
- 239000007924 injection Substances 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 239000011255 nonaqueous electrolyte Substances 0.000 claims description 10
- 238000003776 cleavage reaction Methods 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 3
- 239000012212 insulator Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 238000002788 crimping Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000570 Cupronickel Inorganic materials 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000000149 penetrating Effects 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Description
本発明は、電池缶の開口上面を塞ぐ封口板に形成した貫通孔に、出力端子の頭部の下面側に設けた軸部を絶縁パッキングを介在させた状態で挿通させるとともに、封口板の下側に絶縁材を介して押さえ板を配置し、その絶縁材と押さえ板との挿通孔に、出力端子の軸部を挿通させ、上下方向の圧縮力で出力端子をかしめることによって、出力端子と絶縁パッキングと絶縁材と押さえ板とを封口板に固定してなる密閉型電池の製造方法に関する。
また本発明は、上面に左右横長の開口を有する有底筒形状の電池缶と、前記電池缶内に収容された電極体および非水電解液と、前記電池缶の開口上面を塞いで密封する左右横長の封口板と、前記封口板の内側に配置される合成樹脂製の絶縁体とを備え、前記封口板が、レーザによって前記電池缶の開口周縁に溶接された密閉型電池に関する。
The present invention allows a shaft provided on the lower surface side of the head of the output terminal to be inserted into a through hole formed in a sealing plate that closes the upper surface of the opening of the battery can with an insulating packing interposed therebetween, and below the sealing plate. An output terminal is arranged by placing a pressing plate on the side through an insulating material, inserting the shaft portion of the output terminal into the insertion hole between the insulating material and the pressing plate, and caulking the output terminal with a compressive force in the vertical direction. Further, the present invention relates to a method for manufacturing a sealed battery in which an insulating packing, an insulating material, and a pressing plate are fixed to a sealing plate.
The present invention also provides a bottomed cylindrical battery can having a horizontally long opening on the upper surface, an electrode body and a non-aqueous electrolyte accommodated in the battery can, and the upper surface of the opening of the battery can is closed and sealed. The present invention relates to a sealed battery comprising a horizontally long sealing plate and a synthetic resin insulator disposed inside the sealing plate, wherein the sealing plate is welded to the opening periphery of the battery can by a laser.
前記密閉型電池としては、例えば特許文献1および2に示すものがあり、それらにあっては、例えば図7に示すようにして出力端子15をかしめることになる。まず封口板3の貫通孔14に、絶縁パッキング12を介在させた状態で出力端子15の軸部23を挿通させ、該出力端子15の軸部23を絶縁材13と押さえ板16との挿通孔32・33に挿通させておく。なお、図7では実際のかしめ作業に合わせて天地を逆にしている。 Examples of the sealed battery include those shown in Patent Documents 1 and 2, and the output terminal 15 is caulked as shown in FIG. 7, for example. First, the shaft portion 23 of the output terminal 15 is inserted into the through hole 14 of the sealing plate 3 with the insulating packing 12 interposed, and the shaft portion 23 of the output terminal 15 is inserted into the insertion hole of the insulating material 13 and the holding plate 16. 32 and 33 are inserted. In FIG. 7, the top and bottom are reversed in accordance with the actual caulking work.
この状態で、出力端子15に上下方向の圧縮力を加えるためのポンチ40を下降させて、出力端子15の下端面23aを下方に押すとともに、該ポンチ40の山型の膨出部40aを、出力端子15の下端面23aに凹入形成した凹部25に係合させる。 In this state, the punch 40 for applying a compressive force in the vertical direction to the output terminal 15 is lowered to push the lower end surface 23a of the output terminal 15 downward, and the mountain-shaped bulging portion 40a of the punch 40 is The output terminal 15 is engaged with a recess 25 that is recessed in the lower end surface 23 a of the output terminal 15.
これにて、出力端子15の下端部23cにおいて、押さえ板16の挿通孔33の下側(図7では上側)に突出する部分41が、挿通孔33の径方向の外側に広がる。その広がった出力端子15の突出部分41と出力端子15の頭部(不図示)とで、絶縁パッキング12と押さえ板16と絶縁材13と封口板3とが挟み込まれて、出力端子15と絶縁パッキング12と押さえ板16と絶縁材13とが封口板3に固定される。 As a result, at the lower end portion 23 c of the output terminal 15, a portion 41 that protrudes below the insertion hole 33 (upper side in FIG. 7) of the holding plate 16 extends outward in the radial direction of the insertion hole 33. The insulating packing 12, the pressing plate 16, the insulating material 13, and the sealing plate 3 are sandwiched between the expanded projecting portion 41 of the output terminal 15 and the head portion (not shown) of the output terminal 15, thereby insulating the output terminal 15. The packing 12, the pressing plate 16, and the insulating material 13 are fixed to the sealing plate 3.
前記かしめ加工にあっては、出力端子15の突出部分41を径方向の外側に広げたときに、その突出部分41の上側(図7では下側)となる出力端子15の軸部23部分が、出力端子15の軸心方向に湾曲変形してしまう。このため、出力端子15の軸部23と押さえ板16の挿通孔33の内面との間、および出力端子15と絶縁パッキング12との間に隙間Sが生じ、これに伴って出力端子15と絶縁パッキング12との間での密封性が不十分になる。この結果、前記隙間Sを介して電池内の電解液が電池外に漏れ出すおそれがある。 In the caulking process, when the protruding portion 41 of the output terminal 15 is spread outward in the radial direction, the shaft portion 23 portion of the output terminal 15 which is the upper side (lower side in FIG. 7) of the protruding portion 41 is Then, it is bent and deformed in the axial direction of the output terminal 15. For this reason, a gap S is generated between the shaft portion 23 of the output terminal 15 and the inner surface of the insertion hole 33 of the pressing plate 16 and between the output terminal 15 and the insulating packing 12, and accordingly, the output terminal 15 is insulated from the output terminal 15. The sealing performance with the packing 12 is insufficient. As a result, the electrolyte in the battery may leak out of the battery through the gap S.
また、前記ポンチ40にあっては、山型の膨出部40aを形成しなければならず、その分だけポンチ40の形状が複雑になって、ポンチ40の作製に手間と費用とが掛かることになる。 Further, in the punch 40, the mountain-shaped bulge portion 40a must be formed, and the shape of the punch 40 is complicated by that amount, and it takes time and money to manufacture the punch 40. become.
本発明は、以上のような密閉型電池の製造方法が抱える問題を解決するためになされたものであり、出力端子と封口板との間の密封性を高く維持できる密閉型電池の製造方法を提供することを目的とする。そのうえで、かしめ加工用のポンチを簡単な形状にできる密閉型電池の製造方法を提供することを目的とする。 The present invention has been made in order to solve the problems of the above-described method for manufacturing a sealed battery, and provides a method for manufacturing a sealed battery that can maintain high sealing performance between an output terminal and a sealing plate. The purpose is to provide. In addition, an object of the present invention is to provide a method for manufacturing a sealed battery in which a caulking punch can be formed into a simple shape.
本発明は、電池缶1の開口上面を塞ぐ封口板3に形成した円形の貫通孔14に、出力端子15の頭部21の下面側に設けた円柱状の軸部23を絶縁パッキング12を介在させた状態で挿通させるとともに、封口板3の下側に絶縁材13を介して押さえ板16を配置し、その絶縁材13と押さえ板16との挿通孔32・33に、出力端子15の軸部23を挿通させ、上下方向の圧縮力で出力端子15をかしめることによって、出力端子15と絶縁パッキング12と絶縁材13と押さえ板16とを封口板3に固定してなる密閉型電池の製造方法を対象とする。押さえ板16の下側に出力端子15の軸部23の下端部23cを突出させた状態で、上下方向の圧縮力で出力端子15の軸部23の下端部23cを、その上下中間が該軸部23の径方向の外側に膨れるように上下に押し潰して、該押し潰した出力端子15の軸部23の下端部23cを、押さえ板16の挿通孔33の径方向の外側にはみ出させて、該はみ出し部分37で押さえ板16を絶縁材13を介して封口板3に押し付けることで、絶縁パッキング12と封口板3と絶縁材13と押さえ板16とが、出力端子15のはみ出し部分37と頭部21とによって挟み込まれることを特徴とする。
ここでの出力端子15は、負極端子の場合と正極端子の場合とが含まれる。
In the present invention, a cylindrical shaft portion 23 provided on the lower surface side of the head 21 of the output terminal 15 is interposed in an insulating packing 12 in a circular through hole 14 formed in the sealing plate 3 that closes the upper surface of the opening of the battery can 1. The presser plate 16 is disposed below the sealing plate 3 with the insulating material 13 interposed therebetween, and the shaft of the output terminal 15 is inserted into the insertion holes 32 and 33 between the insulating material 13 and the presser plate 16. A sealed battery formed by fixing the output terminal 15, the insulating packing 12, the insulating material 13, and the pressing plate 16 to the sealing plate 3 by inserting the portion 23 and caulking the output terminal 15 with a compressive force in the vertical direction. For manufacturing methods. With the lower end portion 23c of the shaft portion 23 of the output terminal 15 protruding below the presser plate 16, the lower end portion 23c of the shaft portion 23 of the output terminal 15 is compressed by the vertical compression force, and the upper and lower intermediate portions thereof are the shaft. The lower end portion 23c of the shaft portion 23 of the output terminal 15 is squeezed up and down so as to swell outward in the radial direction of the portion 23, and protrudes outward in the radial direction of the insertion hole 33 of the pressing plate 16 By pressing the pressing plate 16 against the sealing plate 3 through the insulating material 13 at the protruding portion 37, the insulating packing 12, the sealing plate 3, the insulating material 13, and the pressing plate 16 are connected to the protruding portion 37 of the output terminal 15. It is characterized by being sandwiched between the head 21.
The output terminal 15 here includes a negative terminal and a positive terminal.
かしめ前の自由状態で出力端子15の軸部23の下端面23aの中央に凹部25が凹入形成されるとともに、出力端子15の軸部23の下端面23aの外周縁23bが径方向に円弧状に湾曲しており、出力端子15に上下方向の圧縮力を加えるポンチ36は、出力端子15の軸部23の下端面23aに押し当たる押圧面36aが平面状に形成されており、ポンチ36の押圧面36aが、かしめ前の自由状態の出力端子15の軸部23の下端面23aおよび該下端面23aの外周縁23bに押し当たることで、下端面23aの外周縁23bがポンチの36の押圧面36aを滑るようにして出力端子15の軸部23の軸心側に押されて、出力端子15の軸部23の下端部23cが上下に押し潰されるものとすることができる。 In a free state before caulking, a recess 25 is formed in the center of the lower end surface 23a of the shaft portion 23 of the output terminal 15, and an outer peripheral edge 23b of the lower end surface 23a of the shaft portion 23 of the output terminal 15 is circular in the radial direction. The punch 36 that is curved in an arc shape and applies a compressive force in the vertical direction to the output terminal 15 has a flat pressing surface 36 a that presses against the lower end surface 23 a of the shaft portion 23 of the output terminal 15. Is pressed against the lower end surface 23a of the shaft portion 23 of the output terminal 15 in the free state before caulking and the outer peripheral edge 23b of the lower end surface 23a, so that the outer peripheral edge 23b of the lower end surface 23a is The lower end portion 23c of the shaft portion 23 of the output terminal 15 may be crushed up and down by being pushed toward the shaft center side of the shaft portion 23 of the output terminal 15 so as to slide on the pressing surface 36a.
本発明は、上面に左右横長の開口を有する有底筒形状の電池缶1と、前記電池缶1内に収容された電極体2および非水電解液と、前記電池缶1の開口上面を塞いで密封する左右横長の封口板3と、前記封口板3の内側に配置される合成樹脂製の絶縁体5とを備え、前記封口板3が、レーザによって前記電池缶1の開口周縁に溶接された密閉型電池である。前記封口板3は、開裂ベント9と、貫通孔14と、前記非水電解液を注入するための注液孔10で形成され、前記注液孔10は、封止栓11で塞がれている。前記貫通孔14には、負極端子15が絶縁パッキング12を介在させた状態で挿通され、前記封口板3の下側には、絶縁材13および押さえ板16が上下に重ねて配置され、前記押さえ板16は、前記負極端子15の下端部に接触することで負極端子15と導通している。前記負極端子15の軸部下端部が、上下中間部で折れ曲がって、前記押さえ板16の挿通孔33の下側において前記挿通孔33の径方向の外側にはみ出し部分37を形成する。前記負極端子15の前記はみ出し部分37より、前記絶縁パッキング12と前記封口板3と前記絶縁材13と前記押さえ板16を一体化する。The present invention covers a bottomed cylindrical battery can 1 having a horizontally long opening on its upper surface, an electrode body 2 and a non-aqueous electrolyte accommodated in the battery can 1, and the upper surface of the opening of the battery can 1. The sealing plate 3 is provided with a horizontally long sealing plate 3 that is sealed with a plastic resin insulator 5 disposed inside the sealing plate 3, and the sealing plate 3 is welded to the periphery of the opening of the battery can 1 by a laser. Sealed battery. The sealing plate 3 is formed by a cleavage vent 9, a through hole 14, and a liquid injection hole 10 for injecting the non-aqueous electrolyte, and the liquid injection hole 10 is closed with a sealing plug 11. Yes. A negative electrode terminal 15 is inserted through the through-hole 14 with an insulating packing 12 interposed therebetween, and an insulating material 13 and a pressing plate 16 are arranged on the lower side of the sealing plate 3 so as to overlap each other. The plate 16 is electrically connected to the negative electrode terminal 15 by contacting the lower end of the negative electrode terminal 15. The lower end portion of the shaft portion of the negative electrode terminal 15 is bent at the upper and lower intermediate portions, and a protruding portion 37 is formed on the outer side in the radial direction of the insertion hole 33 below the insertion hole 33 of the pressing plate 16. The insulating packing 12, the sealing plate 3, the insulating material 13, and the pressing plate 16 are integrated from the protruding portion 37 of the negative electrode terminal 15.
前記負極端子15は、左右横長の扁平四角形状の頭部21と、前記頭部21の下面中央で下方へ突出する段部22と、前記段部22を介して前記頭部21の下面側から下方に向けて延出する円柱状の軸部23と、かしめ前の自由状態において前記軸部23の下端面23aの中央に凹入形成された円柱形状の凹部25とを有する。The negative electrode terminal 15 includes a horizontally elongated flat rectangular head portion 21, a step portion 22 projecting downward at the center of the lower surface of the head portion 21, and a lower surface side of the head portion 21 via the step portion 22. It has a columnar shaft portion 23 extending downward, and a columnar concave portion 25 that is recessed and formed in the center of the lower end surface 23a of the shaft portion 23 in a free state before caulking.
前記凹部25の周壁の厚みは、他の部分の厚みよりも薄くすることが好ましい。The thickness of the peripheral wall of the concave portion 25 is preferably thinner than the thickness of other portions.
本発明に係る密閉型電池の製造方法においては、出力端子15の軸部23の下端部23cの上下中間が軸部23の径方向の外側に膨れるようにして、出力端子15の軸部23の下端部23cが上下に押し潰されるので、その際には下端部23c以外の出力端子15の軸部23部分も、径方向の外側に膨れようとする。そして、出力端子15の軸部23が、押さえ板16の挿通孔33および絶縁材13の挿通孔32の内面側に強く押し付けられ、また絶縁パッキング12を介して封口板3の貫通孔14の内面に強く押し付けられる。 In the manufacturing method of the sealed battery according to the present invention, the upper and lower middles of the lower end portion 23c of the shaft portion 23 of the output terminal 15 swell outward in the radial direction of the shaft portion 23 so that the shaft portion 23 of the output terminal 15 Since the lower end part 23c is crushed up and down, the shaft part 23 part of the output terminal 15 other than the lower end part 23c also tends to bulge outward in the radial direction. The shaft portion 23 of the output terminal 15 is strongly pressed against the inner surface side of the insertion hole 33 of the pressing plate 16 and the insertion hole 32 of the insulating material 13, and the inner surface of the through hole 14 of the sealing plate 3 through the insulating packing 12. Strongly pressed against.
これによって、出力端子15と封口板3の貫通孔14との間の密封性が確実に得られ、また出力端子15と押さえ板16および絶縁材13の挿通孔との間の密封性も得られる。これにて電池缶1内の電解液が、出力端子15と封口板3の貫通孔14との間等を通って電池外に漏れ出すことを確実に防止できる。 As a result, the sealing performance between the output terminal 15 and the through hole 14 of the sealing plate 3 can be reliably obtained, and the sealing performance between the output terminal 15 and the pressing plate 16 and the insertion hole of the insulating material 13 can also be obtained. . Thus, it is possible to reliably prevent the electrolyte in the battery can 1 from leaking out of the battery through the output terminal 15 and the through hole 14 of the sealing plate 3.
押さえ板16の挿通孔33の径方向の外側にはみ出した部分37が、押さえ板16を絶縁材13を介して封口板3に押し付けるので、押さえ板16および絶縁材13は封口板3に確実に固定される。 The portion 37 that protrudes outward in the radial direction of the insertion hole 33 of the pressing plate 16 presses the pressing plate 16 against the sealing plate 3 through the insulating material 13, so that the pressing plate 16 and the insulating material 13 are reliably attached to the sealing plate 3. Fixed.
出力端子15の軸部23の下端面23aの中央に凹部25が凹入形成されると、上下方向の圧縮力で出力端子15の軸部23の下端部23cを容易に押し潰すことができる。そのうえで、出力端子15に上下方向の圧縮力を加えるポンチ36の押圧面36aが、平面状に形成されているので、その分だけポンチ36の形状が単純化し、ポンチ36の作製の手間と費用とを低減できる。出力端子15の軸部23の下端面23aの外周縁23bが径方向に円弧状に湾曲しているので、その湾曲に沿って前記外周縁23bが、ポンチの36の押圧面36aを滑るようにして出力端子15の軸部23の軸心側に押される。これにて、出力端子15の軸部23の下端部23cの上下中間を、確実に軸部23の径方向の外側に膨れさせた状態で、その軸部23の下端部23cを押し潰すことができる。 When the concave portion 25 is formed in the center of the lower end surface 23a of the shaft portion 23 of the output terminal 15, the lower end portion 23c of the shaft portion 23 of the output terminal 15 can be easily crushed by the vertical compression force. In addition, since the pressing surface 36a of the punch 36 that applies a compressive force in the vertical direction to the output terminal 15 is formed in a flat shape, the shape of the punch 36 is simplified correspondingly, and the labor and cost of manufacturing the punch 36 are reduced. Can be reduced. Since the outer peripheral edge 23b of the lower end surface 23a of the shaft portion 23 of the output terminal 15 is curved in an arc shape in the radial direction, the outer peripheral edge 23b slides on the pressing surface 36a of the punch 36 along the curve. Then, the output terminal 15 is pushed toward the axial center side of the shaft portion 23. Thus, the lower end portion 23c of the shaft portion 23 can be crushed in a state where the upper and lower middle portions of the lower end portion 23c of the shaft portion 23 of the output terminal 15 are surely expanded outward in the radial direction of the shaft portion 23. it can.
本発明に係る密閉型電池は、図3に示すように、上面に左右横長の開口を有する有底筒形状の電池缶1と、電池缶1内に収容された電極体2および非水電解液と、電池缶1の開口上面を塞いで密封する左右横長の封口板3と、封口板3の内側に配置される合成樹脂製の絶縁体5とを有する。電池缶1の左右幅寸法は34mm、上下高さ寸法は46mm、前後厚み寸法は4mmである。電池缶1と封口板3とによって電池ケース6が形成される。 As shown in FIG. 3, the sealed battery according to the present invention includes a bottomed cylindrical battery can 1 having a horizontally long opening on an upper surface, an electrode body 2 accommodated in the battery can 1, and a nonaqueous electrolyte. And a horizontally long sealing plate 3 that closes and seals the upper surface of the opening of the battery can 1, and a synthetic resin insulator 5 disposed inside the sealing plate 3. The battery can 1 has a left-right width dimension of 34 mm, a vertical height dimension of 46 mm, and a front-rear thickness dimension of 4 mm. A battery case 6 is formed by the battery can 1 and the sealing plate 3.
電池缶1は、アルミニウムまたはその合金からなる板材を深絞り加工することで形成され、封口板3は、アルミニウム合金等の板材をプレス加工することで形成される。そして、封口板3が、レーザによって電池缶1の開口周縁にシーム溶接される。絶縁体5は、封口板3の下側に配置される。電極体2は、帯状の正極と帯状の負極とを帯状のセパレータを挟んで渦巻状に巻回してなり、全体が扁平状に形成される。 The battery can 1 is formed by deep drawing a plate made of aluminum or an alloy thereof, and the sealing plate 3 is formed by pressing a plate such as an aluminum alloy. Then, the sealing plate 3 is seam welded to the opening periphery of the battery can 1 by a laser. The insulator 5 is disposed on the lower side of the sealing plate 3. The electrode body 2 is formed by winding a strip-shaped positive electrode and a strip-shaped negative electrode in a spiral shape with a strip-shaped separator interposed therebetween, and is formed in a flat shape as a whole.
封口板3の左側には、開裂ベント9が形成される。開裂ベント9は、電池内圧が異常上昇したときに開裂して電池内圧を解放する。封口板3の右側には、電池ケース6内に非水電解液を注入するための注液孔10が形成され、非水電解液の注入後の注液孔10が、封止栓11で塞がれてレーザによって封口される。 A cleavage vent 9 is formed on the left side of the sealing plate 3. The cleavage vent 9 is cleaved when the battery internal pressure abnormally rises to release the battery internal pressure. A liquid injection hole 10 for injecting a non-aqueous electrolyte into the battery case 6 is formed on the right side of the sealing plate 3, and the liquid injection hole 10 after the injection of the non-aqueous electrolyte is closed with a sealing plug 11. It is peeled off and sealed by laser.
封口板3の左右方向の中央には、図1および図2に示すように、上下貫通状に円形の貫通孔14が形成されており、該貫通孔14に、負極端子(出力端子)15が絶縁パッキング12を介在させた状態で挿通している。封口板3の下側には、絶縁材13および押さえ板16が上下に重ねて配置してある。押さえ板16は、負極端子15の下端部に接触することで負極端子15と導通する。絶縁パッキング12と絶縁材13とは、ポリプロピレン等の絶縁性を有する合成樹脂成形品からなり、押さえ板16は、左右横長のニッケル製の薄板からなる。そして、負極端子15は、絶縁パッキング12によって封口板3から絶縁される。 As shown in FIGS. 1 and 2, a circular through hole 14 is formed in a vertically penetrating manner at the center in the left-right direction of the sealing plate 3, and a negative electrode terminal (output terminal) 15 is provided in the through hole 14. The insulating packing 12 is inserted therethrough. On the lower side of the sealing plate 3, an insulating material 13 and a pressing plate 16 are arranged one above the other. The pressing plate 16 is electrically connected to the negative electrode terminal 15 by contacting the lower end portion of the negative electrode terminal 15. The insulating packing 12 and the insulating material 13 are made of a synthetic resin molded product having an insulating property such as polypropylene, and the pressing plate 16 is made of a nickel plate that is horizontally long. The negative electrode terminal 15 is insulated from the sealing plate 3 by the insulating packing 12.
絶縁材13は、負極端子15側から開裂ベント9側へ向けて伸びており、押さえ板16は、封口板3に沿って負極端子15側から開裂ベント9側へ向けて横方向に伸びている。つまり、絶縁材13は、押さえ板16と封口板3との間に介在し、絶縁材13によって押さえ板16が封口板3から絶縁される。負極端子15を上下方向にかしめることで、負極端子15と絶縁パッキング12と絶縁材13と押さえ板16とが、封口板3に一体的に固定される。 The insulating material 13 extends from the negative electrode terminal 15 side toward the cleavage vent 9 side, and the pressing plate 16 extends in the lateral direction along the sealing plate 3 from the negative electrode terminal 15 side toward the cleavage vent 9 side. . That is, the insulating material 13 is interposed between the pressing plate 16 and the sealing plate 3, and the pressing plate 16 is insulated from the sealing plate 3 by the insulating material 13. The negative terminal 15, the insulating packing 12, the insulating material 13, and the pressing plate 16 are integrally fixed to the sealing plate 3 by caulking the negative terminal 15 in the vertical direction.
電極体2の負極には、図3に示す負極集電リード18の下端が接続されており、負極集電リード18の上端が押さえ板16の下面に溶接される。電極体2の正極には、正極集電リード19の下端が接続されており、正極集電リード19の上端が、封口板3の下面において負極端子15と注液孔10との間のスペースに溶接される。これにて、負極端子15が電極体2の負極と同電位になり、封口板3と電池缶1とが電極体2の正極と同電位になる。 The lower end of the negative electrode current collector lead 18 shown in FIG. 3 is connected to the negative electrode of the electrode body 2, and the upper end of the negative electrode current collector lead 18 is welded to the lower surface of the holding plate 16. The lower end of the positive electrode current collecting lead 19 is connected to the positive electrode of the electrode body 2, and the upper end of the positive electrode current collecting lead 19 is in the space between the negative electrode terminal 15 and the liquid injection hole 10 on the lower surface of the sealing plate 3. Welded. Thus, the negative electrode terminal 15 has the same potential as the negative electrode of the electrode body 2, and the sealing plate 3 and the battery can 1 have the same potential as the positive electrode of the electrode body 2.
負極端子15は、図2および図4に示すように、絶縁パッキング12の上面に露出する左右横長の扁平四角形状の頭部21と、該頭部21の下面中央で下方へ突出する段部22と、該段部22を介して頭部21の下面側から下方に向けて延出する円柱状の軸部23と、かしめ前の自由状態において該軸部23の下端面23aの中央に凹入形成された円柱形状の凹部25(図4)とを有する。負極端子15は、表面に銅ニッケルメッキを施した鉄材等からなる。負極端子15の軸部23の下端面23aの外周縁23bは、図4に示すように、径方向に円弧状に湾曲している。 As shown in FIGS. 2 and 4, the negative electrode terminal 15 includes a horizontally long flat rectangular head portion 21 exposed on the upper surface of the insulating packing 12, and a step portion 22 that protrudes downward at the center of the lower surface of the head portion 21. And a cylindrical shaft portion 23 extending downward from the lower surface side of the head portion 21 through the stepped portion 22, and a recess in the center of the lower end surface 23a of the shaft portion 23 in a free state before caulking. It has the cylindrical-shaped recessed part 25 (FIG. 4) formed. The negative electrode terminal 15 is made of an iron material or the like whose surface is plated with copper nickel. As shown in FIG. 4, the outer peripheral edge 23 b of the lower end surface 23 a of the shaft portion 23 of the negative electrode terminal 15 is curved in an arc shape in the radial direction.
凹部25を形成したことによって周壁の厚みが薄くなった負極端子15の軸部23の下端部23cは、負極端子15と絶縁パッキング12と絶縁材13と押さえ板16とを封口板3に組み付けたときに、図5に示すように押さえ板16の外方(図5では上側)にほぼ位置するようになっている。 The lower end portion 23c of the shaft portion 23 of the negative electrode terminal 15 whose thickness of the peripheral wall is reduced by forming the concave portion 25 is obtained by assembling the negative electrode terminal 15, the insulating packing 12, the insulating material 13, and the pressing plate 16 to the sealing plate 3. At this time, as shown in FIG. 5, the presser plate 16 is positioned substantially outward (upper side in FIG. 5).
絶縁パッキング12は、図2および図4に示すように、封口板3の上面中央に設けた凹み26に受け止められる左右横長のフランジ部27と、負極端子15の軸部23が挿通する挿通孔30を設けた円筒状の筒部28とを有する。絶縁パッキング12のフランジ部27の上面には、負極端子15の頭部21を受け止める受座29を形成してある。絶縁パッキング12の挿通孔30の上部は、フランジ部27の受座29の中央まで伸びている。その挿通孔30の上部の径は大きくなっていて、該挿通孔30の上部に負極端子15の段部22が係合する(図2の状態)。封口板3の貫通孔14は、凹み26の下面中央に設けられる。 As shown in FIGS. 2 and 4, the insulating packing 12 includes a horizontally long flange portion 27 received by a recess 26 provided at the center of the upper surface of the sealing plate 3 and an insertion hole 30 through which the shaft portion 23 of the negative electrode terminal 15 is inserted. And a cylindrical tube portion 28 provided with the. A receiving seat 29 for receiving the head portion 21 of the negative electrode terminal 15 is formed on the upper surface of the flange portion 27 of the insulating packing 12. The upper portion of the insertion hole 30 of the insulating packing 12 extends to the center of the seat 29 of the flange portion 27. The diameter of the upper part of the insertion hole 30 is large, and the step part 22 of the negative electrode terminal 15 engages with the upper part of the insertion hole 30 (state of FIG. 2). The through hole 14 of the sealing plate 3 is provided at the center of the lower surface of the recess 26.
絶縁材13には、負極端子15の軸部23および絶縁パッキング12の筒部28の下端部が挿通する円形の挿通孔32が形成され、押さえ板16には、負極端子15の軸部23が挿通する円形の挿通孔33が形成される。 A circular insertion hole 32 through which the shaft portion 23 of the negative electrode terminal 15 and the lower end portion of the cylindrical portion 28 of the insulating packing 12 are inserted is formed in the insulating material 13, and the shaft portion 23 of the negative electrode terminal 15 is formed in the holding plate 16. A circular insertion hole 33 to be inserted is formed.
負極端子15と絶縁パッキング12と絶縁材13と押さえ板16とは、図5に示す負極端子15を上下方向に圧縮するためのダイ35およびポンチ36を用いて、封口板3にかしめ固定される。すなわち、まず負極端子15の天地を逆にして、負極端子15の頭部21をダイ35の平面状の上面に載置する(図5の状態)。その状態で、負極端子15の軸部23を絶縁パッキング12の挿通孔30に挿通させるとともに、その絶縁パッキング12の筒部28を封口板3の貫通孔14に挿通させる。 The negative electrode terminal 15, the insulating packing 12, the insulating material 13, and the pressing plate 16 are caulked and fixed to the sealing plate 3 using a die 35 and a punch 36 for compressing the negative electrode terminal 15 shown in FIG. . That is, first, the head of the negative electrode terminal 15 is placed on the flat upper surface of the die 35 with the top of the negative electrode terminal 15 reversed (state of FIG. 5). In this state, the shaft portion 23 of the negative electrode terminal 15 is inserted into the insertion hole 30 of the insulating packing 12, and the cylindrical portion 28 of the insulating packing 12 is inserted into the through hole 14 of the sealing plate 3.
次に、封口板3の外方(図5では上側)へ突出している絶縁パッキング12の筒部28および負極端子15の軸部23を、絶縁材13の挿通孔32に挿通させるとともに、その絶縁材13の外方へ突出している負極端子15の軸部23を、押さえ板16の挿通孔33に挿通させる。このとき、負極端子15の軸部23の下端部23cは、押さえ板16の外方へ突出している。 Next, the cylindrical portion 28 of the insulating packing 12 and the shaft portion 23 of the negative electrode terminal 15 projecting outward (upward in FIG. 5) of the sealing plate 3 are inserted into the insertion hole 32 of the insulating material 13 and the insulation thereof is performed. The shaft portion 23 of the negative electrode terminal 15 protruding outward of the material 13 is inserted into the insertion hole 33 of the pressing plate 16. At this time, the lower end portion 23 c of the shaft portion 23 of the negative electrode terminal 15 protrudes outward of the pressing plate 16.
その状態でポンチ36を下降させると、該ポンチ36の平面状の押圧面36aが、負極端子15の軸部23の下端面23a(図4参照)に当接する。このままポンチ36を下降させることで、ポンチ36の押圧面36aが、負極端子15の軸部23の下端の外周縁23bにも押し当たり、その湾曲状の外周縁23bが、ポンチ36の押圧面36aを滑るようにして軸部23の軸心側に押し込まれる。これにて、図6(a)に示すように、負極端子15の軸部23の下端部23cは、その上下中間部が外側に膨れるように湾曲し、図6(b)に示すように、その上下中間部で折れ曲がって上下に押し潰される。 When the punch 36 is lowered in this state, the flat pressing surface 36 a of the punch 36 comes into contact with the lower end surface 23 a (see FIG. 4) of the shaft portion 23 of the negative electrode terminal 15. By lowering the punch 36 as it is, the pressing surface 36 a of the punch 36 also presses against the outer peripheral edge 23 b at the lower end of the shaft portion 23 of the negative electrode terminal 15, and the curved outer peripheral edge 23 b becomes the pressing surface 36 a of the punch 36. Is pushed into the axial center side of the shaft portion 23. Thus, as shown in FIG. 6A, the lower end 23c of the shaft portion 23 of the negative electrode terminal 15 is curved so that the upper and lower intermediate portions swell outward, and as shown in FIG. It bends at the upper and lower middle part and is crushed up and down.
これによって、該押し潰された負極端子15の下端部23cが、図1および図2に示すように、押さえ板16の挿通孔33の下側において、該挿通孔33の径方向の外側にはみ出し、該はみ出し部分37で押さえ板16を封口板3側に押し付ける。この結果、絶縁パッキング12と封口板3と絶縁材13と押さえ板16とが、負極端子15の前記はみ出し部分と頭部21とによって挟み込まれて、負極端子15と絶縁パッキング12と絶縁材13と押さえ板16と封口板3とが一体化する。 As a result, the crushed lower end portion 23c of the negative electrode terminal 15 protrudes outwardly in the radial direction of the insertion hole 33 below the insertion hole 33 of the pressing plate 16, as shown in FIGS. The pressing plate 16 is pressed against the sealing plate 3 by the protruding portion 37. As a result, the insulating packing 12, the sealing plate 3, the insulating material 13, and the pressing plate 16 are sandwiched between the protruding portion of the negative electrode terminal 15 and the head 21, and the negative electrode terminal 15, the insulating packing 12, and the insulating material 13 are The pressing plate 16 and the sealing plate 3 are integrated.
また、ポンチ36による上下方向の圧縮力によって、負極端子15の軸部23が上下方向に僅かに縮まる一方で径方向の外側へ僅かに膨れる。これにて軸部23の外周側面が、絶縁パッキング12の筒部28を封口板3の貫通孔14の内面側に押し、負極端子15の軸部23と絶縁パッキング12の筒部28と、および封口板3の貫通孔14の内面と絶縁パッキング12の筒部28とが確りと密着する。つまり、負極端子15の軸部23と封口板3の貫通孔14の内面との間が、絶縁パッキング12によって確実に密封される。 Further, due to the compressive force in the vertical direction by the punch 36, the shaft portion 23 of the negative electrode terminal 15 is slightly contracted in the vertical direction while slightly expanding outward in the radial direction. Thus, the outer peripheral side surface of the shaft portion 23 pushes the cylindrical portion 28 of the insulating packing 12 toward the inner surface side of the through hole 14 of the sealing plate 3, and the shaft portion 23 of the negative electrode terminal 15, the cylindrical portion 28 of the insulating packing 12, and The inner surface of the through hole 14 of the sealing plate 3 and the cylindrical portion 28 of the insulating packing 12 are firmly attached. That is, the space between the shaft portion 23 of the negative electrode terminal 15 and the inner surface of the through hole 14 of the sealing plate 3 is reliably sealed by the insulating packing 12.
電池の組み立てに際しては、電極体2および絶縁体5を電池缶1内に収容したのちに、前述の負極端子15と絶縁パッキング12と絶縁板13と押さえ板16とをかしめ固定した封口板3に対して、電極体2の負極集電リード18を押さえ板16に、電極体2の正極集電リード19を封口板3にそれぞれ溶接する。次いで、電池缶1の開口周縁に前記封口板3をシーム溶接したのちに、電池缶1内を真空減圧して注液孔10から非水電解液を注入する。 When assembling the battery, after the electrode body 2 and the insulator 5 are accommodated in the battery can 1, the sealing plate 3 in which the negative electrode terminal 15, the insulating packing 12, the insulating plate 13, and the pressing plate 16 are caulked and fixed is used. On the other hand, the negative electrode current collecting lead 18 of the electrode body 2 is welded to the holding plate 16, and the positive electrode current collecting lead 19 of the electrode body 2 is welded to the sealing plate 3. Next, after the sealing plate 3 is seam welded to the periphery of the opening of the battery can 1, the inside of the battery can 1 is vacuumed and the nonaqueous electrolyte is injected from the liquid injection hole 10.
非水電解液の注入完了後に、封止栓11を注液孔10に圧入し、封止栓11を封口板3の注液孔10の周縁部にレーザ溶接する(図3の状態)。これにて、注液孔10が封止栓11で密封され、本発明の密閉型電池が完成する。 After completion of the injection of the non-aqueous electrolyte, the sealing plug 11 is press-fitted into the liquid injection hole 10, and the sealing plug 11 is laser welded to the peripheral edge of the liquid injection hole 10 of the sealing plate 3 (state of FIG. 3). Thus, the liquid injection hole 10 is sealed with the sealing plug 11 to complete the sealed battery of the present invention.
このように、負極端子15の軸部23の下端部23cの上下中間が軸部23の径方向の外側に膨れるようにして、負極端子15の軸部23の下端部23cが上下に押し潰されるので、その際には下端部23c以外の負極端子15の軸部23部分も、径方向の外側に膨れようとする。このため、負極端子15の軸部23が、押さえ板16の挿通孔33および絶縁材13の挿通孔32の内面側に強く押し付けられ、また絶縁パッキング12を介して封口板3の貫通孔14の内面に強く押し付けられる。 In this way, the lower end portion 23c of the shaft portion 23 of the negative electrode terminal 15 is crushed up and down so that the upper and lower middle of the lower end portion 23c of the shaft portion 23 of the negative electrode terminal 15 swells outward in the radial direction of the shaft portion 23. Therefore, in that case, the shaft portion 23 portion of the negative electrode terminal 15 other than the lower end portion 23c also tends to bulge outward in the radial direction. Therefore, the shaft portion 23 of the negative electrode terminal 15 is strongly pressed against the inner surface side of the insertion hole 33 of the holding plate 16 and the insertion hole 32 of the insulating material 13, and the through hole 14 of the sealing plate 3 is interposed via the insulating packing 12. Strongly pressed against the inner surface.
これによって、負極端子15と封口板3の貫通孔14との間の密封性が確実に得られ、また負極端子15と押さえ板16および絶縁材13の挿通孔との間の密封性も得られる。これにて電池缶1内の電解液が、負極端子15と封口板3の貫通孔14との間等を通って電池外に漏れ出すことを確実に防止できる。 Thereby, the sealing performance between the negative electrode terminal 15 and the through hole 14 of the sealing plate 3 can be reliably obtained, and the sealing performance between the negative electrode terminal 15 and the pressing plate 16 and the insertion hole of the insulating material 13 can also be obtained. . As a result, it is possible to reliably prevent the electrolyte in the battery can 1 from leaking out of the battery through the space between the negative electrode terminal 15 and the through hole 14 of the sealing plate 3.
1 電池缶
3 封口板
12 絶縁パッキング
13 絶縁材
14 貫通孔
15 負極端子
16 押さえ板
21 頭部
23 軸部
23a 下端面
23b 外周縁
23c 下端部
25 凹部
32・33 挿通孔
36 ポンチ
36a 押圧面
37 はみ出し部分
DESCRIPTION OF SYMBOLS 1 Battery can 3 Sealing plate 12 Insulation packing 13 Insulation material 14 Through-hole 15 Negative electrode terminal 16 Press plate 21 Head 23 Shaft part 23a Lower end surface 23b Outer peripheral edge 23c Lower end part 25 Recess 32 * 33 Insertion hole 36 Punch 36a Pressing surface 37 Extrusion portion
Claims (5)
前記押さえ板の下側に前記出力端子の軸部の下端部を突出させた状態で、前記上下方向の圧縮力で前記出力端子の軸部の下端部を、その上下中間が該軸部の径方向の外側に膨れるように上下に押し潰して、該押し潰した前記出力端子の軸部の下端部を、前記押さえ板の挿通孔の径方向の外側にはみ出させ、該はみ出し部分で前記押さえ板を前記絶縁材を介して前記封口板に押し付けることで、前記絶縁パッキングと前記封口板と前記絶縁材と前記押さえ板とが、前記出力端子の前記はみ出し部分と前記頭部とによって挟み込まれることを特徴とする密閉型電池の製造方法。 The cylindrical plate provided on the lower surface side of the head of the output terminal is inserted into the circular through hole formed in the sealing plate that closes the upper surface of the opening of the battery can with the insulating packing interposed therebetween, and the sealing plate A pressing plate is arranged on the lower side through an insulating material, and the shaft portion of the output terminal is inserted into the insertion hole between the insulating material and the pressing plate, and the output terminal is caulked with a compressive force in the vertical direction. In the manufacturing method of the sealed battery formed by fixing the output terminal, the insulating packing, the insulating material, and the pressing plate to the sealing plate,
With the lower end portion of the shaft portion of the output terminal protruding below the holding plate, the lower end portion of the shaft portion of the output terminal is compressed by the vertical compression force, and the middle of the shaft portion is the diameter of the shaft portion. Squeezed up and down so as to swell outward in the direction, the lower end portion of the squeezed shaft portion of the output terminal protrudes outward in the radial direction of the insertion hole of the pressing plate, and the pressing plate at the protruding portion Is pressed against the sealing plate through the insulating material, so that the insulating packing, the sealing plate, the insulating material, and the pressing plate are sandwiched between the protruding portion of the output terminal and the head. A method for producing a sealed battery, which is characterized.
前記出力端子に上下方向の圧縮力を加えるポンチは、前記出力端子の軸部の下端面に押し当たる押圧面が平面状に形成されており、前記ポンチの押圧面が、かしめ前の自由状態の前記出力端子の軸部の下端面および該下端面の外周縁に押し当たることで、前記下端面の外周縁が前記ポンチの押圧面を滑るようにして前記軸部の軸心側に押されて、前記出力端子の軸部の下端部が上下に押し潰される請求項1記載の密閉型電池の製造方法。 A concave portion is formed in the center of the lower end surface of the shaft portion of the output terminal in a free state before caulking, and the outer peripheral edge of the lower end surface of the shaft portion of the output terminal is curved in an arc shape in the radial direction. ,
The punch that applies a compressive force in the vertical direction to the output terminal has a flat pressing surface that presses against the lower end surface of the shaft portion of the output terminal, and the pressing surface of the punch is in a free state before caulking. By pressing against the lower end surface of the shaft portion of the output terminal and the outer peripheral edge of the lower end surface, the outer peripheral edge of the lower end surface is pushed toward the shaft center side of the shaft portion so as to slide on the pressing surface of the punch. The method for manufacturing a sealed battery according to claim 1, wherein a lower end portion of the shaft portion of the output terminal is crushed up and down.
前記封口板には、開裂ベントと、貫通孔と、前記非水電解液を注入するための注液孔が形成され、前記注液孔は、封止栓で塞がれており、The sealing plate is formed with a cleavage vent, a through hole, and a liquid injection hole for injecting the non-aqueous electrolyte, and the liquid injection hole is closed with a sealing plug,
前記貫通孔には、負極端子が絶縁パッキングを介在させた状態で挿通され、前記封口板の下側には、絶縁材および押さえ板が上下に重ねて配置され、前記押さえ板は、前記負極端子の下端部に接触することで負極端子と導通しており、In the through hole, a negative electrode terminal is inserted with an insulating packing interposed therebetween, and an insulating material and a pressing plate are arranged vertically on the lower side of the sealing plate, and the pressing plate is connected to the negative electrode terminal Is in contact with the negative terminal by contacting the lower end of the
前記負極端子の軸部下端部が、上下中間部で折れ曲がって、前記押さえ板の挿通孔の下側において前記挿通孔の径方向の外側にはみ出し部分を形成し、前記負極端子の前記はみ出し部分より、前記絶縁パッキングと前記封口板と前記絶縁材と前記押さえ板を一体化したことを特徴とする密閉型電池。A lower end portion of the shaft portion of the negative electrode terminal is bent at an upper and lower intermediate portion to form a protruding portion on the outer side in the radial direction of the insertion hole below the insertion hole of the pressing plate, and from the protruding portion of the negative electrode terminal. The sealed battery, wherein the insulating packing, the sealing plate, the insulating material, and the pressing plate are integrated.
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JP2008147798A JP5495246B2 (en) | 2008-06-05 | 2008-06-05 | Sealed battery manufacturing method and sealed battery |
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JP6102625B2 (en) * | 2013-08-08 | 2017-03-29 | 株式会社豊田自動織機 | Terminal structure |
CN105834343B (en) * | 2016-06-29 | 2017-11-03 | 扬州良诚汽车部件有限公司 | A kind of connection plug hole copper rivet crimp connection fixture |
JP6859852B2 (en) | 2017-05-31 | 2021-04-14 | 三洋電機株式会社 | Square secondary batteries, assembled batteries and vehicles using them |
JP6859851B2 (en) | 2017-05-31 | 2021-04-14 | 三洋電機株式会社 | Square secondary batteries, assembled batteries and vehicles using them |
JP6931460B2 (en) * | 2017-10-06 | 2021-09-08 | トヨタ自動車株式会社 | Batteries and battery manufacturing methods |
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JP2000210737A (en) * | 1999-01-25 | 2000-08-02 | Yuusu Kitaura:Kk | Caulking joining method and caulking joining structure |
JP4124756B2 (en) * | 2003-10-03 | 2008-07-23 | 日立マクセル株式会社 | Sealed battery |
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