JP2009288259A - Optical compensation film, polarizing plate and liquid crystal display device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To make retardation unevenness smaller, to improve the visual characteristics, when seen from an inclined direction, and to make front contrast higher than conventionally. <P>SOLUTION: An optical compensation film 15 has an optically biaxial support 4 which is manufactured in a film shape, while being transported in a transportation direction and a liquid crystal layer 6, in which bar-shaped liquid crystals are aligned in a perpendicular direction to the support 4. In the support 4, in-plane retardation value Re (=(nx-ny)×d) satisfies the relation: 50≤Re≤130, where nx and ny (with nx>ny) denote refractive indexes of in-plane two directions and d(μm) denotes thickness. Furthermore, at either of the breaking ductility in the transport direction or the breaking ductility, in a direction orthogonal to the transportation direction, is smaller than 10%. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to an optical compensation film, a polarizing plate, and a liquid crystal display device.

Conventionally, in-plane switching (IPS) mode and VA mode liquid crystal display devices have been used for large monitors, liquid crystal televisions, and the like.
In recent years, various optical compensation films have been proposed for liquid crystal display devices such as these in order to further improve optical characteristics. For example, the following four techniques can be cited as techniques relating to such an optical compensation film.

  Of these, the first technique eliminates unevenness in optical characteristics by providing a liquid crystal layer on a support whose wavelength dispersion is precisely controlled (see, for example, Patent Document 1).

  In the second technique, the composition of the liquid crystal layer is adjusted to define the retardation of the liquid crystal layer, thereby eliminating unevenness in optical characteristics (see, for example, Patent Document 2).

  Further, in the third technique, display unevenness of a liquid crystal display device is eliminated by providing a liquid crystal layer by aligning a disk-like liquid crystal on a polymer film with a breaking elongation of 10 to 30% ( For example, see Patent Document 3).

In the fourth technique, a disk-like liquid crystal is formed on a cellulose acylate film having a tensile elastic modulus of a predetermined value or more and a breaking elongation in an in-plane orthogonal direction of 30% or less and 18% or less. By providing the liquid crystal layer, light leakage or the like when the liquid crystal display device is used for a long time is prevented (for example, see Patent Document 4).
JP 2008-52147 A JP 2007-79337 A JP 2002-267840 A Japanese Patent Laying-Open No. 2005-307055

  However, in the first and second techniques, it is not easy to suppress the wavelength dispersion of the support and the optical characteristics of the liquid crystal layer within predetermined specifications, and the retardation unevenness of the obtained optical compensation film is still large. If such an optical compensation film is used, the optical characteristics of the liquid crystal display device become insufficient.

  In the third technique, not only the retardation unevenness of the support is large, but also the film thickness unevenness is large. Therefore, the alignment film interposed between the support and the liquid crystal layer or the liquid crystal layer can be formed with a uniform film thickness. In other words, uneven retardation occurs in the liquid crystal layer and the entire optical compensation film. In addition, since the alignment film cannot be provided with a uniform thickness, when the laminate of the support and the alignment film is transported to form the liquid crystal layer, the surface of the alignment film is likely to be damaged. The alignment of the liquid crystal compound is deteriorated. When such an optical compensation film is applied to a liquid crystal display device, not only the visual characteristics from an oblique direction are not good, but also the front contrast is lowered.

  Further, in the fourth technique, since the breaking elongation of the support is not sufficiently small, the retardation unevenness and film thickness unevenness of the support are large. For this reason, as in the third technique, retardation unevenness occurs in the entire optical compensation film, and when applied to a liquid crystal display device, not only the visual characteristics from an oblique direction are not good, but also the front contrast is low. turn into.

  An object of the present invention is to provide an optical compensation film with small retardation unevenness as compared with the prior art, good visual characteristics when viewed from an oblique direction when applied to a liquid crystal display device, and high front contrast, and this optical It is providing a polarizing plate and a liquid crystal display device provided with a compensation film.

The invention according to claim 1 is an optical compensation film,
An optically biaxial support manufactured in a film shape while being transported in the transport direction;
A liquid crystal layer in which rod-like liquid crystals are aligned in a direction perpendicular to the support, and
The support is
The in-plane retardation value Re (= (nx−ny) × d) is 50 ≦ where the refractive index in two in-plane directions is nx, ny (where nx> ny) and the thickness is d (μm). While satisfying Re ≦ 130,
At least one of the breaking elongation in the conveying direction and the breaking elongation in the direction perpendicular to the conveying direction is less than 10%.

The invention according to claim 2 is the optical compensation film according to claim 1,
The support is
The breaking elongation in the transport direction and the breaking elongation in the orthogonal direction are each less than 10%.

The invention according to claim 3 is the optical compensation film according to claim 1 or 2,
The support is
The maximum film thickness difference is 1.0 μm or less.

The invention according to claim 4 is the optical compensation film according to any one of claims 1 to 3,
An alignment film is provided between the support and the liquid crystal layer to align the rod-like liquid crystal of the liquid crystal layer.

The invention according to claim 5 is the polarizing plate,
It has the optical compensation film as described in any one of Claims 1-4, It is characterized by the above-mentioned.

The invention according to claim 6 is a liquid crystal display device,
The polarizing plate according to claim 5 is provided, which is an IPS mode type or a VA mode type.

According to the first aspect of the present invention, since at least one of the breaking elongation in the conveying direction and the breaking elongation in the orthogonal direction is less than 10%, the thickness and retardation of the support are substantially uniform in the plane. It becomes. In addition, since the film thickness of the support becomes uniform, even in the liquid crystal layer on the support, the alignment disorder of the liquid crystal compound is prevented, and the retardation of the liquid crystal layer becomes uniform. Therefore, the retardation unevenness of the entire optical compensation film can be reduced as compared with the conventional case.
Further, when the refractive index in two in-plane directions is nx, ny (where nx> ny) and the thickness is d (μm), the in-plane retardation value Re (= (nx−ny) × Since d) satisfies 50 ≦ Re ≦ 130, the liquid crystal display device to which the optical compensation film is applied can have good visual characteristics when viewed from an oblique direction and high front contrast.

  According to the second aspect of the present invention, since the breaking elongation in the conveying direction and the breaking elongation in the orthogonal direction are each less than 10%, the film thickness and the retardation become more uniform in the plane. . Therefore, the retardation unevenness of the entire optical compensation film can be further reduced as compared with the conventional case.

  According to the invention described in claim 3, since the maximum thickness difference of the support is 1.0 μm or less, the thickness of the support becomes more uniform in the plane. Therefore, the retardation unevenness of the entire optical compensation film can be further reduced as compared with the conventional case.

Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a schematic diagram illustrating an example of a liquid crystal display device 1 according to the present embodiment.

  As shown in this figure, the liquid crystal display device 1 includes a polarizing plate 17, a liquid crystal cell 7, and a polarizing plate 16 according to the present invention in this order from a backlight (not shown) side to a viewing side. ing.

[1] Liquid crystal cell 7
The liquid crystal cell 7 is a conventionally known liquid crystal cell and is an IPS mode type in the present embodiment. The liquid crystal cell 7 has the slow axis of the liquid crystal layer (hereinafter simply referred to as the slow axis of the liquid crystal layer) in the X direction in the figure when no voltage is applied.

[2] Polarizing plate 17
The polarizing plate 17 has a configuration in which a polarizing film (PVA layer) 9 is held between protective films 8 and 10 for polarizing films.
Among these, the polarizing film 9 is a polarizer formed of polyvinyl alcohol, and has a polarization transmission axis in the Y direction in the figure.

The protective film 8 is a film having an in-plane retardation value Re of 5 nm or less and a thickness direction retardation value Rt of 10 nm or less. As such a protective film 8, a conventionally known protective film can be used. However, the protective film 8 is not necessarily provided on the polarizing plate 17.
Further, the protective film 10 protects the polarizing film 9. In addition, as such a protective film 10, a conventionally well-known protective film can be used.

[3] Polarizing plate 16
The polarizing plate 16 has a configuration in which the polarizing film (PVA layer) 3 is sandwiched between the protective film (TAC layer) 2 for the polarizing film and the optical compensation film 15.

[3.1] Protective film 2
The protective film (TAC layer) 2 is a transparent film formed of triacetyl cellulose, and covers the surface of the polarizing film (PVA layer) 3 opposite to the liquid crystal cell 7 (surface on the viewing side in the figure). It comes to protect. As such a TAC layer, a conventionally known film having a thickness of, for example, about 40 to 80 μm can be used.

[3.2] Polarizing film (PVA layer) 3
The polarizing film 3 is a polarizer formed of polyvinyl alcohol, and has a polarization transmission axis in the X direction in the figure. As such a polarizing film 3, for example, a conventionally known polarizer having a thickness of about 25 μm can be used.

[3.3] Optical compensation film 15
The optical compensation film 15 includes the support 4 and the liquid crystal layer 6 in order from the side far from the liquid crystal cell 7 toward the side closer to the liquid crystal cell 7. In the present embodiment, the optical compensation film 15 includes an alignment film 5 between the support 4 and the liquid crystal layer 6.

[3.3A] Support 4
[3.3A (1)] Physical Properties of Support 4 Support 4 is a transparent film that supports liquid crystal layer 6 and has a thickness of 30 μm or more and 150 μm or less, for example, 60 μm, and is transported in the transport direction as described later. However, it is manufactured as a film. The support 4 is optically biaxial, and has a slow axis in the X direction in the figure.

  The support 4 has an in-plane retardation value Re (= (nx−ny) when the refractive index in two in-plane directions is nx, ny (where nx> ny) and the thickness is d (μm). ) × d) satisfies 50 ≦ Re ≦ 130.

  Further, the support 4 has a breaking elongation in the transport direction (longitudinal direction in the present embodiment) at the time of manufacture, and a breaking elongation in a direction orthogonal to the transport direction (short direction in the present embodiment). Is less than 10%. Preferably, the breaking elongation in the transport direction and the breaking elongation in the orthogonal direction are each less than 10%. As a method for measuring the elongation at break, for example, “Tensilon RTC-1225A” manufactured by Orientec Co., Ltd. was used and pulled at a pulling rate of 100 mm / min in an atmosphere of 23 ° C. and 55% RH. A method for obtaining the degree can be adopted.

Further, the support 4 has a maximum film thickness difference of 1.0 μm or less due to film thickness unevenness.
In addition, as a measuring method of the largest film thickness difference (PV value) resulting from film thickness nonuniformity, the method of measuring with a FUJINON fringe analyzer (FX-03, resolution 512 * 512) can be taken, for example. More specifically, at this time, the measurement area has a diameter φ of 60 mm, and the refractive index value to be input is an average refractive index of 1.48 for cellulose acylate or an average refractive index of 1.53 for cycloolefin polymer. Use.
However, the maximum film thickness difference (P-V value) can also be measured by other methods. For example, the film thickness within a range of 60 mm in diameter with an arbitrary point in the film as the center can be measured using a laser displacement meter, a contact-type film thickness meter, etc., and the maximum film thickness difference can be obtained.

[3.3A (2)] Components of Support 4 The above support 4 is manufactured using cellulose as a raw material. However, from the viewpoint of reducing the breaking elongation, it is preferable that the substitution degree at the 6-position of cellulose is small. In the present embodiment, the support 4 contains cellulose acylate as a main component (most component).

[3.3A (2-1)] Cellulose acylate as main component of support 4 As the raw material cotton of cellulose acylate, a known raw material can be used (for example, refer to the Japanese Society of Invention Disclosure Technique 2001-1745). Cellulose acylate can also be synthesized by a known method (for example, see Mita et al., Wood Chemistry pages 180-190 (Kyoritsu Shuppan, 1968)). The cellulose acylate has a viscosity-average polymerization degree of preferably 200 to 700, more preferably 250 to 500, and most preferably 250 to 350. The number average molecular weight (Mn) of the cellulose acylate used in the present invention is preferably 10,000 to 150,000, the weight average molecular weight (Mw) is 20,000 to 500,000, and the Z average molecular weight (Mz) is preferably 5,000 to 550000. Moreover, it is preferable that the molecular weight distribution of Mw / Mn (Mw is a mass average molecular weight, Mn is a number average molecular weight) by gel permeation chromatography is narrow. The specific value of Mw / Mn is preferably 1.5 to 5.0, more preferably 2.0 to 4.5, and most preferably 3.0 to 4.0. preferable.

The acyl group of the cellulose acylate film is not particularly limited, but an acetyl group, propionyl group, butyryl group, or benzoyl group is preferably used. The substitution degree of all acyl groups is preferably 2.0 to 3.0, more preferably 2.2 to 2.95. In this specification, the substitution degree of an acyl group is a value calculated according to ASTM D817. The acyl group is most preferably an acetyl group, and in the case of using cellulose acetate in which the acyl group is an acetyl group, the acetylation degree is preferably 57.0 to 62.5%, and 58.0 More preferably, it is 62.0%. When the acetylation degree is within this range, Re does not become larger than a desired value due to the conveying tension during casting, there is little in-plane variation, and there is little change in the retardation value due to temperature and humidity.
In particular, it is obtained by substituting the hydroxyl group of the glucose unit constituting the cellulose of the cellulose acylate film with an acyl group having 2 or more carbon atoms, and the substitution degree of the 2-position hydroxyl group of the glucose unit with the acyl group is DS2, 3-position. When the degree of substitution of the hydroxyl group with an acyl group is DS3 and the degree of substitution of the hydroxyl group at the 6-position with DS6 is DS6, the following formulas (III) and (IV) are satisfied, and desired Re and Rth can be obtained. This is preferable because the change in the Re value due to temperature and humidity becomes smaller.
(III): 2.0 ≦ (DS2 + DS3 + DS6) ≦ 3.0
(IV): 0.1 ≦ DS6 / (DS2 + DS3 + DS6) ≦ 0.5
A more preferred range is
(III): 2.2 ≦ (DS2 + DS3 + DS6) ≦ 2.9
(IV): 0.15 ≦ DS6 / (DS2 + DS3 + DS6) ≦ 0.45
It is.

Or in particular, when the substitution degree of the hydroxyl group of the glucose unit of cellulose acylate with an acetyl group is A, and the substitution degree with a propionyl group, butyryl group or benzoyl group is B, A and B are represented by the formulas (V) and (VI): When it is satisfied, it becomes easy to obtain desired Re and Rth, and it is easy to realize a high draw ratio without breaking, which is preferable. Note that the degree of substitution of the hydroxyl group by other than the acetyl group may be zero.
(V): 2.0 ≦ A + B ≦ 3.0
(VI): 0 ≦ B
A more preferred range is
(V): 2.2 ≦ A + B ≦ 2.9
(VI): 0 ≦ B ≦ 1.5
It is.

[3.3A (2-2)] Additive for Support 4 The cellulose acylate solution in the present invention contains various additives (for example, plasticizers, ultraviolet inhibitors (ultraviolet absorption) in each preparation step. Agent), deterioration inhibitor, retardation modifier (optical anisotropy modifier, retardation developer), fine particles, peeling accelerator, infrared absorber, etc.), which can be solid or oily Good. That is, the melting point and boiling point are not particularly limited. For example, mixing of UV absorbing materials at 20 ° C. or lower and 20 ° C. or higher, and similarly mixing of a plasticizer is described in, for example, JP-A-2001-151901. Examples of the peeling accelerator include ethyl esters of citric acid. Furthermore, infrared absorbing dyes are described, for example, in JP-A No. 2001-194522. Moreover, the addition time may be added at any stage in the dope preparation process, but may be performed by adding an additive to the final preparation process of the dope preparation process. Furthermore, the amount of each material added is not particularly limited as long as the function is manifested. Moreover, when a cellulose acylate film is formed in a multilayer, the kind and addition amount of the additive of each layer may differ. Examples thereof are described in Japanese Patent Application Laid-Open No. 2001-151902 and the like, but these are conventionally known techniques. It is preferable to adjust the glass transition temperature Tg of the cellulose acylate film to 80 to 180 ° C. and the elastic modulus measured with a tensile tester to 1500 to 3000 MPa, depending on the types and addition amounts of these additives.
Further, for these details, materials described in detail on page 16 and after in the Invention Association Public Technical Bulletin No. 2001-1745 (issued on March 15, 2001, Invention Association) are preferably used.

[3.3A (2-2-1)] Retardation developer as additive In the present invention, it is preferable to use a retardation developer in order to express a preferable retardation value. Examples of the retardation developing agent that can be used in the present invention include those composed of rod-like or discotic compounds. As the rod-like or discotic compound, a compound having at least two aromatic rings can be used.
The addition amount of the retardation developer composed of the rod-like compound is preferably 0.1 to 30 parts by mass, and more preferably 0.5 to 20 parts by mass with respect to 100 parts by mass of the polymer component containing cellulose acylate. preferable.
The disk-shaped retardation developer is preferably used in a range of 0.05 to 20 parts by mass, and in a range of 1.0 to 15 parts by mass with respect to 100 parts by mass of the polymer component containing the cellulose acylate. More preferably, it is more preferably used in the range of 3.0 to 10 parts by mass.
Since the discotic compound is superior to the rod-shaped compound in Rth retardation expression, it is preferably used when a particularly large Rth retardation is required.
Two or more types of retardation developing agents may be used in combination.
The retardation developing agent comprising a rod-like or discotic compound preferably has maximum absorption in the wavelength region of 250 to 400 nm, and preferably has substantially no absorption in the visible region.

The discotic compound will be described. As the discotic compound, a compound having at least two aromatic rings can be used.
In the present specification, the “aromatic ring” includes an aromatic hetero ring in addition to an aromatic hydrocarbon ring.

The aromatic hydrocarbon ring is particularly preferably a 6-membered ring (that is, a benzene ring).
The aromatic heterocycle is generally an unsaturated heterocycle. The aromatic heterocycle is preferably a 5-membered ring, 6-membered ring or 7-membered ring, more preferably a 5-membered ring or 6-membered ring. Aromatic heterocycles generally have the most double bonds. As the hetero atom, a nitrogen atom, an oxygen atom and a sulfur atom are preferable, and a nitrogen atom is particularly preferable. Examples of aromatic heterocycles include furan ring, thiophene ring, pyrrole ring, oxazole ring, isoxazole ring, thiazole ring, isothiazole ring, imidazole ring, pyrazole ring, furazane ring, triazole ring, pyran ring, pyridine ring , Pyridazine ring, pyrimidine ring, pyrazine ring and 1,3,5-triazine ring.

  As the aromatic ring, benzene ring, furan ring, thiophene ring, pyrrole ring, oxazole ring, thiazole ring, imidazole ring, triazole ring, pyridine ring, pyrimidine ring, pyrazine ring and 1,3,5-triazine ring are preferable, In particular, a 1,3,5-triazine ring is preferably used. Specifically, for example, a compound disclosed in JP-A-2001-166144 is preferably used as the discotic compound.

The number of aromatic rings contained in the discotic compound is preferably 2 to 20, more preferably 2 to 12, still more preferably 2 to 8, and most preferably 2 to 6. preferable.
The bond relationship between two aromatic rings can be classified into (a) a condensed ring, (b) a direct bond with a single bond, and (c) a bond through a linking group (for aromatic rings). , Spiro bonds cannot be formed). The connection relationship may be any of (a) to (c).

  Examples of the condensed ring (a condensed ring of two or more aromatic rings) include an indene ring, a naphthalene ring, an azulene ring, a fluorene ring, a phenanthrene ring, an anthracene ring, an acenaphthylene ring, a biphenylene ring, a naphthacene ring, Pyrene ring, indole ring, isoindole ring, benzofuran ring, benzothiophene ring, indolizine ring, benzoxazole ring, benzothiazole ring, benzimidazole ring, benzotriazole ring, purine ring, indazole ring, chromene ring, quinoline ring, isoquinoline Ring, quinolidine ring, quinazoline ring, cinnoline ring, quinoxaline ring, phthalazine ring, pteridine ring, carbazole ring, acridine ring, phenanthridine ring, xanthene ring, phenazine ring, phenothiazine ring, phenoxathiin ring, phenoxazine ring and thiant It includes emissions ring. Naphthalene ring, azulene ring, indole ring, benzoxazole ring, benzothiazole ring, benzimidazole ring, benzotriazole ring and quinoline ring are preferred.

  The single bond (b) is preferably a bond between carbon atoms of two aromatic rings. Two aromatic rings may be bonded with two or more single bonds to form an aliphatic ring or a non-aromatic heterocyclic ring between the two aromatic rings.

  The linking group in (c) is also preferably bonded to carbon atoms of two aromatic rings. The linking group is preferably an alkylene group, an alkenylene group, an alkynylene group, —CO—, —O—, —NH—, —S—, or a combination thereof. Examples of linking groups consisting of combinations are shown below. In addition, the relationship between the left and right in the following examples of the linking group may be reversed.

c1: -CO-O-
c2: —CO—NH—
c3: -alkylene-O-
c4: —NH—CO—NH—
c5: —NH—CO—O—
c6: —O—CO—O—
c7: -O-alkylene-O-
c8: -CO-alkenylene-
c9: -CO-alkenylene-NH-
c10: -CO-alkenylene-O-
c11: -alkylene-CO-O-alkylene-O-CO-alkylene-
c12: -O-alkylene-CO-O-alkylene-O-CO-alkylene-O-
c13: -O-CO-alkylene-CO-O-
c14: -NH-CO-alkenylene-
c15: -O-CO-alkenylene-

The aromatic ring and the linking group may have a substituent.
Examples of substituents include halogen atoms (F, Cl, Br, I), hydroxyl groups, carboxyl groups, cyano groups, amino groups, nitro groups, sulfo groups, carbamoyl groups, sulfamoyl groups, ureido groups, alkyl groups, alkenyls. Group, alkynyl group, aliphatic acyl group, aliphatic acyloxy group, alkoxy group, alkoxycarbonyl group, alkoxycarbonylamino group, alkylthio group, alkylsulfonyl group, aliphatic amide group, aliphatic sulfonamido group, aliphatic substituted amino group An aliphatic substituted carbamoyl group, an aliphatic substituted sulfamoyl group, an aliphatic substituted ureido group, and a non-aromatic heterocyclic group.

It is preferable that the alkyl group has 1 to 8 carbon atoms. A chain alkyl group is preferable to a cyclic alkyl group, and a linear alkyl group is particularly preferable. The alkyl group may further have a substituent (eg, hydroxy group, carboxy group, alkoxy group, alkyl-substituted amino group). Examples of alkyl groups (including substituted alkyl groups) include methyl, ethyl, n-butyl, n-hexyl, 2-hydroxyethyl, 4-carboxybutyl, 2-methoxyethyl and 2-methoxyethyl. A diethylaminoethyl group is included.
The alkenyl group preferably has 2 to 8 carbon atoms. A chain alkenyl group is preferable to a cyclic alkenyl group, and a linear alkenyl group is particularly preferable. The alkenyl group may further have a substituent. Examples of the alkenyl group include a vinyl group, an allyl group, and a 1-hexenyl group.
The alkynyl group preferably has 2 to 8 carbon atoms. A chain alkynyl group is preferable to a cyclic alkynyl group, and a linear alkynyl group is particularly preferable. The alkynyl group may further have a substituent. Examples of the alkynyl group include ethynyl group, 1-butynyl group and 1-hexynyl group.

The number of carbon atoms in the aliphatic acyl group is preferably 1-10. Examples of the aliphatic acyl group include an acetyl group, a propanoyl group, and a butanoyl group.
The number of carbon atoms in the aliphatic acyloxy group is preferably 1-10. Examples of the aliphatic acyloxy group include an acetoxy group.
The number of carbon atoms of the alkoxy group is preferably 1-8. The alkoxy group may further have a substituent (eg, alkoxy group). Examples of the alkoxy group (including a substituted alkoxy group) include a methoxy group, an ethoxy group, a butoxy group, and a methoxyethoxy group.
The number of carbon atoms of the alkoxycarbonyl group is preferably 2-10. Examples of the alkoxycarbonyl group include a methoxycarbonyl group and an ethoxycarbonyl group.
The number of carbon atoms of the alkoxycarbonylamino group is preferably 2-10. Examples of the alkoxycarbonylamino group include a methoxycarbonylamino group and an ethoxycarbonylamino group.

The alkylthio group preferably has 1 to 12 carbon atoms. Examples of the alkylthio group include a methylthio group, an ethylthio group, and an octylthio group.
The alkylsulfonyl group preferably has 1 to 8 carbon atoms. Examples of the alkylsulfonyl group include a methanesulfonyl group and an ethanesulfonyl group.
The number of carbon atoms in the aliphatic amide group is preferably 1-10. Examples of the aliphatic amide group include an acetamide group.
The number of carbon atoms of the aliphatic sulfonamide group is preferably 1-8. Examples of the aliphatic sulfonamido group include a methanesulfonamido group, a butanesulfonamido group and an n-octanesulfonamido group.
The number of carbon atoms of the aliphatic substituted amino group is preferably 1-10. Examples of the aliphatic substituted amino group include a dimethylamino group, a diethylamino group, and a 2-carboxyethylamino group.

The number of carbon atoms in the aliphatic substituted carbamoyl group is preferably 2-10. Examples of the aliphatic substituted carbamoyl group include a methylcarbamoyl group and a diethylcarbamoyl group.
The number of carbon atoms in the aliphatic substituted sulfamoyl group is preferably 1-8. Examples of the aliphatic substituted sulfamoyl group include a methylsulfamoyl group and a diethylsulfamoyl group.
The number of carbon atoms in the aliphatic substituted ureido group is preferably 2-10. Examples of the aliphatic substituted ureido group include a methylureido group.
Examples of the non-aromatic heterocyclic group include a piperidino group and a morpholino group.
The molecular weight of the retardation developer composed of a discotic compound is preferably 300 to 800.

  In the present invention, in addition to the aforementioned discotic compound, a rod-shaped compound having a linear molecular structure can also be preferably used. The linear molecular structure means that the molecular structure of the rod-like compound is linear in the most thermodynamically stable structure. The most thermodynamically stable structure can be obtained by crystal structure analysis or molecular orbital calculation. For example, molecular orbital calculation can be performed using molecular orbital calculation software (eg, WinMOPAC2000, manufactured by Fujitsu Limited) to obtain a molecular structure that minimizes the heat of formation of a compound. The molecular structure being linear means that in the thermodynamically most stable structure obtained by calculation as described above, the angle of the main chain constituting the molecular structure is 140 degrees or more.

  As the rod-shaped compound, those having at least two aromatic rings are preferable, and as the rod-shaped compound having at least two aromatic rings, a compound represented by the following general formula (1) is preferable.

Formula (1): Ar ¹ -L ¹ -Ar ²

In the general formula (1), Ar ¹ and Ar ² are each independently an aromatic group.
In the present specification, the aromatic group includes an aryl group (aromatic hydrocarbon group), a substituted aryl group, an aromatic heterocyclic group, and a substituted aromatic heterocyclic group.

An aryl group and a substituted aryl group are more preferable than an aromatic heterocyclic group and a substituted aromatic heterocyclic group. The heterocycle of the aromatic heterocyclic group is generally unsaturated. The aromatic heterocycle is preferably a 5-membered ring, 6-membered ring or 7-membered ring, more preferably a 5-membered ring or 6-membered ring. Aromatic heterocycles generally have the most double bonds. As a hetero atom, a nitrogen atom, an oxygen atom or a sulfur atom is preferable, and a nitrogen atom or a sulfur atom is more preferable.
As the aromatic ring of the aromatic group, a benzene ring, a furan ring, a thiophene ring, a pyrrole ring, an oxazole ring, a thiazole ring, an imidazole ring, a triazole ring, a pyridine ring, a pyrimidine ring and a pyrazine ring are preferable, and a benzene ring is particularly preferable. .

  Examples of the substituent of the substituted aryl group and the substituted aromatic heterocyclic group include a halogen atom (F, Cl, Br, I), a hydroxyl group, a carboxyl group, a cyano group, an amino group, an alkylamino group (eg, methyl). Amino group, ethylamino group, butylamino group, dimethylamino group), nitro group, sulfo group, carbamoyl group, alkylcarbamoyl group (eg, N-methylcarbamoyl group, N-ethylcarbamoyl group, N, N-dimethylcarbamoyl group) ), Sulfamoyl group, alkylsulfamoyl group (eg, N-methylsulfamoyl group, N-ethylsulfamoyl group, N, N-dimethylsulfamoyl group), ureido group, alkylureido group (eg, N -Methylureido group, N, N-dimethylureido group, N, N, N'-trimethylureido group), alkyl group (example Methyl, ethyl, propyl, butyl, pentyl, heptyl, octyl, isopropyl, s-butyl, t-amyl, cyclohexyl, cyclopentyl), alkenyl (eg, vinyl, allyl) Group, hexenyl group), alkynyl group (eg, ethynyl group, butynyl group), acyl group (eg, formyl group, acetyl group, butyryl group, hexanoyl group, lauryl group), acyloxy group (eg, acetoxy group, butyryloxy group, Hexanoyloxy group, lauryloxy group), alkoxy group (eg, methoxy group, ethoxy group, propoxy group, butoxy group, pentyloxy group, heptyloxy group, octyloxy group), aryloxy group (eg, phenoxy group), Alkoxycarbonyl group (eg, methoxycarbonyl group, ethoxycarbonyl group) Propoxycarbonyl group, butoxycarbonyl group, pentyloxycarbonyl group, heptyloxycarbonyl group), aryloxycarbonyl group (eg, phenoxycarbonyl group), alkoxycarbonylamino group (eg, butoxycarbonylamino group, hexyloxycarbonylamino group), Alkylthio group (eg, methylthio group, ethylthio group, propylthio group, butylthio group, pentylthio group, heptylthio group, octylthio group), arylthio group (eg, phenylthio group), alkylsulfonyl group (eg, methylsulfonyl group, ethylsulfonyl group, Propylsulfonyl group, butylsulfonyl group, pentylsulfonyl group, heptylsulfonyl group, octylsulfonyl group), amide group (eg, acetamido group, butyramide group, hexylamide group, Laurylamide group) and non-aromatic heterocyclic groups (eg, morpholyl group, pyrazinyl group).

Examples of the substituent of the substituted aryl group and the substituted aromatic heterocyclic group include a halogen atom, a cyano group, a carboxyl group, a hydroxyl group, an amino group, an alkyl-substituted amino group, an acyl group, an acyloxy group, an amide group, an alkoxycarbonyl group, Alkoxy groups, alkylthio groups and alkyl groups are preferred.
The alkyl part and the alkyl group of the alkylamino group, alkoxycarbonyl group, alkoxy group and alkylthio group may further have a substituent. Examples of the alkyl moiety and the substituent of the alkyl group include halogen atom, hydroxyl, carboxyl, cyano, amino, alkylamino group, nitro, sulfo, carbamoyl, alkylcarbamoyl group, sulfamoyl, alkylsulfamoyl group, ureido, alkylureido Group, alkenyl group, alkynyl group, acyl group, acyloxy group, acylamino group, alkoxy group, aryloxy group, alkoxycarbonyl group, aryloxycarbonyl group, alkoxycarbonylamino group, alkylthio group, arylthio group, alkylsulfonyl group, amide group And non-aromatic heterocyclic groups. As the substituent for the alkyl moiety and the alkyl group, a halogen atom, hydroxyl, amino, alkylamino group, acyl group, acyloxy group, acylamino group, alkoxycarbonyl group and alkoxy group are preferable.

In the general formula (1), L ¹ is a divalent linking group selected from an alkylene group, an alkenylene group, an alkynylene group, —O—, —CO— and a combination thereof.
The alkylene group may have a cyclic structure. As the cyclic alkylene group, cyclohexylene is preferable, and 1,4-cyclohexylene is particularly preferable. As the chain alkylene group, a linear alkylene group is more preferable than a branched alkylene group.
The number of carbon atoms of the alkylene group is preferably 1-20, more preferably 1-15, still more preferably 1-10, still more preferably 1-8, and most preferably 1-6. It is.

The alkenylene group and the alkynylene group preferably have a chain structure rather than a cyclic structure, and more preferably have a linear structure rather than a branched chain structure.
The alkenylene group and the alkynylene group preferably have 2 to 10 carbon atoms, more preferably 2 to 8, more preferably 2 to 6, still more preferably 2 to 4, and most preferably 2. (Vinylene or ethynylene).
The arylene group preferably has 6 to 20 carbon atoms, more preferably 6 to 16, and still more preferably 6 to 12.

In the molecular structure of the general formula (1), the angle formed by Ar ¹ and Ar ² across L ¹ is preferably 140 degrees or more.
As the rod-like compound, a compound represented by the following formula (2) is more preferable.

Formula ^{(2): Ar 1 -L 2} -X-L 3 -Ar 2

In the general formula (2), Ar ¹ and Ar ² are each independently an aromatic group. The definition and examples of the aromatic group are the same as those of Ar ¹ and Ar ^{2 in} the general formula (1).

In the general formula (2), L ² and L ³ are each independently a divalent linking group selected from an alkylene group, —O—, —CO—, and a group consisting of a combination thereof.
The alkylene group preferably has a chain structure rather than a cyclic structure, and more preferably has a linear structure rather than a branched chain structure.
The alkylene group preferably has 1 to 10 carbon atoms, more preferably 1 to 8, more preferably 1 to 6, still more preferably 1 to 4, and 1 or 2 (methylene or Most preferred is ethylene).
L ² and L ³ are particularly preferably —O—CO— or —CO—O—.
In the general formula (2), X is 1,4-cyclohexylene, vinylene or ethynylene.

  Specific examples of the compound represented by the general formula (1) or (2) are shown below.

  Specific examples (1) to (34), (41), and (42) have two asymmetric carbon atoms at the 1-position and the 4-position of the cyclohexane ring. However, since the specific examples (1), (4) to (34), (41), and (42) have a symmetrical meso type molecular structure, there are no optical isomers (optical activity), and geometric isomers (trans Type and cis type). The trans type (1-trans) and cis type (1-cis) of specific example (1) are shown below.

As described above, the rod-like compound preferably has a linear molecular structure. Therefore, the trans type is preferable to the cis type.
Specific examples (2) and (3) have optical isomers (a total of four isomers) in addition to geometric isomers. As for geometric isomers, the trans type is similarly preferable to the cis type. The optical isomer is not particularly superior or inferior, and may be D, L, or a racemate.
In specific examples (43) to (45), the central vinylene bond includes a trans type and a cis type. For the same reason as above, the trans type is preferable to the cis type.

Other preferred compounds are shown below.

Two or more rod-shaped compounds having a maximum absorption wavelength (λmax) shorter than 250 nm in the ultraviolet absorption spectrum of the solution may be used in combination.
The rod-like compound can be synthesized by a method described in the literature. As literature, Mol. Cryst. Liq. Cryst. 53, 229 (1979), 89, 93 (1982), 145, 111 (1987), 170, 43 (1989), J. Am. Am. Chem. Soc. 113, p. 1349 (1991), p. 118, p. 5346 (1996), p. 92, p. 1582 (1970). Org. Chem. , 40, 420 (1975), Tetrahedron, 48, 16, 3437 (1992).

[3.3A (2-2-2)] Plasticizer as Additive The plasticizer is preferably a phosphate ester or a carboxylic acid ester. The plasticizer may be triphenyl phosphate (TPP), tricresyl phosphate (TCP), cresyl diphenyl phosphate, octyl diphenyl phosphate, diphenyl biphenyl phosphate, trioctyl phosphate, tributyl phosphate, dimethyl phthalate (DMP), diethyl Phthalate (DEP), dibutyl phthalate (DBP), dioctyl phthalate (DOP), diphenyl phthalate (DPP), diethyl hexyl phthalate (DEHP), triethyl O-acetylcitrate (OACTE), tributyl O-acetylcitrate (OACTB), Acetyl triethyl citrate, acetyl tributyl citrate, butyl oleate, methyl acetyl ricinoleate, dibutyl sebacate, triacetin, Buchirin, butyl phthalyl butyl glycolate, ethyl phthalyl ethyl glycolate, methyl phthalyl ethyl glycolate, and more preferably one selected from butyl phthalyl butyl glycolate. Furthermore, the plasticizer is preferably (di) pentaerythritol esters, glycerol esters, diglycerol esters.

[3.3A (2-2-3)] Ultraviolet Absorber as Additive As the ultraviolet absorber, any type can be selected depending on the purpose, and salicylic acid ester, benzophenone, benzotriazole , Benzoate-based, cyanoacrylate-based, nickel complex-based absorbents can be used, and benzophenone-based, benzotriazole-based, and salicylic acid ester-based materials are preferable. Examples of benzophenone ultraviolet absorbers include 2,4-dihydroxybenzophenone, 2-hydroxy-4-acetoxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2,2'-di-hydroxy-4-methoxybenzophenone, 2, 2'-di-hydroxy-4,4'-methoxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, 2-hydroxy-4-dodecyloxybenzophenone, 2-hydroxy-4- (2-hydroxy-3- And methacryloxy) propoxybenzophenone. As the benzotriazole ultraviolet absorber, 2 (2'-hydroxy-3'-tert-butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2 (2'-hydroxy-5'-tert-butylphenyl) ) Benzotriazole, 2 (2'-hydroxy-3 ', 5'-di-tert-amylphenyl) benzotriazole, 2 (2'-hydroxy-3', 5'-di-tert-butylphenyl) -5 Examples include chlorobenzotriazole, 2 (2′-hydroxy-5′-tert-octylphenyl) benzotriazole, and the like. Examples of salicylic acid esters include phenyl salicylate, p-octylphenyl salicylate, and p-tert-butylphenyl salicylate. Among these exemplified ultraviolet absorbers, in particular, 2-hydroxy-4-methoxybenzophenone, 2,2'-di-hydroxy-4,4'-methoxybenzophenone, 2 (2'-hydroxy-3'-tert-butyl- 5'-methylphenyl) -5-chlorobenzotriazole, 2 (2'-hydroxy-5'-tert-butylphenyl) benzotriazole, 2 (2'-hydroxy-3 ', 5'-di-tert-amylphenyl) ) Benzotriazole, 2 (2'-hydroxy-3 ', 5'-di-tert-butylphenyl) -5-chlorobenzotriazole is particularly preferred.

  As the ultraviolet absorber, it is preferable to use a combination of a plurality of absorbers having different absorption wavelengths because a high blocking effect can be obtained in a wide wavelength range. From the viewpoint of preventing deterioration of the liquid crystal, the ultraviolet absorbent for liquid crystal is preferably excellent in the ability to absorb ultraviolet rays having a wavelength of 370 nm or less, and from the viewpoint of liquid crystal display properties, the absorption of visible light having a wavelength of 400 nm or more is small. Particularly preferred ultraviolet absorbers are the benzotriazole compounds, benzophenone compounds, and salicylic acid ester compounds mentioned above. Among these, a benzotriazole-based compound is preferable because unnecessary coloring with respect to cellulose acylate is small.

  As for the UV absorber, JP-A-60-235852, JP-A-3-199201, JP-A-51907073, JP-A-5-194789, JP-A-5-271471, JP-A-6-107854, JP-A-6-107854. 118233, 6-148430, 7-11056, 7-11055, 7-11056, 8-29619, 8-239509, JP-A-2000-204173 These compounds can also be used.

  0.001-5 mass% is preferable with respect to a cellulose acylate, and, as for the addition amount of a ultraviolet absorber, 0.01-1 mass% is more preferable. 0.001 mass% or more is preferable at the point which can fully exhibit the addition effect, and 5 mass% or less is preferable at the point which can suppress the bleed-out of the ultraviolet absorber to the film surface.

  Further, the ultraviolet absorber may be added simultaneously with the dissolution of cellulose acylate, or may be added to the dope after dissolution. In particular, a mode in which an ultraviolet absorbent solution is added to the dope immediately before casting using a static mixer or the like is preferable because the spectral absorption characteristics can be easily adjusted.

[3.3A (2-2-4)] Deterioration preventive agent as additive The deterioration preventive agent can prevent cellulose triacetate and the like from being deteriorated and decomposed. Examples of the deterioration preventing agent include butylamine, hindered amine compounds (JP-A-8-325537), guanidine compounds (JP-A-5-271471), benzotriazole-based UV absorbers (JP-A-6-235819), and benzophenone-based compounds. There are compounds such as UV absorbers (JP-A-6-118233).

[3.3A (2-2-5)] Peeling accelerator as additive Examples of the peeling accelerator include ethyl esters of citric acid. Furthermore, infrared absorbers are described, for example, in JP-A No. 2001-194522.
These additives may be added at any time in the dope preparation process, but may be added to the final preparation process of the dope preparation process by adding the preparation process. Furthermore, the amount of each material added is not particularly limited as long as the function is manifested. Moreover, when a cellulose acylate film is a multilayer, the kind and addition amount of the additive of each layer may differ. For example, it is described in Japanese Patent Application Laid-Open No. 2001-151902, and these are conventionally known techniques. The glass transition point Tg measured by a dynamic viscoelasticity measuring device for cellulose acylate film (Vibron: DVA-225 (ITG Measurement Control Co., Ltd.)) is determined at 70 to 150 ° C. In addition, it is preferable that the elastic modulus measured with a tensile tester (Strograph-R2 (Toyo Seiki)) is 1500 to 4000 MPa. More preferably, the glass transition point Tg is 80 to 135 ° C. and the elastic modulus is 1500 to 3000 MPa. That is, the cellulose acylate film of the present invention preferably has a glass transition point Tg and an elastic modulus within the above ranges from the viewpoint of process suitability for polarizing plate processing and liquid crystal display device assembly.
Furthermore, regarding the additive, the Japan Institute of Invention and Innovation Technical Bulletin No. 2001-1745 (issued on March 15, 2001, Invention Association) p. Those described in detail after 16 can be used as appropriate.

[3.3A (2-2-6)] Fine Particles as Additive It is preferable to add fine particles as a matting agent to the cellulose acylate film of the invention. The fine particles used in the present invention include silicon dioxide, titanium dioxide, aluminum oxide, zirconium oxide, calcium carbonate, talc, clay, calcined kaolin, calcined calcium silicate, hydrated calcium silicate, aluminum silicate, magnesium silicate and Mention may be made of calcium phosphate. Fine particles containing silicon are preferable in terms of low turbidity, and silicon dioxide is particularly preferable. The silicon dioxide fine particles preferably have a primary average particle size of 20 nm or less and an apparent specific gravity of 70 g / liter or more. Those having an average primary particle size as small as 5 to 16 nm are more preferred because they can reduce the haze of the film. The apparent specific gravity is preferably 90 to 200 g / liter or more, and more preferably 100 to 200 g / liter or more. A higher apparent specific gravity is preferable because a high-concentration dispersion can be produced, and haze and aggregates are improved.
The amount of silicon dioxide fine particles used is preferably 0.01 to 0.3 parts by mass with respect to 100 parts by mass of the polymer component containing cellulose acylate.

These fine particles usually form secondary particles having an average particle diameter of 0.1 to 3.0 μm, and these fine particles are present as aggregates of primary particles in the film, and 0.1 to 0.1 μm on the film surface. An unevenness of 3.0 μm is formed. The secondary average particle size is preferably from 0.2 μm to 1.5 μm, more preferably from 0.4 μm to 1.2 μm, and most preferably from 0.6 μm to 1.1 μm. When it is larger than 1.5 μm, the haze becomes strong, and when it is smaller than 0.2 μm, the effect of preventing stain is reduced.
The primary and secondary particle diameters are determined by observing the particles in the film with a scanning electron microscope and using the diameter of a circle circumscribing the particles as the particle diameter. Also, 200 particles are observed at different locations, and the average value is taken as the average particle diameter.

  As fine particles of silicon dioxide, for example, commercially available products such as Aerosil R972, R972V, R974, R812, 200, 200V, 300, R202, OX50, TT600 (above Nippon Aerosil Co., Ltd.) can be used. Zirconium oxide fine particles are commercially available, for example, under the trade names Aerosil R976 and R811 (manufactured by Nippon Aerosil Co., Ltd.) and can be used.

  Among these, Aerosil 200V and Aerosil R972V are fine particles of silicon dioxide having a primary average particle diameter of 20 nm or less and an apparent specific gravity of 70 g / liter or more, and while maintaining the turbidity of the optical film low, friction This is particularly preferable because the effect of reducing the coefficient is great.

In order to obtain a cellulose acylate film having particles having a small secondary average particle size in the present invention, several methods are conceivable when preparing a fine particle dispersion. For example, a method of preparing a fine particle dispersion in which a solvent and fine particles are mixed with stirring in advance, adding this fine particle dispersion to a small amount of cellulose acylate solution separately prepared, stirring and dissolving, and further mixing with the main cellulose acylate dope solution There is. This method is a preferred preparation method in that the dispersibility of the silicon dioxide fine particles is good and the silicon dioxide fine particles are more difficult to reaggregate. In addition, after adding a small amount of cellulose acylate to the solvent and dissolving with stirring, add fine particles to this and disperse with a disperser to make this fine particle additive solution, which is sufficiently mixed with the dope solution using an in-line mixer. There is also a method of mixing. The present invention is not limited to these methods, but the concentration of silicon dioxide when the silicon dioxide fine particles are mixed and dispersed with a solvent or the like is preferably 5 to 30% by mass, more preferably 10 to 25% by mass, and 15 to 20%. Mass% is most preferred. A higher dispersion concentration is preferable because the liquid turbidity with respect to the added amount is lowered, and haze and aggregates are improved. The addition amount of the matting agent in the final cellulose acylate dope solution is preferably 0.01 to 1.0 g, more preferably 0.03 to 0.3 g, and 0.08 to 0.16 g per 1 m ^2. Most preferred.

[3.3A (2-3)] Solvent for Support The solvent used is preferably lower alcohols such as methyl alcohol, ethyl alcohol, propyl alcohol, isopropyl alcohol, butyl alcohol and the like. Although it does not specifically limit as solvents other than a lower alcohol, It is preferable to use the solvent used at the time of film formation of a cellulose acylate.

Next, the organic solvent in which the cellulose acylate of the present invention is dissolved will be described.
In the present invention, any of a chlorinated solvent containing a chlorinated organic solvent as a main solvent and a non-chlorinated solvent not containing a chlorinated organic solvent can be used as the organic solvent.

[3.3A (2-3-1)] Chlorine Solvent When preparing the cellulose acylate solution of the present invention, a chlorine organic solvent is preferably used as the main solvent. In the present invention, the type of the chlorinated organic solvent is not particularly limited as long as the object can be achieved within the range in which cellulose acylate can be dissolved and cast and formed. These chlorinated organic solvents are preferably dichloromethane and chloroform. Particularly preferred is dichloromethane. In addition, there is no particular problem in mixing an organic solvent other than the chlorinated organic solvent. In that case, it is necessary to use at least 50% by mass of dichloromethane in the total amount of the organic solvent. Other organic solvents used in combination with the chlorinated organic solvent in the present invention will be described below. That is, as another preferable organic solvent, a solvent selected from esters, ketones, ethers, alcohols, hydrocarbons and the like having 3 to 12 carbon atoms is preferable. Esters, ketones, ethers and alcohols may have a cyclic structure. A compound having two or more functional groups of esters, ketones and ethers (that is, —O—, —CO— and —COO—) can also be used as a solvent. You may have group simultaneously. In the case of a solvent having two or more types of functional groups, the number of carbon atoms may be within the specified range of the compound having any functional group. Examples of the esters having 3 to 12 carbon atoms include ethyl formate, propyl formate, pentyl formate, methyl acetate, ethyl acetate and pentyl acetate. Examples of ketones having 3 to 12 carbon atoms include acetone, methyl ethyl ketone, diethyl ketone, diisobutyl ketone, cyclopentanone, cyclohexanone, and methylcyclohexanone. Examples of ethers having 3 to 12 carbon atoms include diisopropyl ether, dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxolane, tetrahydrofuran, anisole and phenetole. Examples of the organic solvent having two or more kinds of functional groups include 2-ethoxyethyl acetate, 2-methoxyethanol and 2-butoxyethanol.

  The alcohol used in combination with the chlorinated organic solvent may be linear, branched or cyclic, and among them, saturated aliphatic hydrocarbon is preferable. Moreover, it is preferable that the carbon number contained in alcohol is 6 or less. The hydroxyl group of the alcohol may be any of primary to tertiary. Examples of the alcohol include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, t-butanol, 1-pentanol, 2-methyl-2-butanol and cyclohexanol. As the alcohol, fluorine-based alcohol is also used. Examples thereof include 2-fluoroethanol, 2,2,2-trifluoroethanol, 2,2,3,3-tetrafluoro-1-propanol and the like. Furthermore, the hydrocarbon may be linear, branched or cyclic. Of these, methanol, ethanol, propanol and butanol are preferably used. The alcohol contained in the organic solvent is preferably 0.1% by mass to 40% by mass, more preferably 10% by mass to 30% by mass, and further preferably 20% by mass to 30% by mass. Most preferred.

In addition, both aromatic hydrocarbons and aliphatic hydrocarbons can be used. The aliphatic hydrocarbon may be saturated or unsaturated. Examples of hydrocarbons include cyclohexane, hexane, benzene, toluene and xylene.
Examples of combinations of chlorinated organic solvents and other organic solvents include the following compositions, but are not limited thereto.

Dichloromethane / methanol (87/13, parts by mass),
Dichloromethane / methanol (75/25, parts by mass),
Dichloromethane / ethanol (90/10, parts by mass),
Dichloromethane / ethanol (80/20, parts by mass),
Dichloromethane / propanol (90/10, parts by mass),
Dichloromethane / propanol (85/15, parts by mass),
Dichloromethane / butanol (95/5, parts by mass),
Dichloromethane / butanol (80/20, parts by mass),
Dichloromethane / methanol / ethanol / butanol (80/10/5/5, parts by mass),
Dichloromethane / methanol / propanol (80/10/10, parts by mass),
Dichloromethane / methanol / butanol (80/15/5, parts by mass),
Dichloromethane / methanol / ethanol (80/10/10, parts by mass),
Dichloromethane / ethanol / butanol (85/10/5, parts by mass),
Dichloromethane / methyl ethyl ketone / methanol / butanol (80/10/5/5, parts by mass),
Dichloromethane / acetone / methyl ethyl ketone / ethanol / isopropanol (75/10/10/5/7, parts by mass),
Dichloromethane / cyclopentanone / methanol / isopropanol (80/10/5/8, parts by mass)
Dichloromethane / methyl acetate / butanol (80/10/10, parts by mass),
Dichloromethane / cyclohexanone / methanol / hexane (70/20/5/5, parts by mass)
Dichloromethane / methyl ethyl ketone / acetone / methanol / ethanol (50/20/20/5/5, parts by mass),
・ Dichloromethane / 1, 3 dioxolane / methanol / ethanol (70/20/5/5, part by mass),
Dichloromethane / dioxane / acetone / methanol / ethanol (60/20/10/5/5, parts by mass),
Dichloromethane / acetone / cyclopentanone / ethanol / isobutanol / cyclohexane (65/10/10/5/5/5, parts by mass)
・ Dichloromethane / methyl ethyl ketone / acetone / methanol / ethanol (70/10/10/5/5, parts by mass),
Dichloromethane / acetone / ethyl acetate / ethanol / butanol / hexane (65/10/10/5/5/5, parts by mass),
Dichloromethane / methyl acetoacetate / methanol / ethanol (65/20/10/5, parts by mass),
Dichloromethane / cyclopentanone / ethanol / butanol (65/20/10/5, parts by mass),
And so on.

[3.3A (2-3-2)] Non-chlorine-based solvent Next, the non-chlorine-based organic solvent preferably used in preparing the cellulose acylate solution of the present invention will be described. In the present invention, the non-chlorine organic solvent is not particularly limited as long as the object can be achieved as long as the cellulose acylate can be dissolved, cast, and formed into a film. The non-chlorine organic solvent used in the present invention is preferably a solvent selected from esters, ketones and ethers having 3 to 12 carbon atoms. The ester, ketone and ether may have a cyclic structure. A compound having two or more functional groups of esters, ketones and ethers (that is, —O—, —CO— and —COO—) can also be used as a main solvent, such as an alcoholic hydroxyl group. It may have a functional group of In the case of the main solvent having two or more kinds of functional groups, the number of carbon atoms may be within the specified range of the compound having any functional group. Examples of esters having 3 to 12 carbon atoms include ethyl formate, propyl formate, pentyl formate, methyl acetate, ethyl acetate and pentyl acetate. Examples of ketones having 3 to 12 carbon atoms include acetone, methyl ethyl ketone, diethyl ketone, diisobutyl ketone, cyclopentanone, cyclohexanone and methylcyclohexanone. Examples of ethers having 3 to 12 carbon atoms include diisopropyl ether, dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxolane, tetrahydrofuran, anisole and phenetole. Examples of the organic solvent having two or more kinds of functional groups include 2-ethoxyethyl acetate, 2-methoxyethanol and 2-butoxyethanol.

  The non-chlorine organic solvent used in the above cellulose acylate is selected from the various viewpoints described above, and is preferably as follows. That is, the non-chlorine solvent is preferably a mixed solvent containing the non-chlorine organic solvent as a main solvent, and is a mixed solvent of three or more different solvents, wherein the first solvent is methyl acetate, ethyl acetate, At least one selected from methyl formate, ethyl formate, acetone, dioxolane, and dioxane, or a mixture thereof; the second solvent is selected from ketones having 4 to 7 carbon atoms or acetoacetate; The solvent is a mixed solvent selected from alcohols or hydrocarbons having 1 to 10 carbon atoms, more preferably alcohols having 1 to 8 carbon atoms. Note that when the first solvent is a mixed liquid of two or more kinds of solvents, the second solvent may be omitted. The first solvent is more preferably methyl acetate, acetone, methyl formate, ethyl formate, or a mixture thereof, and the second solvent is preferably methyl ethyl ketone, cyclopentanone, cyclohexanone, methyl acetyl acetate, or a mixed solvent thereof. It may be.

  The alcohol as the third solvent may be linear, branched or cyclic, and is preferably a saturated aliphatic hydrocarbon. The hydroxyl group of the alcohol may be any of primary to tertiary. Examples of the alcohol include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, t-butanol, 1-pentanol, 2-methyl-2-butanol and cyclohexanol. As the alcohol, fluorine-based alcohol is also used. Examples thereof include 2-fluoroethanol, 2,2,2-trifluoroethanol, 2,2,3,3-tetrafluoro-1-propanol and the like. Furthermore, the hydrocarbon may be linear, branched or cyclic. Either aromatic hydrocarbons or aliphatic hydrocarbons can be used. The aliphatic hydrocarbon may be saturated or unsaturated. Examples of hydrocarbons include cyclohexane, hexane, benzene, toluene and xylene. These alcohols and hydrocarbons as the third solvent may be used alone or in combination of two or more, and are not particularly limited. As the third solvent, preferred specific compounds include alcohol, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, and cyclohexanol, cyclohexane, hexane, Are methanol, ethanol, 1-propanol, 2-propanol, 1-butanol.

  The mixing ratio of the above three types of mixed solvents is 20 to 95% by mass for the first solvent, 2 to 60% by mass for the second solvent, and 2 to 30% by mass for the third solvent in the total amount of the mixed solvent. The first solvent is preferably 30 to 90% by mass, the second solvent is 3 to 50% by mass, and the third alcohol is preferably 3 to 25% by mass. . In particular, it is preferable that the first solvent is 30 to 90% by mass, the second solvent is 3 to 30% by mass, and the third solvent is alcohol and 3 to 15% by mass. The non-chlorine-based organic solvent used in the present invention described above is more specifically described in JIII Journal of Technical Disclosure No. 2001-1745 (issued March 15, 2001, Invention Association) p. 12-16. Preferred combinations of non-chlorine organic solvents of the present invention can include the following, but are not limited thereto.

-Methyl acetate / acetone / methanol / ethanol / butanol (75/10/5/5/5, parts by mass),
-Methyl acetate / acetone / methanol / ethanol / propanol (75/10/5/5/5, parts by mass),
Methyl acetate / acetone / methanol / butanol / cyclohexane (75/10/5/5/5, parts by mass),
Methyl acetate / acetone / ethanol / butanol (81/8/7/4, parts by mass)
-Methyl acetate / acetone / ethanol / butanol (82/10/4/4, parts by mass),
-Methyl acetate / acetone / ethanol / butanol (80/10/4/6, parts by mass),
Methyl acetate / methyl ethyl ketone / methanol / butanol (80/10/5/5, parts by mass),
-Methyl acetate / acetone / methyl ethyl ketone / ethanol / isopropanol (75/10/10/5/7, parts by mass)
Methyl acetate / cyclopentanone / methanol / isopropanol (80/10/5/8, parts by mass),
・ Methyl acetate / acetone / butanol (85/5/5, part by mass),
Methyl acetate / cyclopentanone / acetone / methanol / butanol (60/15/15/5/6, parts by mass),
-Methyl acetate / cyclohexanone / methanol / hexane (70/20/5/5, parts by mass)
・ Methyl acetate / methyl ethyl ketone / acetone / methanol / ethanol (50/20/20/5/5, part by mass),
・ Methyl acetate / 1,3-dioxolane / methanol / ethanol (70/20/5/5, parts by mass),
-Methyl acetate / dioxane / acetone / methanol / ethanol (60/20/10/5/5, parts by mass),
Methyl acetate / acetone / cyclopentanone / ethanol / isobutanol / cyclohexane (65/10/10/5/5/5, parts by mass),

・ Methyl formate / methyl ethyl ketone / acetone / methanol / ethanol (50/20/20/5/5, part by mass),
-Methyl formate / acetone / ethyl acetate / ethanol / butanol / hexane (65/10/10/5/5/5, parts by mass),
Acetone / methyl acetoacetate / methanol / ethanol (65/20/10/5, parts by mass),
Acetone / cyclopentanone / ethanol / butanol (65/20/10/5, parts by mass),
Acetone / 1,3-dioxolane / ethanol / butanol (65/20/10/5, parts by mass),
1,3-dioxolane / cyclohexanone / methyl ethyl ketone / methanol / butanol (55/20/10/5/5/5, parts by mass)
And so on.

Furthermore, the cellulose acylate solution prepared by the following method can also be used.
A method of adding a cellulose acylate solution with methyl acetate / acetone / ethanol / butanol (81/8/7/4, parts by mass), adding 2 parts by weight of butanol after filtration and concentration,
A method in which a cellulose acylate solution is prepared with methyl acetate / acetone / ethanol / butanol (84/10/4/2, parts by mass), and 4 parts by weight of butanol is added after filtration and concentration.
A method of preparing a cellulose acylate solution with methyl acetate / acetone / ethanol (84/10/6, parts by mass), adding 5 parts by weight of butanol after filtration and concentration.
In addition to the non-chlorine organic solvent of the present invention, the dope used in the present invention may contain dichloromethane in an amount of 10% by mass or less based on the total amount of the organic solvent of the present invention.

[3.3A (2-4)] Cellulose Acylate Solution Characteristics A solution of cellulose acylate is a solution obtained by dissolving cellulose acylate in the organic solvent at a concentration of 10 to 30% by mass. It is preferable in terms of suitability, more preferably 13 to 27% by mass, and particularly preferably 15 to 25% by mass. The method for carrying out the cellulose acylate at these concentrations may be carried out so as to obtain a predetermined concentration at the stage of dissolution, or it is prepared as a low-concentration solution (for example, 9 to 14% by mass) and then concentrated as described later. You may adjust to a predetermined high concentration solution by a process. Furthermore, after preparing a high concentration cellulose acylate solution in advance, a predetermined low concentration cellulose acylate solution may be obtained by adding various additives, and the cellulose acylate solution concentration of the present invention is obtained by either method. If implemented, there is no particular problem.

Next, in this invention, it is preferable that the aggregate molecular weight of the cellulose acylate in the diluted solution which made the cellulose acylate solution 0.1-5 mass% with the organic solvent of the same composition is 150,000-15 million. More preferably, the associated molecular weight is 180,000 to 9 million. This associated molecular weight can be determined by a static light scattering method. In this case, it is preferable to dissolve so that the inertial square radius required at the same time is 10 to 200 nm. A more preferable inertial square radius is 20 to 200 nm. Furthermore, it is preferable to dissolve so that the second virial coefficient is −2 × 10 ⁻⁴ to + 4 × 10 ^−4, and more preferably, the second virial coefficient is −2 × 10 ⁻⁴ to + 2 × 10 ^−4. It is.

Here, the definition of the associated molecular weight, the inertial square radius and the second virial coefficient in the present invention will be described. These are measured using the static light scattering method according to the following method. Although the measurement is performed in a dilute region for the convenience of the apparatus, these measured values reflect the behavior of the dope in the high concentration region of the present invention.
First, cellulose acylate is dissolved in a solvent used for the dope to prepare 0.1 mass%, 0.2 mass%, 0.3 mass%, and 0.4 mass% solutions. In order to prevent moisture absorption, the cellulose acylate is dried at 120 ° C. for 2 hours, and is measured at 25 ° C. and 10% RH. The dissolution method is carried out according to the method employed at the time of dope dissolution (room temperature dissolution method, cooling dissolution method, high temperature dissolution method). Subsequently, the solution and the solvent are filtered through a 0.2 μm Teflon (registered trademark) filter. The filtered solution is measured for static light scattering at intervals of 10 degrees from 30 degrees to 140 degrees at 25 ° C. using a light scattering measuring device (DLS-700 manufactured by Otsuka Electronics Co., Ltd.). The obtained data is analyzed by the BERRY plot method. In addition, the refractive index required for this analysis uses the value of the solvent calculated | required with the Abbe refractive system, and the refractive index gradient (dn / dc) uses the differential refractometer (Otsuka Electronics Co., Ltd. product DRM-1021). Measure using the solvent and solution used for light scattering measurement.

[3.3A (2-5)] Dope Manufacturing Method Next, preparation of a solution (dope) for casting and film formation of cellulose acylate will be described.
The method for dissolving cellulose acylate is not particularly limited, and may be a room temperature dissolution method, a cooling dissolution method or a high temperature dissolution method, or a combination thereof. With respect to these, for example, JP-A-5-163301, JP-A-61-106628, JP-A-58-127737, JP-A-9-95544, JP-A-10-95854, JP-A-10-45950, JP 2000-53784, JP 11-322946, JP 11-322947, JP 2-276830, JP 2000-273239, JP 11-71463, JP 04-259511, Special JP-A-2000-273184, JP-A-11-323017, JP-A-11-302388, and the like describe the methods for preparing a cellulose acylate solution.

  The above-described method for dissolving cellulose acylate in an organic solvent can also be applied in the present invention. The details of these, especially the non-chlorine solvent system, are described in detail in JIII Journal of Technical Disclosure No. 2001-1745 (issued March 15, 2001, Japan Society of Invention), pages 22-25. It can be carried out according to a method. Further, the cellulose acylate dope solution preferably used in the present invention is usually subjected to solution concentration and filtration, and these are similarly applied to the Japan Institute of Invention and Technology Publication No. 2001-1745 (March 2001). (Published on 15th, Invention Association), page 25. In addition, when it melt | dissolves at high temperature, it is the case where it is more than the boiling point of the organic solvent to be used, and in that case, it carries out in a pressurized state.

  It is preferable that the cellulose acylate solution has a viscosity and a dynamic storage elastic modulus within the ranges described below because it is easy to cast. These values are measured using 1 mL of the sample solution in a rheometer “CLS 500” and “Steel Cone” (both manufactured by TA Instruments) having a diameter of 4 cm / 2 °. Measurement conditions were measured by varying the range from 40 ° C. to −10 ° C. at 2 ° C./min with Oscillation Step / TemperatureRamp, static non-Newtonian viscosity n (Pa · s) at 40 ° C., and storage elastic modulus at −5 ° C. G (Pa) is obtained. The sample solution is kept warm until the liquid temperature becomes constant at the measurement start temperature, and then the measurement is started.

  In the present invention, the viscosity at 40 ° C. is 1 to 400 Pa · s, the dynamic storage elastic modulus at 15 ° C. is preferably 500 Pa or more, and more preferably the viscosity at 40 ° C. is 10 to 200 Pa · s. Therefore, the dynamic storage elastic modulus at 15 ° C. should be 100 to 1,000,000. Furthermore, the dynamic storage elastic modulus at low temperature is preferably as large as possible. For example, when the casting support is −5 ° C., the dynamic storage elastic modulus is preferably 10,000 to 1,000,000 Pa at −5 ° C. When the support is at −50 ° C., the dynamic storage elastic modulus at −50 ° C. is preferably 10,000 to 5 million Pa.

  In the present invention, since the above-mentioned specific cellulose acylate is used, it is characterized in that a high concentration dope can be obtained. A cellulose acylate having a high concentration and excellent stability can be obtained without resorting to a means of concentration. A rate solution is obtained. Further, in order to facilitate dissolution, it may be concentrated using a concentration means after being dissolved at a low concentration. The concentration method is not particularly limited. For example, the low-concentration solution is guided between the cylindrical body and the rotation trajectory of the outer periphery of the rotating blade rotating in the circumferential direction, and the temperature between the solution and the solution. A method of giving a difference and obtaining a high-concentration solution while evaporating the solvent (for example, JP-A-4-259511), until a heated low-concentration solution is blown into the container from the nozzle until the solution hits the inner wall of the container from the nozzle The solvent is flash evaporated between the container and the solvent vapor is withdrawn from the container and the concentrated solution is withdrawn from the container bottom (eg, US Pat. No. 2,541,012, US Pat. No. 2,858,229, US The method described in Japanese Patent No. 4,414,341, US Pat. No. 4,504,355, etc.) and the like.

  Prior to casting, the dope solution is preferably filtered off foreign matters such as undissolved matter, dust, and impurities using an appropriate filter medium such as a wire mesh or flannel. For filtration of the cellulose acylate solution, it is preferable to use a filter having an absolute filtration accuracy of 0.1 to 100 μm, and it is more preferable to use a filter having an absolute filtration accuracy of 0.5 to 25 μm. The thickness of the filter is preferably 0.1 to 10 mm, and more preferably 0.2 to 2 mm. In that case, the filtration pressure is preferably 1.6 MPa or less, more preferably 1.2 MPa or less, further 1.0 MPa or less, and particularly preferably 0.2 MPa or less. As the filter medium, conventionally known materials such as glass fibers, cellulose fibers, filter paper, fluororesins such as tetrafluoroethylene resin can be preferably used, and ceramics, metals and the like are particularly preferably used. The viscosity of the cellulose acylate solution immediately before film formation may be in a range that can be cast during film formation, and is usually prepared in a range of 10 Pa · s to 2000 Pa · s, preferably 30 Pa · s to 1000 Pa. · S is more preferable, and 40 Pa · s to 500 Pa · s is more preferable. The temperature at this time is not particularly limited as long as it is a temperature at the time of casting, but is preferably −5 to + 70 ° C., more preferably −5 to + 55 ° C.

[3.3A (2-6)] Solution casting method (Method for producing support 4)
The cellulose acylate film preferably used in the present invention can be obtained by forming a film using the cellulose acylate solution (dope). As the film forming method and equipment, a solution casting film forming method and a solution casting film forming apparatus conventionally used for producing a cellulose triacetate film are used. The dope (cellulose acylate solution) prepared from the dissolving machine (kettle) is temporarily stored in a storage kettle, and the foam contained in the dope is defoamed for final preparation. The dope is sent from the dope discharge port to the pressurizing die through a pressurizing quantitative gear pump capable of feeding the dope with high accuracy by the number of rotations, for example, and the dope is run endlessly from the die (slit) of the pressurizing die The dope film (also referred to as a web) is peeled off from the metal support at the peeling point where the metal support is cast almost uniformly around the metal support. Both ends of the obtained web are sandwiched between clips, stretched with a tenter, transported in the transport direction while maintaining the width, dried, then transported with a roll group of a drying device, dried, and predetermined with a winder Take up to the length of. The combination of the tenter and the roll group dryer varies depending on the purpose. In the solution casting film forming method used for the functional protective film for electronic displays, in addition to the solution casting film forming apparatus, surface processing on films such as an undercoat layer, an antistatic layer, an antihalation layer, a protective layer, etc. Therefore, a coating device is often added. Although each manufacturing process is described briefly below, it is not limited to these.

  In producing a cellulose acylate film by the solvent cast method, first, the prepared cellulose acylate solution (dope) is cast on a drum or a band, and the solvent is evaporated to form a film. It is preferable to adjust the concentration of the dope before casting so that the solid content is 5 to 40% by mass. The surface of the drum or band is preferably finished in a mirror state. For the dope, a method of casting on a drum or band having a surface temperature of 30 ° C. or less is preferably employed, and the metal support temperature is particularly preferably in the range of −10 to 20 ° C. Further, in the present invention, JP-A Nos. 2000-301555, 2000-301558, 07-032391, JP-A-03-193316, JP-A-05-086212, JP-A-62-037113, The methods described in JP-A No. 02-276607, JP-A No. 55-014201, JP-A No. 02-111511, and JP-A No. 02-208650 can be used.

<Multilayer casting>
The cellulose acylate solution may be cast as a single layer liquid on a smooth band or a drum as a metal support, or a plurality of cellulose acylate liquids of two or more layers may be cast. When casting a plurality of cellulose acylate solutions, a solution containing cellulose acylate is cast from a plurality of casting openings provided at intervals in the traveling direction of the metal support, and the films are laminated while being laminated. For example, the methods described in JP-A-61-158414, JP-A-1-122419, and JP-A-11-198285 can be applied. A film can also be formed by casting a cellulose acylate solution from two casting ports. For example, JP-B-60-27562, JP-A-61-94724, JP-A-61-947245, It can be carried out by the methods described in JP-A Nos. 61-104813, 61-158413, and 6-134933. Further, the cellulose described in JP-A-56-162617, a flow of a high-viscosity cellulose acylate solution is wrapped with a low-viscosity cellulose acylate solution, and the high-viscosity and low-viscosity cellulose acylate solutions are simultaneously extruded. An acylate film casting method may be used. Furthermore, as described in JP-A-61-94724 and JP-A-61-94725, it is also preferable that the outer solution contains a larger amount of an alcohol component that is a poor solvent than the inner solution. . Alternatively, two casting ports are used, and after the film formed on the metal support is peeled off by the first casting port, the second casting is performed on the side of the film that is in contact with the metal support surface. Thus, a film having a plurality of layers can also be produced, and examples thereof include a method described in Japanese Patent Publication No. 44-20235. The cellulose acylate solutions to be cast may be the same solution or different cellulose acylate solutions, and are not particularly limited. In order to give a function to a plurality of cellulose acylate layers, a cellulose acylate solution corresponding to the function may be extruded from each casting port. Further, the cellulose acylate solution may be cast simultaneously with other functional layers (for example, an adhesive layer, a dye layer, an antistatic layer, an antihalation layer, a UV absorption layer, and a polarizing layer).

  In the conventional single-layer solution, in order to obtain the required film thickness, it is necessary to extrude a high-concentration and high-viscosity cellulose acylate solution, in which case the stability of the cellulose acylate solution tends to deteriorate. In many cases, a solid matter is generated, resulting in a failure or flatness. As a solution to this, by casting a plurality of cellulose acylate solutions from a plurality of casting ports relatively little by little, it becomes possible to extrude a highly viscous solution onto a metal support at the same time. In addition to producing an excellent planar film with improved properties, the use of a concentrated cellulose acylate solution can achieve a reduction in drying load and increase the production speed of the film.

  In the case of co-casting, the inner and outer thicknesses are not particularly limited, but preferably the outer side is preferably 1 to 50% of the total film thickness, and more preferably 2 to 30%. Here, in the case of co-casting of three or more layers, the total film thickness of the layer in contact with the metal support and the layer in contact with the air side is defined as the outer thickness. In the case of co-casting, a cellulose acylate film having a laminated structure can be produced by co-casting cellulose acylate solutions having different additive concentrations such as the plasticizer, ultraviolet absorber, and matting agent. For example, a cellulose acylate film having a structure of skin layer / core layer / skin layer can be produced. For example, the matting agent can be contained in the skin layer in a large amount or only in the skin layer. The plasticizer and the ultraviolet absorber can be contained in the core layer more than the skin layer, and may be contained only in the core layer. It is also possible to change the type of plasticizer and ultraviolet absorber between the core layer and the skin layer. For example, the skin layer contains at least one of a low-volatile plasticizer and an ultraviolet absorber, and the core layer has excellent plasticity. It is also possible to add a plasticizer or an ultraviolet absorber excellent in ultraviolet absorption. Furthermore, it is also a preferred embodiment that a peeling accelerator is contained only in the skin layer on the metal support side. Furthermore, it is also preferable to add more alcohol, which is a poor solvent, to the skin layer than the core layer in order to cool the metal support by the cooling drum method to gel the solution. The Tg of the skin layer and the core layer may be different, and the Tg of the core layer is preferably lower than the Tg of the skin layer. Further, the viscosity of the solution containing cellulose acylate during casting may be different between the skin layer and the core layer, and the viscosity of the skin layer is preferably smaller than the viscosity of the core layer. It may be smaller than the viscosity of the layer.

<Casting method>
As a solution casting method, a method in which the prepared dope is uniformly extruded from a pressure die onto a metal support, and a method using a doctor blade in which the dope once cast on the metal support is adjusted with a blade is used. Although there is a method using a reverse roll coater that adjusts with a reverse rotating roll, a method using a pressure die is preferred. The pressure die includes a coat hanger type and a T die type, and any of them can be preferably used. In addition to the methods mentioned here, it can be carried out by various known methods for casting a cellulose triacetate solution, and each condition is set in consideration of differences in the boiling point of the solvent used. Thus, the same effects as those described in the respective publications can be obtained.

  The endlessly running metal support used for producing the cellulose acylate film preferably used in the present invention includes a drum whose surface is mirror-finished by chrome plating and a stainless steel belt whose surface is mirror-finished by surface polishing ( May be referred to as a band). One or more pressure dies may be installed above the metal support. Preferably 1 or 2 groups. When two or more are installed, the amount of dope to be cast may be divided into various ratios for each die, or the dope may be fed to the dies from each of a plurality of precision quantitative gear pumps. The temperature of the cellulose acylate solution used for casting is preferably −10 to 55 ° C., more preferably 25 to 50 ° C. In that case, all solution temperatures in the process may be the same or different at different points in the process. If they are different, the temperature may be a desired temperature just before casting.

<Dry>
The dope drying on the metal support involved in the production of the cellulose acylate film is generally applied with hot air from the surface side of the metal support (drum or belt), that is, the surface of the web on the metal support. Method, method of applying hot air from the back of the drum or belt, contact the temperature-controlled liquid from the back of the belt or drum opposite the dope casting surface, and heat the drum or belt by heat transfer to control the surface temperature There is a back surface liquid heat transfer method, and the back surface liquid heat transfer method is preferable. The surface temperature of the metal support before casting may be any number as long as it is not higher than the boiling point of the solvent used for the dope. However, in order to promote drying and to lose fluidity on the metal support, the temperature should be set to 1 to 10 ° C. lower than the boiling point of the lowest boiling solvent used. Is preferred. This is not the case when the cast dope is cooled and peeled off without drying.
Further, as described above, in order to obtain a film having a large heat shrinkage rate, it is preferable that the maximum temperature in drying is 120 ° C. or less.
In order to reduce the maximum film thickness difference (maximum film thickness difference) of the produced cellulose acylate film to 1 μm or less, for example, within 10 seconds, preferably within 7 seconds after casting the dope on the metal support. There is a method of forming an initial film on the surface by applying hot air from the surface of the web. By forming an initial film on the surface of the web cast on the metal support, the surface is smoothed and dried. The wind speed of the hot air is preferably 4 m / s or more and 10 m / s or less. Within this range, the initial film is formed smoothly, and the initial film having an excellent surface shape is formed because the wind is not too strong. The temperature of the hot air is preferably 40 ° C. or higher and 120 ° C. or lower. Within this temperature range, the volatilization of the solvent from the web preferably proceeds, so that an initial film having a good film surface is formed. In addition to the method of applying hot air, other methods such as a method of heating with an infrared heater and a method of heating with a microwave may be used as the method of forming the initial film.

[3.3C] Liquid crystal layer 6
The liquid crystal layer 6 is a layer made of a rod-like liquid crystal compound aligned in a direction perpendicular to the support 4. The liquid crystal layer 6 is preferably a layer formed by fixing a rod-like liquid crystal compound having a positive refractive index anisotropy substantially vertically aligned on a substrate and then fixing it. The term “substantially vertically aligned” means that the angle formed between the film surface and the molecular director of the rod-like liquid crystal compound is 70 to 90 °. When the rod-like liquid crystal compound is substantially vertically aligned, the in-plane retardation value is 5 nm or less, and the retardation value in the thickness direction is 10 nm or less.

  The rod-shaped liquid crystal compound may be a low molecular compound or a high molecular compound, but is preferably a low molecular compound in order to quickly form a desired alignment state. Moreover, in order to fix the orientation state and obtain a film, it is preferable to have a polymerizable group. The rod-like liquid crystal compound having polymerizability may be used alone or in a mixture using some of the polymerizable or non-polymerizable rod-like liquid crystal compounds. Individual liquid crystal compounds used alone or in combination may form a nematic liquid crystal phase, a smectic liquid crystal phase, or a cholesteric liquid crystal phase. In addition, as described later, when applying the liquid crystal composition, a composition containing an additive such as a solvent or a polymerization initiator is applied, but as a liquid crystal composition in a state where the solvent is volatilized in the process of heating and drying. Those having a smectic liquid crystal phase in a temperature range in which the orientation is fixed are preferably used.

  In addition, it is preferable to form the rod-like liquid crystalline compound that is in the vertical alignment state as described above in an appropriate orientation temperature range in the presence of the additive using a composition containing the additive and the liquid crystalline compound. .

[3.3C (1)] Rod-like liquid crystalline compounds As rod-like liquid crystalline compounds, azomethines, azoxys, cyanobiphenyls, cyanophenyl esters, benzoic acid esters, cyclohexanecarboxylic acid phenyl esters, cyanophenylcyclohexanes Cyano-substituted phenylpyrimidines, alkoxy-substituted phenylpyrimidines, phenyldioxanes, tolanes and alkenylcyclohexylbenzonitriles are preferably used. As the rod-like liquid crystalline compound, those having a partial structure capable of causing polymerization or a crosslinking reaction by actinic rays, electron beams, heat, or the like are suitably used. The number of the partial structures is 1 to 6, preferably 1 to 3. As described above, the rod-like liquid crystalline molecules that can be used in the present invention preferably have a polymerizable group in order to fix the alignment state. The polymerizable group is preferably a radically polymerizable unsaturated group, and specific examples thereof include a polymerizable group and a polymerizable liquid crystal compound described in JP-T-2000-514202 or JP-A-2002-62427.

[3.3C (2)] Additive [3.3C (2-1)] Additive that Promotes Vertical Alignment to the Support or Alignment Film Interface The liquid crystal composition used when forming the liquid crystal layer of the present invention comprises: Along with the rod-shaped liquid crystal compound, it contains at least one additive for promoting the vertical alignment of the molecules of the rod-shaped liquid crystal compound with respect to the support or the alignment film interface (hereinafter sometimes referred to as “alignment film vertical alignment agent”). Also good. Examples of the alignment film vertical alignment agent include onium salts such as ammonium salts, sulfonium salts, and phosphonium salts. A quaternary onium salt is preferable, and a quaternary ammonium salt is particularly preferable.

  The quaternary ammonium salt is generally a tertiary amine (for example, trimethylamine, triethylamine, tributylamine, triethanolamine, N-methylpyrrolidine, N-methylpiperidine, N, N-dimethylpiperazine, triethylenediamine, N, N, N ', N'-tetramethylethylenediamine, etc.) or nitrogen-containing heterocycle (pyridine ring, picoline ring, 2,2'-bipyridyl ring, 4,4'-bipyridyl ring, 1,10-phenanthroline ring, quinoline ring, oxazole Ring, thiazole ring, N-methylimidazole ring, pyrazine ring, tetrazole ring, etc.) are obtained by alkylation (Mentstock reaction), alkenylation, alkynylation or arylation.

As the quaternary ammonium salt, a quaternary ammonium salt composed of a nitrogen-containing heterocyclic ring is preferable, and a quaternary pyridinium salt is particularly preferable.
More specifically, the quaternary ammonium salt is preferably selected from quaternary pyridinium salts represented by the following general formula (3a) or a general formula (3b) described later.

In the formula (3a), R ⁸ represents a substituted or unsubstituted alkyl group, alkenyl group, alkynyl group, aralkyl group, aryl group or heterocyclic group, D represents a hydrogen bonding group, and m represents 1 to 3 X ⁻ represents an anion.

First, the general formula (3a) will be described.
The alkyl group represented by R ⁸ is preferably a substituted or unsubstituted alkyl group having 1 to 18 carbon atoms, and more preferably a substituted or unsubstituted alkyl group having 1 to 8 carbon atoms. These may be linear, branched or cyclic. Examples of these include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, n-hexyl, n-octyl, neopentyl, cyclohexyl, adamantyl and cyclopropyl.

  Examples of the substituent of the alkyl group include the following. A substituted or unsubstituted alkenyl group having 2 to 18 carbon atoms (preferably 2 to 8 carbon atoms) (eg, vinyl); a substituted or unsubstituted alkynyl group having 2 to 18 carbon atoms (preferably having 2 to 8 carbon atoms) (Eg, ethynyl); substituted or unsubstituted aryl group having 6 to 10 carbon atoms (eg, phenyl, naphthyl); halogen atom (eg, F, Cl, Br, etc.); 1-8) substituted or unsubstituted alkoxy group (eg, methoxy, ethoxy); C6-C10 substituted or unsubstituted aryloxy group (eg, phenoxy, biphenyloxy, p-methoxyphenoxy); carbon number A substituted or unsubstituted alkylthio group having 1 to 18 (preferably 1 to 8 carbon atoms) (eg, methylthio, ethylthio); a substituted or unsubstituted arylthio having 6 to 10 carbon atoms (E.g., phenylthio); a substituted or unsubstituted acyl group having 2 to 18 carbon atoms (preferably 2 to 8 carbon atoms) (e.g., acetyl, propionyl);

  C1-C18 (preferably C1-C8) substituted or unsubstituted alkylsulfonyl group or arylsulfonyl group (e.g., methanesulfonyl, p-toluenesulfonyl); C2-C18 (preferably C2-C2) To 8) substituted or unsubstituted acyloxy groups (eg, acetoxy, propionyloxy); substituted or unsubstituted alkoxycarbonyl groups (eg, methoxycarbonyl, ethoxy) having 2 to 18 carbon atoms (preferably 2 to 8 carbon atoms). A substituted or unsubstituted aryloxycarbonyl group having 7 to 11 carbon atoms (eg, naphthoxycarbonyl); an unsubstituted amino group or a substituted amino group having 1 to 18 carbon atoms (preferably having 1 to 8 carbon atoms) Groups (eg methylamino, dimethylamino, diethylamino, anilino, methoxyphenylamino, chloro Phenylamino, pyridylamino, methoxycarbonylamino, n-butoxycarbonylamino, phenoxycarbonylamino, methylcarbamoylamino, ethylthiocarbamoylamino, phenylcarbamoylamino, acetylamino, ethylcarbonylamino, ethylthiocarbamoylamino, cyclohexylcarbonylamino, benzoylamino , Chloroacetylamino, methylsulfonylamino);

  A substituted or unsubstituted carbamoyl group having 1 to 18 carbon atoms (preferably 1 to 8 carbon atoms) (eg, unsubstituted carbamoyl, methylcarbamoyl, ethylcarbamoyl, n-butylcarbamoyl, t-butylcarbamoyl, dimethylcarbamoyl, morpholino) Carbamoyl, pyrrolidinocarbamoyl); unsubstituted sulfamoyl group, or substituted sulfamoyl group having 1 to 18 carbon atoms (preferably 1 to 8 carbon atoms) (eg, methylsulfamoyl, phenylsulfamoyl); cyano group; nitro group Group; carboxy group; hydroxyl group; heterocyclic group (eg, oxazole ring, benzoxazole ring, thiazole ring, benzothiazole ring, imidazole ring, benzimidazole ring, indolenine ring, pyridine ring, piperidine ring, pyrrolidine ring, morpholine ring, A sulfolane ring, Orchid ring, thiophene ring, pyrazole ring, pyrrole ring, chroman ring, a coumarin ring). The substituent for the alkyl group is particularly preferably an aryloxy group, an arylthio group, an arylsulfonyl group, or an aryloxycarbonyl group.

The alkenyl group represented by R ⁸ is preferably a substituted or unsubstituted alkenyl group having 2 to 18 carbon atoms, more preferably a substituted or unsubstituted alkenyl group having 2 to 8 carbon atoms, such as vinyl, Examples include allyl, 1-propenyl, 1,3-butadienyl and the like.
As the substituent for the alkenyl group, those exemplified as the substituent for the alkyl group are preferable.

The alkynyl group represented by R ⁸ is preferably a substituted or unsubstituted alkynyl group having 2 to 18 carbon atoms, more preferably a substituted or unsubstituted alkynyl group having 2 to 8 carbon atoms, such as ethynyl, 2-propynyl etc. are mentioned. As the substituent for the alkynyl group, those exemplified as the substituent for the alkyl group are preferable.

The aralkyl group represented by R ⁸ is preferably a substituted or unsubstituted aralkyl group having 7 to 18 carbon atoms, such as benzyl, methylbenzyl, biphenylmethyl, naphthylmethyl, and the like. Examples of the substituent for the aralkyl group include those exemplified as the substituent for the alkyl group.

The aryl group represented by R ⁸ is preferably a substituted or unsubstituted aryl group having 6 to 18 carbon atoms, and examples thereof include phenyl, naphthyl, and fluorenyl. As the substituent for the aryl group, those exemplified as the substituent for the alkyl group are preferable. Besides these, an alkyl group (for example, methyl, ethyl, etc.), an alkynyl group, and a benzoyl group are also preferable.

The heterocyclic group represented by R ⁸ is a 5- or 6-membered saturated or unsaturated heterocyclic ring composed of a carbon atom, a nitrogen atom, an oxygen atom or a sulfur atom, and examples thereof include oxazole Ring, benzoxazole ring, thiazole ring, benzothiazole ring, imidazole ring, benzimidazole ring, indolenine ring, pyridine ring, piperidine ring, pyrrolidine ring, morpholine ring, sulfolane ring, furan ring, thiophene ring, pyrazole ring, pyrrole ring , Chroman ring, and coumarin ring. The heterocyclic group may be substituted, and as the substituent in that case, those exemplified as the substituent of the alkyl group are preferable. As the heterocyclic group represented by R ⁸ , a benzoxazole ring and a benzothiazole ring are particularly preferable.

R ⁸ is preferably a substituted or unsubstituted alkyl group, aralkyl group, aryl group or heterocyclic group.

  D represents a hydrogen bonding group. Hydrogen bonds exist between electronegative atoms (eg, O, N, F, Cl) and hydrogen atoms covalently bonded to electronegative atoms as well. As a theoretical interpretation of hydrogen bonding, for example, H.H. Unneyama and K.M. There is a report in Morokuma, Jonalof American Chemical Society, Vol. 99, pp. 1316-1332, 1977. Specific examples of hydrogen bonding include J.I. N. Examples include Israes Ativiri, Yasuo Kondo, Hiroyuki Oshima, Intermolecular Force and Surface Force, McGraw Hill, 1991, page 98, FIG. Specific examples of hydrogen bonding include, for example, G.I. R. Examples include those described in Desiraju, Angelewan Chemistry International Edition England, Vol. 34, p. 2311, 1995.

  Preferred hydrogen bonding groups include mercapto groups, hydroxy groups, amino groups, carbonamido groups, sulfonamido groups, acid amide groups, ureido groups, carbamoyl groups, carboxyl groups, sulfo groups, nitrogen-containing heterocyclic groups (for example, imidazolyl). Group, benzimidazolyl group, pyrazolyl group, pyridyl group, 1,3,5-triazyl group, pyrimidyl group, pyridazyl group, quinolyl group, benzimidazolyl group, benzthiazolyl group, succinimide group, phthalimide group, maleimide group, uracil group, thiouracil Group, barbituric acid group, hydantoin group, maleic hydrazide group, isatin group, uramil group and the like. More preferred hydrogen bonding groups include amino group, carbonamido group, sulfonamido group, ureido group, carbamoyl group, carboxyl group, sulfo group, and pyridyl group, and particularly preferred are amino group, carbamoyl group, A pyridyl group can be mentioned.

The anion represented by X ⁻ may be either an inorganic anion or an organic anion, such as a halogen anion (eg, fluorine ion, chlorine ion, bromine ion, iodine ion), sulfonate ion (eg, methanesulfone). Acid ion, trifluoromethanesulfonic acid ion, methylsulfuric acid ion, p-toluenesulfonic acid ion, p-chlorobenzenesulfonic acid ion, 1,3-benzenedisulfonic acid ion, 1,5-naphthalenedisulfonic acid ion, 2,6-naphthalene Disulfonate ions, etc.), sulfate ions, thiocyanate ions, perchlorate ions, tetrafluoroborate ions, picrate ions, acetate ions, phosphate ions (for example, hexafluorophosphate ions), hydroxide ions, etc. .
X ⁻ is preferably a halogen anion, a sulfonate ion, or a hydroxide ion. X ⁻ need not be a monovalent anion and may be a divalent or higher anion. In such a case, the ratio of the cation to the anion in the compound need not be 1: 1, It is determined.

  In the general formula (3a), m is preferably 1.

  Further, a quaternary ammonium salt more preferable as the general formula (3a) is represented by the following general formula (4).

In General Formula (4), L ¹ and L ² each independently represent a divalent linking group or a single bond. Examples of the divalent linking group include a substituted or unsubstituted alkylene group having 1 to 10 carbon atoms (for example, a methylene group, an ethylene group, a 1,4-butylene group, etc.), -O-, -C (= O)- , -C (= O) O-, -OC (= O) O-, -S-, -NR'-, -C (= O) NR "-, -S (= O) _2- Two or more linked divalent linking groups are represented, and R ′ and R ″ represent a hydrogen atom or a substituted or unsubstituted alkyl group. In addition, when these bivalent coupling groups are asymmetrical (for example, -C (= O) O- etc.), you may connect in which direction.

  Y represents a substituent other than a hydrogen atom that can be substituted on the phenyl group. Examples of the substituent represented by Y include a halogen atom, an alkyl group (including a cycloalkyl group and a bicycloalkyl group), an alkenyl group (including a cycloalkenyl group and a bicycloalkenyl group), an alkynyl group, an aryl group, and a heterocyclic group. , Cyano group, hydroxyl group, nitro group, alkoxy group, aryloxy group, acyloxy group, carbamoyloxy group, amino group (including anilino group), acylamino group, sulfamoylamino group, mercapto group, alkylthio group, arylthio group And an acyl group, an aryloxycarbonyl group, an alkoxycarbonyl group, and a carbamoyl group.

R ¹¹ and R ¹² represent a hydrogen atom, an alkyl group, an aryl group, an acyl group, a carbamoyl group, a hydroxyl group, or an amino group. R ¹¹ and R ¹² may be linked to form a ring.
Z is a hydrogen atom, a substituted or unsubstituted aliphatic hydrocarbon group (for example, an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or the like), or a substituted or unsubstituted aryl group (for example, carbon N and p each represents an integer of 1 to 10, and q represents an integer of 0 to 4. However, when p is 2 or more, L ² , Y, and q contained in each repeating unit may be the same or different.

In the general formula (4), the divalent linking group represented by L ¹ is preferably —O— or a single bond, and the divalent linking group represented by L ² is —O—, — C (═O) O—, —OC (═O) O— or a single bond is preferred.
In the general formula (4), preferred substituents represented by Y include halogen atoms (for example, fluorine atom, chlorine atom, bromine atom), alkyl groups [straight-chain, branched, cyclic substituted or unsubstituted alkyl groups. And more preferably an alkyl group (preferably an alkyl group having 1 to 30 carbon atoms such as methyl, ethyl, n-propyl, isopropyl, t-butyl, n-octyl, 2-chloroethyl, 2-cyanoethyl, 2- Ethylhexyl), an alkoxy group (for example, methoxy group, ethoxy group, etc.), and a cyano group.
In general formula (4), R ¹¹ and R ¹² are preferably a substituted or unsubstituted alkyl group, and more preferably a methyl group.
In the general formula (4), p is preferably 1 to 5, more preferably 2 to 4, n is preferably 1 to 4, more preferably 1 or 2, and q is preferably 0 or 1. However, when p is 2 or more, it is more preferable that q is 1 or more in at least one constituent unit.

  Next, the general formula (3b) will be described.

In formula (3b), R ⁹ and R ¹⁰ each represents a substituted or unsubstituted alkyl group, alkenyl group, alkynyl group, aralkyl group, aryl group or heterocyclic group, and X ⁻ represents an anion.
The substituted or unsubstituted alkyl group, alkenyl group, alkynyl group, aralkyl group, aryl group or heterocyclic group represented by R ⁹ and R ¹⁰ respectively is represented by R ⁸ in the general formula (3a). It is synonymous with a group, and its preferable range is also the same. X ^- anion represented by the In the general formula (3a), X ^- has the same meaning as anion represented by, and the preferable ranges thereof are also the same. As described above, X ⁻ need not be a monovalent anion but may be a divalent or higher anion. In such a case, the ratio of the cation to the anion in the compound should be 1: 2. It is determined as appropriate.

  Specific examples of onium salts that can be used in the present invention are shown below, but the onium salts used in the present invention are not limited thereto. In the following specific examples, no. II-1 to 12 are general formulas (3b), No. II-13 to 32 are examples of the compound represented by the general formula (3a).

  Further, the following quaternary ammonium salts (1) to (61) are also preferable.

  The above-mentioned pyridinium derivative is generally obtained by alkylating a pyridine ring (Menstokin reaction).

  The preferable range of the content of the onium salt in the liquid crystal composition used for forming the liquid crystal layer of the present invention varies depending on the type of the onium salt, but is usually 0 with respect to the content of the rod-shaped liquid crystal compound used in combination. It is preferably 0.01 to 10% by mass, more preferably 0.05 to 7% by mass, and still more preferably 0.05 to 5% by mass. Two or more kinds of onium salts may be used. In such a case, the total content of all kinds of onium salts to be used is preferably within the above range.

[3.3C (2-1)] Additive that promotes vertical alignment with respect to air interface The liquid crystal composition used for forming the liquid crystal layer of the present invention comprises a rod-like liquid crystal compound and a rod-like liquid crystal compound with respect to the air interface. It may contain at least one additive that promotes vertical alignment of molecules (hereinafter sometimes referred to as “air interface vertical alignment agent”). As the air interface vertical alignment agent, compounds described in JP-A Nos. 2002-20363 and 2002-129162 can be used. Also, paragraph numbers [0072] to [0075] of Japanese Patent Application Laid-Open No. 2004-53981, paragraph numbers [0071] to [0078] of Japanese Patent Application Laid-Open No. 2004-4688, and paragraphs of Japanese Patent Application Laid-Open No. 2004-139015. The matters described in the numbers [0052] to [0054], [0065] to [0066], and [0092] to [0094] can be appropriately applied to the present invention. Examples of the air interface vertical alignment agent include the following compounds B-1 to B-33 and compounds C-1 to C-45.

The air interface vertical alignment agent includes a fluoro aliphatic group, a carboxyl group (—COOH), a sulfo group (—SO ₃ H), a sulfato group (—OSO ₃ H), a phosphonoxy group {—OP (═O) (OH). ₂ } and a compound containing at least one hydrophilic group selected from the group consisting of salts thereof. The compound having such a structure increases the inclination angle of the director on the air interface side of the rod-like liquid crystal compound, improves the coating property of the composition, and contributes to the reduction of unevenness and flipping. The compound having at least one of the fluoroaliphatic group and the hydrophilic group (including a polymer and a low molecular compound) may have a polymerizable group, and in such a case, the liquid crystal molecule used in combination. This also contributes to the fixation of the orientation.

  The air interface vertical alignment agent used in the present invention is a polymer having at least one fluoroaliphatic group and a hydrophilic group (hereinafter sometimes referred to as “fluorine polymer”); or represented by the following general formula (2): It is preferable that it is a compound.

[3.3C (2-1-1)] Fluoropolymer as Air Interface Vertical Alignment Agent First, a fluorine polymer that can be used as an air interface vertical alignment agent will be described.
In the present invention, as an air interface vertical alignment agent, a fluoroaliphatic group, a carboxyl group (—COOH), a sulfo group (—SO ₃ H), a phosphonoxy group {—OP (═O) (OH) ₂ }, and their A fluorine-based polymer having one or more hydrophilic groups selected from the group consisting of salts may be used. The types of polymers are described in “Revised Polymer Synthesis Chemistry” (written by Takayuki Otsu, published by Kagaku Dojin Co., 1968), pages 1-4. For example, polyolefins, polyesters, polyamides, polyimides , Polyurethanes, polycarbonates, polysulfones, polycarbonates, polyethers, polyacetals, polyketones, polyphenylene oxides, polyphenylene sulfides, polyarylates, PTFEs, polyvinylidene fluorides, cellulose derivatives, etc. It is done. The fluoropolymer is preferably a polyolefin.

  The fluorine-based polymer is a polymer having a fluoroaliphatic group in the side chain. The fluoroaliphatic group preferably has 1 to 12 carbon atoms, and more preferably 6 to 10 carbon atoms. The aliphatic group may be linear or cyclic, and when it is linear, it may be linear or branched. Of these, a linear fluoroaliphatic group having 6 to 10 carbon atoms is preferable. The degree of substitution with fluorine atoms is not particularly limited, but 50% or more of hydrogen atoms in the aliphatic group are preferably substituted with fluorine atoms, and more preferably 60% or more are substituted. The fluoroaliphatic group is contained in a side chain bonded to the polymer main chain via an ester bond, an amide bond, an imide bond, a urethane bond, a urea bond, an ether bond, a thioether bond, an aromatic ring, or the like. One of the fluoroaliphatic groups is derived from a fluoroaliphatic compound produced by a telomerization method (also referred to as a telomer method) or an oligomerization method (also referred to as an oligomer method). With respect to the production method of these fluoroaliphatic compounds, for example, “Synthesis and Function of Fluorine Compounds” (Supervision: Nobuo Ishikawa, published by CMC, 1987), “Chemistry Organic Fluorines Compounds II” (Monograph 187, Ed by Milos Hudricky and Attila E. Pavlath, American Chemical Society 1995), pages 747-752. The telomerization method is a method of synthesizing a telomer by radical polymerization of a fluorine-containing vinyl compound such as tetrafluoroethylene using an alkyl halide having a large chain transfer constant such as iodide as a telogen (example in Scheme-1). showed that).

  The obtained terminal iodinated telomer is usually subjected to appropriate terminal chemical modification such as [Scheme 2], and led to a fluoroaliphatic compound. These compounds are further converted into a desired monomer structure as necessary, and used for the production of a fluoroaliphatic group-containing polymer.

  Specific examples of the fluoroaliphatic group-containing monomer that can be used in the production of the fluorine-based polymer that can be used in the present invention are listed below, but the present invention is not limited to the following specific examples.

  The fluoropolymer is preferably selected from a copolymer having a repeating unit derived from a fluoroaliphatic group-containing monomer and a repeating unit containing a hydrophilic group represented by the following general formula (1). .

In the general formula (1), R ¹ , R ² and R ³ each independently represent a hydrogen atom or a substituent. Q represents a carboxyl group (—COOH) or a salt thereof, a sulfo group (—SO ₃ H) or a salt thereof, a phosphonoxy group {—OP (═O) (OH) ₂ } or a salt thereof. L represents an arbitrary group selected from the following linking group group, or a divalent linking group formed by combining two or more thereof.
(Linked group group)
Single bond, —O—, —CO—, —NR ⁴ — (R ⁴ represents a hydrogen atom, an alkyl group, an aryl group, or an aralkyl group), —S—, —SO ₂ —, —P (═O) (OR ⁵ ) — (R ⁵ represents an alkyl group, an aryl group, or an aralkyl group), an alkylene group, and an arylene group.

In general formula (1), R ¹ , R ² and R ³ each independently represent a hydrogen atom or a substituent selected from the following substituent group Y.
(Substituent group Y)
An alkyl group (preferably an alkyl group having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms, such as a methyl group, an ethyl group, an isopropyl group, a tert-butyl group, n-octyl group, n-decyl group, n-hexadecyl group, cyclopropyl group, cyclopentyl group, cyclohexyl group and the like, alkenyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, Particularly preferred is an alkenyl group having 2 to 8 carbon atoms, such as vinyl group, allyl group, 2-butenyl group, 3-pentenyl group and the like, and alkynyl group (preferably having 2 to 20 carbon atoms, more preferably Is an alkynyl group having 2 to 12 carbon atoms, particularly preferably 2 to 8 carbon atoms, and examples thereof include a propargyl group and a 3-pentynyl group. An aryl group (preferably an aryl group having 6 to 30 carbon atoms, more preferably 6 to 20 carbon atoms, and particularly preferably 6 to 12 carbon atoms, such as a phenyl group, a p-methylphenyl group, and a naphthyl group. Aralkyl groups (preferably 7 to 30 carbon atoms, more preferably 7 to 20 carbon atoms, particularly preferably 7 to 12 carbon atoms, such as benzyl group, phenethyl group, 3- Phenylpropyl group and the like), a substituted or unsubstituted amino group (preferably an amino group having 0 to 20 carbon atoms, more preferably 0 to 10 carbon atoms, particularly preferably 0 to 6 carbon atoms, Unsubstituted amino group, methylamino group, dimethylamino group, diethylamino group, anilino group, etc.),

  An alkoxy group (preferably an alkoxy group having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 10 carbon atoms, and examples thereof include a methoxy group, an ethoxy group, and a butoxy group). An alkoxycarbonyl group (preferably an alkoxycarbonyl group having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms such as a methoxycarbonyl group and an ethoxycarbonyl group), acyloxy A group (preferably an acyloxy group having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms such as an acetoxy group and a benzoyloxy group), an acylamino group (preferably 2-20 carbon atoms, more preferably 2-16 carbon atoms, particularly preferably 2-10 carbon atoms. A silamino group, for example, an acetylamino group, a benzoylamino group, and the like, an alkoxycarbonylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, and particularly preferably 2 to 12 carbon atoms). An alkoxycarbonylamino group, for example, a methoxycarbonylamino group), an aryloxycarbonylamino group (preferably having 7 to 20 carbon atoms, more preferably 7 to 16 carbon atoms, and particularly preferably 7 to 12 carbon atoms). Aryloxycarbonylamino group, for example, phenyloxycarbonylamino group and the like, sulfonylamino group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 1 carbon atoms). 12 sulfonylamino groups such as methanesulfonyl And sulfamoyl groups (preferably having 0 to 20 carbon atoms, more preferably 0 to 16 carbon atoms, and particularly preferably 0 to 12 carbon atoms, such as sulfamoyl group). Group, methylsulfamoyl group, dimethylsulfamoyl group, phenylsulfamoyl group and the like), carbamoyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, and particularly preferably carbon number). 1 to 12 carbamoyl groups, for example, unsubstituted carbamoyl group, methylcarbamoyl group, diethylcarbamoyl group, phenylcarbamoyl group and the like),

  An alkylthio group (preferably an alkylthio group having 1 to 20 carbon atoms, more preferably an alkylthio group having 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as a methylthio group and an ethylthio group), an arylthio group ( Preferably it is C6-C20, More preferably, it is C6-C16, Most preferably, it is C6-C12 arylthio group, for example, a phenylthio group etc. are mentioned, A sulfonyl group (preferably C1-C1). 20, more preferably a sulfonyl group having 1 to 16 carbon atoms, particularly preferably a sulfonyl group having 1 to 12 carbon atoms, such as a mesyl group and a tosyl group, and a sulfinyl group (preferably having a carbon number of 1 to 20, more A sulfinyl group having 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms is preferable. Zensulfinyl group and the like), ureido group (preferably a ureido group having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, for example, an unsubstituted ureido group , Methylureido group, phenylureido group, etc.), phosphoric acid amide group (preferably having 1 to 20 carbon atoms, more preferably having 1 to 16 carbon atoms, particularly preferably having 1 to 12 carbon atoms). Yes, for example, diethyl phosphoric acid amide group, phenyl phosphoric acid amide group, etc.), hydroxy group, mercapto group, halogen atom (for example, fluorine atom, chlorine atom, bromine atom, iodine atom), cyano group, sulfo group, Carboxyl group, nitro group, hydroxamic acid group, sulfino group, hydrazino group, imino group, heterocyclic group (preferably having a carbon number of 1 to 0, more preferably a heterocyclic group of 1 to 12, for example, a heterocyclic group having a heteroatom such as a nitrogen atom, an oxygen atom, a sulfur atom, such as an imidazolyl group, a pyridyl group, a quinolyl group, a furyl group , Piperidyl group, morpholino group, benzoxazolyl group, benzimidazolyl group, benzthiazolyl group and the like), silyl group (preferably having 3 to 40 carbon atoms, more preferably 3 to 30 carbon atoms, particularly preferably A silyl group having 3 to 24 carbon atoms, and examples thereof include a trimethylsilyl group and a triphenylsilyl group). These substituents may be further substituted with these substituents. Moreover, when it has two or more substituents, they may be the same or different. If possible, they may be bonded to each other to form a ring.

R ¹ , R ² and R ³ are each independently a hydrogen atom, an alkyl group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom), or a group represented by -LQ described later. It is preferably a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a chlorine atom, or a group represented by -LQ, more preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. Particularly preferred are a hydrogen atom and an alkyl group having 1 to 2 carbon atoms. Specific examples of the alkyl group include methyl group, ethyl group, n-propyl group, n-butyl group, sec-butyl group and the like. The alkyl group may have a suitable substituent. Examples of the substituent include a halogen atom, aryl group, heterocyclic group, alkoxyl group, aryloxy group, alkylthio group, arylthio group, acyl group, hydroxyl group, acyloxy group, amino group, alkoxycarbonyl group, acylamino group, oxycarbonyl Group, carbamoyl group, sulfonyl group, sulfamoyl group, sulfonamido group, sulfolyl group, carboxyl group and the like. The carbon number of the alkyl group does not include the carbon atom of the substituent. The same applies to the carbon number of other groups.

L represents a divalent linking group selected from the above linking group group, or a divalent linking group formed by combining two or more thereof. In the linking group group, R ^{4 in} —NR ⁴ — represents a hydrogen atom, an alkyl group, an aryl group or an aralkyl group, preferably a hydrogen atom or an alkyl group. R ⁵ in —PO (OR ⁵ ) — represents an alkyl group, an aryl group or an aralkyl group, and preferably an alkyl group. When R ⁴ and R ⁵ represent an alkyl group, an aryl group or an aralkyl group, the preferred range of the carbon number is the same as that described in “Substituent group Y”. L preferably contains a single bond, —O—, —CO—, —NR ⁴ —, —S—, —SO ₂ —, an alkylene group or an arylene group, and —CO—, —O—, —NR ⁴ -, and more preferably contains an alkylene group or an arylene group. When L contains an alkylene group, the alkylene group preferably has 1 to 10 carbon atoms, more preferably 1 to 8 carbon atoms, and particularly preferably 1 to 6 carbon atoms.
Specific examples of particularly preferred alkylene groups include methylene, ethylene, trimethylene, tetrabutylene, hexamethylene groups and the like. When L contains an arylene group, the carbon number of the arylene group is preferably 6 to 24, more preferably 6 to 18, and particularly preferably 6 to 12. Specific examples of particularly preferred arylene groups include phenylene and naphthalene groups. When L contains a divalent linking group (that is, an aralkylene group) obtained by combining an alkylene group and an arylene group, the carbon number of the aralkylene group is preferably 7 to 34, more preferably 7 to 26, and particularly preferably. 7-16. Specific examples of particularly preferred aralkylene groups include a phenylenemethylene group, a phenyleneethylene group, and a methylenephenylene group. The group listed as L may have a suitable substituent. Examples of such a substituent include those similar to the substituents exemplified above as the substituents for R ^{1 to} R ³ .

  Although the specific structure of L is illustrated below, this invention is not limited to these specific examples.

  In the formula (1), Q is a carboxyl group, a salt of a carboxyl group (for example, lithium salt, sodium salt, potassium salt, ammonium salt (for example, ammonium, tetramethylammonium, trimethyl-2-hydroxyethylammonium, tetrabutylammonium, trimethyl). Benzylammonium, dimethylphenylammonium, etc.), pyridinium salts, etc.), sulfo groups, salts of sulfo groups (examples of cations forming salts are the same as those described above for carboxyl groups), phosphonoxy groups, salts of phosphonoxy groups (salts) Examples of the cation that forms are the same as those described above for the carboxyl group). A carboxyl group, a sulfo group, and a phospho group are more preferable, and a carboxyl group or a sulfo group is particularly preferable.

  The fluoropolymer may contain one type of repeating unit represented by the general formula (1) or two or more types. Moreover, the said fluorine-type polymer may have 1 type (s) or 2 or more types of repeating units other than said each repeating unit. The other repeating units are not particularly limited, and preferred examples thereof include repeating units derived from ordinary radical polymerizable monomers. Hereinafter, specific examples of monomers for deriving other repeating units will be given. The fluoropolymer may contain a repeating unit derived from one or more monomers selected from the following monomer group.

Monomer group (1) Alkenes ethylene, propylene, 1-butene, isobutene, 1-hexene, 1-dodecene, 1-octadecene, 1-eicocene, hexafluoropropene, vinylidene fluoride, chlorotrifluoroethylene, 3, 3, 3-trifluoropropylene, tetrafluoroethylene, vinyl chloride, vinylidene chloride, etc .;
(2) Dienes 1,3-butadiene, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2-n-propyl-1,3-butadiene, 2,3-dimethyl-1,3 -Butadiene, 2-methyl-1,3-pentadiene, 1-phenyl-1,3-butadiene, 1-α-naphthyl-1,3-butadiene, 1-β-naphthyl-1,3-butadiene, 2-chloro -1,3-butadiene, 1-bromo-1,3-butadiene, 1-chlorobutadiene, 2-fluoro-1,3-butadiene, 2,3-dichloro-1,3-butadiene, 1,1,2- Trichloro-1,3-butadiene and 2-cyano-1,3-butadiene, 1,4-divinylcyclohexane and the like;

(3) Derivatives of α, β-unsaturated carboxylic acid (3a) Alkyl acrylates methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, tert-butyl acrylate , Amyl acrylate, n-hexyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, tert-octyl acrylate, dodecyl acrylate, phenyl acrylate, benzyl acrylate, 2-chloroethyl acrylate, 2-bromoethyl acrylate, 4-chlorobutyl acrylate, 2-cyanoethyl acrylate, 2-acetoxyethyl acrylate, methoxybenzyl ester Chryrate, 2-chlorocyclohexyl acrylate, furfuryl acrylate, tetrahydrofurfuryl acrylate, 2-methoxyethyl acrylate, ω-methoxypolyethylene glycol acrylate (number of added polyoxyethylene: n = 2 to 100), 3-methoxy Butyl acrylate, 2-ethoxyethyl acrylate, 2-butoxyethyl acrylate, 2- (2-butoxyethoxy) ethyl acrylate, 1-bromo-2-methoxyethyl acrylate, 1,1-dichloro-2-ethoxyethyl acrylate, glycidyl acrylate Such);

(3b) alkyl methacrylates methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate, tert-butyl methacrylate, amyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, 2 -Ethylhexyl methacrylate, n-octyl methacrylate, stearyl methacrylate, benzyl methacrylate, phenyl methacrylate, allyl methacrylate, furfuryl methacrylate, tetrahydrofurfuryl methacrylate, cresyl methacrylate, naphthyl methacrylate, 2-methoxyethyl methacrylate, 3-methoxybutyl methacrylate, ω Methoxypolyethylene glycol methacrylate (number of added polyoxyethylene: n = 2 to 100), 2-acetoxyethyl methacrylate, 2-ethoxyethyl methacrylate, 2-butoxyethyl methacrylate, 2- (2-butoxyethoxy) ethyl methacrylate Glycidyl methacrylate, 3-trimethoxysilylpropyl methacrylate, allyl methacrylate, 2-isocyanatoethyl methacrylate, etc .;

(3c) Unsaturated polycarboxylic acid diesters dimethyl maleate, dibutyl maleate, dimethyl itaconate, dibutyl taconate, dibutyl crotonate, dihexyl crotonate, diethyl fumarate, dimethyl fumarate, etc .;

(3d) Amides of α, β-unsaturated carboxylic acids N, N-dimethylacrylamide, N, N-diethylacrylamide, Nn-propylacrylamide, N-tertbutylacrylamide, N-tertoctylmethacrylamide, N- Cyclohexylacrylamide, N-phenylacrylamide, N- (2-acetoacetoxyethyl) acrylamide, N-benzylacrylamide, N-acryloylmorpholine, diacetone acrylamide, N-methylmaleimide and the like;

(4) Unsaturated nitriles acrylonitrile, methacrylonitrile, etc .;
(5) Styrene and its derivatives Styrene, vinyl toluene, ethyl styrene, p-tert butyl styrene, methyl p-vinyl benzoate, α-methyl styrene, p-chloromethyl styrene, vinyl naphthalene, p-methoxy styrene, p-hydroxy Methyl styrene, p-acetoxy styrene, etc .;
(6) Vinyl esters Vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl benzoate, vinyl salicylate, vinyl chloroacetate, vinyl methoxyacetate, vinyl vinyl acetate, etc .;

(7) Vinyl ethers methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, tert-butyl vinyl ether, n-pentyl vinyl ether, n-hexyl vinyl ether, n-octyl vinyl ether, n-dodecyl Vinyl ether, n-eicosyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexyl vinyl ether, fluorobutyl vinyl ether, fluorobutoxyethyl vinyl ether and the like; and (8) other polymerizable monomers N-vinylpyrrolidone, methyl vinyl ketone, phenyl vinyl ketone, Methoxy ethyl vinyl ketone, 2-vinyl oxazoline, 2-isopropenyl oxazoline and the like.

  In the fluoropolymer, the amount of the fluoroaliphatic group-containing monomer is preferably 5% by mass or more, more preferably 10% by mass or more, and more preferably 30% by mass or more of the total amount of constituent monomers of the polymer. Is more preferable. In the fluoropolymer, the amount of the repeating unit represented by the general formula (1) is preferably 0.5% by mass or more, and 1 to 20% by mass of the total amount of the constituent monomers of the fluoropolymer. Is more preferable, and it is further more preferable that it is 1-10 mass%. Since the above-mentioned mass percentage is likely to vary in the preferred range depending on the molecular weight of the monomer used, the content of the repeating unit represented by the general formula (1) is expressed by the number of moles of the functional group per unit mass of the polymer. Can be defined accurately. When this notation is used, the preferable amount of the hydrophilic group (Q in the formula (1)) contained in the fluoropolymer is 0.1 mmol / g to 10 mmol / g, and the more preferable amount is 0. .2 mmol / g to 8 mmol / g.

  The fluorine-based polymer used in the present invention preferably has a mass average molecular weight of 1,000,000 or less, more preferably 500,000 or less, still more preferably 100,000 or less, 000 or more and 50,000 or less are most preferable. The mass average molecular weight can be measured as a value in terms of polystyrene (PS) using gel permeation chromatography (GPC).

  The manufacturing method of the said fluorine-type polymer is not specifically limited, It can manufacture by a well-known and usual method. For example, it can be produced by adding a general-purpose radical polymerization initiator to an organic solvent containing the above-described monomer having a fluoroaliphatic group, a monomer having a hydrogen bonding group, and the like, and polymerizing the mixture. Further, in some cases, other addition-polymerizable unsaturated compounds can be further added and produced by the same method as described above. Depending on the polymerizability of each monomer, a dropping polymerization method in which a monomer and an initiator are added dropwise to a reaction vessel is also effective for obtaining a polymer having a uniform composition. For example, a polymerization method such as cationic polymerization, radical polymerization, or anionic polymerization using a vinyl group can be employed, and among these, radical polymerization is particularly preferable because it can be used for general purposes. As the polymerization initiator for radical polymerization, known compounds such as radical thermal polymerization initiators and radical photopolymerization initiators can be used, and it is particularly preferable to use radical thermal polymerization initiators. Here, the radical thermal polymerization initiator is a compound that generates radicals by heating to a decomposition temperature or higher. Examples of such radical thermal polymerization initiators include diacyl peroxide (acetyl peroxide, benzoyl peroxide, etc.), ketone peroxide (methyl ethyl ketone peroxide, cyclohexanone peroxide, etc.), hydroperoxide (hydrogen peroxide, tert. -Butyl hydroxide, cumene hydroperoxide, etc.), dialkyl peroxide (di-tert-butyl peroxide, dicumyl peroxide, dilauroyl peroxide, etc.), peroxyesters (tert-butyl peroxyacetate, tert) -Butyl peroxypivalate, etc.), azo compounds (azobisisobutyronitrile, azobisisovaleronitrile, etc.), persulfates (ammonium persulfate, sodium persulfate) And potassium persulfate) and the like. Such radical thermal polymerization initiators can be used singly or in combination of two or more.

  The radical polymerization method is not particularly limited, and an emulsion polymerization method, a suspension polymerization method, a bulk polymerization method, a solution polymerization method, and the like can be adopted. The solution polymerization, which is a typical radical polymerization method, will be described more specifically. The outlines of other polymerization methods are the same, and details thereof are described, for example, in “Polymer Science Experimental Method” edited by Polymer Society (Tokyo Kagaku Dojin, 1981).

  An organic solvent is used for solution polymerization. These organic solvents can be arbitrarily selected as long as the objects and effects of the present invention are not impaired. These organic solvents are usually organic compounds having boiling points under atmospheric pressure in the range of 50 to 200 ° C., and organic compounds that uniformly dissolve each component are preferred. Examples of preferred organic solvents are: alcohols such as isopropanol and butanol; ethers such as dibutyl ether, ethylene glycol dimethyl ether, tetrahydrofuran and dioxane; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ethyl acetate and acetic acid And esters such as butyl, amyl acetate, and γ-butyrolactone; and aromatic hydrocarbons such as benzene, toluene, and xylene. In addition, these organic solvents can be used individually by 1 type or in combination of 2 or more types. Furthermore, a water-mixed organic solvent in which water is used in combination with the above organic solvent is also applicable from the viewpoint of the solubility of the monomer and the polymer to be produced.

  Also, the solution polymerization conditions are not particularly limited, but for example, it is preferable to heat within a temperature range of 50 to 200 ° C. for 10 minutes to 30 hours. Furthermore, in order not to deactivate the generated radicals, it is preferable to perform an inert gas purge not only during solution polymerization but also before the start of solution polymerization. Usually, nitrogen gas is suitably used as the inert gas.

  In order to obtain the fluoropolymer in a preferable molecular weight range, a radical polymerization method using a chain transfer agent is particularly effective. As chain transfer agents, mercaptans (for example, octyl mercaptan, decyl mercaptan, dodecyl mercaptan, tert-dodecyl mercaptan, octadecyl mercaptan, thiophenol, p-nonylthiophenol, etc.), polyhalogenated alkyls (for example, carbon tetrachloride, chloroform, etc.) , 1,1,1-trichloroethane, 1,1,1-tribromooctane, etc.) and low-activity monomers (α-methylstyrene, α-methylstyrene dimer, etc.) can be used, preferably carbon These are mercaptans of 4-16. The amount of these chain transfer agents used is remarkably influenced by the activity of the chain transfer agent, the combination of the monomers, the polymerization conditions and the like, and must be precisely controlled. It is about 01 mol% to 50 mol%, preferably 0.05 mol% to 30 mol%, particularly preferably 0.08 mol% to 25 mol%. These chain transfer agents may be present in the system simultaneously with the target monomer whose degree of polymerization is to be controlled in the polymerization process, and the addition method is not particularly limited. It may be added after being dissolved in the monomer, or may be added separately from the monomer.

  As described above, the fluorine-based polymer preferably has a polymerizable group as a substituent in order to fix the alignment state of the molecules of the rod-like liquid crystal compound.

  Specific examples of the fluoroaliphatic group-containing copolymer preferably used in the present invention as the fluorine-based polymer are shown below, but the present invention is not limited to these specific examples. Here, the numerical values (numerical values such as a, b, c, and d) in the formula are mass percentages indicating the composition ratio of each monomer, and Mw is a mass average molecular weight in terms of PS measured by GPC.

  The preferred range of the content of the fluoropolymer in the composition varies depending on the use, but generally 0.005 to 0.005 in the composition (in the case of a coating liquid, the composition excluding the solvent). The content is preferably 8% by mass, more preferably 0.01 to 5% by mass, and still more preferably 0.05 to 1% by mass. If the addition amount of the fluorine-based polymer is less than 0.005% by mass, the effect is insufficient, and if it exceeds 8% by mass, the coating film is not sufficiently dried or the performance as a liquid crystal layer (for example, retardation) Adverse effects on the uniformity, etc.).

[3.3C (2-1-2)] Fluorine-containing compound of general formula (2) as air interface vertical alignment agent Next, it is represented by general formula (2) preferably used as an air interface vertical alignment agent. The fluorine-containing compound will be described.
General formula (2)
(R ⁰ ) _m −L ⁰ − (W) _n
In the formula, R ⁰ represents an alkyl group, an alkyl group having a CF ₃ group at the terminal, or an alkyl group having a CF ₂ H group at the terminal, and m represents an integer of 1 or more. A plurality of R ⁰ may be the same or different, but at least one represents an alkyl group having a CF ₃ group or a CF ₂ H group at the terminal.
L ⁰ represents an (m + n) -valent linking group, W represents a carboxyl group (—COOH) or a salt thereof, a sulfo group (—SO ₃ H) or a salt thereof, a sulfato group (—OSO ₃ H) or a salt thereof, or A phosphonoxy group {—OP (═O) (OH) ₂ } or a salt thereof is represented, and n represents an integer of 1 or more.

In formula (2), the alkyl group represented by R ⁰ is a substituted or unsubstituted alkyl group, which may be linear or branched, and preferably has 1 to 20 carbon atoms. Group, more preferably a 4 to 16 alkyl group, and particularly preferably a 6 to 16 alkyl group. As the substituent, any of the substituents exemplified as the substituent group D described later can be applied.

The alkyl group having a CF ₃ group at the terminal represented by R ⁰ preferably has 1 to 20 carbon atoms, more preferably 4 to 16 and particularly preferably 4 to 8. The alkyl group having a CF ₃ group at the terminal is an alkyl group in which part or all of the hydrogen atoms contained in the alkyl group are substituted with fluorine atoms. 50% or more of the hydrogen atoms in the alkyl group are preferably substituted with fluorine atoms, more preferably 60% or more are substituted, and particularly preferably 70% or more are substituted. The remaining hydrogen atoms may be further substituted with the substituents exemplified as the substituent group D described later. The alkyl group having a CF ₂ H group at the terminal represented by R ⁰ preferably has 1 to 20 carbon atoms, more preferably 4 to 16 and particularly preferably 4 to 8. The alkyl group having a CF ₂ H group at the terminal is an alkyl group in which some or all of the hydrogen atoms contained in the alkyl group are substituted with fluorine atoms. 50% or more of the hydrogen atoms in the alkyl group are preferably substituted with fluorine atoms, more preferably 60% or more are substituted, and particularly preferably 70% or more are substituted. The remaining hydrogen atoms may be further substituted with the substituents exemplified as the substituent group D described later. Examples of an alkyl group having a CF ₃ group at the terminal represented by R ⁰ or an alkyl group having a CF ₂ H group at the terminal are shown below.

R1: n-C ₈ F _{17-
R2: n-C 6 F 13} -
_{R3: n-C 4 F 9} -
_{R4: n-C 8 F 17} - (CH 2) 2 -
_{R5: n-C 6 F 13} - (CH 2) 2 -
_{R6: n-C 4 F 9} - (CH 2) 2 -
_{R7: H- (CF 2) 8} -
_{R8: H- (CF 2) 6} -
_{R9: H- (CF 2) 4} -
_{R10: H- (CF 2) 8} - (CH 2) -
R11: H— (CF ₂ ) ₆ — (CH ₂ ) —
_{R12: H- (CF 2) 4} - (CH 2) -

In the formula (2), the (m + n) -valent linking group represented by L ⁰ is an alkylene group, an alkenylene group, an aromatic group, a heterocyclic group, —CO—, or —NR— (R has 1 carbon atom. A linking group in which at least two groups selected from the group consisting of —O—, —S—, —SO— and —SO ₂ — are combined.

In the formula (2), W represents a carboxyl group (—COOH) or a salt thereof, a sulfo group (—SO ₃ H) or a salt thereof, a sulfato group (—OSO ₃ H) or a salt thereof, or a phosphonoxy group {—OP (= O) (OH) ₂ } or a salt thereof. The preferable range of W is the same as Q in the general formula (1).

  Among the fluorine-containing compounds represented by the general formula (2), a compound represented by the following general formula (2a) or a general formula (2b) described later is preferable.

In formula (2a), R ⁵ and R ⁶ each represents an alkyl group, an alkyl group having a CF ₃ group at the terminal, or an alkyl group having a CF ₂ H group at the terminal, wherein R ⁵ and R ⁶ are simultaneously an alkyl group. Never. W ¹ and W ² are each a hydrogen atom, a carboxyl group (—COOH) or a salt thereof, a sulfo group (—SO ₃ H) or a salt thereof, a sulfato group (—OSO ₃ H) or a salt thereof, a phosphonoxy group {—OP ( ═O) (OH) ₂ } or a salt thereof, or an alkyl group, an alkoxy group or an alkylamino group having a carboxyl group, a sulfo group, a sulfato group or a phosphonoxy group as a substituent, wherein W ¹ and W ² are simultaneously It is not a hydrogen atom.

R ⁵ and R ⁶ have the same meaning as R ⁰ in the general formula (2), and their preferred ranges are also the same. Carboxyl group (—COOH) or a salt thereof represented by W ¹ and W ² , sulfo group (—SO ₃ H) or a salt thereof, sulfato group (—OSO ₃ H) or a salt thereof, phosphonoxy group {—OP (= O) (OH) ₂ } or a salt thereof is synonymous with W in the general formula (2), and its preferred range is also the same. The alkyl group having a carboxyl group, a sulfo group, a sulfato group or a phosphonoxy group as a substituent represented by W ¹ and W ² may be linear or branched, and preferably has 1 carbon atom. -20 alkyl groups, more preferably 1-8 alkyl groups, and particularly preferably 1-3 alkyl groups. The alkyl group having a carboxyl group, a sulfo group, a sulfato group, or a phosphonoxy group as the substituent may have at least one carboxyl group, sulfo group, sulfato group, or phosphonoxy group. The group and the phosphonoxy group are synonymous with the carboxyl group, the sulfo group, the sulfato group, and the phosphonoxy group represented by W in the general formula (2), and the preferred range is also the same. The alkyl group having a carboxyl group, a sulfo group, a sulfato group or a phosphonoxy group as the substituent may be substituted with a substituent other than this, and the substituent is exemplified as the substituent group D described later. Either of these can be applied. The alkoxy group having a carboxyl group, a sulfo group, a sulfato group or a phosphonoxy group as a substituent represented by W ¹ and W ² may be linear or branched, and preferably has 1 carbon atom. -20 alkoxy groups, more preferably 1-8 alkoxy groups, and particularly preferably 1-4 alkoxy groups. The alkoxy group having a carboxyl group, a sulfo group, a sulfato group or a phosphonoxy group as the substituent may have at least one carboxyl group, sulfo group, sulfato group or phosphonoxy group. The group and the phosphonoxy group are synonymous with the carboxyl group, the sulfo group, the sulfato group, and the phosphonoxy group represented by W in the general formula (2), and the preferred range is also the same. The alkoxy group having a carboxyl group, a sulfo group, a sulfato group, or a phosphonoxy group may be substituted with a substituent other than this, and the substituent is any of the substituents exemplified as Substituent Group D described later. Can be applied. The alkylamino group having a carboxyl group, a sulfo group, a sulfato group or a phosphonoxy group as a substituent represented by W ¹ and W ² may be linear or branched, and preferably has a carbon number. 1 to 20 alkylamino groups, more preferably 1 to 8 alkylamino groups, and particularly preferably 1 to 4 alkylamino groups. The alkylamino group having a carboxyl group, a sulfo group, a sulfato group, or a phosphonoxy group may have at least one carboxyl group, sulfo group, sulfato group, or phosphonoxy group, such as a carboxyl group, a sulfo group, a sulfato group, and The phosphonoxy group is synonymous with the carboxyl group, sulfo group, sulfato group and phosphonoxy group represented by W in the general formula (2), and the preferred range is also the same. The alkylamino group having a carboxyl group, a sulfo group, a sulfato group, or a phosphonoxy group may be substituted with other substituents, and any of the substituents exemplified as Substituent Group D described later can be used as the substituent. Can apply.

W ¹ and W ² are particularly preferably each a hydrogen atom or (CH ₂ ) _n SO ₃ M (n represents 0 or 1). M represents a cation, but M may not be present when the charge is 0 in the molecule. As cations represented by M, for example, protonium ions, alkali metal ions (lithium ions, sodium ions, potassium ions, etc.), alkaline earth metal ions (barium ions, calcium ions, etc.), ammonium ions and the like are preferably applied. . Of these, proton ions, lithium ions, sodium ions, potassium ions, and ammonium ions are particularly preferable.

Next, the following general formula (2b) will be described.
General formula (2b)
(R ⁷ -L ^1- ) _m2 (Ar ¹ ) -W ³
In the formula (2b), R ⁷ represents an alkyl group, an alkyl group having a CF ₃ group at the terminal, or an alkyl group having a CF ₂ H group at the terminal, m2 represents an integer of 1 or more, and a plurality of R ⁷ May be the same or different, but at least one represents an alkyl group having a CF ₃ group or a CF ₂ H group at the terminal. L ¹ is an alkylene group, an aromatic group, —CO—, —NR— (R is an alkyl group having 1 to 5 carbon atoms or a hydrogen atom), —O—, —S—, —SO—, —SO. _2- represents a divalent linking group selected from the group consisting of a combination thereof, and a plurality of L ¹ may be the same or different. Ar ¹ represents an aromatic hydrocarbon ring or an aromatic heterocycle, W ³ represents a carboxyl group (—COOH) or a salt thereof, a sulfo group (—SO ₃ H) or a salt thereof, a sulfato group (—OSO ₃ H) or A salt thereof, a phosphonoxy group {—OP (═O) (OH) ₂ } or a salt thereof, or an alkyl group, an alkoxy group, or an alkylamino group having a carboxyl group, a sulfo group, a sulfato group, or a phosphonoxy group as a substituent. .

The aromatic hydrocarbon ring represented by Ar ¹ is preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms, such as a benzene ring and a naphthalene ring. The aromatic hetero ring represented by Ar ¹ is preferably an aromatic hetero ring having at least one of a nitrogen atom, an oxygen atom and a sulfur atom and a carbon atom as a ring constituent atom, such as a pyridine ring, A thiophene ring, a furan ring, a pyrimidine ring and the like are preferable. Ar ¹ is preferably an aromatic hydrocarbon ring, more preferably a benzene ring or a naphthalene ring, and even more preferably a benzene ring.

R ⁷ has the same meaning as R ⁰ in formula (2), and its preferred range is also the same. L ¹ is preferably an alkylene group having 1 to 12 carbon atoms, an aromatic group having 6 to 12 carbon atoms, —CO—, —NR—, —O—, —S—, —SO—, —SO ₂ — and Represents a linking group having a total carbon number of 0 to 40 consisting of a combination thereof, particularly preferably an alkylene group having 1 to 8 carbon atoms, a phenyl group, —CO—, —NR—, —O—, —S—, —SO. ₂ represents a linking group having 0 to 20 carbon atoms and a combination thereof. Carboxyl group represented by W ³ (—COOH) or a salt thereof, sulfo group (—SO ₃ H) or a salt thereof, sulfato group (—OSO ₃ H) or a salt thereof, phosphonoxy group {—OP (═O) ( OH) ₂ } or a salt thereof, or an alkyl group, an alkoxy group, or an alkylamino group having a carboxyl group, a sulfo group, a sulfato group, or a phosphonoxy group as a substituent, as W ¹ and W ² in the general formula (2a). Carboxyl group (—COOH) or a salt thereof, sulfo group (—SO ₃ H) or a salt thereof, sulfato group (—OSO ₃ H) or a salt thereof, phosphonoxy group {—OP (═O) (OH) ₂ } Or a salt thereof, an alkyl group having a carboxyl group, a sulfo group, a sulfato group or a phosphonoxy group as a substituent, an alkoxy group Group, or has the same meaning as the alkylamino group and the preferable ranges thereof are the same.

W ³ is preferably a carboxyl group (—COOH) or a salt thereof, a sulfo group (—SO ₃ H) or a salt thereof, or a carboxyl group (—COOH) or a salt thereof or a sulfo group (—SO ₃ H) as a substituent. Alternatively, it is an alkylamino group having a salt thereof, and particularly preferably SO ₃ M or CO ₂ M. M represents a cation, but M may not be present when the charge is 0 in the molecule. As cations represented by M, for example, protonium ions, alkali metal ions (lithium ions, sodium ions, potassium ions, etc.), alkaline earth metal ions (barium ions, calcium ions, etc.), ammonium ions and the like are preferably applied. . Of these, proton ions, lithium ions, sodium ions, potassium ions, and ammonium ions are particularly preferable.

  In the present specification, the substituent group D includes an alkyl group (preferably an alkyl group having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, and particularly preferably 1 to 8 carbon atoms, such as a methyl group. , Ethyl group, isopropyl group, tert-butyl group, n-octyl group, n-decyl group, n-hexadecyl group, cyclopropyl group, cyclopentyl group, cyclohexyl group, etc.), alkenyl group (preferably having 2 carbon atoms) -20, more preferably an alkenyl group having 2 to 12 carbon atoms, particularly preferably 2 to 8 carbon atoms, and examples thereof include a vinyl group, an allyl group, a 2-butenyl group, and a 3-pentenyl group), alkynyl A group (preferably an alkynyl group having 2 to 20 carbon atoms, more preferably 2 to 12 carbon atoms, particularly preferably 2 to 8 carbon atoms, And aryl groups (preferably having 6 to 30 carbon atoms, more preferably 6 to 20 carbon atoms, and particularly preferably 6 to 12 carbon atoms). For example, phenyl Group, p-methylphenyl group, naphthyl group and the like), substituted or unsubstituted amino group (preferably having 0 to 20 carbon atoms, more preferably 0 to 10 carbon atoms, and particularly preferably 0 to 6 carbon atoms). An amino group, for example, an unsubstituted amino group, a methylamino group, a dimethylamino group, a diethylamino group, a dibenzylamino group and the like),

  An alkoxy group (preferably an alkoxy group having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms, and examples thereof include a methoxy group, an ethoxy group, and a butoxy group). An aryloxy group (preferably an aryloxy group having 6 to 20 carbon atoms, more preferably 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, and examples thereof include a phenyloxy group and a 2-naphthyloxy group. An acyl group (preferably having a carbon number of 1-20, more preferably a carbon number of 1-16, particularly preferably a carbon number of 1-12, such as an acetyl group, a benzoyl group, a formyl group, a pivaloyl group, etc. An alkoxycarbonyl group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, and particularly preferably 2 to 2 carbon atoms). 2 alkoxycarbonyl groups, for example, methoxycarbonyl group, ethoxycarbonyl group and the like, and aryloxycarbonyl groups (preferably having 7 to 20 carbon atoms, more preferably 7 to 16 carbon atoms, and particularly preferably carbon numbers). An aryloxycarbonyl group having 7 to 10 carbon atoms, such as a phenyloxycarbonyl group, an acyloxy group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, and particularly preferably 2 to 2 carbon atoms). 10 acyloxy groups such as an acetoxy group and a benzoyloxy group)

  An acylamino group (preferably an acylamino group having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms, such as an acetylamino group and a benzoylamino group), alkoxycarbonyl An amino group (preferably an alkoxycarbonylamino group having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 12 carbon atoms, such as a methoxycarbonylamino group), aryloxy Carbonylamino group (preferably an aryloxycarbonylamino group having 7 to 20 carbon atoms, more preferably 7 to 16 carbon atoms, particularly preferably 7 to 12 carbon atoms, such as a phenyloxycarbonylamino group) Sulfonylamino group (preferably having 1 to 20 carbon atoms, more preferred Or a sulfonylamino group having 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, and examples thereof include a methanesulfonylamino group and a benzenesulfonylamino group, and a sulfamoyl group (preferably having a carbon number of 0 to 20). More preferably, it is a sulfamoyl group having 0 to 16 carbon atoms, particularly preferably 0 to 12 carbon atoms, and examples thereof include a sulfamoyl group, a methylsulfamoyl group, a dimethylsulfamoyl group, and a phenylsulfamoyl group. ), A carbamoyl group (preferably a carbamoyl group having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, and particularly preferably 1 to 12 carbon atoms. For example, an unsubstituted carbamoyl group, a methylcarbamoyl group, diethylcarbamoyl group Group, phenylcarbamoyl group, etc.),

  An alkylthio group (preferably an alkylthio group having 1 to 20 carbon atoms, more preferably an alkylthio group having 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, such as a methylthio group and an ethylthio group), an arylthio group ( Preferably it is C6-C20, More preferably, it is C6-C16, Most preferably, it is C6-C12 arylthio group, for example, a phenylthio group etc. are mentioned, A sulfonyl group (preferably C1-C1). 20, more preferably a sulfonyl group having 1 to 16 carbon atoms, particularly preferably a sulfonyl group having 1 to 12 carbon atoms, such as a mesyl group and a tosyl group, and a sulfinyl group (preferably having a carbon number of 1 to 20, more A sulfinyl group having 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms is preferable. Zensulfinyl group and the like), ureido group (preferably a ureido group having 1 to 20 carbon atoms, more preferably 1 to 16 carbon atoms, particularly preferably 1 to 12 carbon atoms, for example, an unsubstituted ureido group , Methylureido group, phenylureido group, etc.), phosphoric acid amide group (preferably having 1 to 20 carbon atoms, more preferably having 1 to 16 carbon atoms, particularly preferably having 1 to 12 carbon atoms). Yes, for example, diethyl phosphoric acid amide group, phenyl phosphoric acid amide group, etc.), hydroxy group, mercapto group, halogen atom (for example, fluorine atom, chlorine atom, bromine atom, iodine atom), cyano group, sulfo group, Carboxyl group, nitro group, hydroxamic acid group, sulfino group, hydrazino group, imino group, heterocyclic group (preferably having a carbon number of 1 to 0, more preferably a heterocyclic group of 1 to 12, for example, a heterocyclic group having a heteroatom such as a nitrogen atom, an oxygen atom, a sulfur atom, such as an imidazolyl group, a pyridyl group, a quinolyl group, a furyl group , Piperidyl group, morpholino group, benzoxazolyl group, benzimidazolyl group, benzthiazolyl group and the like), silyl group (preferably having 3 to 40 carbon atoms, more preferably 3 to 30 carbon atoms, particularly preferably A silyl group having 3 to 24 carbon atoms, and examples thereof include a trimethylsilyl group and a triphenylsilyl group). These substituents may be further substituted with these substituents. Further, when two or more substituents are present, they may be the same or different. If possible, they may be bonded to each other to form a ring.

  The fluorine-containing compound preferably has a polymerizable group as a substituent in order to fix the molecular alignment state of the rod-like liquid crystal compound.

  Specific examples of the fluorine-containing compound represented by the general formula (2) that can be used in the present invention are shown below, but the fluorine-containing compound used in the present invention is not limited thereto. In the following specific examples, no. I-1 to 38 are general formula (2a), No. I-39 to 62 are examples of the compound represented by the general formula (2b).

  The preferred range of the content of the fluorine-containing compound in the liquid crystal composition used for forming the liquid crystal layer of the present invention varies depending on its use, but generally the composition (in the case of a coating liquid, the solvent is used). In the removed composition), it is preferably 0.005 to 8% by mass, more preferably 0.01 to 5% by mass, and further preferably 0.05 to 1% by mass.

[3.3C (2-2)] Other materials of liquid crystal composition The liquid crystal composition used in forming the liquid crystal layer of the present invention is a vertical alignment of a rod-shaped liquid crystal compound and a rod-shaped liquid crystal compound added as desired. A polymerization initiator, a plasticizer, a surfactant, a polymerizable monomer, a polymer, and the like may be contained together with an additive that promotes the polymerization. These materials are added for various purposes, for example, for the purpose of fixing the orientation, improving the uniformity of the coating film, the strength of the film, and the orientation of the liquid crystal compound. These materials are preferably compatible with the rod-shaped liquid crystal compound used in combination and do not inhibit the alignment.

As the polymerization initiator, either a thermal polymerization initiator or a photopolymerization initiator may be used. Photoinitiators are preferred. Examples of the photopolymerization initiator include α-carbonyl compounds (described in US Pat. Nos. 2,367,661 and 2,367,670), acyloin ether (described in US Pat. No. 2,448,828), α-hydrocarbon substituted aromatics. Group acyloin compounds (described in US Pat. No. 2,722,512), polynuclear quinone compounds (described in US Pat. Nos. 3,046,127 and 2,951,758), combinations of triarylimidazole dimers and p-aminophenyl ketone (US patents) No. 3549367), acridine and phenazine compounds (JP-A-60-105667, U.S. Pat. No. 4,239,850) and oxadiazole compounds (described in U.S. Pat. No. 4,221,970).
It is preferable that the usage-amount of a photoinitiator is 0.01-20 mass% of solid content of a coating liquid, and it is further more preferable that it is 0.5-5 mass%.

  Examples of the polymerizable monomer include radically polymerizable or cationically polymerizable compounds. Preferably, it is a polyfunctional radically polymerizable monomer and is preferably copolymerizable with the above-described polymerizable group-containing liquid crystal compound. Examples thereof include those described in paragraph numbers [0018] to [0020] in JP-A No. 2002-296423. The amount of the compound added is generally in the range of 1 to 50% by mass and preferably in the range of 5 to 30% by mass with respect to the rod-like liquid crystal compound.

  Examples of the surfactant include conventionally known compounds, and fluorine compounds are particularly preferable. Specific examples include compounds described in paragraph numbers [0028] to [0056] in JP-A-2001-330725. Examples of the surfactant that can be used in the present invention include the following compounds P-1 to P-71.

The polymer used together with the rod-like liquid crystal compound is preferably capable of thickening the coating solution.
A cellulose ester can be mentioned as an example of a polymer. Preferable examples of the cellulose ester include those described in paragraph [0178] of JP-A No. 2000-155216. The addition amount of the polymer is preferably in the range of 0.1 to 10% by mass, and in the range of 0.1 to 8% by mass with respect to the liquid crystal molecules so as not to inhibit the alignment of the liquid crystal compound. It is more preferable.

[3.3C (3)] Method for Producing Liquid Crystal Layer The liquid crystal layer of the present invention is prepared by using the liquid crystal composition as a coating liquid, and coating the coating liquid on the surface of a support or the like. It can be formed by vertically aligning molecules and fixing the alignment state. It may be formed on a temporary support and transferred onto the support. As a solvent used for preparing the coating solution, an organic solvent is preferably used. Examples of organic solvents include amides (eg, N, N-dimethylformamide), sulfoxides (eg, dimethyl sulfoxide), heterocyclic compounds (eg, pyridine), hydrocarbons (eg, benzene, hexane), alkyl halides (eg, , Chloroform, dichloromethane), esters (eg, methyl acetate, butyl acetate), ketones (eg, acetone, methyl ethyl ketone), ethers (eg, tetrahydrofuran, 1,2-dimethoxyethane). Alkyl halides and ketones are preferred. Two or more organic solvents may be used in combination.

  The coating liquid can be applied by a known method (eg, extrusion coating method, direct gravure coating method, reverse gravure coating method, die coating method).

After the molecules of the rod-like liquid crystal compound are vertically aligned, it is preferable to fix the molecules in the alignment state. The immobilization is preferably carried out by a polymerization reaction of the polymerizable monomer when the rod-like liquid crystal compound has a polymerizable group, and / or when a polymerizable monomer is added separately. For the polymerization reaction carried out for immobilization, it is preferable to use a photopolymerization reaction using a photopolymerization initiator. The light irradiation for polymerizing the rod-like liquid crystalline molecules preferably uses ultraviolet rays. The irradiation energy is preferably ^{20mJ / cm 2 ~50J / cm 2} , further preferably 100 to 800 mJ / cm ^2. In order to accelerate the photopolymerization reaction, light irradiation may be performed under heating conditions. There is no particular limitation on the temperature at which the molecules of the rod-like liquid crystalline compound are vertically aligned and the temperature at which the molecules are fixed thereafter, but the rod-like liquid crystalline compound exhibits a liquid crystal phase having a birefringence Δn of 0.14 or more. It is preferable to match the temperature conditions.

  The thickness of the liquid crystal layer is preferably 100 to 5000 nm, more preferably 500 to 4000 nm, and still more preferably 1000 to 3000 nm. When the film thickness is in the above range, the molecules of the rod-like liquid crystal compound can be vertically aligned in a highly ordered manner.

[3.3C (3-1)] Use of Alignment Film For the production of the liquid crystal layer 6 of the present invention, the alignment film 5 is used as shown in FIG. The alignment film 5 has a function of defining the alignment direction of rod-like liquid crystal molecules in the liquid crystal layer 6. However, when the molecules of the rod-like liquid crystal compound are homeotropically aligned, since there is no in-plane alignment direction, the alignment film 5 is not essential when forming the liquid crystal layer 6 of the present invention.
Further, when the composition contains an onium salt and an air interface vertical alignment agent, the rod-like liquid crystal compound molecules can be stably vertically aligned without using a vertical alignment film. However, since the alignment film 5 can improve the uniformity of alignment of the liquid crystal composition or improve the adhesion between the polymer substrate and the liquid crystal layer 6, it can be used if necessary. it can. Further, if the molecules of the rod-shaped liquid crystal compound are aligned and fixed in the alignment state, the alignment film 5 plays the role and can be removed. For example, it is possible to produce a polarizing plate by transferring only the liquid crystal layer 6 on the alignment film in which the alignment state is fixed onto the polarizer.

  The alignment film 5 is an organic compound (eg, ω-tricosane) formed by rubbing treatment of an organic compound (preferably polymer), oblique deposition of an inorganic compound, formation of a layer having a microgroove, or Langmuir-Blodgett method (LB film). Acid, dioctadecylmethylammonium chloride, methyl stearylate). Furthermore, an alignment film in which an alignment function is generated by application of an electric field, application of a magnetic field, or light irradiation is also known.

The alignment film 5 can be rubbed if necessary. In principle, the polymer used for the alignment film 5 has a molecular structure having a function of aligning liquid crystal molecules.
In the present invention, in addition to the function of aligning liquid crystalline molecules, a cross-linking having a function of aligning a side chain having a crosslinkable functional group (eg, double bond) to the main chain or aligning liquid crystalline molecules. It is preferable to introduce a functional functional group into the side chain.
As the polymer used for the alignment film 5, either a polymer that can be crosslinked by itself or a polymer that is crosslinked by a crosslinking agent can be used, and a plurality of combinations thereof can be used.

  Examples of the polymer include, for example, methacrylate polymer, styrene polymer, polyolefin, polyvinyl alcohol, modified polyvinyl alcohol, poly (N-methylolacrylamide) described in paragraph No. [0022] of JP-A-8-338913. , Polyester, polyimide, vinyl acetate polymer, carboxymethyl cellulose, polycarbonate and the like. Silane coupling agents can be used as the polymer. Water-soluble polymers (eg, poly (N-methylolacrylamide), carboxymethylcellulose, gelatin, polyvinyl alcohol, modified polyvinyl alcohol) are preferred, gelatin, polyvinyl alcohol and modified polyvinyl alcohol are more preferred, and polyvinyl alcohol and modified polyvinyl alcohol are most preferred. . It is particularly preferable to use two types of polyvinyl alcohol or modified polyvinyl alcohol having different degrees of polymerization.

  The saponification degree of polyvinyl alcohol is preferably 70 to 100%, more preferably 80 to 100%. It is preferable that the polymerization degree of polyvinyl alcohol is 100-5000.

A side chain having a function of aligning liquid crystal molecules generally has a hydrophobic group as a functional group.
The specific type of functional group is determined according to the type of liquid crystal molecule and the required alignment state.
For example, the modifying group of the modified polyvinyl alcohol can be introduced by copolymerization modification, chain transfer modification or block polymerization modification. Examples of modifying groups include hydrophilic groups (carboxylic acid groups, sulfonic acid groups, phosphonic acid groups, amino groups, ammonium groups, amide groups, thiol groups, etc.), hydrocarbon groups having 10 to 100 carbon atoms, fluorine atoms Substituted hydrocarbon groups, thioether groups, polymerizable groups (unsaturated polymerizable groups, epoxy groups, azirinidyl groups, etc.), alkoxysilyl groups (trialkoxy, dialkoxy, monoalkoxy) and the like can be mentioned. As specific examples of these modified polyvinyl alcohol compounds, for example, paragraph numbers [0022] to [0145] in JP-A No. 2000-155216 and paragraph numbers [0018] to [0018] in JP-A No. 2002-62426 are described. [0022] and the like.

When a side chain having a crosslinkable functional group is bonded to the main chain of the alignment film polymer or a crosslinkable functional group is introduced into a side chain having a function of aligning liquid crystal molecules, the polymer of the alignment film 5 and the liquid crystal layer 6 can be copolymerized with the polyfunctional monomer contained in 6. As a result, not only between the polyfunctional monomer and the polyfunctional monomer, but also between the alignment film polymer and the alignment film polymer and between the polyfunctional monomer and the alignment film polymer is firmly bonded by a covalent bond. Therefore, the strength of the optical compensation film 15 can be remarkably improved by introducing the crosslinkable functional group into the alignment film polymer.
The crosslinkable functional group of the alignment film polymer preferably contains a polymerizable group in the same manner as the polyfunctional monomer. Specific examples include those described in paragraphs [0080] to [0100] in JP-A-2000-155216.

Apart from the crosslinkable functional group, the alignment film polymer can also be crosslinked using a crosslinking agent.
Examples of the crosslinking agent include aldehydes, N-methylol compounds, dioxane derivatives, compounds that act by activating carboxyl groups, active vinyl compounds, active halogen compounds, isoxazole and dialdehyde starch. Two or more kinds of crosslinking agents may be used in combination. Specific examples include compounds described in paragraphs [0023] to [024] in JP-A-2002-62426. Aldehydes having high reaction activity, particularly glutaraldehyde are preferred.

  0.1-20 mass% is preferable with respect to a polymer, and, as for the addition amount of a crosslinking agent, 0.5-15 mass% is more preferable. The amount of the unreacted crosslinking agent remaining in the alignment film 5 is preferably 1.0% by mass or less, and more preferably 0.5% by mass or less. By adjusting in this way, even if the alignment film 5 is used in the liquid crystal display device 1 for a long time or left in a high-temperature and high-humidity atmosphere for a long time, sufficient durability without occurrence of reticulation can be obtained.

  The alignment film 5 is basically formed by applying it onto a transparent support containing the above-mentioned polymer, which is an alignment film forming material, and a crosslinking agent, followed by drying by heating (crosslinking) and, if necessary, rubbing treatment. be able to. As described above, the crosslinking reaction may be performed at an arbitrary time after coating on the transparent support. When a water-soluble polymer such as polyvinyl alcohol is used as the alignment film forming material, the coating solution is preferably a mixed solvent of an organic solvent (eg, methanol) having a defoaming action and water. The ratio by mass is water: methanol greater than 0 and 99 or less: less than 100, preferably 1 or more, and more preferably greater than 0 and 91 or less: less than 100, 9 or more. Thereby, generation | occurrence | production of a bubble is suppressed and the defect of the layer surface of the alignment film 5 and also the liquid crystal layer 6 reduces remarkably.

  The coating method of the alignment film 5 is preferably a spin coating method, a dip coating method, a curtain coating method, an extrusion coating method, a rod coating method or a roll coating method. A rod coating method is particularly preferable. The film thickness after drying is preferably 0.1 to 10 μm. Heat drying can be performed at 20 to 110 degrees. In order to form sufficient cross-linking, 60 ° to 100 ° is preferable, and 80 ° to 100 ° is particularly preferable. The drying time can be 1 minute to 36 hours, preferably 1 minute to 30 minutes. The pH is preferably set to an optimum value for the crosslinking agent to be used. When glutaraldehyde is used, the pH is 4.5 to 5.5, and 5 is particularly preferable.

  The alignment film 5 is provided on the transparent support 4. The alignment film 5 can be obtained by cross-linking the polymer layer as described above and then rubbing the surface if necessary.

  For the rubbing treatment, a treatment method widely adopted as a liquid crystal alignment treatment process of LCD can be applied. That is, a method of obtaining the orientation by rubbing the surface of the orientation film 5 in a certain direction using paper, gauze, felt, rubber, nylon, polyester fiber or the like can be used. In general, it is carried out by rubbing several times using a cloth in which fibers having a uniform length and thickness are flocked on average.

  After aligning the liquid crystalline molecules on the alignment film 5, if necessary, the alignment film polymer and the polyfunctional monomer contained in the liquid crystal layer 6 are reacted, or the alignment film polymer is crosslinked using a crosslinking agent. You may let them. The thickness of the alignment film 5 is preferably in the range of 0.1 to 10 μm.

  The liquid crystal layer 6 of the present invention can be used in the liquid crystal display device 1 alone or in combination with other members as a retardation plate that contributes to optical compensation of the liquid crystal display device 1. As an embodiment of the retardation plate using the liquid crystal layer of the present invention, there are a support 4 and a retardation plate having the liquid crystal layer 6 of the present invention on the support 4.

As described above, in the present invention, since the support 4 has less than 10% of the breaking elongation in the transport direction and the breaking elongation in the orthogonal direction, the film thickness and the retardation are in-plane. Almost uniform. Further, since the film thickness of the support 4 is uniform, the liquid crystal layer 6 on the support 4 is prevented from being disturbed in alignment of the liquid crystal compound, and the retardation of the liquid crystal layer 6 is uniform. Therefore, the retardation unevenness of the entire optical compensation film can be reduced as compared with the conventional case.
Further, when the refractive index in two directions in the plane is nx, ny (where nx> ny) and the thickness is d (μm), the in-plane retardation value Re (= (nx−ny) of the support 4. Since xd) satisfies 50 ≦ Re ≦ 130, the liquid crystal display device 1 to which the optical compensation film 15 is applied can have good visual characteristics when viewed from an oblique direction, and can increase the front contrast.

  Further, since the support 4 has a breaking elongation in the transport direction and a breaking elongation in the orthogonal direction of less than 10%, the film thickness and the retardation become more uniform in the plane. Therefore, the retardation unevenness of the entire optical compensation film 15 can be further reduced as compared with the conventional case.

  Further, since the support 4 has a maximum film thickness difference of 1.0 μm or less, the film thickness becomes more uniform in the plane. Therefore, the retardation unevenness of the entire optical compensation film 15 can be further reduced as compared with the conventional case.

  It should be noted that the present invention should not be construed as being limited to the above-described embodiment, and of course can be modified or improved as appropriate.

  For example, in the above embodiment, the optical compensation film 15 according to the present invention has been described as being used for the polarizing plate 16 and the liquid crystal display device 1, but may be used for other optical members and optical devices. Similarly, although the polarizing plate 16 according to the present invention has been described as being used in the liquid crystal display device 1, it may be used in other optical devices.

  In addition, the optical compensation film 15 according to the present invention has been described as being disposed on the viewing side with respect to the liquid crystal cell 7, but as illustrated in FIG. 2A, it is disposed on the backlight side. Also good. In this case, the polarizing plate 16 is disposed on the backlight side and the polarizing plate 17 is disposed on the viewing side with respect to the liquid crystal cell 7. When the polarization slow axis of the polarizing film (PVA film) disposed on the backlight side and the slow axis of the liquid crystal layer in the liquid crystal cell 7 are orthogonal to each other, the optical compensation film 15 is obtained from the liquid crystal cell 7. Is also arranged on the viewing side (see FIG. 1), and in the case of being parallel, it is arranged on the backlight side (see FIG. 2 (a)). However, in any case, the slow axis of the support 4 in the optical compensation film 15 is arranged in parallel with the slow axis of the liquid crystal cell 7.

  Further, although the liquid crystal cell 7 has been described as the IPS mode type, it may be a VA mode type. In this case, as shown in FIG. 2B, it is preferable to use a protective film 8 for the polarizing plate 17 having a retardation value Re of 0 to 20 nm and a retardation value Rt of 250 to 350 nm.

  Hereinafter, the optical compensation film, the polarizing plate and the liquid crystal display device according to the present invention will be described more specifically by giving examples and comparative examples. However, the present invention is not limited to the examples.

[Production of support]
(Preparation of dope)
Cellulose acylate is prepared by adding sulfuric acid as a catalyst to the raw material cellulose, further adding carboxylic anhydride as a raw material for acyl substituents to carry out an acylation reaction, followed by neutralization and saponification aging did. At this time, by adjusting the catalyst amount, the type of carboxylic anhydride, the addition amount, the addition amount of the neutralizing agent, the addition amount of water, the reaction temperature, the aging temperature, the type of acyl group, the degree of substitution, the bulk specific gravity, the polymerization degree Different cellulose acylates were prepared. Further, the low molecular weight component of the cellulose acylate was removed by washing with acetone.

Among the cellulose acylates prepared as described above, resins that satisfy the following conditions are designated as Resin (A) to Resin (C).
DS2 + DS3 + DS6 = 2.4, DS6 / (DS2 + DS3 + DS6) = 0.2, acetyl substitution degree 2.2, propionyl substitution degree 0.2
... Resin (A)
DS2 + DS3 + DS6 = 2.5, DS6 / (DS2 + DS3 + DS6) = 0.2, degree of acetyl substitution 2.5
... Resin (B)
DS2 + DS3 + DS6 = 2.4, DS6 / (DS2 + DS3 + DS6) = 0.6, acetyl substitution degree 2.4
... Resin (C)

Next, the composition shown below was put into a mixing tank, stirred while heating to dissolve each component, and a cellulose acylate solution was prepared. The solution was filtered using a filter paper (No. 63, manufactured by Advantech) having a retained particle diameter of 4 μm and a drainage time of 35 seconds at 5 kg / cm ² or less.

Cellulose acylate solution composition Cellulose acylate 100 parts by weight Triphenyl phosphate (plasticizer) 7.8 parts by weight Biphenyl diphenyl phosphate (plasticizer) 3.9 parts by weight Methylene chloride (first solvent) 300 parts by weight Methanol (second solvent) ) 54 parts by mass 1-butanol (third solvent) 11 parts by mass

  Next, in another mixing tank, 8 parts by mass of the following retardation increasing agent A, 10 parts by mass of retardation increasing agent B, 0.28 parts by mass of silicon dioxide fine particles (average particle size: 0.1 μm), methylene chloride 80 Part by mass and 20 parts by mass of methanol were added and stirred while heating to prepare a retardation increasing agent solution C (and a fine particle dispersion).

  Finally, the retardation increasing agent solution C was mixed with the cellulose acylate solution so that the amount of the retardation increasing agent in the cellulose acylate film was in the ratio shown in Table 1 below to prepare a dope for film formation.

(Production of support)
Using the film-forming dope obtained as described above, supports (1) to (14) were produced as shown in Table 1 as examples and comparative examples of the support in the present invention.

  In Table 1, “A” to “C” in the “resin” column mean the cellulose acylate resins (A) to (C) described above. In addition, “X” in the column of “Film formation conditions” means that the dope is cast on a metal support, and after 5 seconds, dried by applying a rapid drying air of 100 ° C. at a wind speed of 8 m / s. Means to produce a support by stretching under the conditions shown in Table 1, and “Y” casts the dope on a metal support, and at 3 ° C. at 25 ° C. It means that the substrate is dried by applying drying air at a wind speed of s for 30 seconds, peeling the film-like cast film, and then stretching under the conditions shown in Table 1. The “stretch ratio” means a stretch ratio in the width direction of the support (in the direction orthogonal to the transport direction).

  Further, in Table 1 and Tables 2 and 3 to be described later, the shaded portions indicate that they are out of the scope of the present invention, or performance that cannot be put into practical use.

[Evaluation of support]
<Elongation at Break of Support> Using “Tensilon RTC-1225A” manufactured by Orientec Co., Ltd., the supports (1) to (14) in the width direction at a tensile rate of 100 mm / min in an atmosphere of 23 ° C. and 55% RH, respectively. When the elongation at break was determined from the tensile point and the break point of the film, it was as shown in Table 1 above.

<Maximum Film Thickness Difference of Support> Using a FUJINON fringe analyzer (FX-03, resolution 512 × 512), the measurement area is a diameter φ = 60 mm, and the input refractive index value is the average refractive index of cellulose acylate. When the maximum film thickness difference (maximum film thickness difference, PV value) was determined as 1.48, it was as shown in Table 1 above.

<In-plane retardation> When the in-plane retardation value was calculated | required using the conventionally well-known apparatus, it became as shown in said Table 1. FIG.

[Production of optical compensation film]
Using the produced supports (1) to (14), as examples and comparative examples of the optical compensation film according to the present invention, optical compensation films (101) to (114) are produced as shown in Table 2 below. did. In Table 2, “L-1” in the column of “optically anisotropic layer” means a rod-like liquid crystal compound “L-1” described later in “Coating of liquid crystal layer (optically anisotropic layer)”. Means. In this embodiment, the liquid crystal layer is applied to the surface of the alignment film. Hereinafter, a method for coating the alignment film and the liquid crystal layer will be described.

(Coating of alignment film)
The surface of the produced supports (1) to (14) was subjected to saponification treatment, and an alignment film coating solution having the following composition was applied to the support by 20 ml / m ² using a wire bar coater. The alignment film was obtained by drying with warm air of 60 ° C. for 60 seconds and further with warm air of 100 ° C. for 120 seconds.

Composition of alignment film coating solution Modified polyvinyl alcohol 10 parts by weight Water 371 parts by weight Methanol 119 parts by weight Glutaraldehyde 0.5 parts by weight

(Coating of liquid crystal layer (optically anisotropic layer))
Next, 3.8 g of the following rod-like liquid crystal compound “L-1”, 0.06 g of photopolymerization initiator (Irgacure 907, manufactured by Ciba Specialty Chemicals), sensitizer (Kayacure DETX, Nippon Kayaku) A solution prepared by dissolving 0.02 g, the following onium salt, 0.076 g, and 0.002 g of the air interface side vertical alignment agent in 9.2 g of methyl ethyl ketone was prepared. The coating solution was applied to the surface of the alignment film with a # 4.5 count wire bar. This was affixed to a metal frame and heated in a constant temperature bath at 100 ° C. for 2 minutes to align the rod-like liquid crystal compound. Next, the rod-shaped liquid crystal compound was crosslinked by UV irradiation for 20 seconds with a 120 W / cm high-pressure mercury lamp at 80 ° C., and then allowed to cool to room temperature to prepare a liquid crystal layer.

Rod-shaped liquid crystal compound

Onium salt

Air interface vertical alignment agent (composition ratio represents weight ratio)

[Evaluation of optical compensation film]
<Orientation state of liquid crystal layer (optically anisotropic layer)> Using an automatic birefringence meter (KOBRA-21ADH, manufactured by Oji Scientific Instruments Co., Ltd.), light having an in-plane retardation value Re of the produced optical compensation film The optical property of only the liquid crystal layer was calculated by measuring the incident angle dependency and subtracting the pre-measured contribution of the support. In any of the optical compensation films (101) to (114), the in-plane retardation value Re Was 0 nm, the retardation value Rt in the thickness direction was −225 nm, and it was confirmed that the rod-like liquid crystal was aligned substantially vertically.

<Retardation Unevenness> When the optical compensation film was observed under crossed Nicols and the uniformity of retardation was evaluated according to the following criteria, it was as shown in Table 2 above.

A: No light transmission, uniform uniform dark field B: Slightly light and dark partially recognized C: Slightly light and dark partially recognized D: Partially light and dark recognized E: Light and dark fully recognized If the evaluation level is A or B, it is practically preferable to exhibit excellent visual characteristics when applied to a liquid crystal display device, but if it is CE, there is a problem in practice.

  From the above results, it is clear that the optical compensation films (101) to (105) as examples have less retardation unevenness than the optical compensation films (110) to (114) as comparative examples.

[Production of IPS Mode Liquid Crystal Display Device]
As examples and comparative examples of the liquid crystal display device according to the present invention, IPS mode liquid crystal display devices (1101) to (1114) were manufactured as shown in Table 3 below. Here, in the table, “101” to “114” in the “optical compensation film” column indicate the optical compensation films (101) to (114) produced as described above, and in the “polarizing plate” column. “101A” to “114A” indicate polarizing plates on the viewing side, specifically, polarizing plates (101A) to (114A) manufactured as follows. Although not shown in the table, a polarizing plate produced as described below was used as the polarizing plate on the backlight side.

<Preparation of viewing side polarizing plate>
As examples and comparative examples of the polarizing plate according to the present invention, polarizing plates (101A) to (114A) were prepared as follows.
Specifically, first, a polarizing film was produced by adsorbing iodine to a stretched polyvinyl alcohol film. Next, a commercially available cellulose acetate film (Konica Minolta Tack KC4UY, manufactured by Konica Minolta Opto Co., Ltd.) was saponified and attached to one surface of the polarizing film using a polyvinyl alcohol-based adhesive. Then, the above optical compensation films (101) to (114) are cut out from a substantially central portion of the casting width in a casting direction of 300 mm and a width direction of 200 mm, subjected to saponification treatment, and using a polyvinyl alcohol adhesive The side of the support in the film was attached to the other surface of the polarizing film to produce polarizing plates (101A) to (114A).

<Preparation of polarizing plate on backlight side>
A polarizing film was produced by adsorbing iodine to a stretched polyvinyl alcohol film. Next, a commercially available cellulose acetate film (Konica Minolta Tack KC4UE, manufactured by Konica Minolta Opto Co., Ltd., Ro = 0.1 nm, Rt = 0.5 nm) is subjected to saponification treatment, using a polyvinyl alcohol adhesive, Affixed to one surface of the polarizing film. Similarly, a cellulose acetate film (Konica Minolta Tack KC4UY, manufactured by Konica Minolta Opto Co., Ltd.) was attached to the other surface to produce a backlight-side polarizing plate.

<Production of liquid crystal display device>
In the production of the liquid crystal display devices (1101) to (1114), the polarizing plate on the viewing side previously bonded to the Panasonic liquid crystal television “VIERA TH-26LX60”, which is an IPS mode type liquid crystal display device, is peeled off. Said polarizing plate (101A)-(114A) was bonded to the glass surface of a liquid crystal cell so that the absorption axis of a board might correspond. Similarly, the backlight-side polarizing plate was also peeled off, and the above-mentioned backlight-side polarizing plate was attached so that the cellulose acetate film of KC4UE was on the liquid crystal cell side, thereby producing an IPS mode type liquid crystal display device. . In that case, it bonded so that the optical compensation film of polarizing plate (101A)-(114A) might become a liquid crystal cell side.

[Evaluation of liquid crystal display devices]
<Evaluation of front contrast>
The liquid crystal display devices (1101) to (1114) manufactured as described above were measured for front contrast after the backlight was continuously turned on for one week in an environment of a temperature of 23 ° C. and a relative humidity of 55% RH. As shown in Table 3 above. In addition, the brightness | luminance in the white display state of a liquid crystal display device (1101)-(1114) is used for the measurement using the apparatus "CS-2000" by Konica Minolta Sensing Corp., and irradiating light with a wavelength of 550 nm. Was measured from the normal direction of the liquid crystal display device, and the value obtained by the following formula was used as the front contrast.

Front contrast = (Luminance in white display state)-(Luminance in black display state)
The front contrast value is preferably about 500 or more in practice.

  From the above results, the liquid crystal display devices (1101) to (1105) as examples are superior to the liquid crystal display devices (1110) to (1114) as comparative examples in improving the front contrast. It is clear that

<Evaluation of viewing angle (light leakage)>
With respect to the liquid crystal display devices (1101) to (1114), the light leakage rate at the time of black display in the azimuth direction 45 degrees and the polar angle direction 70 degrees from the front of the device was measured, and the measurement results are as shown in Table 3 above. It became.
Note that the smaller this value is, the smaller the light leakage in the oblique 45 degree direction, and the better the contrast of the display device, and the higher the viewing angle characteristics of the liquid crystal display device can be evaluated.

  From the above results, in the liquid crystal display devices (1101) to (1105) using the optical compensation films (101) to (105) as examples, the optical compensation films (106) to (109), ( It is clear that the light leakage rate is small (wide viewing angle) as compared with the liquid crystal display devices (1106) to (1109) and (1113) to (1114) using (113) to (114). .

[Production of VA Mode Liquid Crystal Display Device]
As an example and a comparative example of the liquid crystal display device according to the present invention, a VA mode liquid crystal display using the optical compensation films (101) to (114) in the same manner as in the above-mentioned “production of IPS mode liquid crystal display device”. Each device was fabricated.
However, as a liquid crystal cell, a Sharp liquid crystal television “AQ-32AD5” which is a VA mode type liquid crystal display device was used.
Moreover, as the polarizing plate on the backlight side, a film in which the following cellulose ester film (A) was attached instead of the above-mentioned cellulose acetate film (Konica Minoltack KC4UE) was used.

<Production of cellulose ester film (A)>
Using the dope composition of the support (1), the draw ratio in the transport direction and the width direction is 1.5 times, the film thickness is 100 μm, and the retardation value Re is 0.5. A film having a thickness of 300 nm was prepared as a cellulose ester film (A).

[Evaluation of liquid crystal display devices]
For the 14 types of liquid crystal display devices produced as described above, the front contrast and viewing angle were evaluated. In the liquid crystal display devices using the optical compensation films (101) to (104), the optical compensation film (105 It was confirmed that the front contrast and the viewing angle were superior to those of the liquid crystal display device using () to (114).

[Comprehensive evaluation]
From the above, in the optical compensation films (101) to (105) as examples, the retardation unevenness is small compared to the optical compensation films (106) to (114) as comparative examples, and when viewed from an oblique direction. It was found that the visual characteristics were good and the front contrast was high.

It is the schematic which shows the liquid crystal display device, polarizing plate, and optical compensation film which concern on this invention. It is the schematic which shows the modification of the liquid crystal display device which concerns on this invention, a polarizing plate, and an optical compensation film.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Liquid crystal display device 4 Support body 5 Alignment film 6 Liquid crystal layer 15 Optical compensation film 16 Polarizing plate

Claims (6)

An optically biaxial support manufactured in a film shape while being transported in the transport direction;
A liquid crystal layer in which rod-like liquid crystals are aligned in a direction perpendicular to the support, and
The support is
The in-plane retardation value Re (= (nx−ny) × d) is 50 ≦ where the refractive index in two in-plane directions is nx, ny (where nx> ny) and the thickness is d (μm). While satisfying Re ≦ 130,
An optical compensation film, wherein at least one of the breaking elongation in the conveying direction and the breaking elongation in the direction perpendicular to the conveying direction is less than 10%. The optical compensation film according to claim 1,
The support is
The optical compensation film, wherein the breaking elongation in the conveying direction and the breaking elongation in the orthogonal direction are each less than 10%. The optical compensation film according to claim 1 or 2,
The support is
An optical compensation film having a maximum film thickness difference of 1.0 μm or less. In the optical compensation film according to any one of claims 1 to 3,
An optical compensation film comprising an alignment film interposed between the support and the liquid crystal layer to align the rod-like liquid crystal of the liquid crystal layer.   A polarizing plate comprising the optical compensation film according to claim 1.   A liquid crystal display device comprising the polarizing plate according to claim 5, wherein the liquid crystal display device is an IPS mode type or a VA mode type.

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