JP2009286783A - Composition for dentistry and composite resin - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a composition for dentistry, excellent in mechanical strength, polishing luster and luster durability of its cured material and also having good operability of its paste. <P>SOLUTION: This composition for dentistry contains (A) a polymerizable monomer component and (B) an amorphous filler containing silica-based fine particles, and an oxide covering the surface of the silica-based fine particles, containing a zirconium atom, a silicon atom and an oxygen atom, and having 1 to 20 μm mean particle diameter and 50 to 300 m<SP>2</SP>/g specific surface area, wherein, the filler (B) is surface-treated with a 10 to 50 pts.wt. silane coupling agent based on the 100 pts.wt. filler (B), and here, it is preferable to contain the 20 to 700 pts.wt. filler (B) based on the 100 pts.wt. polymerizable monomer (A). <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a dental composition that can be suitably used as a dental material that can replace a part or the whole of a natural tooth, particularly a dental composite resin, in the field of dentistry.

  A dental composition composed of a polymerizable monomer, a filler, and a polymerization initiator is called a composite resin, and is the most frequently used dental material today as a material for repairing tooth defects and caries. ing. Such a dental composition is required to have the following characteristics. In other words, in the cured product after polymerization curing, sufficient mechanical strength that can replace natural teeth, hardness, wear resistance to engagement in the oral cavity, surface smoothness, color compatibility with natural teeth , Transparency etc. Furthermore, in the paste state before polymerization and curing, it has moderate fluidity and shapeability, does not adhere to dental instruments, is not sticky, and is easy for clinicians and dental technicians to handle (high operability) ) Is desired.

  The characteristics of such a dental composition are the material, shape, particle size, content of the filler used in it, the combination of fillers used at the same time, and the affinity between the filler and the polymerizable monomer. It is greatly affected by the surface treatment performed for the purpose of enhancing the resistance. For example, when an inorganic filler having an average particle size larger than 1 μm is used, it is easy to increase the filling rate into the polymerizable monomer, and sufficient mechanical strength of the cured product and high paste operability can be obtained. However, there is a problem that even if finish polishing is performed, it is difficult to obtain a sufficient gloss, and even if a sufficient gloss is obtained, the gloss does not last long. On the other hand, when an inorganic ultrafine particle filler having an average particle diameter of 1 μm or less is used, the abrasive lubricity of the cured product and the durability of lubricity in the oral cavity are improved. When the filler is kneaded into the polymerizable monomer, the viscosity of the paste is remarkably increased, making it difficult to increase the content of the filler, reducing the mechanical strength of the cured product, or pasty composition before polymerization. There is a problem that operability becomes worse due to stickiness. In addition, the use of an organic-inorganic composite filler obtained by mixing and curing inorganic ultrafine particles having an average particle size of 100 nm or less with a polymerizable monomer and then pulverizing improves the operability of the paste, but still cures. The inorganic filler content in the product is insufficient, and the surface of the organic-inorganic composite filler is weakly bonded to the matrix and the cured product has insufficient mechanical strength. Under such circumstances, it is difficult to improve the mechanical strength, polishing lubricity, and operability of the paste in a balanced manner.

  In recent years, the development of dental compositions has been examined by improving the stickiness of paste and lack of mechanical strength, which are the conventional problems, while ensuring the smoothness of polishing with inorganic ultrafine particles as the main constituent. It has been. For example, Patent Document 1 describes a dental composite resin in which an aggregate of silicon dioxide having an average particle size of 1 μm or less and at least one other metal oxide is used as a filler. Specifically, an aggregate mainly composed of silica-based fine particles having a particle diameter of about 20 μm, obtained by drying and heat-treating a mixed solution of a commercial sol containing silica particles and zirconium oxynitrate is used as a filler. ing.

  Patent Document 2 discloses a technique in which silica having a primary particle diameter of 1 to 250 nm and a heat-treated aggregate of at least one metal oxide excluding silica are used as a filler. Specifically, for example, a silica sol having an average particle diameter of 15 nm and a zirconia sol having an average particle diameter of 23 nm are mixed, and an agglomerate in which silica-based fine particles and zirconia fine particles are mixed is obtained by spray drying and heat treatment. It is used as.

JP-A-7-196428 JP 2001-302429 A

  Patent Document 1 discloses that silicon dioxide and other metal oxides produced by agglomerating silicon dioxide and at least other metal oxides (zirconium oxide, etc.) and heat-treating the oxides at a temperature lower than the crystallization temperature of the oxides. Discloses a dental filler formed by forming an independent amorphous layer. However, the dental filler is produced by agglomerating silicon dioxide and other metal oxides, and since the filler has a large surface area, the interaction between the polymerizable monomer and the filler surface is large. . Therefore, in order to obtain sufficient operability, the filler content has to be reduced, and there is room for improvement in mechanical strength.

  The dental material described in Patent Document 2 is prepared by agglomerating silica fine particles together with fine particles of metal oxide such as zirconium oxide to prepare aggregated particles having a size of micron or more. Is used as a filler. Thereby, the paste property is improved and the mechanical strength of the cured product is also improved. However, each of the fine particles is agglomerated with a weak cohesive force and has the same problem as in the case of Patent Document 1, and there is room for improvement in the mechanical strength of the dental material.

  The present invention has been made to solve the above-described problems of the prior art, and the object is to provide a cured product with excellent mechanical strength, polishing lubricity, and lubrication durability, and a paste. It is to provide a dental composition having good operability. Another object of the present invention is to provide a composite resin that has excellent mechanical strength, abrasive lubricity, and lubrication durability of a cured product, and excellent operability of a paste.

The present invention that has solved the above problems
The polymerizable monomer (A), silica-based fine particles, and an oxide containing zirconium atoms, silicon atoms, and oxygen atoms that coat the surface of the silica-based fine particles, and have an average particle diameter of 1 to 20 μm and A dental composition comprising an amorphous filler (B) having a specific surface area of 50 to 300 m ² / g,
The filler (B) is a dental composition that is surface-treated with 10 to 50 parts by weight of a silane coupling agent with respect to 100 parts by weight of the filler (B).

  In the dental composition of this invention, it is preferable that 20-700 weight part of said fillers (B) are contained with respect to 100 weight part of said polymerizable monomers (A).

  The dental composition of the present invention preferably further contains inorganic particles (C) having an average particle size of 0.1 to 1.0 μm. In this case, 20 to 700 parts by weight of the filler (B) and 50 to 400 parts by weight of the inorganic particles (C) are included with respect to 100 parts by weight of the polymerizable monomer (A). preferable. The inorganic particles (C) are preferably inorganic particles containing silica as a main component. In the present invention, the inorganic particles containing silica as a main component are particles made of an inorganic material containing 25% by weight or more (preferably 40% by weight or more) of silica.

  The dental composition of the present invention preferably further contains inorganic ultrafine particles (D) having an average particle diameter of 5 to 50 nm. In this case, it is preferable that 10-50 weight part of said inorganic ultrafine particles (D) are contained with respect to 100 weight part of said polymerizable monomers (A).

  In the filler (B) included in the dental composition of the present invention, the oxide coating preferably covers a plurality of silica-based fine particles. At this time, the filler (B) may have a structure in which the coating of the oxide of the silica-based fine particles and the coating of the oxide of the silica-based fine particles adjacent to the silica-based fine particles are extended and connected to each other. preferable. Moreover, it is preferable that the filler (B) has a porous particle structure in which a plurality of silica-based fine particles having the oxide coating are connected and aggregated in the oxide coating. The filler (B) is preferably a fired body. Moreover, it is preferable that the said silica type fine particle which comprises the said filler (B) has an average particle diameter of 2-300 nm.

  Moreover, this invention is a composite resin using the dental composition of the said invention.

  The dental composition of the present invention is subjected to surface treatment by selecting an optimum amount of the surface treatment agent (silane coupling agent) for the filler (B) having a special structure. Thereby, problems, such as the fall of mechanical strength and the operativity of a paste, which arise when there are too few surface treatment agents or there are excess surface treatment agents, etc. can be suppressed. Therefore, according to the dental composition of the present invention, a cured product having high mechanical strength can be obtained. Moreover, since the cured product has high polishing lubricity and lubrication durability, the dental composition of the present invention has excellent aesthetics. In addition, the dental composition of the present invention has good paste operability, moderate fluidity and shapeability, little change over time in fluidity and shapeability, and adhesion to dental instruments. , Stickiness is suppressed and handling is excellent. The dental composition of the present invention can be suitably used particularly as a composite resin, and the composite resin is excellent in the mechanical strength, abrasive lubricity, and lubrication durability of the cured product, and the operability of the paste. Is a good composite resin.

It is a SEM photograph (x500,000) of an example of the filler (B) after passing through a drying process. It is a SEM photograph (x300,000) of another example of the filler (B) after passing through a drying process.

  As the polymerizable monomer (A) used in the present invention, a known polymerizable monomer used in a dental composition is used without any limitation. In general, a radical polymerizable monomer is preferably used. Used. Specific examples of the radical polymerizable monomer in the polymerizable monomer (A) include α-cyanoacrylic acid, (meth) acrylic acid, α-halogenated acrylic acid, crotonic acid, cinnamic acid, sorbic acid, maleic acid. Examples thereof include esters such as acid and itaconic acid, (meth) acrylamide, (meth) acrylamide derivatives, vinyl esters, vinyl ethers, mono-N-vinyl derivatives, and styrene derivatives. In these, (meth) acrylic acid ester is preferable. In the present invention, the notation of (meth) acryl is used to include both methacryl and acryl.

  Examples of (meth) acrylic acid ester-based polymerizable monomers are shown below.

(I) Monofunctional (meth) acrylate Methyl (meth) acrylate, isobutyl (meth) acrylate, benzyl (meth) acrylate, lauryl (meth) acrylate, 2- (N, N-dimethylamino) ethyl (meth) acrylate, 2,3-dibromopropyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, propylene glycol mono (meth) acrylate, glycerin mono (meta) ) Acrylate, erythritol mono (meth) acrylate, N-methylol (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N- (dihydroxyethyl) (meth) acrylamide, (meth) acryloyloxy Examples thereof include cidodecylpyridinium bromide, (meth) acryloyloxide decylpyridinium chloride, (meth) acryloyloxyhexadecylpyridinium chloride, (meth) acryloyloxydecylammonium chloride, and the like.

(B) Bifunctional (meth) acrylates Ethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol Di (meth) acrylate, 1,10-decandiol di (meth) acrylate, bisphenol A diglycidyl (meth) acrylate (2,2-bis [4- [3- (meth) acryloyloxy-2-hydroxypropoxy] phenyl] Propane, commonly known as Bis-GMA), 2,2-bis [4- (meth) acryloyloxyethoxyphenyl] propane, 2,2-bis [4- (meth) acryloyloxypolyethoxyphenyl] propane, 2,2-bis [4- [3-((meth) acryl Royloxy-2-hydroxypropoxy] phenyl] propane, 1,2-bis [3- (meth) acryloyloxy-2-hydroxypropoxy] ethane, pentaerythritol di (meth) acrylate, [2,2,4-trimethylhexamethylene Bis (2-carbamoyloxyethyl)] dimethacrylate and the like.

(C) Trifunctional or higher (meth) acrylates Trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, tetramethylolmethane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol Hexa (meth) acrylate, N, N ′-(2,2,4-trimethylhexamethylene) bis [2- (aminocarboxy) propane-1,3-diol] tetramethacrylate, 1,7-diacryloyloxy-2 2,6,6-tetraacryloyloxymethyl-4-oxyheptane and the like.

  Any of the polymerizable monomers can be used alone or in admixture of two or more.

  In addition, when improving the adhesiveness with respect to a tooth substance, a metal, a ceramic, etc., the polymerizable monomer of this invention contains the functional monomer which provides the adhesiveness with respect to these adherends as a polymerizable monomer. It may be preferable.

  Examples of functional monomers include phosphate groups such as 2- (meth) acryloyloxyethyl dihydrogen phosphate, 10- (meth) acryloyloxydecyl dihydrogen phosphate, 2- (meth) acryloyloxyethylphenyl hydrogen phosphate, and the like. And monomers having a carboxylic acid group such as 11- (meth) acryloyloxy-1,1-undecanedicarboxylic acid and 4- (meth) acryloyloxyethoxycarbonylphthalic acid are excellent for tooth and base metals. It is preferable because it exhibits excellent adhesion.

  Further, as functional monomers, for example, 10-mercaptodecyl (meth) acrylate, 6- (4-vinylbenzyl-n-propyl) amino-1,3,5-triazine-2,4-dithione, A thiouracil derivative described in Japanese Patent No. 1473 and a compound having a sulfur element described in Japanese Patent Application Laid-Open No. 11-92461 are preferable because they exhibit excellent adhesion to noble metals.

  Furthermore, as a functional monomer, for example, a silane coupling agent such as 3-methacryloyloxypropyltrimethoxysilane is effective for adhesion to ceramics, porcelain, and dental composite resins.

  The filler (B) used in the dental composition of the present invention includes silica-based fine particles and an oxide containing zirconium atoms, silicon atoms, and oxygen atoms that coat the surface of the silica-based fine particles.

Silica-based fine particles refer to fine particles containing 80 mol% or more of SiO ₂ in terms of oxide. Components other than SiO ₂ are not particularly limited as long as they do not impair the effects of the present invention, and examples thereof include TiO ₂ , ZrO ₂ , Al ₂ O ₃ , and Na ₂ O. The content of SiO ₂ is preferably 90 mol% or more, and is preferably substantially 100 mol% (excluding unavoidable impurities). The average particle diameter of the silica-based fine particles is preferably 2 to 300 nm. If the average particle size is less than 2 nm, the mechanical strength of the cured product of the dental composition may eventually be insufficient.If the average particle size exceeds 300 nm, when the tooth is restored using the dental composition, There is a possibility that the polishing lubricity is insufficient. The average particle diameter of the silica-based fine particles can be obtained by a dynamic scattering method. For example, 7.0 g of an aqueous dispersion sol containing silica fine particles (solid content 20% by weight) is placed in a cylindrical stainless steel cell with a transmission window having a length of 3 cm, a width of 2 cm, and a height of 2 cm. The particle size distribution is measured using a particle size analyzer (manufactured by Honeywell, Model 9340-UPA150), and the average particle size can be calculated therefrom.

In the present invention, the “amorphous” of the amorphous filler (B) means that the inorganic powder obtained as the filler (B) is an X-ray diffractometer (“RINT-1400” manufactured by Rigaku Corporation). , X-ray diffraction method) means that no diffraction peak is observed even when an X-ray diffraction peak is measured under the following conditions.
[Measurement conditions for X-ray diffraction]
2θ: 10 to 70 °
Scan speed: 2 ° / min
Tube voltage: 30 kV
Tube current: 130 mA

  The oxide covering the surface of the silica-based fine particles contains a zirconium atom, a silicon atom and an oxygen atom. The oxide may further contain a titanium atom, an aluminum atom, or the like. Since such an oxide coats the surface of the silica-based fine particles, the refractive index of the filler (B) approximates the refractive index of the polymerizable monomer (A). In addition to being excellent, the mechanical strength of the cured product of the dental composition is excellent.

  Specific examples of the oxide structure are shown below.

  In the filler (B), the oxide may be coated one by one with silica-based fine particles, or may be coated with a plurality of silica-based fine particles. In a preferred form, the oxide coating covers a plurality of silica-based fine particles. At this time, the filler (B) has a structure in which the coating of the oxide of the silica-based fine particles and the coating of the oxide of the silica-based fine particles adjacent to the silica-based fine particles are connected to each other. It is preferable that the filler (B) has a structure in which the coating of the product and the coating of the oxide of the silica-based fine particles adjacent to the silica-based fine particles are extended and connected to each other. Thus, when the silica-based fine particles are connected by the oxide coating, the silica-based fine particles are in a strongly bonded state as compared with the case where the silica-based fine particles are aggregated by intermolecular force. Therefore, when such a filler (B) is used for a dental material, the mechanical strength can be further increased. Further, when the dental material wears, the connecting portion of the oxide coating is broken, so that only a part of the filler (B) falls off, so that the polishing lubricity becomes higher. Here, in the outer shape of the connection structure, the portion where the oxide coating is connected is thinner than the portion where the oxide covers the silica-based fine particles, in other words, the portion where the oxide coating is connected. From the viewpoint of polishing smoothness, it is preferable that the thickness of is smaller than the sum of the maximum dimension of the silica-based fine particles in the thickness direction and the thickness of the coating of the two oxides.

  In the structure of the filler (B), a single silica-based fine particle oxide coating may be connected to a plurality of silica-based fine particle oxide coatings adjacent to the silica-based fine particle. Further preferred. At this time, the filler (B) has a structure such as a tetrapod type or a star shape in which a single silica-based fine particle is centered and a plurality of silica-based fine particles are connected to each other through an oxide coating. In addition, a silica-based fine particle connected to one silica-based fine particle via an oxide coating may be branched as formed by further connecting to another silica-based fine particle. It may have a three-dimensional network structure. In this three-dimensional network structure, silica-based fine particles are present at the branch tip and branch points, and silica-based fine particles may be present in addition to the branch tip and branch points. It is particularly preferable that the filler (B) has a porous particle structure in which a plurality of silica-based fine particles having the oxide coating are connected and aggregated in the oxide coating. The SEM photograph is shown in FIG.1 and FIG.2 as an example of the filler (B) used for this invention.

  The thickness of the oxide covering may be appropriately set in consideration of the particle diameter of the silica-based fine particles, the thickness of the surface treatment layer described later, and the particle diameter of the filler (B) described later.

The silane coupling agent used for the surface treatment of the filler (B) in the present invention is, for example, the formula (IV):
Wherein R ¹ is a hydrogen atom or a methyl group, R ² is a hydrolyzable group, R ³ is a hydrocarbon group having 1 to 6 carbon atoms, X is an oxygen or sulfur atom, p is 2 or 3, q is an integer of 1 to 13.

  Generally, when the surface of an inorganic particle is treated with a silane coupling agent, the surface of the inorganic particle is hydrophobized and the affinity with the polymerizable monomer is improved, so the content of the inorganic particle in the composition It is known that can be increased. However, when the surface treatment is performed in accordance with the usual method for the filler (B) having the special structure as described above, the surface treatment is performed with the amount of the silane coupling agent estimated from the particle diameter. And the effect is inadequate, sufficient inorganic content cannot be obtained, and only the thing with inadequate mechanical strength is obtained.

In the present invention, in consideration of the above points, a filler having a special structure as described above and having an average particle diameter of 1 to 20 μm and a specific surface area of 50 to 300 m ² / g obtained by a method described later ( The amount of the silane coupling agent used as the surface treatment agent when surface-treating B) is 10 to 50 parts by weight, preferably 10 to 45 parts by weight, based on 100 parts by weight of the filler (B). -40 parts by weight is more preferred.

In the silane coupling agent represented by the general formula (IV), R ¹ is a hydrogen atom or a methyl group, R ² is a hydrolyzable group, and R ³ is a hydrocarbon group having 1 to 6 carbon atoms. Yes, X represents an oxygen or sulfur atom, p is 2 or 3, and q is an integer of 1-13. Examples of the hydrolyzable group for R ² include an alkoxy group such as a methoxy group, an ethoxy group, and a butoxy group, a chlorine atom or an isocyanate group, and a hydrocarbon group having 1 to 6 carbon atoms for R ^3. Examples of the alkyl group include an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, an alkynyl group having 2 to 6 carbon atoms, and a cycloalkyl group having 3 to 6 carbon atoms.

  Examples of the alkyl group having 1 to 6 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, An isopentyl group, a neopentyl group, a tert-pentyl group, and an n-hexyl group can be mentioned.

  Examples of the alkenyl group having 2 to 6 carbon atoms include vinyl group, allyl group, methylvinyl group, propenyl group, butenyl group, pentenyl group, hexenyl group, cyclopropenyl group, cyclobutenyl group, cyclopentenyl group, and cyclohexenyl group. Can be mentioned.

  Examples of the alkynyl group having 2 to 6 carbon atoms include ethynyl, 1-propynyl, 2-propynyl, 1-butynyl, 1-methyl-2-propynyl, 2-butynyl, 3-butynyl, 1-pentynyl and 1-ethyl. -2-propynyl, 2-pentynyl, 3-pentynyl, 1-methyl-2-butynyl, 4-pentynyl, 1-methyl-3-butynyl, 2-methyl-3-butynyl, 1-hexynyl, 2-hexynyl, 1 -Ethyl-2-butynyl, 3-hexynyl, 1-methyl-2-pentynyl, 1-methyl-3-pentynyl, 4-methyl-1-pentynyl, 3-methyl-1-pentynyl, 5-hexynyl, 1-ethyl -3-butynyl.

  Examples of the cycloalkyl group having 3 to 6 carbon atoms include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, and a cyclohexyl group.

  Specific examples of the silane coupling agent represented by the general formula (IV) include methacryloyloxymethyltrimethoxysilane, 2-methacryloyloxyethyltrimethoxysilane, 3-methacryloyloxypropyltrimethoxysilane, and 4-methacryloyloxybutyl. Trimethoxysilane, 5-methacryloyloxypentyltrimethoxysilane, 6-methacryloyloxyhexyltrimethoxysilane, 7-methacryloylheptyltrimethoxysilane, 8-methacryloyloxyoctyltrimethoxysilane, 9-methacryloyloxynonyltrimethoxysilane, 10- Methacryloyloxydecyltrimethoxysilane, 11-methacryloyloxyundecyltrimethoxysilane, 11-methacryloyloxyundecyldichloro Examples include tilsilane, 11-methacryloyloxyundecyltrichlorosilane, 12-methacryloyloxidedecyldimethoxymethylsilane, 12-methacryloyloxidedecyltrimethoxysilane, 13-methacryloyloxytridecyltrimethoxysilane, and the like. The above can be used in appropriate combination. Among these, 3-methacryloyloxypropyltrimethoxysilane is preferable from the viewpoint of availability, and from the viewpoint of increasing the affinity between the polymerizable monomer (A) and the filler (B), 8 -Methacryloyloxyoctyltrimethoxysilane, 9-methacryloyloxynonyltrimethoxysilane, 10-methacryloyloxydecyltrimethoxysilane, 11-methacryloyloxyundecyltrimethoxysilane are preferred. Among these, 11-methacryloyloxyundecyltrimethoxysilane is more preferable.

  The surface treatment method is not particularly limited, and generally known methods can be applied.

  The average particle size of the filler (B) is 1 to 20 μm, preferably 2 to 15 μm, and more preferably 3 to 10 μm. If the average particle size is less than 1 μm, the paste may eventually become sticky and the operability may be insufficient. If it exceeds 20 μm, the sag of the paste may increase and the operability may be impaired. When the filler (B) is agglomerated particles, the above average particle size is the average particle size of the agglomerated particles.

  In addition, the average particle diameter of a filler (B) can be calculated | required by the laser diffraction scattering method. Specifically, for example, it can be measured with a laser diffraction particle size distribution analyzer (SALD-2100: manufactured by Shimadzu Corporation) using a 0.2% sodium hexametaphosphate aqueous solution as a dispersion medium.

The specific surface area of the filler (B) is 50 to 300 m ² / g, preferably from ^{75~250m 2 / g, 100~200m 2 /} g is more preferable. When the specific surface area is smaller than 50 m ² / g, the filler (B) may be too dense and it may be difficult to obtain sufficient polishing lubricity. When the specific surface area exceeds 300 m ² / g, the filler (B) It is difficult to increase the blending amount, and the mechanical strength may be impaired.

  The specific surface area of the filler (B) can be determined by the BET method. Specifically, it can be measured using, for example, Kantasorb QS-13 manufactured by Yuasa Ionics.

  The overall shape of the particles of the filler (B) is not particularly limited, and can be used as an amorphous or spherical powder. When the amorphous filler (B) is used, a dental composition particularly excellent in mechanical strength and abrasion resistance can be obtained. When the spherical filler (B) is used, the abrasive lubricity and A dental composition that is particularly excellent in lubrication durability can be obtained. What is necessary is just to select the shape of a filler (B) suitably according to the objective of a dental composition.

  Although it does not restrict | limit especially as a refractive index of a filler (B), Transparency of the hardened | cured material of a dental composition is made high by approximating with the refractive index of a polymerizable monomer (A). Is easy. Accordingly, the refractive index of the filler (B) is preferably 1.45 to 1.63, more preferably 1.50 to 1.60, and particularly preferably 1.52 to 1.58. The refractive index of the filler (B) is controlled by adjusting the ratio of the metal element in the oxide, adjusting the thickness of the coating layer made of the oxide, or providing the surface treatment layer. Can do.

  As a compounding quantity of a filler (B), 20-700 weight part is preferable with respect to 100 weight part of polymerizable monomers (A), 100-500 weight part is more preferable, 150-300 weight part is especially preferable. . In the dental composition of the present invention, since the filler (B) has a structure in which the surface of the silica-based fine particles is coated with an oxide containing zirconium atoms, silicon atoms, oxygen atoms, etc., the viscosity of the paste is increased and stickiness is increased. The amount of the filler (B) can be set high without causing it to occur. Thereby, the mechanical strength can be further increased.

There is no restriction | limiting in particular in the manufacturing method of a filler (B), For example, a filler (B) can be manufactured by processing to each next process.
(1) A mixed aqueous solution in which the zirconium oxide hydrate is peptized and dissolved by adding an alkali metal hydroxide and hydrogen peroxide to the aqueous solution containing the zirconium oxide hydrate and stirring the mixture is prepared. Process.
(2) A step of adding the mixed aqueous solution obtained in the step (1) and an aqueous solution of silicic acid solution with stirring to a silica sol in which silica-based fine particles having an average particle size of 2 to 300 nm are dispersed in water.
(3) A step of dealkalizing the mixed aqueous solution obtained in the step (2) with a cation exchange resin.
(4) The mixed aqueous solution obtained in the step (3) is put in a reaction vessel and hydrothermally treated at a temperature of 100 to 350 ° C., and the surface of the silica-based fine particles contains at least zirconium atoms, silicon atoms and oxygen atoms. The process of preparing the mixed aqueous solution containing the filler (B) coat | covered with the oxide to contain.
(5) A step of drying the filler (B) contained in the mixed aqueous solution obtained in the step (4).

The zirconium oxide hydrate (ZrO ₂ · xH ₂ O) used in the step (1) is neutralized by hydrolyzing a zirconium salt in an aqueous solution, or adding an alkali or ammonia to the aqueous solution of the zirconium salt. It can be prepared by a conventionally known method such as causing a reaction. For example, ammonia or aqueous ammonia is stirred into an aqueous solution of one or more zirconates selected from zirconium oxychloride, zirconium oxysulfate, zirconium oxynitrate, zirconium oxyacetate, zirconium oxycarbonate and ammonium zirconium oxycarbonate. The neutralized reaction product obtained by adding in step 1 is washed.

Examples of the alkali metal hydroxide (M ₂ O) used in the step (1) include potassium hydroxide and sodium hydroxide. Among them, potassium hydroxide is preferably used.

The alkali metal hydroxide may be added at a ratio such that the molar ratio (M ₂ O / ZrO ₂ .xH ₂ O) is 1/1 to 10/1 with respect to the zirconium oxide hydrate. preferable.

The hydrogen peroxide (H ₂ O ₂ ) used in the step (1) has a molar ratio (H ₂ O ₂ / ZrO ₂ · xH ₂ O) of 5/5 with respect to the zirconium oxide hydrate. It is preferable to add at a ratio of 1 to 30/1.

  The silica sol used in the step (2) is commercially available (for example, SI-30, manufactured by Catalyst Chemical Industry Co., Ltd.) as long as it contains silica-based fine particles having an average particle diameter of 2 to 300 nm. Can be used. The concentration of the silica-based fine particles contained in the silica sol is preferably in the range of 0.5 to 5% by weight.

  Examples of the aqueous solution of silicic acid solution used in the step (2) (hereinafter sometimes simply referred to as “silicic acid solution”) include sodium silicate (water glass), alkali metal silicates such as potassium silicate, and quaternary ammonium silicate. Some silicate aqueous solutions such as silicates of organic bases, etc. are treated with a cation exchange resin and dealkalized.

Among the aqueous solutions of the silicic acid solution, it is preferable to use those having a pH in the range of 2 to 4 and a silicon component content in the range of 0.5 to 5% by weight on the basis of SiO ₂ conversion.

In the mixed aqueous solution- (1) and the silicic acid solution obtained in the step (1), the zirconium component contained in the mixed aqueous solution- (1) is represented by ZrO ₂ , and the silicon component contained in the silicic acid solution is SiO 2. When represented by _2- (1), the molar ratio (ZrO ₂ / SiO _2- (1)) is adjusted to be 1/16 to 1/1, and both are slowly added to the silica sol. Is preferred.

Further, the amount of addition to the silica sol varies depending on the degree of coating on the silica-based fine particles contained in the silica sol, but when the silica-based fine particles are represented by SiO _2- (2), the weight ratio {(ZrO ₂ / SiO _2- (1)) / SiO _2- (2)} is preferably in the range of 7/100 to 15/10. The silica sol is preferably heated in advance to a temperature of 70 to 95 ° C. before adding them.

  In this way, when the mixed aqueous solution- (1) and the aqueous solution of the silicic acid solution are added to the silica sol with stirring, the hydrolysis reaction of the zirconium component and the silicon component in the mixed aqueous solution- (2) occurs. Occurring, the surface of the silica-based fine particles contained in the silica sol is coated with the partial hydrolyzate or hydrolyzate of the component.

  With the addition of the mixed aqueous solution exhibiting strong alkalinity- (1), the pH of the mixed aqueous solution- (2) increases with time, so when the pH of the mixed aqueous solution approaches 11 the mixed aqueous solution- It is desirable to stop adding (1) and the silicic acid solution. Here, when the pH exceeds 11, the silica-based fine particles contained in the silica sol start to dissolve in the mixed aqueous solution- (2) due to alkali, which is not preferable.

  Therefore, when the addition of the mixed aqueous solution- (2) and the silicic acid solution is not completed at the stage when the pH reaches 11, after performing dealkalization in the step (3) described below, this operation is performed again. Or it is preferable to repeat.

  In the step (3), the mixed aqueous solution- (2) obtained in the step (2) is treated with a cation exchange resin to be dealkalized. Although it does not restrict | limit especially as a cation exchange resin used here, It is preferable to use cation exchange resins, such as SK1BH made from Mitsubishi Chemical Corporation.

  In this step, the mixed aqueous solution- (2) is preferably dealkalized so that the pH of the mixed aqueous solution becomes 7.0 to 10.0.

  In the step (4), the mixed aqueous solution- (3) obtained in the step (3) is put in a reaction vessel and hydrothermally treated at a temperature of 100 ° C. to 350 ° C. Here, the reaction vessel is not particularly limited as long as it is a pressure-resistant and heat-resistant vessel that can withstand a pressure of 0.5 to 16.5 Mpa, but it is preferable to use a stainless steel autoclave.

  In this way, a mixed aqueous solution- (4) containing the filler (B) in which the surface of the silica-based fine particles is coated with an oxide containing at least a zirconium atom, a silicon atom and an oxygen atom is obtained.

  In the step (5), the solid content composed of the filler (B) contained in the mixed aqueous solution- (4) obtained in the step (4) is dried. Here, the solid content contained in the mixed aqueous solution- (4) is a drying step generally used conventionally, for example, after filtering and separating the solid content, and then using pure water or distilled water as necessary. After washing, it can be dried by hot air drying at a temperature of 80 to 250 ° C.

  The dried product obtained from the hot air drying step is desirably subjected to a pulverization step using a mortar, a ball mill or the like to adjust the particle size as necessary. For example, as shown in FIG. 1, the partial structure of the obtained dried body is obtained by extending and connecting the oxide covering the silica-based fine particles and the oxide covering the adjacent silica-based fine particles to each other. The oxide coating covers a plurality of silica-based fine particles. In addition, as shown in FIG. 2, for example, the entire structure of the obtained dried body is a porous structure in which a plurality of silica-based fine particles having the oxide coating are connected and aggregated in the oxide coating. It has a particle structure.

  Further, in the step (5), the mixed aqueous solution- (4) can be spray-dried by a spray dryer or the like to obtain a filler (B) having a spherical overall particle shape.

  In this way, an amorphous dry powder composed of a group of inorganic oxide fine particles including silica-based fine particles coated with an oxide composed of at least zirconium, silicon and oxygen, or a pulverized product thereof is obtained.

  As the filler (B) used in the present invention, the amorphous dry powder obtained above or a pulverized product thereof may be used as it is, but from the viewpoint of mechanical strength, wear resistance, etc. Baking is preferably performed at a temperature of 300 to 900 ° C. As a firing method, a known method can be used without any limitation, but a method of firing in an electric furnace using a quartz crucible is preferable.

  In this way, the amorphous dry powder can be fired to easily obtain a fired body of the filler (B) (amorphous fired powder). The particle shape of the fired body is substantially the same as that of the amorphous dry powder, although some of the shape shrinkage is observed.

  Therefore, the fired body of the filler (B) may also have a porous particle structure in which a plurality of silica-based fine particles having the oxide coating are connected and aggregated in the oxide coating. The fired body obtained in the firing step may be subjected to a grinding step using a mortar or a ball mill as necessary to adjust the particle size.

  The dental composition of the present invention preferably further contains inorganic particles (C). Any known inorganic particles used in dental compositions can be used without any limitation. Examples of the inorganic particles include various types of glass (mainly composed of silica, and if necessary, oxides such as heavy metals, boron, and aluminum. For example, fused silica, quartz, soda lime silica glass, E glass, and C glass. , Glass powder having a general composition such as borosilicate glass (Pyrex (registered trademark) glass); barium glass (GM27884, 8235 (manufactured by Shot), Ray-SorbE2000, Ray-SorbE3000 (manufactured by Specialty Glass)), strontium・ Borosilicate glass (Ray-SorbE4000, manufactured by Specialty Glass), lanthanum glass ceramics (GM31684, manufactured by Schott), fluoroaluminosilicate glass (GM35429, G018-891, G018) 117, manufactured by Schott, etc.), various ceramics, composite oxides such as silica-titania and silica-zirconia, diatomaceous earth, kaolin, clay minerals (montmorillonite, etc.), activated clay, synthetic zeolite, mica, Examples thereof include calcium fluoride, ytterbium fluoride, yttrium fluoride, calcium phosphate, barium sulfate, zirconium dioxide, titanium dioxide, and hydroxyapatite. These can be used alone or in admixture of two or more. Of the inorganic particles, inorganic particles containing silica as a main component are preferably used as the inorganic particles (C) of the dental composition of the present invention.

  As an average particle diameter of an inorganic particle (C), 0.1-1.0 micrometer is preferable, 0.2-0.9 micrometer is more preferable, 0.4-0.7 micrometer is especially preferable. When the average particle size is less than 0.1 μm, the mechanical strength is insufficient, or the paste becomes sticky and the operability becomes insufficient. When the average particle diameter exceeds 1.0 μm, the polishing smoothness and smooth durability of the cured product are impaired.

  The said inorganic particle (C) is used for a dental composition in combination with a polymerizable monomer (A) similarly to a filler (B). From this, it is possible to improve the affinity between the inorganic particles (C) and the polymerizable monomer (A) or to increase the chemical bond between the inorganic particles (C) and the polymerizable monomer (A). In order to improve the mechanical strength of the material, it is desirable to subject the inorganic particles (C) to a surface treatment with a surface treatment agent in advance. As such a surface treatment agent, the silane coupling agent exemplified in the filler (B) can be used similarly. In addition, organometallic compounds such as an organosilicon compound, an organotitanium compound, an organozirconium compound, and an organoaluminum compound can also be used.

  The measurement method of the average particle diameter of the filler (B) described above can be similarly used for the measurement of the average particle diameter of the inorganic particles (C).

  The shape of the inorganic particles (C) is not particularly limited and can be used as an amorphous or spherical powder. When the amorphous inorganic particles (C) are used, a dental composition that is particularly excellent in mechanical strength and abrasion resistance can be obtained, and when the spherical inorganic particles (C) are used, polishing lubricity and A dental composition that is particularly excellent in lubrication durability can be obtained. The shape of the inorganic powder (C) may be appropriately selected according to the purpose of the dental composition.

  The refractive index of the inorganic particles (C) is not particularly limited, but the dental composition can be cured by approximating the refractive index of the polymerizable monomer (A) and the filler (B). It becomes easy to increase the transparency of the object. From this, the refractive index of the inorganic particles (C) is preferably 1.45 to 1.63, more preferably 1.50 to 1.60, and particularly preferably 1.52 to 1.58.

  As a compounding quantity of an inorganic particle (C), 50-400 weight part is preferable with respect to 100 weight part of polymerizable monomers (A), 100-350 weight part is more preferable, 150-300 weight part is especially preferable. .

The dental composition of the present invention preferably further contains inorganic ultrafine particles (D). As the inorganic ultrafine particles (D), known inorganic ultrafine particles used for dental compositions are used without any limitation. Preferably, inorganic oxide particles such as silica, alumina, titania and zirconia, or composite oxide particles made of these, calcium phosphate, hydroxyapatite, yttrium fluoride, ytterbium fluoride and the like can be mentioned. Preferably, particles such as silica, alumina, titania and the like produced by flame pyrolysis, for example, manufactured by Nippon Aerosil Co., Ltd., trade names: Aerosil, Aerocide AluC, Aeroxide TiO ₂ P25, Aerocide TiO ₂ P25S, VP Zirconium Oxide 3-YSZ and VP Zirconium Oxide 3-YSZ PH.

  The average particle diameter of the inorganic ultrafine particles (D) is 5 to 50 nm, preferably 10 to 40 nm. The blending amount of the ultrafine inorganic particles (D) is preferably 10 to 50 parts by weight with respect to 100 parts by weight of the polymerizable monomer (A). In addition, the measurement method of the average particle diameter of the silica type fine particle mentioned above can be similarly used for the measurement of the average particle diameter of the inorganic ultrafine particles (D).

  The inorganic ultrafine particles (D) are used in the dental composition in combination with the polymerizable monomer (A) in the same manner as the filler (B) and the inorganic particles (C). From this, the affinity between the inorganic ultrafine particles (D) and the polymerizable monomer (A) is improved, or the chemical bondability between the inorganic ultrafine particles (D) and the polymerizable monomer (A) is increased. In order to improve the mechanical strength of the composite material, it is desirable to subject the inorganic ultrafine particles (D) to a surface treatment in advance. As such a surface treatment agent, the silane coupling agent exemplified in the filler (B) can be used similarly. In addition, organometallic compounds such as an organosilicon compound, an organotitanium compound, an organozirconium compound, and an organoaluminum compound can also be used.

  Polymerization of the polymerizable monomer (A) can be performed according to a known method. It is preferable that the dental composition of the present invention further contains a polymerization initiator. As a polymerization initiator, it can select and use from the polymerization initiator currently used in the general industry, Among these, the polymerization initiator used for a dental use is used preferably. In particular, polymerization initiators for photopolymerization and chemical polymerization are used singly or in appropriate combination of two or more.

  Photopolymerization initiators include (bis) acylphosphine oxides, water-soluble acylphosphine oxides, thioxanthones or quaternary ammonium salts of thioxanthones, ketals, α-diketones, benzoin alkyl ether compounds, α- Examples include amino ketone compounds.

  Among the (bis) acylphosphine oxides used as the photopolymerization initiator, acylphosphine oxides include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,6-dimethoxybenzoyldiphenylphosphine oxide, 2, 6-dichlorobenzoyldiphenylphosphine oxide, 2,4,6-trimethylbenzoylmethoxyphenylphosphine oxide, 2,4,6-trimethylbenzoylethoxyphenylphosphine oxide, 2,3,5,6-tetramethylbenzoyldiphenylphosphine oxide, benzoyldi -(2,6-dimethylphenyl) phosphonate and the like. Examples of bisacylphosphine oxides include bis- (2,6-dichlorobenzoyl) phenylphosphine oxide, bis- (2,6-dichlorobenzoyl) -2,5-dimethylphenylphosphine oxide, bis- (2, 6-dichlorobenzoyl) -4-propylphenylphosphine oxide, bis- (2,6-dichlorobenzoyl) -1-naphthylphosphine oxide, bis- (2,6-dimethoxybenzoyl) phenylphosphine oxide, bis- ( 2,6-dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine oxide, bis- (2,6-dimethoxybenzoyl) -2,5-dimethylphenylphosphine oxide, bis- (2,4,6- Trimethylbenzoyl) phenyl phosphite Oxide, and (2,5,6-trimethylbenzoyl) -2,4,4-trimethylpentyl phosphine oxide and the like.

  The water-soluble acylphosphine oxides used as the photopolymerization initiator preferably have an alkali metal ion, alkaline earth metal ion, pyridinium ion, or ammonium ion in the acylphosphine oxide molecule. For example, water-soluble acylphosphine oxides can be synthesized by the method disclosed in European Patent No. 0009348 or Japanese Patent Application Laid-Open No. 57-197289.

  Specific examples of the water-soluble acyl phosphine oxides include monomethyl acetyl phosphonate / sodium, monomethyl (1-oxopropyl) phosphonate / sodium, monomethyl benzoyl phosphonate / sodium, monomethyl (1-oxobutyl) phosphine. Phosphonate sodium, monomethyl (2-methyl-1-oxopropyl) phosphonate sodium, acetyl phosphonate sodium, monomethyl acetyl phosphonate sodium, acetyl methyl phosphonate sodium, methyl 4- (hydroxy Methoxyphosphinyl) -4-oxobutanoate sodium salt, methyl-4-oxophosphonobutanoate mononatrium salt, acetyl phenyl phosphinate Thorium salt, (1-oxopropyl) pentylphosphinate sodium, methyl-4- (hydroxypentylphosphinyl) -4-oxobutanoate sodium salt, acetylpentylphosphinate sodium, acetylethylphosphite Nate sodium, methyl (1,1-dimethyl) methyl phosphinate sodium, (1,1-diethoxyethyl) methyl phosphinate sodium, (1,1-diethoxyethyl) methyl phosphinate sodium Methyl-4- (hydroxymethylphosphinyl) -4-oxobutanoate lithium salt, 4- (hydroxymethylphosphinyl) -4-oxobutanoic acid dilithium salt, methyl (2-methyl- 1,3-dioxolan-2-yl) fu Sphinate sodium salt, methyl (2-methyl-1,3-thiazolidin-2-yl) phosphonite sodium salt, (2-methylperhydro-1,3-diazin-2-yl) phosphonite sodium Salt, acetyl phosphinate sodium salt, (1,1-diethoxyethyl) phosphonite sodium salt, (1,1-diethoxyethyl) methyl phosphonite sodium salt, methyl (2-methyloxathio) Lan-2-yl) phosphinate sodium salt, methyl (2,4,5-trimethyl-1,3-dioxolan-2-yl) phosphinate sodium salt, methyl (1,1-propoxyethyl) phos Finate sodium salt, (1-methoxyvinyl) methyl phosphinate sodium salt, ( 1-ethylthiovinyl) methyl phosphinate sodium salt, methyl (2-methylperhydro-1,3-diazin-2-yl) phosphinate sodium salt, methyl (2-methylperhydro-1,3 -Thiazin-2-yl) phosphinate sodium salt, methyl (2-methyl-1,3-diazolidin-2-yl) phosphinate sodium salt, methyl (2-methyl-1,3-thiazolidine-2) -Yl) phosphinate sodium salt, (2,2-dicyano-1-methylethynyl) phosphinate sodium salt, acetyl methyl phosphinate oxime, sodium oxalate, acetyl methyl phosphinate -O-benzyl oxime Sodium salt, 1-[(N-ethoxyimino) ethyl] methyl phosphinate nato Um salt, methyl (1-phenyliminoethyl) phosphinate sodium salt, methyl (1-phenylhydrazoneethyl) phosphinate sodium salt, [1- (2,4-dinitrophenylhydrazono) ethyl] methylphosphine Finate sodium salt, acetyl methyl phosphinate semicarbazone sodium salt, (1-cyano-1-hydroxyethyl) methyl phosphinate sodium salt, (dimethoxymethyl) methyl phosphinate sodium salt, formyl Methyl phosphinate sodium salt, (1,1-dimethoxypropyl) methyl phosphinate sodium salt, methyl (1-oxopropyl) phosphinate sodium salt, (1,1-dimethoxypropyl) methyl phosphinate・ Dodecyl Anidine salt, (1,1-dimethoxypropyl) methylphosphinate-isopropylamine salt, acetylmethylphosphinate thiosemicarbazone sodium salt, 1,3,5-tributyl-4-methylamino-1,2, 4-triazolium (1,1-dimethoxyethyl) -methylphosphinate, 1-butyl-4-butylaminomethylamino-3,5-dipropyl-1,2,4-triazolium (1,1-dimethoxyethyl)- Methyl phosphinate, 2,4,6-trimethylbenzoylphenylphosphine oxide sodium salt, 2,4,6-trimethylbenzoylphenylphosphine oxide potassium salt, 2,4,6-trimethylbenzoylphenylphosphine oxide ammonium salt Etc. Furthermore, the compound described in Unexamined-Japanese-Patent No. 2000-159621 is also mentioned.

  Among these (bis) acylphosphine oxides and water-soluble acylphosphine oxides, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,4,6-trimethylbenzoylmethoxyphenylphosphine oxide, bis (2 , 4,6-Trimethylbenzoyl) phenylphosphine oxide and 2,4,6-trimethylbenzoylphenylphosphine oxide sodium salt are particularly preferred.

  Examples of thioxanthones or quaternary ammonium salts of thioxanthones used as the photopolymerization initiator include thioxanthone, 2-chlorothioxanthen-9-one, 2-hydroxy-3- (9-oxy-9H- Thioxanthen-4-yloxy) -N, N, N-trimethyl-propanaminium chloride, 2-hydroxy-3- (1-methyl-9-oxy-9H-thioxanthen-4-yloxy) -N, N, N-trimethyl-propanaminium chloride, 2-hydroxy-3- (9-oxo-9H-thioxanthen-2-yloxy) -N, N, N-trimethyl-propanaminium chloride, 2-hydroxy-3- ( 3,4-Dimethyl-9-oxo-9H-thioxanthen-2-yloxy) -N, N, N-trime Ru-1-propaneaminium chloride, 2-hydroxy-3- (3,4-dimethyl-9H-thioxanthen-2-yloxy) -N, N, N-trimethyl-1-propanaminium chloride, 2-hydroxy -3- (1,3,4-trimethyl-9-oxo-9H-thioxanthen-2-yloxy) -N, N, N-trimethyl-1-propanaminium chloride and the like can be used.

  Among these thioxanthones or quaternary ammonium salts of thioxanthones, a particularly preferred thioxanthone is 2-chlorothioxanthen-9-one, and a particularly preferred quaternary ammonium salt of thioxanthones is 2 -Hydroxy-3- (3,4-dimethyl-9H-thioxanthen-2-yloxy) -N, N, N-trimethyl-1-propanaminium chloride.

  Examples of ketals used as the photopolymerization initiator include benzyl dimethyl ketal and benzyl diethyl ketal.

  Examples of the α-diketone used as the photopolymerization initiator include diacetyl, dibenzyl, camphorquinone, 2,3-pentadione, 2,3-octadione, 9,10-phenanthrenequinone, 4,4′- Examples thereof include oxybenzyl and acenaphthenequinone. Among these, camphorquinone is particularly preferable from the viewpoint of having a maximum absorption wavelength in the visible light region.

  Examples of benzoin alkyl ethers used as the photopolymerization initiator include benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether.

  Examples of α-aminoketones used as the photopolymerization initiator include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one.

  Among these photopolymerization initiators, it is preferable to use at least one selected from the group consisting of (bis) acylphosphine oxides and salts thereof, and α-diketones. As a result, a composition having excellent photocurability in the visible and near-ultraviolet regions and having sufficient photocurability can be obtained using any light source such as a halogen lamp, a light emitting diode (LED), or a xenon lamp.

  Of the polymerization initiators used in the present invention, an organic peroxide is preferably used as the chemical polymerization initiator. The organic peroxide used for said chemical polymerization initiator is not specifically limited, A well-known thing can be used. Typical organic peroxides include ketone peroxide, hydroperoxide, diacyl peroxide, dialkyl peroxide, peroxyketal, peroxyester, peroxydicarbonate and the like.

  Examples of the ketone peroxide used as the chemical polymerization initiator include methyl ethyl ketone peroxide, methyl isobutyl ketone peroxide, methylcyclohexanone peroxide, and cyclohexanone peroxide.

  Examples of the hydroperoxide used as the chemical polymerization initiator include 2,5-dimethylhexane-2,5-dihydroperoxide, diisopropylbenzene hydroperoxide, cumene hydroperoxide, and t-butyl hydroperoxide. It is done.

  Examples of the diacyl peroxide used as the chemical polymerization initiator include acetyl peroxide, isobutyryl peroxide, benzoyl peroxide, decanoyl peroxide, 3,5,5-trimethylhexanoyl peroxide, and 2,4-dichlorobenzoyl. Examples thereof include peroxide and lauroyl peroxide.

  Examples of the dialkyl peroxide used as the chemical polymerization initiator include di-t-butyl peroxide, dicumyl peroxide, t-butylcumyl peroxide, 2,5-dimethyl-2,5-di (t-butyl peroxide). Oxy) hexane, 1,3-bis (t-butylperoxyisopropyl) benzene, 2,5-dimethyl-2,5-di (t-butylperoxy) -3-hexyne and the like.

  Peroxyketals used as the chemical polymerization initiator include 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, 2,2-bis (t-butylperoxy) butane, 2,2-bis (t-butylperoxy) octane, 4,4-bis (t-butylperoxy) valeric acid-n-butyl ester, etc. Can be mentioned.

  Peroxyesters used as the chemical polymerization initiator include α-cumylperoxyneodecanoate, t-butylperoxyneodecanoate, t-butylperoxypivalate, 2,2,4-trimethylpentyl. Peroxy-2-ethylhexanoate, t-amylperoxy-2-ethylhexanoate, t-butylperoxy-2-ethylhexanoate, di-t-butylperoxyisophthalate, di-t- Examples include butyl peroxyhexahydroterephthalate, t-butylperoxy-3,3,5-trimethylhexanoate, t-butylperoxyacetate, t-butylperoxybenzoate, and t-butylperoxymaleic acid. It is done.

  Examples of the peroxydicarbonate used as the chemical polymerization initiator include di-3-methoxyperoxydicarbonate, di-2-ethylhexyl peroxydicarbonate, bis (4-t-butylcyclohexyl) peroxydicarbonate, and diisopropyl. Examples include peroxydicarbonate, di-n-propyl peroxydicarbonate, di-2-ethoxyethyl peroxydicarbonate, and diallyl peroxydicarbonate.

  Among these organic peroxides, diacyl peroxide is preferably used from the overall balance of safety, storage stability and radical generating ability, and benzoyl peroxide is particularly preferably used among them.

  Although the compounding quantity of the polymerization initiator used for this invention is not specifically limited, From viewpoints, such as sclerosis | hardenability of the composition obtained, a polymerization initiator is with respect to 100 weight part of polymerizable monomer components (A). It is preferable to contain 0.01-10 weight part, and it is more preferable to contain 0.1-5 weight part. When the blending amount of the polymerization initiator is less than 0.01 parts by weight, the polymerization does not proceed sufficiently and there is a risk of lowering the mechanical strength, more preferably 0.1 parts by weight or more. On the other hand, when the blending amount of the polymerization initiator exceeds 10 parts by weight, if the polymerization performance of the polymerization initiator itself is low, sufficient mechanical strength may not be obtained, and further, precipitation from the composition may occur. Therefore, the amount is more preferably 5 parts by weight or less.

  In a preferred embodiment, a polymerization accelerator is used. Examples of the polymerization accelerator used in the present invention include amines, sulfinic acid and salts thereof, aldehydes, and thiol compounds.

  Amines used as polymerization accelerators are classified into aliphatic amines and aromatic amines. Examples of the aliphatic amine include primary aliphatic amines such as n-butylamine, n-hexylamine and n-octylamine; secondary aliphatic amines such as diisopropylamine, dibutylamine and N-methylethanolamine; N-methyldiethanolamine, N-ethyldiethanolamine, Nn-butyldiethanolamine, N-lauryldiethanolamine, 2- (dimethylamino) ethyl methacrylate, N-methyldiethanolamine dimethacrylate, N-ethyldiethanolamine dimethacrylate, triethanolamine monomethacrylate , Tertiary fats such as triethanolamine dimethacrylate, triethanolamine trimethacrylate, triethanolamine, trimethylamine, triethylamine, tributylamine Amine, and the like. Among these, tertiary aliphatic amines are preferable from the viewpoint of curability and storage stability of the composition, and among these, N-methyldiethanolamine and triethanolamine are more preferably used.

  Examples of the aromatic amine include N, N-bis (2-hydroxyethyl) -3,5-dimethylaniline, N, N-di (2-hydroxyethyl) -p-toluidine, and N, N-bis. (2-hydroxyethyl) -3,4-dimethylaniline, N, N-bis (2-hydroxyethyl) -4-ethylaniline, N, N-bis (2-hydroxyethyl) -4-isopropylaniline, N, N-bis (2-hydroxyethyl) -4-t-butylaniline, N, N-bis (2-hydroxyethyl) -3,5-di-isopropylaniline, N, N-bis (2-hydroxyethyl)- 3,5-di-t-butylaniline, N, N-dimethylaniline, N, N-dimethyl-p-toluidine, N, N-dimethyl-m-toluidine, N, N-diethyl-p-toluidine N, N-dimethyl-3,5-dimethylaniline, N, N-dimethyl-3,4-dimethylaniline, N, N-dimethyl-4-ethylaniline, N, N-dimethyl-4-isopropylaniline, N , N-dimethyl-4-t-butylaniline, N, N-dimethyl-3,5-di-t-butylaniline, 4-N, N-dimethylaminobenzoic acid ethyl ester, 4-N, N-dimethylamino Benzoic acid methyl ester, N, N-dimethylaminobenzoic acid n-butoxyethyl ester, 4-N, N-dimethylaminobenzoic acid 2- (methacryloyloxy) ethyl ester, 4-N, N-dimethylaminobenzophenone, 4- Examples include butyl dimethylaminobenzoate. Among these, N, N-di (2-hydroxyethyl) -p-toluidine, 4-N, N-dimethylaminobenzoic acid ethyl ester, N, N- from the viewpoint of imparting excellent curability to the composition. At least one selected from the group consisting of dimethylaminobenzoic acid n-butoxyethyl ester and 4-N, N-dimethylaminobenzophenone is preferably used.

  Examples of sulfinic acid and salts thereof used as a polymerization accelerator include p-toluenesulfinic acid, sodium p-toluenesulfinate, potassium p-toluenesulfinate, lithium p-toluenesulfinate, calcium p-toluenesulfinate, Benzenesulfinic acid, sodium benzenesulfinate, potassium benzenesulfinate, lithium benzenesulfinate, calcium benzenesulfinate, 2,4,6-trimethylbenzenesulfinate, sodium 2,4,6-trimethylbenzenesulfate, 2,4 , 6-Trimethylbenzenesulfinate potassium, 2,4,6-trimethylbenzenesulfinate lithium, 2,4,6-trimethylbenzenesulfinate calcium, 2,4,6-triethylbenzenes Finic acid, sodium 2,4,6-triethylbenzenesulfinate, potassium 2,4,6-triethylbenzenesulfinate, lithium 2,4,6-triethylbenzenesulfinate, calcium 2,4,6-triethylbenzenesulfinate 2,4,6-triisopropylbenzenesulfinic acid, sodium 2,4,6-triisopropylbenzenesulfinate, potassium 2,4,6-triisopropylbenzenesulfinate, 2,4,6-triisopropylbenzenesulfinic acid Examples thereof include lithium and calcium 2,4,6-triisopropylbenzenesulfinate, and sodium benzenesulfinate, sodium p-toluenesulfinate, and sodium 2,4,6-triisopropylbenzenesulfinate are particularly preferable.

  Examples of aldehydes used as the polymerization accelerator include terephthalaldehyde and benzaldehyde derivatives. Examples of the benzaldehyde derivative include dimethylaminobenzaldehyde, p-methyloxybenzaldehyde, p-ethyloxybenzaldehyde, pn-octyloxybenzaldehyde and the like. Among these, pn-octyloxybenzaldehyde is preferably used from the viewpoint of curability.

  Examples of the thiol compound used as a polymerization accelerator include 3-mercaptopropyltrimethoxysilane, 2-mercaptobenzoxazole, decanethiol, and thiobenzoic acid.

  Although the compounding quantity of the polymerization accelerator used for this invention is not specifically limited, From viewpoints, such as sclerosis | hardenability of the composition obtained, a polymerization accelerator is used with respect to 100 weight part of polymerizable monomer components (A). 0.001 to 10 parts by weight is preferable, and 0.001 to 5 parts by weight is more preferable. When the blending amount of the polymerization accelerator is less than 0.001 part by weight, the polymerization does not proceed sufficiently and the mechanical strength may be reduced, and more preferably 0.05 part by weight or more. On the other hand, when the blending amount of the polymerization accelerator exceeds 10 parts by weight, if the polymerization performance of the polymerization initiator itself is low, sufficient mechanical strength may not be obtained, and more preferably 5 wt. Or less.

  The dental curable composition of the present invention includes a pH adjuster, an ultraviolet absorber, an antioxidant, a polymerization inhibitor, a colorant, an antibacterial agent, an X-ray contrast agent, a thickener, and a fluorescent agent, depending on the purpose. Etc. can be further added.

  For example, when the fluoride ion sustained release property is expected from the surface after curing, a fluoride ion sustained release filler such as fluoroaluminosilicate glass, calcium fluoride, sodium fluoride, sodium monofluorophosphate can be added.

  When antibacterial property is expected, for example, a surfactant having antibacterial activity such as cetylpyridinium chloride, 12- (meth) acryloyl oxide decylpyridinium bromide, or photocatalytic titanium oxide can be added.

  The filler (B) having a special structure as described above and having a specific surface area in a specific range is used, and the filler (B) is surfaced by an optimum amount of the surface treatment agent. According to the treated dental composition of the present invention, a cured product having little mechanical change in paste viscosity and high mechanical strength can be obtained. Furthermore, in the dental composition of this invention, it is also possible to further increase mechanical strength by mix | blending inorganic particle (C). Moreover, since the cured product has high abrasive lubricity and lubrication durability, the dental material using the dental composition of the present invention has excellent aesthetics. In addition, the dental composition of the present invention has excellent operability of the paste, has an appropriate fluidity and shapeability, is suppressed from sticking to and sticking to dental instruments, and has excellent handleability. ing.

  The dental composition of the present invention is prepared according to a conventional method, for example, a dental composite resin such as a dental composite filling material, a crown material, and a fitting material, an orthodontic adhesive, an adhesive for applying a cavity, and a tooth Dental materials such as fissure sealants, denture base materials, denture base mucous membrane preparation materials, fisher sealants, coating materials for tooth surfaces and dental prostheses, surface lubricants, dental nail polish and other dental materials Can be suitably used. Moreover, the hardened | cured material which superposed | polymerized and hardened the dental composition of this invention can be shape | molded, and it can be used also as an artificial tooth, a denture, the resin block for CAD / CAM, etc. Among these, the dental composition of the present invention can be advantageously used as a dental composite resin, and the composite resin is excellent in the abrasive lubricity and durability of the cured product, and the operation of the paste. It becomes a composite resin with good properties.

  EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited to these Examples. The test methods, materials, etc. used in the examples are summarized below.

(Measurement of particle size of powder)
A laser diffraction particle size distribution measuring device (SALD-2100: manufactured by Shimadzu Corporation) was used to measure the particle diameter of the produced powder. A 0.2% sodium hexametaphosphate aqueous solution was used as the dispersion medium.

[Operability]
The manufactured dental composition was filled in a 4 mmφ × 4 mm hole, and the operability was evaluated according to the following evaluation criteria from the viewpoint of ease of filling operation for the paste properties.
5: Particularly excellent in formability, good paste extension, excellent in filling operation without stickiness 4: Excellent in shapeability, good paste extension, excellent in filling operation without stickiness 3: Shapeability The paste is sufficiently stretched and easy to fill without stickiness 2: The shapeability, the paste stretch is insufficient, or the paste is sticky is difficult to fill 1: Shapeability, paste extension, and stickiness are all insufficient for practical use, and the filling operation is not practical.

[Compressive strength]
A test piece (4 mmφ × 4 mm) made of a cured product of the manufactured dental composition was prepared. The test piece was immersed in water at 37 ° C. for 24 hours, and the compression strength was measured using a universal testing machine (Instron) at a crosshead speed of 2 mm / min.

[Bending strength of cured product]
A test piece (2 mm × 2 mm × 30 mm) made of a cured product of the manufactured dental composition was prepared. The test piece is immersed in water at 37 ° C. for 24 hours, using a universal testing machine (manufactured by Instron), setting the crosshead speed to 1 mm / min, and using a three-point bending test method with a fulcrum distance of 20 mm. The bending strength was measured.

[Abrasiveness]
The manufactured dental composition was filled in a stainless steel mold (thickness 1 mm, diameter 15 mm). The upper and lower surfaces were pressed against each other with a slide glass, and were cured by irradiating light from each side for 2 minutes with a visible light irradiator for dental technology (Morita, Alpha Light II). After the cured product was taken out of the mold, it was polished with No. 800 water-resistant abrasive paper, and this polished surface was buffed at 3000 rpm for 20 seconds using a technical polishing box (KAWL, EWL80). As the abrasive, Poseny Haydn (manufactured by Tokyo Teeth Co., Ltd.) was used. The glossiness of this surface was shown as a ratio when a gloss meter (manufactured by Nippon Denshoku Co., Ltd., VG-107) was used and the mirror was 100%. The measurement angle was 60 degrees. A glossiness of 70% or more is preferred.

[Production Example 1] Production of Filler B-1 Zirconium oxychloride 250 kg (ZrOCl ₂ .8H ₂ O, manufactured by Taiyo Mining Co., Ltd.) was added to 4375 kg of pure water at a temperature of 15 ° C. and stirred, Dissolved.

  To the zirconium oxychloride aqueous solution, slowly add 250 L of ammonia water having a concentration of 15% by weight with stirring, and neutralize the zirconium oxychloride under a temperature condition of 15 ° C. to precipitate zirconium oxide hydrate. A slurry containing was obtained. The pH of this slurry was 8.5.

Next, this slurry was filtered, and the obtained cake-like substance was repeatedly washed with pure water to remove by-products and unreacted substances in the neutralization reaction. As a result, 860 kg of a cake-like substance containing 10% by weight of zirconium oxide hydrate on a ZrO ₂ conversion basis and the remainder being moisture was obtained.

  Next, 45800 g of pure water was added to 5416 g of the cake-like substance containing the zirconium oxide hydrate, and 1024 g of 85% purity potassium hydroxide (manufactured by Kanto Chemical Co., Inc.) was added to make it alkaline while stirring. 10248 g of hydrogen peroxide containing 35% by weight of hydrogen peroxide (produced by Hayashi Pure Chemical Industries, Ltd.) was added.

Furthermore, this mixed aqueous solution was allowed to stand for 1 hour with stirring, and the zirconium oxide hydrate was peptized and dissolved in the aqueous solution. Next, 39991 g of ice water obtained by freezing pure water was added, and the aqueous solution whose temperature was increased by an exothermic reaction was cooled to a temperature of 30 ° C. or lower. As a result, 102400 g of a mixed aqueous solution (hereinafter referred to as Preparation Solution 1A) having a zirconium component of 0.5% by weight and having a pH of about 11 on the basis of ZrO ₂ conversion was obtained.

After diluting 10 kg of commercially available water glass (Asahi Glass S-Tech Co., Ltd.) with 38 kg of pure water, it is dealkalized with a cation exchange resin (Mitsubishi Chemical Corporation), having a pH of 3, SiO ₂ 9 kg of a silicic acid solution having a concentration of 4% by weight was prepared. Thereafter, 10768 g of this silicic acid solution and 14860 g of pure water were mixed to prepare 25628 g of 2 wt% silicic acid solution.

  Next, 47900 g of pure water was added to 3336 g of silica sol containing 30% by weight of silica-based fine particles having an average particle diameter of 12 nm (SI-30, manufactured by Catalytic Chemical Industry Co., Ltd.), and the mixture was sufficiently stirred to obtain a silica-based fine particle concentration of 2% by weight. 51236 g of silica sol was obtained.

  Next, the silica sol was heated to 90 ° C., and while stirring it, 51200 g of the prepared solution 1A and 12814 g of the aqueous solution of the silicic acid solution were slowly added over 10 hours. As a result, 115250 g of a mixed aqueous solution having a pH of about 11 (hereinafter referred to as Preparation Solution 1B- (1)) was obtained.

  Next, the preparation solution 1B- (1) was treated with a cation exchange resin (manufactured by Mitsubishi Chemical Corporation, SK1BH) for dealkalization. As a result, 117250 g of a mixed aqueous solution having a pH of about 9.5 (hereinafter referred to as Preparation Solution 1C- (1)) was obtained.

  Further, in the same manner as described above, 51200 g of the prepared solution 1A and 12814 g of the aqueous solution of silicic acid were slowly added to the prepared solution 1C- (1) over 10 hours. As a result, 181264 g of a mixed aqueous solution having a pH of about 11 (hereinafter referred to as Preparation Solution 1B- (2)) was obtained.

  Next, the preparation liquid 1B- (2) was treated with a cation exchange resin (manufactured by Mitsubishi Chemical Corporation, SK1BH) for dealkalization. As a result, 182264 g of a mixed aqueous solution having a pH of about 9.5 (hereinafter referred to as Preparation Solution 1C- (2)) was obtained.

  Next, 100200 g of the prepared solution 1C- (2) was placed in a stainless steel autoclave (manufactured by Pressure Glass Industrial Co., Ltd.) and subjected to hydrothermal treatment at a temperature of 165 ° C. for 18 hours. As a result, 99750 g of a mixed aqueous solution (hereinafter referred to as Preparation Solution 1D) containing a filler in which the surface of the silica-based fine particles was coated with an oxide containing zirconium atoms, silicon atoms, and oxygen atoms was obtained.

Subsequently, the said preparation liquid 1D was pre-dried in a 90 degreeC hot-air dryer, and the pre-drying solid 1B was obtained. The obtained pre-dried solid 1B was put into an electric furnace set at 800 ° C. and heat-treated for 1 hour to obtain a fired solid 2B. The obtained fired solid 2B was pulverized with a vibration ball mill for 1.5 hours to obtain an amorphous fired powder having an average particle size of 6.3 μm and a specific surface area of 182 m ² / g. In a three-necked flask equipped with a reflux condenser, 100 parts by weight of the amorphous calcined dry powder (filler (B)) obtained by the above-mentioned method is dispersed in 250 mL of toluene, and as a silane coupling agent, 30 parts by weight of 3-methacryloxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., KBM503) was added. The mixture was heated to reflux for 2 hours while stirring. After allowing the mixture to cool, the solvent was removed using an evaporator. Thereafter, heat treatment was further performed at 90 ° C. for 3 hours in a hot air dryer to obtain a filler B-1.

[Production Example 2] Production of Filler B-2 The same method as in Production Example 1 except that 30 parts by weight of 11-methacryloylundecyltrimethoxysilane was used instead of 3-methacryloxypropyltrimethoxysilane in Production Example 1. To produce a filler B-2.

[Production Example 3] Production of Filler B-3 Filler B-3 was produced in the same manner as in Production Example 1 except that 15 parts by weight of 3-methacryloxypropyltrimethoxysilane was used in Production Example 1.

[Production Example 4] Production of Filler B-4 Filler B-4 was produced in the same manner as in Production Example 1 except that 45 parts by weight of 3-methacryloxypropyltrimethoxysilane was used in Production Example 1.

[Production Example 5] Production of Filler B-5 The calcined solid 2B obtained in Production Example 1 was pulverized for 24 hours in a vibration ball mill, and was amorphous with an average particle size of 1.9 μm and a specific surface area of 176 m ² / g. A fired powder was obtained. Surface treatment was performed in the same manner as in Production Example 1 using 30 parts by weight of 3-methacryloxypropyltrimethoxysilane with respect to 100 parts by weight of the obtained amorphous fired powder to produce Filler B-5. .

[Production Example 6] Production of Filler B-6 The calcined solid 2B obtained in Production Example 1 was pulverized for 1 hour in a vibration ball mill, and an amorphous material having an average particle diameter of 18.2 μm and a specific surface area of 188 m ² / g. A fired powder was obtained. Surface treatment was performed in the same manner as in Production Example 1 using 30 parts by weight of 3-methacryloxypropyltrimethoxysilane with respect to 100 parts by weight of the obtained amorphous fired powder to produce a filler B-6. .

[Production Example 7] Production of Filler B-7 Preliminarily dried solid 1B obtained in Production Example 1 was put into an electric furnace set at 900 ° C and heat-treated for 0.5 hours to obtain calcined solid 3B. The obtained fired solid 3B was pulverized with a vibration ball mill for 1.5 hours to obtain an amorphous fired powder having an average particle diameter of 6.8 μm and a specific surface area of 53 m ² / g. Surface treatment was performed in the same manner as in Production Example 1 using 10 parts by weight of 3-methacryloxypropylmethoxysilane with respect to 100 parts by weight of the obtained amorphous fired powder, to produce a filler B-7.

[Production Example 8] Production of Filler B-8 Preliminarily dried solid 1B obtained in Production Example 1 was put into an electric furnace set at 400 ° C. and heat-treated for 1 hour to obtain calcined solid 4B. The obtained fired solid 4B was pulverized with a vibration ball mill for 1.5 hours to obtain an amorphous fired powder having an average particle size of 5.9 μm and a specific surface area of 272 m ² / g. Surface treatment was performed in the same manner as in Production Example 1 using 45 parts by weight of 3-methacryloxypropylmethoxysilane with respect to 100 parts by weight of the obtained amorphous fired powder, to produce a filler B-8.

[Production Example 9] Production of Filler B-9 The pre-dried solid 1B obtained in Production Example 1 was put into a dryer set at 250 ° C. and further dried for 4 hours to obtain a dried solid 5B. The obtained dry solid 5B was pulverized for 1.5 hours by a vibration ball mill to obtain an amorphous dry powder having an average particle size of 5.2 μm and a specific surface area of 294 m ² / g. With respect to 100 parts by weight of the obtained amorphous dry powder, surface treatment was performed in the same manner as in Production Example 1 using 50 parts by weight of 3-methacryloxypropylmethoxysilane, to produce a filler B-9.

[Production Example 10] Production of Filler B-10 Filler B-10 was produced in the same manner as in Production Example 1 except that 5 parts by weight of 3-methacryloxypropyltrimethoxysilane was used in Production Example 1.

[Production Example 11] Production of Filler B-11 Filler B-11 was produced in the same manner as in Production Example 1 except that 55 parts by weight of 3-methacryloxypropyltrimethoxysilane was used in Production Example 1.

[Production Example 12] Production of Filler B-12 The calcined solid 2B obtained in Production Example 1 was pulverized for 72 hours in a vibration ball mill, and an amorphous having an average particle diameter of 0.7 μm and a specific surface area of 170 m ² / g. A fired powder was obtained. Surface treatment was performed in the same manner as in Production Example 1 using 30 parts by weight of 3-methacryloxypropyltrimethoxysilane with respect to 100 parts by weight of the obtained amorphous fired powder to produce a filler B-12. .

[Production Example 13] Production of Filler B-13 The calcined solid 2B obtained in Production Example 1 was pulverized in a vibration ball mill for 0.5 hour, and the non-particle size was 25.4 μm and the specific surface area was 196 m ² / g. A crystalline fired powder was obtained. Surface treatment was performed in the same manner as in Production Example 1 using 30 parts by weight of 3-methacryloxypropyltrimethoxysilane with respect to 100 parts by weight of the obtained amorphous fired powder to produce a filler B-13. .

[Production Example 14] Production of Filler B-14 Pre-dried solid 1B obtained in Production Example 1 was put into an electric furnace set at 900 ° C. and heat-treated for 1 hour to obtain calcined solid 6B. The obtained fired solid 6B was pulverized with a vibration ball mill for 1.5 hours to obtain an amorphous fired powder having an average particle diameter of 7.2 μm and a specific surface area of 41 m ² / g. Surface treatment was performed in the same manner as in Production Example 1 using 10 parts by weight of 3-methacryloxypropylmethoxysilane with respect to 100 parts by weight of the obtained amorphous fired powder, to produce a filler B-14.

[Production Example 15] Production of Filler B-15 The pre-dried solid 1B obtained in Production Example 1 was put into a dryer set at 100 ° C. and further dried for 1 hour to obtain a dried solid 7B. The obtained dry solid 7B was pulverized for 1.5 hours with a vibration ball mill to obtain an amorphous dry powder having an average particle size of 5.1 μm and a specific surface area of 314 m ² / g. With respect to 100 parts by weight of the obtained amorphous dry powder, surface treatment was carried out in the same manner as in Production Example 1 using 50 parts by weight of 3-methacryloxypropylmethoxysilane to produce a filler B-15.

[Production Example 16] Production of Filler B-16 Preliminary dry solid 1B obtained in Production Example 1 was charged into a dryer set at 100 ° C and further dried for 1 hour to obtain dry solid 7B. The obtained dry solid 7B was pulverized for 1.5 hours with a vibration ball mill to obtain an amorphous dry powder having an average particle size of 5.1 μm and a specific surface area of 314 m ² / g. With respect to 100 parts by weight of the obtained amorphous dry powder, surface treatment was performed in the same manner as in Production Example 1 using 60 parts by weight of 3-methacryloxypropylmethoxysilane to produce a filler B-16.

[Production Example 17] Production of silica zirconia agglomerated powder (filler B-17) To 85 g of zirconium acetate (Aldrich, zirconium acetate, Zr content: 15 to 16%), commercially available silica sol (catalyst conversion, Cataloid SI-30, A pH-adjusted silica sol adjusted to pH 2.5 by adding dilute nitric acid to 147 g (average particle size 10-14 nm) was gradually added dropwise to obtain a mixed sol. The obtained mixed sol was transferred to a stainless steel vat and then dried in a hot air dryer at 90 ° C. The dried solid was transferred to an alumina crucible, put into an electric furnace set at 550 ° C., and heat-treated for 4 hours. Thereafter, the mixture was pulverized for 90 minutes by a vibration ball mill to obtain a calcined powder having an average particle diameter of 6.1 μm and a specific surface area of 140 m ² / g after pulverization. Surface treatment was performed in the same manner as in Production Example 1 using 20 parts by weight of 3-methacryloyltrimethoxysilane with respect to 100 parts by weight of the obtained fired powder, and silica-zirconia agglomerated powder (filler B-17) Got.

[Production Example 18] Production of filler B-18 The same method as in Production Example 1 except that 35 parts by weight of 8-methacryloyloxyoctyltrimethoxysilane was used instead of 3-methacryloxypropyltrimethoxysilane in Production Example 1. To produce a filler B-18.

[Production Example 19] Production of filler B-19 Same as Production Example 1 except that 15 parts by weight of 13-methacryloyloxytridecyltrimethoxysilane was used instead of 3-methacryloxypropyltrimethoxysilane in Production Example 1. Filler B-19 was produced by this method.

[Production Example 20] Production of inorganic particles C-1 4 parts by weight of 3-methacryloxypropyltrimethoxysilane with respect to 100 parts by weight of barium glass (manufactured by Schott, 8235UF0.7) having an average particle diameter of 0.7 μm Surface treatment was performed to obtain inorganic particles C-1.

[Production Example 21] Production of inorganic particles C-2 Barium glass (manufactured by Schott, 8235UF0.4) was pulverized for 24 hours in a vibration ball mill to obtain inorganic particles having an average particle size of 0.2 μm. Surface treatment was performed with 10 parts by weight of 3-methacryloxypropyltrimethoxysilane to 100 parts by weight of the obtained inorganic particles to obtain inorganic particles C-2.

[Production Example 22] Inorganic particles C-3
Surface treatment with 10 parts by weight of 3-methacryloxypropyltrimethoxysilane with respect to 100 parts by weight of barium glass (manufactured by Schott, GM27884 NanoFine180, average particle size 0.18 μm, particle size range 0.05 to 0.5 μm) As a result, inorganic particles C-3 having an average particle size of 0.18 μm were obtained.

[Production Example 23] Production of inorganic ultrafine particles D-1 40 parts by weight of 3-methacryloxypropyltrimethoxy with respect to 100 parts by weight of substantially spherical ultrafine particles (Aerosil 130, manufactured by Nippon Aerosil Co., Ltd.) having an average particle diameter of 20 nm Surface treatment with silane gave inorganic ultrafine particles D-1.

[Production Example 24] Production of inorganic ultrafine particles D-2 7 parts by weight of 3-methacryloxypropyltrimethoxy with respect to 100 parts by weight of substantially spherical ultrafine particles (Aerosil 130, manufactured by Nippon Aerosil Co., Ltd.) having an average particle diameter of 40 nm Surface treatment with silane gave inorganic ultrafine particles D-2.

[Production Example 25] Production of inorganic ultrafine particles D-3 20 parts by weight of 3-methacryloyloxypropyltrimethoxy with respect to 100 parts by weight of substantially spherical ultrafine particles having an average particle diameter of 20 nm (Aeroxide AluC, manufactured by Nippon Aerosil Co., Ltd.) Surface treatment with silane gave inorganic ultrafine particles D-3.

[Production Example 26] Production of inorganic ultrafine particles D-4 50 parts by weight of 3-methacryloyloxypropyltrimethoxy with respect to 100 parts by weight of substantially spherical ultrafine particles (Aerosil 380 manufactured by Nippon Aerosil Co., Ltd.) having an average particle diameter of 7 nm Surface treatment with silane gave inorganic ultrafine particles D-4.

[Examples 1 to 30 and Comparative Examples 1 to 8]
Bis-GMA 75 parts by weight, triethylene glycol di (meth) acrylate 25 parts by weight, α-camphorquinone 0.5 part by weight as a polymerization initiator, and N, N-dimethylaminobenzoic acid ethyl 1.0 part by weight as a polymerization accelerator Part was dissolved to prepare a polymerizable monomer (A).

  100 parts by weight of the obtained polymerizable monomer (A) was mixed with a filler (B), inorganic particles (C), and inorganic ultrafine particles (D) and kneaded and vacuum-defoamed. The dental compositions of Examples 1 to 30 shown in Table 2 and Table 3 and Comparative Examples 1 to 8 shown in Table 4 were obtained.

From the above results, the average particle diameter in which the surface of the polymerizable monomer (A) and the silica-based fine particles is coated with an oxide composed of at least zirconium, silicon and oxygen is 1 to 20 μm, and the specific surface area is 50 to 300 m ^2. The filler (B) is surface-treated with 10 to 50 parts by weight of a silane coupling agent with respect to 100 parts by weight of the filler (B). It can be seen that the dental compositions of Examples 1 to 30 are excellent in mechanical strength and abrasiveness while having excellent operability as compared with the dental compositions of Comparative Examples 1 to 8.

  More specifically, the comparison between Examples 1, 5, and 6 shows that the larger the particle size of the amorphous filler, the better the mechanical strength. From Examples 12 and 13, it can be seen that blending inorganic particles (C) is excellent in mechanical strength. From Comparative Examples 1 and 2, it can be seen that when the amount of the silane coupling agent is outside the specific range, the mechanical strength and operability are poor. Moreover, when the average particle diameter of a filler (B) is smaller than a specific range than the comparative example 3, it is inferior to mechanical strength, and the average particle diameter of a filler (B) is larger than a specific range from the comparative example 4. In this case, it can be seen that the operability is impaired. From Comparative Example 5, when the specific surface area of the filler (B) is smaller than the specific range, the filler (B) is too densified and inferior in polishing, and the specific surface area is specified from Comparative Examples 6 and 7. When it is larger than the range, it can be seen that the operability is inferior. From Comparative Example 8, it can be seen that when silica zirconia aggregated powder having no specific structure is used, the mechanical strength is poor.

  Thus, it is suggested that the dental composition of the present invention is excellent in the mechanical strength and polishing lubricity of the cured product while having excellent paste operability.

  The dental composition of the present invention is suitably used in the field of dentistry as a substitute for a part or the whole of a natural tooth.

Claims (13)

The polymerizable monomer (A), silica-based fine particles, and an oxide containing zirconium atoms, silicon atoms, and oxygen atoms that coat the surface of the silica-based fine particles, and have an average particle diameter of 1 to 20 μm and A dental composition comprising an amorphous filler (B) having a specific surface area of 50 to 300 m ² / g,
The said filler (B) is the dental composition currently surface-treated with 10-50 weight part silane coupling agent with respect to 100 weight part of the said filler (B).   The dental composition according to claim 1, comprising 20 to 700 parts by weight of the filler (B) with respect to 100 parts by weight of the polymerizable monomer (A).   The dental composition according to claim 1 or 2, wherein the silica-based fine particles have an average particle diameter of 2 to 300 nm.   The dental composition according to any one of claims 1 to 3, further comprising inorganic particles (C) having an average particle diameter of 0.1 to 1.0 µm.   The filler (B) is contained in an amount of 20 to 700 parts by weight and the inorganic particles (C) are contained in an amount of 50 to 400 parts by weight with respect to 100 parts by weight of the polymerizable monomer (A). Dental composition.   The dental composition according to claim 4 or 5, wherein the inorganic particles (C) are inorganic particles containing silica as a main component.   The dental composition according to any one of claims 1 to 6, further comprising inorganic ultrafine particles (D) having an average particle diameter of 5 to 50 nm.   The dental composition according to claim 7, comprising 10 to 50 parts by weight of the inorganic ultrafine particles (D) with respect to 100 parts by weight of the polymerizable monomer (A).   The dental composition according to any one of claims 1 to 8, wherein in the filler (B), the oxide coating covers a plurality of silica-based fine particles.   The filler (B) has a structure in which the coating of the oxide of the silica-based fine particles and the coating of the oxide of the silica-based fine particles adjacent to the silica-based fine particles are extended and connected to each other. The dental composition as described.   11. The filler (B) has a porous particle structure in which a plurality of silica-based fine particles having the oxide coating are connected and aggregated in the oxide coating. Dental composition.   The dental composition according to any one of claims 1 to 11, wherein the filler (B) is a fired body. The composite resin using the dental composition of any one of Claims 1-12.