JP2009280445A - Method and apparatus for pressurization type steam-aging system of steel slag - Google Patents
Method and apparatus for pressurization type steam-aging system of steel slag Download PDFInfo
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- 239000002893 slag Substances 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 title abstract description 8
- 239000010959 steel Substances 0.000 title abstract description 8
- 238000009628 steelmaking Methods 0.000 claims description 42
- 230000032683 aging Effects 0.000 claims description 32
- 238000010793 Steam injection (oil industry) Methods 0.000 claims 1
- 238000006703 hydration reaction Methods 0.000 abstract description 9
- 230000002431 foraging effect Effects 0.000 abstract description 2
- 239000002245 particle Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 4
- 235000011941 Tilia x europaea Nutrition 0.000 description 4
- 239000004571 lime Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000009529 body temperature measurement Methods 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006115 defluorination reaction Methods 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
Description
本発明は、転炉、電気炉等により排出される、未滓化石灰を含有する製鋼スラグを、水蒸気を利用して短時間でエージングさせる方法、及びこの方法を実施する装置に関するものである。 The present invention relates to a method for aging steelmaking slag containing unfoamed lime discharged by a converter, an electric furnace or the like in a short time using steam, and an apparatus for carrying out this method.
製鋼工程で発生する製鋼スラグは、硬く、その表面が角張った形状をしているので、道路転圧時の噛み合わせがよく、路盤材として優れた性質を有している。 Steelmaking slag generated in the steelmaking process is hard and has an angular surface, so that it is well meshed during road rolling and has excellent properties as a roadbed material.
しかしながら、製鋼スラグは、脱燐剤・脱硫剤として使用される生石灰の一部が、他の分子と完全に結合しないで未滓化石灰(フリーライムとも称される)のまま残存している。 However, in the steelmaking slag, a part of quick lime used as a dephosphorizing agent / desulfurizing agent remains uncombined lime (also referred to as free lime) without being completely bonded to other molecules.
従って、この製鋼スラグを、このまま路盤材として使用した場合には、経時的に水和反応を起こして膨張・崩壊し、地盤隆起などの弊害を生じる場合がある。 Therefore, when this steelmaking slag is used as it is as a roadbed material, it may cause a hydration reaction over time to expand / collapse, resulting in adverse effects such as ground uplift.
そのため、製鋼スラグを路盤材料などに使用する場合、従来は、予め、安定して使用するためのエージングを行って、膨張・崩壊現象を完了させている。なお、エージングとは、未滓化石灰を含有する製鋼スラグを、水蒸気を利用して短時間で人工的に膨潤させる操作である。 For this reason, when steelmaking slag is used as a roadbed material or the like, conventionally, aging for stable use is performed in advance to complete the expansion / collapse phenomenon. Aging is an operation of artificially swelling steelmaking slag containing undecomposed lime in a short time using water vapor.
出願人の1社は、上記目的のための製鋼スラグのエージング方法及びその装置として、特許文献1の技術を提案している。
この特許文献1で提案した技術では、まず、粒径25mm以下のものが80%以上となるように破砕した常温の製鋼スラグを圧力容器に装入し、この圧力容器を密閉して容器内に加圧水蒸気を供給して容器およびスラグを加熱する。そして、この操作によって凝縮した熱水を排出しつつ圧力容器内を昇温・昇圧し、次いで容器内を0.196〜0.98MPaの圧力の飽和水蒸気雰囲気に1〜5時間保持した後、圧力容器内を大気圧まで減圧して製鋼スラグを排出するものである。 In the technique proposed in Patent Document 1, first, steel slag having a normal particle size of 25 mm or less and crushed so that the particle size is 80% or more is charged into a pressure vessel, and the pressure vessel is sealed and placed in the vessel. Pressurized steam is supplied to heat the container and slag. Then, the temperature inside the pressure vessel is increased while the hot water condensed by this operation is discharged, and then the inside of the vessel is kept in a saturated steam atmosphere at a pressure of 0.196 to 0.98 MPa for 1 to 5 hours. The inside of the container is depressurized to atmospheric pressure and steelmaking slag is discharged.
さらに、出願人の1社は、特許文献2で、圧力容器内の昇温・昇圧工程、および飽和水蒸気雰囲気の保温工程に伴い、圧力容器内部に蓄積する空気混じり蒸気を圧力容器外部に放出することを特徴とした製鋼スラグのエージング方法と装置を提案した。
特許文献2で提案した装置を使用した蒸気エージングの概要を図6に示す。
すなわち、蒸気エージングしようとする製鋼スラグ2を、搬入装置1によって非密閉のスラグ収納容器3に装入する。
An outline of steam aging using the apparatus proposed in
That is, the
このスラグ収納容器3を圧力容器4内に移送し、その上方に設けられた蒸気供給口4aから供給される飽和蒸気によって、圧力容器4内を所定時間、所定の圧力に保持して、製鋼スラグをエージングする。エージング処理が終了したスラグは、スラグ収納容器3の底部を開放することによって搬出される。
The
しかしながら、例えば溶銑予備処理スラグ、電気炉還元スラグ等を、前記装置を用いて加圧エージングする場合、蒸気がスラグ内に十分行き渡るのに長時間を要し、短時間(2時間以内)での水和反応が困難な状況となる場合があることが判明した。 However, when, for example, hot metal pretreatment slag, electric furnace reduction slag, and the like are subjected to pressure aging using the above-mentioned apparatus, it takes a long time for the steam to sufficiently reach the slag, and in a short time (within 2 hours). It has been found that the hydration reaction may be difficult.
本発明が解決しようとする問題点は、従来の蒸気エージングは、製鋼スラグの種類によっては、蒸気がスラグ内に十分行き渡るのに、長時間を要し、2時間以内での水和反応が困難な状況となる場合があるという点である。 The problem to be solved by the present invention is that the conventional steam aging takes a long time for the steam to sufficiently spread in the slag depending on the type of steelmaking slag, and the hydration reaction within 2 hours is difficult. It is a point that it may become a situation.
本発明の製鋼スラグの加圧式蒸気エージング方法は、
製鋼スラグの種類に関係なく、短時間で水和反応が可能なようにするために、
製鋼スラグを加圧蒸気によってエージングする方法において、
スラグ収納容器を挿入する圧力容器に蒸気を供給すべく設けられた配管を、前記スラグ収納容器の内部に導き、
この配管を介して、前記スラグ収納容器に装入された製鋼スラグに蒸気を供給することによって、前記製鋼スラグを直接水和反応させることを最も主要な特徴としている。
The pressurized steam aging method for steelmaking slag of the present invention is as follows.
To enable hydration reaction in a short time regardless of the type of steelmaking slag,
In the method of aging steelmaking slag with pressurized steam,
A pipe provided to supply steam to the pressure vessel into which the slag storage container is inserted is led into the slag storage container,
The most important feature is that the steelmaking slag is directly hydrated by supplying steam to the steelmaking slag charged in the slag storage container through this pipe.
本発明の製鋼スラグの加圧式蒸気エージング方法は、
圧力容器と、
この圧力容器内に蒸気を供給する配管と、
前記圧力容器内に挿入されるスラグ収納容器を備え、
前記配管を、前記スラグ収納容器の内部に導いた本発明の製鋼スラグの加圧式蒸気エージング装置を用いて実施できる。
Pressurized steam aging method of steelmaking slag of the present invention,
A pressure vessel;
Piping for supplying steam into the pressure vessel;
A slag storage container inserted into the pressure container;
The said piping can be implemented using the pressurization type steam aging apparatus of the steelmaking slag of this invention led to the inside of the said slag storage container.
本発明は、蒸気供給用配管をスラグ収納容器の内部に導き、この配管を介してスラグ収納容器内の製鋼スラグに蒸気を供給するので、どのような種類の製鋼スラグでも、短時間で蒸気がスラグ内に十分行き渡り、2時間以内の短時間で水和反応が可能になる。 In the present invention, the steam supply pipe is guided to the inside of the slag storage container, and the steam is supplied to the steelmaking slag in the slag storage container through this pipe. The slag is sufficiently spread and hydration can be performed within a short time of 2 hours.
発明者らは、上記課題が生じる原因について検討を行った。
従来、主に取扱っていた通常の転炉スラグは、溶融状態から冷却され、岩石状を呈しているので、加圧蒸気エージングに際しては、この転炉スラグを、適当な破砕手段によって、25mm以下の粒径のものが80質量%以上となるように破砕している。
The inventors examined the cause of the above problem.
Conventional converter slag, which has been mainly handled in the past, is cooled from a molten state and has a rock shape. Therefore, when pressurized steam aging is performed, the converter slag is reduced to 25 mm or less by an appropriate crushing means. It is crushed so that the particle size is 80% by mass or more.
この破砕に際し、過分に粉砕するのはコストの増加に結びつくため、規定された粒度に収まる範囲で、破砕された粒径が大きい傾向になるように破砕することが一般的である。転炉スラグを破砕した後の粒度分布の一例を下記表1に示す。 In this crushing, excessive crushing leads to an increase in cost. Therefore, crushing is generally performed so that the crushed particle size tends to be large within a specified particle size. An example of the particle size distribution after crushing the converter slag is shown in Table 1 below.
表1の粒度分布を有する、水浸膨張比が5〜8%の転炉スラグを、加圧蒸気エージングする場合、図1に示すような、3時間サイクルを基本パターンとして、道路用JIS規格1.5%以下にすべく処理を実施している。なお、この3時間サイクルは、40分間昇温した後、2時間保持し、その後、10分間冷却した後に3分間で排出するサイクルである。 When converter slag having the particle size distribution shown in Table 1 and having a water immersion expansion ratio of 5 to 8% is subjected to pressurized steam aging, as shown in FIG. The process is being carried out to make it less than 5%. This 3-hour cycle is a cycle in which the temperature is raised for 40 minutes, held for 2 hours, then cooled for 10 minutes and then discharged in 3 minutes.
ところで、溶銑予備処理スラグ、電気炉還元スラグ、転炉スラグにおいても、環境改善(溶出、含有量フッ素の減少)により、現在、脱フッ素化が推進されている。この製鋼スラグの一種である、電気炉還元スラグの粒度分布の一例を下記表2に示すが、粒径が0.425mm以下の粉状物を多く有している。 By the way, also in the hot metal pretreatment slag, the electric furnace reducing slag, and the converter slag, defluorination is currently promoted due to environmental improvement (elution, reduction of content fluorine). An example of the particle size distribution of the electric furnace reducing slag, which is a kind of steelmaking slag, is shown in Table 2 below, and has a large amount of powdery material having a particle size of 0.425 mm or less.
このような粉状物の配合割合が多い製鋼スラグを加圧蒸気エージングした場合、スラグ内部まで蒸気が行き渡るのに約4時間を要する。これは、現状の加圧エージング装置は、図6のように、蒸気供給口4aが圧力容器4の上部に設置され、圧力容器4の上部からのみ加圧蒸気が供給されているからと考えられる。
When steelmaking slag having a large blending ratio of such powder is subjected to pressurized steam aging, it takes about 4 hours for steam to reach the inside of the slag. This is presumably because the current pressurized aging apparatus has the
従って、前記昇温後に、従来と同様、2時間保持すると、約6時間サイクルの処理となって、本設備の特徴である短時間(2時間)での水和反応によるエージング処理が困難な状況になる。 Therefore, after the temperature rise, if it is held for 2 hours as in the conventional case, the process becomes a cycle of about 6 hours, and the aging process by the hydration reaction in the short time (2 hours), which is the feature of this equipment, is difficult. become.
なお、図6に示した従来のエージング装置のスラグ収納容器3に装入した製鋼スラグ2をエージング処理した場合のスラグ内の温度測定位置を図2に、温度測定を実施した結果を図3に示す。
The temperature measurement position in the slag when the
そこで、発明者等は、製鋼スラグを収容するスラグ収納容器に蒸気を供給する経路を改善するについて検討した結果、以下の本発明を成立させた。 Therefore, the inventors have studied the improvement of the path for supplying steam to the slag storage container for storing the steelmaking slag, and as a result, have established the following present invention.
本発明は、図4に示すように、スラグ収納容器3を挿入する圧力容器4に蒸気を供給する配管5を、前記スラグ収納容器3の内部に導き、製鋼スラグ2をエージング処理する間、例えば前記配管5がスラグ収納容器3内の製鋼スラグ2で覆われるようにする。
As shown in FIG. 4, the present invention guides the
このような本発明では、例えば前記配管5に設けた孔5aから蒸気を噴射することにより、スラグ収納容器3に装入された製鋼スラグ2の上部から蒸気を供給するのみの従来に比べて、製鋼スラグ2の全体に蒸気を行き渡らせるのに要する時間が大幅に短縮する。
In the present invention, for example, by injecting steam from the hole 5a provided in the
上記の本発明を適用して、転炉スラグを加圧蒸気エージングした場合における、スラグ内温度の測定結果を図5に示す。 FIG. 5 shows the measurement results of the temperature in the slag when the above-described present invention is applied and the converter slag is subjected to pressurized steam aging.
図5より明らかなように、本発明を適用した場合、前記図2に示した測定位置による差は無視できる程度であり、スラグ収納容器内の製鋼スラグは、操業上問題のない程度に均一に昇温されていることが判る。 As is clear from FIG. 5, when the present invention is applied, the difference due to the measurement position shown in FIG. 2 is negligible, and the steelmaking slag in the slag container is uniform to the extent that there is no operational problem. It can be seen that the temperature has risen.
すなわち、本発明では、スラグ収納容器の内部に蒸気を供給する配管を配置したことにより、昇温時間は40分となって、サイクル時間が減少する。 In other words, in the present invention, the pipe for supplying steam is arranged inside the slag storage container, so that the temperature rise time is 40 minutes and the cycle time is reduced.
ちなみに、スラグ収納容器の内部の、図4に示した位置に配置した2本の配管から、0.49MPaの圧力の蒸気を、スラグ1ton当たり85kg噴射して、スラグ収納容器に装入した46tonの製鋼スラグをエージング処理した。 Incidentally, from the two pipes arranged in the position shown in FIG. 4 inside the slag storage container, 85 kg of steam of 0.49 MPa pressure is injected per ton of slag, and the 46 ton of slag storage container is charged. Steelmaking slag was aged.
図6に示したような、圧力容器の上部に設置された蒸気供給口からのみ蒸気を供給してエージング処理した場合との比較を下記表3に示す。 Table 3 below shows a comparison with the case where the steam is supplied only from the steam supply port installed in the upper part of the pressure vessel as shown in FIG.
本発明、従来とも、保温時間及び冷却時間に差はなかったが、スラグ粒径が小さいので、本発明と従来では昇温時間に要する差が大きく、従来は4時間を要していたものが、本発明を適用することによって、2時間とすることができた。 Although there was no difference in the heat retention time and the cooling time in the present invention and the conventional one, since the slag particle size is small, the difference required in the temperature rising time is large in the present invention and the conventional one, and the conventional one required 4 hours. By applying the present invention, it could be 2 hours.
本発明は上記のような例に限らず、各請求項に記載された技術的思想の範疇であれば、適宜実施の形態を変更しても良いことは、言うまでもない。 It goes without saying that the present invention is not limited to the above-described examples, and the embodiments may be changed as appropriate within the scope of the technical idea described in each claim.
例えば、上記の例では配管5に多数の孔5aを設けて、製鋼スラグ2に蒸気を噴射するものを示したが、配管にスリットを設けたものでも良い。
For example, in the above example, the
以上の本発明は、粉状物の配合割合の多い製鋼スラグを対象とするものに限らず、従来の路盤材程度の粒径の製鋼スラグにも適用できる。ちなみに、路盤材程度の粒径の製鋼スラグの昇温には、従来は40分程度必要であったが、本発明を適用した場合は10〜20分で昇温を完了することができた。 The present invention as described above is not limited to steelmaking slag having a high blending ratio of powdery substances, but can also be applied to steelmaking slag having a particle size comparable to that of a conventional roadbed material. Incidentally, it took about 40 minutes in the past to increase the temperature of the steelmaking slag having a particle size of about the roadbed material, but when the present invention was applied, the increase in temperature could be completed in 10 to 20 minutes.
2 製鋼スラグ
3 スラグ収納容器
4 圧力容器
5 配管
5a 孔
2
Claims (3)
スラグ収納容器を挿入する圧力容器に蒸気を供給すべく設けられた配管を、前記スラグ収納容器の内部に導き、
この配管を介して、前記スラグ収納容器に装入された製鋼スラグに蒸気を供給することによって、前記製鋼スラグを直接水和反応させることを特徴とする製鋼スラグの加圧式蒸気エージング方法。 In the method of aging steelmaking slag with pressurized steam,
A pipe provided to supply steam to the pressure vessel into which the slag storage container is inserted is led into the slag storage container,
A pressurized steam aging method for steelmaking slag, wherein the steelmaking slag is directly hydrated by supplying steam to the steelmaking slag charged in the slag storage container via the pipe.
この圧力容器内に蒸気を供給する配管と、
前記圧力容器内に挿入されるスラグ収納容器を備え、
前記配管を、前記スラグ収納容器の内部に導いたことを特徴とする製鋼スラグの加圧式蒸気エージング装置。 A pressure vessel;
Piping for supplying steam into the pressure vessel;
A slag storage container inserted into the pressure container;
A pressurized steam aging apparatus for steelmaking slag, wherein the pipe is led into the slag storage container.
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JP2017114717A (en) * | 2015-12-22 | 2017-06-29 | 新日鐵住金株式会社 | Treatment method for iron and steel slag and iron and steel slag treatment device |
JP2017114710A (en) * | 2015-12-22 | 2017-06-29 | 新日鐵住金株式会社 | Treatment method for iron and steel slag and iron and steel slag treatment device |
WO2018139061A1 (en) * | 2017-01-26 | 2018-08-02 | 新日鐵住金株式会社 | Pressurization type steam-aging device |
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JP2017114710A (en) * | 2015-12-22 | 2017-06-29 | 新日鐵住金株式会社 | Treatment method for iron and steel slag and iron and steel slag treatment device |
WO2018139061A1 (en) * | 2017-01-26 | 2018-08-02 | 新日鐵住金株式会社 | Pressurization type steam-aging device |
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