JP2009278872A - Device for cutting frozen fish - Google Patents

Device for cutting frozen fish Download PDF

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Publication number
JP2009278872A
JP2009278872A JP2008130955A JP2008130955A JP2009278872A JP 2009278872 A JP2009278872 A JP 2009278872A JP 2008130955 A JP2008130955 A JP 2008130955A JP 2008130955 A JP2008130955 A JP 2008130955A JP 2009278872 A JP2009278872 A JP 2009278872A
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Japan
Prior art keywords
cutting
frozen fish
rotary blade
blade
cut
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Inventor
Kazufumi Kimura
和文 木村
Masahiko Suzui
正彦 鈴井
Masaru Endo
勝 遠藤
Tomohito Yamada
智史 山田
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Sanyu Industries Ltd
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Sanyu Industries Ltd
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Priority to JP2008130955A priority Critical patent/JP2009278872A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for cutting frozen fish which can simply cut a frozen fish while being frozen into fillets with a rotary blade. <P>SOLUTION: The circumferential edge of the rotary blade 20 has knife-like cutting blade portions 21 and notch portions 22, alternately. It is preferable that the circumferential edge length ratio of the cutting blade portions 21 to the notch portions 22 is 0.4 to 0.6. The rotary blade 20 having the notch portions 22 formed therein can more bite into the frozen fish and reduce frictional resistance on frozen fish-cutting than a knife-like blade whose circumferential edge is like a continuous knife. The rotary blade 20 is attached to a known frozen fish-cutting device to cut the frozen fish into fillets. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、冷凍魚を切身にする切断装置に関する。   The present invention relates to a cutting device that fills frozen fish.

従来、冷凍魚を一食単位の切身にするために、例えば、特開平5−49390号公報にはバンドソーを使用する旨の開示がある。又、特開平11−266781号公報には、冷凍魚を半解凍した後に切断する旨の開示がある。   Conventionally, for example, Japanese Patent Laid-Open No. 5-49390 discloses that a band saw is used in order to make frozen fish into fillets. Japanese Patent Application Laid-Open No. 11-266781 discloses that frozen fish is cut after being half-thawed.

特開平5−49390号公報JP-A-5-49390 特開平11−266781号公報JP-A-11-266781

前記従来のバンドソーを使用する場合には、そのバンドソーの刃先構造として歯と切断物とが密着しないで連続して切断できるようにアサリが付けられている。しかし、このアサリによって、冷凍魚の切屑が多く出て、処理に困るという課題がある。
又、冷凍魚を半解凍した後に切断するという技術は、冷凍保温のものを一旦半解凍し、切断処理した後に、再度、冷凍化するため、エネルギーコストがかかるという課題がある。
又、刃物屋、装置制作者、及びユーザーは、回転刃では冷凍魚を切断できないと思っていて、バンドソーが好ましい切断具であると信じていた。しかし、このバンドソーは前記した様に切屑の課題があり、且つ、回転刃では装置の強度、剛性等を考慮すると、全く不可能であると信じられていた。
そこで、発明者は、冷凍魚のまま、簡便に、回転刃で、切身ができる切断装置は如何なる条件を満たせば良いかを追及した結果、冷凍魚のままで切断できる回転刃を製作したので、ここに提供するものである。
When using the conventional band saw, the blade saw structure of the band saw is provided with a set so that the teeth and the cut object can be continuously cut without being in close contact with each other. However, this clam has a problem that a lot of frozen fish chips come out and is difficult to process.
Further, the technique of cutting frozen fish after being half-thawed has a problem that it costs energy because it is half-thawed once frozen and heat-treated and then frozen again.
Also, knives, equipment manufacturers, and users thought that frozen fish could not be cut with a rotating blade and believed that a band saw was the preferred cutting tool. However, this band saw has the problem of chips as described above, and it has been believed that a rotary blade is impossible at all in consideration of the strength and rigidity of the apparatus.
Therefore, as a result of pursuing what conditions should be satisfied by the cutting device that can cut the fillet simply and with the rotary blade, the inventor manufactured the rotary blade that can cut with the frozen fish. It is to provide.

請求項1の切身切断装置は回転刃によって、冷凍魚を切断して切身を作成し、前記回転刃がナイフ状の切断部を備えることによって、冷凍魚を切断できる。
又、請求項2の切身切断装置に用いる回転刃は、回転刃の周縁に切断刃部と切欠部を交互に形成し、切断刃部と切欠部の周縁長の比率を0.4〜0.6であることによって、摩擦抵抗の軽減を図って冷凍魚のまま切断することができる。
また、請求項3の切身切断装置に用いる切断刃部はナイフ状の対称であり、中心に向かう箇所には裏スキが形成されていることによって、摩擦の低減を図ることができる。
The fillet cutting device according to claim 1 can cut frozen fish by cutting a frozen fish with a rotary blade, and the rotary blade includes a knife-like cutting part.
Further, the rotary blade used in the fillet cutting device according to claim 2 has the cutting blade portion and the notch portion alternately formed on the periphery of the rotary blade, and the ratio of the peripheral length of the cutting blade portion and the notch portion is 0.4-0. By being 6, the frictional resistance can be reduced and the frozen fish can be cut.
Further, the cutting blade portion used in the fillet cutting device according to claim 3 has a knife-like symmetry, and a back gap is formed at a position toward the center, so that friction can be reduced.

本願の請求項1の切身切断装置は冷凍魚のまま切断することができる。又、請求項2の切身切断装置は、切断刃部の断面に、裏スキが形成されていることによって、摩擦の低減を図ることができる。   The fillet cutting device according to claim 1 of the present application can cut frozen fish as it is. In addition, the fillet cutting device according to claim 2 can reduce friction by forming a back gap on the cross section of the cutting blade portion.

本発明の切身切断装置1についての実施例を図面を参照して説明する。
図1は、切身切断装置1の全体図であり、この切身切断装置1は良く知られた装置であり、本願の発明は回転刃20に特徴があり、この回転刃20を前記公知の切身切断装置に取り付けて冷凍魚を切身に切断するものである。
An embodiment of the fillet cutting device 1 of the present invention will be described with reference to the drawings.
FIG. 1 is an overall view of a fillet cutting device 1. This fillet cutting device 1 is a well-known device, and the invention of the present application is characterized by a rotary blade 20. The rotary blade 20 is cut into the known fillet cutting device. It is attached to the device and cuts frozen fish into slices.

この切断装置1には、長手方向に載置の冷凍魚10を送り軸(X軸)方向に搬送するベルトコンベア5が設置してある。
又、前記ベルトコンベア5と垂直(Y軸)に、ベルトコンベア5に載置の冷凍魚10を適宜の厚みで、順次、切断するために、前後動する回転刃20(後記で詳述)が配置してある。
The cutting device 1 is provided with a belt conveyor 5 that conveys the frozen fish 10 placed in the longitudinal direction in the feed axis (X-axis) direction.
In addition, a rotary blade 20 that moves back and forth (details will be described later) in order to cut the frozen fish 10 placed on the belt conveyor 5 in an appropriate thickness in order perpendicularly to the belt conveyor 5 (Y axis). It is arranged.

この回転刃20は上基台7に取り付けてあり、上基台7の裏面側に配置の電動機、減速機(図示略)を介して所定の回転数で回転すると共に、往動時には回転刃20が冷凍魚10を切断可能な位置(下方向)とし、復動時には回転刃20が冷凍魚10から離脱位置(上方向)とする往復機構(図示略)を介して往復動する。
即ち、回転刃20は、往動時には冷凍魚10を切断し、復動時には冷凍魚10を回避して、元の切断可能な状態にされる。
The rotary blade 20 is attached to the upper base 7, and rotates at a predetermined rotational speed via an electric motor and a speed reducer (not shown) arranged on the back side of the upper base 7. Is a position where the frozen fish 10 can be cut (downward), and at the time of backward movement, the rotary blade 20 reciprocates through a reciprocating mechanism (not shown) which is set to a disengagement position (upward).
That is, the rotary blade 20 cuts the frozen fish 10 at the time of forward movement, and avoids the frozen fish 10 at the time of backward movement so that it can be cut.

又、前記上基台7は基台8に載置固定されていて、この基台8は、前記冷凍魚10を適宜の厚みで切断するために、冷凍魚10のX軸方向に対して垂直方向(Y軸)の他、図3に示すように、角度θで傾斜状に切断可能に、Z軸を中心に、X−Y平面において、図示略の揺動装置を介して揺動可能になっている。そのため、図3に示すように、冷凍魚10に対して、垂直の他、傾斜状の切れ目11で切断することができる。   The upper base 7 is mounted and fixed on a base 8, and this base 8 is perpendicular to the X-axis direction of the frozen fish 10 in order to cut the frozen fish 10 with an appropriate thickness. In addition to the direction (Y-axis), as shown in FIG. 3, it can be cut in an inclined manner at an angle θ, and can be swung about the Z-axis in the XY plane via a rocking device (not shown). It has become. Therefore, as shown in FIG. 3, the frozen fish 10 can be cut at an inclined cut 11 in addition to being vertical.

又、前記回転刃20の拡大図を図2に示し、図2(A)は回転刃の全体正面図、図2(B)は回転刃20の周縁のA〜A断面図、図2(C)は回転刃20の周縁の正面拡大図である。
回転刃20は、周縁が連続のナイフ状であっても、冷凍魚を切断できる。しかし、ここでは更に改良し、回転刃20の周縁は、交互に形成のナイフ状の切断刃部21と切欠部22で構成してあり、この切断刃部21と切欠部22の周縁長の比率は、種々の実験の結果、0.4〜0.6が望ましい。
尚、回転刃20の周縁が連続のナイフ状であるのに比して、切欠部22を形成すると、冷凍魚10への食い込みを良くし、切断時における摩擦抵抗を低減することができる。
また、切断刃部21と切欠部22の比率は、冷凍魚の冷凍状態、回転刃20の回転数、冷凍魚の大きさ等を考慮して選定するが、切断刃部21による切断状態と切欠部22による摩擦抵抗の軽減及び回転刃20の強度等から選定する。
2 is an enlarged view of the rotary blade 20. FIG. 2 (A) is an overall front view of the rotary blade, FIG. 2 (B) is a cross-sectional view of the peripheral edge of the rotary blade 20, and FIG. ) Is an enlarged front view of the periphery of the rotary blade 20.
The rotary blade 20 can cut frozen fish even when the peripheral edge is a continuous knife shape. However, further improvement is made here, and the peripheral edge of the rotary blade 20 is composed of alternately formed knife-shaped cutting blade portions 21 and cutout portions 22, and the ratio of the peripheral lengths of the cutting blade portions 21 and the cutout portions 22. As a result of various experiments, 0.4 to 0.6 is desirable.
In addition, if the notch part 22 is formed compared with the periphery of the rotary blade 20 being a continuous knife shape, the biting into the frozen fish 10 can be improved and the frictional resistance at the time of cutting can be reduced.
The ratio between the cutting blade portion 21 and the cutout portion 22 is selected in consideration of the frozen state of the frozen fish, the rotation speed of the rotary blade 20, the size of the frozen fish, etc., but the cutting state by the cutting blade portion 21 and the cutout portion 22 are selected. It is selected from the reduction of the frictional resistance by the strength of the rotary blade 20 and the like.

尚、切欠部22の平面形状は、図2(A)に示す例では溝部をR状のV字であるが、回転刃20の材質、厚み、強度等を考慮しながら摩擦抵抗の軽減を図り、半円形、台形等を適宜選定する。
又、前記回転刃20の切断刃部21の断面は、図2(B)に示すように、中心軸に対して対称で、先端部23が三角状の尖塔のナイフ状であり、中心に向かう箇所には和包丁で施工されている「裏スキ25」が形成されていて、摩擦の低減を図っている。
尚、この回転刃20、先端部23の厚みは、冷凍魚10の種類、冷凍状態、回転刃20の材質、口径や回転数、等を考慮して選定する。
又、この回転刃20の表面に、フッソ樹脂コーティングを施して摩擦の低減を図ることが望ましい。
In the example shown in FIG. 2 (A), the planar shape of the notch 22 is an R-shaped groove, but the frictional resistance is reduced while considering the material, thickness, strength, etc. of the rotary blade 20. , Semicircular, trapezoidal, etc. are selected as appropriate.
Further, as shown in FIG. 2 (B), the cross section of the cutting blade portion 21 of the rotary blade 20 is symmetrical with respect to the central axis, and the tip portion 23 is a knife-like shape of a triangular spire and heads toward the center. A “back ski 25”, which is constructed with a Japanese knife, is formed at the location to reduce friction.
The thicknesses of the rotary blade 20 and the tip 23 are selected in consideration of the type of the frozen fish 10, the frozen state, the material of the rotary blade 20, the diameter and the number of rotations, and the like.
Further, it is desirable to reduce the friction by applying a fluorine resin coating on the surface of the rotary blade 20.

次に、前記切断装置1を使用して切身を得る操作について説明する。
冷凍魚10は、商品トレイに収納される切身の数、重量が決められているので、それに合わせて、切身として切断される。
尚、冷凍魚10は、図1に示すベルトコンベア5に載置される前に、予め図示略の光学機器等によって大きさ等が把握され、切身の厚みに基づくベルトコンベア5の搬送速度、切る方法(垂直切断、傾斜角θで切断)が選定される。
Next, an operation for obtaining a fillet using the cutting apparatus 1 will be described.
Since the number and weight of the fillets stored in the commodity tray are determined, the frozen fish 10 is cut as fillets accordingly.
Before the frozen fish 10 is placed on the belt conveyor 5 shown in FIG. 1, the size and the like are grasped in advance by an optical device (not shown), and the conveyor speed of the belt conveyor 5 based on the thickness of the fillet is cut. A method (vertical cutting, cutting at an inclination angle θ) is selected.

そして、ベルトコンベア5上の冷凍魚10は、固定された状態で、前記予め得られたデータに基づいて、前記ベルトコンベア5の搬送速度が制御されると共に、図3に示すように、切る方法(垂直切断、傾斜角θで切断)のデータに基づいて、揺動装置を介して決められた切断角度θで切断され、回転刃20は往復機構(図示略)を介して往復動して、順次、切身として切断する。   And the frozen fish 10 on the belt conveyor 5 is fixed, and the cutting speed is controlled as shown in FIG. 3 while the conveying speed of the belt conveyor 5 is controlled based on the previously obtained data. Based on the data of (vertical cutting, cutting at an inclination angle θ), the blade 20 is cut at a cutting angle θ determined through a swing device, and the rotary blade 20 is reciprocated through a reciprocating mechanism (not shown). Sequentially cut as fillet.

以上のように、冷凍魚10は冷凍状態のままで、ナイフ状の回転刃20で切断できるが、更に、望ましい回転刃20は、周縁に切断刃部21と切欠部22を交互に形成したものがよい。
すなわち、このナイフ状の回転刃20で切断すると、従来のように、冷凍魚を一旦半解凍した後に回転刃で切断処理し、再度、冷凍化する必要もなく、且つ、バンドソーで切断することもない。
又、このナイフ状の回転刃20、望ましくは周縁に切断刃部21と切欠部22を交互に形成の回転刃20は、従来の装置において回転刃のみを交換すれば良いので経済性に富むと共に、切屑の発生が極めて少ない。
As described above, the frozen fish 10 can be cut with the knife-like rotary blade 20 in the frozen state, but the preferred rotary blade 20 is formed by alternately forming the cutting blade portions 21 and the cutout portions 22 on the periphery. Is good.
That is, when the knife-like rotary blade 20 is used for cutting, the frozen fish is once half-thawed and then cut with the rotary blade so that it does not need to be frozen again, and can be cut with a band saw. Absent.
Further, the knife-like rotary blade 20, preferably the rotary blade 20 having the cutting blade portions 21 and the cutout portions 22 alternately formed on the periphery, is economical and can be replaced only by replacing the rotary blade in the conventional apparatus. There is very little generation of chips.

切身切断装置の全体図である。1 is an overall view of a fillet cutting device. (A)は回転刃の全体正面図、(B)は回転刃の周縁のA〜A断面図、(C)は回転刃の周縁の正面拡大図である。(A) is the whole front view of a rotary blade, (B) is AA sectional drawing of the periphery of a rotary blade, (C) is a front enlarged view of the periphery of a rotary blade. 冷凍魚を切断して切身状態の平面図である。It is a top view of a fillet state by cutting a frozen fish.

符号の説明Explanation of symbols

1 切身切断装置
5 ベルトコンベア
10 冷凍魚
20 回転刃
21 切断刃部
22 切欠部

DESCRIPTION OF SYMBOLS 1 Fillet cutting device 5 Belt conveyor 10 Frozen fish 20 Rotary blade 21 Cutting blade part 22 Notch

Claims (3)

回転刃によって冷凍魚を切断して切身を作成する切身切断装置であって、
前記回転刃がナイフ状の切断部を備えることを特徴とする切身切断装置。
A fillet cutting device that creates a fillet by cutting frozen fish with a rotary blade,
The said cutting blade is provided with a knife-shaped cutting part, The fillet cutting device characterized by the above-mentioned.
回転刃の周縁に切断刃部と切欠部を交互に形成し、切断刃部と切欠部の周縁長の比率を0.4〜0.6である請求項1の切身切断装置。   The cutting apparatus according to claim 1, wherein cutting blade portions and cutout portions are alternately formed on the periphery of the rotary blade, and the ratio of the peripheral lengths of the cutting blade portion and the cutout portion is 0.4 to 0.6. 切断刃部の断面はナイフ状の対称形であり、中心に向かう箇所には裏スキが形成されていることを特徴とする請求項1又は請求項2の切身切断装置。

3. The fillet cutting apparatus according to claim 1, wherein the cutting blade section has a knife-like cross section, and a back ski is formed at a position toward the center.

JP2008130955A 2008-05-19 2008-05-19 Device for cutting frozen fish Pending JP2009278872A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103907667A (en) * 2014-03-24 2014-07-09 浙江海洋学院 Fish slicer
JP2014223036A (en) * 2013-05-16 2014-12-04 洋介 大月 Apparatus for treating food material
JP2018510640A (en) * 2015-03-23 2018-04-19 ニーンシュテット ゲーエムベーハー How to make tuna fillet

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014223036A (en) * 2013-05-16 2014-12-04 洋介 大月 Apparatus for treating food material
CN103907667A (en) * 2014-03-24 2014-07-09 浙江海洋学院 Fish slicer
JP2018510640A (en) * 2015-03-23 2018-04-19 ニーンシュテット ゲーエムベーハー How to make tuna fillet

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