JP2009255254A - Press-fitting device and press-fitting method using the same - Google Patents

Press-fitting device and press-fitting method using the same Download PDF

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Publication number
JP2009255254A
JP2009255254A JP2008109447A JP2008109447A JP2009255254A JP 2009255254 A JP2009255254 A JP 2009255254A JP 2008109447 A JP2008109447 A JP 2008109447A JP 2008109447 A JP2008109447 A JP 2008109447A JP 2009255254 A JP2009255254 A JP 2009255254A
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Japan
Prior art keywords
press
fitting
component
head
main body
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JP2008109447A
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Japanese (ja)
Inventor
Kazuaki Ueda
一明 上田
Masahiro Kato
正浩 加藤
Tomoaki Suzuki
智章 鈴木
Koji Hagiwara
幸次 萩原
Fumio Kawahara
文雄 河原
Mitsuteru Shibano
光輝 柴野
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Toyota Motor Corp
MEC International Co Ltd
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Toyota Motor Corp
MEC International Co Ltd
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Priority to JP2008109447A priority Critical patent/JP2009255254A/en
Publication of JP2009255254A publication Critical patent/JP2009255254A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a press-fitting device capable of accurately press-fitting numerous kinds of press-fitting components without deteriorating the work efficiency of a press-fitting operation, and a press-fitting method using the press-fitting device. <P>SOLUTION: The press-fitting device 1 for press-fitting a press-fitting component 2 to a press-fitted component 3 by making use of ultrasonic vibration comprises a main body 10 capable of moving to the press-fitted component 3, an ultrasonic generation section 11 arranged on the main body 10 and generating ultrasonic vibration, and a press-fitting head 12 for transmitting the ultrasonic vibration generated by the ultrasonic generation section 11 to the press-fitting component 2 and press-fitting the press-fitting component 2 to the press-fitted component 3 by moving the main body 10. A first contact surface 15 and a second contact surface 16 wherein a peripheral edge is inclined in an axis center S direction of the press-fitting head 12 as it progresses in a direction of an end are formed on a pointed head 12b of the press-fitting head 12, and at least either of contact surfaces 15, 16 is brought into contact with a peripheral edge 20a of a through-hole 20 formed at the press-fitting component 2. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、圧入装置及びそれを用いた圧入方法の技術に関し、より詳細には、超音波振動を利用して被圧入部品に圧入部品を圧入する圧入装置及びそれを用いた圧入方法に関する。   The present invention relates to a press-fitting device and a technology of a press-fitting method using the press-fitting device, and more particularly to a press-fitting device that press-fitting a press-fitted component into a press-fitted component using ultrasonic vibration and a press-fitting method using the press-fitting device.

従来、自動車のシリンダヘッドやシリンダブロック等などの被圧入部品にバルブシート等の圧入部品を圧入する圧入装置に関しては、これまでにも多くの技術が提案されている。通常、このような圧入装置には、被圧入部品に対して移動可能な本体部と、本体部が移動することにより被圧入部品に圧入部品を圧入する圧入ヘッド等が設けられている。   Conventionally, many techniques have been proposed for press-fitting devices for press-fitting a press-fitting part such as a valve seat into a press-fitted part such as a cylinder head or a cylinder block of an automobile. Usually, such a press-fitting device is provided with a main body portion that is movable with respect to the press-fit component, and a press-fit head that press-fits the press-fit component into the press-fit component as the main body portion moves.

また、近年では、例えば、特許文献1又は特許文献2に開示されるように、超音波振動を圧入部品に伝達させながら圧入する超音波式の圧入装置が提案されている(特許文献1又は特許文献2参照)。このような超音波振動を利用した圧入装置では、超音波振動を発生させる超音波発生部が別途設けられており、超音波発生部より発生された超音波振動を圧入ヘッドを介して圧入部品に伝達させ、圧入部品を高速で微細振動させた状態で被圧入部品に圧入させる。このように構成されることで、超音波式の圧入装置では、圧入部品や被圧入部品の破損を防ぐことができるとともに、圧入部品を圧入させる際の圧入荷重を低減できるため、装置部品の剛性を下げるなど簡易に構成することができる。   In recent years, for example, as disclosed in Patent Document 1 or Patent Document 2, an ultrasonic press-fitting device that press-fits while transmitting ultrasonic vibration to a press-fitted component has been proposed (Patent Document 1 or Patent). Reference 2). In such a press-fitting device using ultrasonic vibration, an ultrasonic generator for generating ultrasonic vibration is separately provided, and the ultrasonic vibration generated from the ultrasonic generator is applied to a press-fitting component via a press-fitting head. The press-fitted part is press-fitted into the press-fitted part in a state where the press-fitted part is vibrated at high speed. With this configuration, the ultrasonic press-fitting device can prevent the press-fitting component and the press-fitted component from being damaged, and can reduce the press-fitting load when press-fitting the press-fitting component. It can be configured simply, for example, by lowering.

ところで、上述した従来の圧入装置では、圧入ヘッドの先端部に圧入部品が取り付けられた状態で、圧入ヘッドが可動されることで圧入部品が被圧入部品の取り付け部位に圧入されるように構成されており、対応する圧入部品(の貫通孔)の形状に合わせて先端部の形状の異なる複数の圧入ヘッドが用いられていた。   By the way, the conventional press-fitting device described above is configured such that the press-fitting head is moved in a state where the press-fitting part is attached to the tip of the press-fitting head, so that the press-fitting part is press-fitted into the attachment part of the press-fitting part. Therefore, a plurality of press-fitting heads having different tip shapes according to the shape of the corresponding press-fitting component (through hole thereof) have been used.

そのため、従来の圧入装置では、一の被圧入部品に対して複数類の圧入部品を圧入する場合などは、その都度、対応する圧入部品(の貫通孔)の形状に合わせて、先端部の形状の異なる圧入ヘッドに交換する必要があり、かかる圧入作業の作業効率が悪かった。
また、圧入ヘッドに圧入部品を取り付けた状態でこれを被圧入部品に圧入するため、外乱や設計誤差などの不確定な変動によって、圧入ヘッドの軸中心が圧入方向に対して傾いたりずれたりしていると、圧入部品と被圧入部品との間に隙間が生じるなどの圧入不良が生じてしまうという課題があった。
Therefore, in the conventional press-fitting device, when multiple types of press-fitting parts are pressed into one press-fitted part, the shape of the tip is matched to the shape of the corresponding press-fitted part (through hole) each time. Therefore, it is necessary to replace the press-fitting head with a different one, and the work efficiency of the press-fitting work is poor.
In addition, since the press-fit component is attached to the press-fit head, it is press-fit into the press-fit component, and the center of the press-fit head tilts or deviates from the press-fit direction due to uncertain fluctuations such as disturbances and design errors. In such a case, there is a problem that a press-fitting failure such as a gap is generated between the press-fitted component and the press-fitted component.

一方、従来の圧入装置の構成としては、例えば、特許文献3に開示されるように、圧入ヘッドの先端部に圧入部品を保持する保持部を備え、この保持部に、中心線に対して進退自在とされ円筒状の圧入部品の内周面に係止してこれを保持する係合爪が設けられた構成が公知となっている(特許文献3参照)。かかる構成によると、保持部において係合爪が進退移動されることで、圧入部品に穿設された保持孔の内側面に係合爪が係止して圧入部品を保持することができ、貫通孔の径寸法(口径)の異なる複数種類の圧入部品にも対応することができる。   On the other hand, as a configuration of a conventional press-fitting device, for example, as disclosed in Patent Document 3, a holding portion that holds a press-fitting component is provided at the tip of the press-fitting head, and the holding portion is advanced and retracted with respect to the center line. A configuration is known that is provided with an engaging claw that can be freely held and retained on the inner peripheral surface of a cylindrical press-fitting component (see Patent Document 3). According to such a configuration, the engaging claw is moved forward and backward in the holding portion, so that the engaging claw can be locked to the inner surface of the holding hole formed in the press-fitting part and the press-fitting part can be held. A plurality of types of press-fitting parts with different hole diameters (bore diameters) can be accommodated.

しかしながら、特許文献3に開示されるように、保持部において圧入部品の保持孔の内側面(若しくは圧入部品自体の外側面)を爪等で把持するような構成では、圧入部品に超音波振動が付与される際に、超音波振動によって保持部と圧入部品との間にガタが生じてしまい、超音波振動の周波数や振幅を圧入部品にまで確実に伝達することができず、圧入荷重を低減できるというこの装置特有の効果を奏することができないという課題があった。
特開2003−311553号公報 特開2007−21626号公報 特開2000−117561号公報
However, as disclosed in Patent Document 3, in the configuration in which the inner surface of the holding hole of the press-fitting component (or the outer surface of the press-fitting component itself) is held by a nail or the like in the holding portion, ultrasonic vibration is generated in the press-fitting component. When applied, backlash occurs between the holding part and the press-fit component due to ultrasonic vibration, and the frequency and amplitude of the ultrasonic vibration cannot be reliably transmitted to the press-fit component, reducing the press-fit load. There has been a problem that the effect peculiar to this device that can be performed cannot be achieved.
JP 2003-311553 A JP 2007-21626 A JP 2000-117561 A

そこで、本発明においては、圧入装置及びそれを用いた圧入方法に関し、前記従来の課題を解決するもので、圧入作業の作業効率を低減することなく、複数種類の圧入部品を精度よく圧入する圧入装置及びそれを用いた圧入方法を提供することを目的とする。   Therefore, the present invention relates to a press-fitting device and a press-fitting method using the press-fitting device, and solves the above-described conventional problems, and press-fitting a plurality of types of press-fitting parts with high accuracy without reducing the work efficiency of press-fitting work. An object is to provide an apparatus and a press-fitting method using the same.

本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。   The problems to be solved by the present invention are as described above. Next, means for solving the problems will be described.

すなわち、請求項1においては、超音波振動を利用して被圧入部品に圧入部品を圧入する圧入装置であって、被圧入部品に対して移動可能な本体部と、前記本体部に設けられ、超音波振動を発生させる超音波発生部と、前記超音波発生部により発生された超音波振動を圧入部品にまで伝達させ、前記本体部が移動されることで被圧入部品に圧入部品を圧入する圧入ヘッドとを具備してなり、前記圧入ヘッドの先端部には、端部方向に向かうにしたがって周縁部が圧入ヘッドの軸中心方向に傾斜された当接面が複数形成され、前記当接面のうち、少なくともいずれか一の当接面が圧入部品に穿設された貫通孔の周縁部に当接されるものである。   That is, in claim 1, a press-fitting device that press-fits a press-fit component into a press-fit component using ultrasonic vibration, the main body portion being movable relative to the press-fit component, and the main body portion, An ultrasonic generator that generates ultrasonic vibrations, and the ultrasonic vibration generated by the ultrasonic generators are transmitted to the press-fitting parts, and the press-fitting parts are press-fitted into the press-fitted parts by moving the main body part. A press-fit head, and a plurality of abutment surfaces having a peripheral edge inclined toward the axial center of the press-fit head are formed at a distal end portion of the press-fit head toward the end direction. Of these, at least one of the contact surfaces is in contact with the peripheral edge portion of the through hole formed in the press-fitting part.

請求項2においては、前記複数の当接面は、前記圧入ヘッドの軸中心方向に並設されており、前記圧入ヘッドの端部側に位置する当接面ほど径が小さいものである。   According to a second aspect of the present invention, the plurality of contact surfaces are juxtaposed in the axial center direction of the press-fitting head, and the contact surface located on the end side of the press-fitting head has a smaller diameter.

請求項3においては、前記当接面は、圧入部品に穿設された貫通孔の周縁部に対して凸状の湾曲面となるように形成されるものである。   According to a third aspect of the present invention, the contact surface is formed to be a convex curved surface with respect to the peripheral edge portion of the through hole formed in the press-fitting part.

請求項4においては、前記当接面は、前記圧入ヘッドの軸中心に沿った切断面の輪郭形状が円弧形状となるように形成されるものである。   According to a fourth aspect of the present invention, the contact surface is formed such that the contour shape of the cut surface along the axial center of the press-fitting head is an arc shape.

請求項5においては、前記当接面は、テーパ面状となるように形成されるものである。   According to a fifth aspect of the present invention, the contact surface is formed to be a tapered surface.

請求項6においては、超音波振動を発生させる超音波発生部を備えた本体部と、前記本体部から突出する圧入ヘッドとを備えた圧入装置を用い、超音波振動を利用して被圧入部品に圧入部品を圧入する圧入方法であって、被圧入部品に対して前記本体部を移動させる移動工程と、前記超音波発生部により超音波振動を発生させる発生工程と、前記超音波発生部により発生された超音波振動を圧入部品にまで伝達させ、前記本体部の移動により前記圧入部品に圧入ヘッドを当接させて、前記被圧入部品に圧入部品を圧入する圧入工程とを有し、前記圧入工程では、圧入ヘッドの先端部に、端部方向に向かうにしたがって周縁部が圧入ヘッドの軸中心方向に傾斜されるように形成された複数の当接面のうち、少なくともいずれか一の当接面を圧入部品に穿設された貫通孔の周縁部に当接させるものである。   According to a sixth aspect of the present invention, a press-fitting device using a press-fitting device having a main body unit including an ultrasonic wave generation unit that generates ultrasonic vibrations and a press-fitting head that protrudes from the main body unit, and using ultrasonic vibrations. A press-fitting method for press-fitting a press-fitting component into the press-fitting component, the moving step of moving the main body with respect to the press-fitted component, the generating step of generating ultrasonic vibration by the ultrasonic generator, and the ultrasonic generator A press-fitting step of transmitting the generated ultrasonic vibration to the press-fitting part, bringing a press-fitting head into contact with the press-fitting part by moving the main body, and press-fitting the press-fitting part into the press-fitted part; In the press-fitting process, at least one of a plurality of contact surfaces formed so that the peripheral edge is inclined toward the axial center of the press-fitting head toward the end of the press-fitting head. Press-fit the contact surface It is intended to abut the peripheral edge of the drilled holes in goods.

本発明の効果として、以下に示すような効果を奏する。   As effects of the present invention, the following effects can be obtained.

請求項1に示す構成としたので、圧入作業の作業効率を低減することなく、複数種類の圧入部品を精度よく圧入することができる。   Since it was set as the structure shown in Claim 1, it can press-fit a multiple types of press-fit components accurately, without reducing the working efficiency of press-fit work.

請求項2に示す構成としたので、圧入ヘッドの端部側と反対側に位置する当接面であっても圧入部品の貫通孔の周縁部に確実に当接させることができる。   Since it is set as the structure shown in Claim 2, even if it is the contact surface located on the opposite side to the edge part side of a press-fit head, it can be made to contact | abut reliably to the peripheral part of the through-hole of press-fit components.

請求項3に示す構成としたので、圧入ヘッドにおいて芯ずれや傾きが生じた場合であっても、当接面を圧入部品の貫通孔の周縁部に線当たりさせることができ、圧入部品をより精度よく圧入することができる。   Since it is set as the structure shown in Claim 3, even if it is a case where a center shift | offset | difference or inclination arises in a press-fit head, a contact surface can be made to line-contact with the peripheral part of the through-hole of a press-fit component, and press-fit components are made more It can be press-fitted with high accuracy.

請求項4に示す構成としたので、各当接面において貫通孔の周縁部と当接される部位が拡大されて、対応可能な圧入部品の種類を増大できる。   Since it is set as the structure shown in Claim 4, the site | part contact | abutted with the peripheral part of a through-hole in each contact surface is expanded, and the kind of press-fit component which can respond can be increased.

請求項5に示す構成としたので、圧入ヘッドにおいて芯ずれや傾きが生じた場合であっても、当接面を圧入部品の貫通孔の周縁部に線当たりさせることができ、圧入部品をより精度よく圧入することができる。   Since the structure shown in claim 5 is adopted, even if the press-fitting head is misaligned or inclined, the contact surface can be brought into contact with the peripheral edge of the through-hole of the press-fitting component, and the press-fitting component It can be press-fitted with high accuracy.

請求項6に示す構成としたので、圧入作業の作業効率を低減することなく、複数種類の圧入部品を精度よく圧入することができる。   With the configuration shown in claim 6, it is possible to press-fit a plurality of types of press-fitting parts with high accuracy without reducing the work efficiency of the press-fitting work.

次に、発明を実施するための最良の形態を説明する。
図1は本発明の第一実施例に係る圧入装置の全体的な構成を示した側面図、図2は圧入ヘッドの側面図、図3は圧入ヘッドの縦断面図、図4は圧入ヘッドの各当接面に圧入部品の貫通孔の周縁部が当接した状態を示す側面図、図5は当接面の径に対する圧入部品の貫通孔の口径の関係を示した図、図6は第二実施例の圧入ヘッドの縦断面図、図7は第三実施例の圧入ヘッドの縦断面図である。
Next, the best mode for carrying out the invention will be described.
1 is a side view showing the overall configuration of a press-fitting device according to a first embodiment of the present invention, FIG. 2 is a side view of the press-fitting head, FIG. 3 is a longitudinal sectional view of the press-fitting head, and FIG. FIG. 5 is a side view showing a state in which the peripheral edge of the through hole of the press-fit component is in contact with each contact surface, FIG. 5 is a diagram showing the relationship of the diameter of the through-hole of the press-fit component to the diameter of the contact surface, and FIG. FIG. 7 is a longitudinal sectional view of the press-fitting head of the third embodiment, and FIG. 7 is a longitudinal sectional view of the press-fitting head of the third embodiment.

まず、本実施例の圧入装置1の全体構成について、以下に概説する。
図1に示すように、本実施例の圧入装置1は、被圧入部品3に穿設された取付部30に圧入部品2を圧入させる装置であって、超音波振動を圧入部品2に伝達させながら被圧入部品3に圧入する超音波式の圧入装置として構成されている。具体的には、圧入装置1は、被圧入部品3に対して移動可能な本体部10と、本体部10に設けられ、超音波振動を発生させる超音波発生部11と、超音波発生部11により発生された超音波振動を圧入部品2にまで伝達させ、本体部10の移動により被圧入部品3に圧入部品2を圧入する圧入ヘッド12等とで構成されている。
First, the overall configuration of the press-fitting device 1 of this embodiment will be outlined below.
As shown in FIG. 1, the press-fitting device 1 according to the present embodiment is a device that press-fits the press-fitting component 2 into a mounting portion 30 formed in the press-fitted component 3, and transmits ultrasonic vibration to the press-fitting component 2. However, it is configured as an ultrasonic press-fitting device for press-fitting into the press-fit component 3. Specifically, the press-fitting device 1 includes a main body 10 that is movable with respect to the press-fit component 3, an ultrasonic generator 11 that is provided in the main body 10 and generates ultrasonic vibrations, and an ultrasonic generator 11. And the press-fitting head 12 that press-fits the press-fitting part 2 into the press-fitting part 3 by the movement of the main body 10.

なお、圧入部品2としては、特に、アルミ鋳造品であるバルブガイド等の環状ワークが用いられる。本実施例の圧入部品2には、略中心部に平面視円形状に開口された貫通孔20が穿設されており、後述するように、圧入時には、圧入ヘッド12に形成された当接面15・16のうちいずれか一方の当接面15・16が貫通孔20の周縁部20aに当接される(図4参照)。   In addition, as the press-fit component 2, an annular work such as a valve guide that is an aluminum cast product is used. In the press-fitting component 2 of the present embodiment, a through hole 20 that is opened in a circular shape in plan view is formed in a substantially central portion. As will be described later, a contact surface formed on the press-fitting head 12 during press-fitting. Any one of the contact surfaces 15 and 16 is contacted to the peripheral edge portion 20a of the through hole 20 (see FIG. 4).

被圧入部品3は、圧入部品2が圧入される取付部30が穿設されている。取付部30は、被圧入部品3の表面に開口され、取付部30の形状と略一致するように形成された圧入部品2が開口部から圧入される。圧入部品2が圧入される際には、圧入部品2の貫通孔20の中心線と取付部30の中心線とが中心線S1で略一致するようにして位置決めされる。   The press-fitting part 3 has a mounting portion 30 into which the press-fitting part 2 is press-fitted. The attachment portion 30 is opened on the surface of the press-fit component 3, and the press-fit component 2 formed so as to substantially match the shape of the attachment portion 30 is press-fitted from the opening portion. When the press-fitting component 2 is press-fitted, the center line of the through-hole 20 of the press-fitting component 2 and the center line of the mounting portion 30 are positioned so as to substantially coincide with each other at the center line S1.

次に、圧入装置1の各構成について、以下に詳述する。
図1及び図2に示すように、本体部10は、圧入用アクチュエータ13により被圧入部品3に対して垂直方向(図1において矢印方向)に移動可能に構成されている。本体部10の内部には超音波発生部11が内設され、端部には圧入ヘッド12が取り付けられている。圧入用アクチュエータ13としては、油圧シリンダやエアシリンダ、あるいは機械式の電動モータ等が用いられる。
Next, each configuration of the press-fitting device 1 will be described in detail below.
As shown in FIGS. 1 and 2, the main body 10 is configured to be movable in the vertical direction (arrow direction in FIG. 1) with respect to the press-fit component 3 by a press-fit actuator 13. An ultrasonic generator 11 is provided inside the main body 10, and a press-fitting head 12 is attached to the end. As the press-fitting actuator 13, a hydraulic cylinder, an air cylinder, a mechanical electric motor, or the like is used.

超音波発生部11は、電気エネルギーを高周波の超音波機械振動に変換する超音波発振子(素子)が内設されており、ボルト14にて圧入ヘッド12の一端と連結されている。このようなに構成されることで、圧入装置1では、超音波発生部11の超音波振動子によって発生された超音波振動が圧入ヘッド12に伝達され、圧入ヘッド12を長さ方向(又は幅方向)に所定の周波数にて微振動させることができる。また、超音波発生部11では、圧入部品2や被圧入部品3の種類や形状に応じて発生される超音波振動の周波数等が適宜調整される。   The ultrasonic generator 11 includes an ultrasonic oscillator (element) that converts electrical energy into high-frequency ultrasonic mechanical vibration, and is connected to one end of the press-fitting head 12 by a bolt 14. With such a configuration, in the press-fitting device 1, the ultrasonic vibration generated by the ultrasonic transducer of the ultrasonic generator 11 is transmitted to the press-fitting head 12, and the press-fitting head 12 is moved in the length direction (or width). Direction) at a predetermined frequency. Further, in the ultrasonic wave generation unit 11, the frequency of ultrasonic vibration generated according to the type and shape of the press-fit component 2 and the press-fit component 3 are appropriately adjusted.

圧入ヘッド12は、断面略円形のロッド状に形成されており、一端が本体部10の超音波発生部11に接続された略円柱形状の胴部12aと、端部方向に向かうにしたがって周縁部が圧入ヘッド12の軸中心Sの方向に傾斜された複数の当接面15・16が形成された先端部12bとで構成されている。本実施例の圧入ヘッド12は、素材としてチタン合金等より成形されており、超音波発生部11にて発生された超音波振動が圧入ヘッド12の先端部12bに到達する間に増幅される。   The press-fitting head 12 is formed in a rod shape having a substantially circular cross section, and has a substantially cylindrical body portion 12a whose one end is connected to the ultrasonic wave generating portion 11 of the main body portion 10, and a peripheral portion toward the end portion. Is composed of a tip portion 12b formed with a plurality of contact surfaces 15 and 16 inclined in the direction of the axis center S of the press-fitting head 12. The press-fitting head 12 of this embodiment is formed of a titanium alloy or the like as a material, and the ultrasonic vibration generated by the ultrasonic wave generation unit 11 is amplified while reaching the front end part 12 b of the press-fitting head 12.

ここで、圧入ヘッド12の形状について、以下に詳述する。
図2乃至図4に示すように、本実施例の圧入ヘッド12は、一端が超音波発生部11に接続され、本体部10の端面から突出された状態で取り付けられており、圧入ヘッド12によって、胴部12a及び先端部12bを介して超音波発生部11により発生された超音波振動が圧入部品2まで伝達される。また、圧入ヘッド12の先端部12bには、端部方向に向かうにしたがって周縁部が圧入ヘッド12の軸中心Sの方向に傾斜された第一当接面15及び第二当接面16が連続して形成されている。
Here, the shape of the press-fitting head 12 will be described in detail below.
As shown in FIGS. 2 to 4, the press-fitting head 12 of this embodiment is attached with one end connected to the ultrasonic wave generator 11 and protruding from the end face of the main body 10. The ultrasonic vibration generated by the ultrasonic generator 11 is transmitted to the press-fitting component 2 through the body 12a and the tip 12b. Further, the first contact surface 15 and the second contact surface 16 whose peripheral portions are inclined in the direction of the axis center S of the press-fitting head 12 as they go in the end direction are continuous with the tip portion 12b of the press-fitting head 12. Is formed.

胴部12aは、断面略円形に形成され、圧入ヘッド12が本体部10に取り付けられた状態で、本体部10の端面から圧入方向(図2において矢印方向)に沿って所定の突出長さで突出されている。なお、本実施例の圧入ヘッド12は、圧入装置1が超音波式に構成されていることから、従来の油圧式等の圧入装置に設けられる場合に比べて剛性が低減されており、換言すると、胴部12aにおいて撓り強度や曲げ強度が低減されている。そのため、圧入ヘッド12は、胴部12aが所定の突出長さで突出されることで、圧入部品2の圧入時には、超音波振動によって圧入方向にならうように撓りや曲げが発現される。   The body portion 12a is formed in a substantially circular cross section, and with a predetermined protruding length along the press-fitting direction (arrow direction in FIG. 2) from the end surface of the main body portion 10 with the press-fitting head 12 attached to the main body portion 10. It is protruding. The press-fitting head 12 of this embodiment has a reduced rigidity compared to the case where it is provided in a conventional press-fitting device such as a hydraulic press, because the press-fitting device 1 is configured as an ultrasonic type. The bending strength and the bending strength are reduced in the body portion 12a. Therefore, the press-fitting head 12 is bent or bent so as to follow the press-fitting direction by ultrasonic vibration when the press-fitting part 2 is press-fitted by the barrel part 12a projecting with a predetermined projecting length.

先端部12bは、本体部10から突出した胴部12aの端部に形成され、胴部12aと同じく断面略円形に形成されている。先端部12bには、端部方向に向かうにしたがって周縁部が圧入ヘッド12の軸中心S方向に傾斜された複数の当接面15・16が連続して形成されており、圧入部品2の圧入時には、少なくともいずれか一方の当接面15・16が圧入部品2に穿設された貫通孔20の周縁部20aに当接される(図4参照)。具体的には、本実施例の先端部12bには、本体部10に近い側(本体部側)に第一当接面15が、圧入ヘッド12の端部に近い側(端部側)に第二当接面16がそれぞれ形成されている。   The front end portion 12b is formed at the end portion of the body portion 12a protruding from the main body portion 10, and is formed in a substantially circular cross section like the body portion 12a. A plurality of contact surfaces 15 and 16 having a peripheral edge inclined in the direction of the axis center S of the press-fitting head 12 are formed continuously at the tip end portion 12b. At least one of the contact surfaces 15 and 16 is in contact with the peripheral edge 20a of the through hole 20 formed in the press-fitting part 2 (see FIG. 4). Specifically, the front end portion 12b of the present embodiment has a first contact surface 15 on the side close to the main body portion 10 (main body portion side) and on the side close to the end portion of the press-fitting head 12 (end portion side). Second contact surfaces 16 are respectively formed.

前記圧入ヘッド12の軸中心S方向に並設される第一当接面15及び第二当接面16は、それぞれ圧入部品2に穿設された貫通孔20の周縁部20aに対して凸状の湾曲面となるように形成されている。上述したように、圧入部品2の貫通孔20は平面視円形に開口されているため、第一当接面15及び第二当接面16を貫通孔20の周縁部20aに対して凸状の湾曲面となるように形成することで、圧入部品2の貫通孔20の周縁部20aに第一当接面15及び第二当接面16を線当たりで当接させることができる。   The first contact surface 15 and the second contact surface 16 that are juxtaposed in the axial center S direction of the press-fit head 12 are each convex with respect to the peripheral edge portion 20a of the through-hole 20 formed in the press-fit component 2. The curved surface is formed. As described above, since the through hole 20 of the press-fitting component 2 is opened in a circular shape in plan view, the first contact surface 15 and the second contact surface 16 are convex with respect to the peripheral edge portion 20a of the through hole 20. By forming it to be a curved surface, the first contact surface 15 and the second contact surface 16 can be brought into contact with the peripheral edge portion 20a of the through hole 20 of the press-fitting component 2 in line contact.

第一当接面15は、先端部12bにおいて本体部側に設けられ、圧入ヘッド12の軸中心Sに沿った切断面の輪郭形状が円弧形状となるように形成されている(図3参照)。つまり、第一当接面15は、胴部12aに連設された楕円球面の一部として形成されている。一方、第二当接面16は、先端部12bにおいて端部側に設けられ、第一当接面15と同様に圧入ヘッド12の軸中心Sに沿った切断面の輪郭形状が円弧形状となるように形成されている(図3参照)。つまり、第二当接面16は、第一当接面15に連設された楕円球面の一部として形成されている。   The first abutting surface 15 is provided on the main body portion side at the distal end portion 12b, and is formed such that the contour shape of the cut surface along the axial center S of the press-fitting head 12 is an arc shape (see FIG. 3). . That is, the first contact surface 15 is formed as a part of an elliptical spherical surface that is continuous with the body portion 12a. On the other hand, the second contact surface 16 is provided on the end side in the distal end portion 12b, and the contour shape of the cut surface along the axial center S of the press-fitting head 12 is an arc shape like the first contact surface 15. (See FIG. 3). That is, the second contact surface 16 is formed as a part of an elliptical spherical surface that is continuous with the first contact surface 15.

また、圧入ヘッド12の先端部12bは、第一当接面15及び第二当接面16において、圧入ヘッド12における外周面の軸中心Sに対する直交方向の離間(径R)が圧入ヘッド12の端部方向に向かうにしたがって徐々に小さくなるように形成され、圧入ヘッド12の端部側に位置する第二当接面16の径R2の方が第一当接面15の径R1よりも小さくなるように構成されている(R1>R2)(図2参照)。そして、本実施例の圧入ヘッド12は、第一当接面15の径R1及び第二当接面16の径R2が、少なくとも対応する圧入部品2の貫通孔20の径寸法(口径R3)よりも大きくなるように形成されている。そのため、圧入ヘッド12において、圧入部品2の圧入時に、少なくともいずれか一方の当接面15・16が圧入部品2に穿設された貫通孔20の周縁部20aに当接される。   Further, the distal end portion 12 b of the press-fitting head 12 is such that the first contact surface 15 and the second contact surface 16 have a space (diameter R) in the direction perpendicular to the axial center S of the outer peripheral surface of the press-fitting head 12. The diameter R2 of the second contact surface 16 located on the end portion side of the press-fitting head 12 is smaller than the diameter R1 of the first contact surface 15 formed so as to gradually decrease toward the end portion direction. (R1> R2) (see FIG. 2). In the press-fitting head 12 of the present embodiment, the diameter R1 of the first abutment surface 15 and the diameter R2 of the second abutment surface 16 are at least from the diameter dimension (caliber R3) of the through hole 20 of the corresponding press-fitting component 2. Is also formed to be large. Therefore, in the press-fitting head 12, at the time of press-fitting the press-fitting component 2, at least one of the contact surfaces 15 and 16 is brought into contact with the peripheral portion 20 a of the through hole 20 formed in the press-fitting component 2.

具体的には、本実施例の圧入ヘッド12は、当接面15・16が圧入ヘッド12の端部方向に向かうにしたがって周縁部が圧入ヘッド12の軸中心S方向に傾斜されているため、各当接面15・16の径Rの範囲内にある貫通孔20であれば、複数の圧入部品2の圧入作業に用いることができる。図4に示すように、本実施例の圧入ヘッド12においては、第一当接面15が、貫通孔20の口径R3が第二当接面16の径R2よりも大きく、第一当接面15の径R1よりも小さい圧入部品2に対応している(R1>R3>R2)(図4(a)参照)。一方、第二当接面16は、少なくとも貫通孔20の口径R3が第二当接面16の径R2よりも小さい圧入部品2に対応している(R1>R2>R3)(図4(b)参照)。   Specifically, the press-fitting head 12 of the present embodiment has a peripheral edge inclined in the axial center S direction of the press-fitting head 12 as the contact surfaces 15 and 16 move toward the end of the press-fitting head 12. If it is the through-hole 20 in the range of the diameter R of each contact surface 15 * 16, it can be used for the press-in operation | work of the some press-fit components 2. FIG. As shown in FIG. 4, in the press-fitting head 12 of the present embodiment, the first contact surface 15 has a diameter R3 of the through hole 20 larger than a diameter R2 of the second contact surface 16 and the first contact surface. This corresponds to the press-fitting component 2 smaller than the diameter R1 of 15 (R1> R3> R2) (see FIG. 4A). On the other hand, the second contact surface 16 corresponds to the press-fitting component 2 in which at least the diameter R3 of the through hole 20 is smaller than the diameter R2 of the second contact surface 16 (R1> R2> R3) (FIG. 4B )reference).

図5には、圧入ヘッド12の当接面15・16の径に対する対応可能な圧入部品2の貫通孔20の口径との関係を示した。ここで、本実施例では、矢印Aで示したエリアは第一当接面15で対応可能な貫通孔20の口径の範囲であり、矢印Bで示したエリアは第二当接面16で対応可能な貫通孔20の口径の範囲である。結果として、矢印Cで示したエリアが圧入ヘッド12を用いて対応できる貫通孔20の口径の範囲となる。このように、本実施例の圧入装置1では、一の圧入ヘッド12を取り替えることなく、対応する貫通孔20の口径の異なる複数種類の圧入部品2の圧入を行うことができるのである。   FIG. 5 shows the relationship between the diameter of the through hole 20 of the press-fitting component 2 and the diameter of the contact surfaces 15 and 16 of the press-fitting head 12. Here, in the present embodiment, the area indicated by the arrow A is the range of the diameter of the through hole 20 that can be handled by the first contact surface 15, and the area indicated by the arrow B is supported by the second contact surface 16. This is a range of the diameter of the possible through hole 20. As a result, the area indicated by the arrow C is the range of the diameter of the through hole 20 that can be accommodated using the press-fitting head 12. Thus, in the press-fitting device 1 of the present embodiment, it is possible to press-fit a plurality of types of press-fitting components 2 having different diameters of the corresponding through holes 20 without replacing one press-fitting head 12.

次に、本実施例の圧入装置1を用いた圧入作業について、以下に説明する。
図1及び図2に示したように、本実施例の圧入装置1を用いた圧入作業では、まず被圧入部品3の取付部30の開口部に圧入部品2が配置され、圧入部品2の貫通孔20の中心線と取付部30の中心線とが中心線S1で略一致するようにして位置決めされる。次いで、本体部10が中心線S1に沿って、すなわち、本体部10に設けられた圧入ヘッド12の軸中心Sが中心線S1に略一致しながら沿うようにして被圧入部品3に対して下動される(移動工程)。また、本体部10では、超音波発生部11により超音波振動が発生され(発生工程)、超音波発生部11により発生された超音波振動が圧入ヘッド12に伝達される。
Next, press-fitting work using the press-fitting device 1 of the present embodiment will be described below.
As shown in FIGS. 1 and 2, in the press-fitting work using the press-fitting device 1 of the present embodiment, the press-fitting part 2 is first arranged in the opening of the attachment part 30 of the press-fitted part 3, and the press-fitting part 2 penetrates. Positioning is performed such that the center line of the hole 20 and the center line of the mounting portion 30 substantially coincide with each other at the center line S1. Next, the main body portion 10 is lowered along the center line S1, that is, with respect to the press-fit component 3 so that the axial center S of the press-fitting head 12 provided on the main body portion 10 is substantially coincident with the center line S1. Moved (moving step). In the main body 10, ultrasonic vibration is generated by the ultrasonic generator 11 (generation process), and the ultrasonic vibration generated by the ultrasonic generator 11 is transmitted to the press-fitting head 12.

本体部10が下動されると、やがて圧入ヘッド12が圧入部品2に当接される。ここで、本実施例では、圧入ヘッド12の先端部12bに、端部方向に向かうにしたがって周縁部が圧入ヘッド12の軸中心S方向に傾斜されるように第一当接面15及び第二当接面16が形成されており、少なくともいずれか一の当接面15・16が圧入部品2に穿設された貫通孔20の周縁部20aに線当たりで当接される(図4参照)。   When the main body 10 is moved downward, the press-fitting head 12 is brought into contact with the press-fitting component 2 in due course. Here, in the present embodiment, the first contact surface 15 and the second contact surface 15 are arranged so that the peripheral edge portion is inclined in the axial center S direction of the press-fitting head 12 toward the end portion 12b of the press-fitting head 12. An abutment surface 16 is formed, and at least one of the abutment surfaces 15 and 16 abuts against the peripheral edge portion 20a of the through-hole 20 formed in the press-fitting part 2 (see FIG. 4). .

具体的には、貫通孔20の口径R3が第二当接面16の径R2よりも大きく第一当接面15の径R1よりも小さい圧入部品2が用いられる場合には、第一当接面15がかかる圧入部品2の貫通孔20の周縁部20aに当接される(図4(a)参照)。また、少なくとも貫通孔20の口径R3が第二当接面16の径R2よりも小さい圧入部品2が用いられる場合には、第二当接面16がかかる圧入部品2の貫通孔20の周縁部20aに当接される(図4(b)参照)。   Specifically, when the press-fitting component 2 having the diameter R3 of the through hole 20 larger than the diameter R2 of the second contact surface 16 and smaller than the diameter R1 of the first contact surface 15 is used, The surface 15 is brought into contact with the peripheral edge portion 20a of the through hole 20 of the press-fitting component 2 (see FIG. 4A). Further, when the press-fit component 2 having at least the diameter R3 of the through hole 20 smaller than the diameter R2 of the second contact surface 16 is used, the peripheral edge portion of the through-hole 20 of the press-fit component 2 to which the second contact surface 16 is applied. 20a (see FIG. 4B).

このように、いずれか一方の当接面15・16が圧入部品2の貫通孔20の周縁部20aに当接されることで、超音波発生部11により発生された超音波振動が圧入ヘッド12を介して圧入部品2に伝達される。そして、かかる状態で、本体部10が下動されることで、被圧入部品3の取付部30に圧入部品2が圧入される(圧入工程)。   In this way, any one of the contact surfaces 15 and 16 is brought into contact with the peripheral edge portion 20a of the through-hole 20 of the press-fitting component 2, so that the ultrasonic vibration generated by the ultrasonic generator 11 is caused to occur by the press-fitting head 12. It is transmitted to the press-fitting part 2 via. In this state, the main body 10 is moved downward, so that the press-fitting component 2 is press-fitted into the attachment portion 30 of the press-fitted component 3 (press-fitting process).

以上のように、本実施例の圧入装置1では、超音波振動を利用して被圧入部品3に圧入部品2を圧入する圧入装置1であって、被圧入部品3に対して移動可能な本体部10と、本体部10に設けられ、超音波振動を発生させる超音波発生部11と、超音波発生部11により発生された超音波振動を圧入部品2にまで伝達させ、本体部10が移動されることで被圧入部品3に圧入部品2を圧入する圧入ヘッド12とを具備してなり、圧入ヘッド12の先端部12bには、端部方向に向かうにしたがって周縁部が圧入ヘッド12の軸中心S方向に傾斜された第一当接面15及び第二当接面16が形成され、少なくともいずれか一の当接面15・16が圧入部品2に穿設された貫通孔20の周縁部20aに当接されるように構成されているため、圧入作業の作業効率を低減することなく、複数種類の圧入部品2を精度よく圧入することができる。   As described above, in the press-fitting device 1 according to the present embodiment, the press-fitting device 1 press-fitting the press-fitting component 2 into the press-fitting component 3 using ultrasonic vibration, and the main body movable with respect to the press-fitting component 3. Unit 10, ultrasonic generator 11 provided in main body unit 10 for generating ultrasonic vibrations, and ultrasonic vibrations generated by ultrasonic generator unit 11 are transmitted to press-fit component 2, and main body unit 10 is moved. As a result, a press-fitting head 12 for press-fitting the press-fitting component 2 into the press-fitted component 3 is provided, and the tip portion 12b of the press-fitting head 12 has a peripheral portion as the axis of the press-fitting head 12 toward the end portion. A first abutting surface 15 and a second abutting surface 16 that are inclined in the center S direction are formed, and at least one of the abutting surfaces 15 and 16 is formed in the peripheral portion of the through hole 20 formed in the press-fitting part 2. Since it is configured to abut against 20a, Without reducing the work efficiency of the work, a plurality of types of press-fitting part 2 can be accurately pressed.

すなわち、本実施例の圧入装置1は、圧入ヘッド12の先端部12bに、端部方向に向かうにしたがって周縁部が圧入ヘッド12の軸中心S方向に傾斜された第一当接面15及び第二当接面16が形成され、そのうち少なくともいずれか一の当接面15・16が圧入部品2に穿設された貫通孔20の周縁部20aに当接されるように構成されているため、第一当接面15及び第二当接面16の径Rの範囲内にある貫通孔20の口径であれば、複数種類の圧入部品2に対応することができる。このように、圧入部品2に合わせて先端部12bの形状の異なる圧入ヘッド12に交換する手間が省けるため、圧入作業の作業効率を向上できる。また、かかる形状とすることで、超音波振動の周波数や振幅を圧入部品2にまで確実に伝達することができ、圧入部品2を確実に圧入させることができる。   That is, the press-fitting device 1 according to the present embodiment has a first abutting surface 15 and a first contact surface 15 whose peripheral part is inclined toward the axial center S direction of the press-fitting head 12 toward the end part 12b of the press-fitting head 12 in the direction of the end part. Two contact surfaces 16 are formed, and at least any one of the contact surfaces 15 and 16 is configured to be in contact with the peripheral edge portion 20a of the through hole 20 formed in the press-fitting part 2. If the diameter of the through hole 20 is within the range of the diameter R of the first contact surface 15 and the second contact surface 16, a plurality of types of press-fitting parts 2 can be handled. As described above, since the trouble of replacing the press-fitting head 12 having a different shape of the tip 12b in accordance with the press-fitting component 2 can be saved, the work efficiency of the press-fitting work can be improved. Moreover, by setting it as this shape, the frequency and amplitude of an ultrasonic vibration can be reliably transmitted to the press-fit component 2, and the press-fit component 2 can be press-fitted reliably.

特に、圧入作業では、本体部10の外乱や設計誤差などの不確定な変動によって、圧入部品2の貫通孔20と取付部30の中心を通る中心線S1に対して圧入ヘッド12の軸中心Sがずれたり(以下、かかる場合を「芯ずれ」という)や、圧入ヘッド12の軸中心Sが傾いたり(以下、かかる場合を「傾き」という)する場合がある。本実施例の圧入装置1では、このように圧入ヘッド12の芯ずれや傾きが生じた場合であっても、圧入部品2の圧入時には、上述したように圧入ヘッド12が超音波振動によって圧入方向にならうように撓りや曲げが発現されるとともに、第一当接面15又は第二当接面16(の少なくとも一部)が圧入部品2の貫通孔20の周縁部20aに線当たりされるため、圧入ヘッド12の芯ずれや傾きが自動的に補正されて、圧入部品2を確実に圧入することができる。   In particular, in the press-fitting work, the axial center S of the press-fitting head 12 with respect to the center line S1 passing through the center of the through-hole 20 and the mounting part 30 of the press-fitting part 2 due to uncertain fluctuations such as disturbance of the main body 10 and design errors. In some cases (hereinafter referred to as “center misalignment”) or the axis center S of the press-fitting head 12 may be tilted (hereinafter referred to as “tilt”). In the press-fitting device 1 according to the present embodiment, even when the press-fitting head 12 is misaligned or tilted as described above, when the press-fitting component 2 is press-fitted, the press-fitting head 12 is pressed by the ultrasonic vibration as described above. The first abutment surface 15 or the second abutment surface 16 (at least a part of the first abutment surface 15 or at least a part of the second abutment surface 16 is lined with the peripheral edge portion 20a of the through-hole 20 of the press-fitting part 2 as well as the bending and bending. Therefore, misalignment and inclination of the press-fitting head 12 are automatically corrected, and the press-fitting component 2 can be reliably press-fitted.

また、本実施例では、第一当接面15及び第二当接面16は、圧入ヘッド12の軸中心S方向に並設されており、圧入ヘッド12の端部側に位置する当接面15・16ほど径Rが小さくなるように、すなわち、圧入ヘッド12の端部側に位置する第二当接面16の径R2の方が第一当接面15の径R1よりも小さくなるように構成されているため、圧入ヘッド12の端部側と反対側に位置する第一当接面15であっても圧入部品2の貫通孔20の周縁部20aに確実に当接させることができる。   In the present embodiment, the first contact surface 15 and the second contact surface 16 are arranged in parallel in the axial center S direction of the press-fitting head 12, and are the contact surfaces located on the end side of the press-fitting head 12. The diameter R becomes smaller by about 15 · 16, that is, the diameter R2 of the second contact surface 16 located on the end side of the press-fitting head 12 is smaller than the diameter R1 of the first contact surface 15. Therefore, even the first contact surface 15 located on the side opposite to the end portion side of the press-fitting head 12 can be reliably brought into contact with the peripheral portion 20a of the through-hole 20 of the press-fit component 2. .

また、第一当接面15及び第二当接面16は、圧入部品2に穿設された貫通孔20の周縁部20aに対して凸状の湾曲面となるように形成されるため、圧入ヘッド12において芯ずれや傾きが生じた場合であっても、第一当接面15又は第二当接面16を圧入部品2の貫通孔20の周縁部20aに全周当たりさせることができ、圧入部品2をより精度よく圧入することができる。   Further, the first contact surface 15 and the second contact surface 16 are formed so as to be convex curved surfaces with respect to the peripheral portion 20a of the through-hole 20 formed in the press-fitting component 2. Even when the head 12 is misaligned or inclined, the first contact surface 15 or the second contact surface 16 can be made to contact the entire periphery of the peripheral edge portion 20a of the through hole 20 of the press-fitting component 2, The press-fitting component 2 can be press-fitted with higher accuracy.

特に、本実施例では、第一当接面15及び第二当接面16は、圧入ヘッド12の軸中心Sに沿った切断面の輪郭形状が円弧形状となるように形成されるため、各当接面15・16において貫通孔20の周縁部20aと当接される部位が拡大されて、対応可能な圧入部品の種類を増大できる。   In particular, in the present embodiment, the first contact surface 15 and the second contact surface 16 are formed so that the contour shape of the cut surface along the axial center S of the press-fitting head 12 is an arc shape. The part of the contact surface 15 or 16 that is in contact with the peripheral edge 20a of the through hole 20 is enlarged, and the types of press-fit parts that can be handled can be increased.

なお、本実施例の圧入装置1の構成は、上述した構成に限定されず、本発明の目的を逸脱しない限りにおいて種々の変更が可能である。   Note that the configuration of the press-fitting device 1 of the present embodiment is not limited to the above-described configuration, and various modifications can be made without departing from the object of the present invention.

すなわち、上述した実施例では、当接面15・16が圧入部品2に穿設された貫通孔20の周縁部20aに対して凸状の湾曲面となるように、圧入ヘッド12の軸中心Sに沿った切断面の輪郭形状が円弧形状に形成されるが、圧入ヘッド12の形状としてはこれに限定されない。   That is, in the above-described embodiment, the axial center S of the press-fitting head 12 is such that the contact surfaces 15 and 16 are curved surfaces that are convex with respect to the peripheral portion 20a of the through-hole 20 formed in the press-fitting component 2. However, the shape of the press-fit head 12 is not limited to this.

例えば、図6に示す第二実施例のように、圧入ヘッド112の形状として、各当接面115・116が圧入部品2に穿設された貫通孔20の周縁部20aに対して凸状の湾曲面となるように、圧入ヘッド12の軸中心Sに沿った切断面の輪郭形状がR面状に形成されてもよい。かかる場合には、第一当接面115及び第二当接面116は、断面略円形の円柱の周縁部がR面状に面取りされることで形成される。なお、第二実施例においても、各当接面115・116の径Rは、圧入ヘッド12の端部側に位置するほど径が小さくなるように形成される(図略)。   For example, as in the second embodiment shown in FIG. 6, as the shape of the press-fitting head 112, the contact surfaces 115 and 116 are convex with respect to the peripheral portion 20 a of the through hole 20 formed in the press-fitting part 2. The contour shape of the cut surface along the axial center S of the press-fitting head 12 may be formed in an R surface shape so as to be a curved surface. In such a case, the first abutment surface 115 and the second abutment surface 116 are formed by chamfering a peripheral portion of a circular cylinder having a substantially circular cross section into an R surface shape. In the second embodiment, the diameters R of the contact surfaces 115 and 116 are formed so that the diameters become smaller as they are located closer to the end of the press-fitting head 12 (not shown).

また、図7に示す第三実施例のように、圧入ヘッド212の形状として、各当接面215・216テーパ面状となるように形成されてもよい。すなわち、第三実施例では、第一当接面215及び第二当接面216が、圧入ヘッド212の軸中心Sに沿った切断面の輪郭形状がテーパ面状なるように形成され、圧入ヘッド212の端部側に位置するほど圧入ヘッド212の軸中心Sとのなす角度が大きくなるように形成される。圧入ヘッド212をかかる形状に形成することによっても、圧入ヘッド212において芯ずれや傾きが生じた場合であっても、当接面215・216を圧入部品2の貫通孔20の周縁部20aに線当たりさせることができ、圧入部品2をより精度よく圧入することができる。   Further, as in the third embodiment shown in FIG. 7, the press-fitting head 212 may be formed to have a contact surface 215 or 216 taper surface. That is, in the third embodiment, the first contact surface 215 and the second contact surface 216 are formed so that the contour shape of the cut surface along the axial center S of the press-fitting head 212 is a tapered surface. The angle formed with the axial center S of the press-fitting head 212 is increased as the position is closer to the end of 212. Even if the press-fitting head 212 is formed in such a shape, or if the press-fitting head 212 is misaligned or inclined, the contact surfaces 215 and 216 are connected to the peripheral edge 20a of the through-hole 20 of the press-fitting component 2. The press-fitting component 2 can be press-fitted with higher accuracy.

さらに、上述した実施例では、圧入ヘッド12には径の異なる二つの当接面15・16が形成されているが、圧入ヘッド12の先端部12bに形成される当接面15・16の個数は特に限定されない。また、各当接面15・16は、上述した実施例のように必ずしも連続面として形成される必要はなく、例えば、第二実施例で示したように非連続面として形成されてもよい(図6参照)。   Further, in the above-described embodiment, the press-fit head 12 is formed with two contact surfaces 15 and 16 having different diameters. However, the number of the contact surfaces 15 and 16 formed on the distal end portion 12b of the press-fit head 12 is not limited. Is not particularly limited. Further, the contact surfaces 15 and 16 are not necessarily formed as continuous surfaces as in the above-described embodiment, and may be formed as non-continuous surfaces as shown in the second embodiment, for example ( (See FIG. 6).

本実施例の圧入装置1で用いることができる圧入部品2の形状としては、上述したように、バルブガイド等の環状ワークに限定されず、少なくとも貫通孔20が穿設され、かかる貫通孔20の周縁部20aに圧入ヘッド12の当接面15・16が当接可能な形状であればよい。   As described above, the shape of the press-fitting component 2 that can be used in the press-fitting device 1 of the present embodiment is not limited to the annular work such as a valve guide, and at least the through-hole 20 is formed. Any shape can be used as long as the contact surfaces 15 and 16 of the press-fitting head 12 can contact the peripheral edge 20a.

本発明の第一実施例に係る圧入装置の全体的な構成を示した側面図。The side view which showed the whole structure of the press injection apparatus which concerns on 1st Example of this invention. 圧入ヘッドの側面図。The side view of a press-fit head. 圧入ヘッドの縦断面図。The longitudinal cross-sectional view of a press-fit head. 圧入ヘッドの各当接面に圧入部品の貫通孔の周縁部が当接した状態を示す側面図。The side view which shows the state which the peripheral part of the through-hole of the press-fit component contact | abutted to each contact surface of the press-fit head. 当接面の径に対する圧入部品の貫通孔の口径の関係を示した図。The figure which showed the relationship of the aperture diameter of the press-fitting component with respect to the diameter of the contact surface. 第二実施例の圧入ヘッドの縦断面図。The longitudinal cross-sectional view of the press-fit head of 2nd Example. 第三実施例の圧入ヘッドの縦断面図。The longitudinal cross-sectional view of the press-fit head of a 3rd Example.

符号の説明Explanation of symbols

1 圧入装置
2 圧入部品
3 被圧入部品
10 本体部
11 超音波発生部
12 圧入ヘッド
12a 胴部
12b 先端部
15 第一当接面
16 第二当接面
20 貫通孔
20a 周縁部
DESCRIPTION OF SYMBOLS 1 Press-fit apparatus 2 Press-fit part 3 Press-fit part 10 Main body part 11 Ultrasonic wave generation part 12 Press-fit head 12a trunk | drum 12b Tip part 15 1st contact surface 16 2nd contact surface 20 Through-hole 20a Peripheral part

Claims (6)

超音波振動を利用して被圧入部品に圧入部品を圧入する圧入装置であって、
被圧入部品に対して移動可能な本体部と、
前記本体部に設けられ、超音波振動を発生させる超音波発生部と、
前記超音波発生部により発生された超音波振動を圧入部品にまで伝達させ、前記本体部が移動されることで被圧入部品に圧入部品を圧入する圧入ヘッドとを具備してなり、
前記圧入ヘッドの先端部には、端部方向に向かうにしたがって周縁部が圧入ヘッドの軸中心方向に傾斜された当接面が複数形成され、
前記当接面のうち、少なくともいずれか一の当接面が圧入部品に穿設された貫通孔の周縁部に当接されることを特徴とする圧入装置。
A press-fitting device for press-fitting a press-fitting component into a press-fitted component using ultrasonic vibration,
A main body movable with respect to the press-fit component;
An ultrasonic generator provided in the main body for generating ultrasonic vibration;
The ultrasonic vibration generated by the ultrasonic generator is transmitted to the press-fitting component, and the press-fitting head press-fitting the press-fitting component into the press-fitted component by moving the main body,
A plurality of contact surfaces whose peripheral edge portions are inclined toward the axial center direction of the press-fitting head as it goes in the end direction are formed at the tip of the press-fitting head,
A press-fitting device, wherein at least one of the abutment surfaces is brought into contact with a peripheral portion of a through hole formed in a press-fitting part.
前記複数の当接面は、前記圧入ヘッドの軸中心方向に並設されており、前記圧入ヘッドの端部側に位置する当接面ほど径が小さいことを特徴とする請求項1に記載の圧入装置。   The plurality of abutting surfaces are arranged side by side in the axial center direction of the press-fitting head, and the diameter of the abutting surface located on the end side of the press-fitting head is smaller. Press-fitting device. 前記当接面は、圧入部品に穿設された貫通孔の周縁部に対して凸状の湾曲面となるように形成されることを特徴とする請求項1又は請求項2に記載の圧入装置。   3. The press-fitting device according to claim 1, wherein the contact surface is formed to be a convex curved surface with respect to a peripheral portion of a through-hole formed in the press-fitting component. . 前記当接面は、前記圧入ヘッドの軸中心に沿った切断面の輪郭形状が円弧形状となるように形成されることを特徴とする請求項1乃至請求項3のいずれか一項に記載の圧入装置。   The said contact surface is formed so that the outline shape of the cut surface along the axial center of the said press-fitting head may become circular arc shape. Press-fitting device. 前記当接面は、テーパ面状となるように形成されることを特徴とする請求項1又は請求項2に記載の圧入装置。   The press-fitting device according to claim 1, wherein the contact surface is formed to have a tapered surface shape. 超音波振動を発生させる超音波発生部を備えた本体部と、前記本体部から突出する圧入ヘッドとを備えた圧入装置を用い、超音波振動を利用して被圧入部品に圧入部品を圧入する圧入方法であって、
被圧入部品に対して前記本体部を移動させる移動工程と、
前記超音波発生部により超音波振動を発生させる発生工程と、
前記超音波発生部により発生された超音波振動を圧入部品にまで伝達させ、前記本体部の移動により前記圧入部品に圧入ヘッドを当接させて、前記被圧入部品に圧入部品を圧入する圧入工程とを有し、
前記圧入工程では、圧入ヘッドの先端部に、端部方向に向かうにしたがって周縁部が圧入ヘッドの軸中心方向に傾斜されるように形成された複数の当接面のうち、少なくともいずれか一の当接面を圧入部品に穿設された貫通孔の周縁部に当接させることを特徴とする圧入方法。
Using a press-fitting device having a main body unit having an ultrasonic wave generator for generating ultrasonic vibrations and a press-fitting head protruding from the main body unit, the press-fitting component is press-fitted into the press-fitted component using ultrasonic vibration. A press-in method,
A moving step of moving the main body relative to the press-fit component;
A generating step of generating ultrasonic vibration by the ultrasonic generator;
A press-fitting process in which the ultrasonic vibration generated by the ultrasonic generator is transmitted to a press-fitting part, and a press-fitting head is brought into contact with the press-fitting part by the movement of the main body part, and the press-fitting part is press-fitted into the press-fitted part. And
In the press-fitting step, at least one of a plurality of contact surfaces formed so that the peripheral edge is inclined toward the axial center of the press-fitting head toward the end of the press-fitting head. A press-fitting method, wherein the abutment surface is brought into contact with a peripheral portion of a through-hole formed in the press-fitting part.
JP2008109447A 2008-04-18 2008-04-18 Press-fitting device and press-fitting method using the same Pending JP2009255254A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011055650A1 (en) 2009-11-06 2011-05-12 三菱化学株式会社 Method and apparatus for producing silicon
JP2016022533A (en) * 2014-07-24 2016-02-08 精電舎電子工業株式会社 Method and apparatus of manufacturing spring assembly
CN106903499A (en) * 2017-05-05 2017-06-30 兰溪新力五金工具有限公司 One kind drapes over one's shoulders head and sleeve conversion head assembling quality detecting system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011055650A1 (en) 2009-11-06 2011-05-12 三菱化学株式会社 Method and apparatus for producing silicon
JP2016022533A (en) * 2014-07-24 2016-02-08 精電舎電子工業株式会社 Method and apparatus of manufacturing spring assembly
CN106903499A (en) * 2017-05-05 2017-06-30 兰溪新力五金工具有限公司 One kind drapes over one's shoulders head and sleeve conversion head assembling quality detecting system

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