JP2009254340A - Stainless steel cell cultivation apparatus and cell transfer container - Google Patents

Stainless steel cell cultivation apparatus and cell transfer container Download PDF

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JP2009254340A
JP2009254340A JP2008132508A JP2008132508A JP2009254340A JP 2009254340 A JP2009254340 A JP 2009254340A JP 2008132508 A JP2008132508 A JP 2008132508A JP 2008132508 A JP2008132508 A JP 2008132508A JP 2009254340 A JP2009254340 A JP 2009254340A
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cell culture
culture device
stainless steel
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Kiyoshi Nagai
清 永井
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/20Material Coatings
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/38Caps; Covers; Plugs; Pouring means
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/46Means for fastening

Abstract

<P>PROBLEM TO BE SOLVED: To settle the problems that stainless steel for cultivation apparatus and cell transfer containers has microscopic innumerable scratches, and thereby, pollution due to bacteria, virus, mycoplasma and the like, and cross pollution with other cells are caused, and pyrogen remains, wherein, in the cultivation apparatus, cells usable for regeneration medicine, such as ES cells, iPS cells and autologous skeletal myoblasts, and cells producing substances for raw materials for pharmaceuticals are cultivated. <P>SOLUTION: The surface on which no scratch even microscopically exists is obtained by a first surface treatment for making the stainless steel surface ≥0.1 μm but ≤1.0 μm ruggedness in a region of 250 μm length and width by a specific mechanical polishing method and then a second surface treatment for performing electrolytic polishing by using a specific electropolishing liquid. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、再生医療用として用いられるES細胞、iPS細胞、自己骨格筋芽細胞などの細胞や医薬品の原料となる物質を生産する細胞を培養する培養装置、細胞搬送容器に関するもので、特にステンレス表面を処理する事により汚れや、バクテリア、ウイルスの付着を軽減するとともに、洗浄性や薬液による殺菌性を高めたステンレス製細胞培養装置及び細胞搬送容器に関するものである。  The present invention relates to a culture apparatus for culturing cells used for regenerative medicine, such as ES cells, iPS cells, autologous skeletal myoblasts, and cells that produce a raw material for pharmaceuticals, and a cell transfer container, particularly stainless steel. The present invention relates to a stainless steel cell culture device and a cell transfer container that reduce the adhesion of dirt, bacteria, and viruses by treating the surface, and improve the sterilization property by washing and chemicals.

近年、人体の各部から少量の細胞又は組織を採取し、これを培養器によって培養し、再生医療用に用いる技術が発達しつつあるが、培養コストの低減のため、一人の作業者が複数の細胞を培養する装置が開発されている。(特許文献1)しかしながら複数種類の細胞を1台の設備内で培養する事は必然的に他人の細胞が同じ空間内に存在する事になるので、ダウンフローの気流を用いる培養装置では他人の細胞やこれに付着している細菌、ウイルス、マイコプラズマ等の汚染や他の細胞との交差汚染が憂慮される。
その為、一つの細胞の培養操作が終わるたびにオゾンガス等による薬剤滅菌や高温蒸気によるオートクレーブ滅菌が行われるが、装置に使用されているステンレス表面が[請求項1]又は[請求項2]又は[請求項3]を満足する表面であれば薬剤滅菌やオートクレーブ滅菌がより効果的に滅菌が出来る、特にオートクレーブ滅菌で懸念されるパイロジェンの残留も殆ど無い。
In recent years, a technique for collecting a small amount of cells or tissues from each part of the human body, culturing them with an incubator, and using them for regenerative medicine has been developed. Devices for culturing cells have been developed. (Patent Document 1) However, culturing a plurality of types of cells in one facility inevitably means that other people's cells are present in the same space. Concerns about contamination of cells, bacteria, viruses, mycoplasma, etc. attached to them and cross contamination with other cells are concerned.
Therefore, every time a cell culturing operation is completed, chemical sterilization with ozone gas or autoclave sterilization with high-temperature steam is performed, and the stainless steel surface used in the apparatus is [Claim 1] or [Claim 2] or If the surface satisfies [Claim 3], drug sterilization and autoclave sterilization can be more effectively sterilized. In particular, there is almost no residual pyrogen which is a concern in autoclave sterilization.

又、再生医療とは別に医薬品などの原料となる細胞を培養する、細胞培養装置はタンク内で目的の細胞を大量に培養する設備が開発されている(特許文献2)。
この設備の場合、タンクの接液部(細胞培養液に接する部分)からの細菌、ウイルス、マイコプラズマ等の汚染や他の細胞との交差汚染が憂慮されるが装置に使用されているステンレス表面が[請求項1]又は[請求項2]又は[請求項3]を満足する表面であれば薬剤滅菌やオートクレーブ滅菌がより効果的に滅菌が出来るので培養細胞の汚染を効果的に防止できる。
特許公開2008−54690 自動細胞培養装置及びその使用方法。 特許公開2008−43301 細胞培養方法。 特願2007−284361 医家用ステンレス器具
In addition to regenerative medicine, a cell culture apparatus for culturing cells as raw materials for pharmaceuticals and the like has been developed to cultivate target cells in large quantities in a tank (Patent Document 2).
In the case of this equipment, there is concern about contamination of bacteria, viruses, mycoplasma, etc. from the wetted part of the tank (the part in contact with the cell culture solution) and cross-contamination with other cells. If the surface satisfies [Claim 1], [Claim 2], or [Claim 3], sterilization with drugs and autoclave sterilization can be performed more effectively, so that contamination of cultured cells can be effectively prevented.
Patent publication 2008-54690 Automatic cell culture device and method of use thereof. Patent publication 2008-43301 Cell culture method. Japanese Patent Application No. 2007-284361 Stainless equipment for doctors

この発明は上記のような課題を解決し、薬剤滅菌やオートクレーブ滅菌がより効果的に滅菌が出来るので培養細胞の汚染を効果的に防止する細胞培養装置及び細胞搬送容器を得ることを目的とする。An object of the present invention is to solve the above-mentioned problems and to obtain a cell culture device and a cell transfer container that effectively prevent contamination of cultured cells because drug sterilization and autoclave sterilization can be more effectively sterilized. .

本発明は、米国スリーエム社製トライザクトピラミッド(図−2)(特許文献3)による機械研磨を最適機械研磨とするが、製造コストを気にしなければ電解砥粒研磨、別名電解複合研磨でも十分目的は達成できる。更に若干の性能劣化を許容すれば従来の砥粒研磨+バフ研磨でも製造は可能である。
これらの機械的研磨のあと電解研磨する事によって細菌、ウイルス、マイコプラズマ等の汚染や他の細胞との交差汚染、パイロジェンの残留などの少ない細胞培養設備及び細胞搬送容器を得ることを特徴とする。
In the present invention, the mechanical polishing by the triacact pyramid (Fig. 2) (Patent Document 3) manufactured by 3M Corporation is the optimum mechanical polishing, but electrolytic abrasive polishing, also known as electrolytic composite polishing, is sufficient if manufacturing costs are not an issue. The goal can be achieved. Further, if a slight performance deterioration is allowed, the conventional abrasive polishing + buff polishing can be used.
By performing electropolishing after these mechanical polishings, cell culture equipment and cell transfer containers with little contamination with bacteria, viruses, mycoplasma, etc., cross-contamination with other cells, and residual pyrogens are obtained.

本発明の細胞培養装置及び細胞搬送容器はステンレス表面に細菌、ウイルス、マイコプラズマ等の汚染や他の細胞との交差汚染、パイロジェンの残留が少なく、クロム濃縮により元の素材より錆びにくいという効果が得られ、その結果として洗浄性や殺菌性も極めて高い作用効果が得られる。The cell culture apparatus and the cell transfer container of the present invention have the effect that the stainless steel surface is less contaminated with bacteria, viruses, mycoplasma, etc., cross-contaminated with other cells, pyrogen remains, and is less rusting than the original material due to chromium concentration. As a result, it is possible to obtain an extremely high effect of cleaning and sterilization.

1)ステンレス素材の吟味
鋼種SUS316L 製法 真空二重溶解材、熱処理方法 光輝焼鈍、を最良とするが、VOD材又はAOD材でも性能劣化を許容すれば製造可能である。
2)電解研磨前の表面処理。
米国スリーエム社製のトライザクトピラミッド又は電解砥粒研磨、別名電解複合研磨で機械的研磨するので深い傷の無い均一な浅い傷だけの表面となり、これを電解研磨するので深い傷がない滑らかな表面を得る事が出来る。
3)電解研磨の方法。
電解研磨液は85%リン酸60w%、98%硫酸30w%
添加剤 アスレスEP2(奥野製薬製) 5w%
純水 5w% 温度60℃〜80℃
カソード電極材質 SUS316L
電流密度 1.2A/平方インチ〜2.4A/平方インチ
電解研磨時間 5分〜10分
4)電解研磨前後の脱脂及び洗浄は常識的な範囲で良い。
1) Examination of stainless steel material Steel type SUS316L Production method Vacuum double melting material, heat treatment method Bright annealing is best, but VOD material or AOD material can be produced if performance degradation is allowed.
2) Surface treatment before electropolishing.
Tri-Sact Pyramid or Electrolytic Abrasive Polishing, also known as Electrolytic Compound Polishing, manufactured by 3M, USA, which results in a surface with only uniform and shallow flaws without deep flaws. Can be obtained.
3) Electropolishing method.
Electrolytic polishing liquid is 85% phosphoric acid 60w%, 98% sulfuric acid 30w%
Additive ASLES EP2 (Okuno Pharmaceutical) 5w%
Pure water 5w% Temperature 60 ℃ ~ 80 ℃
Cathode electrode material SUS316L
Current density 1.2 A / in 2 to 2.4 A / in 2 Electrolytic polishing time 5 minutes to 10 minutes 4) Degreasing and cleaning before and after electrolytic polishing may be in a common sense range.

以下、添付図面に従って一実施例を説明する、図−1は培養細胞搬送用容器である、
厚さ1、0mmのSUS316L、光輝焼鈍材の内外面をスリーエム社製 トライザクトピラミッドA−10で機械的に研磨し、さらに内外面を電解研磨したものの断面図である。
Hereinafter, one embodiment will be described with reference to the accompanying drawings, FIG. 1 is a container for transporting cultured cells,
It is sectional drawing of what SUS316L of thickness 1 and 0 mm, the inner and outer surface of a bright annealing material were grind | polished mechanically by 3M company TRIACT PYRAMID A-10, and also the inner and outer surface was electropolished.

実施例1の厚さ1、0mmのSUS316L、光輝焼鈍材の内外面をスリーエム社製 トライザクトピラミッドA−10で機械的に研磨し、さらに内外面を電解研磨したものの断面図である。It is sectional drawing of what SUS316L of thickness 1 of Example 1 and the bright-annealed material inner and outer surfaces were mechanically polished with 3M Corp. Trituract pyramid A-10, and the inner and outer surfaces were further electropolished. トライザクトピラミッドの表面写真である。It is the surface photograph of a triacact pyramid.

符号の説明Explanation of symbols

1培養細胞搬送容器。
1a培養細胞搬送容器の内面でトライザクトピラミッドによる機械研磨と電解研磨が施してある。
1b培養細胞搬送容器の外面でトライザクトピラミッドによる機械研磨と電解研磨が施してある。
2培養細胞搬送容器の蓋
2a培養細胞搬送容器の蓋の内面でトライザクトピラミッドによる機械研磨と電解研磨が施してある。
3パッキン
4蓋を閉じるキャッチクリップである。
5把手である。
1 cultured cell transfer container.
Mechanical polishing and electrolytic polishing with a triacact pyramid are performed on the inner surface of the 1a cultured cell transfer container.
The outer surface of the 1b cultured cell transfer container is subjected to mechanical polishing and electrolytic polishing using a triacact pyramid.
2 Lid of cultured cell transfer container 2a Mechanical polishing and electrolytic polishing by triacact pyramid are performed on the inner surface of the lid of cultured cell transfer container.
3 packing 4 A catch clip that closes the lid.
5 handles.

Claims (7)

表面の凹凸が、縦、横250μmの範囲で0.03μm以上、0.3μm未満になされるともに、表面のクロム濃度が鉄の1.0倍以上3.5倍以下になされたステンレスで構成されたことを特徴とする細胞培養装置及び細胞搬送容器。  The surface roughness is 0.03 μm or more and less than 0.3 μm in the vertical and horizontal 250 μm ranges, and the surface chromium concentration is 1.0 to 3.5 times that of iron. A cell culture apparatus and a cell transport container characterized by the above. SUS316Lのステンレス材で構成され、
前記ステンレス材の表面を研磨材を用いた機械的研磨を行って表面の凹凸が、縦、横250μmの範囲で0.1μm以上、1.0μm以下とする第1次表面処理の後、第2次表面処理としてリン酸・硫酸の混合電解研磨液。硝酸ナトリュウム・水混合電解研磨液。過塩素酸・エタノール混合電解研磨液のいずれかを用いて電解研磨することにより、表面のクロム濃度を鉄の1.0倍以上、2.0倍以下にしたことを特徴とする細胞培養装置及び細胞搬送容器。
Consists of SUS316L stainless steel,
After the first surface treatment in which the surface of the stainless steel is mechanically polished using an abrasive to make the surface irregularities 0.1 μm or more and 1.0 μm or less in a vertical and horizontal range of 250 μm, the second Mixed electrolytic polishing solution of phosphoric acid and sulfuric acid as the next surface treatment. Sodium nitrate / water mixed electrolytic polishing solution. A cell culture device characterized in that the chromium concentration on the surface is 1.0 times or more and 2.0 times or less that of iron by electropolishing using any one of a perchloric acid / ethanol mixed electropolishing liquid, and Cell transfer container.
SUS316Lのステンレス材で構成され、
前記ステンレス材の表面を研磨材を用いた機械的研磨を行って表面の凹凸が、縦、横250μmの範囲で0.1μm以上、1.0μm以下とする第1次表面処理の後、第2次表面処理としてリン酸・硫酸の混合電解研磨液。硝酸ナトリュウム・水混合電解研磨液、過塩素酸・エタノール混合電解研磨液のいずれかを用いて電解研磨を実施し、更に硝酸又はクエン酸に浸漬して表面のクロム濃度が鉄の1.0倍以上3.5倍以下としたことを特徴とする細胞培養装置及び細胞搬送容器。
Consists of SUS316L stainless steel,
After the first surface treatment in which the surface of the stainless steel is mechanically polished using an abrasive to make the surface irregularities 0.1 μm or more and 1.0 μm or less in a vertical and horizontal range of 250 μm, the second Mixed electrolytic polishing solution of phosphoric acid and sulfuric acid as the next surface treatment. Electropolishing is performed using either sodium nitrate / water mixed electrolytic polishing liquid or perchloric acid / ethanol mixed electrolytic polishing liquid, and further immersed in nitric acid or citric acid so that the surface chromium concentration is 1.0 times that of iron. A cell culture device and a cell transfer container characterized by being 3.5 times or less.
細胞培養装置はタンク式培養装置であることを特徴とする、請求項1又は2又は3に記載の細胞培養装置The cell culture device according to claim 1, 2 or 3, wherein the cell culture device is a tank type culture device. 細胞培養装置は複数シャーレー式自動培養装置であることを特徴とする、請求項1又は2又は3に記載の細胞培養装置。The cell culture device according to claim 1, 2, or 3, wherein the cell culture device is a multiple petri dish type automatic culture device. 請求項2又は3の研磨剤がトライザクトピラミッドであることを特徴とした細胞培養装置。A cell culture device, wherein the abrasive according to claim 2 or 3 is a triazac pyramid. 請求項2又は3の機械研磨が電解砥粒研磨、別名電解複合研磨であることを特徴とした細胞培養装置。4. The cell culture apparatus according to claim 2, wherein the mechanical polishing is electrolytic abrasive polishing, also known as electrolytic composite polishing.
JP2008132508A 2008-04-19 2008-04-19 Stainless steel cell cultivation apparatus and cell transfer container Pending JP2009254340A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013255483A (en) * 2012-05-18 2013-12-26 Medical Science Co Ltd Cell culture device
JP2016000857A (en) * 2014-05-21 2016-01-07 マルイ鍍金工業株式会社 Passivation method of stainless steel
JP2016136928A (en) * 2015-01-29 2016-08-04 藤森工業株式会社 Shaking-type culture apparatus, and culture method using the same
JP2018126172A (en) * 2018-05-29 2018-08-16 藤森工業株式会社 Shaking-type culture apparatus and culture method using same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013255483A (en) * 2012-05-18 2013-12-26 Medical Science Co Ltd Cell culture device
JP2016000857A (en) * 2014-05-21 2016-01-07 マルイ鍍金工業株式会社 Passivation method of stainless steel
JP2016136928A (en) * 2015-01-29 2016-08-04 藤森工業株式会社 Shaking-type culture apparatus, and culture method using the same
US11390838B2 (en) 2015-01-29 2022-07-19 Fujimori Kogyo Co., Ltd. Shaking culture apparatus and culture method using the same
JP2018126172A (en) * 2018-05-29 2018-08-16 藤森工業株式会社 Shaking-type culture apparatus and culture method using same

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