JP2009250343A - Connecting female part structure of corrugated resin pipe - Google Patents

Connecting female part structure of corrugated resin pipe Download PDF

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JP2009250343A
JP2009250343A JP2008098456A JP2008098456A JP2009250343A JP 2009250343 A JP2009250343 A JP 2009250343A JP 2008098456 A JP2008098456 A JP 2008098456A JP 2008098456 A JP2008098456 A JP 2008098456A JP 2009250343 A JP2009250343 A JP 2009250343A
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water
resin corrugated
tube
resin
cloth
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JP5183281B2 (en
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Yasuhiro Kikumori
康博 菊森
Koji Namiya
幸司 波谷
Akihiro Fujii
暁宏 藤井
Naotaka Iida
尚孝 飯田
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Totaku Industries Inc
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Totaku Industries Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connecting female part structure of a corrugated resin pipe effectively preventing a water ingress from a connecting part. <P>SOLUTION: The connecting female part structure of the corrugated resin pipe has a configuration in which a square cylinder part 12 is connected to a tubular part 14, and the square cylinder part 12 is a female part which fixes and connects by inserting an end of the corrugated resin pipe inside of it, and a plate spring 18 is obliquely raised on an inner surface of the opening part side of the square cylinder part 12, and a water absorbing and swelling fabric 20 is adhered to an inner periphery surface in the side of the tubular part 14, and a protrusion 22 is formed in the opening part side end of the water absorbing and swelling fabric 20. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、凸部(大径部)と凹部(小径部)を管軸方向に交互に有する樹脂製の波形管の一端部を受容して同種又は異種の樹脂製波形の保護管を接続するための接続雌部構造に関するものである。本発明の接続雌部構造は、樹脂製波形管の一端部に設けられてもよく、異なる形状の樹脂管に接続する接続雄部構造を有する管継手の接続雌部ないし同じ構造の接続雌部が筒状管で接続された管継手の接続雌部であってもよい。   The present invention receives one end of a resin corrugated tube having convex portions (large diameter portion) and concave portions (small diameter portion) alternately in the tube axis direction, and connects the same or different types of resin corrugated protective tubes. It is related with the connection female part structure for this. The connecting female part structure of the present invention may be provided at one end of a corrugated pipe made of resin, or a connecting female part of a pipe joint having a connecting male part structure connected to a resin pipe having a different shape or a connecting female part having the same structure May be a connecting female portion of a pipe joint connected by a cylindrical pipe.

主として電線ケーブルや光ファイバーケーブル等のケーブル類を収容保護する樹脂製の保護管として、管壁を凹凸波形に形成した合成樹脂製波形管は公知であり、係る樹脂製波形管において、特に凸部の管径方向の断面を略正方形状に形成した樹脂製波形管も公知である(特許文献1など)。係る樹脂製波形管は、捻れの少ない安定した配管を実現することができるとともに、複数本を横方向に配列し、或いは高さ方向に積み重ねて集束して多孔管路を土中に形成する場合には、円形管と比較して土砂の管の間への入り込みがなく、管配列の平行性や直行性を良好に維持することができるという特徴を有する。   Synthetic resin corrugated tubes in which the wall of the tube is formed in an uneven corrugated shape are known as resin protective tubes that mainly accommodate and protect cables such as electric cables and optical fiber cables. A resin corrugated tube in which a cross section in the tube diameter direction is formed in a substantially square shape is also known (Patent Document 1, etc.). When the resin corrugated pipe can realize a stable pipe with less twist, and a plurality of pipes are arranged in the horizontal direction or stacked in the height direction and converged to form a porous pipe in the soil Compared with a circular tube, there is no entry between soil and sand tubes, and the parallelism and straightness of the tube arrangement can be maintained well.

特許文献1に記載の樹脂製波形管を接続雌部構造として角筒状部を備えた樹脂製波形管ないし樹脂製波形管を接続する管継手が公知である(特許文献2)。   A resin corrugated pipe or a resin corrugated pipe provided with a rectangular tube-shaped portion using the resin corrugated pipe described in Patent Document 1 as a connecting female part structure is known (Patent Document 2).

特開平10−325490号公報Japanese Patent Laid-Open No. 10-325490 特開2005−172233号公報JP 2005-172233 A

しかし、特許文献2開示の接続雌部構造を使用して樹脂製波形管を接続し、実際に土中に埋設すると、接続部から水が浸入するという問題があることが判明した。本発明は、上記公知技術の問題点に鑑みて、接続部分からの水の浸入を効果的に防止する樹脂製波形管の接続雌部構造を提供することを目的とする。   However, when connecting the resin corrugated tube using the connection female portion structure disclosed in Patent Document 2 and actually burying it in the soil, it has been found that there is a problem that water enters from the connection portion. The present invention has been made in view of the above-mentioned problems of the known technology, and an object of the present invention is to provide a connecting female portion structure of a resin corrugated pipe that effectively prevents water from entering from the connecting portion.

本発明の樹脂製波形管の接続雌部構造は、管状部に角筒状部が連接され、前記角筒状部は内部に樹脂製波形管端部を挿入して固定・接続する雌部であり、前記角筒状部の開口部側の内面に抜け止め部材が配設されており、前記管状部側の内周面に吸水膨張性布が貼着されており、前記吸水膨張性布の開口部側端部近傍に凸条が形成されていることを特徴とする。   The connecting female portion structure of the resin corrugated tube of the present invention is a female portion in which a rectangular tubular portion is connected to a tubular portion, and the rectangular tubular portion is a female portion that is inserted and fixed to the end portion of the resin corrugated tube. A retaining member is disposed on the inner surface of the rectangular tube-shaped portion on the opening side, a water-swellable cloth is adhered to the inner peripheral surface of the tubular-part side, and the water-swellable cloth is A protrusion is formed in the vicinity of the opening side end.

係る構成によれば、波形の樹脂製波形管の接続部分からの水の浸入を効果的に防止し、内部のケーブルや光ファイバー等を確実に保護することができる。とりわけ、角筒状部の管状部側内周面に貼着された吸水膨張性布により、接続部分の隙間に浸入した水分が吸収され、水分の吸収により吸水性膨張性布構成材料が膨張して布を構成する繊維間の空隙と角筒状部の内面と挿入固定した樹脂製波形管端部の外周面との間の空隙を封止し、以後の水の浸入が阻止される。また、凹溝の開口部側端部に形成された凸条により、角筒状部に他の樹脂製波形管端部を接続固定する場合、該他の樹脂製波形管端部の挿入時に吸水性膨張性布のめくれ上がりや、変形、しわの発生が防止され、水の浸入がより確実に防止される。   According to such a configuration, it is possible to effectively prevent water from entering from the connecting portion of the corrugated resin corrugated tube, and to reliably protect the internal cables, optical fibers, and the like. In particular, the water-absorbing expansive cloth adhered to the tubular portion-side inner peripheral surface of the rectangular tube-shaped portion absorbs moisture that has entered the gaps in the connecting portion, and the water-absorbing expansible fabric constituent material expands due to the absorption of moisture. Thus, the gap between the fibers constituting the cloth, the inner surface of the rectangular tube-shaped portion, and the outer peripheral surface of the end portion of the resin corrugated tube inserted and fixed is sealed, and the subsequent entry of water is prevented. In addition, when another resin corrugated tube end is connected and fixed to the rectangular tube-shaped portion by the ridge formed on the opening side end of the concave groove, water is absorbed when the other resin corrugated tube end is inserted. This prevents the inflatable cloth from being turned up, deformed or wrinkled, and prevents water from entering more reliably.

また凸条は、リブとしての作用も有し、吸水性膨張性布を貼着した角筒状部の壁面の曲げ変形が防止され、より確実に水の浸入を阻止する効果を奏する。吸水膨張性布として吸水膨張性繊維と一般的な繊維を混紡した不織布を使用した場合、水の浸入により吸水膨張性繊維が膨張して繊維間の空隙を閉鎖すると共に吸水膨張性布が厚さ方向に膨張する力が発生する。角筒状部の壁面は平坦であるためにこの吸水膨張性布の厚さ方向の膨張力により、中央部ほど膨らむ変形を生じやすく、係る変形が生じるとその部位における吸水膨張性布の圧縮力、即ち吸水膨張性布の繊維間の空隙を閉鎖する力が低下し止水性が低下する。凸条は、係る角筒状部の壁面の変形を防止する結果、より確実に水の浸入を阻止する効果を奏する。   Further, the ridge also has an effect as a rib, prevents bending deformation of the wall surface of the rectangular tube-like portion to which the water-absorbing expansive cloth is stuck, and has an effect of more reliably preventing water from entering. When a non-woven fabric that is a mixture of water-swellable fibers and general fibers is used as the water-swellable fabric, the water-swellable fabric expands due to the ingress of water and closes the gap between the fibers, and the water-swellable fabric is thick. A force that expands in the direction is generated. Since the wall surface of the rectangular tube-shaped part is flat, the expansion force in the thickness direction of this water-absorbent expandable cloth tends to cause a deformation that swells toward the center, and when such a deformation occurs, the compressive force of the water-absorbent expandable cloth at that site That is, the force to close the gaps between the fibers of the water-absorbent expandable fabric is reduced, and the water stoppage is lowered. As a result of preventing the deformation of the wall surface of the rectangular tube-shaped portion, the ridge has an effect of more reliably preventing water from entering.

別の本発明の樹脂製波形管の接続雌部構造は、管状部に角筒状部が連接され、前記角筒状部は内部に樹脂製波形管端部を挿入して固定・接続する雌部であり、前記角筒状部の開口部側の内面に抜け止め部材が配設されており、前記管状部側の内周面に吸水膨張性布が貼着されており、前記吸水膨張性布の開口部側端部近傍に凹溝が形成されていることを特徴とする。   Another connecting female portion structure of a resin corrugated tube according to the present invention is a female in which a rectangular tube portion is connected to a tubular portion, and the rectangular tube portion is fixed and connected by inserting an end portion of the resin corrugated tube inside. A retaining member is disposed on the inner surface of the rectangular tube-shaped portion on the opening side, and a water-swellable cloth is adhered to the inner peripheral surface of the tubular portion side. A concave groove is formed in the vicinity of the opening side end of the cloth.

凹溝は、上記凸条と同様のリブとしての作用により、吸水性膨張性布を貼着した角筒状部の壁面の変形を防止し、より確実に水の浸入を阻止する効果を奏する。   The concave groove has the effect of preventing the invasion of water more surely by preventing the deformation of the wall surface of the rectangular tube-like portion to which the water-absorbent inflatable cloth is adhered, by the action as the rib similar to the above-mentioned convex line.

上記の樹脂製波形管の接続雌部構造においては、さらに前記凹溝に隣接して凸条が形成されていることが好ましい。   In the connecting female portion structure of the resin corrugated tube, it is preferable that a ridge is further formed adjacent to the groove.

係る構成によれば、該凹溝と凸条により形成されるリブ構造の作用により、吸水性膨張性布を貼着した角筒状部の壁面の変形がより強固に防止され、より確実に水の浸入を阻止することができる。凹溝のみの場合、もしくは凸条のみの場合では、いずれもその高さには限界があるが、これらを隣接形成することによりリブ構造の高さを高く形成することができる。凹溝と凸条は、どちらが吸水性膨張性布の端部側であってもよいが、吸水性膨張性布のめくれ上がりなどがより効果的に防止できることから、凸条が吸水性膨張性布の端部側であることが好ましい。   According to such a configuration, due to the action of the rib structure formed by the concave grooves and the ridges, the deformation of the wall surface of the rectangular tube-shaped portion to which the water-absorbent expansive cloth is adhered is more firmly prevented, and the water is more reliably supplied. Can be prevented from entering. In the case of only the concave grooves or the case of only the ridges, the height is limited, but the height of the rib structure can be increased by forming these adjacent to each other. Either the groove or the ridge may be on the end side of the water-absorbent inflatable cloth, but the ridge is more effectively prevented from turning up the water-absorbent inflatable cloth. It is preferable that it is the edge part side.

また上述の樹脂製波形管の接続雌部構造においては、前記凸条の高さが、前記吸水膨張性布の厚さ以下であることが好ましい。   Moreover, in the connection female part structure of the above-mentioned resin corrugated tube, it is preferable that the height of the ridge is equal to or less than the thickness of the water-swellable cloth.

係る構成によれば、吸水膨張性布が隙間に浸入した水で膨張した際の膨張で以後の水の浸入を効果的に防止することができる。凸条の高さが高すぎると、挿入・接続する他の樹脂製波形管の外面と角筒状部内面との間隔が大きくなり、吸水した吸水膨張性布の繊維間の空隙を閉鎖する圧力が十分でなくなる場合が生じる。   According to such a configuration, it is possible to effectively prevent the subsequent entry of water by the expansion when the water-absorbent expandable cloth expands with the water that has entered the gap. If the height of the ridges is too high, the distance between the outer surface of another resin corrugated tube to be inserted and connected and the inner surface of the rectangular tube-shaped part will increase, and the pressure will close the gap between the fibers of the water-absorbing expandable fabric that has absorbed water. May not be sufficient.

本発明の樹脂製波形管の接続雌部構造を構成する樹脂材料は、公知の熱可塑性樹脂を特に限定なく使用することができ、ポリ塩化ビニル樹脂、ポリエステル樹脂、ポリウレタン樹脂、ポリエチレンやポリプロピレンなどのポリオレフィン樹脂等を例示することができる。これらの中でも、ポリエチレンやポリプロピレン等のポリオレフィン樹脂の使用が、低コストであり、しかも土中埋設時の耐久性に優れている点で好ましい。   As the resin material constituting the connecting female portion structure of the resin corrugated tube of the present invention, a known thermoplastic resin can be used without particular limitation, such as polyvinyl chloride resin, polyester resin, polyurethane resin, polyethylene and polypropylene. A polyolefin resin etc. can be illustrated. Among these, the use of polyolefin resins such as polyethylene and polypropylene is preferable because of low cost and excellent durability when buried in the soil.

本発明において使用する吸水膨張性布は、繊維構成材料自体が吸水により膨張するものであってもよく、一般的な繊維材料と高吸水性樹脂との複合材であってもよい。複合材の製造方法としては、特に限定されるものではないが、繊維材料に高吸水性樹脂を形成する単量体を付着させた後に重合させる方法(特開平10−258229号公報)、繊維材料に高吸水性樹脂粒子ないし粉体をバインダーを用いて付着させる方法などが例示される。吸水膨張性布は、吸水膨張性繊維と一般的な繊維の混紡であってもよく、不織布、織布いずれであってもよいが、吸水膨張性繊維と一般的な繊維の混紡の不織布の使用が好ましい。   The water-swellable cloth used in the present invention may be one in which the fiber constituent material itself expands due to water absorption, or may be a composite material of a general fiber material and a highly water-absorbent resin. The method for producing the composite material is not particularly limited, but a method of polymerizing after a monomer that forms a superabsorbent resin is attached to the fiber material (Japanese Patent Laid-Open No. 10-258229), the fiber material Examples thereof include a method of attaching superabsorbent resin particles or powder using a binder. The water-swellable fabric may be a blend of water-swellable fibers and general fibers, and may be either a nonwoven fabric or a woven fabric. Is preferred.

吸水膨張性布の厚さは特に限定されず、角筒状部の大きさに応じて適宜設定されるものであるが、0.5〜5mmであることが好ましい。吸水膨張性布の厚さが薄すぎる場合には、角筒状部の内面とこれに装着固定する別の管端部外面との間の空隙が大きい場合や角筒状部と別の管端部が曲がって接続されて空隙が傾斜により均等にならずに部分的に大きな空隙が形成された場合に水の浸入を効果的に防止できない場合が発生する。また吸水膨張性布の厚さが薄すぎる場合には、別の管端部の挿入時にめくれ上がりやしわを発生し易くなる。吸水膨張性布の幅は特に限定されず、樹脂製波形管の大きさにより適宜設定されるものであるが、5〜50mmであることが好ましく、10〜40mmであることがより好ましい。幅が狭すぎると水の浸入防止効果が十分に発揮されない場合が有り、幅が広すぎると変形を生じやすくなる。   The thickness of the water-absorbent expandable fabric is not particularly limited, and is appropriately set according to the size of the rectangular tube-shaped portion, but is preferably 0.5 to 5 mm. If the water-absorbent expandable fabric is too thin, there is a large gap between the inner surface of the rectangular tube-shaped portion and the outer surface of the other tube end that is attached and fixed thereto, or the tube-shaped portion and another tube end. In some cases, the intrusion of water cannot be effectively prevented when the portions are bent and connected so that the gaps are not uniform due to the inclination and a large gap is formed partially. If the water-swellable cloth is too thin, it tends to turn up and wrinkle when another pipe end is inserted. The width of the water-absorbent expandable cloth is not particularly limited, and is appropriately set depending on the size of the resin corrugated tube, but is preferably 5 to 50 mm, and more preferably 10 to 40 mm. If the width is too narrow, the effect of preventing water intrusion may not be sufficiently exhibited. If the width is too wide, deformation is likely to occur.

吸水膨張性布を角筒状部内面に貼着する方法は特に限定されるものではなく、ホットメルト接着剤などの公知の接着剤を使用して接着する方法、吸水膨張性布の片面に粘着加工を施して貼着する方法、吸水膨張性布の片面に両面粘着テープを貼着し、残りの剥離シートを剥離して貼着する方法等が例示される。   The method for adhering the water-absorbent expandable cloth to the inner surface of the rectangular tube-shaped part is not particularly limited, and is a method of adhering using a known adhesive such as a hot-melt adhesive, sticking to one side of the water-absorbent expandable cloth. Examples thereof include a method of processing and sticking, a method of sticking a double-sided pressure-sensitive adhesive tape on one side of a water-swellable cloth, and peeling and sticking the remaining release sheet.

図1は本発明の接続雌部構造を備えた管継手を例示した斜視図であり、図2は管の軸芯を含む断面図(板バネは図示せず)と正面図である。管継手10は、角筒状部12と管状部14とが一体に連接されている。管状部14は円筒状であるが、これに限定されるものではなく、接続する相手方の管形状に応じて設定する。管状部14は、角筒状部12よりも小径ないし小断面積であることが好ましい。管状部14の端部には角筒状部12と同じ角筒状部を形成して本発明の接続雌部構造を両端に備えた管継手としてもよい。   FIG. 1 is a perspective view illustrating a pipe joint provided with the connecting female portion structure of the present invention, and FIG. 2 is a cross-sectional view including a shaft axis of the pipe (a leaf spring is not shown) and a front view. In the pipe joint 10, a rectangular tubular portion 12 and a tubular portion 14 are integrally connected. Although the tubular part 14 is cylindrical, it is not limited to this, It sets according to the other party's tube shape to connect. The tubular portion 14 preferably has a smaller diameter or a smaller cross-sectional area than the rectangular tubular portion 12. It is good also as a pipe joint which formed the square tube-shaped part same as the square tube-shaped part 12 in the edge part of the tubular part 14, and was equipped with the connection female part structure of this invention at both ends.

角筒状部12は、略正方形の枡状で4隅は円弧状に形成されており、開口部には外側周方向に凸のリブが3本形成されており、開口部の形状を維持する補強がなされている。角筒状部の開口部側の内面には、他の樹脂製波形管端部を挿入・固定するための抜け止め部材を配設してある。係る抜け止め部材は、接続した他の樹脂製波形管の抜けを防止するものであれば特に限定されず、挿入接続する樹脂製波形管の凸部に係止する構成を有するものが好ましく、例えば開口部より奥側ほど高くなるように傾斜立設された板バネが簡便かつ低コストであることから好適である。   The rectangular tube-shaped portion 12 has a substantially square bowl shape and four corners formed in an arc shape, and the opening has three convex ribs in the outer circumferential direction, and maintains the shape of the opening. Reinforcement is made. A retaining member for inserting and fixing another resin corrugated tube end portion is disposed on the inner surface of the rectangular tubular portion on the opening side. The retaining member is not particularly limited as long as it prevents the other connected corrugated pipes from coming off, and preferably has a structure that is locked to the convex portion of the resin corrugated pipe to be inserted and connected, for example, A leaf spring that is inclined upright so as to be higher toward the back side than the opening is suitable because it is simple and low-cost.

角筒状部12は、開口部側の内面に板バネ18が、開口部より奥側(管状部14との連接部方向)ほど高くなるように傾斜立設されている。板バネ18は、図1の管継手10の斜視図の下に示したように角筒状部壁面に当接する基部18dと前記基部18dから折り曲げられて傾斜部を形成する係止部18aとから構成されている。板バネの基部18dは、両端側において長さ方向に幅の狭い切り込みにより折曲げ係止片18cが形成されている。板バネ18は、角筒状部壁面に形成された孔から外側に該折曲げ係止片18cを突き出した後に折り曲げ、基部18dと折曲げ係止片18cにて角筒状部壁面を挟持することにより立設固定される。板バネ18の係止部18aは、板状のままでもよいが、図1のように、中央部において3辺の切り込みによりバネ片18bを形成して角筒状部壁面側に折り曲げてもよい。係る構成によれば、角筒状部12に他の樹脂製波形管端部を挿入した場合に、バネ片18bが角筒状部12の内面に弾接して係止部18aを支持するため、より強いバネ力により係止することができる(特許文献2参照)。   The rectangular tubular portion 12 is inclined and erected on the inner surface on the opening side so that the leaf spring 18 becomes higher toward the back side (in the connecting portion direction with the tubular portion 14) than the opening portion. As shown in the lower perspective view of the pipe joint 10 in FIG. 1, the leaf spring 18 includes a base portion 18d that abuts against the wall surface of the rectangular tube portion and a locking portion 18a that is bent from the base portion 18d to form an inclined portion. It is configured. The base portion 18d of the leaf spring is formed with a bending locking piece 18c by a narrow cut in the length direction at both ends. The leaf spring 18 is bent after protruding the bending locking piece 18c from the hole formed on the wall surface of the rectangular tube-shaped portion, and sandwiched between the base portion 18d and the bending locking piece 18c. Is fixed upright. The locking portion 18a of the leaf spring 18 may remain plate-like, but as shown in FIG. 1, the spring piece 18b may be formed by cutting three sides at the center portion and bent to the square tubular portion wall surface side. . According to such a configuration, when another resin corrugated tube end is inserted into the rectangular tubular portion 12, the spring piece 18b elastically contacts the inner surface of the rectangular tubular portion 12 to support the locking portion 18a. It can be locked by a stronger spring force (see Patent Document 2).

板バネ18は、接続雌部である角筒状部12内に樹脂製波状管の端部を挿入した場合、該樹脂製波状管の凸部の凹部側側面に係止部18aの先端を開口部側から当接させることにより、樹脂製波状管の抜け防止を行う。上記のように板バネ18の固定部においては、角筒状部12の内面に開口部より奥側ほど高くなる傾斜面を有する凸部19(外側からみると凹部となる)を設け、該傾斜面に上記バネ片18bが当接可能にすることが、樹脂製波状管の端部の挿入による樹脂製波状管の凸部の板バネ18の係止部18aの押圧変形から、確実に係止位置に戻るので好ましい(特許文献2参照)。   When the end portion of the resin corrugated tube is inserted into the rectangular tube-shaped portion 12 that is the connecting female portion, the leaf spring 18 opens the distal end of the locking portion 18a on the concave side surface of the convex portion of the resin corrugated tube. The resin corrugated tube is prevented from coming off by being brought into contact with the portion side. As described above, in the fixed portion of the leaf spring 18, the convex portion 19 (which becomes a concave portion when viewed from the outside) is provided on the inner surface of the rectangular tube-shaped portion 12 and has an inclined surface that becomes higher from the opening side. The fact that the spring piece 18b can come into contact with the surface is surely locked from the pressing deformation of the locking portion 18a of the plate spring 18 of the convex portion of the resin corrugated tube due to the insertion of the end of the resin corrugated tube. Since it returns to a position, it is preferable (refer patent document 2).

図1、2に例示した接続雌部構造を備えた管継手10の角筒状部12の奥側、即ち管状部14との連接部近傍の内周面には、周方向に帯状の吸水膨張性布20が貼着されており、該吸水膨張性布20の開口部側端部には、角筒状部12の内部側周方向に凸条22が形成されている。該構成によれば、吸水膨張性布20は、他の樹脂製波形管端部を角筒状部12に挿入して板バネ18にて抜けないように固定した際、挿入固定した他の樹脂製波形管の外周面と角筒状部の内面により挟持される。この状態で接続部分の隙間に水が浸入すると、吸水膨張性布20が水を吸収して構成材料が膨張し、その結果膨張した吸水性膨張性布構成材料が空隙を封止し、以後の水の樹脂製波形管内への浸入が阻止される。   1 and 2, the inner side surface of the tube joint 10 having the connecting female part structure illustrated in FIGS. On the opening side end of the water-absorbent expandable fabric 20, a ridge 22 is formed in the inner circumferential direction of the rectangular tube-shaped portion 12. According to this configuration, when the water-absorbent expandable cloth 20 is inserted so that the other corrugated tube end portion is inserted into the rectangular tube-shaped portion 12 and is fixed so as not to come off by the leaf spring 18, the other resin inserted and fixed is used. It is clamped by the outer peripheral surface of the corrugated tube and the inner surface of the rectangular tube-shaped portion. In this state, when water enters the gap between the connection portions, the water-absorbent expandable fabric 20 absorbs water and the constituent material expands. As a result, the expanded water-absorbent expandable fabric constituent material seals the gap, Intrusion of water into the resin corrugated tube is prevented.

また、凸条22は、角筒状部12に他の樹脂製波形管端部を接続固定する場合、該他の樹脂製波形管端部の挿入時に、他の樹脂製波形管端部の凸部が接触することにより吸水性膨張性布をめくれ上げたり、変形させたり、或いはしわを発生させることを防止し、水の浸入を確実に防止する作用を有する。本発明の接続雌部構造は、電線ケーブルや光ファイバーケーブル等のケーブル類を収容保護する樹脂製波形管に関するものであり、該樹脂製波形管は、取扱いと製造の容易さ並びに接続箇所をできるだけ少なくすることが好ましいとの観点から一般的には例えば5mという長さに形成されていて可とう性を有し、かつ現場工事において土中に埋設される場合も多いものである。そのために接続時に双方の軸芯を合わせた状態でまっすぐに挿入出来ず、他の樹脂製波形管端部の端縁が吸水性膨張性布の端部に当たってこれを変形させたりしわを発生させる場合が生じ、係る変形やしわが発生すると吸水性膨張性布20の構成材料が吸水して膨張した場合であっても該変形やしわ部において空隙が残って樹脂製波形管内に水が浸入し、内部の電線ケーブルや光ファイバーの劣化、短絡等の原因となる場合がある。本発明の接続雌部構造における凸条22は、角筒状部に他の樹脂製波形管端部を接続固定する場合において、双方の軸芯を合わせた状態でまっすぐに挿入出来ない時でも他の樹脂製波形管端部の端縁が吸水性膨張性布の端部に当たってこれを変形させたり、しわが発生することを防止する作用を有する。   In addition, when the other resin corrugated tube end is connected and fixed to the rectangular tube-shaped portion 12, the protruding line 22 is protruded from the other resin corrugated tube end when the other resin corrugated tube end is inserted. This prevents the water-absorbent expansive cloth from being turned up, deformed, or wrinkled by contacting the parts, and has the action of reliably preventing water from entering. The connection female part structure of the present invention relates to a resin corrugated pipe that accommodates and protects cables such as electric cables and optical fiber cables, and the resin corrugated pipe has as few handling and manufacturing points as possible and the number of connection points as small as possible. In general, from the viewpoint that it is preferable to have a length of, for example, 5 m, it has flexibility and is often buried in the soil in the field construction. For this reason, when connecting, the two cores cannot be inserted straight, and the edge of the other resin corrugated tube ends against the end of the water-absorbent inflatable cloth, causing it to deform or wrinkle. When such deformation or wrinkle occurs, even if the constituent material of the water-absorbent inflatable fabric 20 absorbs water and expands, voids remain in the deformation and wrinkle part and water enters the resin corrugated pipe, It may cause deterioration or short circuit of the internal electric cable or optical fiber. The protrusion 22 in the connection female part structure of the present invention is not limited to the case where the other resin corrugated tube ends are connected and fixed to the rectangular tube-like part, even when the two cores are aligned and cannot be inserted straight. The end of the resin corrugated tube has an action of preventing the end of the water-absorbent inflatable cloth from being deformed and wrinkling.

角筒状部12の凸条22の開口部側には、凸条22に隣接して角筒状部12の内面側が凹となる凹溝24が形成されている。凸条22は上記の作用を奏するものであるが、その高さhはそれほど高くできない。また角筒状部12の肉厚もコスト、重量などの関係で余り厚くすることはできない。そのために角筒状部12の側壁は膨らむように変形を受ける場合があり、該側壁の変形が起こると凸条22がその作用を十分に発揮することができずに、水が樹脂製波形管内に浸入するという問題が発生する。凹溝24を、凸条22の近傍に、好ましくは隣接して形成することによって該凹溝24の側壁面がリブとしての作用を奏する結果、凸条22の変形が防止され、接続部からの水の浸入がより確実に防止可能となる。凹溝24の深さは、角筒状部12の大きさに応じて適宜設定されるものであるが、2〜10mmであることが好ましく、2〜8mmであることがより好ましい。溝の深さが浅いと凸条22の変形防止効果が十分でなく、深すぎると成形時に凹溝の側壁の厚さが薄くなり、強度が低下する。   On the opening side of the ridge 22 of the rectangular tube 12, a groove 24 is formed adjacent to the ridge 22 and the inner surface of the rectangular tube 12 is recessed. The ridges 22 have the above-described action, but their height h cannot be so high. Further, the thickness of the rectangular tube-shaped portion 12 cannot be increased too much due to cost, weight, and the like. Therefore, the side wall of the rectangular tube-shaped portion 12 may be deformed so as to swell, and when the side wall is deformed, the ridges 22 cannot sufficiently exert their action, and water is contained in the resin corrugated pipe. The problem of intrusion occurs. By forming the groove 24 in the vicinity of, preferably adjacent to, the ridge 22, the side wall surface of the groove 24 acts as a rib. As a result, deformation of the ridge 22 is prevented, and Intrusion of water can be prevented more reliably. The depth of the concave groove 24 is appropriately set according to the size of the rectangular tube-shaped portion 12, but is preferably 2 to 10 mm, and more preferably 2 to 8 mm. If the depth of the groove is shallow, the deformation preventing effect of the ridges 22 is not sufficient, and if it is too deep, the thickness of the side wall of the groove is reduced at the time of molding, and the strength is reduced.

図2(ロ)は図2(イ)のX部を拡大した断面図である。凸条22の吸水性膨張性布20貼着面からの高さをh、吸水性膨張性布20の厚さをdとした場合、d≧hであることが好ましい。h>dである場合には、吸水性膨張性布20の厚さが挿入固定する他の樹脂製波形管の外周面と角筒状部12の内周面との間隔より薄くなる結果、吸水・膨張してもシール性能が十分でない場合が生じる。吸水性膨張性布20は、接続時に他の樹脂製波形管の外周面と角筒状部12の内周面との間で圧縮されることが好ましい。h≧0.5dであることが好ましい。hがdに対して小さすぎると、吸水性膨張性布20の開口部側端部の凸条22より突出する部分が大きくなり、他の樹脂製波形管端部の挿入・固定時に、該他の樹脂製波形管端部の凸部となる大径部との接触による吸水性膨張性布のめくれ上がり、変形、しわの発生を十分に防止出来ない。   FIG. 2B is an enlarged cross-sectional view of a portion X in FIG. It is preferable that d ≧ h, where h is the height of the ridge 22 from the surface to which the water absorbent expandable cloth 20 is attached, and d is the thickness of the water absorbent expandable cloth 20. If h> d, the thickness of the water absorbent expandable cloth 20 becomes thinner than the distance between the outer peripheral surface of the other resin corrugated tube to be inserted and fixed and the inner peripheral surface of the rectangular tube-shaped portion 12.・ Seal performance may not be sufficient even if expanded. It is preferable that the water absorbent expandable cloth 20 is compressed between the outer peripheral surface of another resin corrugated tube and the inner peripheral surface of the rectangular tubular portion 12 at the time of connection. It is preferable that h ≧ 0.5d. If h is too small with respect to d, the portion protruding from the ridge 22 at the opening side end of the water-absorbent inflatable fabric 20 becomes large, and when the other resin corrugated tube end is inserted and fixed, the other It is not possible to sufficiently prevent the water-absorbent expandable fabric from turning up, deforming, and wrinkling due to contact with the large-diameter portion that is the convex portion of the resin corrugated tube end.

図3には、図2の部分拡大図(ロ)の別の実施形態として、吸水膨張性布20の開口部側端部近傍に凸条22のみを形成した例(a)及び凹溝24のみを形成した例を示した。「近傍」とは、凸条22ないし凹溝24がその作用効果を奏する近さであれば特に限定されないが、吸水膨張性布20の開口部側端部に隣接していることが好ましい。凹溝24は、とりわけ本発明の樹脂製波形管の接続雌部構造を押出ブロー成形法により製造する場合、その溝の深さを深くすると肉厚が薄くなるのでその深さには限度がある。   In FIG. 3, as another embodiment of the partially enlarged view (b) of FIG. 2, an example (a) in which only the protrusions 22 are formed in the vicinity of the opening side end of the water absorbent expandable fabric 20 and only the groove 24 The example which formed was shown. The “near” is not particularly limited as long as the ridges 22 or the grooves 24 are close enough to exert their effects, but it is preferably adjacent to the opening side end of the water absorbent expandable fabric 20. The concave groove 24 has a limit in depth because the thickness of the concave groove 24 is reduced when the depth of the groove is increased, particularly when the connecting female portion structure of the resin corrugated pipe of the present invention is manufactured by the extrusion blow molding method. .

図4は図1、2に例示した管継手10の角筒状部12に他の樹脂製波形管30の端部を挿入固定した状態を例示した断面図である。樹脂製波状管30の凹部(小径部)が角筒状部12の開口部から奥側の管状部14との連接部に至るまで挿入され、樹脂製波状管30の凸部(大径部)の外周面と角筒状部12の内周面とで吸水性膨張性布20を挟持した状態となって接続固定されている。板バネは図示していないが、挿入された樹脂製波状管30の先端側の凸部(大径部)の側面に先端部を当接して係止し、抜けを防止する(特許文献2参照)。   FIG. 4 is a cross-sectional view illustrating a state in which the end portion of another resin corrugated tube 30 is inserted and fixed to the rectangular tube-shaped portion 12 of the pipe joint 10 illustrated in FIGS. The concave portion (small diameter portion) of the resin corrugated tube 30 is inserted from the opening of the rectangular tube-shaped portion 12 to the connecting portion with the tubular portion 14 on the back side, and the convex portion (large diameter portion) of the resin corrugated tube 30 is inserted. The outer peripheral surface and the inner peripheral surface of the rectangular tube-shaped portion 12 are connected and fixed in a state in which the water absorbent expandable cloth 20 is sandwiched. Although the leaf spring is not shown, the tip is brought into contact with the side surface of the convex portion (large-diameter portion) on the tip of the inserted resinous corrugated tube 30 to prevent it from coming off (see Patent Document 2). ).

図5は本発明の接続雌部構造を一端に備えた樹脂製波形管を例示した斜視図である。接続雌部を有する樹脂製波形管40は、接続雌部である角筒状部12とこれに連接された樹脂製波状管部30(一部だけ図示)とからなる。角筒状部12の構造は図1に例示した管継手10の角筒状部12と同じである。樹脂製波状管部30は、通常の長さ、例えば10mであってよい。樹脂製波状管部30は、断面が略正方形でコーナー部が円弧状に形成された凸部である大径部32と断面が円形、辺がコーナー部よりも大きな曲率半径で形成された略正方形などの凹部である小径部34が交互に、正面視にて波状に形成されている。   FIG. 5 is a perspective view illustrating a resin corrugated tube provided with one end of the connecting female portion structure of the present invention. A resin corrugated tube 40 having a connecting female portion is composed of a rectangular tubular portion 12 which is a connecting female portion and a resin corrugated tube portion 30 (only a part of which is shown) connected thereto. The structure of the rectangular tubular portion 12 is the same as the rectangular tubular portion 12 of the pipe joint 10 illustrated in FIG. The resin corrugated tube portion 30 may have a normal length, for example, 10 m. The resin corrugated tube portion 30 has a large-diameter portion 32 which is a convex portion having a substantially square cross section and a corner portion formed in an arc shape, and a substantially square shape having a circular cross section and a side having a larger radius of curvature than the corner portion. The small-diameter portions 34 that are concave portions such as are alternately formed in a wave shape in a front view.

上記接続雌部を有する樹脂製波形管40は、製造した規格の長さの管を施工現場において長さ方向に連続して接続して管路を形成する。工事現場においては、通常、製造した規格長さの樹脂管だけでは長すぎることが多く、その場合には、樹脂製波形管40の適当な1本について半端となる長さに合わせて樹脂製波状管部30を、小径部34が先端となるように切断すると、樹脂製波状管部30は同じ形状の繰返しで形成されているために図3に例示した構造にて接続可能となり、全体が施工現場の所定長さとなる管路を形成することができる。   The resin corrugated pipe 40 having the connecting female part is formed by continuously connecting the manufactured standard length pipes in the length direction at the construction site. In a construction site, a manufactured resin pipe having a standard length is often too long, and in that case, a suitable corrugated pipe 40 made of resin is corrugated to match the half length. When the pipe part 30 is cut so that the small diameter part 34 is at the tip, the resin corrugated pipe part 30 is formed by repetition of the same shape, so that it can be connected with the structure illustrated in FIG. A pipe line having a predetermined length at the site can be formed.

接続雌部構造を有する樹脂製波形管ないし管継手は、公知の方法で製造することができるが、周知の押出ブロー成形法により製造することが好ましい。   A resin corrugated pipe or pipe joint having a connecting female part structure can be manufactured by a known method, but is preferably manufactured by a known extrusion blow molding method.

図6には、樹脂製波形管を接続施工する工程を示した。この例は、特開平12−104877号公報に開示の樹脂製波形管を本願発明の接続雌部構造を有する管継手により接続するものである。特開平12−104877号公報に開示の樹脂製波形管50(1)、50(2)は、大径部58と小径部56とが交互に形成され、一端部に雌接続部54が、他端部に雄接続部52が形成されており、該雌接続部54と雄接続部52とは、Cリング部材を使用して接続可能に構成されている。使用する管継手10の管状部14は、樹脂製波形管の雄接続部52と同じ構造に構成する。   FIG. 6 shows a process of connecting and constructing a resin corrugated tube. In this example, the resin corrugated pipe disclosed in Japanese Patent Laid-Open No. 12-104877 is connected by a pipe joint having the connecting female portion structure of the present invention. In the resin corrugated pipes 50 (1) and 50 (2) disclosed in Japanese Patent Laid-Open No. 12-104877, large diameter portions 58 and small diameter portions 56 are alternately formed, and a female connection portion 54 is provided at one end. A male connection portion 52 is formed at the end, and the female connection portion 54 and the male connection portion 52 are configured to be connectable using a C-ring member. The tubular part 14 of the pipe joint 10 to be used has the same structure as the male connection part 52 of the resin corrugated pipe.

図6に示したように、順次接続施工された樹脂製波形管50の最後の1本50(1)は、例えば壁面Wにその端部を固定された樹脂製波形管50(2)と接続することになる。しかるに、その間隔は工場において製造された規格長さと一致する訳ではなく、途中で切断して使用しなければならない。そうすると切断端部は雌接続部材54に適合する形状とはならず、従来はシーラントや接着剤を使用してシールを行う必要があり、不便であった。本願発明の接続雌部構造を有する管継手10を使用すると以下のように接続することができる。
(1)切断して長さ調整を行う樹脂製波形管50の最後の1本50(1)を小径部と大径部の境界部において切断端部に小径部56aを残すようにC部において所定長さに切断する(6−1)。
(2)壁面Wにその端部を固定された樹脂製波形管50(2)の該雌接続部54に管継手10の管状部14である雄接続部を挿入・固定して接続する(6−2)。
(3)樹脂製波形管50(1)と樹脂製波形管50(2)とをたわませて樹脂製波形管50(1)の端部の小径部56aが管継手10の接続雌部構造の角筒状部の開口部に入るようにする(6−3)。
(4)樹脂製波形管50(1)と樹脂製波形管50(2)のたわみをなくして直線状にする。係る操作で樹脂製波形管50(1)の端部の小径部56aが管継手10の接続雌部構造の角筒状部の吸水膨張性布を圧縮するように接続が行われる。係る接続方法の実施において、管継手10の接続雌部構造の角筒状部内部の吸水膨張性布の端部が挿入する樹脂製波形管50(1)の大径部によりめくれ上がり、しわ発生が引き起こされやすいが、本発明の凸条により、係る問題が防止される。
As shown in FIG. 6, the last one 50 (1) of the resin corrugated pipes 50 that are sequentially connected and connected are connected to the resin corrugated pipe 50 (2) whose end is fixed to the wall surface W, for example. Will do. However, the interval does not coincide with the standard length manufactured in the factory, and must be cut and used in the middle. If it does so, a cutting | disconnection edge part will not become a shape which fits the female connection member 54, and it was necessary to perform sealing conventionally using a sealant or an adhesive agent, and was inconvenient. When the pipe joint 10 having the connecting female portion structure of the present invention is used, the connection can be made as follows.
(1) The last one 50 (1) of the resin corrugated tube 50 to be cut and length-adjusted at the C portion so that the small diameter portion 56a remains at the cut end at the boundary between the small diameter portion and the large diameter portion. Cut to a predetermined length (6-1).
(2) The male connection portion which is the tubular portion 14 of the pipe joint 10 is inserted and fixed to the female connection portion 54 of the resin corrugated pipe 50 (2) whose end is fixed to the wall surface W (6). -2).
(3) The resin corrugated pipe 50 (1) and the resin corrugated pipe 50 (2) are bent so that the small diameter portion 56a at the end of the resin corrugated pipe 50 (1) is connected to the female joint structure of the pipe joint 10. (6-3).
(4) The resin corrugated tube 50 (1) and the resin corrugated tube 50 (2) are straightened without any deflection. By such an operation, the connection is performed so that the small diameter portion 56a at the end of the corrugated pipe 50 (1) made of resin compresses the water-absorbing and expansible cloth of the rectangular tubular portion of the connecting female portion structure of the pipe joint 10. In the implementation of such a connecting method, the end of the water-swellable cloth inside the rectangular tube-shaped portion of the connecting female portion structure of the pipe joint 10 is turned up by the large-diameter portion of the resin corrugated tube 50 (1) inserted, and wrinkles are generated. This problem is prevented by the ridges of the present invention.

本発明の樹脂製波形管の接続雌部構造を有する管継手を例示した斜視図The perspective view which illustrated the pipe joint which has the connection female part structure of the resin corrugated pipe of this invention 本発明の樹脂製波形管の接続雌部構造を有する管継手を例示した断面図と正面図Sectional drawing and front view which illustrated the pipe joint which has the connection female part structure of the resin corrugated pipe of this invention 本発明の樹脂製波形管の接続雌部構造における凸条のみの場合、凹溝のみの場合を例示した部分断面図Partial cross-sectional view illustrating the case of only a groove in the case of only the protrusion in the connection female portion structure of the resin corrugated tube of the present invention 本発明の接続雌部構造を有する管継手に樹脂製波形管の端部を接続固定した状態を例示した断面図Sectional drawing which illustrated the state which connected and fixed the edge part of the resin corrugated pipe to the pipe joint which has the connection female part structure of this invention 本発明の接続雌部構造を有する樹脂製波形管を例示した部分斜視図The fragmentary perspective view which illustrated the resin corrugated pipe | tube which has the connection female part structure of this invention 本願発明の接続雌部構造を有する管継手を使用して樹脂製波形管を接続する方法を例示した図The figure which illustrated the method of connecting the resin-made corrugated pipes using the pipe joint which has the connection female part structure of this invention.

符号の説明Explanation of symbols

10 管継手
12 角筒状部
14 管状部
18 板バネ
20 吸水膨張性布
22 凸条
40 樹脂製波形管
DESCRIPTION OF SYMBOLS 10 Pipe joint 12 Square cylindrical part 14 Tubular part 18 Leaf spring 20 Water-absorbing expansible cloth 22 Projection 40 Resin corrugated pipe

Claims (5)

管状部に角筒状部が連接され、前記角筒状部は内部に樹脂製波形管端部を挿入して固定・接続する雌部であり、前記角筒状部の開口部側の内面に抜け止め部材が配設されており、前記管状部側の内周面に吸水膨張性布が貼着されており、前記吸水膨張性布の開口部側端部近傍に凸条が形成されていることを特徴とする樹脂製波形管の接続雌部構造。   A rectangular tube-shaped portion is connected to the tubular portion, and the rectangular tube-shaped portion is a female portion in which a resin corrugated tube end portion is inserted and fixed and connected to the inner surface on the opening side of the rectangular tube-shaped portion. A retaining member is provided, a water-swellable cloth is adhered to the inner peripheral surface on the tubular part side, and a ridge is formed in the vicinity of the opening-side end part of the water-swellable cloth. A connecting female portion structure of a resin corrugated tube. 管状部に角筒状部が連接され、前記角筒状部は内部に樹脂製波形管端部を挿入して固定・接続する雌部であり、前記角筒状部の開口部側の内面に抜け止め部材が配設されており、前記管状部側の内周面に吸水膨張性布が貼着されており、前記吸水膨張性布の開口部側端部近傍に凹溝が形成されていることを特徴とする樹脂製波形管の接続雌部構造。   A rectangular tube-shaped portion is connected to the tubular portion, and the rectangular tube-shaped portion is a female portion in which a resin corrugated tube end portion is inserted and fixed and connected to the inner surface on the opening side of the rectangular tube-shaped portion. A retaining member is disposed, a water-swellable cloth is adhered to the inner peripheral surface of the tubular part side, and a groove is formed in the vicinity of the opening-side end part of the water-swellable cloth. A connecting female portion structure of a resin corrugated tube. さらに前記凹溝に隣接して凸条が形成されていることを特徴とする請求項2に記載の樹脂製波形管の接続雌部構造。   3. The connecting female portion structure of a resin corrugated pipe according to claim 2, further comprising a ridge formed adjacent to the concave groove. 前記凸条の高さが前記吸水膨張性布の厚さ以下であることを特徴とする請求項1〜3のいずれかに記載の樹脂製波形管の接続雌部構造。   The height of the said protruding item | line is below the thickness of the said water absorptive expansible cloth, The connection female part structure of the resin-made corrugated pipes in any one of Claims 1-3 characterized by the above-mentioned. 前記抜け止め部材が、板バネである請求項1〜4のいずれかに記載の樹脂製波形管の接続雌部構造。   The connecting female part structure of the resin corrugated pipe according to any one of claims 1 to 4, wherein the retaining member is a leaf spring.
JP2008098456A 2008-04-04 2008-04-04 Connection female part structure of resin corrugated tube Expired - Fee Related JP5183281B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021173314A (en) * 2020-04-23 2021-11-01 共和ゴム株式会社 Insertion joint
CN115854151A (en) * 2022-11-30 2023-03-28 贵州电网有限责任公司 Portable oil injection system based on oil immersed mutual inductor

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JP2002195479A (en) * 2000-10-20 2002-07-10 Totaku Industries Inc Connector for spiral pipe
JP2005172233A (en) * 2003-11-20 2005-06-30 Totaku Industries Inc Structure of pipe connection part, and pipe joint
JP2007064267A (en) * 2005-08-29 2007-03-15 Totaku Industries Inc Male and female joint body

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002195479A (en) * 2000-10-20 2002-07-10 Totaku Industries Inc Connector for spiral pipe
JP2005172233A (en) * 2003-11-20 2005-06-30 Totaku Industries Inc Structure of pipe connection part, and pipe joint
JP2007064267A (en) * 2005-08-29 2007-03-15 Totaku Industries Inc Male and female joint body

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021173314A (en) * 2020-04-23 2021-11-01 共和ゴム株式会社 Insertion joint
JP7424623B2 (en) 2020-04-23 2024-01-30 共和ゴム株式会社 bayonet fitting
CN115854151A (en) * 2022-11-30 2023-03-28 贵州电网有限责任公司 Portable oil injection system based on oil immersed mutual inductor

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