JP2009248512A - Internal pressure molding device - Google Patents

Internal pressure molding device Download PDF

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JP2009248512A
JP2009248512A JP2008101542A JP2008101542A JP2009248512A JP 2009248512 A JP2009248512 A JP 2009248512A JP 2008101542 A JP2008101542 A JP 2008101542A JP 2008101542 A JP2008101542 A JP 2008101542A JP 2009248512 A JP2009248512 A JP 2009248512A
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molding
bag
internal pressure
chamber
molding chamber
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JP5088213B2 (en
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Shinichi Suefuji
真一 末藤
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Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an internal pressure molding device allowing easy fitting work and replacement work of a bag-like body. <P>SOLUTION: A molding die 2 has a communication path 4 causing an interior of a molding chamber 3 to communicate with its exterior, and a closing member 6 is installed attachably and detachably in the communication path 4. In addition, an air valve 11 of the bag-like body 10 is fitted to the closing member 6. Consequently, the bag-like body 10 can be easily fitted to the molding die 2 by fitting the closing member 6 to the communication path 4. and can be easily removed from the molding die 2 by removing the closing member 6 from the communication path 4. Therefore, the bag-like body 10 can be easily attached and detached so that the replacement work of the bag-like body 10 can be easily carried out. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、内圧成形装置に関し、特に、成形型の成形室内で加圧エアの流入により袋状体を膨張させて成形素材を成形する内圧成形装置に関する。   The present invention relates to an internal pressure molding apparatus, and more particularly to an internal pressure molding apparatus that molds a molding material by inflating a bag-like body by inflow of pressurized air in a molding chamber of a molding die.

繊維強化樹脂(FRP)は、熱硬化性樹脂や熱可塑性樹脂のマトリックス樹脂と強化繊維とを一体化したものであり、軽量でかつ強度特性に優れていることから多くの分野で使用されている。用いられる熱硬化性樹脂の例としては、不飽和ポリエステル樹脂、エポキシ樹脂、ポリイミド樹脂等を挙げることができ、熱可塑性樹脂の例としては、ポリエチレン、ポリプロピレン、ポリアミド等を挙げることができる。強化繊維としては、炭素繊維、ガラス繊維、アラミド繊維等を挙げることができる。   Fiber Reinforced Resin (FRP) is a combination of thermosetting resin or thermoplastic resin matrix resin and reinforced fiber, and is used in many fields because of its light weight and excellent strength characteristics. . Examples of the thermosetting resin used include unsaturated polyester resins, epoxy resins, and polyimide resins. Examples of thermoplastic resins include polyethylene, polypropylene, and polyamide. Examples of the reinforcing fiber include carbon fiber, glass fiber, and aramid fiber.

繊維強化樹脂を用いて中空状の成形品を作ることも行われており、その成形法の一つに内圧成形法がある。内圧成形法は、成形型のキャビティ空間内に中空状の成形素材を配置し、成形素材の中空部に内圧を加えて成形素材を成形型の内面に密着させた状態とし、その状態で加熱成形する方法である。   A hollow molded product is also made using a fiber reinforced resin, and one of the molding methods is an internal pressure molding method. In the internal pressure molding method, a hollow molding material is placed in the cavity of the molding die, and the molding material is brought into close contact with the inner surface of the molding die by applying internal pressure to the hollow portion of the molding material. It is a method to do.

内圧成形法を用いて中空状の成形品を作る一例が特許文献1あるいは特許文献2等に記載されている。そこでは、成形素材として未硬化の繊維強化樹脂であるプリプレグを成形型の内面に積層して中空状に配置した後、袋状体をプリプレグの内面に沿うように中空部分に配置し、型締め後に、前記袋状体に加圧エアを供給して袋状体を膨張させ、その膨張により積層配置したプリプレグを成形型の成形面に密着させて賦形する。その状態で加熱し、樹脂硬化後に、袋状体を除去するようにしている。   An example of making a hollow molded product using the internal pressure molding method is described in Patent Document 1 or Patent Document 2. In this method, a prepreg, which is an uncured fiber reinforced resin as a molding material, is laminated on the inner surface of the mold and disposed in a hollow shape, and then the bag-shaped body is disposed in the hollow portion along the inner surface of the prepreg and clamped. Thereafter, pressurized air is supplied to the bag-like body to inflate the bag-like body, and the prepregs stacked and arranged by the expansion are brought into close contact with the molding surface of the mold and shaped. Heating is performed in this state, and the bag-like body is removed after the resin is cured.

特開2003−311845号公報JP 2003-31845 A 特開2003−334835号公報JP 2003-334835 A

しかしながら、特許文献1或いは特許文献2には、成形型に対する袋状体の取り付けや交換等について特別な考察はない。袋状体を成形型に取り付ける際に、袋状体に位置ずれが生ずると、成形品全体に均一な内圧を加えることができず、成形品に偏肉が生ずるおそれがある。また、袋状体が破損した場合に、袋状体の交換に時間がかかる、或いは袋状体が交換できないと実用性に欠けるという問題がある。   However, Patent Document 1 or Patent Document 2 does not have any special consideration regarding attachment or replacement of the bag-like body to the mold. If the bag-like body is displaced when the bag-like body is attached to the mold, a uniform internal pressure cannot be applied to the entire molded article, and uneven thickness may occur in the molded article. Further, when the bag-like body is damaged, there is a problem that it takes time to replace the bag-like body, or the practicality is lacking if the bag-like body cannot be replaced.

本発明は、上記の点に鑑みてなされたものであり、その目的とするところは、袋状体の取付作業や交換作業を容易に実施できる内圧成形装置を提供することを課題とする。   This invention is made | formed in view of said point, and the place made into the objective makes it a subject to provide the internal-pressure shaping | molding apparatus which can implement easily the attachment operation | work of a bag-like body, and an exchange operation.

上記課題を解決する請求項1に記載した内圧成形装置の発明は、複数の成形型を型締めして形成される成形室の室内で、袋状体に加圧エアを流入させて、袋状体の膨張により成形素材を成形する内圧成形装置において、型締めにより形成され成形室の室内と室外との間を連通する連通路と、袋状体に設けられ袋状体の内部に連通するエア通路が形成されたエアバルブと、複数の成形型の少なくとも一つに着脱可能に取り付けられて型締めにより連通路を閉鎖する閉鎖部材と、閉鎖部材に設けられてエアバルブのエア通路を通して成形室の室外から袋状体の内部に加圧エアを流入させることができるようにエアバルブが取り付けられるバルブ取付部とを備えることを特徴とする。   The invention of the internal pressure molding apparatus according to claim 1 that solves the above-described problem is a bag-like structure in which pressurized air is caused to flow into a bag-like body in a molding chamber formed by clamping a plurality of molding dies. In an internal pressure molding apparatus that molds a molding material by expansion of a body, a communication path that is formed by clamping and communicates between the interior and exterior of the molding chamber, and air that is provided in the bag and communicates with the interior of the bag An air valve in which a passage is formed, a closing member that is detachably attached to at least one of a plurality of molding dies and closes the communication passage by mold clamping, and is provided on the closing member through the air passage of the air valve. And a valve mounting portion to which an air valve is mounted so that pressurized air can flow into the bag-like body.

請求項1に記載の発明によれば、閉鎖部材の取り付けによって袋状体を成形型に簡単に取り付けることができ、また、閉鎖部材の取り外しによって袋状体を成形型から簡単に取り外すことができる。従って、袋状体を簡単に着脱でき、袋状体の取付作業及び交換作業を容易に実施することができる。   According to the first aspect of the present invention, the bag-like body can be easily attached to the mold by attaching the closing member, and the bag-like body can be easily removed from the mold by removing the closing member. . Therefore, the bag-like body can be easily attached and detached, and the attachment work and the exchange work of the bag-like body can be easily performed.

これにより、例えば成形素材を成形室の室内に配置してから閉鎖部材を成形型に取り付けることができ、成形素材を成形室の室内に配置する際に閉鎖部材や袋状体が邪魔にならず、成形素材の成形型への配置作業を容易にできる。また、成形素材を成形して形成された成形品を成形型から取り外す脱型時に、閉鎖部材を成形品と共に成形型から取り外すことができ、脱型作業を容易化できる。   Thus, for example, the closing member can be attached to the mold after the molding material is placed in the molding chamber, and the closing member and the bag-like body do not get in the way when the molding material is placed in the molding chamber. The work of placing the molding material on the mold can be facilitated. Further, when removing the molded product formed by molding the molding material from the molding die, the closing member can be removed together with the molded product from the molding die, and the demolding operation can be facilitated.

また、閉鎖部材を成形型に取り付けることによって成形型に対する袋状体の位置決めを行うことができる。従って、成形素材の中空部内で袋状体を正規の位置に位置決めでき、成形素材全体に均一な内圧を加えることができ、成形品に偏肉が生ずるのを防ぐことができる。   Further, the bag-like body can be positioned with respect to the mold by attaching the closing member to the mold. Therefore, the bag-like body can be positioned at a normal position in the hollow portion of the molding material, uniform internal pressure can be applied to the entire molding material, and uneven thickness can be prevented from occurring in the molded product.

請求項2に記載の発明は、請求項1に記載の内圧成形装置において、エアバルブが袋状体に着脱可能に設けられており、バルブ取付部への取り付けによって、バルブ取付部との間に袋状体の開口周縁を挟持する構成を有することを特徴とする。   According to a second aspect of the present invention, in the internal pressure molding apparatus according to the first aspect, the air valve is detachably provided on the bag-like body, and the bag is interposed between the valve mounting portion and the valve mounting portion. It has the structure which clamps the opening periphery of a shape body, It is characterized by the above-mentioned.

請求項2に記載の発明によれば、袋状体からエアバルブを取り外すことができ、例えば成形室の大きさや形状に応じて袋状体を交換することができ、また、例えば袋状体が劣化した場合には、新しい袋状体に交換することができる。   According to invention of Claim 2, an air valve can be removed from a bag-like body, for example, a bag-like body can be replaced | exchanged according to the magnitude | size and shape of a molding chamber, for example, a bag-like body deteriorates If so, it can be replaced with a new bag.

請求項3に記載の発明は、請求項1又は2に記載の内圧成形装置において、成形室の室内を真空引きする真空引き手段を備えることを特徴とする。   According to a third aspect of the present invention, in the internal pressure molding apparatus according to the first or second aspect of the present invention, the internal pressure molding apparatus includes a vacuuming means for evacuating the interior of the molding chamber.

請求項3に記載の発明によれば、成形素材の外表面と成形室の成形面との間に介在される空気を排出することができ、成形素材の外表面を成形室の成形面に密着させることができる。従って、成形素材の外表面を成形面に沿った形状に確実に賦形することができる。   According to the invention described in claim 3, the air interposed between the outer surface of the molding material and the molding surface of the molding chamber can be discharged, and the outer surface of the molding material is brought into close contact with the molding surface of the molding chamber. Can be made. Therefore, the outer surface of the molding material can be reliably shaped into a shape along the molding surface.

請求項4に記載の発明は、請求項3に記載の内圧成形装置において、型締めにより成形室の室外に形成され、連通路を通じて成形室の室内に連通する非成形室と、非成形室の室内に配設され、エアバルブに接続及び切り離し可能で且つ接続状態で加圧エアを供給する加圧エア供給部とを備え、真空引き手段が、非成形室の室内を真空引きし、連通路と閉鎖部材との間を通じて成形室の室内を間接的に真空引きすることを特徴とする。   According to a fourth aspect of the present invention, there is provided the internal pressure molding apparatus according to the third aspect, wherein a non-molding chamber formed outside the molding chamber by clamping and communicating with the chamber of the molding chamber through the communication path; A pressurized air supply unit that is disposed in the chamber and that can be connected to and disconnected from the air valve and that supplies pressurized air in a connected state, and the evacuation means evacuates the interior of the non-molding chamber, The interior of the molding chamber is indirectly evacuated through the space between the closing members.

請求項4に記載の発明によれば、非成形室の室内を真空引きして、連通路と閉鎖部材との間を通じて成形室の室内を間接的に真空引きするので、例えば成形素材がプリプレグである場合には、連通路と閉鎖部材との間で未硬化の樹脂をシールすることができ、未硬化の樹脂が成形室の室内から室外に吸い出されてしまうのを防ぐことができる。また、加圧エア供給部をエアバルブに接続及び切り離す作業の作業スペースとして、非成形室を活用することができる。   According to the fourth aspect of the present invention, the interior of the non-molding chamber is evacuated and the interior of the molding chamber is indirectly evacuated through the space between the communication path and the closing member. In some cases, the uncured resin can be sealed between the communication path and the closing member, and the uncured resin can be prevented from being sucked out of the molding chamber. Moreover, a non-molding chamber can be utilized as a work space for connecting and disconnecting the pressurized air supply unit to and from the air valve.

請求項5に記載の発明は、請求項1ないし4のいずれか1項に記載の内圧成形装置において、複数の成形型の少なくとも一つに成形室の成形面を加温する加温手段を設けたことを特徴とする。   According to a fifth aspect of the present invention, in the internal pressure molding apparatus according to any one of the first to fourth aspects, at least one of the plurality of molding dies is provided with a heating means for heating the molding surface of the molding chamber. It is characterized by that.

請求項5に記載の発明によれば、成形室内に配設された成形素材に対して、より接近した位置で加温することができる。従って、例えば加熱炉によって成形型全体を加熱する場合と比較して、成形素材を効果的に加温することができ、省エネルギ化を図ることができる。   According to invention of Claim 5, it can heat in the position which approached with respect to the shaping | molding raw material arrange | positioned in the shaping | molding chamber. Therefore, for example, compared with the case where the whole mold is heated by a heating furnace, the molding material can be effectively heated, and energy saving can be achieved.

請求項6に記載の発明は、請求項1ないし5のいずれか1項に記載の内圧成形装置において、成形室の室内にマトリックス樹脂を供給する手段を備えることを特徴とする。   A sixth aspect of the present invention is the internal pressure molding apparatus according to any one of the first to fifth aspects, further comprising means for supplying a matrix resin into the interior of the molding chamber.

請求項6に記載の発明によれば、マトリックス樹脂が含浸されていない成形素材を成形室の室内に配置し、袋状体の膨張により成形面に沿う形状に賦形した状態で、マトリックス樹脂を供給して含浸させ、樹脂硬化させることができる。   According to the sixth aspect of the present invention, the molding material not impregnated with the matrix resin is placed in the molding chamber, and the matrix resin is molded into a shape along the molding surface by expansion of the bag-like body. It can be supplied and impregnated, and the resin can be cured.

請求項7に記載の発明は、請求項1ないし6のいずれか1項に記載の内圧成形装置において、袋状体としてエラストマー樹脂製の袋状体を用いることを特徴とする。   According to a seventh aspect of the present invention, in the internal pressure molding apparatus according to any one of the first to sixth aspects, a bag-shaped body made of an elastomer resin is used as the bag-shaped body.

請求項7に記載の発明によれば、加圧エアを供給して袋状体を膨張させた場合に、袋状体を成形型の凹部に沿う形状に弾性変形させることができ、膨張時に袋状体にたるみ部分が発生するのを防ぐことができる。   According to the seventh aspect of the present invention, when the bag-like body is inflated by supplying pressurized air, the bag-like body can be elastically deformed into a shape along the concave portion of the mold, and the bag is inflated. It is possible to prevent a slack portion from occurring in the body.

従って、成形品の内部に袋状体のたるみ部分に対応した形状の皺が発生するのを防ぐことができ、成形品の内部を円滑な形状とし、成形品の肉厚を一定にすることができる。また、加圧エアの排出により、袋状体を収縮させて弾性変形させ、繊維強化樹脂中空部品の中空部から引き剥がす方向に付勢することができ、成形後に袋状体を成形品から簡単に取り外すことができる。   Accordingly, it is possible to prevent wrinkles having a shape corresponding to the sagging portion of the bag-like body from occurring inside the molded product, to make the inside of the molded product a smooth shape, and to keep the thickness of the molded product constant. it can. Also, by discharging compressed air, the bag-like body can be shrunk and elastically deformed and urged in the direction of peeling from the hollow part of the fiber reinforced resin hollow part. Can be removed.

本発明によれば、閉鎖部材の取り付けによって袋状体を成形型に簡単に取り付けることができ、また、閉鎖部材の取り外しによって袋状体を成形型から簡単に取り外すことができるので、袋状体を簡単に着脱でき、袋状体の交換作業を簡単に行うことができる。また、閉鎖部材を成形型に取り付けることによって成形型に対する袋状体の位置決めを行うことができるので、成形素材の中空部内で袋状体を正規の位置に位置決めでき、成形素材全体に均一な内圧を加えることができ、成形品に偏肉が生ずるのを防ぐことができる。   According to the present invention, the bag-like body can be easily attached to the mold by attaching the closing member, and the bag-like body can be easily detached from the mold by removing the closing member. Can be easily attached and detached, and the replacement work of the bag-like body can be easily performed. In addition, since the bag-shaped body can be positioned with respect to the mold by attaching the closing member to the mold, the bag-shaped body can be positioned at a regular position within the hollow portion of the molding material, and the uniform internal pressure can be applied to the entire molding material. Therefore, uneven thickness can be prevented from occurring in the molded product.

[第1実施の形態]
以下、本発明の内圧成形装置1が適用される第1実施の形態について説明する。図1は、第1実施の形態における内圧成形装置1の全体構成図、図2は、第1実施の形態における成形型2、3の構成図、図3は、内圧成形装置1の部分構成図である。
[First Embodiment]
Hereinafter, a first embodiment to which an internal pressure molding apparatus 1 of the present invention is applied will be described. 1 is an overall configuration diagram of an internal pressure molding apparatus 1 according to the first embodiment, FIG. 2 is a configuration diagram of molding dies 2 and 3 according to the first embodiment, and FIG. 3 is a partial configuration diagram of the internal pressure molding apparatus 1. It is.

内圧成形装置1は、成形素材であるプリプレグw1を内圧成形法によって成形して、所望形状の成形品である繊維強化樹脂中空部品を得るためのものである。プリプレグw1は、例えば炭素繊維などの強化繊維を編んでシート状にし、マトリックス樹脂であるエポキシ樹脂等の熱硬化性樹脂を含浸させて半硬化状態にした中間成形素材である。   The internal pressure molding apparatus 1 is for molding a prepreg w1 as a molding material by an internal pressure molding method to obtain a fiber-reinforced resin hollow part as a molded product having a desired shape. The prepreg w1 is an intermediate molding material in which a reinforcing fiber such as carbon fiber is knitted into a sheet shape and impregnated with a thermosetting resin such as an epoxy resin that is a matrix resin to be in a semi-cured state.

内圧成形装置1は、図1及び図2に示すように、複数の成形型2である上型2Aと下型2Bを有する。上型2Aと下型2Bは、上下に対向配置されて、図示していない型締め手段により、相対的に接近させて相互の合わせ面を圧接させた型締め状態(図1を参照)と、上下に離隔させた型開き状態(図2を参照)にできるようになっている。   As shown in FIGS. 1 and 2, the internal pressure molding apparatus 1 includes an upper mold 2 </ b> A and a lower mold 2 </ b> B that are a plurality of molding dies 2. The upper mold 2A and the lower mold 2B are opposed to each other vertically, and are clamped (see FIG. 1) in which the mating surfaces are brought into close contact with each other by mold clamping means (not shown). The mold can be opened (see FIG. 2) separated from each other in the vertical direction.

上型2Aと下型2Bの成形面3a,3bは、繊維強化樹脂中空部品の外面形状に対応した形状を有しており、型締めにより成形室3(図1を参照)を形成する。そして、上型2Aと下型2Bは、型締めにより成形室3の室内と室外との間を連通する連通路4と、その連通路4に後述する閉塞部材を着脱可能に取り付けるための取付溝5を形成する凹形状を有する(図2を参照)。連通路4は、成形型2A、2Bの外部と成形室3との間に所定の開口面積で開口し、取付溝5は、型締め状態で連通路4の内周面に沿って周状に連続する。   The molding surfaces 3a and 3b of the upper mold 2A and the lower mold 2B have shapes corresponding to the outer surface shapes of the fiber reinforced resin hollow parts, and form the molding chamber 3 (see FIG. 1) by clamping. The upper mold 2A and the lower mold 2B include a communication passage 4 that communicates between the interior and the exterior of the molding chamber 3 by clamping, and a mounting groove for removably attaching a closing member described later to the communication passage 4. 5 (see FIG. 2). The communication path 4 is opened with a predetermined opening area between the outside of the molds 2A and 2B and the molding chamber 3, and the mounting groove 5 is circumferential along the inner peripheral surface of the communication path 4 in a clamped state. It is continuous.

閉鎖部材6は、型開き状態で成形型2に着脱自在に取り付けられ、型締めにより連通路4を閉鎖する構成を有する。閉鎖部材6は、本実施の形態では連通路4を閉鎖する大きさの平板形状を有し、図1に示すように、外周縁部を取付溝5に嵌入して取り付けるようになっている。そして、袋状体10を膨張させた場合に、袋状体10を成形室3の室内に閉じ込めることができる剛性を有している。閉鎖部材6の外周縁部と取付溝5との間には、成形室3と連通路4との間をシールするシール部材Sが介装される(図1を参照)。   The closing member 6 is detachably attached to the mold 2 in the mold open state, and has a configuration that closes the communication path 4 by clamping. In the present embodiment, the closing member 6 has a flat plate shape that is large enough to close the communication passage 4, and the outer peripheral edge portion is fitted into the attachment groove 5 and attached as shown in FIG. 1. And when the bag-like body 10 is inflated, the bag-like body 10 has such rigidity that it can be confined in the molding chamber 3. A sealing member S that seals between the molding chamber 3 and the communication path 4 is interposed between the outer peripheral edge of the closing member 6 and the mounting groove 5 (see FIG. 1).

成形室3の室内には、袋状体10が配設される。袋状体10は、成形面3a、3bに敷設されたプリプレグw1に対して、成形時に袋状体10の内部に付与された圧力を、伝達する役目を果たすものであり、弾性がありかつ変形が容易な材料である、例えばシリコンゴム、フッ素ゴム、アクリルゴム、ブチルゴム等のエラストマー樹脂素材によって作られている。袋状体10は、加圧エアの流入により膨張し、成形室3の各成形面3a、3bに沿って弾性変形し、プリプレグw1を成形室3の成形面3a,3bに押し付けて賦形する。   A bag-like body 10 is disposed in the molding chamber 3. The bag-like body 10 plays a role of transmitting the pressure applied to the inside of the bag-like body 10 during molding to the prepreg w1 laid on the molding surfaces 3a and 3b, and is elastic and deformed. Is made of an elastomer resin material such as silicon rubber, fluorine rubber, acrylic rubber, or butyl rubber. The bag-like body 10 expands due to the inflow of pressurized air, elastically deforms along the molding surfaces 3a and 3b of the molding chamber 3, and presses the prepreg w1 against the molding surfaces 3a and 3b of the molding chamber 3 for shaping. .

袋状体10には、エアバルブ11が設けられている。エアバルブ11は、丸棒状の軸部11aと、軸部11aの基端で拡径された円盤状のフランジ11bを有し、軸方向に沿って延在して軸部11aとフランジ部11bを貫通するエア通路11cが穿設されている。   The bag-like body 10 is provided with an air valve 11. The air valve 11 has a round rod-shaped shaft portion 11a and a disk-shaped flange 11b whose diameter is enlarged at the proximal end of the shaft portion 11a, and extends along the axial direction to penetrate the shaft portion 11a and the flange portion 11b. An air passage 11c is formed.

エアバルブ11は、図1及び図3に示すように、フランジ部11bが袋状体10の内部に配置され且つ軸部11aが袋状体10の開口部10aに挿通された状態で閉鎖部材6のバルブ取付部7に取り付けられる。バルブ取付部7は、閉鎖部材6の略中央位置に穿設された取付孔7a(図3を参照)を有しており、エアバルブ11の軸部11aを成形室3の室内側から取付孔7aに挿入して、取付孔7aから室外側に突出した軸部11aにロックナット8を螺合することによってエアバルブ11を取り付けるようになっている。   As shown in FIGS. 1 and 3, the air valve 11 is configured so that the flange portion 11 b is disposed inside the bag-like body 10 and the shaft portion 11 a is inserted through the opening 10 a of the bag-like body 10. It is attached to the valve attachment part 7. The valve mounting portion 7 has a mounting hole 7 a (see FIG. 3) drilled at a substantially central position of the closing member 6, and the shaft portion 11 a of the air valve 11 is attached to the mounting hole 7 a from the inside of the molding chamber 3. The air valve 11 is attached by screwing the lock nut 8 into the shaft portion 11a protruding from the attachment hole 7a to the outdoor side.

エアバルブ11は、バルブ取付部7への取り付けによって、フランジ部11bと閉鎖部材6との間に袋状体10の開口部10a周縁を挟持し、袋状体10を閉鎖部材6に一体に取り付け、エア通路11cを通して成形室3の室外から袋状体10の内部に加圧エアを流入させ、また、袋状体10の内部から加圧エアを流出させることができる。   The air valve 11 is attached to the valve mounting portion 7 so that the periphery of the opening 10a of the bag-like body 10 is sandwiched between the flange portion 11b and the closing member 6, and the bag-like body 10 is integrally attached to the closing member 6. Pressurized air can be flowed into the bag-like body 10 from the outside of the molding chamber 3 through the air passage 11 c, and the pressurized air can be let out from the inside of the bag-like body 10.

エアバルブ11の軸部11a先端には、加圧エアを供給する加圧ホース12が接続される。加圧ホース12とエアバルブ11との間には、接続カプラ13が介装されており、加圧ホース12とエアバルブ11との間を簡単に接続及び切り離すことができるようになっている。   A pressure hose 12 for supplying pressurized air is connected to the tip of the shaft portion 11 a of the air valve 11. A connection coupler 13 is interposed between the pressure hose 12 and the air valve 11 so that the pressure hose 12 and the air valve 11 can be easily connected and disconnected.

そして更に、上記構成を有する内圧成形装置1には、成形型2の成形面3a、3bを加温する加温手段14と、成形室3の室内を真空引きする真空引き手段15が設けられている。   Further, the internal pressure molding apparatus 1 having the above configuration is provided with a heating means 14 for heating the molding surfaces 3a and 3b of the mold 2 and a vacuuming means 15 for evacuating the interior of the molding chamber 3. Yes.

加温手段14は、図1及び図2に示すように、成形型2の各成形面3a、3b近傍箇所に穿設された媒体通路14aを有しており、この媒体通路14aに接続されている図示していない媒体供給装置から、油や水などの熱媒体が流されることによって成形面3a、3bを加温し、成形室3の室内でプリプレグw1のマトリックス樹脂を硬化させることができるようになっている。媒体通路14aは、プリプレグw1のマトリックス樹脂を効果的に硬化できるように、成形面3a、3bに沿って形成されている。   As shown in FIGS. 1 and 2, the heating means 14 has a medium passage 14a formed in the vicinity of each molding surface 3a, 3b of the molding die 2, and is connected to the medium passage 14a. The molding surfaces 3a and 3b are heated by flowing a heating medium such as oil or water from a medium supply device (not shown) so that the matrix resin of the prepreg w1 can be cured in the chamber of the molding chamber 3. It has become. The medium passage 14a is formed along the molding surfaces 3a and 3b so that the matrix resin of the prepreg w1 can be effectively cured.

なお、本実施の形態では、加温手段14の具体例として、媒体通路14aに熱媒体を流す構成の場合を例に挙げて説明したが、上型2Aや下型2Bの少なくとも一方に設けられて成形面3a、3bを加温できるものであればよく、例えば媒体通路14aの代わりに電熱ヒータを設けて通電により成形面3a、3bを加温する構成としてもよい。   In the present embodiment, as a specific example of the heating means 14, the case where the heat medium flows through the medium passage 14a has been described as an example. However, the heating means 14 is provided in at least one of the upper mold 2A and the lower mold 2B. For example, an electric heater may be provided in place of the medium passage 14a and the molding surfaces 3a and 3b may be heated by energization.

真空引き手段15は、図1に示すように、成形型2の成形面3a、3bに一端が開口し、他端が真空ポンプPに連結されたバキューム通路15aを有しており、真空ポンプPの駆動により成形室3の室内を真空引きできるようになっている。   As shown in FIG. 1, the vacuuming means 15 has a vacuum passage 15 a having one end opened on the molding surfaces 3 a and 3 b of the mold 2 and the other end connected to the vacuum pump P. The interior of the molding chamber 3 can be evacuated by driving.

次に、上記構成を有する内圧成形装置1を用いた内圧成形法について説明する。まず、閉鎖部材6のバルブ取付部7にエアバルブ11を取り付けて、バルブ取付部7とエアバルブ11との間に袋状体10の開口部10a周縁を挟持し、袋状体10を閉鎖部材に一体に取り付ける作業を予め行っておく。   Next, an internal pressure molding method using the internal pressure molding apparatus 1 having the above configuration will be described. First, the air valve 11 is attached to the valve mounting portion 7 of the closing member 6, the periphery of the opening 10 a of the bag-like body 10 is sandwiched between the valve mounting portion 7 and the air valve 11, and the bag-like body 10 is integrated with the closing member. Work to attach to the in advance.

そして、成形型2を型開きし、プリプレグw1を成形型2の成形面3a、3bに敷設すると共に、袋状体10をプリプレグw1間に挿入配置して閉鎖部材6を成形型2に取り付ける。   Then, the mold 2 is opened, the prepreg w1 is laid on the molding surfaces 3a and 3b of the mold 2, and the bag-like body 10 is inserted and arranged between the prepregs w1 to attach the closing member 6 to the mold 2.

成形型2を型締めして連通路4を閉鎖部材6で閉鎖した後、加圧ホース12から加圧エアを供給して袋状体10を膨張させると共に、真空引き手段15の真空ポンプPを駆動して成形室3内の真空引きを行い、プリプレグw1を成形面3a、3bに密着させる。   After the mold 2 is clamped and the communication passage 4 is closed with the closing member 6, the bag-like body 10 is inflated by supplying pressurized air from the pressure hose 12, and the vacuum pump P of the vacuuming means 15 is turned on. The vacuum chamber is driven to evacuate the molding chamber 3 to bring the prepreg w1 into close contact with the molding surfaces 3a and 3b.

そして、プリプレグw1を成形面3a、3bに密着させた状態のまま、加温手段14により成形面3a、3bを加温し、成形面3a、3bの熱でプリプレグw1を加温して完全硬化させ、成形面3a、3bに対応した形状を有する繊維強化樹脂中空部品を成形する。   Then, with the prepreg w1 in close contact with the molding surfaces 3a and 3b, the heating surfaces 14 heat the molding surfaces 3a and 3b, and the prepreg w1 is heated by the heat of the molding surfaces 3a and 3b to be completely cured. Then, a fiber-reinforced resin hollow part having a shape corresponding to the molding surfaces 3a and 3b is molded.

成形後は、加圧エアの供給と真空引きを停止し、袋状体10の内部の加圧エアをエアバルブ11のエア通路11cから流出させて袋状体10を収縮させる。そして、成形型2を型開きして閉鎖部材6を取り外し、袋状体10を繊維強化樹脂中空部品の中空部内から取り出して、繊維強化樹脂中空部品を成形型2から取り外す。   After molding, the supply of pressurized air and evacuation are stopped, and the pressurized air inside the bag-like body 10 is caused to flow out of the air passage 11c of the air valve 11 to shrink the bag-like body 10. Then, the mold 2 is opened, the closing member 6 is removed, the bag-like body 10 is taken out from the hollow part of the fiber reinforced resin hollow part, and the fiber reinforced resin hollow part is removed from the mold 2.

上記構成を有する内圧成形装置1によれば、閉鎖部材6の取り付けによって袋状体10を成形型2に簡単に取り付けることができ、また、閉鎖部材6の取り外しによって袋状体10を成形型2から簡単に取り外すことができる。従って、袋状体10を簡単に着脱でき、袋状体10の取付作業及び交換作業を容易に実施することができる。   According to the internal pressure molding apparatus 1 having the above configuration, the bag-like body 10 can be easily attached to the molding die 2 by attaching the closing member 6, and the bag-like body 10 can be removed from the molding die 2 by removing the closing member 6. Can be easily removed. Therefore, the bag-like body 10 can be easily attached and detached, and the attachment work and the exchange work of the bag-like body 10 can be easily performed.

これにより、例えばプリプレグw1を成形室3の室内に配置してから閉鎖部材6を成形型2に取り付けることができ、プリプレグw1を成形室3の室内に配置する際に閉鎖部材6や袋状体10が邪魔にならず、プリプレグw1の成形型3への配置作業を容易にできる。また、プリプレグw1を成形して形成された繊維強化樹脂中空部品を成形型3から取り外す脱型時に、閉鎖部材6を繊維強化樹脂中空部品と共に成形型2から取り外すことができ、脱型作業を容易化できる。   Thereby, for example, the closing member 6 can be attached to the molding die 2 after the prepreg w1 is disposed in the molding chamber 3, and when the prepreg w1 is disposed in the molding chamber 3, the closure member 6 or the bag-like body is provided. 10 does not get in the way, and the work of placing the prepreg w1 on the mold 3 can be facilitated. Further, when removing the fiber reinforced resin hollow part formed by molding the prepreg w1 from the mold 3, the closing member 6 can be detached from the mold 2 together with the fiber reinforced resin hollow part, so that the demolding work is easy. Can be

また、閉鎖部材6を成形型2に取り付けることによって成形型2に対する袋状体10の正確な位置決めを行うことができる。従って、袋状体10をプリプレグw1内の正規の位置に位置決めでき、プリプレグw1全体に均一な内圧を加えることができ、成形後の繊維強化樹脂中空部品の肉厚をほぼ等しいものにすることができ、偏肉の発生を防ぐことができる。   Further, by attaching the closing member 6 to the mold 2, the bag-like body 10 can be accurately positioned with respect to the mold 2. Therefore, the bag-like body 10 can be positioned at a normal position in the prepreg w1, a uniform internal pressure can be applied to the entire prepreg w1, and the thickness of the fiber-reinforced resin hollow part after molding can be made substantially equal. And the occurrence of uneven thickness can be prevented.

そして、エアバルブ11をバルブ取付部7から取り外すことによって、袋状体10をエアバルブ11から取り外すことができる。従って、例えば成形室3の大きさや形状に応じて袋状体10を交換したり、袋状体10が劣化した場合には新しい袋状体10に交換することができる。   And the bag-like body 10 can be removed from the air valve 11 by removing the air valve 11 from the valve mounting portion 7. Therefore, for example, the bag-like body 10 can be exchanged according to the size and shape of the molding chamber 3, or when the bag-like body 10 is deteriorated, it can be exchanged for a new bag-like body 10.

そして更に、上記内圧成形装置1では、加圧エアによる袋状体10の膨張に加えて、成形室3の室内を真空引きしているので、プリプレグw1の外表面と成形室3の成形面3a、3bとの間に介在される空気を排出することができる。従って、袋状体10のみの場合と比較して、プリプレグw1の外表面を成形室3の成形面3a、3bに密着させる密着度をより向上させることができ、プリプレグw1を成形面3a,3bに沿った形状に確実に賦形することができる。   Further, in the internal pressure molding apparatus 1, in addition to the expansion of the bag-like body 10 by pressurized air, the interior of the molding chamber 3 is evacuated, so the outer surface of the prepreg w 1 and the molding surface 3 a of the molding chamber 3. 3b can be discharged. Therefore, compared with the case of the bag-like body 10 alone, it is possible to further improve the degree of adhesion in which the outer surface of the prepreg w1 is in close contact with the molding surfaces 3a and 3b of the molding chamber 3, and the prepreg w1 is molded into the molding surfaces 3a and 3b. It is possible to reliably shape the shape along.

そしてまた、成形型2に加温手段14が設けられているので、成形室3内に配設されたプリプレグw1に対して、より接近した位置で加温することができる。従って、例えば加熱炉によって成形型全体を加熱する場合と比較して、プリプレグw1を効果的に加温することができ、省エネルギ化を図ることができる。   And since the heating means 14 is provided in the shaping | molding die 2, it can heat in the position closer to the prepreg w1 arrange | positioned in the shaping | molding chamber 3. FIG. Therefore, for example, compared with the case where the whole mold is heated by a heating furnace, the prepreg w1 can be effectively heated, and energy saving can be achieved.

そして、袋状体10をエラストマー樹脂製としているので、加圧エアを供給して袋状体10を膨張させた場合に、ゴム風船のように膨らませることができ、袋状体10を成形面3a,3bに沿う形状に弾性変形させることができ、膨張時に袋状体10にたるみ部分が発生するのを防ぐことができる。   Since the bag-like body 10 is made of an elastomer resin, when the bag-like body 10 is inflated by supplying pressurized air, the bag-like body 10 can be inflated like a rubber balloon. It can be elastically deformed into a shape along 3a and 3b, and a slack portion can be prevented from occurring in the bag-like body 10 during expansion.

従って、成形後の繊維強化樹脂中空部品の内部に袋状体10のたるみ部分に対応した形状の皺が発生するのを防ぐことができ、内部を円滑な形状とし、全体の肉厚をほぼ等しくすることができる。   Accordingly, it is possible to prevent wrinkles having a shape corresponding to the slack portion of the bag-like body 10 inside the hollow fiber-reinforced resin part after molding, to make the inside smooth, and to make the overall thickness almost equal. can do.

また、エラストマ樹脂は、加圧エアを排出させて袋状体10を収縮させた場合に、繊維強化樹脂中空部品の中空部から引き剥がす方向に付勢して簡単に剥離させることができる。従って、繊維強化樹脂中空部品の中空部から袋状体10を破損することなく取り出すことができ、何度でも再使用することができる。   In addition, the elastomer resin can be easily peeled by urging it in the direction of peeling from the hollow part of the fiber-reinforced resin hollow part when the compressed air is discharged and the bag-like body 10 is contracted. Therefore, the bag-like body 10 can be taken out from the hollow portion of the fiber-reinforced resin hollow part without being damaged, and can be reused any number of times.

なお、上述の第1実施の形態では、真空引き手段15によって成形室3内の真空引きを行う場合を例に説明したが、真空引き手段15は、必須の構成ではなく、プリプレグw1が袋状体10の膨張によって成形面3a、3bに十分に密着されるものであれば、真空引き手段15を省略してもよい。   In the first embodiment, the case where the vacuum chamber 15 is evacuated by the vacuum chamber 15 has been described as an example. However, the vacuum chamber 15 is not an essential component, and the prepreg w1 has a bag shape. The vacuuming means 15 may be omitted as long as the body 10 is sufficiently adhered to the molding surfaces 3a and 3b by the expansion of the body 10.

また、上述の実施の形態では、中間成形素材の例としてプリプレグw1の場合について説明したが、これに限定されるものではなく、例えば、プリプレグw1の代わりに、マトリックス樹脂が含浸されていない強化繊維を中間成形素材として成形室の室内に配置し、袋状体10の膨張により成形面3a、3bに密着させて賦形した状態で、マトリックス樹脂を成形室3内に供給して含浸させ、その後に加温手段14により加温して樹脂硬化させる構成としてもよい。   In the above-described embodiment, the case of the prepreg w1 has been described as an example of the intermediate molding material. However, the present invention is not limited to this. For example, a reinforced fiber not impregnated with a matrix resin instead of the prepreg w1. Is placed in the molding chamber as an intermediate molding material, and the matrix resin is supplied and impregnated into the molding chamber 3 in a state in which the bag-like body 10 is in close contact with the molding surfaces 3a and 3b by the expansion of the bag 10 Alternatively, the resin may be cured by heating by the heating means 14.

図4は、マトリックス樹脂が含浸されていない強化繊維w2を中間成形体として成形室3の室内に配置して繊維強化樹脂中空部品を成形する場合を説明している。成形型2には、樹脂注入ポート16が設けられており、樹脂タンク17からマトリックス樹脂を成形室3内に供給できるようになっている。他の構成は、図1に示した内圧成形装置1の構成と同様であり、同様の構成要素には同一の符号を付することでその詳細な説明は省略する。   FIG. 4 illustrates a case where the fiber reinforced resin hollow part is molded by arranging the reinforcing fiber w2 not impregnated with the matrix resin in the molding chamber 3 as an intermediate molded body. The molding die 2 is provided with a resin injection port 16 so that matrix resin can be supplied from the resin tank 17 into the molding chamber 3. Other configurations are the same as the configuration of the internal pressure molding apparatus 1 shown in FIG. 1, and the same components are denoted by the same reference numerals, and detailed description thereof is omitted.

成形に当たっては、中間成形素材の中空部内に袋状体10を挿入して成形室3内に配置し、型締め後に加圧ホース12から加圧エアを供給して袋状体10を膨張させると共に、真空引き手段15の真空ポンプPを駆動して成形室3内の真空引きを行い、強化繊維w2を成形面3a、3bに密着させる。   In molding, the bag-like body 10 is inserted into the hollow portion of the intermediate molding material and placed in the molding chamber 3, and after the mold is clamped, pressurized air is supplied from the pressure hose 12 to expand the bag-like body 10. Then, the vacuum pump P of the evacuating means 15 is driven to evacuate the molding chamber 3 to bring the reinforcing fibers w2 into close contact with the molding surfaces 3a and 3b.

そして、強化繊維w2を成形面3a、3bに密着させた状態のまま、樹脂タンク17内のマトリックス樹脂を樹脂注入ポート16から成形室3の室内に供給し、強化繊維を含浸させる。十分な量の樹脂が供給された時点で、樹脂注入ポート16を閉じる。樹脂供給が終了した後に、加温手段14により成形面3a、3bを加温する等、それ以降の手順は、図1に基づき説明した成形手順と同じであり、説明を省略する。この成形方法によっても、袋状体10を簡単に着脱でき、袋状体10の取付作業及び交換作業を容易に実施することができる。また、プリプレグw1の中空部内で袋状体10を正規の位置に位置決めでき、全体にほぼ等しい肉厚の繊維強化樹脂中空部品を得ることができる。   Then, the matrix resin in the resin tank 17 is supplied from the resin injection port 16 into the molding chamber 3 while the reinforcing fibers w2 are in close contact with the molding surfaces 3a and 3b, and the reinforcing fibers are impregnated. When a sufficient amount of resin is supplied, the resin injection port 16 is closed. Subsequent procedures such as heating the molding surfaces 3a and 3b by the heating means 14 after the resin supply is completed are the same as the molding procedure described with reference to FIG. Also by this molding method, the bag-like body 10 can be easily attached and detached, and the attachment work and the exchange work of the bag-like body 10 can be easily performed. Moreover, the bag-like body 10 can be positioned at a regular position in the hollow portion of the prepreg w1, and a fiber-reinforced resin hollow part having a substantially equal thickness as a whole can be obtained.

[第2実施の形態]
図5は、第2実施の形態における内圧成形装置1の全体構成図である。なお、第1実施の形態と同様の構成要素には同一の符号を付することでその詳細な説明を省略する。
[Second Embodiment]
FIG. 5 is an overall configuration diagram of the internal pressure molding apparatus 1 according to the second embodiment. The same components as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

成形型2は、図5に示すように、型締めにより外部から密閉された非成形室21を形成する。非成形室21は、成形室3の室外に形成され、連通路4を通じて成形室3の室内に連通する。非成形室21内には、加圧ホース12が設けられており、接続カプラ13を介してエアバルブ11に接続されている。   As shown in FIG. 5, the molding die 2 forms a non-molding chamber 21 that is sealed from the outside by clamping. The non-molding chamber 21 is formed outside the molding chamber 3 and communicates with the interior of the molding chamber 3 through the communication path 4. A pressure hose 12 is provided in the non-molding chamber 21 and is connected to the air valve 11 via a connection coupler 13.

非成形室21内は、真空引き手段18によって真空引きされる。真空引き手段18は、非成形室21に一端が開口し、他端が図示していない真空ポンプに連結されたバキューム通路18aを有しており、非成形室21内を真空引きし、更に、連結路4と閉鎖部材6との間を通じて成形室3内を間接的に真空引きできるようになっている。   The inside of the non-molding chamber 21 is evacuated by the evacuation means 18. The vacuuming means 18 has a vacuum passage 18a having one end opened in the non-molding chamber 21 and the other end connected to a vacuum pump (not shown), and evacuates the non-molding chamber 21, The molding chamber 3 can be indirectly evacuated through the connection path 4 and the closing member 6.

成形に当たっては、プリプレグw1の中空部に袋状体10を挿入して成形室3内に配置し、型締め後に加圧ホース12から加圧エアを供給して袋状体10を膨張させると共に、真空引き手段18の真空ポンプを駆動して非成形室21内の真空引きを行い、連結路4と閉鎖部材6との間を通じて成形室3内を間接的に真空引きして、プリプレグw1を成形面3a、3bに密着させる。そして、加温手段14により加温する等、それ以降の手順は、第1実施の形態において図1に基づき説明した成形手順と同じであり、説明を省略する。   In molding, the bag-like body 10 is inserted into the hollow portion of the prepreg w1 and placed in the molding chamber 3, and after the mold is clamped, pressurized air is supplied from the pressure hose 12 to expand the bag-like body 10, The vacuum pump of the vacuuming means 18 is driven to evacuate the non-molding chamber 21, and the molding chamber 3 is indirectly evacuated through the connecting path 4 and the closing member 6 to mold the prepreg w1. The surfaces 3a and 3b are closely attached. And the subsequent procedures such as heating by the heating means 14 are the same as the molding procedure explained in FIG. 1 in the first embodiment, and the explanation is omitted.

本実施の形態によれば、非成形室21の室内を真空引きして、連通路4と閉鎖部材6との間を通じて成形室3の室内を間接的に真空引きするので、連通路4と閉鎖部材6との間でプリプレグw1の未硬化樹脂をシールすることができる。従って、プリプレグw1の未硬化樹脂が真空引き手段15の真空引きによって成形室3の室内から室外に吸い出されるのを防ぐことができる。従って、繊維強化樹脂中空部品の肉厚を、各部品間で一定にすることができ、品質の高い繊維強化樹脂中空部品を提供することができる。   According to the present embodiment, the interior of the non-molding chamber 21 is evacuated and the interior of the molding chamber 3 is indirectly evacuated through the space between the communication passage 4 and the closing member 6. The uncured resin of the prepreg w1 can be sealed with the member 6. Accordingly, it is possible to prevent the uncured resin of the prepreg w1 from being sucked out of the molding chamber 3 by the vacuuming of the vacuuming means 15. Therefore, the thickness of the fiber-reinforced resin hollow part can be made constant between the parts, and a high-quality fiber-reinforced resin hollow part can be provided.

また、加圧ホース12の接続カプラ13をエアバルブ11に接続及び切り離す作業を非成形室21内で行うことができ、非成形室21を作業スペースとして使用することができる。   Moreover, the operation | work which connects and disconnects the connection coupler 13 of the pressurization hose 12 to the air valve 11 can be performed in the non-molding chamber 21, and the non-molding chamber 21 can be used as a work space.

そして、接続カプラ13をエアバルブ11から切り離してエアバルブ11のエア通路11cを非成形室21内で開放した場合、真空引き手段18によって袋状体10内の空気を吸い出すことができ、袋状体10を迅速且つ強力に収縮させることができる。従って、繊維強化樹脂中空部品の中空部に張り付いている袋状体10を強力な力で引き剥がして容易に取り外すことができる。   When the connection coupler 13 is disconnected from the air valve 11 and the air passage 11c of the air valve 11 is opened in the non-molding chamber 21, the air in the bag-like body 10 can be sucked out by the vacuuming means 18, and the bag-like body 10 Can be quickly and strongly contracted. Therefore, the bag-like body 10 attached to the hollow portion of the fiber-reinforced resin hollow part can be easily detached by peeling off with a strong force.

なお上述の第2実施の形態では、中間成形素材の例としてプリプレグw1の場合について説明したが、これに限定されるものではなく、例えば、プリプレグw1の代わりに、マトリックス樹脂が含浸されていない強化繊維w2を中間成形素材として成形室3の室内に配置し、袋状体10の膨張により成形面3a、3bに密着させて賦形した状態で、マトリックス樹脂を成形室3内に供給して含浸させ、その後に加温手段14により加温して樹脂硬化させる構成としてもよい。   In the above-described second embodiment, the case of the prepreg w1 has been described as an example of the intermediate molding material. However, the present invention is not limited to this example. For example, the reinforcement is not impregnated with a matrix resin instead of the prepreg w1. The fiber w2 is placed in the molding chamber 3 as an intermediate molding material, and the matrix resin is supplied into the molding chamber 3 and impregnated in a state of being in close contact with the molding surfaces 3a and 3b by the expansion of the bag-like body 10. It is good also as a structure which makes it heat by the heating means 14 after that, and hardens resin.

第1実施の形態における内圧成形装置の全体構成図。BRIEF DESCRIPTION OF THE DRAWINGS The whole block diagram of the internal pressure molding apparatus in 1st Embodiment. 第1実施の形態における成形型の構成図。The block diagram of the shaping | molding die in 1st Embodiment. 内圧成形装置の部分構成図。The partial block diagram of an internal pressure molding apparatus. 内圧成形装置の他の実施例を説明する全体構成図。The whole block diagram explaining the other Example of an internal-pressure shaping | molding apparatus. 第2実施の形態における内圧成形装置の全体構成図。The whole block diagram of the internal pressure molding apparatus in 2nd Embodiment.

符号の説明Explanation of symbols

1 内圧成形装置
2 成形型
2A 上型
2B 下型
3 成形室
3a,3b 成形面
4 連通路
6 閉鎖部材
7 バルブ取付部
10 袋状体
11 エアバルブ
11c エア通路
14 加温手段
15 真空引き手段
18 真空引き手段
21 非成形室
w1 プリプレグ(成形素材)
w2 強化繊維
DESCRIPTION OF SYMBOLS 1 Internal pressure molding apparatus 2 Mold 2A Upper mold 2B Lower mold 3 Molding chamber 3a, 3b Molding surface 4 Communication path 6 Closing member 7 Valve attachment part 10 Bag-shaped body 11 Air valve 11c Air path 14 Heating means 15 Vacuum pulling means 18 Vacuum Pulling means 21 Non-molding chamber w1 Prepreg (molding material)
w2 Reinforcing fiber

Claims (7)

複数の成形型を型締めして形成される成形室の室内で、袋状体に加圧エアを流入させて、該袋状体の膨張により成形素材を成形する内圧成形装置において、
前記型締めにより形成され前記成形室の室内と室外との間を連通する連通路と、
前記袋状体に設けられ該袋状体の内部に連通するエア通路が形成されたエアバルブと、
前記複数の成形型の少なくとも一つに着脱可能に取り付けられて前記型締めにより前記連通路を閉鎖する閉鎖部材と、
該閉鎖部材に設けられて前記エアバルブのエア通路を通して前記成形室の室外から前記袋状体の内部に加圧エアを流入させることができるように前記エアバルブが取り付けられるバルブ取付部と、を備えることを特徴とする内圧成形装置。
In an internal pressure molding apparatus that molds a molding material by inflating the bag-like body by flowing pressurized air into the bag-like body in a molding chamber formed by clamping a plurality of molding dies,
A communication path formed by clamping and communicating between the interior and exterior of the molding chamber;
An air valve provided in the bag-like body and having an air passage communicating with the inside of the bag-like body;
A closing member that is detachably attached to at least one of the plurality of molds and closes the communication path by clamping the mold;
A valve mounting portion provided on the closing member, to which the air valve is mounted so that pressurized air can flow into the bag-like body from the outside of the molding chamber through the air passage of the air valve. An internal pressure molding device characterized by
前記エアバルブは、前記袋状体に着脱可能に設けられており、前記バルブ取付部への取り付けによって、前記バルブ取付部との間に前記袋状体の開口周縁を挟持する構成を有することを特徴とする請求項1に記載の内圧成形装置。   The air valve is detachably provided on the bag-like body, and has a configuration in which an opening peripheral edge of the bag-like body is sandwiched between the valve attachment portion and the valve attachment portion. The internal pressure molding apparatus according to claim 1. 前記成形室の室内を真空引きする真空引き手段を備えることを特徴とする請求項1又は2に記載の内圧成形装置。   The internal pressure molding apparatus according to claim 1, further comprising a vacuum evacuation unit that evacuates the interior of the molding chamber. 前記型締めにより前記成形室の室外に形成され、前記連通路を通じて前記成形室の室内に連通する非成形室と、
該非成形室の室内に配設され、前記エアバルブに接続及び切り離し可能で且つ接続状態で加圧エアを供給する加圧エア供給部と、を備え、
前記真空引き手段は、前記非成形室の室内を真空引きし、前記連通路と前記閉鎖部材との間を通じて前記成形室の室内を間接的に真空引きすることを特徴とする請求項3に記載の内圧成形装置。
A non-molding chamber formed outside the molding chamber by the mold clamping and communicating with the chamber of the molding chamber through the communication path;
A pressurized air supply unit disposed in the non-molding chamber and connected to and disconnected from the air valve and supplying pressurized air in a connected state;
The said vacuuming means evacuates the interior of the non-molding chamber, and indirectly evacuates the interior of the molding chamber through the communication path and the closing member. Internal pressure forming device.
前記複数の成形型の少なくとも一つに前記成形室の成形面を加温する加温手段を設けたことを特徴とする請求項1ないし4のいずれか1項に記載の内圧成形装置。   5. The internal pressure molding apparatus according to claim 1, wherein heating means for heating a molding surface of the molding chamber is provided in at least one of the plurality of molding dies. 前記成形室の室内にマトリックス樹脂を供給する手段を備えることを特徴とする請求項1ないし5のいずれか1項に記載の内圧成形装置。   The internal pressure molding apparatus according to any one of claims 1 to 5, further comprising means for supplying a matrix resin into the molding chamber. 前記袋状体としてエラストマー樹脂製の袋状体を用いることを特徴とする請求項1ないし6のいずれか1項に記載の内圧成形装置。   The internal pressure molding apparatus according to any one of claims 1 to 6, wherein a bag-shaped body made of an elastomer resin is used as the bag-shaped body.
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KR20130081188A (en) * 2012-01-06 2013-07-16 루버크래프트 코포레이션 오브 캘리포니아, 엘티디. Composite fabrication vent assembly and method
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US11642816B2 (en) 2017-10-03 2023-05-09 Rubbercraft Corporation Of California, Ltd. Fluoroelastomer covered elastomeric tooling for composite manufacturing

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