JP2009241035A - Crushing device, stationary blade, stationary blade part and rotary blade - Google Patents

Crushing device, stationary blade, stationary blade part and rotary blade Download PDF

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JP2009241035A
JP2009241035A JP2008094025A JP2008094025A JP2009241035A JP 2009241035 A JP2009241035 A JP 2009241035A JP 2008094025 A JP2008094025 A JP 2008094025A JP 2008094025 A JP2008094025 A JP 2008094025A JP 2009241035 A JP2009241035 A JP 2009241035A
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crushing
fixed blade
blade
fixed
rotary
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JP5176043B2 (en
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Shigenori Inoue
繁則 井上
時生 ▲高▼橋
Tokio Takahashi
Yoshifumi Hirosawa
慶文 廣澤
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Kubota Corp
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Kubota Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a crushing device which can improve crushing efficiency, while reducing power cost for crushing, a stationary blade, a stationary blade part and a rotary blade. <P>SOLUTION: This crushing device 1 includes a crushing process section 100 which has: a crushing rotor 5 with a plurality of the rotary blades 5a, arranged in the radial direction, which are fixed to the circumferential surface of the crushing rotor 5; and a plurality of stationary blades 6 to be engaged with the rotary blades 5a following the rotation of the crushing rotor 5, both the crushing rotor 5 and the stationary blades 6 being disposed opposite to each other, in the radial direction. In addition, the rotary blade 5a is constituted by a tip member having rotary blade parts paired in a way that they are stretched in a row at a specified edge angle, and the stationary blade 6 has stationary blade parts paired to be engaged with the paired rotary blade parts. Further, one of the rotary blade parts is engaged with one of the stationary blade parts at the blade root, and the other of the rotary blade parts is engaged with the other of the stationary blade parts at the blade tip. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、破砕装置に関し、例えば電化製品、建築廃材、プラスチックなどの廃棄物を小サイズに破砕する一軸剪断破砕装置に関する。   The present invention relates to a crushing apparatus, for example, a uniaxial shear crushing apparatus that crushes wastes such as electrical appliances, building waste materials, and plastics to a small size.

一軸剪断破砕装置は、軸心方向に配列された複数の回転刃が周面に固定された破砕ロータと、前記破砕ロータの回転に伴なって前記回転刃と噛み合う複数の固定刃が、前記軸心に沿って対向配置された破砕処理部を備えている。   The uniaxial shear crusher includes a crushing rotor in which a plurality of rotating blades arranged in an axial direction are fixed to a peripheral surface, and a plurality of fixed blades that mesh with the rotating blades as the crushing rotor rotates. A crushing processing unit arranged opposite to the heart is provided.

特許文献1には、図14に示すように、複数の回転刃90が周面に固定された破砕ロータ91と、破砕ロータ91の回転に伴なって回転刃90と噛み合う固定刃92が対向配置され、回転刃90が固定刃92対して刃先から噛み合い、被破砕物に対して鋏のように時間差をもって剪断する破砕装置が開示されている。
特開2000−237618号公報(段落0016、図6参照)
In Patent Document 1, as shown in FIG. 14, a crushing rotor 91 in which a plurality of rotary blades 90 are fixed to a peripheral surface, and a fixed blade 92 that meshes with the rotary blades 90 as the crushing rotor 91 rotates are opposed to each other. In addition, a crushing device is disclosed in which the rotary blade 90 meshes with the fixed blade 92 from the cutting edge and shears the object to be crushed with a time difference like a ridge.
JP 2000-237618 (see paragraph 0016, FIG. 6)

特許文献1に記載された破砕装置によれば、回転刃90が固定刃92に対して刃先から噛み合う際に、被破砕物に対して、対向する各刃部の二点で夫々鋏のように力が作用するため、円滑に破砕できるという利点があるが、各刃によって被破砕物が剪断される際に、振動による騒音が大きいという点で改良が望まれていた。   According to the crushing device described in Patent Document 1, when the rotary blade 90 meshes with the fixed blade 92 from the cutting edge, the crushing object is like a ridge at two points of each facing blade portion with respect to the object to be crushed. Since the force acts, there is an advantage that the material can be smoothly crushed. However, when the object to be crushed is sheared by each blade, an improvement has been desired in that noise caused by vibration is large.

本発明は上述した問題点に鑑み、破砕のための動力コストを低減しながらも、破砕効率を向上させることができる破砕装置、固定刃、固定刃部、及び、回転刃を提供することを目的とする。   The present invention has been made in view of the above-described problems, and an object thereof is to provide a crushing device, a fixed blade, a fixed blade portion, and a rotary blade that can improve crushing efficiency while reducing the power cost for crushing. And

上述の目的を達成するため、本発明による破砕装置の特徴構成は、特許請求の範囲の書類の請求項1に記載した通り、軸心方向に配列された複数の回転刃が周面に固定された破砕ロータと、前記破砕ロータの回転に伴なって前記回転刃と噛み合う複数の固定刃が、前記軸心に沿って対向配置された破砕処理部を備えている破砕装置であって、前記回転刃を、所定の刃先角度で連なるように対をなした回転刃部を備えて構成するとともに、前記固定刃に前記対をなした回転刃部と噛み合うように対をなした固定刃部を備え、前記回転刃部の一方が前記固定刃部の一方に対して刃元から噛み合い、前記回転刃部の他方が前記固定刃部の他方に対して刃先から噛み合うように構成されている点にある。   In order to achieve the above-mentioned object, the crushing device according to the present invention is characterized in that a plurality of rotary blades arranged in the axial direction are fixed to a peripheral surface as described in claim 1 of the claims. A crushing apparatus comprising a crushing processing unit in which a crushing rotor and a plurality of fixed blades that mesh with the rotary blade as the crushing rotor rotates are arranged to face each other along the axis. The blade includes a rotating blade portion that is paired so as to be continuous at a predetermined cutting edge angle, and a fixed blade portion that is paired so as to mesh with the paired rotating blade portion. , One of the rotary blade portions is engaged with one of the fixed blade portions from the blade base, and the other of the rotary blade portions is engaged with the other of the fixed blade portions from the blade edge. .

上述した構成によれば、回転刃と固定刃が噛み合う際に、回転刃部の一方が固定刃部の一方に対して刃元から噛み合い、回転刃部の他方が固定刃部の他方に対して刃先から噛み合うため、各刃部によって被破砕物が剪断される際に、常に一点で鋏のように力が作用するため、小さなトルクで破砕ロータを回転しながらも、極めて円滑に破砕できるようになり、振動や騒音を低減できるばかりか動力コストも低減できるようになる。   According to the configuration described above, when the rotary blade and the fixed blade are engaged with each other, one of the rotary blade portions is engaged with one of the fixed blade portions from the blade base, and the other of the rotary blade portions is in contact with the other of the fixed blade portions. Because the blades mesh with each other, the crushing object is sheared by each blade, so that a force acts like a heel at one point, so that the crushing rotor can be rotated with a small torque so that it can be crushed very smoothly. Thus, not only vibration and noise can be reduced, but also the power cost can be reduced.

同第二の特徴構成は、同請求項2に記載した通り、上述の第一特徴構成に加えて、前記対をなした固定刃部の仰角が夫々異なる角度に設定されている点にある。   The second characteristic configuration is that, as described in the second aspect, in addition to the first characteristic configuration described above, the elevation angles of the pair of fixed blade portions are set to different angles.

上述の構成によれば、先ず、仰角が大きな固定刃部に対して一方の回転刃部が刃元から噛み合い、次に、仰角が小さな固定刃部に対して他方の回転刃部が刃先から噛み合うようになるので、被破砕物に対して常に一点で力が作用する。   According to the above-described configuration, first, one rotary blade portion meshes with the fixed blade portion having a large elevation angle from the blade base, and then the other rotary blade portion meshes with the fixed blade portion with a small elevation angle from the blade edge. As a result, a force always acts on the object to be crushed at one point.

同第三の特徴構成は、同請求項3に記載した通り、上述の第一または第二特徴構成に加えて、前記固定刃は、所定の刃先角度で連なり第一の仰角に設定された対をなした第一固定刃部と、所定の刃先角度で連なり前記第一の仰角とは異なる第二の仰角に設定された対をなした第二固定刃部とを交互に配置して構成されている点にある。   In the third feature configuration, as described in claim 3, in addition to the first or second feature configuration described above, the fixed blade is connected at a predetermined elevation angle and is set to a first elevation angle. And a pair of second fixed blade portions that are connected at a predetermined blade edge angle and are set at a second elevation angle different from the first elevation angle. There is in point.

上述した構成によれば、破砕ロータの軸心方向に配列された複数の回転刃に対応して、仰角が異なる対をなした固定刃部を容易に配列できるようになる。つまり、隣接する第一固定刃部の一方と第二固定刃部の他方の組合せ、及び、隣接する第一固定刃部の他方と第二固定刃部の一方の組合せにより、対をなした回転刃部と噛み合う対をなした固定刃部が構成されるようになる。   According to the above-described configuration, a pair of fixed blade portions having different elevation angles can be easily arranged corresponding to the plurality of rotary blades arranged in the axial direction of the crushing rotor. That is, a pair of rotations by one combination of one of the adjacent first fixed blade portions and the other of the second fixed blade portion, and one combination of the other of the adjacent first fixed blade portions and the second fixed blade portion. A pair of fixed blades meshing with the blades are configured.

同第四の特徴構成は、同請求項4に記載した通り、上述の第三特徴構成に加えて、平板状の支持部に、複数の第一固定刃部が一体に形成されるとともに前記第一固定部の間に凹状の取付座が形成され、チップ部材で形成された前記第二固定刃部が前記取付座に固定されている点にある。   In the fourth feature configuration, as described in claim 4, in addition to the third feature configuration described above, a plurality of first fixed blade portions are integrally formed on a flat plate-like support portion, and A concave mounting seat is formed between the fixed portions, and the second fixed blade portion formed of a tip member is fixed to the mounting seat.

第一固定刃部と第二固定刃部を一体に形成する場合、工具鋼や超硬合金等の十分な強度を備えた板状体に切削する必要があり、切削加工等非常に手間がかかり、高価なものとなるが、上述の構成によれば、加工の手間が軽減されるようになる。例えば、第一固定刃部が材料となる板状体の面と面一に形成されるように加工する場合には、第二固定刃部を形成するために必要とされる広範囲にわたる板状体の切削加工が不要となり、凹状の取付座を形成するのみで済む。   When the first fixed blade part and the second fixed blade part are formed integrally, it is necessary to cut into a plate-like body with sufficient strength, such as tool steel or cemented carbide, which is very time-consuming. Although it becomes expensive, according to the above-described configuration, the labor of processing is reduced. For example, in the case of processing so that the first fixed blade part is formed flush with the surface of the plate-like body that is the material, a wide range of plate-like bodies required to form the second fixed blade part Therefore, it is only necessary to form a concave mounting seat.

同第五の特徴構成は、同請求項5に記載した通り、上述の第三特徴構成に加えて、平板状の支持部の端部に沿って凹状の取付座が複数形成され、チップ部材で形成された前記第一固定刃部及び前記第二固定刃部が、前記取付座に交互に嵌入されて締着されている点にある。   In the fifth feature configuration, as described in claim 5, in addition to the third feature configuration described above, a plurality of concave mounting seats are formed along the end portion of the flat plate-like support portion. The first fixed blade portion and the second fixed blade portion that are formed are in such a manner that they are alternately inserted into the mounting seat and fastened.

上述の構成によれば、支持部に工具鋼や超硬合金等の高価な材料を用いる必要がなく、第一固定刃部及び第二固定刃部を構成するチップ部材のみ工具鋼や超硬合金等を用いればよく、また、刃部が磨耗したときであっても、容易に交換することができるようになる。   According to the above-described configuration, it is not necessary to use an expensive material such as tool steel or cemented carbide for the support portion, and only the tip members constituting the first fixed blade portion and the second fixed blade portion are tool steel or cemented carbide. Etc. may be used, and even when the blade is worn, it can be easily replaced.

同第六の特徴構成は、同請求項6に記載した通り、上述の第一から第五の何れかの特徴構成に加えて、前記対をなした回転刃部が側面視で前記破砕ロータの径方向に対して異なる角度に設定されている点にある。   In addition to any one of the first to fifth feature configurations described above, the sixth feature configuration includes the pair of rotary blade portions in a side view of the crushing rotor. The difference is that it is set at a different angle with respect to the radial direction.

固定刃部に替えて回転刃部が破砕ロータの径方向に対して異なる角度に設定される場合であっても、回転刃部の一方が固定刃部の一方に対して刃元から噛み合い、回転刃部の他方が固定刃部の他方に対して刃先から噛み合うように構成できる。   Even if the rotary blade is set to a different angle with respect to the radial direction of the crushing rotor instead of the fixed blade, one of the rotary blades meshes with one of the fixed blades from the blade base and rotates. It can comprise so that the other of a blade part may mesh | engage from the blade edge with respect to the other of a fixed blade part.

本発明による固定刃は、同請求項7に記載した通り、上述の第二から第五の何れかの特徴構成を備えた破砕装置に用いられるチップ状の固定刃である。   The fixed blade by this invention is a chip-shaped fixed blade used for the crushing apparatus provided with the characteristic structure in any one of the above-mentioned 2nd to 5th as described in the said Claim 7.

本発明による回転刃は、同請求項8に記載した通り、上述の第一または第六特徴構成を備えた破砕装置に用いられるチップ状の回転刃である。   The rotary blade according to the present invention is a chip-like rotary blade used in the crushing device having the first or sixth characteristic configuration described above.

以上説明した通り、本発明によれば、破砕のための動力コストを低減しながらも、破砕効率を向上させることができる破砕装置、固定刃、固定刃部、及び、回転刃を提供することができるようになった。   As described above, according to the present invention, it is possible to provide a crushing device, a fixed blade, a fixed blade portion, and a rotary blade that can improve crushing efficiency while reducing the power cost for crushing. I can do it now.

以下に本発明による破砕装置の好ましい実施形態を説明する。
図1から図4に示すように、破砕装置1は、電化製品、建築廃材、プラスチックなどの被破砕物を投入する受入ホッパ2と、ホッパ2に投入された被破砕物を破砕処理する破砕処理部100と、破砕処理部100に向けて水平方向から被破砕物を押圧する押込プッシャ3を備えている。
Hereinafter, preferred embodiments of the crushing apparatus according to the present invention will be described.
As shown in FIG. 1 to FIG. 4, the crushing apparatus 1 includes a receiving hopper 2 that inputs an object to be crushed such as electrical appliances, building waste, and plastic, and a crushing process that crushes the object to be crushed that has been input to the hopper 2 The pushing pusher 3 which presses a to-be-crushed object from the horizontal direction toward the part 100 and the crushing process part 100 is provided.

破砕処理部100の下部には、破砕処理部100で所定サイズ以下に破砕された被破砕物を選択的に通過させるスクリーン機構8と、スクリーン機構8を通過した被破砕物を受け止める排出ホッパ9が設けられている。   Below the crushing processing unit 100, there are a screen mechanism 8 for selectively passing the material to be crushed by the crushing processing unit 100 to a predetermined size or less, and a discharge hopper 9 for receiving the material to be crushed that has passed through the screen mechanism 8. Is provided.

油圧ポンプ(図示せず)からの圧油により伸縮作動する油圧シリンダのピストンに連結されたアーム3aがプッシャ3の後端に連結され、以って、プッシャ3は台板4上を摺動かつ進退動自在に駆動される。   An arm 3a connected to a piston of a hydraulic cylinder that expands and contracts by pressure oil from a hydraulic pump (not shown) is connected to the rear end of the pusher 3, so that the pusher 3 slides on the base plate 4 and It is driven to move forward and backward.

破砕処理部100は、受入ホッパ2の下方に配置され、周部に複数個の破砕刃5a(以下、「回転刃」とも記す。)が取り付けられた破砕ロータ5と、破砕ロータ5に対向配置された固定刃6,7を備えて構成されている。   The crushing processing unit 100 is disposed below the receiving hopper 2, and is disposed opposite to the crushing rotor 5, with a plurality of crushing blades 5 a (hereinafter also referred to as “rotating blades”) attached to the periphery. The fixed blades 6 and 7 are provided.

図6に示すように、破砕ロータ5の周部には、所定のピッチで互いに平行な多数のV字状の溝5vが形成され、このV字溝5v内に形成された複数個の取付座5bの夫々に回転刃5aがボルト5cで締着されている。それぞれの回転刃5aは、隣り合うV字溝5vに設けられているもの同士がその頂点を連ねるとジグザグ状になるように配置されている。   As shown in FIG. 6, a plurality of V-shaped grooves 5v parallel to each other at a predetermined pitch are formed in the peripheral portion of the crushing rotor 5, and a plurality of mounting seats formed in the V-shaped grooves 5v. A rotary blade 5a is fastened to each of 5b with a bolt 5c. Each rotary blade 5a is arranged in a zigzag shape when those provided in adjacent V-shaped grooves 5v are connected to each other.

台板4の端部に固定された第一固定刃6と、第一固定刃6と対向して本体フレーム10に基端側に固定された第二固定刃7との間に位置するように、破砕ロータ5が左右の本体フレーム10の間に設置されている。   Positioned between the first fixed blade 6 fixed to the end of the base plate 4 and the second fixed blade 7 fixed to the main body frame 10 facing the first fixed blade 6 on the base end side. The crushing rotor 5 is installed between the left and right body frames 10.

押込プッシャ3により破砕処理部100に向けて押圧された被破砕物が、破砕ロータ5の回転に伴なって回転する回転刃5aと固定刃6,7との間で剪断破砕される。   The object to be crushed pressed toward the crushing processing unit 100 by the pusher pusher 3 is sheared and crushed between the rotary blade 5 a and the fixed blades 6 and 7 that rotate as the crushing rotor 5 rotates.

破砕処理部100について詳述する。図7(a)に示すように、破砕ロータ5の周部には、所定のピッチで互いに平行な多数のV字状の溝5vが形成され、このV字溝5v内に形成された複数個の取付座5bの夫々に、所定の刃先角度、好ましくは90度で連なるように対をなした回転刃部5x,5yを備えた破砕刃(以下、「回転刃」とも記す。)5aがボルト5cで締着されている。   The crushing processing unit 100 will be described in detail. As shown in FIG. 7 (a), a plurality of V-shaped grooves 5v parallel to each other at a predetermined pitch are formed in the peripheral portion of the crushing rotor 5, and a plurality of V-shaped grooves 5v formed in the V-shaped grooves 5v are formed. A crushing blade (hereinafter also referred to as a “rotating blade”) 5a having a pair of rotating blade portions 5x and 5y that are paired so as to be connected to each of the mounting seats 5b at a predetermined cutting edge angle, preferably 90 degrees, is a bolt. Fastened with 5c.

第一固定刃6は、図8(a)から(g)に示すように、破砕刃5aの備える一対の回転刃部5x,5yと噛み合うように対をなした固定刃部6x,6yを備え、固定刃部6xと刃先角度γで連なり仰角αに設定された一対の第一固定刃部6Aと、所定の刃先角度ηで連なり仰角βに設定された一対の第二固定刃部6Bとを交互に配置して構成されている。   As shown in FIGS. 8A to 8G, the first fixed blade 6 includes fixed blade portions 6x and 6y that are paired so as to mesh with a pair of rotary blade portions 5x and 5y included in the crushing blade 5a. The pair of first fixed blade portions 6A connected to the fixed blade portion 6x and the blade edge angle γ and set to the elevation angle α, and the pair of second fixed blade portions 6B connected to the fixed blade portion angle η and set to the elevation angle β. They are arranged alternately.

刃先角度γは85度に設定され、刃先角度ηは90度に設定され、仰角αは、20度から25度の範囲、好ましくは23度に設定されている。仰角βは0度に設定されている。角度α、β、γ、ηは、角度αを0度とし、角度βを−15度と設定してもよく、具体的な角度は、破砕ロータ、破砕刃、固定刃等との位置関係で導かれるものであり、各刃部によって被破砕物を剪断する際に、常に一点で鋏のように力が作用し、小さなトルクで破砕ロータを回転しながらも、極めて円滑に破砕できる角度が適宜設定される。   The blade edge angle γ is set to 85 degrees, the blade edge angle η is set to 90 degrees, and the elevation angle α is set to a range of 20 degrees to 25 degrees, preferably 23 degrees. The elevation angle β is set to 0 degree. The angles α, β, γ, and η may be set such that the angle α is 0 degree and the angle β is set to −15 degrees. The specific angle depends on the positional relationship with the crushing rotor, crushing blade, fixed blade, and the like. When the object to be crushed is sheared by each blade, the force always acts like a ridge at one point, and the angle at which the crushing rotor can be rotated very smoothly with a small torque is set appropriately. Is set.

破砕ロータ5の軸心方向に配列された複数の回転刃5aに対応して、仰角が異なる一対の固定刃部が配列されることとなる。つまり、隣接する第一固定刃部6Aの一方と第二固定刃部6Bの他方の組合せ、及び、隣接する第一固定刃部6Aの他方と第二固定刃部6Bの一方の組合せにより、一対の回転刃部5x,5yと噛み合う一対の固定刃部6x,6yが構成されるようになる。   A pair of fixed blade portions having different elevation angles are arranged corresponding to the plurality of rotary blades 5 a arranged in the axial direction of the crushing rotor 5. That is, a pair of one of the adjacent first fixed blade portions 6A and the other combination of the second fixed blade portions 6B and a combination of the other one of the adjacent first fixed blade portions 6A and the second fixed blade portion 6B are paired. A pair of fixed blade portions 6x, 6y meshing with the rotary blade portions 5x, 5y are configured.

なお、第一固定刃6は、超硬合金、工具鋼等を切削し、固定刃部6A,6B及び、ボルト孔6cが一体形成され、台板4の端部にボルト(図示せず)で固定されている。   The first fixed blade 6 cuts cemented carbide, tool steel, etc., and the fixed blade portions 6A and 6B and the bolt hole 6c are integrally formed, and a bolt (not shown) is formed at the end of the base plate 4. It is fixed.

図9(a),(b)に示すように、仰角が夫々異なる角度に設定された一対の固定刃部6x,6yを備えた固定刃6は、固定刃部6xの仰角αが、回転刃5aの刃が破砕ローラの中心となす角度θより大きくなるように、固定刃6の取り付け位置を設定することで、破砕ロータ5の回転に伴なって、先ず、仰角が大きな固定刃部6xに対して一方の回転刃部5xが刃元から噛み合い、次に、仰角が小さな固定刃部6yに対して他方の回転刃部5yが刃先から噛み合うこととなる。   As shown in FIGS. 9 (a) and 9 (b), the fixed blade 6 having a pair of fixed blade portions 6x and 6y whose elevation angles are different from each other is such that the elevation angle α of the fixed blade portion 6x is a rotary blade. By setting the mounting position of the fixed blade 6 so that the blade of 5a is larger than the angle θ formed with the center of the crushing roller, first, the fixed blade portion 6x having a large elevation angle is rotated as the crushing rotor 5 rotates. On the other hand, one rotary blade portion 5x meshes with the blade base, and then the other rotary blade portion 5y meshes with the fixed blade portion 6y having a small elevation angle from the blade edge.

上述の構成により、押込プッシャ3により破砕処理部100に向けて押圧された被破砕物が、破砕ロータ5の回転に伴なって回転する破砕刃5aと固定刃6との間で剪断破砕されるにあたり、被破砕物に対して常に一点で力が作用するため、小さなトルクで破砕ロータ5を回転しながらも、極めて円滑に破砕できるようになり、振動や騒音を低減できるばかりか動力コストも低減できるようになる。   With the above-described configuration, the object to be crushed pressed toward the crushing processing unit 100 by the pusher pusher 3 is sheared and crushed between the crushing blade 5 a and the fixed blade 6 that rotate as the crushing rotor 5 rotates. In this case, since the force always acts on the object to be crushed, the crushing rotor 5 can be rotated with a small torque, and the crushing rotor 5 can be crushed very smoothly, reducing vibration and noise, and reducing the power cost. become able to.

以下に、別実施形態を説明する。   Another embodiment will be described below.

上述の実施形態では、第一固定刃部6A及び第二固定刃6Bを3対ずつ備えた第一固定刃6ユニットを、破砕ロータ5の軸心方向の破砕刃5aの個数に応じて適当なユニット数をボルト孔6cで台板4に締着する構成について説明したが、これに限らず、破砕ロータ5の軸心方向の破砕刃5aの個数と同じ個数の固定刃部を備えた第一固定刃であってもよい。   In the above-described embodiment, the first fixed blade 6 unit including three pairs of the first fixed blade portion 6 </ b> A and the second fixed blade 6 </ b> B is appropriately selected according to the number of the crushing blades 5 a in the axial direction of the crushing rotor 5. Although the configuration in which the number of units is fastened to the base plate 4 by the bolt holes 6c has been described, the present invention is not limited to this, and the first fixed blade portion having the same number as the number of the crushing blades 5a in the axial direction of the crushing rotor 5 is provided. It may be a fixed blade.

また、第一固定刃6を、超硬合金、工具鋼等を切削し固定刃部6A,6B及びボルト孔6cを一体成形する構成について説明したが、平板状の支持部に、複数の固定刃部6Bが一体に形成されるとともに固定刃部6Bの間に凹状の取付座を形成し、チップ部材で形成された固定刃部6Aが前記取付座に固定されているように構成してもよい。   Moreover, although the 1st fixed blade 6 demonstrated the structure which cuts a cemented carbide, a tool steel, etc. and integrally forms fixed blade part 6A, 6B and the bolt hole 6c, it has several fixed blades in a flat support part. The portion 6B may be integrally formed, and a concave mounting seat may be formed between the fixed blade portions 6B, and the fixed blade portion 6A formed of a tip member may be fixed to the mounting seat. .

さらに、図10(a)から(f)に示すように、平板状の支持部60の端部に沿って凹状の取付座61,62が複数形成され、図11(a)から(f)に示す、チップ部材で形成された第一固定刃部63及び図11(g)から(l)に示す、第二固定刃部64が、図12(a)から(f)に示すように、取付座61に交互に嵌入され、ボルト65で裏面側から締着され、支持体60が台板4にボルト66で締着されるように構成してもよい。   Further, as shown in FIGS. 10A to 10F, a plurality of concave mounting seats 61 and 62 are formed along the end portion of the flat plate-like support portion 60, and FIGS. As shown in FIGS. 12 (a) to 12 (f), the first fixed blade portion 63 formed of the chip member and the second fixed blade portion 64 shown in FIGS. The seats 61 may be alternately fitted, fastened from the back side with bolts 65, and the support 60 may be fastened to the base plate 4 with bolts 66.

この場合、支持部60には工具鋼や超硬合金等の高価な材料を用いる必要がなく、固定刃部63,64を構成するチップ部材のみ工具鋼や超硬合金等を用いればよく、また、刃部が磨耗したときであっても、容易に交換することができるようになる。   In this case, it is not necessary to use an expensive material such as tool steel or cemented carbide for the support portion 60, and it is only necessary to use tool steel or cemented carbide for the tip members constituting the fixed blade portions 63 and 64. Even when the blade is worn, it can be easily replaced.

なお、第一固定刃部63の刃先角度γは85度に設定され、第二固定刃部64の刃先角度ηは90度に設定され、取付座61の仰角αは、20度から25度の範囲、好ましくは23度に設定され、取付座62の仰角βは0度に設定されている。   The blade angle γ of the first fixed blade portion 63 is set to 85 degrees, the blade edge angle η of the second fixed blade portion 64 is set to 90 degrees, and the elevation angle α of the mounting seat 61 is 20 degrees to 25 degrees. The range, preferably 23 degrees, is set, and the elevation angle β of the mounting seat 62 is set to 0 degrees.

角度α、β、γ、ηは、角度αを0度とし、角度βを−15度と設定してもよく、具体的な角度は、破砕ロータ、破砕刃、固定刃等との位置関係で導かれるものであり、各刃部によって被破砕物を剪断する際に、常に一点で鋏のように力が作用し、小さなトルクで破砕ロータを回転しながらも、極めて円滑に破砕できる角度が適宜設定される。   The angles α, β, γ, and η may be set such that the angle α is 0 degree and the angle β is set to −15 degrees. The specific angle depends on the positional relationship with the crushing rotor, crushing blade, fixed blade, and the like. When the object to be crushed is sheared by each blade, the force always acts like a ridge at one point, and the angle at which the crushing rotor can be rotated very smoothly with a small torque is set appropriately. Is set.

上述の実施形態では、破砕ロータ5の回転刃5aは、四角柱状である構成について説明したが、図13(a),(b)に示すように、一対の回転刃部が前記破砕ロータの回転方向に対して傾斜するように設定されていてもよい。   In the above-described embodiment, the rotary blade 5a of the crushing rotor 5 has been described as having a quadrangular prism shape. However, as shown in FIGS. 13 (a) and 13 (b), a pair of rotary blade portions rotate the crushing rotor. You may set so that it may incline with respect to a direction.

また、回転刃5aがチップ部材で形成されるものを説明したが、複数の回転刃が配列するように一体で形成されるものであってもよい。   Moreover, although the rotary blade 5a was formed of the tip member, it may be formed integrally so that a plurality of rotary blades are arranged.

つまり、固定刃部に替えて回転刃部が破砕ロータ5の径方向に対して異なる角度に設定される場合であっても、回転刃部55の一方が固定刃部66の一方に対して刃元から噛み合い、回転刃部の他方が固定刃部の他方に対して刃先から噛み合うように構成できる。このとき、対をなした固定刃部66の仰角が同角度に設定されていることが好ましい。図13では、仰角が0度に設定されている。   In other words, even when the rotary blade portion is set at a different angle with respect to the radial direction of the crushing rotor 5 instead of the fixed blade portion, one of the rotary blade portions 55 has a blade with respect to one of the fixed blade portions 66. It is possible to configure so that the other of the rotating blades is engaged with the other of the fixed blades from the cutting edge. At this time, it is preferable that the elevation angle of the paired fixed blade portions 66 is set to the same angle. In FIG. 13, the elevation angle is set to 0 degree.

よって、押込プッシャ3により破砕処理部100に向けて押圧された被破砕物が、破砕ロータ5の回転に伴なって回転する破砕刃部55と固定刃66との間で剪断破砕されるにあたり、被破砕物に対して常に一点で力が作用するため、小さなトルクで破砕ロータ5を回転しながらも、極めて円滑に破砕できるようになり、振動や騒音を低減できるばかりか動力コストも低減できるようになる。   Therefore, when the object to be crushed pressed toward the crushing processing unit 100 by the pusher pusher 3 is sheared and crushed between the crushing blade part 55 and the fixed blade 66 that rotate as the crushing rotor 5 rotates, Since the force always acts on the object to be crushed, the crushing rotor 5 can be rotated with a small torque, and the crushing rotor 5 can be crushed very smoothly, so that not only vibration and noise can be reduced but also the power cost can be reduced. become.

なお、上述の実施形態では、固定刃として第一固定刃6を用いて説明したが、上述の構成は第二固定刃7についても適用し得る。   In the above-described embodiment, the first fixed blade 6 is used as the fixed blade. However, the above-described configuration can also be applied to the second fixed blade 7.

スクリーン機構8は、破砕ロータ5の回転軌跡に沿った弧状に湾曲形成され、多数の小孔が形成されたパンチングメタルで構成され、破砕処理部100で破砕された被破砕物のうちスクリーン機構8の小孔より小径の被破砕物が、スクリーン機構8から落下して排出ホッパ9に収容される。   The screen mechanism 8 is formed of a punching metal that is curved in an arc shape along the rotation trajectory of the crushing rotor 5 and has a plurality of small holes. Among the objects to be crushed by the crushing processing unit 100, the screen mechanism 8. The object to be crushed having a diameter smaller than the small hole falls from the screen mechanism 8 and is accommodated in the discharge hopper 9.

本体フレーム10と共通の架台に固定された、駆動機の一例である電動機Mからの動力が、本体フレーム10の一側部10aに組み付けた支持体の一例である取付架台11aに装着された、変速機構の一例である減速機構30を介して、破砕ロータ5の回転軸50に伝達される。   Power from an electric motor M, which is an example of a drive machine, fixed to a common frame with the main body frame 10 is mounted on an attachment frame 11a, which is an example of a support body assembled to one side portion 10a of the main body frame 10. It is transmitted to the rotating shaft 50 of the crushing rotor 5 through a speed reduction mechanism 30 that is an example of a speed change mechanism.

破砕ロータ5の回転軸50の一端側50aが、減速機構30の中空の出力軸37に嵌着され、他端側50bが本体フレーム10の他側部10bに組み付けた取付架台11bに装着された軸受12で支持されている。   One end side 50a of the rotating shaft 50 of the crushing rotor 5 is fitted to the hollow output shaft 37 of the speed reduction mechanism 30, and the other end side 50b is attached to the mounting base 11b assembled to the other side portion 10b of the main body frame 10. It is supported by a bearing 12.

電動機Mの出力軸と減速機構30の入力軸31がプーリ13,15を介してVベルト14で連結され、減速機構30により所定の回転速度に減速された電動機Mの動力が、減速機構30の出力軸37を介して破砕ロータ5の回転軸50に伝達される。   The output shaft of the electric motor M and the input shaft 31 of the speed reduction mechanism 30 are connected by the V-belt 14 via the pulleys 13 and 15, and the power of the electric motor M decelerated to a predetermined rotational speed by the speed reduction mechanism 30 is supplied to the speed reduction mechanism 30. This is transmitted to the rotating shaft 50 of the crushing rotor 5 via the output shaft 37.

以下、減速機構30について詳述する。図5に示すように、減速機構30は、正面視が略台形状のケーシング39と、ケーシング39に収容された減速ギア機構300を備えている。   Hereinafter, the speed reduction mechanism 30 will be described in detail. As shown in FIG. 5, the speed reduction mechanism 30 includes a casing 39 having a substantially trapezoidal shape when viewed from the front, and a speed reduction gear mechanism 300 accommodated in the casing 39.

減速ギア機構300は、電動機Mからの動力を入力する入力軸31と、入力軸31の周面に形成された第一ギア32と、第一ギア32と噛合する第二ギア33と、第二ギア33に挿通された回転軸34と、回転軸34の周面に形成された第三ギア35と、第三ギア35と噛合する第四ギア36と、第四ギア36に挿通された出力軸37を備えて構成されている。なお、第一ギア32及び第三ギア35は回転軸の周部に歯が形成された構成であるが、夫々の回転軸に挿通されるものであってもよい。   The reduction gear mechanism 300 includes an input shaft 31 that inputs power from the electric motor M, a first gear 32 formed on the peripheral surface of the input shaft 31, a second gear 33 that meshes with the first gear 32, and a second gear. A rotation shaft 34 inserted through the gear 33, a third gear 35 formed on the peripheral surface of the rotation shaft 34, a fourth gear 36 that meshes with the third gear 35, and an output shaft inserted through the fourth gear 36. 37. In addition, although the 1st gear 32 and the 3rd gear 35 are the structures by which the tooth | gear was formed in the surrounding part of a rotating shaft, you may be penetrated by each rotating shaft.

入力軸31は、ケーシング39の内壁に固定された軸受40,41で支持され、回転軸34の両端は軸受42,43で支持され、出力軸37の両端は軸受44,45で支持されている。   The input shaft 31 is supported by bearings 40 and 41 fixed to the inner wall of the casing 39, both ends of the rotating shaft 34 are supported by bearings 42 and 43, and both ends of the output shaft 37 are supported by bearings 44 and 45. .

出力軸37の一端側は中空に形成され、当該中空部に破砕ロータ5の回転軸50の一端側50aが嵌入される。当該回転軸50の端部に形成されたキー溝と出力軸37の中空部に形成されたキーが係合連結されるように構成されている。   One end side of the output shaft 37 is formed hollow, and the one end side 50a of the rotating shaft 50 of the crushing rotor 5 is fitted into the hollow portion. The key groove formed at the end of the rotating shaft 50 and the key formed in the hollow portion of the output shaft 37 are configured to be engaged and connected.

ケーシング39は、上縁部39aと下縁部39bが中心線CLに対して対称で、且つ、一端側39cから他端側39dに間隔が次第に狭まるように形成され、当該中心線CL上に入力段のギア32の軸心、つまり入力軸31の軸心P1と、回転軸34の軸心P2と、出力段のギア36の軸心、つまり出力軸37の軸心P3が位置するように減速ギア機構300が収容されている。   The casing 39 is formed such that the upper edge portion 39a and the lower edge portion 39b are symmetrical with respect to the center line CL, and the interval is gradually narrowed from the one end side 39c to the other end side 39d. Deceleration so that the axis of the gear 32 of the stage, that is, the axis P1 of the input shaft 31, the axis P2 of the rotary shaft 34, and the axis of the gear 36 of the output stage, that is, the axis P3 of the output shaft 37 are located. A gear mechanism 300 is accommodated.

ケーシング39の上縁部39aと下縁部39bに連なる前縁部39eに電動機Mからの動力を入力段のギア32に伝達する動力入力部31Aが設けられ、ケーシング39の後縁部39f側に出力段のギア36からの動力を破砕ロータ5の回転軸50に伝達する動力出力部37Aが設けられている。   A power input portion 31A for transmitting power from the motor M to the gear 32 of the input stage is provided at the front edge portion 39e connected to the upper edge portion 39a and the lower edge portion 39b of the casing 39, and on the rear edge portion 39f side of the casing 39. A power output unit 37 </ b> A that transmits power from the output stage gear 36 to the rotating shaft 50 of the crushing rotor 5 is provided.

入力段のギア32が動力入力部31A側に偏在するように構成されるとともに、出力段のギア36が動力出力部37A側に偏在するように配置されている。   The input stage gear 32 is configured to be unevenly distributed on the power input section 31A side, and the output stage gear 36 is disposed to be unevenly distributed on the power output section 37A side.

入力段のギア32に連結された入力軸31を支持するようにケーシング39の内壁面に設けた軸受40,41のうち、入力段のギア32が偏在する側に他方の軸受41より耐軸荷重が大きな軸受40が装着され、出力段のギア36に連結された出力軸を支持するようにケーシング39の内壁面に設けた軸受44,45のうち、出力段のギア36が偏在する側に他方の軸受44より耐軸荷重が大きな軸受45が装着されている。   Of the bearings 40 and 41 provided on the inner wall surface of the casing 39 so as to support the input shaft 31 connected to the input stage gear 32, the other bearing 41 has an axial load resistance on the side where the input stage gear 32 is unevenly distributed. Among the bearings 44 and 45 provided on the inner wall surface of the casing 39 so as to support the output shaft connected to the output stage gear 36, the other bearing 40 is mounted on the side where the output stage gear 36 is unevenly distributed. A bearing 45 having a larger axial load resistance than that of the bearing 44 is mounted.

さらに、各段のギアが夫々はす歯ギアで構成され、出力段のギア36は、スラスト荷重が他方の軸受44に掛かるように歯の捩れ角が設定されている。従って、動力出力部側の軸受に掛かる軸荷重が軽減されるようになる。   Further, each stage gear is constituted by a helical gear, and the output stage gear 36 has a tooth twist angle set so that a thrust load is applied to the other bearing 44. Therefore, the axial load applied to the bearing on the power output unit side is reduced.

つまり、破砕ロータ5からのラジアル方向の荷重を多く受ける軸受45に耐荷重が大きな軸受を使用するとともに、軸受44でスラスト荷重を多く受けるように構成することにより、軸受44,45に負荷される荷重を調整し、夫々の軸受44,45の耐久性がほぼ同等となるように構成されている。   In other words, a bearing 45 having a large load resistance is used as the bearing 45 that receives a large amount of radial load from the crushing rotor 5, and a large thrust load is received by the bearing 44. The load is adjusted so that the durability of the bearings 44 and 45 is substantially equal.

これにより、負荷側の回転軸の軸受と兼用させることができ、コストの増大を招くことなく、より安定且つ信頼性の高い変速機構を実現できるようになる。   As a result, it can be used as a bearing for the load-side rotary shaft, and a more stable and reliable transmission mechanism can be realized without increasing the cost.

ケーシング39の一端側39c及び他端側39dが、外方に向けた凸状の曲面で上縁部39a及び下縁部39bの端部より内側に連なるように形成され、上縁部39a及び下縁部39bの端部近傍に、当該減速機構30を取付架台11aに取り付ける取付部46が形成され、当該取付部46にボルト孔が形成され、中央部に位置決め用のピン孔47が形成されている。   One end side 39c and the other end side 39d of the casing 39 are formed so as to be connected to the inner side from the end portions of the upper edge portion 39a and the lower edge portion 39b with convex curved surfaces directed outward. An attachment portion 46 for attaching the speed reduction mechanism 30 to the attachment base 11a is formed in the vicinity of the end portion of the edge portion 39b, a bolt hole is formed in the attachment portion 46, and a positioning pin hole 47 is formed in the center portion. Yes.

減速機構30は中心線CL周りに180度回転させることで、本体フレーム10の一側部10a側と反対側の他側部10b側に取り付けることができることができる。負荷側の機器の何れの側に取り付ける場合であっても兼用でき、且つ、部品コストを低減することが可能で、煩雑な在庫管理を要しない減速機構を提供することができるようになった   The speed reduction mechanism 30 can be attached to the other side portion 10b side opposite to the one side portion 10a side of the main body frame 10 by rotating 180 degrees around the center line CL. It is possible to provide a speed reduction mechanism that can be used on either side of load side equipment, can reduce the cost of components, and does not require complicated inventory management.

従って、負荷側の機器の何れの側に取り付ける場合であっても兼用でき、且つ、部品コストを低減することが可能で、煩雑な在庫管理を要しない減速機構を提供することができるようになる。   Accordingly, it is possible to provide a speed reduction mechanism that can be used on either side of the load side device, can reduce the cost of components, and does not require complicated inventory management. .

当該減速機構30が、下端部39bと上端部39aの何れを底面にして設置されるのかが製造時に予め判明している場合には、上述した取付部46に形成されるボルト孔や位置決め用のピン孔47は、必要な一方のみが形成される。   If it is known in advance at the time of manufacture which of the lower end portion 39b and the upper end portion 39a the bottom surface 39b is to be installed as a bottom surface, Only one required pin hole 47 is formed.

上述した実施形態では、減速機構30を取り付ける取付架台11aを本体フレーム10の一側部10aに組み付ける構成について説明したが、減速機構は本体フレーム10と組み付けられていない支持体に取り付ける構成でもよい。   In the embodiment described above, the configuration in which the mounting base 11a to which the speed reduction mechanism 30 is attached is assembled to the one side portion 10a of the main body frame 10, but the speed reduction mechanism may be configured to be attached to a support body that is not assembled to the main body frame 10.

上述した実施形態では、破砕ロータ5の軸50を支持する軸受12及び軸受45について、特に明示しなかったが、玉軸受、ころ軸受、すべり軸受等適宜選択することができる。   In the embodiment described above, the bearing 12 and the bearing 45 that support the shaft 50 of the crushing rotor 5 are not particularly specified, but a ball bearing, a roller bearing, a slide bearing, or the like can be appropriately selected.

上述した実施形態では、中空に形成された出力軸37に破砕ロータ5の回転軸50の一端を嵌入し、回転軸50の端部に形成されたキー溝と出力軸37の中空部に形成されたキーが係合連結される構成について説明したが、出力軸を中空にせず、破砕ロータの回転軸とカップリングにより接続する構成であってもよい。   In the embodiment described above, one end of the rotating shaft 50 of the crushing rotor 5 is fitted into the hollow output shaft 37, and the key groove formed at the end of the rotating shaft 50 and the hollow portion of the output shaft 37 are formed. Although the configuration in which the keys are engaged and connected has been described, the output shaft may be connected to the rotating shaft of the crushing rotor by a coupling without making the output shaft hollow.

上述した実施形態では、駆動機の一例として電動機を備えた構成について説明したが、駆動機としては電動機に限られず、エンジン等その他動力を生じるものを備えた構成であってもよい。   In the above-described embodiment, the configuration including the electric motor as an example of the drive device has been described. However, the drive device is not limited to the electric motor, and may be configured to include an engine or the like that generates power.

以上説明した破砕装置や、破砕処理部を構成する固定刃、固定刃部、回転刃及びその取付座等や、変速機構としての減速機構及びその軸受等の具体的構成は実施形態の記載に限定されるものではなく、本発明による作用効果を奏する範囲において適宜変更設計可能であることはいうまでもない。   The specific configurations of the crushing apparatus, the fixed blade, the fixed blade portion, the rotary blade, and the mounting seat thereof that constitute the crushing processing unit, the speed reduction mechanism, and the bearing thereof are limited to those described in the embodiments. Needless to say, it is needless to say that modifications can be made as appropriate within the scope of the effects of the present invention.

本発明による破砕装置の概略図Schematic of the crushing device according to the invention 本発明による破砕装置の正面図Front view of the crushing device according to the invention 本発明による破砕装置の平面図Plan view of the crushing device according to the invention 本発明による破砕装置の左側面図Left side view of the crushing device according to the invention (a)は、減速機構の平断面図、(b)は、減速機構の正面図(A) is a plane sectional view of the speed reduction mechanism, and (b) is a front view of the speed reduction mechanism. 破砕処理部の概略図Schematic diagram of crushing section 破砕刃の説明図Illustration of crushing blade (a)は固定刃の斜視図、(b)は固定刃の上面図、(c)は固定刃の左側面図、(d)は固定刃の正面図、(e)は固定刃の右側面図、(f)は固定刃の背面図、(g)は固定刃の底面図(A) is a perspective view of a fixed blade, (b) is a top view of the fixed blade, (c) is a left side view of the fixed blade, (d) is a front view of the fixed blade, and (e) is a right side of the fixed blade. (F) is a rear view of a fixed blade, (g) is a bottom view of the fixed blade (a)は破砕ロータと固定刃の位置の説明図、(b)は破砕刃と固定刃の位置の説明図(A) is explanatory drawing of the position of a crushing rotor and a fixed blade, (b) is explanatory drawing of the position of a crushing blade and a fixed blade. (a)は固定刃支持部の上面図、(b)は固定刃支持部の左側面図、(c)は固定刃支持部の正面図、(d)は固定刃支持部の右側面図、(e)は固定刃支持部の背面図、(f)は固定刃支持部の底面図(A) is a top view of the fixed blade support part, (b) is a left side view of the fixed blade support part, (c) is a front view of the fixed blade support part, (d) is a right side view of the fixed blade support part, (E) is a rear view of the fixed blade support portion, and (f) is a bottom view of the fixed blade support portion. (a)は第一固定刃部の上面図、(b)は第一固定刃部の左側面図、(c)は第一固定刃部の正面図、(d)は第一固定刃部の右側面図、(e)は第一固定刃部の背面図、(f)は第一固定刃部の底面図、(g)は第二固定刃部の上面図、(h)は第二固定刃部の左側面図、(i)は第二固定刃部の正面図、(j)は第二固定刃部の右側面図、(k)は第二固定刃部の背面図、(l)は第二固定刃部の底面図(A) is a top view of the first fixed blade portion, (b) is a left side view of the first fixed blade portion, (c) is a front view of the first fixed blade portion, and (d) is a view of the first fixed blade portion. (E) is a rear view of the first fixed blade, (f) is a bottom view of the first fixed blade, (g) is a top view of the second fixed blade, and (h) is a second fixed. (I) is a front view of the second fixed blade portion, (j) is a right side view of the second fixed blade portion, (k) is a rear view of the second fixed blade portion, (l) Is the bottom view of the second fixed blade (a)は第一固定刃部及び第二固定刃部を取り付けた固定刃支持部の上面図、(b)は第一固定刃部及び第二固定刃部を取り付けた固定刃支持部の左側面図、(c)は第一固定刃部及び第二固定刃部を取り付けた固定刃支持部の正面図、(d)は第一固定刃部及び第二固定刃部を取り付けた固定刃支持部の右側面図、(e)は第一固定刃部及び第二固定刃部を取り付けた固定刃支持部の背面図、(f)は第一固定刃部及び第二固定刃部を取り付けた固定刃支持部の底面図(A) is a top view of the fixed blade support part to which the first fixed blade part and the second fixed blade part are attached, and (b) is the left side of the fixed blade support part to which the first fixed blade part and the second fixed blade part are attached. The front view of the fixed blade support part which attached the 1st fixed blade part and the 2nd fixed blade part, (d) is the fixed blade support which attached the 1st fixed blade part and the 2nd fixed blade part. (E) is a rear view of the fixed blade support portion to which the first fixed blade portion and the second fixed blade portion are attached, and (f) is a view in which the first fixed blade portion and the second fixed blade portion are attached. Bottom view of fixed blade support (a)は別実施形態による破砕ロータと固定刃の位置の説明図、(b)は別実施形態による破砕刃と固定刃の位置の説明図(A) is explanatory drawing of the position of the crushing rotor and fixed blade by another embodiment, (b) is explanatory drawing of the position of the crushing blade and fixed blade by another embodiment. 従来の破砕装置の説明図Illustration of a conventional crusher

符号の説明Explanation of symbols

1:破砕装置
2:受入ホッパ
3:押込プッシャ
3a:アーム
4:台板
5:破砕ロータ
5b:取付座
5a:破砕刃
5c:ボルト
5v:溝
5x:回転刃部
5y:回転刃部
6:固定刃
6x:固定刃部
6y:固定刃部
6A:第一固定刃部
6B:第二固定刃部
7:固定刃
8:スクリーン機構
9:排出ホッパ
10:本体フレーム
10a:一側部
10b:他側部
11a:取付架台
11b:取付架台
12:軸受
13:プーリ
14:Vベルト
15:プーリ
30:減速機構
31:入力軸
31A:動力入力部
32:第一ギア
33:第二ギア
34:回転軸
35:第三ギア
36:第四ギア
37:出力軸
37A:動力出力部
39:ケーシング
39a:上縁部
39b:下縁部
39c:一端側
39d:他端側
39e:前縁部
39f:後縁部
40:軸受
41:軸受
42:軸受
43:軸受
44:軸受
45:軸受
46:取付部
47:ピン孔
50:回転軸
50a:一端側
50b:他端側
60:支持部
61:取付座
62:取付座
63:第一固定刃部
64:第二固定刃部
65:ボルト
66:ボルト
55:回転刃部
66:固定刃部
100:破砕処理部
300:減速ギア機構
CL:中心線
M:電動機
P1:軸心
P2:軸心
P3:軸心
α:仰角
β:仰角
γ:刃先角度
η:刃先角度
1: Crushing device 2: Receiving hopper 3: Pushing pusher 3a: Arm 4: Plate 5: Crushing rotor 5b: Mounting seat 5a: Crushing blade 5c: Bolt 5v: Groove 5x: Rotary blade portion 5y: Rotary blade portion 6: Fixed Blade 6x: Fixed blade portion 6y: Fixed blade portion 6A: First fixed blade portion 6B: Second fixed blade portion 7: Fixed blade 8: Screen mechanism 9: Discharge hopper 10: Main body frame 10a: One side portion 10b: The other side Part 11a: Mounting base 11b: Mounting base 12: Bearing 13: Pulley 14: V belt 15: Pulley 30: Reduction mechanism 31: Input shaft 31A: Power input part 32: First gear 33: Second gear 34: Rotating shaft 35 : Third gear 36: Fourth gear 37: Output shaft 37A: Power output portion 39: Casing 39a: Upper edge portion 39b: Lower edge portion 39c: One end side 39d: Other end side 39e: Front edge portion 39f: Rear edge portion 40: Bearing 41: Bearing 42: Bearing 43 Bearing 44: Bearing 45: Bearing 46: Mounting portion 47: Pin hole 50: Rotating shaft 50a: One end side 50b: Other end side 60: Support portion 61: Mounting seat 62: Mounting seat 63: First fixed blade portion 64: First Two fixed blade portions 65: bolt 66: bolt 55: rotating blade portion 66: fixed blade portion 100: crushing processing portion 300: reduction gear mechanism CL: center line M: electric motor P1: shaft center P2: shaft center P3: shaft center α : Elevation angle β: Elevation angle γ: Cutting edge angle η: Cutting edge angle

Claims (8)

軸心方向に配列された複数の回転刃が周面に固定された破砕ロータと、前記破砕ロータの回転に伴なって前記回転刃と噛み合う複数の固定刃が、前記軸心に沿って対向配置された破砕処理部を備えている破砕装置であって、
前記回転刃を、所定の刃先角度で連なるように対をなした回転刃部を備えて構成するとともに、前記固定刃に前記対をなした回転刃部と噛み合うように対をなした固定刃部を備え、前記回転刃部の一方が前記固定刃部の一方に対して刃元から噛み合い、前記回転刃部の他方が前記固定刃部の他方に対して刃先から噛み合うように構成されている破砕装置。
A crushing rotor in which a plurality of rotary blades arranged in the axial direction are fixed to a peripheral surface, and a plurality of fixed blades that mesh with the rotary blades as the crushing rotor rotates are arranged to face each other along the axis. A crushing apparatus comprising a crushing processing unit,
The rotary blade includes a rotary blade portion that is paired so as to be continuous at a predetermined blade edge angle, and a fixed blade portion that is paired with the fixed blade so as to mesh with the pair of rotary blade portions Crushing, wherein one of the rotary blades is engaged with one of the fixed blades from the cutting edge, and the other of the rotary blades is engaged with the other of the fixed blades from the cutting edge. apparatus.
前記対をなした固定刃部の仰角が夫々異なる角度に設定されている請求項1記載の破砕装置。   The crushing apparatus according to claim 1, wherein elevation angles of the paired fixed blade portions are set to different angles. 前記固定刃は、所定の刃先角度で連なり第一の仰角に設定された対をなした第一固定刃部と、所定の刃先角度で連なり前記第一の仰角とは異なる第二の仰角に設定された対をなした第二固定刃部とを交互に配置して構成されている請求項1または2記載の破砕装置。   The fixed blade is set at a second elevation angle different from the first elevation angle, and a pair of first fixed blade portions that are connected at a predetermined blade edge angle and are paired at a first elevation angle. The crushing apparatus according to claim 1, wherein the paired second fixed blade portions are alternately arranged. 平板状の支持部に、複数の第一固定刃部が一体に形成されるとともに前記第一固定部の間に凹状の取付座が形成され、チップ部材で形成された前記第二固定刃部が前記取付座に固定されている請求項3記載の破砕装置。   A plurality of first fixed blade portions are integrally formed on the flat support portion, a concave mounting seat is formed between the first fixed portions, and the second fixed blade portion formed of a chip member is provided. The crushing device according to claim 3, which is fixed to the mounting seat. 平板状の支持部の端部に沿って凹状の取付座が複数形成され、チップ部材で形成された前記第一固定刃部及び前記第二固定刃部が、前記取付座に交互に嵌入されて締着されている請求項3記載の破砕装置。   A plurality of concave mounting seats are formed along the end of the flat support portion, and the first fixed blade portion and the second fixed blade portion formed of a chip member are alternately inserted into the mounting seat. The crushing apparatus according to claim 3, which is fastened. 前記対をなした回転刃部が側面視で前記破砕ロータの径方向に対して異なる角度に設定されている請求項1から5の何れかに記載の破砕装置。   The crushing device according to any one of claims 1 to 5, wherein the paired rotary blade portions are set at different angles with respect to a radial direction of the crushing rotor in a side view. 請求項2から5の何れかに記載の破砕装置に用いられるチップ状の固定刃。   A chip-shaped fixed blade used in the crushing apparatus according to claim 2. 請求項1または6記載の破砕装置に用いられるチップ状の回転刃。   A chip-shaped rotary blade used in the crushing apparatus according to claim 1 or 6.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102641769A (en) * 2012-04-26 2012-08-22 常州诚力机电有限公司 Crushing cutter set for crushing and plasticizing machine
JP2014008505A (en) * 2012-06-28 2014-01-20 Vecoplan Ag Crusher with crushing rotor having continuous knives

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Publication number Priority date Publication date Assignee Title
JPS4865557A (en) * 1971-12-10 1973-09-10
JPS62176557A (en) * 1986-01-30 1987-08-03 松尾 マスミ Crusher for syringe, etc.
JPH08103678A (en) * 1994-10-05 1996-04-23 Kinki:Kk Uniaxial shear type crusher
JPH11244721A (en) * 1998-02-27 1999-09-14 Ueno Tekkusu Kk Uniaxial shearing type crusher
JP2008284526A (en) * 2007-05-21 2008-11-27 Earth Technica:Kk Stationary blade of shearing crusher and manufacturing method of stationary blade of shearing crusher

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4865557A (en) * 1971-12-10 1973-09-10
JPS62176557A (en) * 1986-01-30 1987-08-03 松尾 マスミ Crusher for syringe, etc.
JPH08103678A (en) * 1994-10-05 1996-04-23 Kinki:Kk Uniaxial shear type crusher
JPH11244721A (en) * 1998-02-27 1999-09-14 Ueno Tekkusu Kk Uniaxial shearing type crusher
JP2008284526A (en) * 2007-05-21 2008-11-27 Earth Technica:Kk Stationary blade of shearing crusher and manufacturing method of stationary blade of shearing crusher

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102641769A (en) * 2012-04-26 2012-08-22 常州诚力机电有限公司 Crushing cutter set for crushing and plasticizing machine
JP2014008505A (en) * 2012-06-28 2014-01-20 Vecoplan Ag Crusher with crushing rotor having continuous knives

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