JP2009235199A - Water-absorbing resin composition, absorbent, and absorptive article - Google Patents

Water-absorbing resin composition, absorbent, and absorptive article Download PDF

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JP2009235199A
JP2009235199A JP2008081602A JP2008081602A JP2009235199A JP 2009235199 A JP2009235199 A JP 2009235199A JP 2008081602 A JP2008081602 A JP 2008081602A JP 2008081602 A JP2008081602 A JP 2008081602A JP 2009235199 A JP2009235199 A JP 2009235199A
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water
absorbent resin
resin composition
antibacterial agent
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Okishige Kamine
興滋 加峰
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San Dia Polymers Ltd
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San Dia Polymers Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a water-absorbing resin composition capable of preventing propagation of bacteria along with the lapse of time after urination and preventing occurrence of malodor even in application to an absorptive article such as a diaper and a pet sheet. <P>SOLUTION: The water-absorbing resin composition includes water-absorbing resin particles (A) and an antibacterial agent (B), which is an ammonium salt represented by general formula (1), is used. In formula (1) (R<SP>1</SP>)<SB>2</SB>N<SP>+</SP>(R<SP>2</SP>)<SB>2</SB>X<SP>-</SP>; R<SP>1</SP>is n-decyl group, R<SP>2</SP>is methyl group, and X<SP>-</SP>is chloride ion or gluconic acid anion. Based on the weight of the water-absorbing resin particles (A), a preferable content of the antibacterial agent (B) is 0.001-1 wt.%. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、吸水性樹脂組成物、これを用いてなる吸収体及び吸収性物品に関する。   The present invention relates to a water-absorbing resin composition, an absorbent body using the same, and an absorbent article.

親水性重合体と、液状変性剤(エチレングリコール、プロピレングリコール、ジエチレングリコール及びポリエチレングリコール等)及び無機粉体(酸化アルミニウム、酸化マグネシウム及び酸化亜鉛等)からなる粉体化変性剤とからなる吸水性樹脂が知られている(特許文献1)。
特開平9−278900号公報
Water-absorbent resin comprising a hydrophilic polymer, and a powder modifier such as a liquid modifier (ethylene glycol, propylene glycol, diethylene glycol, polyethylene glycol, etc.) and an inorganic powder (aluminum oxide, magnesium oxide, zinc oxide, etc.) Is known (Patent Document 1).
JP-A-9-278900

しかしながら従来の吸水性樹脂は、おむつやペットシート等の吸収性物品に用いた場合、排尿後、時間経過と共に菌が繁殖し、悪臭が発生するという問題がある。この結果、吸収性物品の装着している際の肌へのストレスや、装着者及び周囲の人々へ不快感を与えるという問題がある。
すなわち、本発明の目的は、おむつやペットシート等の吸収性物品に用いた場合でも、排尿後時間経過による菌の繁殖を防ぎ、悪臭の発生を防ぐことができる吸水性樹脂組成物を提供することである。
However, when the conventional water-absorbent resin is used in absorbent articles such as diapers and pet sheets, there is a problem that bacteria thrive as time passes after urination and a bad odor is generated. As a result, there are problems of stress on the skin when the absorbent article is worn and discomfort to the wearer and surrounding people.
That is, the object of the present invention is to provide a water-absorbent resin composition that can prevent the growth of bacteria over time after urination and prevent the generation of malodor even when used in absorbent articles such as diapers and pet sheets. That is.

本発明の吸水性樹脂組成物の特徴は、吸水性樹脂粒子(A)及び抗菌剤(B)を含有してなり、抗菌剤(B)が一般式(1)で示されるアンモニウム塩である点を要旨とする。

(R(R (1)

[Rはn−デシル基、Rはメチル基、Xは塩化物イオン又はグルコン酸アニオンである。]
The water-absorbent resin composition of the present invention is characterized by containing water-absorbent resin particles (A) and an antibacterial agent (B), and the antibacterial agent (B) is an ammonium salt represented by the general formula (1). Is the gist.

(R 1 ) 2 N + (R 2 ) 2 X (1)

[R 1 is an n-decyl group, R 2 is a methyl group, and X is a chloride ion or a gluconate anion. ]

本発明の吸水性樹脂組成物は、おむつやペットシート等の吸収性物品に適用した場合でも、排尿後時間経過による菌の繁殖を防ぐことができる。したがって、悪臭が発生せず、装着時の肌へのストレスや、装着者及び周囲の人々への不快感を著しく低減できる。   Even when the water-absorbent resin composition of the present invention is applied to absorbent articles such as diapers and pet sheets, it is possible to prevent the growth of bacteria due to the passage of time after urination. Therefore, malodor does not occur, and stress on the skin at the time of wearing and discomfort to the wearer and the surrounding people can be significantly reduced.

<吸水性樹脂粒子について(A)>
吸水性樹脂粒子(A)としては、水溶性ビニルモノマー(a1)及び/又は加水分解により(a1)となるビニルモノマー(a2)並びに内部架橋剤(b)を必須構成単位とする架橋重合体であれば特に制限がなく、公知のもの{たとえば、以下の(1)〜(16)の重合体等}をそのまま用いることができる。
(1)特公昭53−46199号公報又は特公昭53−46200号公報等に記載のデンプン−アクリル酸(塩)グラフト架橋共重合体。
(2)特開昭55−133413号公報等に記載の水溶液重合(断熱重合、薄膜重合又は噴霧重合等)により得られる架橋ポリアクリル酸(塩)。
(3)特公昭54−30710号公報、特開昭56−26909号公報又は特開平11−5808号公報等に記載の逆相懸濁重合により得られる架橋ポリアクリル酸(塩)。
(4)特開昭52−14689号公報又は特開昭52−27455号公報等に記載のビニルエステルと不飽和カルボン酸又はその誘導体との共重合体のケン化物。
(5)特開昭58−2312号公報又は特開昭61−36309号公報等に記載のアクリル酸(塩)とスルホ(スルホネート)基含有モノマーとの共重合体。
<About water-absorbent resin particles (A)>
The water-absorbent resin particles (A) include a water-soluble vinyl monomer (a1) and / or a cross-linked polymer having the vinyl monomer (a2) which becomes (a1) by hydrolysis and an internal cross-linking agent (b) as essential constituent units. If there is no particular limitation, known ones {for example, the following polymers (1) to (16), etc.} can be used as they are.
(1) A starch-acrylic acid (salt) graft-crosslinked copolymer described in JP-B-53-46199 or JP-B-53-46200.
(2) Crosslinked polyacrylic acid (salt) obtained by aqueous solution polymerization (adiabatic polymerization, thin film polymerization, spray polymerization, etc.) described in JP-A-55-133413.
(3) Cross-linked polyacrylic acid (salt) obtained by reverse phase suspension polymerization described in JP-B-54-30710, JP-A-56-26909, or JP-A-11-5808.
(4) A saponified product of a copolymer of a vinyl ester and an unsaturated carboxylic acid or a derivative thereof described in JP-A-52-14689 or JP-A-52-27455.
(5) A copolymer of acrylic acid (salt) and a sulfo (sulfonate) group-containing monomer described in JP-A-58-2312 or JP-A-61-36309.

(6)米国特許第4389513号等に記載のイソブチレン−無水マレイン酸共重合架橋体のケン化物。
(7)特開昭46−43995号公報等に記載のデンプン−アクリロニトリル共重合体の加水分解物。
(8)米国特許第4650716号等に記載の架橋カルボキシメチルセルロース。
(9)高分子ゲルの最新動向(シーエムシー出版、2004年発行)等に記載のポリアルキレン(エチレン、プロピレン等)グリコール架橋体。
(10)高分子ゲルの最新動向(シーエムシー出版、2004年発行)等に記載のポリビニルアルコール架橋体。
(11)特開2003−48997号公報に記載のデンプン放射線架橋体。
(12)特開平9−85080号公報に記載のカルボキシル基含有架橋セルロース。
(13)特開平10−251402号公報に記載のポリアミノ酸放射線架橋体。
(14)特開2002−179770号公報に記載の架橋ポリアスパラギン酸。
(15)特開2001−120992号公報に記載の多糖類の多価金属イオン架橋体。
(6) A saponified product of crosslinked isobutylene-maleic anhydride copolymer described in US Pat. No. 4,389,513.
(7) A starch-acrylonitrile copolymer hydrolyzate described in JP-A-46-43995.
(8) Crosslinked carboxymethylcellulose as described in US Pat. No. 4,650,716 and the like.
(9) A polyalkylene (ethylene, propylene, etc.) glycol cross-linked product as described in the latest trend of polymer gels (CMC Publishing Co., Ltd., published in 2004).
(10) A crosslinked polyvinyl alcohol as described in the latest trend of polymer gels (CMC Publishing, published in 2004).
(11) A starch radiation cross-linked product described in JP-A-2003-48997.
(12) A carboxyl group-containing crosslinked cellulose described in JP-A-9-85080.
(13) A polyamino acid radiation cross-linked product described in JP-A-10-251402.
(14) The crosslinked polyaspartic acid described in JP-A-2002-179770.
(15) A polyvalent metal ion cross-linked product of a polysaccharide described in JP-A No. 2001-120992.

(16)特開2003−052742号公報、特開2003−082250号公報、特開2003−165883号公報、特開2003−176421号公報、特開2003−183528号公報、特開2003−192732号公報、特開2003−225565号公報、特開2003−238696号公報、特開2003−335970号公報、特開2004−091673号公報、特開2004−121400号公報、特開2004−123835号公報、特開2005−075982号公報、特開2005−095759号公報、特開2005−186015号公報、特開2005−186016号公報、特開2006−110545号公報、特開2006−122737号公報、特開2006−131767号公報、特開2006−160774号公報、特開2006−206777号公報、特開2006−219661号公報、特開2007−069161等に記載された高性能吸水性樹脂{架橋ポリアクリル酸(塩)}。 (16) JP-A-2003-057422, JP-A-2003-082250, JP-A-2003-165683, JP-A-2003-176421, JP-A-2003-183528, JP-A-2003-192732 JP, 2003-225565, JP 2003-238696, JP 2003-335970, JP 2004-009673, JP 2004-121400, JP 2004-123835, JP JP 2005-075982, JP 2005-095759, JP 2005-186015, JP 2005-186016, JP 2006-110545, JP 2006-122737, JP 2006. -131767, JP 2006 160774, JP 2006-206777, JP 2006-219661, JP-performance water-absorbent resin described in 2007-069161, etc. {crosslinked polyacrylic acid (salt)}.

これらのうち、(1)、(2)、(3)及び(16)が好ましく、さらに好ましくは(1)、(2)及び(16)、特に好ましくは(2)及び(16)である。
なお、吸水性樹脂粒子(A)は、表面架橋されていてもよい。
Among these, (1), (2), (3) and (16) are preferable, (1), (2) and (16) are more preferable, and (2) and (16) are particularly preferable.
The water absorbent resin particles (A) may be surface-crosslinked.

吸水性樹脂粒子(A)の形状は粒子状であれば制限はないが、不定形(破砕状)、真球状、板状及び棒状が好ましく、さらに好ましくは不定形(破砕状)、真球状又は板状、特に好ましくは不定形(破砕状)又は板状である。   The shape of the water-absorbent resin particles (A) is not limited as long as it is particulate, but is preferably indefinite (crushed), true spherical, plate-like, and rod-like, and more preferably indefinite (crushed), true spherical or A plate shape, particularly preferably an irregular shape (crushed shape) or a plate shape.

吸水性樹脂粒子(A)は、公知の方法(ふるい分け、粉砕後ふるい分け等)等により、粒径範囲を調整することができる。   The particle diameter range of the water absorbent resin particles (A) can be adjusted by a known method (sieving, sieving after pulverization, etc.) and the like.

吸水性樹脂粒子(A)の重量平均粒子径(μm)は、100〜800が好ましく、さらに好ましくは200〜500、特に好ましくは300〜400である。この範囲であると、吸収性物品の耐モレ性がさらに良好となる。   100-800 are preferable, as for the weight average particle diameter (micrometer) of a water absorbing resin particle (A), More preferably, it is 200-500, Most preferably, it is 300-400. Within this range, the moisture resistance of the absorbent article is further improved.

重量平均粒子径は、測定試料の粒度分布を測定し、対数確率紙{横軸:粒径、縦軸:累積含有量(重量%)}に、累積含有量と粒子径との関係をプロットし、累積含有量が50重量%に対応する粒子径を求めることにより得られる。粒度分布は、JIS Z8815−1994に準拠して測定され、たとえば、内径150mm、深さ45mmのふるい{目開き:710μm、500μm、300μm、150μm及び106μm}を、目開きの狭いふるいを下にして重ね、一番上の最も目開きの広い710μmのふるいの上に、測定試料50gを入れ、ふるい振動機にて10分間ふるい、各ふるいの上に残った測定試料の重量を測定し、最初の測定試料の重量に基づく各ふるいの上に残った測定試料の重量%を求めることによって測定される。   The weight average particle size is measured by measuring the particle size distribution of the measurement sample, and plotting the relationship between the cumulative content and the particle size on logarithmic probability paper {horizontal axis: particle size, vertical axis: cumulative content (wt%)}. The particle size corresponding to a cumulative content of 50% by weight is obtained. The particle size distribution is measured in accordance with JIS Z8815-1994. For example, sieves with an inner diameter of 150 mm and a depth of 45 mm {openings: 710 μm, 500 μm, 300 μm, 150 μm and 106 μm} are used with a narrow opening sieve. Overlay, put 50 g of measurement sample on top of 710 μm sieve with widest opening, sieve for 10 minutes with sieve shaker, measure weight of measurement sample remaining on each sieve, It is measured by determining the weight percent of the measurement sample remaining on each sieve based on the weight of the measurement sample.

<抗菌剤(B)>
一般式(1)で示されるアンモニウム塩は、テトラアルキルアンモニウム塩であるが、n−デシル基(R)及びメチル基(R)以外のアルキル基であると、菌の繁殖を防ぐ効果が著しく劣る。さらに、吸水性樹脂組成物の粉体流動性が著しく劣る。したがって、ジn−デシルジメチルアンモニウム塩以外だと、悪臭の発生を効果的に防ぐことができない。また、吸水性樹脂組成物の取扱性が著しく劣る。
<Antimicrobial agent (B)>
The ammonium salt represented by the general formula (1) is a tetraalkylammonium salt, but if it is an alkyl group other than the n-decyl group (R 1 ) and the methyl group (R 2 ), it has the effect of preventing the growth of bacteria. Remarkably inferior. Furthermore, the powder fluidity of the water absorbent resin composition is remarkably inferior. Therefore, if it is other than di-n-decyldimethylammonium salt, generation of malodor cannot be effectively prevented. Moreover, the handleability of the water-absorbent resin composition is extremely inferior.

塩化物イオン又はグルコン酸アニオン(X)以外のアニオンであると、菌の繁殖を防ぐ効果が著しく劣る。さらに、吸水性樹脂組成物の粉体流動性が著しく劣る。したがって、ジn−デシルジメチルアンモニウム塩以外だと、悪臭の発生を効果的に防ぐことができない。また、吸水性樹脂組成物の取扱性が著しく劣る。 If it is an anion other than a chloride ion or a gluconate anion (X ), the effect of preventing the growth of bacteria is significantly inferior. Furthermore, the powder fluidity of the water absorbent resin composition is remarkably inferior. Therefore, if it is other than di-n-decyldimethylammonium salt, generation of malodor cannot be effectively prevented. Moreover, the handleability of the water-absorbent resin composition is extremely inferior.

一般式(1)で示されるアンモニウム塩としては、ジn−デシルジメチルアンモニウムクロライド、ジn−デシルジメチルアンモニウムグルコン酸塩及びこれらの混合物が含まれる。   The ammonium salt represented by the general formula (1) includes di-n-decyldimethylammonium chloride, di-n-decyldimethylammonium gluconate and a mixture thereof.

一般式(1)で示されるアンモニウム塩は、通常の方法で製造することができる。
ジn−デシルメチルアミン又はn−デシルジメチルアミンと、アルキル化剤とを反応させて、4級化させることにより得ることができる。なお、必要に応じてアニオン交換する。
The ammonium salt represented by the general formula (1) can be produced by a usual method.
It can be obtained by reacting di-n-decylmethylamine or n-decyldimethylamine with an alkylating agent to make it quaternized. In addition, anion exchange is performed as necessary.

アルキル化剤としては、ジメチル硫酸、ジメチル炭酸、メチルクロライド、メチルブロマイド、メチルイオダイド、ジn−デシル硫酸、ジn−デシル炭酸、n−デシルクロライド、n−デシルブロマイド及びn−デシルイオダイド等が挙げられる。   Examples of the alkylating agent include dimethyl sulfate, dimethyl carbonate, methyl chloride, methyl bromide, methyl iodide, di-n-decyl sulfate, di-n-decyl carbonate, n-decyl chloride, n-decyl bromide, and n-decyl iodide. It is done.

4級化は、公知の溶媒(たとえば、メチルアルコール、エチルアルコール及びイソプロピルアルコール等)を用いてもよい。   For quaternization, a known solvent (for example, methyl alcohol, ethyl alcohol, isopropyl alcohol, etc.) may be used.

4級化の温度(℃)は、50〜200が好ましく、さらに好ましくは50〜150である。   The quaternization temperature (° C.) is preferably 50 to 200, more preferably 50 to 150.

アニオン交換の方法としては、たとえば、グルコン酸水溶液に、ジn−デシルジメチルアンモニウムメチルカーボネートのメタノール溶液を徐々に加え、発生する二酸化炭素及び溶媒を留去する方法が適用できる。アニオン交換の反応温度としては、80〜90℃程度が好ましい。   As a method for anion exchange, for example, a method of gradually adding a methanol solution of di-n-decyldimethylammonium methyl carbonate to an aqueous gluconic acid solution and distilling off the generated carbon dioxide and the solvent can be applied. The reaction temperature for anion exchange is preferably about 80 to 90 ° C.

抗菌剤(B)は、製造時に使用した溶媒の溶液(たとえば、アルコール溶液)又は水溶液で用いられる。
抗菌剤(B)が溶液の場合、抗菌剤の濃度(重量%)は、溶液の重量に基づいて、1〜〜80が好ましく、さらに好ましくは5〜60である。この範囲であると、粘度等の観点から取り扱いやすく、吸水性樹脂粒子(A)と混合する際に、不要な溶媒の量を制限することができる。
The antibacterial agent (B) is used as a solvent solution (for example, an alcohol solution) or an aqueous solution used during production.
When the antibacterial agent (B) is a solution, the concentration (% by weight) of the antibacterial agent is preferably 1 to 80, more preferably 5 to 60, based on the weight of the solution. When it is in this range, it is easy to handle from the viewpoint of viscosity and the like, and when mixing with the water absorbent resin particles (A), the amount of unnecessary solvent can be limited.

抗菌剤(B)の含有量(重量%)は、吸水性樹脂粒子(A)の重量に基づいて、0.001〜1が好ましく、さらに好ましくは0.1〜0.8、特に好ましくは0.3〜0.5である。この範囲であると、おむつやペットシート等の吸収性物品に適用した場合でも、排尿後時間経過による菌の繁殖を防ぐことができる。したがって、悪臭が発生せず、装着時の肌へのストレスや、装着者及び周囲の人々への不快感を著しく低減できる。   The content (% by weight) of the antibacterial agent (B) is preferably 0.001 to 1, more preferably 0.1 to 0.8, particularly preferably 0, based on the weight of the water absorbent resin particles (A). .3 to 0.5. Within this range, even when applied to absorbent articles such as diapers and pet sheets, it is possible to prevent the growth of bacteria over time after urination. Therefore, malodor does not occur, and stress on the skin at the time of wearing and discomfort to the wearer and the surrounding people can be significantly reduced.

本発明の吸水性樹脂組成物は、吸水性樹脂粒子(A)と抗菌剤(B)とを均一混合することにより容易に得られる。吸水性樹脂粒子(A)と抗菌剤(B)とを混合する段階としては、吸水性樹脂粒子(A)を製造する工程のうち、溶液重合により吸水性樹脂粒子(A)を得る場合、表面架橋反応工程(加熱工程)の直後が好ましい。また、逆相懸濁により架橋重合体粒子(A)を得る場合、乾燥工程直後である。   The water absorbent resin composition of the present invention can be easily obtained by uniformly mixing the water absorbent resin particles (A) and the antibacterial agent (B). As a step of mixing the water absorbent resin particles (A) and the antibacterial agent (B), in the step of producing the water absorbent resin particles (A), when the water absorbent resin particles (A) are obtained by solution polymerization, the surface Immediately after the crosslinking reaction step (heating step) is preferred. Moreover, when obtaining a crosslinked polymer particle (A) by reverse phase suspension, it is immediately after a drying process.

いずれの場合においても、吸水性樹脂粒子(A)の水分が12重量%以下(好ましくは10重量%以下、さらに好ましくは8重量%以下)の乾燥状態で混合することが好ましい。
なお、水分は、赤外水分測定器{たとえば、(株)ケット科学研究所製JE400:120±5℃、30分、加熱前の雰囲気湿度50±10%RH、ランプ仕様100V、40W)により加熱したときの加熱前後の吸水性樹脂粒子(A)の重量減量から求められる。
In any case, the water-absorbent resin particles (A) are preferably mixed in a dry state in which the water content is 12% by weight or less (preferably 10% by weight or less, more preferably 8% by weight or less).
The moisture is heated by an infrared moisture measuring instrument (for example, JE400 manufactured by Kett Science Laboratory: 120 ± 5 ° C., 30 minutes, ambient humidity 50 ± 10% RH before heating, lamp specification 100V, 40W). It is calculated | required from the weight loss of the water absorbing resin particle (A) before and behind heating.

均一混合の温度(℃)としては特に限定ないが、30〜100が好ましく、さらに好ましくは40〜80、特に好ましくは50〜60である。
吸水性樹脂粒子(A)と抗菌剤(B)とを均一混合するのに使用される装置としては、通常の混合機でよく、例えば、円筒型混合機、スクリュー型混合機、スクリュー型押出機、タービュライザー、ナウター型混合機、双腕型ニーダー、流動式混合機、V型混合機、リボン型混合機、流動式混合機、気流型混合機、回転円盤型混合機、コニカルブレンダー及びロールミキサー等が挙げられる。
Although it does not specifically limit as temperature (degreeC) of uniform mixing, 30-100 are preferable, More preferably, it is 40-80, Most preferably, it is 50-60.
The apparatus used to uniformly mix the water absorbent resin particles (A) and the antibacterial agent (B) may be an ordinary mixer, for example, a cylindrical mixer, a screw mixer, a screw extruder. , Turbulizer, nauter mixer, double-arm kneader, fluid mixer, V mixer, ribbon mixer, fluid mixer, airflow mixer, rotary disk mixer, conical blender and roll A mixer etc. are mentioned.

本発明の吸水性樹脂組成物には、必要により任意の段階{吸水性樹脂粒子(A)の製造工程のうち、重合工程、破砕工程、乾燥工程、粉砕工程、表面架橋工程及び/又はこれらの工程の前後等等}において、添加物を添加することができる。
添加物としては、公知(たとえば特開2003−225565号公報)の添加剤{防腐剤、防かび剤、酸化防止剤、紫外線吸収剤、着色剤、消臭剤及び有機質繊維状物等}等が使用でき、これらの1種又は2種以上を併用してもよい。
In the water-absorbent resin composition of the present invention, an optional step {in the production process of the water-absorbent resin particles (A), a polymerization step, a crushing step, a drying step, a pulverizing step, a surface cross-linking step, and / or these steps, if necessary. An additive can be added before and after the process.
Examples of additives include known additives (for example, Japanese Patent Application Laid-Open No. 2003-225565) {preservatives, fungicides, antioxidants, ultraviolet absorbers, colorants, deodorants, organic fibrous materials, etc.} These can be used, and one or more of these may be used in combination.

本発明の吸水性樹脂組成物は、各種の吸収体に適用することにより、吸収性物品を製造し得る。吸収体及び吸収性物品は、公知{例えば特開2005−186016号公報}の方法等により製造される。
吸収性物品としては、衛生用品{紙おむつ(子供用紙おむつ及び大人用紙おむつ等)、ナプキン(生理用ナプキン等)、嘔吐物吸収用エチケット袋、紙タオル、パッド(失禁者用パット及び手術用アンダーパット等)及びペットシート(ペットシート及び保温シート等)等}、及び各種の家庭用及び産業用の吸収シート{鮮度保持シート、ドリップ吸収シート等}が含まれる。
これらのうち、本発明の吸水性樹脂組成物は排尿後時間経過による菌の繁殖を防ぎ、また悪臭の発生を防ぐいう観点から衛生用品に好適であり、さらに紙おむつ、パッド及び生理用ナプキン、ペットシート、特に紙おむつ及びペットシートに適している。
The water-absorbent resin composition of the present invention can produce absorbent articles by applying it to various absorbers. The absorber and the absorbent article are manufactured by a known method (for example, Japanese Patent Application Laid-Open No. 2005-186016).
Absorbent articles include sanitary products {paper diapers (children's disposable diapers and adult disposable diapers, etc.), napkins (sanitary napkins, etc.), vomiting absorption etiquette bags, paper towels, pads (incontinence pads and surgical underpads) Etc.) and pet sheets (pet sheets and heat insulation sheets etc.)}, and various household and industrial absorbent sheets {freshness retention sheets, drip absorbent sheets, etc.}.
Among these, the water-absorbent resin composition of the present invention is suitable for sanitary goods from the viewpoint of preventing the growth of bacteria with the passage of time after urination and preventing the generation of malodor, and further, disposable diapers, pads and sanitary napkins, pets Suitable for sheets, especially paper diapers and pet sheets.

以下、実施例及び比較例により本発明をさらに説明するが、本発明はこれらに限定されるものではない。以下、特記しない限り、部は重量部を示す。
<製造例1>
アクリル酸ナトリウム88部、アクリル酸22.85部、N,N’−メチレンビスアクリルアミド0.3部、脱イオン水293及びジクロロトリス(トリフェニルフォスフィン)ルテニウム0.001部を攪拌・混合しながら、温度を1〜2℃に保ち、この混合液中に窒素を流入して、混合液中の溶存酸素濃量を0.5ppm以下とした。引き続き、この混合液に、1重量%過酸化水素水溶液0.3部、0.2重量%アスコルビン酸水溶液0.8部及び2重量%の2,2’−アゾビスアミジノプロパンジハイドロクロライド水溶液0.8部を添加・混合して重合を開始させ、反応液が80℃に達した後、重合温度80±2℃で約5時間重合することにより、含水樹脂(ゲル1)を得た。
Hereinafter, although an example and a comparative example explain the present invention further, the present invention is not limited to these. Hereinafter, unless otherwise specified, parts are parts by weight.
<Production Example 1>
While stirring and mixing 88 parts of sodium acrylate, 22.85 parts of acrylic acid, 0.3 part of N, N′-methylenebisacrylamide, 293 deionized water and 0.001 part of dichlorotris (triphenylphosphine) ruthenium The temperature was kept at 1 to 2 ° C., and nitrogen was introduced into the mixed solution to make the dissolved oxygen concentration in the mixed solution 0.5 ppm or less. Subsequently, 0.3 part of a 1% by weight aqueous hydrogen peroxide solution, 0.8 part of a 0.2% by weight aqueous ascorbic acid solution and 2% by weight of an aqueous 2,2'-azobisamidinopropane dihydrochloride solution were added to this mixed solution. .8 parts was added and mixed to initiate polymerization, and after the reaction solution reached 80 ° C., polymerization was carried out at a polymerization temperature of 80 ± 2 ° C. for about 5 hours to obtain a water-containing resin (Gel 1).

この含水樹脂(ゲル1)400部をミンチ機(目皿穴径:6mm、飯塚工業(株)製 12VR−400K)にて25℃で5分間細断した後、通気型バンド乾燥機(135℃、2.0m/秒;井上金属工業(株)製)で乾燥し、乾燥重合体を得た。   400 parts of this water-containing resin (Gel 1) was shredded at 25 ° C. for 5 minutes with a mincing machine (diameter hole diameter: 6 mm, 12VR-400K manufactured by Iizuka Kogyo Co., Ltd.), and then ventilated band dryer (135 ° C. 2.0 m / sec; manufactured by Inoue Metal Industry Co., Ltd.) to obtain a dry polymer.

この乾燥重合体をジューサーミキサー(National MX−X53、松下電器(株)製)で粉砕し、目開き150及び710μmのふるいを用いて150〜710μmの粒子径範囲に調整した後、この100部を高速攪拌(ホソカワミクロン(株)製、高速攪拌タービュライザーミキサー:回転数2000rpm)しながらエチレングリコールジグリシジルエーテルの1重量%水/メタノール混合溶液(水/メタノールの重量比=60/40)の5.5部をスプレー噴霧しながら添加・混合し、140℃で30分間静置し加熱架橋(表面架橋)することにより吸水性樹脂粒子(A1)を得た。   The dried polymer was pulverized with a juicer mixer (National MX-X53, manufactured by Matsushita Electric Industrial Co., Ltd.) and adjusted to a particle size range of 150 to 710 μm using a sieve having openings of 150 and 710 μm. While stirring at high speed (Hosokawa Micron Corporation, high-speed stirring turbulizer mixer: rotation speed 2000 rpm), 5% of a 1 wt% water / methanol mixed solution of ethylene glycol diglycidyl ether (weight ratio of water / methanol = 60/40) .5 parts were added and mixed while sprayed, and left at 140 ° C. for 30 minutes, followed by heat crosslinking (surface crosslinking) to obtain water-absorbing resin particles (A1).

<製造例2>
アクリル酸81.8部、N,N’−メチレンビスアクリルアミド0.3部及び脱イオン水241部を攪拌・混合しながら、温度を1〜2℃に保ち、この混合液中に窒素を流入して、混合液中の溶存酸素量を0.02ppm以下とした。引き続き、この混合液に、1重量%過酸化水素水溶液1部、0.2重量%アスコルビン酸水溶液1.2部及び2重量%の2,2’−アゾビスアミジノプロパンジハイドロクロライド水溶液2.8部を添加・混合して重合を開始させ、反応温度が70℃に達した後、重合温度75±5℃で約8時間重合することにより含水樹脂(ゲル2)を得た。
<Production Example 2>
While stirring and mixing 81.8 parts of acrylic acid, 0.3 part of N, N′-methylenebisacrylamide and 241 parts of deionized water, the temperature is maintained at 1 to 2 ° C., and nitrogen is introduced into the mixture. Thus, the amount of dissolved oxygen in the mixed solution was set to 0.02 ppm or less. Subsequently, 1 part of a 1% by weight aqueous hydrogen peroxide solution, 1.2 parts of a 0.2% by weight aqueous ascorbic acid solution and 2% by weight of an aqueous 2,2′-azobisamidinopropane dihydrochloride 2.8% solution were added to this mixed solution. Part was added and mixed to initiate polymerization, and after the reaction temperature reached 70 ° C., polymerization was carried out at a polymerization temperature of 75 ± 5 ° C. for about 8 hours to obtain a water-containing resin (Gel 2).

この含水樹脂(ゲル2)をインターナルミキサーで3〜7mmの大きさに細断して細断ゲルを得た後、この細断ゲル325部に48重量%の水酸化ナトリウム水溶液67.5部を添加してカルボキシル基の72当量%を中和して、中和細断ゲルを得た。なお、JIS K0113−1997に準拠(0.1規定水酸化カリウム水溶液を滴定液として使用、電位差滴定法、変曲点法)して測定した酸価から算出した中和細断ゲルの中和度は70.1当量%であった。   This water-containing resin (Gel 2) was shredded to a size of 3 to 7 mm with an internal mixer to obtain a shredded gel, and then 325 parts of the shredded gel was mixed with 67.5 parts of a 48 wt% aqueous sodium hydroxide solution. Was added to neutralize 72 equivalent% of the carboxyl groups to obtain a neutralized chopped gel. In addition, the neutralization degree of the neutralized chopped gel calculated from the acid value measured according to JIS K0113-1997 (using 0.1 N potassium hydroxide aqueous solution as a titrant, potentiometric titration method, inflection point method) Was 70.1 equivalent%.

次いで、縦20cm×横20cm×高さ10cmで、天板を有さず、底板に目開き4mmの金網を装着したステンレス製のトレイに、この中和細断ゲルを約5cmの厚さに積層し、150℃、風速2.0m/sの条件で、通気型バンド乾燥機(井上金属工業(株)製)で乾燥して、乾燥重合体を得た。   Next, this neutralized chopped gel is laminated to a thickness of about 5 cm on a stainless steel tray that is 20 cm long × 20 cm wide × 10 cm high, has no top plate, and has a 4 mm mesh wire mesh on the bottom plate. And it dried with the ventilation type | mold band dryer (made by Inoue Metal Industry Co., Ltd.) on the conditions of 150 degreeC and the wind speed of 2.0 m / s, and obtained the dry polymer.

この乾燥重合体を製造例1と同様の方法(粉砕、表面架橋)により吸水性樹脂粒子(A2)を得た。   Water-absorbent resin particles (A2) were obtained from this dried polymer by the same method (Crushing, surface cross-linking) as in Production Example 1.

<製造例3>
シクロヘキサン121.2部及びソルビタンモノステアレート0.9部を均一混合した後、この混合液中に窒素を流入し、混合液中の溶存酸素量を0.02ppm以下とし、反応溶媒を得た。
<Production Example 3>
After 121.2 parts of cyclohexane and 0.9 part of sorbitan monostearate were uniformly mixed, nitrogen was introduced into the mixed solution, and the amount of dissolved oxygen in the mixed solution was adjusted to 0.02 ppm or less to obtain a reaction solvent.

一方、アクリル酸45部及び水6.4部の混合液中に、氷冷下、水酸化ナトリウムの25重量%水溶液70部を加えてカルボキシル基の70当量%を中和した。さらに、この中和混合物に、N,N’−メチレンビスアクリルアミド0.033部、次亜リン酸ナトリウム0.0546部、及び2,2‘−アゾビスアミジノプロパンジハイドロクロライド0.0313部を加えて均一混合し、モノマー溶液を得た。   On the other hand, 70 parts of a carboxyl group was neutralized by adding 70 parts of a 25% by weight aqueous solution of sodium hydroxide to a mixed liquid of 45 parts of acrylic acid and 6.4 parts of water under ice cooling. Furthermore, 0.033 part of N, N′-methylenebisacrylamide, 0.0546 part of sodium hypophosphite, and 0.0313 part of 2,2′-azobisamidinopropane dihydrochloride were added to this neutralized mixture. To obtain a monomer solution.

このモノマー溶液を、先の反応溶媒へ添加し、攪拌して分散させると共に、窒素を流入しながら油浴にて60℃に上昇させた。引き続き、この分散液体の温度を60℃に保ち、攪拌しながら2時間重合させた。2時間後の内容物は水で膨潤した含水樹脂(ゲル3)がシクロヘキサン中に分散してスラリー状となっていた。次いで、油浴の温度を上げ、シクロヘキサンと水との共沸により、膨潤した含水樹脂(ゲル3)の水分が20重量%になるまで脱水を行った。脱水後、攪拌を停止し、沈降する含水樹脂(ゲル3)をデカンテーションによりシクロヘキサン相から分離した。この含水樹脂(ゲル3)を80〜90℃、13.3kPaで減圧乾燥し、乾燥重合体を得た。   This monomer solution was added to the previous reaction solvent, stirred and dispersed, and raised to 60 ° C. in an oil bath while introducing nitrogen. Subsequently, the temperature of this dispersion was kept at 60 ° C., and polymerization was carried out for 2 hours while stirring. After 2 hours, the water-containing resin swollen with water (gel 3) was dispersed in cyclohexane to form a slurry. Next, the temperature of the oil bath was increased, and dehydration was performed by azeotropy of cyclohexane and water until the water content of the swollen water-containing resin (gel 3) became 20% by weight. After dehydration, stirring was stopped, and the water-containing resin (gel 3) that settled was separated from the cyclohexane phase by decantation. This water-containing resin (Gel 3) was dried under reduced pressure at 80 to 90 ° C. and 13.3 kPa to obtain a dry polymer.

この乾燥重合体を製造例1と同様の方法(表面架橋)により吸水性樹脂粒子(A3)を得た。   Water-absorbent resin particles (A3) were obtained from this dry polymer by the same method (surface crosslinking) as in Production Example 1.

<製造例4>
メタノール56部、ジn−デシルメチルアミン274部(0.88モル部)及び炭酸ジメチル144部(1.6モル部)を、120℃で20時間反応させた後、メタノール及び炭酸ジメチルを留去し、濃度を70重量%に調整して、ジn−デシルジメチルアンモニウムメチルカーボネートのメタノール溶液を得た。
<Production Example 4>
After reacting 56 parts of methanol, 274 parts (0.88 mole part) of di-n-decylmethylamine and 144 parts (1.6 mole part) of dimethyl carbonate at 120 ° C. for 20 hours, methanol and dimethyl carbonate were distilled off. Then, the concentration was adjusted to 70% by weight to obtain a methanol solution of di-n-decyldimethylammonium methyl carbonate.

50重量%グルコン酸水溶液157部(0.4モル部)及び水300部から構成される混合水溶液を80〜90℃に保ちながら、この混合水溶液に、70重量%ジn−デシルジメチルアンモニウムメチルカーボネートのメタノール溶液229部(0.4モル部)を2時間かけて加え、発生する二酸化炭素を除去し、溶媒(水及びメタノール)を留去して、抗菌剤(B1){ジn−デシルジメチルアンモニウムグルコン酸塩}を得た。   While maintaining a mixed aqueous solution composed of 157 parts (0.4 mol part) of a 50% by weight aqueous gluconic acid solution and 300 parts of water at 80 to 90 ° C., 70% by weight di-n-decyldimethylammonium methyl carbonate was added to this mixed aqueous solution. 229 parts (0.4 mole part) of methanol was added over 2 hours, the generated carbon dioxide was removed, the solvent (water and methanol) was distilled off, and the antibacterial agent (B1) {di-n-decyldimethyl Ammonium gluconate} was obtained.

<実施例1>
吸水性樹脂粒子(A1)100部と抗菌剤(B1){ジn−デシルジメチルアンモニウムグルコン酸塩}0.001部とをコニカルブレンダー(ホソカワミクロン(株)製)で均一混合して、本発明の吸水性樹脂組成物(1)を得た。
<Example 1>
100 parts of the water-absorbent resin particles (A1) and 0.001 part of the antibacterial agent (B1) {di-n-decyldimethylammonium gluconate} are uniformly mixed with a conical blender (manufactured by Hosokawa Micron Co., Ltd.). A water absorbent resin composition (1) was obtained.

<実施例2>
抗菌剤(B1)の使用量を「0.001部」から「0.1部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(2)を得た。
<Example 2>
A water-absorbent resin composition (2) was obtained in the same manner as in Example 1 except that the amount of the antibacterial agent (B1) used was changed from “0.001 part” to “0.1 part”.

<実施例3>
抗菌剤(B1)の使用量を「0.001部」から「0.3部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(3)を得た。
<Example 3>
A water absorbent resin composition (3) was obtained in the same manner as in Example 1 except that the amount of the antibacterial agent (B1) used was changed from “0.001 part” to “0.3 part”.

<実施例4>
抗菌剤(B1)の使用量を「0.001部」から「0.5部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(4)を得た。
<Example 4>
A water absorbent resin composition (4) was obtained in the same manner as in Example 1 except that the amount of the antibacterial agent (B1) used was changed from “0.001 part” to “0.5 part”.

<実施例5>
抗菌剤(B1)の使用量を「0.001部」から「0.8部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(5)を得た。
<Example 5>
A water absorbent resin composition (5) was obtained in the same manner as in Example 1 except that the amount of the antibacterial agent (B1) used was changed from “0.001 part” to “0.8 part”.

<実施例6>
抗菌剤(B1)の使用量を「0.001部」から「1部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(6)を得た。
<Example 6>
A water-absorbent resin composition (6) was obtained in the same manner as in Example 1 except that the amount of the antibacterial agent (B1) used was changed from “0.001 part” to “1 part”.

<実施例7>
「抗菌剤(B1)0.001部」を「抗菌剤(B2){ジn−デシルジメチルアンモニウムクロライド:カチオンDDC−50、三洋化成工業(株)製}0.01部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(7)を得た。
<Example 7>
Other than changing “antibacterial agent (B1) 0.001 part” to “antibacterial agent (B2) {di-n-decyldimethylammonium chloride: cation DDC-50, manufactured by Sanyo Chemical Industries, Ltd.} 0.01 part” In the same manner as in Example 1, a water absorbent resin composition (7) was obtained.

<実施例8>
「抗菌剤(B1)0.001部」を「抗菌剤(B2)0.1部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(8)を得た。
<Example 8>
A water-absorbent resin composition (8) was obtained in the same manner as in Example 1, except that "0.001 part of the antibacterial agent (B1)" was changed to "0.1 part of the antibacterial agent (B2)".

<実施例9>
「抗菌剤(B1)0.001部」を「抗菌剤(B2)0.3部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(9)を得た。
<Example 9>
A water absorbent resin composition (9) was obtained in the same manner as in Example 1, except that "0.001 part of the antibacterial agent (B1)" was changed to "0.3 part of the antibacterial agent (B2)".

<実施例10>
「抗菌剤(B1)0.001部」を「抗菌剤(B2)0.5部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(10)を得た。
<Example 10>
A water-absorbent resin composition (10) was obtained in the same manner as in Example 1, except that “0.001 part of the antibacterial agent (B1)” was changed to “0.5 part of the antibacterial agent (B2)”.

<実施例11>
「抗菌剤(B1)0.001部」を「抗菌剤(B2)0.8部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(11)を得た。
<Example 11>
A water absorbent resin composition (11) was obtained in the same manner as in Example 1, except that "0.001 part of the antibacterial agent (B1)" was changed to "0.8 part of the antibacterial agent (B2)".

<実施例12>
「抗菌剤(B1)0.001部」を「抗菌剤(B2)1部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(12)を得た。
<Example 12>
A water absorbent resin composition (12) was obtained in the same manner as in Example 1, except that "0.001 part of the antibacterial agent (B1)" was changed to "1 part of the antibacterial agent (B2)".

<実施例13>
「吸水性樹脂粒子(A1)」を「吸水性樹脂粒子(A2)」に変更したこと、及び「抗菌剤(B1)の使用量を「0.001部」から「0.3部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(13)を得た。
<Example 13>
Changed “Water Absorbent Resin Particles (A1)” to “Water Absorbent Resin Particles (A2)” and changed the usage of “Antimicrobial Agent (B1)” from “0.001 part” to “0.3 part” A water-absorbent resin composition (13) was obtained in the same manner as in Example 1 except that.

<実施例14>
「吸水性樹脂粒子(A1)」を「吸水性樹脂粒子(A3)」に変更したこと、及び「抗菌剤(B1)の使用量を「0.001部」から「0.3部」に変更したこと以外、実施例1と同様にして吸水性樹脂組成物(14)を得た。
<Example 14>
Changed “Water Absorbent Resin Particles (A1)” to “Water Absorbent Resin Particles (A3)” and changed the usage of “Antimicrobial Agent (B1) from“ 0.001 part ”to“ 0.3 part ” Except having carried out, it carried out similarly to Example 1, and obtained the water absorbing resin composition (14).

<比較例1>
吸水性樹脂粒子(A1)100部と、粉体化変性剤{エポミンP−1000(日本触媒(株)製)5部と、フローセンUF−1.5(住友精化(株)製)5部との均一混合物}0.1部とを卓上ニーダー(PN−1型、(株)入江商会製)で均一混合して、比較用の吸水性樹脂組成物(H1)を得た。
<Comparative Example 1>
100 parts of water-absorbing resin particles (A1), 5 parts of powdering modifier {Epomin P-1000 (manufactured by Nippon Shokubai Co., Ltd.), and 5 parts of Flowsen UF-1.5 (manufactured by Sumitomo Seika Co., Ltd.) Homogeneous mixture} and 0.1 part were uniformly mixed with a table kneader (PN-1 type, manufactured by Irie Shokai Co., Ltd.) to obtain a comparative water absorbent resin composition (H1).

<比較例2>
「粉体化変性剤0.1部」を「液状変性剤{エポミンP−1050}1部」に変更したこと以外、比較例1と同様にして、比較用の吸水性樹脂組成物(H2)を得た。
<Comparative Example 2>
Comparative water-absorbent resin composition (H2) in the same manner as in Comparative Example 1, except that “powdering modifier 0.1 part” was changed to “liquid modifier {Epomin P-1050} 1 part”. Got.

<比較例3>
メタノール56部、ジn−デシルメチルアミン274部(0.88モル部)及び炭酸ジエチル189部(1.6モル部)を、120℃で20時間反応させた後、メタノール及び炭酸ジエチルを留去し、濃度を70重量%に調整して、ジn−デシルメチルエチルアンモニウムメチルカーボネートのメタノール溶液を得た。
<Comparative Example 3>
After reacting 56 parts of methanol, 274 parts (0.88 mole part) of di-n-decylmethylamine and 189 parts (1.6 mole part) of diethyl carbonate at 120 ° C. for 20 hours, methanol and diethyl carbonate were distilled off. The concentration was adjusted to 70% by weight to obtain a methanol solution of di-n-decylmethylethylammonium methyl carbonate.

50重量%グルコン酸水溶液157部(0.4モル部)及び水300部から構成される混合水溶液を80〜90℃に保ちながら、この混合水溶液に、70重量%ジn−デシルメチルエチルアンモニウムメチルカーボネートのメタノール溶液237部(0.4モル部)を2時間かけて加え、発生する二酸化炭素を除去し、溶媒(水及びメタノール)を留去して、抗菌剤(HB1){ジn−デシルメチルエチルアンモニウムグルコン酸塩}を得た。   While maintaining a mixed aqueous solution composed of 157 parts (0.4 mole part) of 50% by weight gluconic acid aqueous solution and 300 parts of water at 80 to 90 ° C., 70% by weight di-n-decylmethylethylammonium methyl was added to this mixed aqueous solution. Carbonate methanol solution 237 parts (0.4 mol part) was added over 2 hours, carbon dioxide generated was removed, solvent (water and methanol) was distilled off, antibacterial agent (HB1) {di n-decyl Methyl ethyl ammonium gluconate} was obtained.

吸水性樹脂粒子(A1)100部と抗菌剤(HB1){ジn−デシルメチルエチルアンモニウムグルコン酸塩}0.3部とをコニカルブレンダー(ホソカワミクロン(株)製)で均一混合して、比較用の吸水性樹脂組成物(H3)を得た。   100 parts of water-absorbent resin particles (A1) and antibacterial agent (HB1) {di-n-decylmethylethylammonium gluconate} 0.3 parts are uniformly mixed in a conical blender (manufactured by Hosokawa Micron Corporation) for comparison. Water absorbent resin composition (H3) was obtained.

<比較例4>
メタノール56部、ジn−ウンデシルメチルアミン298部(0.88モル部)及び炭酸ジメチル144部(1.6モル部)を、120℃で20時間反応させた後、メタノール及び炭酸ジメチルを留去し、濃度を70重量%に調整して、ジn−ウンデシルジメチルアンモニウムメチルカーボネートのメタノール溶液を得た。
<Comparative example 4>
After reacting 56 parts of methanol, 298 parts (0.88 mole part) of di-n-undecylmethylamine and 144 parts (1.6 mole part) of dimethyl carbonate at 120 ° C. for 20 hours, methanol and dimethyl carbonate were distilled off. The concentration was adjusted to 70% by weight to obtain a methanol solution of di-n-undecyldimethylammonium methyl carbonate.

50重量%グルコン酸水溶液157部(0.4モル部)及び水300部から構成される混合水溶液を80〜90℃に保ちながら、この混合水溶液に、70重量%ジn−ウンデシルジメチルアンモニウムメチルカーボネートのメタノール溶液245部(0.4モル部)を2時間かけて加え、発生する二酸化炭素を除去し、溶媒(水及びメタノール)を留去して、抗菌剤(HB2){ジn−ウンデシルジメチルアンモニウムグルコン酸塩}を得た。   While maintaining a mixed aqueous solution composed of 157 parts (0.4 mol part) of 50% by weight gluconic acid aqueous solution and 300 parts of water at 80 to 90 ° C., 70% by weight di-n-undecyldimethylammonium methyl was added to this mixed aqueous solution. Carbonate methanol solution 245 parts (0.4 mol part) was added over 2 hours, carbon dioxide generated was removed, solvent (water and methanol) was distilled off, antibacterial agent (HB2) {di-n-un Decyldimethylammonium gluconate} was obtained.

吸水性樹脂粒子(A2)100部と抗菌剤(HB2){ジn−ウンデシルジメチルアンモニウムグルコン酸塩}0.5部とをコニカルブレンダー(ホソカワミクロン(株)製)で均一混合して、比較用の吸水性樹脂組成物(H4)を得た。   100 parts of water-absorbing resin particles (A2) and 0.5 part of antibacterial agent (HB2) {di-undecyldimethylammonium gluconate} are uniformly mixed with a conical blender (manufactured by Hosokawa Micron Corporation) for comparison. Water absorbent resin composition (H4) was obtained.

<比較例5>
n−ノニルジメチルアミン171部(1モル部)及びn−ノニルクロライド162.5部(1モル部)を90℃で反応させて、比較用の抗菌剤(HB3){ジn−ノニルジメチルアンモニウムクロライド}を得た。
<Comparative Example 5>
By reacting 171 parts (1 mole part) of n-nonyldimethylamine and 162.5 parts (1 mole part) of n-nonyl chloride at 90 ° C., a comparative antibacterial agent (HB3) {di-n-nonyldimethylammonium chloride }.

吸水性樹脂粒子(A3)100部と抗菌剤(HB3){ジn−ノニルジメチルアンモニウムクロライド}0.5部とをコニカルブレンダー(ホソカワミクロン(株)製)で均一混合して、比較用の吸水性樹脂組成物(H5)を得た。   Water absorbing resin particles (A3) 100 parts and antibacterial agent (HB3) {di-n-nonyldimethylammonium chloride} 0.5 parts are uniformly mixed with a conical blender (manufactured by Hosokawa Micron Co., Ltd.) for water absorption for comparison. A resin composition (H5) was obtained.

<比較例6>
n−ノニルジメチルアミン171部(1モル部)及びn−デシルブロマイド222.9部(1モル部)を90℃で反応させて、比較用の抗菌剤(HB4){n−デシルn−ノニルジメチルアンモニウムブロマイド}を得た。
<Comparative Example 6>
By reacting 171 parts (1 mole part) of n-nonyldimethylamine and 222.9 parts (1 mole part) of n-decyl bromide at 90 ° C., a comparative antibacterial agent (HB4) {n-decyl n-nonyldimethyl Ammonium bromide} was obtained.

吸水性樹脂粒子(A1)100部と抗菌剤(HB4){n−デシルn−ノニルジメチルアンモニウムブロマイド}0.3部とをコニカルブレンダー(ホソカワミクロン(株)製)で均一混合して、比較用の吸水性樹脂組成物(H6)を得た。   100 parts of the water-absorbent resin particles (A1) and 0.3 part of the antibacterial agent (HB4) {n-decyl n-nonyldimethylammonium bromide} are uniformly mixed with a conical blender (manufactured by Hosokawa Micron Corporation) for comparison. A water absorbent resin composition (H6) was obtained.

吸水性樹脂組成物(1)〜(14)及び(H1)〜(H6)について、保水量、粉体流動性及び抗菌性を下記方法により評価し、これらの結果を表1に示した。   With respect to the water-absorbent resin compositions (1) to (14) and (H1) to (H6), the water retention amount, powder flowability and antibacterial properties were evaluated by the following methods, and these results are shown in Table 1.

<保水量>
公称目開き63μmのナイロン網(JIS Z8801−1:2006)で作成したティーバッグ(縦20cm、横10cm)に測定試料1.00gを入れ、生理食塩水(食塩濃度0.9重量%)1,000cc中に無撹拌下、1時間浸漬した後、15分間吊るして水切りした。その後、ティーバッグごと、遠心分離器にいれ、150Gで90秒間遠心脱水して余剰の生理食塩水を取り除き、ティーバックを含めた重量(h1)を測定し次式から保水量を求めた。なお、使用する生理食塩水及び測定雰囲気の温度は25℃±2℃であった。
<Water retention amount>
1.00 g of a measurement sample is placed in a tea bag (20 cm long, 10 cm wide) made of a nylon mesh (JIS Z8801-1: 2006) having a nominal aperture of 63 μm, and physiological saline (saline concentration 0.9% by weight) 1, After being immersed in 000 cc for 1 hour without stirring, it was suspended for 15 minutes to drain water. Thereafter, each tea bag was placed in a centrifuge, centrifuged at 150 G for 90 seconds to remove excess physiological saline, and the weight (h1) including the tea bag was measured to obtain the water retention amount from the following formula. The physiological saline used and the temperature of the measurement atmosphere were 25 ° C. ± 2 ° C.


保水量(g/g)=(h1)−(h2)

(h2)は、測定試料の無い場合について上記と同様の操作により計測したティーバックの重量である

Water retention amount (g / g) = (h1)-(h2)

(H2) is the weight of the tea bag measured by the same operation as described above when there is no measurement sample.

<粉体流動性>
パウダーテスター(ホソカワミクロン(株)製、公称目開き710μmのふるい)を用いて、安息角を求め、この安息角を粉体流動性とした。安息角が大きいほど粉体流動性に劣ることを表す。
<Powder flowability>
The angle of repose was determined using a powder tester (manufactured by Hosokawa Micron Corporation, a sieve having a nominal opening of 710 μm), and this angle of repose was defined as powder flowability. The larger the angle of repose, the worse the powder fluidity.

<抗菌性>
300ccフラスコに感受性ブイヨン培地3.45g及び水150mlを入れて溶解した後、オートクレーブ滅菌して培地を調製した。この培地に測定試料1.0gを添加して攪拌した後(測定試料は水を吸収して膨潤した)、初期の菌株数が1×10個/mlとなるように大腸菌を播種した。このサンプルを37℃で振とう培養して、2時間後及び10時間後にサンプリングし、滅菌生食水で100倍に希釈を行った。
<Antimicrobial properties>
After dissolving 3.45 g of sensitive broth medium and 150 ml of water in a 300 cc flask, the medium was prepared by autoclaving. After adding 1.0 g of a measurement sample to this medium and stirring (the measurement sample absorbed water and swollen), Escherichia coli was inoculated so that the initial strain number was 1 × 10 6 cells / ml. This sample was cultured with shaking at 37 ° C., sampled after 2 hours and 10 hours, and diluted 100-fold with sterile saline.

この希釈品を滅菌シャーレに1mlずつ入れた後、寒天培地を20ml注ぎ、シャーレ上に均一に分散固化させ、空気雰囲気下、37℃で2日間培養した。培養後にコロニーカウントし、希釈倍率をかけて生菌株数とした。なお、生菌株数測定は、混和平面培養法にて行った。   After 1 ml of this diluted product was put into a sterile petri dish, 20 ml of agar medium was poured, and the dispersion was uniformly dispersed and solidified on the petri dish and cultured at 37 ° C. for 2 days in an air atmosphere. After culturing, the colonies were counted, and the number of viable strains was obtained by multiplying the dilution factor. The number of viable strains was measured by a mixed plane culture method.

一方、ブランクとして測定試料を添加しなかったこと以外、上記と同様にして培養した場合の生菌株数は、2時間後で5×10個/ml、10時間後で6×10個/mlであった。 On the other hand, the number of viable strains when cultured in the same manner as above except that no measurement sample was added as a blank was 5 × 10 8 cells / ml after 2 hours and 6 × 10 9 cells / ml after 10 hours. ml.

大腸菌(初期の菌株数が1×10個/ml)をアンモニア産生菌(初期の菌株数が1×10個/ml)に変更したこと以外、上記と同様にして抗菌性を評価した。一方、ブランクとして測定試料を添加しなかった場合の生菌株数は、2時間後で8×10個/ml、10時間後で4×10 個/mlであった。 Antibacterial activity was evaluated in the same manner as described above except that E. coli (initial strain number 1 × 10 6 cells / ml) was changed to ammonia-producing bacteria (initial strain number 1 × 10 7 cells / ml). On the other hand, the number of viable strains when no measurement sample was added as a blank was 8 × 10 7 cells / ml after 2 hours and 4 × 10 9 cells / ml after 10 hours.

Figure 2009235199
Figure 2009235199


<実施例15>
フラッフパルプ100部と、実施例1で得た吸水性樹脂組成物(1)100部とを気流型混合装置{(株)オーテック製パッドフォーマー}で混合した混合物を、坪量約400g/mとなるように目開き63μmのナイロン網で作成したシート上に均一に積層し、5Kg/cmの圧力で30秒間プレスし、吸収体(K1)を得た。
吸収体(K1)を40cm×30cmの長方形に裁断し、これと同じ大きさ(14cm×36cm)の吸水紙(坪量15.5g/m:アドバンテック東洋(株)製、フィルターペーパー2番)2枚で挟んだ後、更にポリエチレンシート(タマポリ(株)製ポリエチレンフィルムUB−1、14cm×36cm)を裏面に、不織布(坪量20.0g/m、14cm×36cm:旭化成(株)製エルタスガード)を表面に配置することにより吸収性物品(1)を1枚作成した。
<Example 15>
A mixture obtained by mixing 100 parts of fluff pulp and 100 parts of the water-absorbent resin composition (1) obtained in Example 1 with an airflow type mixing device {Padformer manufactured by Autech Co., Ltd.} has a basis weight of about 400 g / m. 2 was uniformly laminated on a sheet made of nylon net having a mesh size of 63 μm, and pressed at a pressure of 5 kg / cm 2 for 30 seconds to obtain an absorbent body (K1).
Absorbent body (K1) is cut into a 40cm x 30cm rectangle, and the same size (14cm x 36cm) water absorbent paper (basis weight 15.5g / m 2 : manufactured by Advantech Toyo Co., Ltd., filter paper No. 2) After sandwiching the two sheets, a polyethylene sheet (polyethylene film UB-1, manufactured by Tamapoly Co., Ltd., 14 cm × 36 cm) is further provided on the back surface, and a nonwoven fabric (basis weight 20.0 g / m 2 , 14 cm × 36 cm: manufactured by Asahi Kasei Co., Ltd.) One absorptive article (1) was created by arranging (Eltus guard) on the surface.

<実施例16〜28>
「吸水性樹脂組成物(1)」を、「吸水性樹脂組成物(2)〜(14)のいずれか」に変更したこと以外、実施例15と同様にして、吸収体(K2)〜(K14)を調製し、さらに吸収性物品(2)〜(14)を作成した。
<Examples 16 to 28>
Except having changed "water-absorbent resin composition (1)" into "any of water-absorbent resin compositions (2)-(14)", it carried out similarly to Example 15, and absorber (K2)-( K14) was prepared, and absorbent articles (2) to (14) were prepared.

<比較例7〜12>
「吸水性樹脂組成物(1)」を、「吸水性樹脂組成物(H1)〜(H6)のいずれか」に変更したこと以外、実施例15と同様にして、吸収体(HK1)〜(HK6)を調製し、さらに吸収性物品(H1)〜(H6)を作成した。
<Comparative Examples 7-12>
Except that the “water absorbent resin composition (1)” was changed to “any of the water absorbent resin compositions (H1) to (H6)”, in the same manner as in Example 15, the absorbent bodies (HK1) to ( HK6) was prepared, and further absorbent articles (H1) to (H6) were prepared.

吸収性物品(1)〜(14)及び(H1)〜(H6)について、それぞれ、下記方法により悪臭効果防止テストを行い、結果を表2に示した。   For the absorbent articles (1) to (14) and (H1) to (H6), the foul odor prevention test was performed by the following method, and the results are shown in Table 2.

<臭気テスト>
測定試料(吸収性物品)の中央部に新鮮尿80mlを加えて吸収させ、5リットルの広口瓶に入れて密閉した後、これを40℃に設定した恒温槽内で10時間保管した。その後、無臭室内で広口瓶の蓋を開けて臭いを嗅ぎ、次の6段階で臭気強度を評価した。評価はT&Tオルファクトメーター法にて臭気判定能力確認済みの10人のパネラーで実施し、10人の平均値を求めた。
なお、新鮮尿は、動物病院から提供された犬尿を使用した。
<Odor test>
After adding 80 ml of fresh urine to the center of the measurement sample (absorbent article) and absorbing it, it was sealed in a 5 liter jar and stored in a thermostat set at 40 ° C. for 10 hours. Thereafter, the lid of the wide-mouth bottle was opened in the odorless room to smell the odor, and the odor intensity was evaluated in the following six stages. Evaluation was carried out by 10 panelists whose odor judging ability was confirmed by the T & T olfactometer method, and the average value of 10 persons was obtained.
As fresh urine, dog urine provided by an animal hospital was used.

0:無臭
1:やっと感知できる臭い(感知イキ値濃度)
2:何の臭いかわかる弱い臭い(認知イキ値濃度)
3:楽に感知できる臭い
4:強い臭い
5:強烈な臭い
0: Odorless 1: Odor that can be finally detected (Sensitive Iki Value Concentration)
2: Weak odor that understands what kind of odor (recognized Iki value concentration)
3: Smell that can be easily detected 4: Strong smell 5: Strong smell

Figure 2009235199
Figure 2009235199

Claims (4)

吸水性樹脂粒子(A)及び抗菌剤(B)を含有してなり、抗菌剤(B)が一般式(1)で示されるアンモニウム塩であることを特徴とする吸水性樹脂組成物。

(R(R (1)

[Rはn−デシル基、Rはメチル基、Xは塩化物イオン又はグルコン酸アニオンである。]
A water absorbent resin composition comprising water absorbent resin particles (A) and an antibacterial agent (B), wherein the antibacterial agent (B) is an ammonium salt represented by the general formula (1).

(R 1 ) 2 N + (R 2 ) 2 X (1)

[R 1 is an n-decyl group, R 2 is a methyl group, and X is a chloride ion or a gluconate anion. ]
抗菌剤(B)の含有量が、吸水性樹脂粒子(A)の重量に基づいて、0.001〜1重量%である請求項1に記載の吸水性樹脂組成物。   The water absorbent resin composition according to claim 1, wherein the content of the antibacterial agent (B) is 0.001 to 1% by weight based on the weight of the water absorbent resin particles (A). 請求項1又は2に記載の吸水性樹脂組成物と繊維とを含有してなる吸収体。   An absorbent comprising the water-absorbent resin composition according to claim 1 or 2 and fibers. 請求項3に記載の吸収体を配してなる吸収性物品。   An absorbent article comprising the absorbent body according to claim 3.
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JP2013188386A (en) * 2012-03-14 2013-09-26 Livedo Corporation Absorber, and absorbent article using the same
CN103992426A (en) * 2014-04-29 2014-08-20 浙江卫星石化股份有限公司 Bacterium resisting type high water absorption resin and preparation method thereof
JP2016135865A (en) * 2015-01-19 2016-07-28 花王株式会社 Water-absorbing resin composition and method for producing the same
US11020290B2 (en) 2015-01-19 2021-06-01 Kao Corporation Material for absorbent article, method for manufacturing same, and absorbent article using same

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JPH09248454A (en) * 1995-11-13 1997-09-22 Sanyo Chem Ind Ltd Antibacterial water absorbent composition and its production
JPH11267500A (en) * 1998-03-23 1999-10-05 Nippon Shokubai Co Ltd Water absorbent and absorptive product using that
JP2001039802A (en) * 1999-07-29 2001-02-13 Kao Corp Water-absorbing material

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JPH09132504A (en) * 1995-09-08 1997-05-20 Sanyo Chem Ind Ltd Low irritative antimicrobial agent composition
JPH09248454A (en) * 1995-11-13 1997-09-22 Sanyo Chem Ind Ltd Antibacterial water absorbent composition and its production
JPH11267500A (en) * 1998-03-23 1999-10-05 Nippon Shokubai Co Ltd Water absorbent and absorptive product using that
JP2001039802A (en) * 1999-07-29 2001-02-13 Kao Corp Water-absorbing material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013188386A (en) * 2012-03-14 2013-09-26 Livedo Corporation Absorber, and absorbent article using the same
CN103992426A (en) * 2014-04-29 2014-08-20 浙江卫星石化股份有限公司 Bacterium resisting type high water absorption resin and preparation method thereof
JP2016135865A (en) * 2015-01-19 2016-07-28 花王株式会社 Water-absorbing resin composition and method for producing the same
JP2017201026A (en) * 2015-01-19 2017-11-09 花王株式会社 Method for producing material for absorbable article
US11020290B2 (en) 2015-01-19 2021-06-01 Kao Corporation Material for absorbent article, method for manufacturing same, and absorbent article using same

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