JP2009221617A - Multilayer fabric structure - Google Patents
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- JP2009221617A JP2009221617A JP2008065002A JP2008065002A JP2009221617A JP 2009221617 A JP2009221617 A JP 2009221617A JP 2008065002 A JP2008065002 A JP 2008065002A JP 2008065002 A JP2008065002 A JP 2008065002A JP 2009221617 A JP2009221617 A JP 2009221617A
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Abstract
Description
本発明は、マットレスや座布団、クッション等の家具に好適な複層織物組織に関する。 The present invention relates to a multilayer fabric structure suitable for furniture such as mattresses, cushions and cushions.
織物組織の先行技術には、特開２００６−２４１６０４号公報、特開２００６−２４１６０３号公報、特開平５−２８７６３５号公報がある。これらの織物組織は上側織物組織と下側織物組織を接結することでクッション性、保温性等を確保するアイデアである。
しかし、これら２重織物組織では、上側織物組織と下側織物組織間の空間が大きいために上下からの圧力に対して容易に織物組織が潰れ、また空間の体積が大きいために暖かい空気も容易に漏出してしまって、保温性も確保できないという問題があった。
However, in these double woven fabric structures, the space between the upper woven fabric structure and the lower woven fabric structure is large, so that the woven fabric structure is easily crushed by pressure from above and below, and warm air is also easy due to the large volume of the space. There was a problem that heat insulation could not be secured.
本発明は、従来の織物組織に比して、よりクッション性、保温性に優れた複層織物組織を提供することを目的とする。 An object of this invention is to provide the multilayer fabric structure which was more excellent in cushioning property and heat retention than the conventional fabric structure.
経糸と緯糸で絡合された単層の織物組織である上側織物組織と下側織物組織と１以上の中間織物組織と、上記上側織物組織及び上記下側織物組織に絡合され、上側織物組織と下側織物組織との間に存する中間織物組織を支持する支持糸からなる複層織物組織であって、上記支持糸は上記上側織物組織及び上記下側織物組織の経糸にそれぞれ直交して絡合され、上記中間織物組織は、上記支持糸で係止され、上記上側織物組織及び上記下側織物組織から所定の距離をおいて支持され、上記上側織物組織と上記下側織物組織と上記中間織物組織の間に空間を形成する構造が形成され、かつ、上記支持糸が、上記上側織物組織及び上記下側織物組織の経糸間を緯糸方向に向かい、上記支持糸同士が密接に隣接して、かつ、直線的に経糸に絡合されており、上記支持糸は上記上側織物組織及び上記下側織物組織及び上記中間織物組織の経糸方向に向かい、所定の間隔をおいて順次絡合されていることを特徴とする複層織物組織とした。 An upper woven fabric structure that is entangled with the upper woven fabric structure, the lower woven fabric structure, one or more intermediate woven fabric structures, and the upper woven fabric structure and the lower woven fabric structure, which are single layer woven fabrics entangled with warps and wefts. A multi-layered fabric structure comprising a support yarn for supporting an intermediate fabric structure existing between the upper fabric structure and the lower fabric structure, wherein the support yarn is entangled perpendicularly to the warp yarns of the upper fabric structure and the lower fabric structure, respectively. The intermediate fabric structure is locked with the support thread, and is supported at a predetermined distance from the upper fabric structure and the lower fabric structure, and the upper fabric structure, the lower fabric structure, and the intermediate fabric structure. A structure is formed to form a space between the fabric structures, and the support yarns are directed in the weft direction between the warp yarns of the upper fabric structure and the lower fabric structure, and the support yarns are closely adjacent to each other. And tangled with the warp linearly The support yarn is directed to the warp direction of the upper woven fabric structure, the lower woven fabric structure and the intermediate woven fabric structure, and is sequentially entangled at a predetermined interval to form a multilayered woven fabric structure. .
上述した複層織物組織は、前述の２重織物組織により生ずる空間に比して、支持糸が上側織物組織と下側織物組織にある経糸間を緯糸方向に密接に隣接して絡合されており、かつ経糸方向に一定間隔をおいて順次絡合されていること、及び複数の中間織物組織も支持糸を挿通され、上側織物組織と下側織物組織との間に係止されることから、多数の小体積の空間が生ずる構造になり、各空間がある程度密閉されたものになるため、すぐれた保温性を確保することができる。また、支持糸も、密接に隣接しているため強度も確保でき、よりすぐれたクッション性を確保することができる。 The multi-layered fabric structure described above is intertwined in the weft direction between the warp yarns in the upper fabric structure and the lower fabric structure, as compared with the space formed by the above-mentioned double fabric structure. And being entangled sequentially at regular intervals in the warp direction, and the plurality of intermediate fabric structures are also inserted between the support yarns and locked between the upper fabric structure and the lower fabric structure. The structure is such that a large number of small volumes are generated, and each space is sealed to some extent, so that excellent heat retention can be ensured. Further, since the support yarns are closely adjacent to each other, the strength can be ensured, and a superior cushioning property can be secured.
図１は本発明の複層織物組織の一実施例の構造を示した正面図であり、図２は同じく本発明の複層織物組織の一実施例の構造を示した側面図であり、図３は同じく本発明の複層織物組織の一実施例の構造を示した斜視図である。
図中の符号のうち、１は上側織物組織、２は下側織物組織、３は中間織物組織、４は上側織物組織と下側織物組織の経糸と直交して絡合された支持糸であり、αは上側織物組織と下側織物組織と中間織物組織の間に形成された空間である。
FIG. 1 is a front view showing the structure of one embodiment of the multilayer fabric structure of the present invention, and FIG. 2 is a side view showing the structure of one embodiment of the multilayer fabric structure of the present invention. 3 is a perspective view showing the structure of an embodiment of the multilayer fabric structure of the present invention.
Among the reference numerals in the figure, 1 is an upper woven fabric structure, 2 is a lower woven fabric structure, 3 is an intermediate woven fabric structure, 4 is a support yarn entangled perpendicularly to warps of the upper and lower woven fabric structures. , Α is a space formed between the upper fabric structure, the lower fabric structure and the intermediate fabric structure.
このうち、各織物組織は、平織り、綾織り、しゅす織りのいずれによっても良い。
また、中間織物組織は、一つのみならず、複数あっても良い。
また、支持糸は、絹、ウール等の原料を問わないが、番手の大きい、太い糸が望ましい。
Among these, each woven structure may be any of plain weave, twill weave, and weave.
Further, the number of intermediate fabric structures may be not only one but also a plurality.
The support yarn may be a raw material such as silk or wool, but a thick yarn with a large count is desirable.
本発明の複層織物組織の製造方法は、一般の織り機を用いて実現することができる。すなわち、経糸に緯糸を交差させて製造する織物組織であれば、本願複層織物組織を制作することができる。
図１は平織りにより制作された複層織物組織である。上側織物組織１、下側織物組織２、上側織物組織１と下側織物組織２の間にある二つの織物組織が中間織物組織３である。
The manufacturing method of the multilayer fabric structure of this invention is realizable using a general weaving machine. That is, if the woven fabric structure is produced by intersecting the weft with the warp, the present multi-layer woven fabric structure can be produced.
FIG. 1 shows a multi-layered woven fabric produced by plain weaving. The upper fabric structure 1, the lower fabric structure 2, and the two fabric structures between the upper fabric structure 1 and the lower fabric structure 2 are the intermediate fabric structure 3.
まず、平織りの四重織りを織り進める。四重織りを織り進めることで、上側織物組織１と下側織物組織２と中間織物組織３が順次形成されることになる。
任意の部分まで織り進めた後、緯糸方向に向かって上側織物組織１の端から経糸と経糸の間に支持糸４を引っ掛け、その後、さらに支持糸４を中間織物組織３に挿通する。
その後、支持糸４を下側織物組織２の経糸と経糸の間に引っ掛けて、さらに中間織物組織３に挿通した後に、上側織物組織１の経糸と経糸の間に引っ掛けることで各織物組織を支持糸で絡合する。
支持糸４は互いに密接に隣接し、かつ、緯糸方向に向かって直線的に、上側織物組織１及び絡下側織物組織２に絡合されていることが望ましい。
First, weaving plain weave quadruple. By weaving the quadruple weave, the upper fabric structure 1, the lower fabric structure 2, and the intermediate fabric structure 3 are sequentially formed.
After weaving to an arbitrary portion, the support yarn 4 is hooked between the warp and the warp from the end of the upper fabric structure 1 in the weft direction, and then the support yarn 4 is further inserted into the intermediate fabric structure 3.
Thereafter, the support yarn 4 is hooked between the warp and the warp of the lower woven fabric structure 2 and further inserted through the intermediate woven fabric structure 3 and then hooked between the warp and the warp of the upper woven fabric structure 1 to support each woven fabric structure. Entanglement with yarn.
It is desirable that the support yarns 4 are closely adjacent to each other and are intertwined with the upper fabric structure 1 and the lower fabric structure 2 linearly in the weft direction.
中間織物組織３は、支持糸４が挿通されることにより上側織物組織１と下側織物組織２との間に係止され、上側織物組織１と下側織物組織２から所定の距離をおいて支持される。
当該距離は等間隔であることが望ましい。この構造により空間αが形成される。
上側織物組織１及び下側織物組織２、中間織物組織３のそれぞれ端の経糸から緯糸方向の反対側の経糸まで上記作業を繰り返す。
各織物組織の端まで支持糸と各織物組織の絡合がされると、平織りの４重織りを任意の部分まで織り進める。経糸方向に向かって、支持糸４同士の間隔は等間隔であることが望ましい。
The intermediate woven fabric structure 3 is locked between the upper woven fabric structure 1 and the lower woven fabric structure 2 by inserting the support yarn 4, and is spaced a predetermined distance from the upper woven fabric structure 1 and the lower woven fabric structure 2. Supported.
The distances are desirably equally spaced. This structure forms a space α.
The above operation is repeated from the warp at the end of each of the upper woven fabric structure 1, the lower woven fabric structure 2, and the intermediate woven fabric structure 3 to the warp yarn on the opposite side in the weft direction.
When the support yarn and each fabric structure are entangled to the end of each fabric structure, a plain weave quadruple weave is advanced to an arbitrary portion. It is desirable that the intervals between the support yarns 4 are equal in the warp direction.
ここで、支持糸４を経糸方向に向け、平織りの四重織りの作業の際に、支持糸４を経糸に絡合させ、任意の部分まで織り進めた後に、上側織物組織１又は下側織物組織２の経糸と経糸の間に支持糸４を引っ掛ける作業を再開してもよい。
上記の作業を順次続けることで、本願発明に係る複層織物組織を製造することができる。
Here, the support yarn 4 is directed in the warp direction, and the support yarn 4 is entangled with the warp yarn in the operation of the quadruple weaving of the plain weave. The operation of hooking the support yarn 4 between the warp yarns of the structure 2 may be resumed.
By continuing the above operations in sequence, the multilayer fabric structure according to the present invention can be manufactured.
１ 上側織物組織
２ 下側織物組織
３ 中間織物組織
４ 支持糸
α 空間
1 Upper fabric structure 2 Lower fabric structure 3 Intermediate fabric structure 4 Support yarn α space
Claims (1)
上記支持糸は上記上側織物組織及び上記下側織物組織の経糸にそれぞれ直交して絡合され、
上記中間織物組織は上記支持糸で係止され、上記上側織物組織及び上記下側織物組織から所定の距離をおいて支持され、
上記上側織物組織と上記下側織物組織と上記中間織物組織の間に空間を形成する構造が形成され、
かつ、上記支持糸が、上記上側織物組織及び上記下側織物組織の経糸間を緯糸方向に向かい、上記支持糸同士が密接に隣接して、かつ、直線的に経糸に絡合されており、
上記支持糸は上記上側織物組織及び上記下側織物組織及び上記中間織物組織の経糸方向に向かい、所定の間隔をおいて順次絡合されていることを特徴とする複層織物組織
An upper woven fabric structure that is entangled with the upper woven fabric structure, the lower woven fabric structure, one or more intermediate woven fabric structures, and the upper woven fabric structure and the lower woven fabric structure, which are single layer woven fabrics entangled with warp and weft A multi-layered fabric structure consisting of a supporting yarn that supports an intermediate fabric structure existing between the lower fabric structure and the lower fabric structure,
The support yarn is entangled perpendicularly to the warp yarns of the upper fabric structure and the lower fabric structure,
The intermediate fabric structure is locked with the support yarn, and is supported at a predetermined distance from the upper fabric structure and the lower fabric structure,
A structure is formed that forms a space between the upper fabric structure, the lower fabric structure and the intermediate fabric structure,
And, the support yarn is directed in the weft direction between the warp yarns of the upper fabric structure and the lower fabric structure, the support yarns are closely adjacent to each other, and are linearly entangled with the warp yarns,
The support yarn is directed in the warp direction of the upper fabric structure, the lower fabric structure and the intermediate fabric structure, and is entangled sequentially at a predetermined interval.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008065002A JP2009221617A (en) | 2008-03-13 | 2008-03-13 | Multilayer fabric structure |
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|---|---|---|---|
| JP2008065002A JP2009221617A (en) | 2008-03-13 | 2008-03-13 | Multilayer fabric structure |
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| JP2009221617A true JP2009221617A (en) | 2009-10-01 |
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| JP2008065002A Pending JP2009221617A (en) | 2008-03-13 | 2008-03-13 | Multilayer fabric structure |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62126383A (en) * | 1985-11-26 | 1987-06-08 | Nec Corp | System for recording underwater sound |
| JPH06182912A (en) * | 1992-12-21 | 1994-07-05 | Unitika Ltd | Solid rein composite |
| JPH0810468A (en) * | 1994-04-28 | 1996-01-16 | Teijin Ltd | Cushion structure and bedding cushion material |
| JP2001226851A (en) * | 2000-02-07 | 2001-08-21 | Taiyo Kogyo Corp | Multilayer structural body |
| JP2003013337A (en) * | 2001-06-28 | 2003-01-15 | Asahi Kasei Corp | Three-dimensional woven fabric |
| JP2004182407A (en) * | 2002-12-04 | 2004-07-02 | Nippon Tokken Kogyo Kk | Corrugator belt |
-
2008
- 2008-03-13 JP JP2008065002A patent/JP2009221617A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62126383A (en) * | 1985-11-26 | 1987-06-08 | Nec Corp | System for recording underwater sound |
| JPH06182912A (en) * | 1992-12-21 | 1994-07-05 | Unitika Ltd | Solid rein composite |
| JPH0810468A (en) * | 1994-04-28 | 1996-01-16 | Teijin Ltd | Cushion structure and bedding cushion material |
| JP2001226851A (en) * | 2000-02-07 | 2001-08-21 | Taiyo Kogyo Corp | Multilayer structural body |
| JP2003013337A (en) * | 2001-06-28 | 2003-01-15 | Asahi Kasei Corp | Three-dimensional woven fabric |
| JP2004182407A (en) * | 2002-12-04 | 2004-07-02 | Nippon Tokken Kogyo Kk | Corrugator belt |
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