JP2009221573A - Composite roll made by centrifugal casting for hot rolling - Google Patents

Composite roll made by centrifugal casting for hot rolling Download PDF

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JP2009221573A
JP2009221573A JP2008070089A JP2008070089A JP2009221573A JP 2009221573 A JP2009221573 A JP 2009221573A JP 2008070089 A JP2008070089 A JP 2008070089A JP 2008070089 A JP2008070089 A JP 2008070089A JP 2009221573 A JP2009221573 A JP 2009221573A
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roll
outer layer
rolling
hot rolling
mass
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JP5136138B2 (en
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Kenji Ichino
健司 市野
Hiromitsu Shibata
浩光 柴田
Hisashi Hiraoka
久 平岡
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a roll external layer material made by centrifugal casting for hot rolling, which has excellent wear resistance and fatigue resistance of the roll surface layer, and to provide a composite roll made by centrifugal casting. <P>SOLUTION: A shaft material is welded and integrated into an external layer material made by centrifugal casting having a composition comprising, by mass, 2.2 to 2.6% C, 0.2 to 0.7% Si, 0.2 to 0.7% Mn, 5.0 to 8.0% Cr, 4.4 to 6.0% Mo, 5.3 to 7.0% V and 0.6 to 1.3% Nb so as to satisfy 10.0<(Mo+V)≤12.5 and 0.6≤(C-0.24V-0.13Nb)≤1.3 (wherein, Mo, V, C, and Nb: the contents (mass%) of the respective elements), and the balance Fe with inevitable impurities so as to be a composite roll. In this way, the composite roll made by centrifugal casting having the excellent wear resistance, further having the excellent fatigue resistance in the surface layer, and suitable as a roll for a hot finish rolling post stage can be obtained. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、熱間圧延用ロールに係り、とくに鋼板の熱間圧延仕上スタンドに好適な遠心鋳造製複合ロールに関する。   The present invention relates to a hot rolling roll, and more particularly to a centrifugal cast composite roll suitable for a hot rolling finishing stand of a steel plate.

近年、鋼板の熱間圧延技術の進歩は著しく、それに伴い、熱間圧延用ロールの使用環境は一段と苛酷化している。とくに最近では、高強度鋼板や薄肉製品など、熱間圧延負荷の大きな鋼板の生産量が増大している。このため、使用される熱間圧延用ロール特性の向上、とくに耐摩耗性の向上が強く要望されてきた。このような耐摩耗性向上の要求に対し、外層組成を高速度工具鋼組成に類似した組成とし、硬質炭化物を多量に分散させて耐摩耗性を格段に向上させたハイス系ロールが開発され、多用されている。   In recent years, the progress of hot rolling technology for steel sheets has been remarkable, and the usage environment of hot rolling rolls has become more severe. Particularly recently, the production of steel plates with a large hot rolling load such as high-strength steel plates and thin-walled products has been increasing. For this reason, the improvement of the roll characteristics for hot rolling used, especially the improvement of abrasion resistance has been strongly demanded. In response to such a demand for improvement in wear resistance, a high-speed roll having a composition similar to that of the high-speed tool steel composition and a large amount of hard carbide dispersed to significantly improve wear resistance has been developed. It is used a lot.

例えば、特許文献1特開平04−365836号公報、特許文献2特開平05−1350号公報には、圧延用ロール外層材が提案されている。特許文献1に記載された外層材は、C:1.5〜3.5%、Ni:5.5%以下、Cr:5.5〜12.0%、Mo:2.0〜8.0%、V:3.0〜10.0%、Nb:0.5〜7.0%を含み、かつ、NbおよびVを、Nb、VおよびCの含有量が特定の関係を満足し、さらにNbとVの比が特定の範囲内となるように含有する。これにより、遠心鋳造法を適用しても外層材における偏析が抑制され、耐摩耗性と耐クラック性に優れた圧延用外層材となるとしている。また、特許文献2に記載された外層材は、C:1.5〜3.5%、Cr:5.5〜12.0%、Mo:2.0〜8.0%、V:3.0〜10.0%、Nb:0.5〜7.0%を含み、かつ、NbおよびVを、Nb、VおよびCの含有量が特定の関係を満足し、さらにNbとVの比が特定の範囲内となるように含有する。これにより、遠心鋳造法を適用しても外層材における偏析が抑制され、耐摩耗性と耐クラック性が向上し、熱間圧延の生産性向上に大きく貢献するとしている。   For example, Japanese Patent Application Laid-Open No. 04-365836 and Japanese Patent Application Laid-Open No. 05-1350 propose a roll outer layer material for rolling. The outer layer material described in Patent Document 1 is C: 1.5 to 3.5%, Ni: 5.5% or less, Cr: 5.5 to 12.0%, Mo: 2.0 to 8.0%, V: 3.0 to 10.0%, Nb: 0.5 to 7.0 %, And Nb and V are contained so that the contents of Nb, V and C satisfy a specific relationship, and the ratio of Nb and V falls within a specific range. Thereby, even if the centrifugal casting method is applied, segregation in the outer layer material is suppressed, and the outer layer material for rolling is excellent in wear resistance and crack resistance. The outer layer material described in Patent Document 2 includes C: 1.5 to 3.5%, Cr: 5.5 to 12.0%, Mo: 2.0 to 8.0%, V: 3.0 to 10.0%, Nb: 0.5 to 7.0%, In addition, Nb and V are contained so that the contents of Nb, V and C satisfy a specific relationship, and the ratio of Nb and V falls within a specific range. Thereby, even if the centrifugal casting method is applied, segregation in the outer layer material is suppressed, wear resistance and crack resistance are improved, and it is said that it greatly contributes to productivity improvement of hot rolling.

しかし、熱間圧延製品の品質向上と生産性向上の観点から熱間圧延用ロールの使用環境は苛酷化し、さらに熱間圧延製品の表面品質への要求も厳しくなり、上記した圧延用ロールを用いてもなお、要求される耐摩耗性、表面品質を満足できないという問題があった。
このような問題に対し、例えば特許文献3には、C:2.5〜4.0%、Cr:6.0〜20.0%、Mo:2.0〜12.0%、V:3.0〜10.0%、Nb:0.6〜5.0%を、C,V,Nb,Cr含有量が特定の関係式を満足するように調整して含有する熱間圧延用ロール外層材が提案されている。特許文献3に記載された技術によれば、外層材において、硬質粒状炭化物に加えて共晶炭化物を増加させ、さらに炭化物および基地相を強化して、外層が、耐摩耗性に優れ、さらには耐疲労性にも優れ、かつ熱膨張係数が低く耐肌荒れ性に優れた熱間圧延用複合ロールを製造できるとしている。また、特許文献4には、外層が、C:2.5〜2.9%、Cr:12〜18%、Mo:2.0〜12.0%、V:3〜8%、Nb:0.5〜4%を、Mo/Cr、C+0.2Crが特定範囲内となるようにC,Mo,Cr含有量を調整して含有する熱間圧延用ロールが提案されている。特許文献4に記載された技術によれば、MC型炭化物とM型炭化物の適量導入と、MC型炭化物とM型炭化物の強化が図られ、ロール外層における炭化物の偏析が抑制され、圧延製品の表面品質の劣化を防止できるとしている。
特開平05−1350号公報 特開平05−295479号公報 特開平08−73977号公報 特開平10−73977号公報
However, from the viewpoint of improving the quality and productivity of hot-rolled products, the usage environment of hot-rolling rolls becomes harsh, and the requirements for the surface quality of hot-rolled products become stricter. Nevertheless, there is a problem that the required wear resistance and surface quality cannot be satisfied.
For such a problem, for example, in Patent Document 3, C: 2.5 to 4.0%, Cr: 6.0 to 20.0%, Mo: 2.0 to 12.0%, V: 3.0 to 10.0%, Nb: 0.6 to 5.0%, A roll outer layer material for hot rolling has been proposed in which the C, V, Nb, and Cr contents are adjusted so as to satisfy a specific relational expression. According to the technique described in Patent Document 3, in the outer layer material, eutectic carbide is increased in addition to hard granular carbide, and further, the carbide and the matrix phase are strengthened, and the outer layer has excellent wear resistance. It is said that a hot-rolling composite roll having excellent fatigue resistance and a low thermal expansion coefficient and excellent surface roughness resistance can be produced. Further, in Patent Document 4, the outer layer contains C: 2.5 to 2.9%, Cr: 12 to 18%, Mo: 2.0 to 12.0%, V: 3 to 8%, Nb: 0.5 to 4%, Mo / Cr , Rolls for hot rolling have been proposed that contain C, Mo, and Cr so that C + 0.2Cr is within a specific range. According to the technique described in Patent Document 4, an appropriate amount introduction of MC-type carbide and M 7 C 3 type carbide, strengthen the MC type carbide and a M 7 C 3 type carbide is achieved, segregation of carbides in the roll outer layer It is said that the deterioration of the surface quality of the rolled product can be prevented.
JP 05-1350 A JP 05-295479 A Japanese Unexamined Patent Publication No. 08-73977 Japanese Patent Laid-Open No. 10-73977

しかしながら、最近の熱延鋼板(圧延製品)には、更なる薄肉化、高強度化および高品質化が要望され、圧延負荷の増大は著しく、また生産性向上に伴う連続圧延量の増加など、熱間圧延条件は一層、厳しさを増し、熱間圧延用ロールの使用環境はますます苛酷化している。熱間圧延用ロールの表面には、被圧延材を熱間圧延するに際し、ロール転動方向に作用するすべり応力、ロール軸方向に作用する転動応力とが繰返し作用し、さらにはバックアップロールからの繰返し転動応力が作用する。このような熱と応力の繰返し負荷により、ロール表層が疲労し、肌荒れ、疲労亀裂発生・成長、表層の欠け落ちなど、疲労損傷が大きな問題となっている。   However, recent hot-rolled steel sheets (rolled products) are required to be further thinned, increased in strength, and improved in quality, and the increase in rolling load is significant. The hot rolling conditions are becoming more severe, and the usage environment of the hot rolling roll is becoming more severe. On the surface of the roll for hot rolling, when the material to be rolled is hot-rolled, a sliding stress acting in the roll rolling direction and a rolling stress acting in the roll axial direction act repeatedly, and further from the backup roll. Repeated rolling stress acts. Due to such repeated heat and stress loads, the roll surface layer is fatigued, causing fatigue damage such as rough skin, fatigue crack initiation / growth, and surface layer chipping.

本発明は、かかる従来技術の問題を解決し、耐摩耗性、およびロール表層の耐疲労性に優れた熱間圧延用遠心鋳造製ロール外層材および遠心鋳造製複合ロールを提供することを目的とする。   An object of the present invention is to solve the problems of the prior art and to provide a hot rolled centrifugal cast roll outer layer material and a centrifugal cast composite roll excellent in wear resistance and fatigue resistance of the roll surface layer. To do.

本発明者らは、上記した目的を達成するために、遠心鋳造製ロール外層材について、熱間圧延時の耐疲労性に及ぼす合金元素の影響について鋭意研究した。その結果、Crを5.0〜8.0質量%に制限したうえ、VとMoとが、さらにはC、V、Nbとが特定関係を満足するように、各元素の含有量を調整することにより、熱間圧延時の耐摩耗性に優れるうえ、さらに耐疲労性が顕著に向上するという従来にない知見を得た。   In order to achieve the above-mentioned object, the present inventors diligently studied the influence of alloying elements on the fatigue resistance during hot rolling of a centrifugally cast roll outer layer material. As a result, by limiting Cr to 5.0 to 8.0% by mass and adjusting the content of each element so that V and Mo, and further C, V and Nb satisfy a specific relationship, In addition to being excellent in wear resistance during hot rolling, the inventors have obtained an unprecedented knowledge that fatigue resistance is significantly improved.

まず、本発明の基礎となった実験結果について説明する。
質量%で、C:2.3〜2.6%、Si:0.3〜0.6%、Mn:0.3〜0.7%、Nb:0.7〜1.2%とし、Crを5.0〜7.7%、Moを3.4〜5.7%、Vを4.7〜6.8%の範囲で変化させ、残部Feおよび不可避的不純物からなる組成の溶湯を、高周波炉で溶解し、ロール外層材に相当するリング状ロール材(外径:250mmφ、肉厚:60mm)を遠心鋳造法により鋳造した。なお、鋳込み温度は1400℃〜1450℃、遠心力は重力倍数で180Gとした。鋳造後、焼入れ処理、焼戻処理を施し、硬さをHS 82〜84に調整した。なお、熱間仕上圧延後段圧延機用として使用されているハイス系遠心鋳造製ロール外層材(2.3質量%C−0.3質量%Si−0.4質量%Mn−6.2質量%Cr−3.7質量%Mo−5.2質量%V−1.6質量%Nb−残部Feおよび不可避的不純物)相当材を、同様に遠心鋳造し、ついで同様な熱処理を施し、基準(従来例)とした。
First, the experimental results on which the present invention is based will be described.
In mass%, C: 2.3-2.6%, Si: 0.3-0.6%, Mn: 0.3-0.7%, Nb: 0.7-1.2%, Cr 5.0-7.7%, Mo 3.4-5.7%, V 4.7 Change in the range of ~ 6.8%, melt the melt composed of the remainder Fe and unavoidable impurities in a high frequency furnace, and create a ring-shaped roll material corresponding to the roll outer layer material (outer diameter: 250mmφ, wall thickness: 60mm) Casted by centrifugal casting. The casting temperature was 1400 ° C. to 1450 ° C., and the centrifugal force was 180 G as a multiple of gravity. After casting, quenching and tempering were performed, and the hardness was adjusted to HS 82-84. It should be noted that the outer layer material made of high-speed centrifugal casting (2.3% by mass C-0.3% by mass Si-0.4% by mass Mn-6.2% by mass Cr-3.7% by mass Mo-5.2) used for a hot rolling post-stage rolling mill Mass% V-1.6 mass% Nb-remainder Fe and unavoidable impurities) equivalent material was similarly subjected to centrifugal casting, and then subjected to the same heat treatment as a standard (conventional example).

得られたリング状ロール材から疲労試験片(外径60mmφ、肉厚10mm)および摩耗試験片(外径60mmφ、肉厚10mm)を採取して、熱間転動疲労試験および摩耗試験を実施した。なお、疲労試験片には、図2に示すようなノッチ(深さt:1.1mm、周方向長さL:1.1mm)を外周面の2箇所に、0.2mmφのワイヤを用いた放電加工(ワイヤカット)法で導入した。また、摩耗試験片および疲労試験片の転動面の端部には面取りを施した。   Fatigue test pieces (outer diameter 60mmφ, wall thickness 10mm) and wear test pieces (outer diameter 60mmφ, wall thickness 10mm) were sampled from the obtained ring-shaped roll material and subjected to hot rolling fatigue test and wear test. . In addition, the fatigue test piece has a notch (depth t: 1.1 mm, circumferential length L: 1.1 mm) as shown in FIG. 2 at two locations on the outer peripheral surface using electric discharge machining (0.2 mmφ wire). It was introduced by the wire cut method. Further, the end portions of the rolling surfaces of the wear test piece and the fatigue test piece were chamfered.

熱間転動疲労試験は、図1に示すように、試験片と相手材との2円盤すべり転動方式で行い、図2に示すようなノッチを有する試験片(疲労試験片)を水冷しながら700rpmで回転させ、回転する該試験片に、820℃に加熱した相手片(材質:S45C、外径:190mmφ、幅:10mm、面取り有)を荷重980Nで圧接させながら、すべり率:10%で転動させた。疲労試験片に導入した2つのノッチが折損するまで転動させ、各ノッチが折損するまでの転動回転数をそれぞれ求め、その平均値を、折損転動回転数とした。そして、従来例の折損転動回転数を1.0(基準)とし、基準に対する各リング状ロール材の折損転動回転数の比、(リング状ロール材の折損転動回転数)/(従来例の折損転動回転数)を算出した。この比が1.2超える場合を耐疲労性が顕著に優れると評価した。得られた結果を、折損転動回転数の比と(Mo+V)(質量%)量との関係を図3に示す。   As shown in FIG. 1, the hot rolling fatigue test is performed by a two-disk sliding rolling method between a test piece and a counterpart material, and the test piece (fatigue test piece) having a notch as shown in FIG. 2 is cooled with water. While rotating the test piece at 700 rpm, the mating piece (material: S45C, outer diameter: 190 mmφ, width: 10 mm, with chamfering) heated to 820 ° C was pressed against the rotating test piece at a load of 980 N, and the sliding rate was 10%. Was rolled. Rolling was performed until the two notches introduced into the fatigue test piece were broken, and the rolling rotation speed until each notch was broken was determined, and the average value was taken as the broken rolling rotation speed. And the broken rolling rotation speed of the conventional example is 1.0 (reference), the ratio of the broken rolling rotation speed of each ring-shaped roll material to the reference, (the broken rolling rotation speed of the ring-shaped roll material) / (conventional example The number of broken rolling rotations) was calculated. When this ratio exceeded 1.2, it was evaluated that the fatigue resistance was remarkably excellent. FIG. 3 shows the relationship between the ratio of the broken rolling rotation speed and the amount of (Mo + V) (mass%).

図3から、(Mo+V)量の増加とともに、折損転動回転数の比が増加し、耐疲労性が向上していることがわかる。また、この範囲のCr含有量であれば、耐疲労性への影響は大きくないといえる。さらに、図3から、基準材の1.2倍以上の耐疲労性を確保するためには、(Mo+V)量を10.0%超えとする必要があることが示唆される。
なお、本発明者らの検討によれば、この熱間転動疲労試験を用いれば、熱間圧延用ロールで生じる肌荒れ、疲労亀裂の発生・進展を再現することができ、熱間圧延用ロールの耐疲労性を簡便に評価できる。折損転動回転数が多いほど、優れた耐疲労性を有するロール外層材であるとすることができる。
FIG. 3 shows that with an increase in the amount of (Mo + V), the ratio of the broken rolling rotation speed increases, and the fatigue resistance is improved. Further, if the Cr content is within this range, it can be said that the influence on fatigue resistance is not significant. Further, FIG. 3 suggests that the amount of (Mo + V) needs to exceed 10.0% in order to ensure fatigue resistance of 1.2 times or more that of the reference material.
According to the study by the present inventors, if this hot rolling fatigue test is used, it is possible to reproduce the rough surface generated by the hot rolling roll and the occurrence / progress of fatigue cracks. Can easily evaluate the fatigue resistance. It can be said that it is a roll outer layer material which has the outstanding fatigue resistance, so that there are many broken rolling rotation speeds.

摩耗試験は、図1に示すように、試験片と相手材との2円盤すべり転動方式で行い、試験片(摩耗試験片)を水冷しながら700rpmで回転させ、回転する該試験片に、810℃に加熱した相手片(材質:S45C、外径:190mmφ、幅:15mm、面取り有)を荷重980Nで圧接させながら、すべり率:10%で転動させた。累積転動回転数が252000回になるまで、転動させ、試験片の摩耗減量を求めた。そして、従来例の摩耗減量を1.0〈基準〉として、基準に対する各リング状ロール材の摩耗減量の比、(リング状ロール材の摩耗減量)/(従来例の摩耗減量)を算出した。得られた摩耗減量の比と(Mo+V)(質量%)量との関係を図4に示す。   As shown in FIG. 1, the abrasion test is performed by a two-disk sliding rolling method between a test piece and a mating member, and the test piece (wear test piece) is rotated at 700 rpm while being cooled with water. The mating piece (material: S45C, outer diameter: 190mmφ, width: 15mm, with chamfering) heated to 810 ° C was rolled at a sliding rate of 10% while being pressed with a load of 980N. Rolling was performed until the cumulative number of rolling rotations reached 252000, and the wear loss of the test piece was determined. Then, assuming that the wear loss of the conventional example is 1.0 <reference>, the ratio of the wear loss of each ring-shaped roll material to the reference, (wear loss of ring-shaped roll material) / (wear loss of conventional example) was calculated. FIG. 4 shows the relationship between the ratio of the obtained weight loss and the amount of (Mo + V) (mass%).

図4から、(Mo+V)量の増加とともに、摩耗減量の比が小さくなり、耐摩耗性が向上することがわかる。また、この範囲のCr含有量であれば、耐摩耗性への影響は大きくないといえる。さらに、図3から、とくに(Mo+V)量を10.0%超えとすることにより、摩耗減量の比はさらに小さくなり、耐疲労性の向上とともに、耐摩耗性も向上することが示唆される。   As can be seen from FIG. 4, as the amount of (Mo + V) increases, the ratio of wear loss decreases, and the wear resistance improves. Further, if the Cr content is within this range, it can be said that the influence on the wear resistance is not significant. Further, from FIG. 3, it is suggested that the wear loss ratio is further reduced by making the (Mo + V) amount more than 10.0%, and the wear resistance is improved as well as the fatigue resistance.

本発明は、上記した知見に基づき、さらに検討を加えて完成されたものである。すなわち、本発明の要旨は次のとおりである。
(1)熱間圧延用遠心鋳造製複合ロールに用いられるロール外層材であって、質量%で、C:2.2〜2.6%、Si:0.2〜0.7%、Mn:0.2〜0.7%、Cr:5.0〜8.0%、Mo:4.4〜6.0%、V:5.3〜7.0%、Nb:0.6〜1.3%を、次(1)式および次(2)式
10.0 <(Mo+V)≦ 12.5 ‥‥(1)
0.6 ≦(C−0.24V−0.13Nb)≦ 1.3 ‥‥(2)
(ここで、Mo、V、C、Nb:各元素の含有量(質量%))
を満足するように含有し、残部Feおよび不可避的不純物からなる組成を有し、ロール表層の耐疲労性に優れることを特徴とする熱間圧延用遠心鋳造製ロール外層材。
The present invention has been completed based on the above findings and further studies. That is, the gist of the present invention is as follows.
(1) Roll outer layer material used for a centrifugal cast composite roll for hot rolling, in mass%, C: 2.2 to 2.6%, Si: 0.2 to 0.7%, Mn: 0.2 to 0.7%, Cr: 5.0 -8.0%, Mo: 4.4-6.0%, V: 5.3-7.0%, Nb: 0.6-1.3%, the following formula (1) and the following formula (2)
10.0 <(Mo + V) ≤ 12.5 (1)
0.6 ≦ (C−0.24V−0.13Nb) ≦ 1.3 (2)
(Here, Mo, V, C, Nb: content of each element (mass%))
A roll outer layer material made of centrifugal cast for hot rolling, characterized in that it has a composition comprising the balance Fe and inevitable impurities and is excellent in fatigue resistance of the roll surface layer.

(2)外層と、該外層と溶着一体化した内層とからなる遠心鋳造製複合ロールであって、前記外層が、質量%で、C:2.2〜2.6%、Si:0.2〜0.7%、Mn:0.2〜0.7%、Cr:5.0〜8.0%、Mo:4.4〜6.0%、V:5.3〜7.0%、Nb:0.6〜1.3%を、次(1)式および次(2)式
10.0 <(Mo+V)≦ 12.5 ‥‥(1)
0.6 ≦(C−0.24V−0.13Nb)≦ 1.3 ‥‥(2)
(ここで、Mo、V、C、Nb:各元素の含有量(質量%))
を満足するように含有し、残部Feおよび不可避的不純物からなる組成を有し、ロール表層の耐疲労性に優れることを特徴とする熱間圧延用遠心鋳造製複合ロール。
(2) Centrifugal cast composite roll comprising an outer layer and an inner layer fused and integrated with the outer layer, wherein the outer layer is in mass%, C: 2.2 to 2.6%, Si: 0.2 to 0.7%, Mn: 0.2 to 0.7%, Cr: 5.0 to 8.0%, Mo: 4.4 to 6.0%, V: 5.3 to 7.0%, Nb: 0.6 to 1.3%, the following formulas (1) and (2)
10.0 <(Mo + V) ≤ 12.5 (1)
0.6 ≦ (C−0.24V−0.13Nb) ≦ 1.3 (2)
(Here, Mo, V, C, Nb: content of each element (mass%))
A composite roll made of centrifugal cast for hot rolling, characterized in that it has a composition comprising the balance Fe and inevitable impurities, and is excellent in fatigue resistance of the roll surface layer.

(3)(2)において、前記該外層と溶着一体化した内層に代えて、該外層と溶着一体化した中間層と該中間層と溶着一体化した内層とすることを特徴とする熱間圧延用遠心鋳造製複合ロール。   (3) In (2), in place of the inner layer welded and integrated with the outer layer, an intermediate layer welded and integrated with the outer layer and an inner layer welded and integrated with the intermediate layer Composite roll made by centrifugal casting.

本発明によれば、耐疲労性が顕著に向上した高性能の熱間圧延用遠心鋳造製複合ロールを、容易にしかも安価に製造でき、産業上格段の効果を奏する。本発明の熱間圧延用遠心鋳造製複合ロールは、耐疲労性が顕著に向上し、高圧延負荷が作用するような苛酷な熱間圧延環境下においても、摩耗や、肌荒れ、疲労亀裂の発生・成長、表層欠け落ち等のロール表面損傷を著しく抑制でき、本発明によれば、熱延鋼板の表面品質の顕著な向上、熱延鋼板の生産性向上、さらにはロール寿命の向上をともに達成できるという効果もある。   According to the present invention, a high-performance centrifugal cast composite roll for hot rolling with significantly improved fatigue resistance can be manufactured easily and inexpensively, and a remarkable industrial effect is achieved. The composite roll made of centrifugal cast for hot rolling according to the present invention has significantly improved fatigue resistance and wear, rough skin, and fatigue cracks even under severe hot rolling environments where high rolling loads act. -Roll surface damage such as growth and chipping off of the surface layer can be remarkably suppressed. According to the present invention, the surface quality of hot-rolled steel sheet is significantly improved, the productivity of hot-rolled steel sheet is improved, and the roll life is improved. There is also an effect that can be done.

本発明のロール外層材は、遠心鋳造製で、そのままリングロール、スリーブロールとすることもできるが、熱間仕上圧延用として好適な、熱間圧延用複合ロールの外層材として適用される。また、本発明の熱間圧延用複合ロールは、遠心鋳造された外層と、該外層と溶着一体化した内層とからなる。なお、外層と内層との間に中間層を配してもよい。すなわち、外層と溶着一体化した内層に代えて、外層と溶着一体化した中間層および該中間層と溶着一体化した内層としてもよい。なお、内層は静止鋳造法で製造することが好ましい。本発明では、内層、中間層の組成はとくに限定されないが、内層は球状黒鉛鋳鉄、中間層は、C:1.5〜3質量%の高炭素材とすることが好ましい。   The roll outer layer material of the present invention is manufactured by centrifugal casting and can be used as it is as a ring roll or a sleeve roll, but is applied as an outer layer material of a composite roll for hot rolling suitable for hot finish rolling. The composite roll for hot rolling according to the present invention comprises an outer layer formed by centrifugal casting and an inner layer welded and integrated with the outer layer. An intermediate layer may be disposed between the outer layer and the inner layer. That is, instead of the inner layer welded and integrated with the outer layer, an intermediate layer welded and integrated with the outer layer and an inner layer welded and integrated with the intermediate layer may be used. The inner layer is preferably manufactured by a static casting method. In the present invention, the composition of the inner layer and the intermediate layer is not particularly limited, but the inner layer is preferably made of spheroidal graphite cast iron, and the intermediate layer is preferably made of a high carbon material of C: 1.5 to 3% by mass.

まず、ロール外層材(外層)の組成限定理由について説明する。なお、以下、質量%は、とくに断らない限り、単に%と記す。
C:2.2〜2.6%
Cは、固溶して基地硬さを増加させるとともに、炭化物形成元素と結合し硬質炭化物を形成し、ロール外層材の耐摩耗性を向上させる作用を有する。C含有量に応じて共晶炭化物量が変化する。共晶炭化物は圧延使用特性に影響するため、C含有量が2.2%未満では、共晶炭化物量が不足し、圧延時の摩擦力が増加し圧延が不安定となる。一方、2.6%を超える含有は、共晶炭化物量を過度に増加させ、ロール外層材を硬質、脆化させて、耐クラック性を低下させる。このため、Cは2.2〜2.6%の範囲に限定した。
First, the reasons for limiting the composition of the roll outer layer material (outer layer) will be described. In the following, mass% is simply written as% unless otherwise specified.
C: 2.2-2.6%
C forms a solid solution to increase the base hardness and combines with a carbide forming element to form a hard carbide, thereby improving the wear resistance of the roll outer layer material. The amount of eutectic carbide varies depending on the C content. Since eutectic carbide affects the rolling use characteristics, if the C content is less than 2.2%, the amount of eutectic carbide is insufficient, the frictional force during rolling increases, and rolling becomes unstable. On the other hand, the content exceeding 2.6% excessively increases the amount of eutectic carbide, hardens and embrittles the roll outer layer material, and reduces crack resistance. For this reason, C was limited to the range of 2.2 to 2.6%.

Si:0.2〜0.7%
Siは、脱酸剤として作用するとともに、溶湯の鋳造性を向上させる元素であり、本発明では0.2%以上含有することが望ましいが、0.7%を超えて含有しても、効果が飽和し含有量に見合う効果が期待できなくなり経済的に不利となる。このため、Siは0.2〜0.7%に限定した。
Si: 0.2-0.7%
Si is an element that acts as a deoxidizer and improves the castability of the molten metal. In the present invention, it is desirable to contain 0.2% or more, but even if contained over 0.7%, the effect is saturated and contained An effect commensurate with the amount cannot be expected, resulting in an economic disadvantage. For this reason, Si was limited to 0.2 to 0.7%.

Mn:0.2〜0.7%
Mnは、SをMnSとして固定し、無害化する作用を有するとともに、基地に固溶し、焼入れ性を向上させる効果を有する元素である。このような効果を得るためには0.2%以上の含有を必要とするが、0.7%を超えて含有しても、効果が飽和し含有量に見合う効果が期待できなくなり経済的に不利となる。このため、Mnは0.2〜0.7%に限定した。
Mn: 0.2-0.7%
Mn is an element that has the effect of fixing S as MnS and rendering it harmless, and also has the effect of improving the hardenability by dissolving in the matrix. In order to obtain such an effect, a content of 0.2% or more is required. However, if the content exceeds 0.7%, the effect is saturated and an effect commensurate with the content cannot be expected, which is economically disadvantageous. For this reason, Mn was limited to 0.2 to 0.7%.

Cr:5.0〜8.0%
Crは、Cと結合して主に共晶炭化物を形成し、耐摩耗性を向上させるとともに、圧延時に鋼板との摩擦力を低減し、ロール表面の損傷を軽減させ、圧延を安定化させる作用を有する元素である。このような効果を得るためには5.0%以上の含有を必要とする。一方、8.0%を超える含有は、硬脆な共晶炭化物が増加しすぎて、耐疲労性を低下させる。このため、Crは5.0〜8.0%の範囲に限定した。
Cr: 5.0-8.0%
Cr combines with C to mainly form eutectic carbides, improves wear resistance, reduces friction with steel sheets during rolling, reduces roll surface damage, and stabilizes rolling. It is an element having In order to obtain such an effect, a content of 5.0% or more is required. On the other hand, if the content exceeds 8.0%, hard and brittle eutectic carbides increase excessively, and fatigue resistance is lowered. For this reason, Cr was limited to the range of 5.0 to 8.0%.

Mo:4.4〜6.0%
Moは、Cと結合して硬質な炭化物を形成し、耐摩耗性を向上させる元素である。また、Moは、硬質なMC型炭化物中に固溶して、炭化物を強化するとともに、共晶炭化物中にも固溶し、それら炭化物の破壊抵抗を増加させる。このような作用を介してMoは、ロール外層材の耐疲労性、耐摩耗性を向上させる。このような効果を得るためには、4.0%以上の含有を必要とするが、6.0%を超える含有は、Mo主体の硬脆な炭化物が生成し、耐疲労性を低下させる。このため、Moは4.4〜6.0%の範囲に限定した。
Mo: 4.4-6.0%
Mo is an element that combines with C to form hard carbides and improves wear resistance. Mo dissolves in hard MC type carbides to strengthen the carbides and also dissolves in eutectic carbides to increase the fracture resistance of these carbides. Through such an action, Mo improves the fatigue resistance and wear resistance of the roll outer layer material. In order to obtain such an effect, the content of 4.0% or more is required. However, if the content exceeds 6.0%, Mo-based hard and brittle carbides are generated, and fatigue resistance is lowered. For this reason, Mo was limited to the range of 4.4 to 6.0%.

V:5.3〜7.0%
Vは、耐摩耗性と耐疲労性を兼備させるために、本発明において重要な元素である。Vは、極めて硬質な炭化物(MC型炭化物)を形成し、耐摩耗性を向上させるとともに、共晶炭化物を分断、分散晶出させることに有効に作用し、ロール外層材の耐疲労性を顕著に向上させる元素である。このような効果は、5.3%以上の含有で顕著となるが、7.0%を超える含有は、MC型炭化物を粗大化させるとともに、MC型炭化物の遠心鋳造偏析を助長させるため、圧延用ロールの諸特性を不安定にする。このため、Vは5.3〜7.0%の範囲に限定した。
V: 5.3-7.0%
V is an important element in the present invention in order to have both wear resistance and fatigue resistance. V forms extremely hard carbide (MC type carbide), improves wear resistance, and effectively acts to sever and disperse eutectic carbide, thereby significantly improving the fatigue resistance of the outer layer material of the roll. It is an element that improves. Such an effect becomes remarkable when the content is 5.3% or more. However, when the content exceeds 7.0%, the MC type carbide is coarsened and the centrifugal casting segregation of the MC type carbide is promoted. Destabilize the characteristics. For this reason, V was limited to the range of 5.3 to 7.0%.

Nb:0.6〜1.3%
Nbは、MC型炭化物に固溶してMC型炭化物を強化し、破壊抵抗を増加させる作用を介し、耐摩耗性とさらには耐疲労性を向上させる。また、Nbは、共晶炭化物の分断を促進させ、共晶炭化物の破壊を抑制する作用を有し、ロール外層材の耐疲労性を向上させる元素である。また、NbはMC型炭化物の遠心鋳造時の偏析を抑制する作用を併せ有する。このような効果は、0.6%以上の含有で顕著となるが、1.3%を超える含有は、溶湯中でのMC型炭化物の成長を促進させ、遠心鋳造時の炭化物偏析を助長する。このため、Nbは0.6〜1.3%の範囲に限定した。
Nb: 0.6 to 1.3%
Nb improves the wear resistance and further the fatigue resistance through the action of strengthening the MC type carbide by solid solution in the MC type carbide and increasing the fracture resistance. Nb is an element that has an action of promoting the division of the eutectic carbide, suppressing the destruction of the eutectic carbide, and improving the fatigue resistance of the outer layer material of the roll. Nb also has the effect of suppressing segregation during centrifugal casting of MC type carbide. Such an effect becomes remarkable when the content is 0.6% or more, but the content exceeding 1.3% promotes the growth of MC type carbides in the molten metal and promotes the segregation of carbides during centrifugal casting. For this reason, Nb was limited to the range of 0.6 to 1.3%.

本発明ではMo、Vを、上記した含有範囲内で、かつ下記(1)式
10.0 <(Mo+V)≦ 12.5 ‥‥(1)
(ここで、Mo、V:各元素の含有量(質量%))
を満足するように調整して含有する。
(Mo+V)量が、10.0%以下で(1)式を満足しない場合には、所望の優れた耐摩耗性、耐疲労性を確保できなくなる。一方、12.5%を超えて多量に含有すると、硬質な炭化物が増加しすぎ、ロール外層材を硬脆化するとともに、耐疲労性が低下し、さらには 鋳造性が低下する。このため、(Mo+V)量を、(1)式を満足する10.0%超え、12.5%以下に限定した。
In the present invention, Mo and V are contained within the above-described content range, and the following formula (1)
10.0 <(Mo + V) ≤ 12.5 (1)
(Where Mo, V: content of each element (mass%))
The content is adjusted so as to satisfy.
When the amount of (Mo + V) is 10.0% or less and the expression (1) is not satisfied, desired excellent wear resistance and fatigue resistance cannot be secured. On the other hand, if the content exceeds 12.5%, hard carbides increase excessively, the roll outer layer material becomes hard and brittle, fatigue resistance decreases, and castability also decreases. For this reason, the amount of (Mo + V) is limited to 10.0% exceeding 12.5% satisfying the expression (1) and 12.5% or less.

また、本発明では、C、V、Nbを、上記した含有範囲内で、かつ下記(2)式
0.6 ≦(C−0.24V−0.13Nb)≦ 1.3 ‥‥(2)
(ここで、V、C、Nb:各元素の含有量(質量%))
を満足するように調整して含有する。
V、Nbは、Cと結合し、MC型炭化物を形成する。したがって、(C−0.24V−0.13Nb)は、共晶炭化物を形成するか、基地に固溶する炭素量を意味し、基地硬さや共晶炭化物量に影響を与え、被圧延材である鋼板とロールとの摩擦力や、ロールの耐肌荒れ性を支配する因子であり、精度よく制御することが肝要となる。
In the present invention, C, V, and Nb are contained within the above-described content range, and the following formula (2)
0.6 ≦ (C−0.24V−0.13Nb) ≦ 1.3 (2)
(Where V, C, Nb: content of each element (mass%))
The content is adjusted so as to satisfy.
V and Nb combine with C to form MC type carbides. Therefore, (C-0.24V-0.13Nb) means the amount of carbon that forms eutectic carbide or dissolves in the matrix, affects the hardness of the matrix and the amount of eutectic carbide, and is a rolled steel sheet. It is a factor that governs the frictional force between the roll and the roll and the rough skin resistance of the roll.

(C−0.24V−0.13Nb)が0.6未満では、共晶炭化物量が不足し、鋼板圧延時の摩擦力が増加する。一方、C−0.24V−0.13Nb)が1.3を超えると、共晶炭化物量が過度に増加し、ロール外層材を硬脆化させ、耐クラック性を低下させる。このため、(C−0.24V−0.13Nb)が(2)式を満足する、0.6以上1.3以下に限定した。
上記した成分以外の残部は、Feおよび不可避的不純物からなる。不可避的不純物としては、P:0.05%以下、S:0.05%以下、N:0.06%以下、B:0.008%以下が例示できる。Pは、粒界に偏析し、材質を劣化させるため、本発明ではできるだけ低減することが望ましいが、0.05%以下であれば許容できる。また、Sは、硫化物系介在物として存在し材質を低下させるため、できるだけ低減することが好ましいが、0.05%以下であれば許容できる。Nは、通常の溶解であれば、0.06%以下程度混入するが、この程度であれば本発明の効果に影響することはない。また、Bは、溶解原料であるスクラップや鋳造フラックス等から混入する元素であり、炭化物に固溶し炭化物を脆弱化する作用を有し、本発明ではできるだけ低減することが好ましいが、0.008%以下であれば本発明の効果に悪影響を及ぼすことはなく、許容できる。
If (C-0.24V-0.13Nb) is less than 0.6, the amount of eutectic carbide is insufficient, and the frictional force at the time of steel plate rolling increases. On the other hand, when C-0.24V-0.13Nb) exceeds 1.3, the amount of eutectic carbide excessively increases, the roll outer layer material becomes hard and brittle, and crack resistance decreases. For this reason, (C-0.24V-0.13Nb) is limited to 0.6 or more and 1.3 or less which satisfies the formula (2).
The balance other than the components described above consists of Fe and inevitable impurities. Examples of inevitable impurities include P: 0.05% or less, S: 0.05% or less, N: 0.06% or less, and B: 0.008% or less. P is segregated at the grain boundaries and deteriorates the material, so it is desirable to reduce it as much as possible in the present invention, but 0.05% or less is acceptable. Further, S is present as sulfide inclusions and lowers the material, so it is preferable to reduce it as much as possible, but 0.05% or less is acceptable. N is mixed by about 0.06% or less in the case of normal dissolution, but this level does not affect the effect of the present invention. B is an element mixed from scrap, casting flux, or the like as a melting raw material, and has an action of dissolving the carbide in the carbide and weakening the carbide. In the present invention, it is preferable to reduce it as much as possible, but 0.008% or less Then, the effect of the present invention is not adversely affected and is acceptable.

つぎに、本発明の熱間圧延用複合ロールの好ましい製造方法について説明する。
まず、本発明では、ロール外層材の製造方法は、エネルギーコストの低い安価な、遠心鋳造法とする。
まず、内面にジルコン等を主材とした耐火物が被覆された、回転する鋳型に、上記したロール外層材組成の溶湯を、所定の肉厚となるように、注湯し、遠心鋳造する。そして、中間層を形成する場合には、ロール外層材の凝固途中あるいは完全に凝固したのち、鋳型を回転させながら、中間層組成の溶湯を注湯し、遠心鋳造することが好ましい。外層あるいは中間層が完全に凝固したのち、鋳型の回転を停止し鋳型を立ててから、内層材を静置鋳造して、複合ロールとすることが好ましい。これにより、ロール外層材の内面側が再溶解され外層と内層、あるいは外層と中間層、中間層と内層とが溶着一体化した複合ロールとなる。
Below, the preferable manufacturing method of the composite roll for hot rolling of this invention is demonstrated.
First, in the present invention, the roll outer layer material manufacturing method is an inexpensive centrifugal casting method with low energy cost.
First, a molten mold having the above-described roll outer layer material composition is poured into a rotating mold whose inner surface is coated with a refractory mainly composed of zircon or the like so as to have a predetermined thickness, and then centrifugally cast. When the intermediate layer is formed, it is preferable that the outer layer layer material is solidified during solidification or completely solidified, and then the molten metal having the intermediate layer composition is poured and centrifugally cast while rotating the mold. After the outer layer or the intermediate layer is completely solidified, it is preferable to stop the mold rotation and stand the mold, and then statically cast the inner layer material to form a composite roll. Thereby, the inner surface side of the roll outer layer material is redissolved to form a composite roll in which the outer layer and the inner layer, or the outer layer and the intermediate layer, and the intermediate layer and the inner layer are welded and integrated.

なお、静置鋳造される内層は、鋳造性と機械的性質に優れた球状黒鉛鋳鉄、いも虫状黒鉛鋳鉄(VC鋳鉄)などを用いることが好ましい。遠心鋳造製ロールは、外層と内層が一体溶着されているため、外層材の成分が1〜8%程度内層に混入する。外層材に含まれるCr、V等の炭化物形成元素が内層へ混入すると、内層を脆弱化する。このため、外層成分の内層への混入率は6%未満に抑えることが好ましい。   In addition, it is preferable to use spheroidal graphite cast iron, worm-like graphite cast iron (VC cast iron), etc. excellent in castability and mechanical properties for the inner layer to be statically cast. Since the outer layer and the inner layer are integrally welded to the centrifugal casting roll, the component of the outer layer material is mixed in the inner layer by about 1 to 8%. When carbide forming elements such as Cr and V contained in the outer layer material are mixed into the inner layer, the inner layer is weakened. For this reason, it is preferable to suppress the mixing rate of the outer layer component into the inner layer to less than 6%.

また、中間層を形成する場合は、中間層材として、黒鉛鋼、高炭素鋼、亜共晶鋳鉄等を用いることが好ましい。中間層と外層とは同じように一体溶着されており、外層成分が中間層へ10%以上100%未満の範囲で混入する。内層への外層成分の混入量を抑える観点から、外層成分の中間層への混入量はできるだけ低減しておくことが肝要となる。
本発明の熱間圧延用複合ロールは、鋳造後、熱処理を施されることが好ましい。熱処理は、950〜1150℃に加熱し空冷あるいは衝風空冷する工程と、さらに450〜600℃に加熱保持したのち冷却する工程を1回以上施す処理とすることが好ましい。
Moreover, when forming an intermediate | middle layer, it is preferable to use graphite steel, high carbon steel, hypoeutectic cast iron, etc. as an intermediate | middle layer material. The intermediate layer and the outer layer are integrally welded in the same manner, and the outer layer components are mixed in the intermediate layer in the range of 10% or more and less than 100%. From the viewpoint of suppressing the amount of the outer layer component mixed into the inner layer, it is important to reduce the amount of the outer layer component mixed into the intermediate layer as much as possible.
The composite roll for hot rolling of the present invention is preferably subjected to heat treatment after casting. The heat treatment is preferably a treatment in which the step of heating to 950 to 1150 ° C. and air cooling or blast air cooling and the step of cooling to 450 to 600 ° C. and then cooling are performed once or more.

なお、本発明の熱間圧延用複合ロールの好ましい硬さは、79〜88HS、より好ましい硬さは80〜86HSである。このような硬さを安定して確保できるように、鋳造後の熱処理を調整することが推奨される。   In addition, the preferable hardness of the composite roll for hot rolling of this invention is 79-88HS, and more preferable hardness is 80-86HS. It is recommended to adjust the heat treatment after casting so that such hardness can be secured stably.

表1に示すロール外層材組成の溶湯を、高周波炉で溶解し遠心鋳造法により、リング状試験材(リングロール;外径:250mmφ、肉厚:60mm)とした。なお、鋳込み温度は1400〜1450℃、遠心力は重力倍数で180Gとした。鋳造後、焼入れ処理、焼戻処理を施し、硬さを81〜84HSに調整した。なお、熱間仕上圧延後段圧延機用として使用されているハイス系遠心鋳造製ロール外層材(質量%で、2.3%C−0.3%Si−0.4%Mn−6.2%Cr−3.7%Mo−5.2%V−1.6%Nb−残部Feおよび不可避的不純物)組成のリング状試験材(リングロール)を、同様に遠心鋳造法で鋳造し、さらに熱処理を施し、基準材(従来例)とした。   The melt of the roll outer layer material composition shown in Table 1 was melted in a high-frequency furnace and made into a ring-shaped test material (ring roll; outer diameter: 250 mmφ, wall thickness: 60 mm) by centrifugal casting. The casting temperature was 1400-1450 ° C., and the centrifugal force was 180 G as a multiple of gravity. After casting, quenching and tempering were performed and the hardness was adjusted to 81 to 84HS. It should be noted that the outer layer material made of high-speed centrifugal cast rolls used for the post-rolling mill after hot finish rolling (in mass%, 2.3% C-0.3% Si-0.4% Mn-6.2% Cr-3.7% Mo-5.2% A ring-shaped test material (ring roll) having a composition of V-1.6% Nb-remainder Fe and inevitable impurities) was similarly cast by a centrifugal casting method, and further subjected to heat treatment to obtain a reference material (conventional example).

得られたリング状試験材から疲労試験片および摩耗試験片を採取して、熱間転動疲労試験および摩耗試験を実施した。試験方法はつぎのとおりとした。
(1)熱間転動疲労試験
得られたリング状試験材から図2に示す形状の疲労試験片(外径60mmφ、肉厚10mm、面取り有)を採取した。疲労試験片には、図2に示すようなノッチ(深さt:1.1mm、周方向長さL:1.1mm)を外周面の2箇所に、0.2mmφのワイヤを用いた放電加工(ワイヤカット)法で導入した。
A fatigue test piece and a wear test piece were collected from the obtained ring-shaped test material, and a hot rolling fatigue test and a wear test were performed. The test method was as follows.
(1) Hot rolling fatigue test A fatigue test piece (outer diameter 60 mmφ, wall thickness 10 mm, with chamfering) having the shape shown in FIG. 2 was collected from the obtained ring-shaped test material. For the fatigue test piece, electrical discharge machining (wire cutting) using notches (depth t: 1.1 mm, circumferential length L: 1.1 mm) as shown in FIG. ) Method.

熱間転動疲労試験は、図1に示すように、試験片と相手材との2円盤すべり転動方式で行い、疲労試験片を水冷しながら700rpmで回転させ、回転する該試験片に、820℃に加熱した相手片(材質:S45C、外径:190mmφ、幅:10mm、面取り有)を荷重980Nで圧接させながら、すべり率:10%で転動させた。そして、疲労試験片に導入した2つのノッチが折損するまで転動させ、各ノッチが折損するまでの転動回転数をそれぞれ求め、その平均値を、折損転動回転数とした。そして、従来例の折損転動回転数を基準(1.0)とし、得られた各リング状試験材と従来例との折損転動回転数の比、(各リング状試験材の折損転動回転数)/(従来例の折損転動回転数)を算出し、耐疲労性の指標とした。
(2)摩耗試験
得られたリング状試験材から摩耗試験片(外径60mmφ、肉厚10mm、面取り有)を採取して、摩耗試験を実施した。摩耗試験は、図1に示す、試験片と相手材との2円盤すべり摩耗方式で行った。試験片(摩耗試験片)を水冷しながら700rpmで回転させ、回転する該試験片に、810℃に加熱した相手片(材質:S45C、外径:190mmφ、幅:15mm、面取り有)を荷重980Nで圧接させながら、すべり率:10%で転動させた。累積転動回転数が252000回になるまで、転動させ、試験片の摩耗減量を求めた。そして、従来例の摩耗減量を基準(=1.0)として、各リング状試験材の摩耗減量と従来例の摩耗減量の比、(各リング状試験材の摩耗減量)/(従来例の摩耗減量)を算出し、耐摩耗性の指標とした。
As shown in FIG. 1, the hot rolling fatigue test is performed by a two-disc sliding rolling method between a test piece and a counterpart material, and the fatigue test piece is rotated at 700 rpm while being cooled with water. The mating piece (material: S45C, outer diameter: 190mmφ, width: 10mm, with chamfering) heated to 820 ° C was rolled at a sliding rate of 10% while being pressed with a load of 980N. And it was made to roll until two notches introduced into the fatigue test piece broke, each rolling rotation speed until each notch broke was calculated | required, and the average value was made into the broken rolling rotation speed. And the ratio of the broken rolling rotation speed of each of the ring-shaped test materials obtained and the conventional example, based on the broken rolling rotation speed of the conventional example (1.0), (the broken rolling rotation speed of each ring-shaped test material ) / (Breakage rolling speed of conventional example) was calculated and used as an index of fatigue resistance.
(2) Wear test A wear test piece (outer diameter 60 mmφ, wall thickness 10 mm, chamfered) was collected from the obtained ring-shaped test material and subjected to a wear test. The wear test was performed by a two-disk sliding wear method between a test piece and a counterpart material shown in FIG. Rotate the test piece (wear test piece) at 700 rpm while cooling with water, and load the mating piece (material: S45C, outer diameter: 190mmφ, width: 15mm, with chamfering) heated to 810 ° C to the rotating test piece Rolled at a slip rate of 10% while pressing with Rolling was performed until the cumulative number of rolling rotations reached 252000, and the wear loss of the test piece was determined. Then, with the wear loss of the conventional example as the standard (= 1.0), the ratio of the wear loss of each ring-shaped test material to the wear loss of the conventional example, (wear loss of each ring-shaped test material) / (wear loss of the conventional example) As an index of wear resistance.

得られた結果を表2に示す。   The obtained results are shown in Table 2.

Figure 2009221573
Figure 2009221573

Figure 2009221573
Figure 2009221573

本発明例はいずれも、耐摩耗性および耐疲労性が従来例に比べて1.2倍を超えて顕著に向上している。これに対し、本発明の範囲を外れる比較例は、耐摩耗性、耐疲労性のいずれか一方、あるいは両方が従来例に比べて1.2倍を超える顕著な向上を示していない。本発明の範囲を外れる比較例は、従来例よりむしろ、耐摩耗性、耐疲労性が低下している。   In all of the examples of the present invention, the wear resistance and fatigue resistance are remarkably improved by more than 1.2 times compared to the conventional examples. On the other hand, the comparative example out of the scope of the present invention does not show a remarkable improvement in which one or both of wear resistance and fatigue resistance exceed 1.2 times compared to the conventional example. The comparative example outside the scope of the present invention has lower wear resistance and fatigue resistance than the conventional example.

摩耗試験、熱間転動疲労試験で使用した試験機の構成を模式的に示す説明図である。It is explanatory drawing which shows typically the structure of the testing machine used by the abrasion test and the hot rolling fatigue test. 熱間転動疲労試験用試験片(疲労試験片)の外周面に導入されたノッチの形状、寸法を模式的に示す説明図である。It is explanatory drawing which shows typically the shape and dimension of a notch introduced into the outer peripheral surface of the test piece for hot rolling fatigue tests (fatigue test piece). 熱間転動疲労試験における折損転動回転数の比と(Mo+V)量との関係を示すグラフである。It is a graph which shows the relationship between the ratio of broken rolling rotation speed, and the amount of (Mo + V) in a hot rolling fatigue test. 摩耗試験における摩耗減量の比と(Mo+V)量との関係を示すグラフである。It is a graph which shows the relationship between the ratio of the weight loss in an abrasion test, and the amount of (Mo + V).

Claims (3)

熱間圧延用遠心鋳造製複合ロールに用いられるロール外層材であって、質量%で、C:2.2〜2.6%、Si:0.2〜0.7%、Mn:0.2〜0.7%、Cr:5.0〜8.0%、Mo:4.4〜6.0%、V:5.3〜7.0%、Nb:0.6〜1.3%を、下記(1)式および下記(2)式を満足するように含有し、残部Feおよび不可避的不純物からなる組成を有し、ロール表層の耐疲労性に優れることを特徴とする熱間圧延用遠心鋳造製ロール外層材。

10.0 <(Mo+V)≦ 12.5 ‥‥(1)
0.6 ≦(C−0.24V−0.13Nb)≦ 1.3 ‥‥(2)
ここで、Mo、V、C、Nb:各元素の含有量(質量%)
It is a roll outer layer material used for a centrifugal cast composite roll for hot rolling, and in mass%, C: 2.2 to 2.6%, Si: 0.2 to 0.7%, Mn: 0.2 to 0.7%, Cr: 5.0 to 8.0% , Mo: 4.4 to 6.0%, V: 5.3 to 7.0%, Nb: 0.6 to 1.3% are contained so as to satisfy the following formula (1) and the following formula (2), and the balance is Fe and inevitable impurities. A roll outer layer material made of centrifugal cast for hot rolling, characterized by having a composition and excellent fatigue resistance of the roll surface layer.
Record
10.0 <(Mo + V) ≤ 12.5 (1)
0.6 ≦ (C−0.24V−0.13Nb) ≦ 1.3 (2)
Here, Mo, V, C, Nb: content of each element (mass%)
外層と、該外層と溶着一体化した内層とからなる遠心鋳造製複合ロールであって、前記外層が、質量%で、C:2.2〜2.6%、Si:0.2〜0.7%、Mn:0.2〜0.7%、Cr:5.0〜8.0%、Mo:4.4〜6.0%、V:5.3〜7.0%、Nb:0.6〜1.3%を、下記(1)式および下記(2)式を満足するように含有し、残部Feおよび不可避的不純物からなる組成を有し、ロール表層の耐疲労性に優れることを特徴とする熱間圧延用遠心鋳造製複合ロール。

10.0 <(Mo+V)≦ 12.5 ‥‥(1)
0.6 ≦(C−0.24V−0.13Nb)≦ 1.3 ‥‥(2)
ここで、Mo、V、C、Nb:各元素の含有量(質量%)
A centrifugal cast composite roll comprising an outer layer and an inner layer welded and integrated with the outer layer, wherein the outer layer is, by mass, C: 2.2 to 2.6%, Si: 0.2 to 0.7%, Mn: 0.2 to 0.7 %, Cr: 5.0 to 8.0%, Mo: 4.4 to 6.0%, V: 5.3 to 7.0%, Nb: 0.6 to 1.3% are contained so as to satisfy the following formula (1) and the following formula (2), A composite roll made of centrifugal cast for hot rolling, characterized by having a composition composed of the remaining Fe and unavoidable impurities and being excellent in fatigue resistance of the roll surface layer.
Record
10.0 <(Mo + V) ≤ 12.5 (1)
0.6 ≦ (C−0.24V−0.13Nb) ≦ 1.3 (2)
Here, Mo, V, C, Nb: content of each element (mass%)
前記該外層と溶着一体化した内層に代えて、該外層と溶着一体化した中間層と該中間層と溶着一体化した内層とすることを特徴とする請求項2に記載の熱間圧延用遠心鋳造製複合ロール。   3. The hot rolling centrifuge according to claim 2, wherein instead of the inner layer welded and integrated with the outer layer, an intermediate layer welded and integrated with the outer layer and an inner layer welded and integrated with the intermediate layer are used. Cast composite roll.
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