JP2009214359A - Mold releasing film - Google Patents

Mold releasing film Download PDF

Info

Publication number
JP2009214359A
JP2009214359A JP2008058867A JP2008058867A JP2009214359A JP 2009214359 A JP2009214359 A JP 2009214359A JP 2008058867 A JP2008058867 A JP 2008058867A JP 2008058867 A JP2008058867 A JP 2008058867A JP 2009214359 A JP2009214359 A JP 2009214359A
Authority
JP
Japan
Prior art keywords
film
vinyl group
release
solvent
peeling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2008058867A
Other languages
Japanese (ja)
Other versions
JP5236320B2 (en
Inventor
Keiichi Hayashizaki
恵一 林崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Plastics Inc
Original Assignee
Mitsubishi Plastics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2008058867A priority Critical patent/JP5236320B2/en
Application filed by Mitsubishi Plastics Inc filed Critical Mitsubishi Plastics Inc
Priority to PCT/JP2009/000845 priority patent/WO2009113258A1/en
Priority to EP09720364A priority patent/EP2253466A4/en
Priority to CN200980107432.XA priority patent/CN101965262B/en
Priority to KR1020107018787A priority patent/KR101493832B1/en
Priority to US12/921,229 priority patent/US20110059322A1/en
Priority to TW098107149A priority patent/TWI498216B/en
Publication of JP2009214359A publication Critical patent/JP2009214359A/en
Application granted granted Critical
Publication of JP5236320B2 publication Critical patent/JP5236320B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a mold releasing film lightly peeled when peeled with peeling force and excelling in holding power during preservation and also excelling in atmospheric exposure resistance and non-migration property. <P>SOLUTION: This mold releasing film is formed by coating at least one side of a polyester film with a coating material mainly composed of a curable silicone. The coating material includes, as main components, a solvent-type silicone whose content percentage of a vinyl group in a polysiloxane chain containing the vinyl group is 3% or more in units of siloxane; a non-solvent type silicone whose viscosity is 1000 mPa s or less and whose content percentage of a vinyl group in a polysiloxane chain containing the vinyl group is 3% or more in units of siloxane; and a reactive double peeling regulator. An SiH/Vi ratio in the coating material is 2.5-7. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

ポリエステルフィルムを基材とする離型フィルムは、その優れた特性より、液晶偏光板、位相差板構成部材製造用、PDP構成部材製造用、有機EL構成部材製造用等、各種ディスプレイ構成部材製造用等、各種光学用途等に使用されている。その中でも特に、液晶偏光板用離型フィルムに関しては近年のLCD市場の著しい成長に伴う生産量の急激な増加が見られる。また、LCD低価格化に伴い、部材の低価格実現のため、製造歩留まりの向上、および、製造の高速化に達成が大きな課題となっている。   Due to its excellent properties, the release film based on polyester film is used for manufacturing various display components such as liquid crystal polarizing plates, retardation plate components, PDP components, and organic EL components. Are used for various optical applications. Among them, particularly for release films for liquid crystal polarizing plates, there is a rapid increase in production with the remarkable growth of the LCD market in recent years. In addition, along with lowering the price of LCDs, it has become a major issue to improve the manufacturing yield and increase the manufacturing speed in order to reduce the cost of the members.

製造の高速化要求は、偏光板の液晶パネルへの貼り付け工程にまでいたっている。LCD偏光板の液晶パネルへの貼り付け時のタクトタイム短縮のため、離型フィルムの剥離速度の高速化が求められており、従来の数m/分から20m/分以上の剥離速度が実用化されており、20m/分以上の高速剥離時の剥離力が高いと、LCD偏光板から離型フィルムの剥離時に、偏向板固定側の吸引力が負け、偏向版の位置がずれる不具合が発生する、一旦不具合が発生すると、自動化ラインが停止し、生産性の低下を余儀なくされる、固定側吸引力を強くする対策も考えられるが、偏向板へ跡が残るため限界がある。   The demand for high-speed manufacturing has been extended to the process of attaching a polarizing plate to a liquid crystal panel. In order to shorten the tact time at the time of attaching the LCD polarizing plate to the liquid crystal panel, it is required to increase the peeling speed of the release film, and the conventional peeling speed of several m / min to 20 m / min or more has been put into practical use. If the peeling force at the time of high-speed peeling of 20 m / min or more is high, when the release film is peeled off from the LCD polarizing plate, the suction force on the deflection plate fixing side is lost, and the problem that the position of the deflection plate is displaced occurs. Once a problem occurs, the automation line stops and a reduction in productivity is forced. A measure to increase the suction force on the fixed side can be considered, but there is a limit because a trace remains on the deflecting plate.

このように剥離時に軽剥離化が求められている一方、剥離されるまでの工程では十分な保持力を持って粘着層と密着していなければならない。特に偏光板を裁断、打ち抜き加工する際や、保管時の温湿度の変化による素材の伸縮度の違いなどによってメクレ、浮きが生じやすく、そのようなことが起こると生産性の低下につながる。   Thus, while light peeling is required at the time of peeling, it must be in close contact with the adhesive layer with sufficient holding power in the process until peeling. In particular, when the polarizing plate is cut or punched, or due to the difference in the degree of expansion and contraction of the material due to changes in temperature and humidity during storage, it tends to cause creaking and floating, which leads to a decrease in productivity.

従来のフィルムにおいては、このような高速での剥離時の軽剥離と、保持力に関係の深い低速での剥離が比較的重いことの両立において必ずしも十分ではなく、またこのようなねらいで離型層の設計を変更した場合、ポリマーに固定されていない成分による移行性、離型面が大気にふれることにより重剥離化する大気暴露性が悪化する等、その性能において必ずしも十分ではなかった。
特開2001−290141号公報 特開2001−47580号公報
In conventional films, it is not always sufficient to achieve both the light peeling at the time of peeling at a high speed and the relatively heavy peeling at a low speed, which is closely related to the holding force. When the design of the layer was changed, the transferability due to the components not fixed to the polymer, the air exposure property of heavy peeling due to contact with the release surface deteriorated, and the performance was not always sufficient.
JP 2001-290141 A JP 2001-47580 A

本発明は、上記実情に鑑みなされたものであって、その解決課題は、実際に剥離するときに相当する高速での剥離が軽く、保存時の保持力に関係の深い低速での剥離が比較的重く、大気暴露の影響も小さく、さらに非移行性にも優れる離型フィルムを提供することにある。   The present invention has been made in view of the above-mentioned circumstances, and the problem to be solved is that peeling at high speed corresponding to actual peeling is light, and peeling at low speed deeply related to holding force during storage is compared. The purpose of the present invention is to provide a release film that is heavy, less affected by atmospheric exposure, and excellent in non-migration.

本発明者は上記実状に鑑み、鋭意検討した結果、塗料として特定の構造、構成のシリコーンを用いれば上述の課題を解決できることを知見し、本発明を完成させるに至った。   As a result of intensive investigations in view of the above-described actual situation, the present inventor has found that the above-described problems can be solved by using silicone having a specific structure and configuration as a paint, and has completed the present invention.

すなわち、本発明の要旨は、ポリエステルフィルムの少なくとも片面に硬化型シリコーンを主とする塗料を塗工した離型フィルムであり、当該塗料が、ビニル基を含有するポリシロキサン鎖におけるビニル基の含有割合がシロキサン単位で3%以上である溶剤型シリコーンと、1000mPa・s以下の粘度を有し、ビニル基を含有するポリシロキサン鎖におけるビニル基の含有割合がシロキサン単位で3%以上である無溶剤型シリコーンと、反応性重剥離調整剤とを主成分として含有し、かつ塗料中のSiH/Vi比が2.5〜7であることを特徴とする離型フィルムに存する。   That is, the gist of the present invention is a release film in which a coating mainly composed of curable silicone is applied to at least one surface of a polyester film, and the coating material contains a vinyl group in a polysiloxane chain containing a vinyl group. A solvent-type silicone having a siloxane unit of 3% or more and a solvent-free type having a viscosity of 1000 mPa · s or less and a vinyl group-containing polysiloxane chain content of 3% or more of siloxane units. It exists in the release film characterized by containing silicone and a reactive heavy peeling regulator as a main component, and SiH / Vi ratio in a coating material being 2.5-7.

以下、本発明をさらに詳細に説明する。
本発明において、ポリエステルフィルムに使用するポリエステルはホモポリエステルであっても共重合ポリエステルであってもよい。ホモポリエステルからなる場合、芳香族ジカルボン酸と脂肪族グリコールとを重縮合させて得られるものが好ましい。芳香族ジカルボン酸としては、テレフタル酸、2,6−ナフタレンジカルボン酸などが挙げられ、脂肪族グリコールとしては、エチレングリコール、ジエチレングリコール、1,4−シクロヘキサンジメタノール等が挙げられる。代表的なポリエステルとしては、ポリエチレンテレフタレート(PET)、ポリエチレン−2,6−ナフタレンジカルボキシレート
(PEN)等が例示される。
Hereinafter, the present invention will be described in more detail.
In the present invention, the polyester used for the polyester film may be a homopolyester or a copolyester. In the case of a homopolyester, those obtained by polycondensation of an aromatic dicarboxylic acid and an aliphatic glycol are preferred. Examples of the aromatic dicarboxylic acid include terephthalic acid and 2,6-naphthalenedicarboxylic acid, and examples of the aliphatic glycol include ethylene glycol, diethylene glycol, and 1,4-cyclohexanedimethanol. Representative polyesters include polyethylene terephthalate (PET), polyethylene-2,6-naphthalenedicarboxylate (PEN), and the like.

一方、共重合ポリエステルの場合は30モル%以下の第三成分を含有した共重合体であることが好ましい。共重合ポリエステルのジカルボン酸成分としては、イソフタル酸、フタル酸テレフタル酸、2,6−ナフタレンジカルボン酸、アジピン酸、セバシン酸、オキシカルボン酸(例えば、P−オキシ安息香酸など)等の一種または二種以上が挙げられ、グリコール成分として、エチレングリコール、ジエチレングリコール、プロピレングリコール、ブタンジオール、1,4−シクロヘキサンジメタノール、ネオペンチルグリコール等の一種または二種以上が挙げられる。   On the other hand, in the case of a copolymerized polyester, a copolymer containing 30 mol% or less of the third component is preferable. Examples of the dicarboxylic acid component of the copolyester include one or two of isophthalic acid, terephthalic acid phthalate, 2,6-naphthalenedicarboxylic acid, adipic acid, sebacic acid, oxycarboxylic acid (for example, P-oxybenzoic acid, etc.) The glycol component includes one or more of ethylene glycol, diethylene glycol, propylene glycol, butanediol, 1,4-cyclohexanedimethanol, neopentyl glycol, and the like.

何れにしても本発明でいうポリエステルとは、通常80モル%以上、好ましくは90モル%以上がエチレンテレフタレート単位であるポリエチレンテレフタレート、エチレン−2,6−ナフタレート単位であるポリエチレン−2,6−ナフタレート等であるポリエステルを指す。   In any case, the polyester referred to in the present invention is usually 80 mol% or more, preferably 90 mol% or more of polyethylene terephthalate having ethylene terephthalate units and polyethylene-2,6-naphthalate having ethylene-2,6-naphthalate units. Refers to a polyester that is the like.

本発明におけるポリエステル層中には易滑性付与を主たる目的として粒子を配合することが好ましい。配合する粒子の種類は易滑性付与可能な粒子であれば特に限定されるものではなく、具体例としては、例えば、シリカ、炭酸カルシウム、炭酸マグネシウム、炭酸バリウム、硫酸カルシウム、リン酸カルシウム、リン酸マグネシウム、カオリン、酸化アルミニウム、酸化チタン等の粒子が挙げられる。また、特公昭59−5216号公報、特開昭59−217755号公報等に記載されている耐熱性有機粒子を用いてもよい。この他の耐熱性有機粒子の例として、熱硬化性尿素樹脂、熱硬化性フェノール樹脂、熱硬化性エポキシ樹脂、ベンゾグアナミン樹脂等が挙げられる。さらにポリエステル製造工程中、触媒等の金属化合物の一部を沈殿、微分散させた析出粒子を用いることもできる。一方、使用する粒子の形状に関しても特に限定されるわけではなく、球状、塊状、棒状、扁平状等の何れを用いてもよい。また、その硬度、比重、色等についても特に制限はない。これら一連の粒子は必要に応じて2種類以上を併用してもよい。   In the polyester layer in the present invention, it is preferable to blend particles for the main purpose of imparting slipperiness. The kind of the particle to be blended is not particularly limited as long as it is a particle capable of imparting slipperiness. Specific examples thereof include silica, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, calcium phosphate, and magnesium phosphate. , Particles of kaolin, aluminum oxide, titanium oxide and the like. Further, the heat-resistant organic particles described in JP-B-59-5216, JP-A-59-217755 and the like may be used. Examples of other heat-resistant organic particles include thermosetting urea resins, thermosetting phenol resins, thermosetting epoxy resins, benzoguanamine resins, and the like. Furthermore, precipitated particles obtained by precipitating and finely dispersing a part of a metal compound such as a catalyst during the polyester production process can also be used. On the other hand, the shape of the particles to be used is not particularly limited, and any of a spherical shape, a block shape, a rod shape, a flat shape, and the like may be used. Moreover, there is no restriction | limiting in particular also about the hardness, specific gravity, a color, etc. These series of particles may be used in combination of two or more if necessary.

また、本発明においてポリエステルフィルムに含有される粒子の平均粒径は0.1〜5μmを満足するのが好ましく、さらに好ましくは0.5〜3μm、最も好ましくは0.5〜2μmの範囲である。平均粒径が0.1μm未満の場合には、粒子が凝集しやすく、分散性が不十分となり、一方、5μmを超える場合には、フィルムの表面粗度が粗くなりすぎて、後工程において離型層を設ける場合等に不具合を生じることがある。   Moreover, it is preferable that the average particle diameter of the particle | grains contained in a polyester film in this invention satisfies 0.1-5 micrometers, More preferably, it is 0.5-3 micrometers, Most preferably, it is the range of 0.5-2 micrometers. . When the average particle size is less than 0.1 μm, the particles tend to aggregate and dispersibility becomes insufficient. On the other hand, when the average particle size exceeds 5 μm, the surface roughness of the film becomes too rough and is separated in the subsequent process. In some cases, such as when a mold layer is provided, problems may occur.

さらにポリエステル中の粒子含有量は、0.01〜5重量%を満足するのが好ましく、さらに好ましくは0.01〜3重量%の範囲である。粒子含有量が0.01重量%未満の場合には、フィルムの易滑性が不十分になる場合があり、一方、5重量%を超えて添加する場合にはフィルム表面の平滑性が不十分になる場合がある。   Furthermore, the particle content in the polyester preferably satisfies 0.01 to 5% by weight, more preferably 0.01 to 3% by weight. When the particle content is less than 0.01% by weight, the slipperiness of the film may be insufficient. On the other hand, when the content exceeds 5% by weight, the smoothness of the film surface is insufficient. It may become.

なお、本発明におけるポリエステルフィルム中には上述の粒子以外に本発明の主旨を損なわない範囲において、従来公知の酸化防止剤、熱安定剤、潤滑剤、染料、顔料等を添加することができる。   In addition, conventionally known antioxidants, heat stabilizers, lubricants, dyes, pigments and the like can be added to the polyester film in the present invention within the range not impairing the gist of the present invention in addition to the above-mentioned particles.

本発明の離型フィルムを構成するポリエステルフィルムの厚みはコスト的にはより薄膜であるのが好ましいが、一方においてはフィルム平面性確保の必要がある。離型フィルムを構成するポリエステルフィルム厚みが薄すぎる場合には加工時の熱処理によるしわ等により、フィルム平面性が損なわれる場合が多い。また偏光板に加工された後に力が加わった場合薄いフィルムでは粘着剤に対する保護機能が十分でなくなる恐れがある。かかる観点より、本発明における離型フィルムを構成するポリエステルフィルムの厚みは12〜125μmであるのが好ましく、さらに好ましくは25〜75μmの範囲がよい。   The thickness of the polyester film constituting the release film of the present invention is preferably a thin film in terms of cost, but on the other hand, it is necessary to ensure film flatness. When the thickness of the polyester film constituting the release film is too thin, the film flatness is often impaired by wrinkles due to heat treatment during processing. In addition, when a force is applied after being processed into a polarizing plate, a thin film may not have a sufficient protective function against an adhesive. From this viewpoint, the thickness of the polyester film constituting the release film in the present invention is preferably 12 to 125 μm, and more preferably 25 to 75 μm.

次に本発明におけるポリエステルフィルムの製造例について具体的に説明するが、以下の製造例に何ら限定されるものではない。すなわち、先に述べたポリエステル原料を使用し、ダイから押し出された溶融シートを冷却ロールで冷却固化して未延伸シートを得る方法が好ましい。この場合、シートの平面性を向上させるためシートと回転冷却ドラムとの密着性を高める必要があり、静電印加密着法および/または液体塗布密着法が好ましく採用される。次に得られた未延伸シートは二軸方向に延伸される。その場合、まず、前記の未延伸シートを一方向にロールまたはテンター方式の延伸機により延伸する。延伸温度は、通常70〜120℃、好ましくは80〜110℃であり、延伸倍率は通常2.5〜7倍、好ましくは3.0〜6倍である。次いで、一段目の延伸方向と直交する延伸温度は通常130〜170℃であり、延伸倍率は通常3.0〜7倍、好ましくは3.5〜6倍である。そして、引き続き180〜270℃の温度で緊張下または30%以内の弛緩下で熱処理を行い、二軸配向フィルムを得る。   Next, although the manufacture example of the polyester film in this invention is demonstrated concretely, it is not limited to the following manufacture examples at all. That is, a method of using the polyester raw material described above and cooling and solidifying a molten sheet extruded from a die with a cooling roll to obtain an unstretched sheet is preferable. In this case, in order to improve the flatness of the sheet, it is necessary to improve the adhesion between the sheet and the rotary cooling drum, and an electrostatic application adhesion method and / or a liquid application adhesion method are preferably employed. Next, the obtained unstretched sheet is stretched in the biaxial direction. In that case, first, the unstretched sheet is stretched in one direction by a roll or a tenter type stretching machine. The stretching temperature is usually 70 to 120 ° C., preferably 80 to 110 ° C., and the stretching ratio is usually 2.5 to 7 times, preferably 3.0 to 6 times. Subsequently, the extending | stretching temperature orthogonal to the extending | stretching direction of the 1st step is 130-170 degreeC normally, and a draw ratio is 3.0-7 times normally, Preferably it is 3.5-6 times. Subsequently, heat treatment is performed at a temperature of 180 to 270 ° C. under tension or under relaxation within 30% to obtain a biaxially oriented film.

上記の延伸においては、一方向の延伸を2段階以上で行う方法を採用すること
もできる。その場合、最終的に二方向の延伸倍率がそれぞれ上記範囲となるように行うのが好ましい。また、同時二軸延伸を行うことも可能である。
In the above-described stretching, a method of performing unidirectional stretching in two or more stages can be employed. In that case, it is preferable to carry out so that the draw ratios in the two directions finally fall within the above ranges. It is also possible to perform simultaneous biaxial stretching.

同時二軸延伸法としては、前記の未延伸シートを通常70〜120℃、好ましくは80〜110℃で温度コントロールされた状態で機械方向および幅方向に同時に延伸し配向させる方法で、延伸倍率としては、面積倍率で4〜50倍、好ましくは7〜35倍、さらに好ましくは10〜25倍である。そして、引き続き、170〜250℃の温度で緊張下または30%以内の弛緩下で熱処理を行い、延伸配向フィルムを得る。   The simultaneous biaxial stretching method is a method in which the unstretched sheet is usually stretched and oriented in the machine direction and the width direction at 70 to 120 ° C., preferably 80 to 110 ° C., and the stretching ratio is as follows. Is 4 to 50 times, preferably 7 to 35 times, and more preferably 10 to 25 times in terms of area magnification. Subsequently, heat treatment is performed at a temperature of 170 to 250 ° C. under tension or under relaxation within 30% to obtain a stretched oriented film.

上述の延伸方式を使用する同時二軸延伸装置に関しては、スクリュー方式、パンタグラフ方式、リニアー駆動式等、従来から公知の延伸方式を採用することができる。「スクリュー方式」はスクリューの溝にクリップを乗せてクリップ間隔を広げていく方式である。「パンタグラフ方式」はパンタグラフを用いてクリップ間隔を広げていく方式である。「リニアモーター方式」はリニアモーター原理を応用し、クリップを個々に制御可能な方式でクリップ間隔を任意に調整することができる利点を有する。   As for the simultaneous biaxial stretching apparatus using the above-described stretching method, a conventionally known stretching method such as a screw method, a pantograph method, a linear drive method, or the like can be adopted. The “screw method” is a method in which a clip is placed in the groove of the screw to increase the clip interval. The “pantograph method” is a method of expanding the clip interval using a pantograph. The “linear motor system” has an advantage that the clip interval can be arbitrarily adjusted by applying the linear motor principle and controlling the clips individually.

さらに同時二軸延伸に関しては二段階以上に分割して行ってもよく、その場合、延伸場所は一つのテンター内で行ってもよいし、複数のテンターを併用してもよい。   Further, simultaneous biaxial stretching may be performed in two or more stages. In that case, stretching may be performed in one tenter or a plurality of tenters may be used in combination.

本発明において、同時二軸延伸により離型フィルムを構成するポリエステルフィルムを延伸することによれば、従来、逐次二軸延伸では面積倍率が大きくなる場合において、延伸時に破断する等の不具合を生じる場合があったが、同時二軸延伸においては延伸追従性が良好であるため、フィルム長手方向および幅方向において、逐次二軸延伸よりもさらに面積倍率を大きくすることが可能なため、さらにフィルム厚みむらの小さいポリエステルフィルムを製造することが可能となるので好ましい。   In the present invention, when the polyester film constituting the release film is stretched by simultaneous biaxial stretching, conventionally, when the area magnification becomes large by sequential biaxial stretching, a problem such as breaking at the time of stretching occurs. However, since the film following property is good in the simultaneous biaxial stretching, the area magnification can be further increased in the film longitudinal direction and the width direction as compared with the sequential biaxial stretching. It is preferable because a polyester film having a small thickness can be produced.

また、上述のポリエステルフィルムの延伸工程中にフィルム表面を処理する、いわゆる塗布延伸法(インラインコーティング)を施すことができる。それは以下に限定するものではないが、例えば、逐次二軸延伸においては特に1段目の延伸が終了して、2段目の延伸前にコーティング処理を施すことができる。   In addition, a so-called coating stretching method (in-line coating) for treating the film surface during the above-described stretching process of the polyester film can be performed. Although it is not limited to the following, for example, in the sequential biaxial stretching, in particular, the first-stage stretching is completed, and the coating treatment can be performed before the second-stage stretching.

本発明の離型フィルムを構成する離型層は離型性を有する硬化型シリコーン樹脂で、硬化課程においてビニル基とケイ素-水素結合を有する基の付加反応を含むもの(いわゆる付加型シリコーン)である。   The release layer constituting the release film of the present invention is a curable silicone resin having releasability, which includes an addition reaction of a group having a vinyl group and a silicon-hydrogen bond in a curing process (so-called addition type silicone). is there.

本発明において、ビニル基を含有するポリシロキサン鎖におけるビニル基の含有割合がシロキサン単位で3%以上であるシリコーンとは、付加型シリコーンにおいて多くの場合主成分となるビニル基を有するポリシロキサンにおいて、その骨格を形成するシロキサン単位(Si原子1個を含む単位であり、一般に下記式で表される)を1単位として数えたときにビニル基を含有するものが3%以上であるものを言う。   In the present invention, the silicone in which the content ratio of vinyl groups in the polysiloxane chain containing vinyl groups is 3% or more in terms of siloxane units refers to polysiloxanes having vinyl groups, which are often the main component in addition-type silicones, When the siloxane unit forming the skeleton (a unit containing one Si atom and generally represented by the following formula) is counted as one unit, the one containing a vinyl group is 3% or more.

Figure 2009214359
Figure 2009214359

硬化処理におけるエネルギー源は熱処理が一般的であるが、紫外線照射、電子線照射を併用することもできる。   The energy source in the curing treatment is generally heat treatment, but ultraviolet irradiation and electron beam irradiation can be used in combination.

本発明における溶剤型シリコーンの意味するところは、当業者の間で「ガム」と呼ばれる粘度でおよそ百万mPa・s以上のシリコーンで、一般には取り扱いを容易にするために溶剤に溶解させた状態で供給される。実際の塗料においては30%トルエン溶液とした時の粘度でおよそ1000mPa・s以上、好ましくは5000mPa・s以上のものである。   The meaning of the solvent-type silicone in the present invention is a silicone called “gum” having a viscosity of about 1 million mPa · s or more, and generally dissolved in a solvent for easy handling. Supplied in. In an actual paint, the viscosity when a 30% toluene solution is used is about 1000 mPa · s or more, preferably 5000 mPa · s or more.

本発明で用いる無溶剤型シリコーンとは、溶剤に希釈せずとも塗工できる粘度のシリコーンで、前記溶剤型よりも分子の小さい、短いポリシロキサン鎖よりなっている。たとえば、前記ガムは、シロキサン重合度で数千〜数万であるのに対し、無溶剤型は一般に数十から数百である。付加型シリコーンの架橋反応点となるビニル基は多くの場合、鎖の末端と内側に入っているが、末端のビニル基は反応の際立体障害が少ないため内側のビニル基と比べて非常に早く反応する。したがって、無溶剤型シリコーンは、反応性の高い末端ビニル基を溶剤型に比して非常に多く持つので、塗料とした場合硬化速度が速くなるという利点がある。   The solventless silicone used in the present invention is a silicone having a viscosity that can be applied without being diluted in a solvent, and consists of a short polysiloxane chain having a smaller molecule than the solvent type. For example, the gum has a degree of siloxane polymerization of several thousand to several tens of thousands, while the solventless type generally has several tens to several hundreds. The vinyl groups that serve as crosslinking reaction points for addition-type silicones are often located at the end and inside of the chain, but the vinyl group at the end is much faster than the inner vinyl group because it has less steric hindrance during the reaction. react. Accordingly, the solventless type silicone has an extremely high number of highly reactive terminal vinyl groups as compared with the solvent type, and therefore has an advantage that the curing speed is increased when it is used as a paint.

一方、ポリエステル基材に塗工する際の塗工性の面では劣る。低粘度であるためはじきやすく、特にポリエステル離型フィルム製造で通常行われる薄膜塗工においては良好な面状を得ることはきわめて難しい。   On the other hand, it is inferior in the coating property at the time of applying to a polyester base material. It is easy to repel due to its low viscosity, and it is extremely difficult to obtain a good surface shape particularly in thin film coating usually performed in the production of polyester release films.

本発明ではこのような無溶剤型シリコーンの利点を生かし、欠点を補うために高粘度の溶剤型シリコーンと混用して用いる。混用の比率は固形分重量で(溶剤型/無溶剤型)の値で10/90〜95/5、好ましくは40/60〜90/10である。   In the present invention, taking advantage of such a solvent-free silicone and making up for the shortcomings, it is used in combination with a high viscosity solvent silicone. The mixing ratio is 10/90 to 95/5, preferably 40/60 to 90/10 in terms of the solid content weight (solvent type / solventless type).

本発明で用いる反応性重剥離調整剤とは、塗料乾燥時に離型塗料のシロキサンポリマーと反応して中に取り込まれるタイプの重剥離化調整剤である。化学構造は本発明の趣旨の範囲を逸脱しない限り特に限定されないが、反応基としてビニル基を有し、一般にMQレジン、MDQレジンと呼ばれるものが好ましい例として挙げられる。混用の比率は、所望の剥離を得るために任意に調整できるが、固形分重量において{重剥離調整剤/(無溶剤型、溶剤型シリコーンの和)}の値で1/99〜50/50、好ましくは2/98〜30/70である。多すぎる場合、反応性といえども移行性が増大し、また一般に該剥離調整剤は低粘度であることが多いため、良好な面状を得ることが難しくなる。   The reactive heavy release adjusting agent used in the present invention is a type of heavy release adjusting agent that reacts with the siloxane polymer of the release coating and is taken in when the coating is dried. The chemical structure is not particularly limited as long as it does not depart from the scope of the present invention, but preferred examples include those having a vinyl group as a reactive group and generally called MQ resin or MDQ resin. The mixing ratio can be arbitrarily adjusted in order to obtain a desired release, but in the weight of solid content, {heavy release regulator / (solvent-free type, sum of solvent-type silicone)} is 1/99 to 50/50. The ratio is preferably 2/98 to 30/70. When the amount is too large, the migration property is increased even though it is reactive, and in general, the release modifier often has a low viscosity, so that it is difficult to obtain a good surface shape.

本発明で用いる付加型シリコーンにおいてはその架橋反応に関与するシロキサンのビニル基および≡SiH基とビニル基の含有比(SiH/Vi比)が重要である。通常≡SiH基の方が過剰になるように用い、この比は1.2〜2.0程度に設定されることが多い(小川匡彦、コンバーテック p.49(1996))。本発明で用いられるビニル基を含有するポリシロキサン鎖におけるビニル基の含有割合がシロキサン単位で3%以上であるシリコーンは官能基の絶対数が多いので、同じ過剰率でも過剰となる≡SiH基の絶対数も多くなるので通常は過剰率を控えめとすることが多い。しかしながら本発明者は、このようなシリコーンをポリエステルフィルムに薄膜塗工する場合は、好ましい領域が従来言われているものと大きくずれていることを知見した。好ましいSiH/Vi比は2.5〜7、より好ましくは3.0〜5.0である。   In the addition-type silicone used in the present invention, the content ratio (SiH / Vi ratio) of siloxane vinyl groups and ≡SiH groups and vinyl groups involved in the crosslinking reaction is important. Usually, the ≡SiH group is used so as to be excessive, and this ratio is often set to about 1.2 to 2.0 (Akihiko Ogawa, Convertec p.49 (1996)). Silicone having a vinyl group content of 3% or more in terms of siloxane units in the polysiloxane chain containing vinyl groups used in the present invention has a large absolute number of functional groups. Since the absolute number also increases, the excess rate is usually modest. However, the present inventor has found that when such a silicone is applied as a thin film to a polyester film, the preferred region is greatly different from that conventionally known. A preferred SiH / Vi ratio is 2.5-7, more preferably 3.0-5.0.

本発明における希釈溶剤としては、トルエン等の芳香族炭化水素類、ヘキサン、ヘプタン、イソオクタン等の脂肪族炭化水素類、酢酸エチル、酢酸ブチル等のエステル類、エチルメチルケトン(MEK)、イソブチルメチルケトン等のケトン類、エタノール、2−プロパノール等のアルコール類、ジイソプロピルエーテル、ジブチルエーテル等のエーテル類が例示でき、溶解性、塗工性や沸点等を考慮して単独または複数混合して使用する。   Examples of the dilution solvent in the present invention include aromatic hydrocarbons such as toluene, aliphatic hydrocarbons such as hexane, heptane, and isooctane, esters such as ethyl acetate and butyl acetate, ethyl methyl ketone (MEK), and isobutyl methyl ketone. Examples thereof include ketones such as ethanol, alcohols such as ethanol and 2-propanol, and ethers such as diisopropyl ether and dibutyl ether, and are used singly or in combination in consideration of solubility, coating property, boiling point and the like.

また、離型層の特性を調整するために本発明の主旨を損なわない範囲において、反応調整剤、密着強化剤等の助剤を併用してもよい。   Further, in order to adjust the properties of the release layer, auxiliary agents such as a reaction regulator and an adhesion enhancer may be used in combination as long as the gist of the present invention is not impaired.

離型層の塗工量(乾燥後)はポリエステルフィルムが平坦であるため紙類に塗工するより薄くするのがよく0.01〜1g/m、好ましくは0.04〜0.5g/m、さらに好ましくは0.06〜0.3g/mの範囲である。離型層の塗工量が少な過ぎる場合、剥離力の安定性に欠けることがある。一方、塗工量が多すぎる場合、移行性の増大、ブロッキングの懸念がある。 The coating amount of the release layer (after drying) is preferably 0.01 to 1 g / m 2 , preferably 0.04 to 0.5 g / m 2 , because the polyester film is flat. m 2 , more preferably in the range of 0.06 to 0.3 g / m 2 . When the coating amount of the release layer is too small, the peeling force may not be stable. On the other hand, when there is too much coating amount, there exists a concern of an increase in transferability and blocking.

本発明において、ポリエステルフィルムに離型層を設ける方法として、マルチロールコート、リバースグラビアコート、ダイレクトグラビアコート、バーコート、ダイコート等、従来公知の塗工方式を用いることができる。塗工方式に関しては「コーティング方式」槇書店 原崎勇次著1979年発行に記載例がある。   In the present invention, conventionally known coating methods such as multi-roll coating, reverse gravure coating, direct gravure coating, bar coating, and die coating can be used as a method for providing a release layer on the polyester film. As for the coating method, there is a description example in “Coating method” published by Yoji Harasaki in 1979.

また、本発明における離型フィルムを構成するポリエステルフィルムには予めコロナ処理、プラズマ処理等の表面処理を施してもよい。さらに本発明における離型フィルムを構成するポリエステルフィルムには予め接着層、帯電防止層等の塗布層が設けられていてもよい。   Moreover, you may give surface treatments, such as a corona treatment and a plasma treatment, to the polyester film which comprises the release film in this invention previously. Furthermore, the polyester film constituting the release film in the present invention may be provided with a coating layer such as an adhesive layer and an antistatic layer in advance.

本発明によれば、剥離力の剥離時に剥離が軽く、保存時の保持力に優れ、かつ耐大気暴露性や非移行性に優れる離型フィルムを提供することができ、その工業的価値は極めて高い。   According to the present invention, it is possible to provide a release film that is lightly peeled at the time of peeling of the peeling force, excellent in holding power during storage, and excellent in resistance to atmospheric exposure and non-migration, and its industrial value is extremely high. high.

以下、本発明を実施例によりさらに詳細に説明するが、本発明はその要旨を越えない限り、以下の実施例に限定されるものではない。また、本発明で用いた測定法は次のとおりである。   EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited to a following example, unless the summary is exceeded. The measuring method used in the present invention is as follows.

(1)剥離力A(剥離速度0.3m/min)の測定
試料フィルムの離型面に粘着テープ(日東電工(株)製「No.31B」)を貼り付けた後、50mm×300mmのサイズにカットし、室温にて1時間放置後の剥離力を測定した。剥離力は(株)インテスコ製「インテスコモデル2001型」を使用し、引張速度0.3(m/min)の条件下、180°剥離を行った。
(1) Measurement of peeling force A (peeling speed 0.3 m / min) After affixing an adhesive tape (“No. 31B” manufactured by Nitto Denko Corporation) to the release surface of the sample film, a size of 50 mm × 300 mm The peel force after standing for 1 hour at room temperature was measured. The peeling force was “Intesco Model 2001” manufactured by Intesco Co., Ltd., and 180 ° peeling was performed under the condition of a tensile speed of 0.3 (m / min).

(2)剥離力B(剥離速度30m/min)の測定
試料フィルムの離型面に粘着テープ(日東電工(株)製「No.31B」)を貼り付けた後、50mm×300mmのサイズにカットし、室温にて1時間放置後の剥離力を測定した。剥離力はテスター産業(株)製高速剥離試験機「TE−702型」を使用し、試料フィルムの離型面が上面になるように固定し、貼り合わせているNo.31B粘着テープ側を剥離する方法にて剥離速度30(m/min)にて180°剥離を行った。
(2) Measurement of peeling force B (peeling speed 30 m / min) After sticking an adhesive tape (“No. 31B” manufactured by Nitto Denko Corporation) on the release surface of the sample film, cut into a size of 50 mm × 300 mm The peel strength after standing at room temperature for 1 hour was measured. The peel strength was measured using a high-speed peel tester “TE-702 type” manufactured by Tester Sangyo Co., Ltd. 180 ° peeling was performed at a peeling speed of 30 (m / min) by a method of peeling the 31B adhesive tape side.

(3)剥離力C(大気暴露後剥離力)の測定
試料フィルムをA4大に切り取り、室温23℃湿度50%RHに調節された実験室(非クリーン環境)内に渡した紐に24時間つり下げる。離型面に粘着テープ(日東電工(株)製「No.502」淡色剥離紙側を使用)を貼り付けた後、50mm×300mmのサイズにカットし、室温にて1時間放置後の剥離力を測定した。剥離力は(株)インテスコ製「インテスコモデル2001型」を使用し、引張速度0.3(m/min)の条件下、180°剥離を行った。
(3) Measurement of peeling force C (peeling force after exposure to the atmosphere) A sample film was cut to A4 size and suspended for 24 hours in a string passed into a laboratory (non-clean environment) adjusted to room temperature 23 ° C and humidity 50% RH Lower. Adhesive tape ("No. 502" light-colored release paper side manufactured by Nitto Denko Corporation is used) is attached to the release surface, then cut to a size of 50mm x 300mm, and peel strength after standing at room temperature for 1 hour Was measured. The peeling force was “Intesco Model 2001” manufactured by Intesco Co., Ltd., and 180 ° peeling was performed under the condition of a tensile speed of 0.3 (m / min).

(4)剥離力D(大気未暴露剥離力)の測定
剥離力Cの測定において試料フィルムを実験室内につり下げる代わりに、ポリエチレン製の袋に入れて外気に触れないようにして同じ実験室に24時間放置すること以外は同様にして剥離力を測定した。
(4) Measurement of peeling force D (atmosphere unexposed peeling force) Instead of hanging the sample film into the laboratory in the measurement of peeling force C, place it in the same laboratory without putting it in a polyethylene bag and touching the outside air. The peel force was measured in the same manner except that it was left for 24 hours.

(5)離型フィルムの移行性評価接着率
試料フィルムをA4大に切り取り、離型面に75μm厚2軸延伸PETフィルム(三菱化学ポリエステルフィルム株式会社製:ダイアホイルT100−75)を重ねて温度60℃、圧力1MPaの条件で2時間プレスする。この離型面に押し当てた75μm厚フィルムを移行性評価フィルムとする。
未処理のPETフィルムにも同様にして75μm厚2軸延伸PETフィルム(同)を押し当て、基準フィルムとする。それぞれのフィルムの押し当てた面に粘着テープ(日東電工(株)製「No.31B」)を貼り付けた後、50mm×300mmのサイズにカットし、室温にて1時間放置後の剥離力を測定した。剥離力は(株)インテスコ製「インテスコモデル2001型」を使用し、引張速度0.3(m/min)の条件下、180°剥離を行った。
(5) Transferability Evaluation Adhesion Rate of Release Film Sample film was cut to A4 size, and 75 μm thick biaxially stretched PET film (Mitsubishi Chemical Polyester Film Co., Ltd .: Diafoil T100-75) was stacked on the release surface. Pressing is performed at 60 ° C. and a pressure of 1 MPa for 2 hours. A 75 μm-thick film pressed against this release surface is used as a migration evaluation film.
Similarly, a 75 μm-thick biaxially stretched PET film (same) is pressed against an untreated PET film to obtain a reference film. Adhesive tape (“No. 31B” manufactured by Nitto Denko Corporation) is applied to the pressed surface of each film, then cut to a size of 50 mm × 300 mm, and the peel strength after standing for 1 hour at room temperature. It was measured. The peeling force was “Intesco Model 2001” manufactured by Intesco Co., Ltd., and 180 ° peeling was performed under the condition of a tensile speed of 0.3 (m / min).

移行性評価接着率(%)=(移行性評価フィルムの剥離力/基準フィルムの剥離力)×100
移行性の大きなフィルムでは押し当てたフィルムに多くのシリコーンが付着するため、粘着テープの剥離力が小さくなり、移行性評価接着率(%)も低下する。90%以上が好ましく、95%以上がさらに好ましい。
(6)塗料中のシロキサンのビニル基含有量、≡SiH基およびビニル基の含有量比(SiH/Vi比)
塗料中のシロキサンのビニル基含有量、≡SiH基およびビニル基の含有量比(SiH/Vi比)については、塗料単体または混合物のNMR分析により算出した。
Transferability evaluation adhesion rate (%) = (Peeling force of transferability evaluation film / Peeling force of reference film) × 100
In a film having a high migration property, a large amount of silicone adheres to the pressed film, so that the peeling force of the pressure-sensitive adhesive tape is reduced and the migration evaluation adhesion rate (%) is also reduced. 90% or more is preferable, and 95% or more is more preferable.
(6) Vinyl group content of siloxane in paint, ≡SiH group and vinyl group content ratio (SiH / Vi ratio)
The vinyl group content of siloxane in the paint and the content ratio of ≡SiH group and vinyl group (SiH / Vi ratio) were calculated by NMR analysis of the paint alone or a mixture.

実施例1:
38μm厚2軸延伸PETフィルム(三菱化学ポリエステルフィルム株式会社製:ダイアホイルT100−38)に下記組成からなる離型剤を塗布量(乾燥後)が約0.12(g/m2)になるように塗布し、150℃、10秒間熱処理し、離型フィルムを得た。
《離型剤組成》
・30%トルエン溶液での粘度が8000mPa・s、主ポリマーにビニル基をシロキサン単位で約8%含有する溶剤型シリコーン(信越化学(株)製:KS−3601、不揮発分30%) 70重量部
・粘度300mPa・s、主ポリマーにビニル基をシロキサン単位で約5%含有する無溶剤型シリコーン(信越化学(株)製:KNS−3002、不揮発分100%) 4.5重量部
・溶剤型反応性剥離調整剤(信越化学(株)製:KS−3800、不揮発分30%) 15重量部
・(CHSiO(−SiH(CH)−O)−Si(CHで表されるシリコーン(Gelest社製:HMS−991、粘度約20mPa・s) 2.4重量部
・白金含有触媒(信越化学(株)製:catPL−50T) 1重量部
これをトルエン/MEK/イソオクタンの混合溶媒(混合比率は1:1:1)にて希釈し、固形分濃度2重量%の塗布液を作製した。
Example 1:
A release agent having the following composition is applied to a 38 μm thick biaxially stretched PET film (Mitsubishi Chemical Polyester Film Co., Ltd .: Diafoil T100-38) so that the coating amount (after drying) is about 0.12 (g / m 2). And then heat-treated at 150 ° C. for 10 seconds to obtain a release film.
<Releasing agent composition>
・ Viscosity in a 30% toluene solution is 8000 mPa · s, and a solvent-type silicone containing about 8% of a vinyl group as a siloxane unit in the main polymer (manufactured by Shin-Etsu Chemical Co., Ltd .: KS-3601, nonvolatile content 30%) 70 parts by weight・ Viscosity: 300 mPa ・ s, Solvent-free silicone containing about 5% vinyl groups in the main polymer in siloxane units (Shin-Etsu Chemical Co., Ltd .: KNS-3002, non-volatile content: 100%) 4.5 parts by weight Exfoliation regulator (manufactured by Shin-Etsu Chemical Co., Ltd .: KS-3800, non-volatile content 30%) 15 parts by weight. (CH 3 ) 3 SiO (—SiH (CH 3 ) —O) m —Si (CH 3 ) 3 Silicone represented (Gelest: HMS-991, viscosity: about 20 mPa · s) 2.4 parts by weight Platinum-containing catalyst (Shin-Etsu Chemical Co., Ltd .: catPL-50T) 1 part by weight (Mixing ratio 1: 1: 1) mixed solvent of en / MEK / isooctane was diluted with, to prepare a solid concentration of 2% by weight of the coating solution.

実施例2:
実施例1において、離型剤組成を下記離型剤組成に変更する以外は実施例1と同様にして製造し、離型フィルムを得た。
《離型剤組成》
・30%トルエン溶液での粘度が8000mPa・s、主ポリマーにビニル基をシロキサン単位で約8%含有する溶剤型シリコーン(信越化学(株)製:KS−3601、不揮発分30%) 70重量部
・粘度300mPa・s、主ポリマーにビニル基をシロキサン単位で約5%含有する無溶剤型シリコーン(信越化学(株)製:KNS−3002、不揮発分100%) 7.5重量部
・溶剤型反応性剥離調整剤(信越化学(株)製:KS−3800、不揮発分30%) 5重量部
・(CHSiO(−SiH(CH)−O)−Si(CHで表されるシリコーン(Gelest社製:HMS−991、粘度約20mPa・s) 2.4重量部
・白金含有触媒(信越化学(株)製:catPL−50T) 1重量部
これをトルエン/MEK/イソオクタンの混合溶媒(混合比率は1:1:1)にて希釈し、固形分濃度2重量%の塗布液を作製した。
Example 2:
In Example 1, a release film was obtained in the same manner as in Example 1 except that the release agent composition was changed to the following release agent composition.
<Releasing agent composition>
・ Viscosity in a 30% toluene solution is 8000 mPa · s, and a solvent-type silicone containing about 8% of a vinyl group as a siloxane unit in the main polymer (manufactured by Shin-Etsu Chemical Co., Ltd .: KS-3601, nonvolatile content 30%) 70 parts by weight・ Viscosity: 300 mPa · s, Solvent-free silicone containing about 5% vinyl groups in the main polymer in siloxane units (Shin-Etsu Chemical Co., Ltd .: KNS-3002, nonvolatile content: 100%) 7.5 parts by weight Exfoliation regulator (manufactured by Shin-Etsu Chemical Co., Ltd .: KS-3800, non-volatile content 30%) 5 parts by weight. (CH 3 ) 3 SiO (—SiH (CH 3 ) —O) m —Si (CH 3 ) 3 Silicone represented (Gelest, Inc .: HMS-991, viscosity of about 20 mPa · s) 2.4 parts by weight, platinum-containing catalyst (Shin-Etsu Chemical Co., Ltd .: catPL-50T) 1 part by weight (Mixing ratio 1: 1: 1) mixed solvent of emissions / MEK / isooctane was diluted with, to prepare a solid concentration of 2% by weight of the coating solution.

比較例1:
実施例1において、離型剤組成を下記離型剤組成に変更する以外は実施例1と同様にして製造し、離型フィルムを得た。
《離型剤組成》
・30%トルエン溶液での粘度が8000mPa・s、主ポリマーにビニル基をシロキサン単位で約8%含有する溶剤型シリコーン(信越化学(株)製:KS−3601、不揮発分30%) 100重量部
・白金含有触媒(信越化学(株)製:catPL−50T) 1重量部
これをトルエン/MEK/イソオクタンの混合溶媒(混合比率は1:1:1)にて希釈し、固形分濃度2重量%の塗布液を作製した。
Comparative Example 1:
In Example 1, a release film was obtained in the same manner as in Example 1 except that the release agent composition was changed to the following release agent composition.
<Releasing agent composition>
・ Viscosity in a 30% toluene solution is 8000 mPa · s, and a solvent-type silicone containing about 8% vinyl groups in the main polymer as siloxane units (manufactured by Shin-Etsu Chemical Co., Ltd .: KS-3601, non-volatile content: 30%) 100 parts by weight Platinum-containing catalyst (manufactured by Shin-Etsu Chemical Co., Ltd .: catPL-50T) 1 part by weight This is diluted with a toluene / MEK / isooctane mixed solvent (mixing ratio is 1: 1: 1), and the solid content concentration is 2% by weight. A coating solution was prepared.

比較例2:
実施例1において、離型剤組成を下記離型剤組成に変更する以外は実施例1と同様にして製造し、離型フィルムを得た。
《離型剤組成》
・30%トルエン溶液での粘度が15000mPa・s、主ポリマーにビニル基をシロキサン単位で約1%含有する溶剤型シリコーン(信越化学(株)製:KS−3703、不揮発分30%) 100重量部
・(CHSiO(−SiH(CH)−O)−Si(CHで表されるシリコーン(Gelest社製:HMS−991、粘度約20mPa・s) 0.36重量部
・白金含有触媒(信越化学(株)製:catPL−50T) 1重量部
これをトルエン/MEK/イソオクタンの混合溶媒(混合比率は1:1:1)にて希釈し、固形分濃度2重量%の塗布液を作製した。
Comparative Example 2:
In Example 1, a release film was obtained in the same manner as in Example 1 except that the release agent composition was changed to the following release agent composition.
<Releasing agent composition>
・ Viscosity in a 30% toluene solution is 15000 mPa · s, and a solvent-type silicone containing about 1% of a vinyl group as a siloxane unit in the main polymer (manufactured by Shin-Etsu Chemical Co., Ltd .: KS-3703, non-volatile content: 30%) 100 parts by weight · (CH 3) 3 SiO ( -SiH (CH 3) -O) m -Si (CH 3) silicone represented by 3 (Gelest Inc.: HMS-991, a viscosity of about 20 mPa · s) 0.36 parts by weight Platinum-containing catalyst (manufactured by Shin-Etsu Chemical Co., Ltd .: catPL-50T) 1 part by weight This is diluted with a toluene / MEK / isooctane mixed solvent (mixing ratio is 1: 1: 1), and the solid content concentration is 2% by weight. A coating solution was prepared.

比較例3:
実施例1において、離型剤組成を下記離型剤組成に変更する以外は実施例1と同様にして製造し、離型フィルムを得た。
《離型剤組成》
・30%トルエン溶液での粘度が15000mPa・s、主ポリマーにビニル基をシロキサン単位で約0.8%含有する溶剤型シリコーン(信越化学(株)製:KS−774、不揮発分30%) 90重量部
・反応性官能基の少ない溶剤型剥離調整剤(信越化学(株)製:X−92−183、不揮発分30%) 10重量部
・白金含有触媒(信越化学(株)製:catPL−50T) 1重量部
これをトルエン/MEK/イソオクタンの混合溶媒(混合比率は1:1:1)にて希釈し、固形分濃度2重量%の塗布液を作製した。
Comparative Example 3:
In Example 1, a release film was obtained in the same manner as in Example 1 except that the release agent composition was changed to the following release agent composition.
<Releasing agent composition>
A solvent-type silicone (Shin-Etsu Chemical Co., Ltd. product: KS-774, 30% non-volatile content) having a viscosity of 15000 mPa · s in a 30% toluene solution and containing about 0.8% of a vinyl group as a siloxane unit in the main polymer 90 10 parts by weight platinum-containing catalyst (Shin-Etsu Chemical Co., Ltd .: catPL-) 10 parts by weight Solvent-type release modifier (Shin-Etsu Chemical Co., Ltd .: X-92-183, non-volatile content 30%) 50T) 1 part by weight This was diluted with a mixed solvent of toluene / MEK / isooctane (mixing ratio was 1: 1: 1) to prepare a coating solution having a solid content concentration of 2% by weight.

比較例4:
実施例1において、離型剤組成を下記離型剤組成に変更する以外は実施例1と同様にして製造し、離型フィルムを得た。
《離型剤組成》
・30%トルエン溶液での粘度が15000mPa・s、主ポリマーにビニル基をシロキサン単位で約0.4%含有する溶剤型シリコーン(信越化学(株)製:KS−847H、不揮発分30%) 85重量部
・溶剤型反応性剥離調整剤(信越化学(株)製:KS−3800、不揮発分30%) 15重量部
・白金含有触媒(信越化学(株)製:catPL−50T) 1重量部
これをトルエン/MEK/イソオクタンの混合溶媒(混合比率は1:1:1)にて希釈し、固形分濃度2重量%の塗布液を作製した。
上記実施例および比較例で得られた各フィルムの特性を下記表1にまとめて示す。
Comparative Example 4:
In Example 1, a release film was obtained in the same manner as in Example 1 except that the release agent composition was changed to the following release agent composition.
<Releasing agent composition>
・ Solvent type silicone having a viscosity of 15000 mPa · s in a 30% toluene solution and containing about 0.4% of a vinyl group as a siloxane unit in the main polymer (manufactured by Shin-Etsu Chemical Co., Ltd .: KS-847H, nonvolatile content: 30%) 85 Part by weight / Solvent-type reactive release regulator (Shin-Etsu Chemical Co., Ltd .: KS-3800, non-volatile content 30%) 15 parts by weight / Platinum-containing catalyst (Shin-Etsu Chemical Co., Ltd .: catPL-50T) 1 part by weight Was diluted with a mixed solvent of toluene / MEK / isooctane (mixing ratio is 1: 1: 1) to prepare a coating solution having a solid content concentration of 2% by weight.
The characteristics of the films obtained in the above Examples and Comparative Examples are summarized in Table 1 below.

Figure 2009214359
Figure 2009214359

実施例1および実施例2のフィルムは、保存時の保持力に関係の深い低速での剥離が比較的重いのに実際に剥離するときに相当する高速での剥離が軽く、大気暴露の影響も小さく、さらに非移行性にも優れる。一方、SiH/Vi比が小さい比較例1は、高速での剥離時の軽剥離と低速での剥離が比較的重いことの両立が十分でなく、大気暴露性も大きく低下した。ビニル基含有量が少ない比較例2では、SiH/Vi比を大きくしても低速と高速の剥離力の差が大きくなった。また、ビニル基含量の少ないシリコーンに剥離調整剤を加えた比較例3および4では、やはり高速での剥離時の軽剥離と低速での剥離が比較的重いことの両立が十分でなく、他の特性も悪化した。   The films of Example 1 and Example 2 are relatively heavy at low speeds, which are closely related to the holding power during storage, but are lightly peeled at high speeds corresponding to actual peeling. Small and excellent in non-migration. On the other hand, Comparative Example 1 having a small SiH / Vi ratio was not sufficient for both light peeling at high speed and relatively heavy peeling at low speed, and the air exposure was greatly reduced. In Comparative Example 2 where the vinyl group content is low, the difference between the low-speed and high-speed peel forces was large even when the SiH / Vi ratio was increased. Further, in Comparative Examples 3 and 4 in which a release adjusting agent is added to silicone having a low vinyl group content, it is still insufficient to achieve both a light release at a high speed and a relatively heavy release at a low speed. The characteristics also deteriorated.

本発明のフィルムは、例えば、離型フィルムとして好適に利用することができる。   The film of the present invention can be suitably used as a release film, for example.

Claims (1)

ポリエステルフィルムの少なくとも片面に硬化型シリコーンを主とする塗料を塗工した離型フィルムであり、当該塗料が、ビニル基を含有するポリシロキサン鎖におけるビニル基の含有割合がシロキサン単位で3%以上である溶剤型シリコーンと、1000mPa・s以下の粘度を有し、ビニル基を含有するポリシロキサン鎖におけるビニル基の含有割合がシロキサン単位で3%以上である無溶剤型シリコーンと、反応性重剥離調整剤とを主成分として含有し、かつ塗料中のSiH/Vi比が2.5〜7であることを特徴とする離型フィルム。 A release film in which a coating mainly composed of curable silicone is applied to at least one surface of a polyester film, and the content of the vinyl group in a polysiloxane chain containing a vinyl group is 3% or more in siloxane units. A solvent-type silicone, a solvent-free silicone having a viscosity of 1000 mPa · s or less and a vinyl group-containing polysiloxane chain with a vinyl group content of 3% or more, and reactive heavy release adjustment A release film characterized by containing an agent as a main component and having a SiH / Vi ratio of 2.5 to 7 in the paint.
JP2008058867A 2008-03-08 2008-03-09 Release film Active JP5236320B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2008058867A JP5236320B2 (en) 2008-03-09 2008-03-09 Release film
EP09720364A EP2253466A4 (en) 2008-03-09 2009-02-26 Mold release film
CN200980107432.XA CN101965262B (en) 2008-03-09 2009-02-26 Mold release film
KR1020107018787A KR101493832B1 (en) 2008-03-09 2009-02-26 Mold Release Film
PCT/JP2009/000845 WO2009113258A1 (en) 2008-03-09 2009-02-26 Mold release film
US12/921,229 US20110059322A1 (en) 2008-03-08 2009-02-26 Release film
TW098107149A TWI498216B (en) 2008-03-09 2009-03-05 Demoulding film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008058867A JP5236320B2 (en) 2008-03-09 2008-03-09 Release film

Publications (2)

Publication Number Publication Date
JP2009214359A true JP2009214359A (en) 2009-09-24
JP5236320B2 JP5236320B2 (en) 2013-07-17

Family

ID=41186770

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008058867A Active JP5236320B2 (en) 2008-03-08 2008-03-09 Release film

Country Status (1)

Country Link
JP (1) JP5236320B2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011191354A (en) * 2010-03-12 2011-09-29 Mitsubishi Plastics Inc Mold release film for polarizing plate
JP2012116955A (en) * 2010-12-01 2012-06-21 Toray Ind Inc Liquid crystal release polyester film and method of manufacturing the same
JP2012121934A (en) * 2010-12-06 2012-06-28 Mitsubishi Plastics Inc Polyester film for substrate-less double-sided adhesive sheet
WO2014042188A1 (en) * 2012-09-13 2014-03-20 信越ポリマー株式会社 Antistatic release agent and antistatic release film
JP2017202652A (en) * 2016-05-13 2017-11-16 東レ株式会社 Laminate
JP2018034317A (en) * 2016-08-29 2018-03-08 東レ株式会社 Laminate
JP2020108937A (en) * 2019-01-07 2020-07-16 三菱ケミカル株式会社 Release film

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62240363A (en) * 1986-04-10 1987-10-21 Shin Etsu Chem Co Ltd Silicone composition for release film
JPH0693183A (en) * 1992-09-09 1994-04-05 Shin Etsu Chem Co Ltd Silicone composition for formation of releasable coating film and releasable coating film
JPH1161094A (en) * 1997-08-25 1999-03-05 Oji Paper Co Ltd Release agent composition
JP2000169794A (en) * 1998-12-10 2000-06-20 Tokuyama Corp Coating liquid imparting releasability and release film
JP2006007550A (en) * 2004-06-25 2006-01-12 Mitsubishi Polyester Film Copp Double-side mold release film

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62240363A (en) * 1986-04-10 1987-10-21 Shin Etsu Chem Co Ltd Silicone composition for release film
JPH0693183A (en) * 1992-09-09 1994-04-05 Shin Etsu Chem Co Ltd Silicone composition for formation of releasable coating film and releasable coating film
JPH1161094A (en) * 1997-08-25 1999-03-05 Oji Paper Co Ltd Release agent composition
JP2000169794A (en) * 1998-12-10 2000-06-20 Tokuyama Corp Coating liquid imparting releasability and release film
JP2006007550A (en) * 2004-06-25 2006-01-12 Mitsubishi Polyester Film Copp Double-side mold release film

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011191354A (en) * 2010-03-12 2011-09-29 Mitsubishi Plastics Inc Mold release film for polarizing plate
JP2012116955A (en) * 2010-12-01 2012-06-21 Toray Ind Inc Liquid crystal release polyester film and method of manufacturing the same
JP2012121934A (en) * 2010-12-06 2012-06-28 Mitsubishi Plastics Inc Polyester film for substrate-less double-sided adhesive sheet
WO2014042188A1 (en) * 2012-09-13 2014-03-20 信越ポリマー株式会社 Antistatic release agent and antistatic release film
CN104619805A (en) * 2012-09-13 2015-05-13 信越聚合物株式会社 Antistatic release agent and antistatic release film
JPWO2014042188A1 (en) * 2012-09-13 2016-08-18 信越ポリマー株式会社 Antistatic release agent and antistatic release film
CN104619805B (en) * 2012-09-13 2016-11-09 信越聚合物株式会社 Anti-charging property remover and anti-charging property stripping film
TWI593756B (en) * 2012-09-13 2017-08-01 信越聚合物股份有限公司 Antistatic release agent and antistatic release film
JP2017202652A (en) * 2016-05-13 2017-11-16 東レ株式会社 Laminate
JP2018034317A (en) * 2016-08-29 2018-03-08 東レ株式会社 Laminate
JP2020108937A (en) * 2019-01-07 2020-07-16 三菱ケミカル株式会社 Release film
JP7206918B2 (en) 2019-01-07 2023-01-18 三菱ケミカル株式会社 release film

Also Published As

Publication number Publication date
JP5236320B2 (en) 2013-07-17

Similar Documents

Publication Publication Date Title
WO2009113258A1 (en) Mold release film
JP5236320B2 (en) Release film
JP2012071433A (en) Release film
KR101772479B1 (en) Release film
JP2008265227A (en) Release film
JP5236319B2 (en) Release film
JP5236318B2 (en) Release film
JP6390149B2 (en) Polyester film
JP2011230469A (en) Release film
JP2009214347A (en) Mold release film
JP5442053B2 (en) Release film
JP2004188814A (en) Release film
JP2011207197A (en) Release film
JP7206918B2 (en) release film
JP2008279669A (en) Mold release film
JP2012179888A (en) Polyester film for substrate-less double-sided adhesive sheet
JP2016188265A (en) Release film
JP4155083B2 (en) Release film
JP2012232493A (en) Release polyester film
JP2009214402A (en) Mold releasing film
JP2009214346A (en) Mold release film
JP5679787B2 (en) Polyester film for double-sided pressure-sensitive adhesive sheets
JP2010280196A (en) Releasing polyester film for ceramic sheet molding
JP2013001046A (en) Release film
JP2015208943A (en) Release polyester film

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20101227

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120207

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120324

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120501

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120608

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130326

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130327

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 5236320

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20160405

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350