JP2009192720A - Fixing device and image forming apparatus using the same - Google Patents

Fixing device and image forming apparatus using the same Download PDF

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JP2009192720A
JP2009192720A JP2008031963A JP2008031963A JP2009192720A JP 2009192720 A JP2009192720 A JP 2009192720A JP 2008031963 A JP2008031963 A JP 2008031963A JP 2008031963 A JP2008031963 A JP 2008031963A JP 2009192720 A JP2009192720 A JP 2009192720A
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fixing
temperature
fixing device
target temperature
control
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JP5240548B2 (en
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Makoto Yamamoto
真 山本
Toshio Ogiso
敏夫 小木曽
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fixing device capable of rapidly following up change of a target temperature and reducing temperature ripple, and an image forming apparatus using the same. <P>SOLUTION: The fixing device includes a fixing belt 60 having a heating heater 62H, a pressure roller 63 coming into contact with the fixing belt 60 to form a fixing nip N between the fixing belt and the pressure roller, a thermistor 65 detecting temperature of the fixing belt 60, and a control part 66 controlling heating amount of the heating heater 62H based on the target temperature set as a target when controlling the heating amount of the heating heater 62H and detection temperature that is a result of detection by the thermistor 65, and fixes a toner image on paper with heat and pressure by making the paper pass through the fixing nip N. In the fixing device, the control means 66 switches a control condition among at the rising time, at the printing initial time, at the time when the target temperature is not changed in the midst of printing, and at the time when a predetermined number of sheets are printed after the target temperature is changed in the midst of printing. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、熱と圧力によって記録媒体上のトナー像を記録媒体に定着させる定着装置、及びこれを備えた画像形成装置に関するものである。   The present invention relates to a fixing device that fixes a toner image on a recording medium to the recording medium by heat and pressure, and an image forming apparatus including the fixing device.

従来より乾式トナーを用いた画像形成装置においては、記録媒体となる用紙上に形成された未定着トナー像を加熱・加圧することにより用紙上に定着する熱定着装置が設けられている。熱定着装置は、その表面が無端移動しヒータ等の加熱手段を有する定着部材と、その表面が無端移動し定着部材に接触して定着部材との間に定着ニップを形成する加圧部材とを備え、定着ニップに用紙を通過させることで定着動作を実現する。このような熱定着装置において画像品質を損なうことなく用紙へトナー像を定着するためには、定着ニップでトナー像へ熱を供給する定着部材の温度を狙いの温度に一定に維持する必要がある。温度が狙いよりも高すぎても低すぎても、オフセットや定着不良と呼ばれる画像不良を誘発する虞がある。よって、定着部材の温度を定着に適した温度に維持することは重要である。   2. Description of the Related Art Conventionally, an image forming apparatus using dry toner is provided with a heat fixing device that fixes an unfixed toner image formed on a sheet serving as a recording medium on the sheet by heating and pressing. The thermal fixing device includes a fixing member having a surface endlessly moved and having a heating means such as a heater, and a pressure member that has a surface endlessly moved and contacts the fixing member to form a fixing nip with the fixing member. The fixing operation is realized by passing the sheet through the fixing nip. In order to fix a toner image onto a sheet without impairing image quality in such a thermal fixing device, it is necessary to keep the temperature of a fixing member that supplies heat to the toner image at a fixing nip constant at a target temperature. . If the temperature is too high or too low than the target, there is a risk of inducing an image failure called offset or fixing failure. Therefore, it is important to maintain the temperature of the fixing member at a temperature suitable for fixing.

定着装置の定着部材の温度を制御する方法として、定着部材の温度を検知する定着温度検知手段を設け、定着温度検知手段の検知温度と温度制御する上で目標となる目標温度とに基づいて加熱手段の加熱量を決め、加熱手段への操作量(ヒーターデューティー)を制御するものがある。通常、目標温度は、定着部材の定着ニップでの温度が定着に適した温度となるように決定される検知位置での所望の温度である。   As a method for controlling the temperature of the fixing member of the fixing device, a fixing temperature detecting means for detecting the temperature of the fixing member is provided, and heating is performed based on the detected temperature of the fixing temperature detecting means and a target temperature that is a target for temperature control. There is one that determines the heating amount of the means and controls the operation amount (heater duty) to the heating means. Usually, the target temperature is a desired temperature at a detection position determined so that the temperature at the fixing nip of the fixing member becomes a temperature suitable for fixing.

定着部材の加熱手段への操作量制御としては、オンオフ制御、テーブル制御が知られている。オンオフ制御は、検知温度が目標温度を下回ったら加熱手段への操作をONにし(ヒータデューティ100%で通電)、検知温度が目標温度を上回ったら加熱手段への操作をOFFする。しかし、このオンオフ制御は、温度リップルが大きいため、待機時の温度制御には使用可能だが、印字時の温度制御には使用が難しい。また、テーブル制御は、目標温度と検知温度との差(偏差)、検知温度の前回との差に対して、加熱手段への操作量を規定するテーブルを用意し、そのテーブルを基づいて温度制御を行うものである。テーブル制御では、ウオームアップ動作、待機中動作、印字中動作等の状況に応じてテーブルを複数用意して切り替える必要がある。しかし、テーブル制御では、各テーブル毎にヒータデューティを決定するために制御部の容量を大きくしなければならず、各テーブルに合わせてヒータデューティを決定するための評価数が多くなってしまう。   On-off control and table control are known as operation amount control for the heating means of the fixing member. In the on / off control, when the detected temperature falls below the target temperature, the operation to the heating unit is turned on (energization is performed at a heater duty of 100%), and when the detected temperature exceeds the target temperature, the operation to the heating unit is turned off. However, this on / off control can be used for temperature control during standby because of a large temperature ripple, but is difficult to use for temperature control during printing. Table control prepares a table that defines the amount of operation to the heating means against the difference (deviation) between the target temperature and the detected temperature, and the difference from the previous detected temperature, and temperature control is based on that table. Is to do. In the table control, it is necessary to prepare and switch a plurality of tables in accordance with situations such as warm-up operation, standby operation, and printing operation. However, in table control, the capacity of the control unit must be increased in order to determine the heater duty for each table, and the number of evaluations for determining the heater duty in accordance with each table increases.

また、P(Proportion)制御、I(Integral)制御、D(Differential)制御を行うPID制御等が知られている。PID制御は、目標温度と検知温度との差(偏差)に対して比例した出力を出す比例動作とその偏差の積分に比例する出力を出す積分動作と、偏差の微分に比例した出力を出す微分動作を組み合わせて、加熱手段への操作量を決定するものである。例えば、特許文献1及び2に記載される定着装置は、検知温度が目標温度となるように加熱手段への操作量をPID制御により演算出力している。このPID制御では、検知温度が目標温度となるように加熱手段への操作量を演算出力して、目標温度と検知温度との偏差を少なくする制御を行うため、定着部材の検知位置での温度を目標温度に近い温度に維持することができるようになる。   Also known are PID control that performs P (Proportion) control, I (Integral) control, D (Differential) control, and the like. PID control consists of a proportional operation that produces an output proportional to the difference (deviation) between the target temperature and the detected temperature, an integral operation that produces an output proportional to the integral of the deviation, and a differential that produces an output proportional to the differential of the deviation. The operation amount to the heating means is determined by combining the operations. For example, the fixing devices described in Patent Documents 1 and 2 calculate and output the operation amount to the heating unit by PID control so that the detected temperature becomes the target temperature. In this PID control, the amount of operation to the heating means is calculated and output so that the detected temperature becomes the target temperature, and control to reduce the deviation between the target temperature and the detected temperature is performed. Can be maintained at a temperature close to the target temperature.

特開2002−296954号公報JP 2002-296554 A 特開2007−178968号公報JP 2007-178968 A

ところで、定着装置では、次のような理由により印字中に上記目標温度が変更されることがある。多数枚連続印字すると、定着部材の軸方向端部の温度が上昇しやすくなる。軸方向長さが小さい用紙の連続印字枚数が多くなるほど、定着部材の軸方向端部の温度上昇が顕著となる。定着部材と用紙とが接触する通紙領域である定着部材の軸方向中央部では、定着部材に供給される熱量が用紙に消費されるのに対し、定着部材と用紙とが接触しない非通紙領域である定着部材の軸方向端部では、定着部材に供給される熱を消費する用紙がないからである。定着部材の軸方向端部の温度上昇は、定着ベルト等の定着部材を劣化させ、定着不良を生じる虞がある。そのため、定着部材の軸方向端部が所定温度を超える場合には、定着ニップでの温度が定着に適した温度となる範囲で目標温度が下げられる。   Incidentally, in the fixing device, the target temperature may be changed during printing for the following reason. When a large number of sheets are continuously printed, the temperature at the end portion in the axial direction of the fixing member tends to increase. As the number of continuous prints on a sheet having a small axial length increases, the temperature rise at the axial end of the fixing member becomes more conspicuous. In the axially central portion of the fixing member, which is a paper passing area where the fixing member and the paper are in contact with each other, the amount of heat supplied to the fixing member is consumed by the paper, whereas the fixing member and the paper are not in contact with each other. This is because there is no sheet that consumes heat supplied to the fixing member at the axial end of the fixing member, which is the area. An increase in the temperature at the axial end of the fixing member may deteriorate the fixing member such as a fixing belt and cause a fixing failure. Therefore, when the axial end of the fixing member exceeds a predetermined temperature, the target temperature is lowered within a range where the temperature at the fixing nip is a temperature suitable for fixing.

特許文献1では、通紙時、紙間のそれぞれの区間において、初期とそれ以降で制御ゲインを切り替える方式が示され、通紙時と紙間で目標温度を変える例も示されている。しかし、通紙部と紙間の初期とそれ以降で制御ゲインを切り替えたり、通紙部と紙間で目標温度を切り替えたりするためには、定着温度検知手段の応答性が高応答であり、印刷速度が低速であり、定着装置の熱応答性が高いシステムでなければならない。よって、特許文献1で示される方式では、定着温度検知手段の応答性が低く、印刷速度が高速で、英着装置の熱応答性が低いシステムの場合、目標温度に対して実際の温度が上方に外れるオーバーシュートや、下方に外れるアンダーシュートといった温度リップルを逆に増大させる虞がある。   Japanese Patent Application Laid-Open No. 2004-151561 shows a method of switching control gains at the initial stage and thereafter in each section between papers and between papers, and also shows an example of changing the target temperature between paper passing and papers. However, the responsiveness of the fixing temperature detection means is highly responsive in order to switch the control gain in the initial stage between the paper passing part and the paper and thereafter, or to switch the target temperature between the paper passing part and the paper, The system must have a low printing speed and a high thermal response of the fixing device. Therefore, in the system shown in Patent Document 1, in the case of a system in which the responsiveness of the fixing temperature detecting means is low, the printing speed is high, and the thermal responsiveness of the English deposition apparatus is low, the actual temperature is higher than the target temperature However, there is a risk that temperature ripples such as overshoots that fall off and undershoots that fall below are increased.

また、特許文献2では、定着部材の目標温度を下げる場合に、目標温度を複数の段階に分けて設定することにより、目標温度をステップ状ではなくランプ状に変化させる例を示している。このような構成とすることにより、温度の追従性を上げてアンダーシュートを防ぐ構成を示しているが、目標温度をランプ状に時間をかけて下げることは、定着部材の軸方向端部温度が上昇した場合のように、すぐ目標温度を下げなければならない条件には対応出来ない虞がある。   Patent Document 2 shows an example in which when the target temperature of the fixing member is lowered, the target temperature is changed into a ramp shape instead of a step shape by setting the target temperature in a plurality of stages. By adopting such a configuration, a configuration is shown in which the temperature followability is increased to prevent undershoot. However, the target temperature is lowered in a ramp shape over time, so that the axial end temperature of the fixing member is reduced. There is a possibility that it is not possible to cope with a condition where the target temperature needs to be lowered immediately, such as when the temperature rises.

本発明は以上の問題点に鑑みなされたものであり、その目的とするところは、目標温度変化に速やかに追従でき、温度リップルを低減することができる定着装置及びこれを用いた画像形成装置を提供することである。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a fixing device that can quickly follow a target temperature change and reduce temperature ripple, and an image forming apparatus using the same. Is to provide.

上記目的を達成するために、請求項1の発明は、その表面が無端移動し加熱手段を有する定着部材と、その表面が無端移動し該定着部材に接触して該定着部材との間に定着ニップを形成する加圧部材と、該定着部材の温度を検知する定着温度検知手段と、該加熱手段の加熱量を制御する上で目標とする目標温度と該定着温度検知手段の検知結果である検知温度とに基づいて該加熱手段の加熱量を制御する制御手段とを備え、該定着ニップに記録媒体を通過させ、熱と圧力とによって該記録媒体上のトナー像を該記録媒体に定着させる定着装置において、上記制御手段は、立ち上げ時と、印字初期時と、印字中で上記目標温度が変更されない時と、印字中に該目標温度が変更された時から所定枚数印字時とで制御条件を切り替えることを特徴とするものである。
請求項2の発明は、請求項1の定着装置において、上記制御手段は、上記検知温度と上記目標温度とを用いて、上記定着部材の検知位置での検知温度を該目標温度とするために適した加熱量を演算出力する演算出力手段を備え、該演算出力手段の出力値に基づいて上記加熱手段の加熱量を制御することを特徴とするものである。
請求項3の発明は、請求項2の定着装置において、上記演算出力手段は、PID制御によって演算出力を行うことを特徴とするものである。
請求項4の発明は、請求項3の定着装置において、上記制御部は、数1式で示される定数KP(比例ゲイン),KI(積分ゲイン),KD(微分ゲイン)を変更して制御条件を切り替えることを特徴とするものである。

Figure 2009192720
請求項5の発明は、請求項1、2、3又は4の定着装置において、上記定着部材は、複数の張架部材に張架される定着ベルトであることを特徴とするものである。
請求項6の発明は、像担持体と、該像担持体上に潜像を形成する潜像形成手段と、該像担持体上の潜像を現像しトナー像を形成する現像手段と、該像担持体上のトナー像を転写材上に転写する転写手段と、該転写手段により転写材に転写されたトナー像を定着する定着手段とを備える画像形成装置において、上記定着手段として、請求項1、2、3、4又は5の定着装置を用いることを特徴とするものである。
請求項1乃至5の定着装置において、立ち上げ動作時には、室温から大きな偏差のある目標温度に向けて高い応答性で昇温することが求められる。また、印字初期動作には、目標温度に速やかに近づき、温度の振動的な挙動を減衰させることが求められる。目標温度変更無しの印字動作時には、目標温度近くにきた条件で目標温度周辺を維持しつつ、且つ温度リップルを低減させることが求められる。印字中の目標温度変更から所定枚数の印字動作までは、目標温度に速やかに追従させる必要があり、且つ温度リップルを低減させることが求められる。定着装置の制御部は、これらの各動作の要求に対して適正な制御条件に切り替えて温度制御を行う。例えば、PID制御による温度制御では、数1式で示される定数の比例ゲインKP、積分ゲインKI、微分ゲインKDを上記4種類の動作に応じて設定することで、加熱手段の加熱量を制御している。これにより、立ち上げ時及び印字中において、定着部材の温度を目標温度変化に速やかに追従させ、温度リップルを低減させる。 In order to achieve the above object, the invention of claim 1 is characterized in that the surface of the fixing member is moved endlessly and has heating means, and the surface of the fixing member is moved endlessly and comes into contact with the fixing member to fix between the fixing member. The pressure member forming the nip, the fixing temperature detecting means for detecting the temperature of the fixing member, the target temperature for controlling the heating amount of the heating means, and the detection result of the fixing temperature detecting means. Control means for controlling the heating amount of the heating means on the basis of the detected temperature, allowing the recording medium to pass through the fixing nip, and fixing the toner image on the recording medium to the recording medium by heat and pressure. In the fixing device, the control means controls at the time of start-up, at the time of initial printing, when the target temperature is not changed during printing, and when a predetermined number of sheets are printed from when the target temperature is changed during printing. Features switching conditions Is shall.
According to a second aspect of the present invention, in the fixing device of the first aspect, the control means uses the detected temperature and the target temperature to set the detected temperature at the detection position of the fixing member as the target temperature. A calculation output means for calculating and outputting a suitable heating amount is provided, and the heating amount of the heating means is controlled based on the output value of the calculation output means.
According to a third aspect of the present invention, in the fixing device according to the second aspect, the calculation output means performs calculation output by PID control.
According to a fourth aspect of the present invention, in the fixing device according to the third aspect, the control unit changes the constants KP (proportional gain), KI (integral gain), and KD (differential gain) expressed by equation (1). Is characterized by switching.
Figure 2009192720
According to a fifth aspect of the present invention, in the fixing device according to the first, second, third, or fourth aspect, the fixing member is a fixing belt stretched around a plurality of stretch members.
According to a sixth aspect of the present invention, there is provided an image carrier, a latent image forming unit for forming a latent image on the image carrier, a developing unit for developing the latent image on the image carrier to form a toner image, An image forming apparatus comprising: a transfer unit that transfers a toner image on an image carrier onto a transfer material; and a fixing unit that fixes the toner image transferred to the transfer material by the transfer unit. 1, 2, 3, 4 or 5 fixing devices are used.
In the fixing device according to any one of claims 1 to 5, during the start-up operation, it is required to raise the temperature with high responsiveness toward a target temperature having a large deviation from room temperature. The initial printing operation is required to quickly approach the target temperature and attenuate the vibrational behavior of the temperature. At the time of printing operation without changing the target temperature, it is required to reduce the temperature ripple while maintaining the vicinity of the target temperature under the condition that the temperature is close to the target temperature. From the change in the target temperature during printing to the printing operation for a predetermined number of sheets, it is necessary to quickly follow the target temperature and it is required to reduce the temperature ripple. The control unit of the fixing device performs temperature control by switching to an appropriate control condition in response to the request for each of these operations. For example, in temperature control based on PID control, the heating amount of the heating unit is controlled by setting the constant proportional gain KP, integral gain KI, and differential gain KD shown in Equation 1 according to the above four types of operations. ing. As a result, the temperature of the fixing member quickly follows the target temperature change during start-up and printing, and temperature ripple is reduced.

本発明によれば、目標温度変化に速やかに追従でき、温度リップルを低減することができる定着装置及びこれを用いた画像形成装置を提供できるという優れた効果がある。   According to the present invention, there is an excellent effect that it is possible to provide a fixing device that can quickly follow a target temperature change and reduce temperature ripple, and an image forming apparatus using the same.

以下、本発明を画像形成装置であるプリンタに適用した場合の一実施形態について説明する。まず、本実施形態に係るプリンタの構成及び動作について説明する。図1は、本実施形態に係るプリンタ全体の構成を示す概略構成図である。本プリンタは、図中矢印A方向に回転する像担持体としてのドラム状の感光体1を備えている。感光体1の周囲には、感光体1の表面を一様に帯電する帯電手段としてのスコロトロン帯電装置2、帯電された感光体1の表面に露光光Rで露光して静電潜像を形成する潜像形成手段としての露光装置(ROS)3、静電潜像にトナーを付着させて現像する現像手段としての現像装置4、現像により得られた感光体1上のトナー像を記録媒体としての用紙P上に転写するための転写手段としての転写装置5、感光体1の表面の転写残トナーをクリーニングするクリーニング手段としてのクリーニング装置8、感光体1表面の残留電荷を除去する除電装置9が、この順序で配置されている。また、転写装置5よりも用紙搬送方向下流側には、定着手段としての定着装置6が配設されている。感光体1の下方には、用紙Pを複数枚重ねて収容する用紙トレイ7が配設されている。   Hereinafter, an embodiment in which the present invention is applied to a printer as an image forming apparatus will be described. First, the configuration and operation of the printer according to this embodiment will be described. FIG. 1 is a schematic configuration diagram showing the overall configuration of the printer according to the present embodiment. The printer includes a drum-shaped photosensitive member 1 as an image carrier that rotates in the direction of arrow A in the drawing. Around the photoconductor 1, a scorotron charging device 2 as a charging means for uniformly charging the surface of the photoconductor 1, and the surface of the charged photoconductor 1 is exposed with exposure light R to form an electrostatic latent image. An exposure device (ROS) 3 as a latent image forming means, a developing device 4 as a developing means for developing toner by attaching toner to the electrostatic latent image, and a toner image on the photoreceptor 1 obtained by development as a recording medium. Transfer device 5 as a transfer means for transferring onto the sheet P of paper, a cleaning device 8 as a cleaning means for cleaning the transfer residual toner on the surface of the photoreceptor 1, and a charge eliminating device 9 for removing residual charges on the surface of the photoreceptor 1. Are arranged in this order. Further, a fixing device 6 as a fixing unit is disposed downstream of the transfer device 5 in the sheet conveyance direction. A sheet tray 7 for storing a plurality of sheets P in a stacked manner is disposed below the photoreceptor 1.

上記構成のプリンタにおいて、先ず、図示しない画像読取部で原稿から読み取られた原画像信号、或いは外部の図示しないコンピューター等で作成された原画像信号が図示しない画像処理部に入力され、適切な画像処理が行われる。こうして得られた入力画像信号が露光装置3に入力され、露光光Rを変調する。入力画像信号によって変調された露光光Rは、スコロトロン帯電装置2により一様に帯電された感光体1の表面にラスタ照射される。感光体1表面に露光光Rがラスタ照射されると、感光体1上には入力画像信号に対応した静電潜像が形成される。感光体1上に形成された静電潜像は、現像装置4によりトナーで現像され、感光体1上にトナー像が形成される。感光体1上に形成されたトナー像は、感光体1の矢印A方向への回転に伴われて、感光体1に対向して配置された転写装置5に向かって搬送される。一方、用紙トレイ7に収容されていた用紙Pが感光体1と転写装置5との間の転写ニップ部に向かって搬送され、転写装置5により感光体1上のトナー像が用紙P上に転写される。用紙P上に転写されたトナー像は、定着装置6によって搬送されて定着され所望の画像が得られる。トナー像の用紙Pへの転写が終了した感光体1の表面に残留する転写残トナー等の付着物は、クリーニング装置8によりクリーニングされる。さらに、感光体1表面の残留電荷が除電装置9により除去されて、1回の画像形成動作が終了する。   In the printer having the above-described configuration, first, an original image signal read from a document by an image reading unit (not shown) or an original image signal created by an external computer (not shown) is input to an image processing unit (not shown) to obtain an appropriate image. Processing is performed. The input image signal obtained in this way is input to the exposure apparatus 3 to modulate the exposure light R. The exposure light R modulated by the input image signal is raster-irradiated on the surface of the photoconductor 1 uniformly charged by the scorotron charging device 2. When the exposure light R is irradiated on the surface of the photoconductor 1 by raster irradiation, an electrostatic latent image corresponding to the input image signal is formed on the photoconductor 1. The electrostatic latent image formed on the photoreceptor 1 is developed with toner by the developing device 4 to form a toner image on the photoreceptor 1. The toner image formed on the photoconductor 1 is conveyed toward a transfer device 5 disposed facing the photoconductor 1 as the photoconductor 1 rotates in the direction of arrow A. On the other hand, the paper P stored in the paper tray 7 is conveyed toward the transfer nip portion between the photoconductor 1 and the transfer device 5, and the toner image on the photoconductor 1 is transferred onto the paper P by the transfer device 5. Is done. The toner image transferred onto the paper P is conveyed and fixed by the fixing device 6 to obtain a desired image. Deposits such as transfer residual toner remaining on the surface of the photoreceptor 1 after the transfer of the toner image to the paper P is cleaned by the cleaning device 8. Further, the residual charge on the surface of the photosensitive member 1 is removed by the static eliminator 9, and one image forming operation is completed.

次に、上記定着装置6について詳細に説明する。図2は、本実施形態に係る定着装置の構成を示す構成図である。定着装置6は、図2に示すように、定着部材である定着ベルト60が定着ローラ61と加熱手段である加熱ローラ62とによって張架されている。定着ローラ61は不図示の駆動源によって回転駆動され、定着ベルト60が図中矢印B方向に無端移動し、これによって加熱ローラ62が従動回転する。定着ベルト60に適当な所定の張力を与えるため、加熱ローラ62はバネ等の図示しない付勢手段によって定着ローラ61から離間させる方向に付勢されている。また、定着ローラ61と対向する位置に定着ベルト60を挟んで定着ローラ61に当接し定着ニップNを形成する加圧部材として加圧ローラ63が配設されている。加圧ローラ63は、定着ローラ61と同一の駆動源によって不図示のギアを介して図中矢印C方向に回転駆動され図示しない付勢手段によって適正な加圧力で定着ローラ61に加圧している。また、定着装置6には、定着ニップNに向けて用紙を案内するガイド部材64等が配設されている。定着ローラ61・加熱ローラ62間の定着ベルト60の張架部分近傍には、定着ベルト60の表面温度を検知する定着温度検知手段であるサーミスタ65が配設されている。   Next, the fixing device 6 will be described in detail. FIG. 2 is a configuration diagram illustrating a configuration of the fixing device according to the present exemplary embodiment. As shown in FIG. 2, in the fixing device 6, a fixing belt 60 as a fixing member is stretched between a fixing roller 61 and a heating roller 62 as a heating unit. The fixing roller 61 is rotationally driven by a drive source (not shown), and the fixing belt 60 moves endlessly in the direction of arrow B in the figure, whereby the heating roller 62 is driven to rotate. In order to give an appropriate predetermined tension to the fixing belt 60, the heating roller 62 is urged in a direction to be separated from the fixing roller 61 by an urging means (not shown) such as a spring. Further, a pressure roller 63 is disposed as a pressure member that forms a fixing nip N in contact with the fixing roller 61 with the fixing belt 60 interposed therebetween at a position facing the fixing roller 61. The pressure roller 63 is rotationally driven in the direction of arrow C in the figure by a drive source identical to that of the fixing roller 61 via a gear (not shown) and pressurizes the fixing roller 61 with an appropriate pressing force by an urging means (not shown). . Further, the fixing device 6 is provided with a guide member 64 and the like for guiding the sheet toward the fixing nip N. A thermistor 65 that is a fixing temperature detecting means for detecting the surface temperature of the fixing belt 60 is disposed in the vicinity of the stretched portion of the fixing belt 60 between the fixing roller 61 and the heating roller 62.

上記定着ベルト60としては、例えばポリイミド樹脂等からなる基体層と、この基体層上に設けられたシリコンゴムからなる弾性層と、この弾性層上に設けられたテトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体(FPA)や、PFA(ペルフルオロアルコキシフッ素樹脂)や、ポリテトラフルオロエチレン(PFTE)等のフッ素樹脂からなる表面層とを有する多層構造ベルトを用いることができる。定着ローラ61及び加圧ローラ63は、金属からなる芯金部と、芯金部表面に設けられたシリコンゴムからなる弾性層と、弾性層の表面に積層されたフッ素樹脂からなる表面層とによって構成されている。このように、弾性層を有する定着ローラ61と加圧ローラ63とが定着ベルト60を介して圧接することにより、定着ベルト60と加圧ローラ63との当接部である定着ニップ部Nを比較的広く形成することができる。また、上記加熱ローラ62は、金属かならなる芯金部と、フッ素樹脂等からなる表層により構成されている。加熱ローラ62の芯金部の材質には、比熱が小さく、熱伝導率が大きいものを用いることが好ましい。また、加熱ローラ62の芯金部は中空状に形成されており、その内部には加熱手段としての加熱ヒータ62Hが内蔵されている。加熱ヒータ62Hによって加熱ローラ62が加熱され、定着ローラ61と加熱ローラ62とにより張架される定着ベルト61が加熱される。   The fixing belt 60 includes, for example, a base layer made of polyimide resin or the like, an elastic layer made of silicon rubber provided on the base layer, and tetrafluoroethylene / perfluoroalkyl vinyl ether provided on the elastic layer. A multilayer structure belt having a polymer (FPA), a surface layer made of a fluororesin such as PFA (perfluoroalkoxy fluororesin) or polytetrafluoroethylene (PFTE) can be used. The fixing roller 61 and the pressure roller 63 include a metal cored bar, an elastic layer formed of silicon rubber provided on the surface of the cored bar, and a surface layer formed of a fluororesin laminated on the surface of the elastic layer. It is configured. In this way, the fixing roller 61 having the elastic layer and the pressure roller 63 are in pressure contact with each other via the fixing belt 60, so that the fixing nip portion N that is a contact portion between the fixing belt 60 and the pressure roller 63 is compared. Can be formed widely. The heating roller 62 includes a cored bar portion made of metal and a surface layer made of a fluororesin or the like. As the material of the cored bar portion of the heating roller 62, a material having a small specific heat and a large thermal conductivity is preferably used. Further, the core portion of the heating roller 62 is formed in a hollow shape, and a heater 62H as a heating means is built in the core. The heating roller 62 is heated by the heater 62H, and the fixing belt 61 stretched between the fixing roller 61 and the heating roller 62 is heated.

また、上記定着装置6には、定着ニップNでの温度を定着に適した温度に制御するための制御手段である制御部66が設けられている。制御部66は、サーミスタ67の検知結果と、制御する上で目標となる目標温度とに基づいて、加熱ヒータ62Hの操作量を制御する。ここで、目標温度とは、定着ニップNでの温度が定着に適した温度となるように決定される、サーミスタ65による検知位置での所望の温度である。   The fixing device 6 is provided with a control unit 66 that is a control means for controlling the temperature at the fixing nip N to a temperature suitable for fixing. The controller 66 controls the operation amount of the heater 62H based on the detection result of the thermistor 67 and the target temperature that is a target for the control. Here, the target temperature is a desired temperature at a detection position by the thermistor 65 that is determined such that the temperature at the fixing nip N is a temperature suitable for fixing.

図3は、加熱ヒータへの電力供給制御を行う制御部のブロック図である。図3に示すように、サーミスタ65での検知出力は、制御部66へ送信される。そして、制御部66が受信した検知出力と目標温度とのデータが、制御部66から演算出力手段としての操作量演算部67に送信される。操作量演算部67では、受信した検知出力と目標温度とに基づいて、加熱ヒータ62Hの加熱量を決める演算結果を制御部66に出力する。演算結果に基づくデータは、加熱ヒータ62Hへの電源供給を制御する不図示のPWM駆動回路に送信され、加熱ヒータ62Hの加熱量となる操作量(ヒータデューティ)が決定される。   FIG. 3 is a block diagram of a control unit that performs power supply control to the heater. As shown in FIG. 3, the detection output from the thermistor 65 is transmitted to the control unit 66. And the data of the detection output and target temperature which the control part 66 received are transmitted from the control part 66 to the operation amount calculating part 67 as a calculation output means. The operation amount calculation unit 67 outputs a calculation result for determining the heating amount of the heater 62 </ b> H to the control unit 66 based on the received detection output and the target temperature. Data based on the calculation result is transmitted to a PWM drive circuit (not shown) that controls power supply to the heater 62H, and an operation amount (heater duty) to be a heating amount of the heater 62H is determined.

次に、上記定着ベルト60の温度制御を行う制御部66の制御条件について詳細に説明する。図4は、定着ベルトの温度制御を説明する特性図である。図4に示すように、制御部66は、定着装置6の立ち上げ時では制御条件1、印字初期(印字枚数M枚まで)では制御条件2、印字中で目標温度変更されない時(印字枚数M+1枚目以降で、目標温度変更無しの区間)では制御条件3、目標温度を変更した時から所定枚数印字時(目標温度変更から所定印字枚数P枚までの区間)では制御条件4となるように制御条件を切り替えている。本実施形態において、目標温度の変更は、印字初期時(N枚印字開始前の所定時期)、及び所定の通紙枚数を超えた時点で行われている。   Next, the control conditions of the controller 66 that controls the temperature of the fixing belt 60 will be described in detail. FIG. 4 is a characteristic diagram illustrating temperature control of the fixing belt. As shown in FIG. 4, the control unit 66 controls the control condition 1 when the fixing device 6 is started up, the control condition 2 when printing is started (up to M printed sheets), and when the target temperature is not changed during printing (printed sheet number M + 1). The control condition 3 is set for the first and subsequent sheets (the section without the target temperature change), and the control condition 4 is set when the predetermined number of sheets is printed after the target temperature is changed (the section from the target temperature change to the predetermined number of printed sheets P). Switching control conditions. In this embodiment, the target temperature is changed at the initial printing (a predetermined time before the start of printing N sheets) and when a predetermined number of sheets is passed.

本実施形態に係る操作量演算部67では、PID制御を行うPID補償器を用いている。図5は、本実施形態に係る操作量演算部で用いられる制御ゲインテーブルである。本実施形態では、下記の数1式及び図5に示す制御ゲインテーブルに従うPID制御に基づき、加熱ヒータ62Hへの操作量を演算し、定着ベルト60の温度制御を行う。制御条件1では、立ち上げ動作時において室温から大きな偏差のある目標温度に向けて高い応答性で昇温することが求められるため、比例ゲインKP及び積分ゲインKIを大きく設定し、微分ゲインKDを小さく設定する。制御条件2では、印字初期動作時において、目標温度に速やかに近づき、温度の振動的な挙動を減衰させることが求められるため、比例ゲインKP及び微分ゲインKDを大きく設定し、積分ゲインKIを小さく設定する。制御条件3では、目標温度変更無しの印字動作において、制御条件2により目標温度近くにきた条件で目標温度周辺を維持しつつ、且つ温度のオーバーシュートやアンダーシュートといった温度リップルを低減する必要があるため、制御ゲインを小さめに設定する。積分操作は目標温度周辺では逆作用を発生させる可能性があるため、積分ゲインKIは0に設定し、比例ゲインKP及び微分ゲインKDを設定する。制御条件4では、印字中の目標温度変更から所定印字枚数P枚の印字動作において、目標温度に速やかに追従させる必要があり、且つ温度のオーバーシュートやアンダーシュートといった温度リップルを低減するため、比例ゲインKPを大きく設定し、微分ゲインKDを小さい値に設定する。また、目標温度に偏差なく近づけるため、積分ゲインKIも小さい値に設定する。

Figure 2009192720
The manipulated variable calculation unit 67 according to the present embodiment uses a PID compensator that performs PID control. FIG. 5 is a control gain table used in the operation amount calculation unit according to the present embodiment. In this embodiment, the operation amount to the heater 62H is calculated based on the following equation 1 and PID control according to the control gain table shown in FIG. In the control condition 1, since it is required to increase the temperature with high responsiveness toward the target temperature having a large deviation from the room temperature during the start-up operation, the proportional gain KP and the integral gain KI are set large, and the differential gain KD is set to Set smaller. Under the control condition 2, since it is required to quickly approach the target temperature and attenuate the vibrational behavior of the temperature during the initial printing operation, the proportional gain KP and the differential gain KD are set large, and the integral gain KI is decreased. Set. In the control condition 3, in the printing operation without changing the target temperature, it is necessary to reduce the temperature ripple such as the overshoot and undershoot of the temperature while maintaining the vicinity of the target temperature under the condition that is close to the target temperature by the control condition 2. Therefore, the control gain is set smaller. Since the integral operation may cause a reverse action around the target temperature, the integral gain KI is set to 0, and the proportional gain KP and the differential gain KD are set. In the control condition 4, it is necessary to promptly follow the target temperature in the printing operation of the predetermined number of printed sheets P from the change of the target temperature during printing, and in order to reduce temperature ripples such as temperature overshoot and undershoot, The gain KP is set large and the differential gain KD is set to a small value. Further, in order to approach the target temperature without deviation, the integral gain KI is also set to a small value.
Figure 2009192720

このように、本実施形態に係る定着装置の制御部では、立ち上げ時及び印字時に4つの制御条件を用意して切り替えることを特徴としている。印字中に目標温度が低下した場合に、制御条件3をそのまま維持していても、定着ベルトの温度は追従して下がることがなく、目標温度に追従する制御を実現できない。制御条件3は、すでに到達した目標温度で温度リップルを小さく目標温度に追従するのには適しているが、目標温度変化に追従するには適した制御条件ではないからである。   As described above, the control unit of the fixing device according to the present embodiment is characterized in that four control conditions are prepared and switched at startup and printing. When the target temperature decreases during printing, even if the control condition 3 is maintained as it is, the temperature of the fixing belt does not follow and the control that follows the target temperature cannot be realized. This is because the control condition 3 is suitable for following the target temperature with a small temperature ripple at the target temperature that has already been reached, but not suitable for following the target temperature change.

図6は、図5に示すPID制御下で、印字中に制御条件の切り替えを行った場合の定着ベルト及び加圧ローラの温度推移を示す特性図である。図7は、図5に示すPID制御下での立ち上げ時の定着ベルト及び加圧ローラの温度推移を示す特性図である。図8は、印字中に制御条件の切り替えを行わない場合の定着ベルト及び加圧ローラの温度推移を示す特性図である。図6に示すPID制御下では、多数枚連続印字時に目標温度を下げたときに、制御条件3から制御条件4に切り替えて温度制御を行っているため、定着ベルトの温度(サーミスタの検知値)がアンダーシュートすることなく目標温度にほぼ追従していることがわかる。これにより、定着ベルト60の端部の温度が上昇した場合のように、すぐ目標温度を下げなければならないときも、速やかに目標温度に追従させることができる。また、図7に示すPID制御下では、制御条件1による立ち上げ動作により、定着ベルトの速やかな昇温と小さいオーバーシュートを実現できている。これに対し、図8に示すように、目標温度が変更されても制御条件3をそのまま維持した場合には、目標温度が低下しても定着ベルトの温度が追従して低下することがなく、目標温度に追従する制御ができていないことがわかる。   FIG. 6 is a characteristic diagram showing temperature transitions of the fixing belt and the pressure roller when the control conditions are switched during printing under the PID control shown in FIG. FIG. 7 is a characteristic diagram showing the temperature transition of the fixing belt and the pressure roller during startup under the PID control shown in FIG. FIG. 8 is a characteristic diagram showing the temperature transition of the fixing belt and the pressure roller when the control condition is not switched during printing. Under the PID control shown in FIG. 6, when the target temperature is lowered during continuous printing of a large number of sheets, the temperature control is performed by switching from the control condition 3 to the control condition 4, and therefore the temperature of the fixing belt (detection value of the thermistor). It can be seen that almost follows the target temperature without undershooting. As a result, even when the target temperature has to be lowered immediately, such as when the temperature of the end portion of the fixing belt 60 has increased, the target temperature can be quickly followed. Further, under the PID control shown in FIG. 7, the start-up operation under the control condition 1 can realize a rapid temperature increase and a small overshoot of the fixing belt. On the other hand, as shown in FIG. 8, when the control condition 3 is maintained as it is even if the target temperature is changed, the temperature of the fixing belt does not follow and decrease even if the target temperature decreases. It can be seen that control to follow the target temperature is not possible.

以上、本実施形態に係る定着装置6によれば、制御部66は立ち上げ動作時及び印字時に4種類の制御条件を用意し、各動作に適した制御条件に切り替えて温度制御を行うので、目標温度変化に速やかに追従でき、温度リップルを低減させることができる。
また、本実施形態に係る定着装置6は、サーミスタ65による定着ベルト60の検知位置での検知温度を目標温度とするために適した加熱量を演算出力する演算出力手段である操作量演算部67を備え、操作量演算部67の出力値に基づいて加熱ヒータ62Hへの操作量を制御している。そのため、加熱ヒータ62Hへの操作量を簡易に決定できる。
また、本実施形態に係る定着装置6は、演算出力手段としてPID補償器を用いることにより、定着ベルト60の検知温度を目標温度に近づけることができ、偏差が少ない適正な制御を行うことができる。
また、本実施形態に係る定着装置は、PID制御に用いられる数式の定数を変更して制御条件を切り替えることにより、定着ベルト60の検知温度を目標温度に近づけることができ、偏差が少ない適正な制御を行うことができる。
また、本実施形態に係る定着装置6は、定着部材に定着ベルト60を用いることにより、熱容量が小さい構造とすることができ、温度制御に対する高応答性を実現できる。
また、本実施形態に係る画像形成装置であるプリンタは、定着装置6を有することにより、良好な定着品質を確保することが可能となる。
なお、本発明は本実施形態で説明した定着部材である定着ベルトに限定されるものではなく、定着部材として加熱手段を有する定着ローラを用いた構成であっても他の形態であってもよい。また、加圧部材としての加圧ローラを用いたが、ベルト部材や他の形態であってもよい。また、加熱手段としての加熱ヒータは、定着部材である定着ベルトを内部から加熱するものであるが、加熱手段の位置は、定着部材の外部から表面を加熱するものであってもよく、またひとつではなく加圧部材にも併せて設ける等の他の形態であってもよい。
さらに、本実施形態ではトナーが1色のプリンタについて説明したが、記録媒体上に複数色のトナーを重ね合わせてカラー画像を形成するカラー画像形成装置にも適用することができる。
As described above, according to the fixing device 6 according to the present embodiment, the control unit 66 prepares four types of control conditions during start-up operation and printing, and performs temperature control by switching to control conditions suitable for each operation. The target temperature change can be followed quickly and temperature ripple can be reduced.
In addition, the fixing device 6 according to the present embodiment is an operation amount calculation unit 67 that is a calculation output unit that calculates and outputs a heating amount suitable for setting the temperature detected at the detection position of the fixing belt 60 by the thermistor 65 as the target temperature. And the operation amount to the heater 62H is controlled based on the output value of the operation amount calculation unit 67. Therefore, the operation amount to the heater 62H can be easily determined.
In addition, the fixing device 6 according to the present embodiment uses the PID compensator as the calculation output unit, so that the detected temperature of the fixing belt 60 can be brought close to the target temperature, and appropriate control with little deviation can be performed. .
In addition, the fixing device according to the present embodiment can bring the detected temperature of the fixing belt 60 close to the target temperature by changing the constant of the mathematical formula used for PID control to switch the control condition, and is appropriate with little deviation. Control can be performed.
Further, the fixing device 6 according to the present embodiment can have a structure with a small heat capacity by using the fixing belt 60 as a fixing member, and can realize high responsiveness to temperature control.
In addition, since the printer that is the image forming apparatus according to the present embodiment includes the fixing device 6, it is possible to ensure good fixing quality.
Note that the present invention is not limited to the fixing belt that is the fixing member described in the present embodiment, and may have a configuration using a fixing roller having a heating unit as the fixing member, or another form. . Further, although the pressure roller as the pressure member is used, a belt member or other forms may be used. The heating heater as the heating means heats the fixing belt as a fixing member from the inside, but the position of the heating means may be one that heats the surface from the outside of the fixing member. Instead, other forms such as a pressure member may be provided.
Furthermore, in the present embodiment, a printer having one color toner has been described. However, the present invention can also be applied to a color image forming apparatus that forms a color image by superposing a plurality of color toners on a recording medium.

本実施形態に係るプリンタ全体の構成を示す概略構成図。1 is a schematic configuration diagram illustrating the configuration of an entire printer according to an embodiment. 同プリンタの定着装置の構成を示す構成図。FIG. 2 is a configuration diagram illustrating a configuration of a fixing device of the printer. 同定着装置の加熱ヒータへの電力供給制御を行う制御部のブロック図。The block diagram of the control part which performs the electric power supply control to the heater of the fixing device. 同定着装置の定着ベルトの温度制御を説明する特性図。FIG. 6 is a characteristic diagram illustrating temperature control of a fixing belt of the fixing device. 同定着装置の制御部で用いられる制御ゲインテーブル。A control gain table used in the control unit of the fixing device. 印字中に制御条件の切り替えを行った場合の定着ベルト及び加圧ローラの温度推移を示す特性図。FIG. 6 is a characteristic diagram showing temperature transitions of the fixing belt and the pressure roller when the control conditions are switched during printing. 立ち上げ時の定着ベルト及び加圧ローラの温度推移を示す特性図。The characteristic view which shows the temperature transition of the fixing belt and pressure roller at the time of starting. 印字中に制御条件の切り替えを行わない場合の定着ベルト及び加圧ローラの温度推移を示す特性図。FIG. 6 is a characteristic diagram showing temperature transitions of the fixing belt and the pressure roller when the control condition is not switched during printing.

符号の説明Explanation of symbols

1 感光体
6 定着装置
60 定着ベルト
61 定着ローラ
62 加熱ローラ
63 加圧ローラ
64 ガイド部材
65 サーミスタ
66 制御部
67 操作量演算部
DESCRIPTION OF SYMBOLS 1 Photoconductor 6 Fixing device 60 Fixing belt 61 Fixing roller 62 Heating roller 63 Pressure roller 64 Guide member 65 Thermistor 66 Control part 67 Operation amount calculating part

Claims (6)

その表面が無端移動し加熱手段を有する定着部材と、
その表面が無端移動し該定着部材に接触して該定着部材との間に定着ニップを形成する加圧部材と、
該定着部材の温度を検知する定着温度検知手段と、
該加熱手段の加熱量を制御する上で目標とする目標温度と該定着温度検知手段の検知結果である検知温度とに基づいて該加熱手段の加熱量を制御する制御手段とを備え、
該定着ニップに記録媒体を通過させ、熱と圧力とによって該記録媒体上のトナー像を該記録媒体に定着させる定着装置において、
上記制御手段は、立ち上げ時と、印字初期時と、印字中で上記目標温度が変更されない時と、印字中に該目標温度が変更された時から所定枚数印字時とで制御条件を切り替えることを特徴とする定着装置。
A fixing member whose surface moves endlessly and has a heating means;
A pressure member whose surface moves endlessly, contacts the fixing member, and forms a fixing nip with the fixing member;
Fixing temperature detecting means for detecting the temperature of the fixing member;
A control means for controlling the heating amount of the heating means based on a target temperature which is a target for controlling the heating amount of the heating means and a detection temperature which is a detection result of the fixing temperature detection means,
In a fixing device for passing a recording medium through the fixing nip and fixing a toner image on the recording medium to the recording medium by heat and pressure,
The control means switches the control conditions at the time of start-up, at the initial printing, when the target temperature is not changed during printing, and when the target temperature is changed during printing and when a predetermined number of sheets are printed. A fixing device characterized by the above.
請求項1の定着装置において、
上記制御手段は、上記検知温度と上記目標温度とを用いて、上記定着部材の検知位置での検知温度を該目標温度とするために適した加熱量を演算出力する演算出力手段を備え、該演算出力手段の出力値に基づいて上記加熱手段の加熱量を制御することを特徴とする定着装置。
The fixing device according to claim 1.
The control means includes calculation output means for calculating and outputting a heating amount suitable for setting the detection temperature at the detection position of the fixing member as the target temperature, using the detection temperature and the target temperature, A fixing device that controls a heating amount of the heating unit based on an output value of a calculation output unit.
請求項2の定着装置において、
上記演算出力手段は、PID制御によって演算出力を行うことを特徴とする定着装置。
The fixing device according to claim 2.
The fixing device characterized in that the calculation output means performs calculation output by PID control.
請求項3の定着装置において、
上記制御部は、数1式で示される定数KP(比例ゲイン),KI(積分ゲイン),KD(微分ゲイン)を変更して制御条件を切り替えることを特徴とする定着装置。
Figure 2009192720
The fixing device according to claim 3.
The fixing unit is characterized in that the control unit switches the control condition by changing constants KP (proportional gain), KI (integral gain), and KD (differential gain) expressed by the equation (1).
Figure 2009192720
請求項1、2、3又は4の定着装置において、
上記定着部材は、複数の張架部材に張架される定着ベルトであることを特徴とする定着装置。
The fixing device according to claim 1, 2, 3 or 4.
The fixing device, wherein the fixing member is a fixing belt stretched around a plurality of stretching members.
像担持体と、該像担持体上に潜像を形成する潜像形成手段と、該像担持体上の潜像を現像しトナー像を形成する現像手段と、該像担持体上のトナー像を転写材上に転写する転写手段と、該転写手段により転写材に転写されたトナー像を定着する定着手段とを備える画像形成装置において、
上記定着手段として、請求項1、2、3、4又は5の定着装置を用いることを特徴とする画像形成装置。
An image carrier, latent image forming means for forming a latent image on the image carrier, developing means for developing a latent image on the image carrier to form a toner image, and a toner image on the image carrier An image forming apparatus comprising: a transfer unit that transfers the toner image onto the transfer material; and a fixing unit that fixes the toner image transferred to the transfer material by the transfer unit.
An image forming apparatus using the fixing device of claim 1, 2, 3, 4 or 5 as the fixing means.
JP2008031963A 2008-02-13 2008-02-13 Fixing device and image forming apparatus using the same Expired - Fee Related JP5240548B2 (en)

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JP2020134862A (en) * 2019-02-25 2020-08-31 キヤノン株式会社 Image formation device

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