JP2009187917A - Plug for lighting duct with independent grounding electrode - Google Patents

Plug for lighting duct with independent grounding electrode Download PDF

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JP2009187917A
JP2009187917A JP2008055516A JP2008055516A JP2009187917A JP 2009187917 A JP2009187917 A JP 2009187917A JP 2008055516 A JP2008055516 A JP 2008055516A JP 2008055516 A JP2008055516 A JP 2008055516A JP 2009187917 A JP2009187917 A JP 2009187917A
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plug
grounding
terminal
rib
duct
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Masashi Otsubo
正志 大坪
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Mitsuboshi Electric Works Co Ltd
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Mitsuboshi Electric Works Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a plug for a lighting duct with an independent grounding electrode at minimal additional cost by commonizing components with components of a two-pole structure duct plug, its additional function device and the like. <P>SOLUTION: In this plug, by focusing attention on a wire connection terminal part of a general non-grounding type 2P duct plug located lower than an opening surface, and presence of a sufficient space between terminals, a grounding pin 4h and a plate spring 4j using a plate spring material are arranged in its narrow space; a wide fixation board is arranged at a position with the plate spring 4j extended and lifted; an insulation tube covering the circumference of an assembly screw 7 is made to penetrate therethrough; and a connection terminal part 4a tilted by being connected to the fixation board is arranged. The plug is structured such that, by focusing attention on a space left between the fixation board lifted from the opening and the lower side of the terminal part, a U-shaped rib having a resin spring function for rotation stop is arranged in a back-side space of the connection terminal part, and a slide guide is arranged in order to prevent the lift of a rotation stop upper part. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、通常の屋内の天井および壁面に設置された接地極付のライティングダクトに取り付けて照明器具等の機械的保持と電気的接続を同時に行うことができる接地極付三極(3P)プラグに於ける、独立接地極の構成構造及び配置構造に関する。  The present invention is a three-pole (3P) plug with a grounding electrode that can be attached to a lighting duct with a grounding electrode installed on a normal indoor ceiling and wall and can simultaneously hold and electrically connect a lighting fixture or the like. The present invention relates to a configuration structure and an arrangement structure of an independent ground electrode.

ライティングダクト用プラグは、主にスポットライトや吊り下げ形等の照明器具に組み込まれ、器具内蔵用として使用される場合が多く、一般的に、ダクトプラグと称されている。以下、本文中に於いても、ダクトプラグと記述する。  A plug for a lighting duct is mainly incorporated in a lighting fixture such as a spotlight or a hanging type, and is often used as a built-in fixture, and is generally called a duct plug. Hereinafter, it is also referred to as a duct plug in the text.

近年、照明器具の効率向上の要求から光源の多様化が進み、従来の白熱電球から高効率の小形低出力の蛍光ランプや高圧放電ランプへの代替が進んでいる。これらのランプを点灯させるには小形軽量化のために電子安定器等が用いられることが多く、その出力は条件によって高電圧になる場合が多く、安全対策の為に接地が必要になる場合が多い。  In recent years, the diversification of light sources has progressed due to demands for improving the efficiency of lighting fixtures, and the replacement of conventional incandescent bulbs with high-efficiency small and low-output fluorescent lamps and high-pressure discharge lamps has progressed. In order to light these lamps, electronic ballasts are often used to reduce the size and weight, and the output is often high voltage depending on conditions, and grounding may be required for safety measures. Many.

その為の施策として、接地極付ライティングダクトの新規設置施工が先行して行われており、ダクトプラグに於いても、非接地構造の二極構造(以下、2Pと記述する)に加えて接地極付の三極構造(以下、3Pと記述する)の供給が必要とされている。  As a measure for this, a new installation construction of a lighting duct with a grounding electrode has been carried out in advance, and the duct plug is also grounded in addition to the non-grounded two-pole structure (hereinafter referred to as 2P). There is a need to supply a tripolar structure with poles (hereinafter referred to as 3P).

反面、照明器具形状の小形軽量化に合わせて、3Pダクトプラグについても従来同様の小型化を指向する要求が一段と強く、更には簡素で低価格とした普及品としての供給が要求されている。  On the other hand, with the reduction in size and weight of lighting fixtures, 3P duct plugs are increasingly required to be miniaturized in the same manner as in the past, and are further required to be supplied as simple and low-priced products.

これらの要求に対して、本出願人は、接地端子に組立用ねじを貫通させ、その直近に接続端子部を設け、電源用端子を樹脂成形本体の底部に配置し、接続端子部を頂点部分に設けて絶縁距離を確保する構造を発明提案している(特許文献1参照)  In response to these requirements, the applicant passes the assembly screw through the ground terminal, provides a connection terminal portion in the immediate vicinity thereof, places the power supply terminal at the bottom of the resin molded body, and places the connection terminal portion at the apex portion. The invention proposes a structure that is provided in a space to secure an insulation distance (see Patent Document 1).

しかし、その構造は、接地端子の中央部を組立ねじが貫通するために絶縁距離の確保が困難で、金属筐体等を接地回路の一部とする「雑アース」の考え方では問題ないものの、接地回路を独立させる独立接地、所謂「独立アース」対応の構造には成り得ていなかった。  However, the structure is difficult to secure the insulation distance because the assembly screw penetrates the center part of the grounding terminal, but there is no problem in the concept of "miscellaneous earth" with a metal housing etc. as part of the grounding circuit, A structure corresponding to so-called “independent earth”, which is an independent ground for making the ground circuit independent, could not be realized.

また、本出願人は、回転操作に対するロック機能を有する回転止の上下可動用スプリングに代えて、回転止めの樹脂素材の物性を利用した樹脂バネ構造を提案している(特許文献2参照)  In addition, the present applicant has proposed a resin spring structure that utilizes the physical properties of the resin material of the rotation stopper instead of the spring for vertically moving the rotation stopper having a locking function for the rotation operation (see Patent Document 2).

上記の樹脂バネ構造は、適切な構造設計と樹脂成形技術が必要になるが、絡み合って組立作業時に余計な手間を必要とするコイルスプリングに対して、取り扱いが容易で自動組立への対応も可能としている。  The above resin spring structure requires appropriate structural design and resin molding technology. However, coil springs that are intertwined and require extra effort during assembly work can be handled easily and can be used for automatic assembly. It is said.

約10000時間を超える圧縮状態での反発力も概ね65〜70%を維持し、その後の正常取付時の動作機能も異常は認められず、十分な実用性能を有している事を確認済みである。  The repulsive force in a compressed state exceeding about 10,000 hours is also maintained at 65 to 70%, and the operation function at the time of normal mounting thereafter is not abnormal, and has been confirmed to have sufficient practical performance. .

堅実な性能と機能を有し、簡素で安価な3Pプラグの供給を具体化するためには、これらの構造と機能を両立させ得る構造が望ましい。  In order to realize the supply of a simple and inexpensive 3P plug having a solid performance and function, a structure capable of satisfying both of these structures and functions is desirable.

前項の問題に鑑み、独立接地構造と回転止めの樹脂バネ構造を具体化して、既存の2Pダクトプラグと同等の筒型断面を具体化して部品及びその付加機能装置類との共有化を図り、極力小型化を図った独立接地極付3Pダクトプラグを具現化し、最小限の追加コストで提供する事を課題とする。  In view of the problem of the previous paragraph, the independent grounding structure and the resin spring structure of the rotation stop are embodied, the cylindrical cross section equivalent to the existing 2P duct plug is embodied, and the parts and the additional function devices are shared. It is an object to realize a 3P duct plug with an independent grounding pole that is miniaturized as much as possible and to provide it with a minimum additional cost.

問題を解決するための手段Means to solve the problem

本発明は、前発明の接地端子の組立ねじを貫通させる固定部分の位置と形状に着目し、組立ねじの周囲を成型樹脂で筒状に覆い、接地端子の貫通穴基部をその外側に配置する構造を採用する。  The present invention pays attention to the position and shape of the fixing portion through which the assembly screw of the grounding terminal of the previous invention is penetrated, covers the periphery of the assembly screw in a cylindrical shape with a molding resin, and arranges the through hole base of the grounding terminal outside thereof. Adopt structure.

接地端子の全体形状は、AC電源用端子間に絶縁部材と可動の為の隙間を設け、残りを概略材料幅とした板ばねを使用し、その一先端に丸め加工にて成形された接地ピンと、部分的に幅を細くして板厚方向に屈曲自在として繋ぎとなる屈曲部と、それに繋がる略J字形に成形して弾性作用を主目的とする板ばね部を設け、その固定部分に筐体組立ねじと絶縁部材を貫通させるための貫通穴を設け、その固定部分の先に繋がった電線接続用端子部を設け、固定部分と端子部を筐体の開口面より極力高い上限位置に設けると共に端子部は傾斜させて立体的に設置する構造とする。  The overall shape of the grounding terminal is a grounding pin formed by rounding at one end, using a leaf spring with an insulating member and a movable gap between the AC power supply terminals, and the remainder being an approximate material width. A bent portion that is partially narrowed to be freely bent in the plate thickness direction and a substantially J-shaped leaf spring portion that is connected to the bent portion are provided, and a leaf spring portion mainly for elastic action is provided. A through hole is provided to allow the body assembly screw and the insulating member to pass through, a terminal portion for connecting the electric wire connected to the tip of the fixing portion is provided, and the fixing portion and the terminal portion are provided at an upper limit position as high as possible from the opening surface of the housing. At the same time, the terminal portion is inclined and installed three-dimensionally.

そして、回転止めの樹脂バネ機能を有するU字形のリブを、接地端子の接続端子部の裏側空間に配置し、回転止め上部の浮き上がりを防ぐために、摺動ガイドを設ける構造とした。  A U-shaped rib having a resin spring function for preventing rotation is disposed in the space behind the connection terminal portion of the ground terminal, and a sliding guide is provided in order to prevent the upper portion of the rotation stopper from being lifted.

発明の効果The invention's effect

本発明の最大の効果は、独立接地構造と樹脂バネによる回転止めの可動構造が、最小限の部品点数と最小限の空間容積のなかで具体化でき、簡素な構造で最大限の機能を提供することが可能になったことである。  The greatest effect of the present invention is that the independent grounding structure and the movable structure of the rotation stop by the resin spring can be embodied in the minimum number of parts and the minimum space volume, and provide the maximum functions with a simple structure. It is possible to do that.

既存の2Pダクトプラグに対して同径で仕上げたことにより、既存の部品が共有でき、新規発生部品の金型投資等が最小に抑えられ、経済的効果も大きい。  By finishing the existing 2P duct plug with the same diameter, it is possible to share existing parts, minimizing investment in molds for newly generated parts, etc., and a great economic effect.

外観意匠的にも非接地2Pダクトプラグとイメージを統一できると共に、付加機能として提供される横向き取り付け用補強具も共用でき、同様の意匠と使い勝手を提供することができてダクトプラグとしての応用範囲が拡がる。  The appearance design can be unified with the ungrounded 2P duct plug, and the horizontal mounting reinforcement provided as an additional function can be shared, providing the same design and usability, and the application range as a duct plug Will spread.

本発明の接地端子と支持構造により、接地ピン部とダクトプラグ筐体との摺動方向の接触が概略点接触のみになり、筐体と接触して捩れたり拗れたりして、動きが渋くなることもなく安定した接触を保つ。  With the ground terminal and the support structure of the present invention, the contact in the sliding direction between the ground pin portion and the duct plug casing is only a point contact, and the movement is less aggravated by contact with the casing and twisting or twisting. Keeping stable contact without becoming.

接地端子の立体配置は、充電部分との絶縁沿面距離および絶縁空間距離を確保することが容易になり、接続に使用する丸形圧着端子の可動範囲を制限して不用意な絶縁低下を防ぐと共に、斜め下方向に引き出される接地端子の器具内電線は底部を半周して器具内に導くことで器具内配線の処理も容易に行うことができる。  The three-dimensional arrangement of the grounding terminal makes it easy to secure the insulation creepage distance and insulation space distance from the charged part, and restricts the movable range of the round crimping terminal used for connection and prevents inadvertent degradation of insulation. The in-instrument electric wire of the ground terminal that is pulled out obliquely downward can be easily processed by inducing the in-apparatus wiring by guiding the inside of the instrument around the bottom half.

従来からの「雑アース」としての筐体アースへの対応も容易で、独立接地機能を備えた事による不都合や不必要なコストアップを生じていない。有することでの  It is easy to deal with the case grounding as a conventional “miscellaneous grounding”, and there is no inconvenience or unnecessary cost increase due to the provision of the independent grounding function. In having

総じて、増加部品は接地端子と接地端子ねじのみで済み、小型軽量でシンプルな独立接地極付3Pダクトプラグを具体化できて、国際規格への整合を先取りした高品質の製品を安価にて提供でき得るものである。  In general, only a grounding terminal and a grounding terminal screw are needed, and a small, lightweight, simple 3P duct plug with an independent grounding pole can be realized, and high-quality products that anticipate the conformity to international standards are provided at low cost. It can be done.

本発明は、小形コンパクトな蛍光ランプや小形高圧放電ランプを光源とするライティングダクト用照明器具等に組み込んで使用する接地極付3Pダクトプラグに適用することを最良の実施形態とする。  The present invention is best applied to a 3P duct plug with a grounding electrode, which is used by being incorporated in a lighting duct illuminator using a small compact fluorescent lamp or a small high pressure discharge lamp as a light source.

本発明に於ける接地極はその構造から、ダクトプラグ筐体全体を回転して着脱する構造に限定されるものではないが、接地極の接地ピンは着脱時や使用時に積極的に摺動させて使用するものではない。  The grounding electrode according to the present invention is not limited to the structure in which the entire duct plug housing is rotated and detached because of its structure, but the grounding pin of the grounding electrode is positively slid during attachment / detachment and use. It is not intended to be used.

以下、本発明の実施形態について図面を参照して詳細を説明する。  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

一般的にダクトプラグは、照明器具等との結合組立が可能となるように、筐体を概略二分割して、複数個のねじで組み立てられた比較的大型のものと、概ね中央部分を一組の組立ねじとナットで組み立てられた小型のものとがあり、本発明は後者の接地端子の設置構造に関するものである。  In general, a duct plug is divided into two parts, a relatively large one assembled with a plurality of screws, and a central portion so that it can be assembled and assembled with a lighting fixture or the like. There is a small one assembled with a set of assembly screws and nuts, and the present invention relates to the latter ground terminal installation structure.

図1は、本発明による独立接地極付3Pダクトプラグを斜め下方向から見た斜視図で、接地端子4の外部電線等との接続端子部4aの実装状態および固定部分の外観概要を示す。  FIG. 1 is a perspective view of a 3P duct plug with an independent grounding electrode according to the present invention viewed obliquely from below, and shows a mounting state of a connection terminal portion 4a with an external electric wire or the like of a grounding terminal 4 and an outline of a fixed portion.

図2は、同上状態の斜め上方向から見た斜視図で、接地端子4の接地ピン部4hおよびJ字形板ばね部分4jの収納構造および絶縁パイプの段付ボス1wの外観概要を示す。  FIG. 2 is a perspective view of the same state as viewed obliquely from above, showing an outline of the housing structure of the ground pin portion 4h and the J-shaped leaf spring portion 4j of the ground terminal 4 and the stepped boss 1w of the insulating pipe.

ダクトプラグ筐体は、概略筒状の筐体を真半分に割開いた形で構成され、主要な部品を組み込んだプラグ本体1と、それらを覆い組立ねじ7を締め込むことで接地端子4を挟み込んで所定の位置で保持するプラグ蓋2から成っている。  The duct plug housing is formed by splitting a substantially cylindrical housing in half, and plug body 1 incorporating main parts and grounding terminal 4 by tightening assembly screws 7 covering them. The plug lid 2 is sandwiched and held at a predetermined position.

図3に示すように、プラグ本体1には、既存の2Pダクトプラグと同位置同構造で一対の電源端子3と電源端子ねじ5が取り付けられ、中央部分に3Pダクトプラグとして追加される接地端子4と接地端子ねじ6が取り付けられている。  As shown in FIG. 3, the plug main body 1 has a pair of power supply terminals 3 and power supply terminal screws 5 attached in the same position and the same structure as an existing 2P duct plug, and is added as a 3P duct plug in the center portion. 4 and a ground terminal screw 6 are attached.

電源端子3には、ライティングダクトの導体に接する接触端部3cと、その接触圧を発生させる板ばね部3dと、他端部にねじ穴を有する端子部3bとその上下に固定用爪3aが備わり、プラグ本体に設けた電源端子固定穴1aに圧入する事で、組み付け固定される。  The power terminal 3 includes a contact end 3c that contacts the conductor of the lighting duct, a leaf spring 3d that generates the contact pressure, a terminal 3b that has a screw hole at the other end, and a fixing claw 3a above and below the terminal 3b. It is assembled and fixed by press-fitting into the power terminal fixing hole 1a provided in the plug body.

2Pダクトプラグと共有する電源端子3の端子部3bは、一対の接触端部3cの中心中間点をダクトプラグの回転中心とする必要があるため、その構造形状からプラグ本体1の開口面より沈んだ配置となっている。  Since the terminal portion 3b of the power supply terminal 3 shared with the 2P duct plug needs to have the center midpoint of the pair of contact end portions 3c as the rotation center of the duct plug, it sinks from the opening surface of the plug body 1 due to its structure. It is an arrangement.

図4は、回転止め10の取付構造を示す分解斜視図である。プラグ本体1に嵌合して上下に稼働する構造であって、常時は頭部が突出していてライティングダクトの開口部両端に引っ掛かって回転離脱を防止している。  FIG. 4 is an exploded perspective view showing the mounting structure of the rotation stopper 10. It is a structure that is fitted to the plug body 1 and operates up and down, and the head always protrudes and is caught at both ends of the opening of the lighting duct to prevent the rotation from coming off.

回転止め10の基盤から延長したU字リブ10cを、成形材料特有の物性を活かして、短時間のみ変形させてスプリングとして機能させている。リブ先端10eがプラグ本体1に引っ掛かることで、リブ全体で変形し屈曲可能としながら、プラグ本体1からの抜け止め機能を果たしている。  The U-shaped rib 10c extended from the base of the rotation stopper 10 is deformed only for a short time to function as a spring, taking advantage of the physical properties peculiar to the molding material. When the rib tip 10e is hooked on the plug body 1, it functions to prevent the plug body 1 from coming off while being deformed and bendable throughout the rib.

本来は、U字リブ10cの中央部分に配置して、プラグ本体1の挿入穴1acを可動制限範囲とすることで、上下・前後・左右の3次元の位置決めをU字リブ10c単独で行うのが理想的である。  Originally, the U-shaped rib 10c alone is arranged in the center portion of the U-shaped rib 10c, and the insertion hole 1ac of the plug body 1 is set within the movable restriction range, so that the U-shaped rib 10c alone can be positioned in three directions. Is ideal.

しかし、本例に於いては、最適部分に接地端子4のJ字形板ばね部4j及びU字曲げ部4fを配する必要があるために、接地端子4の端子部4aの裏側に相当する下方位置に設けている。  However, in this example, since it is necessary to arrange the J-shaped leaf spring portion 4j and the U-shaped bent portion 4f of the ground terminal 4 in the optimum portion, the lower side corresponding to the back side of the terminal portion 4a of the ground terminal 4 Provided in position.

その為に、特に、前後方向のバランスが崩れて上端部が浮き上がる可能性があって、左右方向の荷重、つまり着脱作業時や器具の照射方向調整などの操作時の回転トルクに対して不安定になる恐れがある。  For this reason, in particular, there is a possibility that the balance in the front-rear direction is lost and the upper end part is lifted, and it is unstable with respect to the load in the left-right direction, that is, the rotational torque during operations such as attachment / detachment work and adjustment of the irradiation direction There is a risk of becoming.

それを防ぐために、上部に折り返した摺動リブ10aを設け、対するプラグ本体1には摺動案内リブ1ahと段押し溝1sを設けている。摺動リブ10aが摺動案内リブ1ahに引っ掛かって浮き上がりを防止している。  In order to prevent this, a sliding rib 10a folded back is provided, and the plug body 1 is provided with a sliding guide rib 1ah and a stepped groove 1s. The sliding rib 10a is caught by the sliding guide rib 1ah to prevent the floating.

更に、回転止め10をプラグ本体1に組み込む際の引っ掛けと押し込み作業を容易にするために、摺動案内リブ1ahに嵌合用斜面1ajを設けている。この嵌合用斜面1ajに沿って回転止め10の摺動リブ10a先端が回動することで、圧入時の瞬間的な変形負荷を軽減している。  Further, in order to facilitate the hooking and pushing operation when the rotation stopper 10 is incorporated into the plug body 1, a sliding slope 1aj is provided on the sliding guide rib 1ah. The momentary deformation load at the time of press-fitting is reduced by turning the tip of the sliding rib 10a of the rotation stopper 10 along the fitting slope 1aj.

回転止め10の組み込みは、プラグ本体1に設けたナット穴1tに六角ナット8を挿入した後に行う。  The rotation stopper 10 is assembled after the hexagon nut 8 is inserted into the nut hole 1 t provided in the plug body 1.

回転止め10の組込作業は、先ず、スプリングの働きをするU字リブ10cの折返し部10dを、プラグ本体1の挿入穴1acに半分ほど挿入する。  For the assembly work of the rotation stopper 10, first, the folded portion 10d of the U-shaped rib 10c that functions as a spring is inserted into the insertion hole 1ac of the plug body 1 by about half.

次に、回転止めを上方に持ち上げて、摺動リブ10aをプラグ本体1の摺動案内リブ1ahに引っ掛けて嵌合用斜面1ajに滑り込ませる。  Next, the rotation stopper is lifted upward, and the sliding rib 10a is hooked on the sliding guide rib 1ah of the plug body 1 to be slid into the fitting slope 1aj.

そして最後に、回転止め10をプラグ本体1に押し込み圧入することで取り付けが完了し、摺動リブ10aがプラグ本体1の段押し溝1sに収まり、摺動案内リブ1ahが回転止め10の溝部10bに収まり、U字リブ10cのリブ先端10eが挿入穴1acの内側に有って抜け止めとなるR面1aeに引っ掛かって、正規の位置に組み付けられる。  Finally, the rotation stopper 10 is pushed into the plug body 1 to press fit, and the attachment is completed. The sliding rib 10a is received in the stepped groove 1s of the plug body 1, and the sliding guide rib 1ah is the groove portion 10b of the rotation stopper 10. The rib tip 10e of the U-shaped rib 10c is inside the insertion hole 1ac and is hooked on the R surface 1ae that prevents the U-shaped rib 10c from being removed, and is assembled at a proper position.

摺動用リブ10aを引っ掛ける時やプラグ本体1に圧入する時には、短時間の過渡的変形を許容する成形材料の有する特徴的な物性を十分に活用している。  When the sliding rib 10a is hooked or press-fitted into the plug body 1, the characteristic properties of the molding material that allows a short-time transient deformation are fully utilized.

また、この特徴的な物性の活用は、U字リブ10cをスプリングとして使用する場合にも活用されている。従って、特に、回転止めの成形加工は、単に寸法形状の再現だけではなく、成形樹脂材料の有する特徴的な物性まで再現させる必要がある。  Further, the utilization of this characteristic property is also utilized when the U-shaped rib 10c is used as a spring. Accordingly, in particular, the molding process of the rotation stopper needs to reproduce not only the dimensional shape but also the characteristic physical properties of the molded resin material.

取り付けられた回転止め10は、U字リブ10cが僅かに屈曲された状態の初期反力で常に上方に押し上げられている。  The attached rotation stopper 10 is always pushed upward by an initial reaction force in a state where the U-shaped rib 10c is slightly bent.

ライティングダクトへの取付時には、回転止め10は下方へ押し下げられるが、U字リブ10cの屈曲と摺動リブ10aと摺動案内リブ1ahの働きで、所定の位置で可動吸収する。そして、取り付け後は、微変形の初期状態に戻り、変形の要因となる機械的な負荷を与えない様にしている。  At the time of attachment to the lighting duct, the rotation stopper 10 is pushed down. However, the U-shaped rib 10c is bent and the sliding rib 10a and the sliding guide rib 1ah act to absorb the movable stopper 10 at a predetermined position. Then, after the attachment, the initial state of fine deformation is restored, and no mechanical load that causes deformation is applied.

以上の基本構造に加えて、本発明では接地端子4の構造と、それを収納するプラグ本体1の構造と独立接地を可能とする段付ボス1wの構造を最大の特徴とする。  In addition to the above basic structure, the present invention is characterized by the structure of the ground terminal 4, the structure of the plug main body 1 that accommodates it, and the structure of the stepped boss 1w that enables independent grounding.

プラグ本体1の内部空間を最大限に活用するために接地端子4を立体的に配置する事で、平面上では不足する絶縁空間距離を、立体的な斜視図方向に於いては十分な絶縁空間距離が確保できる構造とした。  In order to make the most of the internal space of the plug body 1, the grounding terminals 4 are arranged in a three-dimensional manner, so that the insulation space distance that is insufficient on a plane is sufficient in the three-dimensional perspective view direction. The distance can be secured.

接地端子4は、一対の電源端子3の間に存在する隙間を活用して設置され、その特徴は、板ばね材の活用と、組立ねじ7を貫通させ、接続用端子部を長手方向の末端に設け、且つプラグ本体1の開口面より高い位置に傾斜して設けたことである。  The ground terminal 4 is installed by utilizing a gap existing between the pair of power supply terminals 3, and the feature is that the leaf spring material is used and the assembly screw 7 is penetrated so that the connecting terminal portion is connected to the end in the longitudinal direction. And inclined at a position higher than the opening surface of the plug body 1.

図5に示す接地端子4の可動部分は、板ばね材の先端部を略円管状に成形した接地ピン部4hと、U字曲げ部4fを有するJ字形板ばね部4jと、板ばねの幅を部分的に減じて剛性を下げることで板厚方向の限定範囲に於いて自在に屈曲可能とした屈曲部4g、で構成されている。  The movable part of the grounding terminal 4 shown in FIG. 5 includes a grounding pin part 4h in which the tip part of the leaf spring material is formed in a substantially tubular shape, a J-shaped leaf spring part 4j having a U-shaped bent part 4f, and the width of the leaf spring. Is partly reduced to lower the rigidity, thereby forming a bent portion 4g that can be freely bent in a limited range in the thickness direction.

ダクトプラグ取り付け時の接地ピン部4hの上下動は、屈曲部4gを経てJ字形板ばね部4jに伝えられて、板ばねの曲げ荷重として加えられ、その反発力によって接地ピン部4hの先端に有効な接触圧をもたらす。  The vertical movement of the ground pin portion 4h when the duct plug is attached is transmitted to the J-shaped leaf spring portion 4j through the bent portion 4g and is applied as a bending load of the leaf spring, and the repulsive force is applied to the tip of the ground pin portion 4h. Provides effective contact pressure.

J字形板ばね部は、屈曲部4gでほぼ中心に位置する接地ピン部4hとつながり、他方は開口面より大きく浮き上がった位置に設定された端子部4aへとつながっている。そしてその途中に、組立ねじ7と絶縁部材となる段付ボス1wを通すための貫通穴4eを備えて端子固定の基盤となる固定基盤4nを有している。  The J-shaped leaf spring portion is connected to the grounding pin portion 4h located substantially at the center at the bent portion 4g, and the other is connected to the terminal portion 4a set at a position that is largely raised above the opening surface. In the middle of this, there is a fixing base 4n that is provided with a through hole 4e for passing the assembly screw 7 and the stepped boss 1w that becomes an insulating member, and that serves as a base for fixing the terminal.

その貫通穴4eは縁を上方に向けた絞り加工によって立ち上げて円管状の補強リブ4kを成形し、固定基盤4nの材料幅不足による強度低下を補っている。この略円管状の補強リブ4kによって不必要に材料幅を拡大する必要が無くなり、絶縁距離の確保に役立っている。  The through holes 4e are raised by drawing with the edges facing upward to form circular reinforcing ribs 4k to compensate for strength reduction due to insufficient material width of the fixed base 4n. This substantially circular tubular reinforcing rib 4k eliminates the need to unnecessarily increase the material width, which helps to secure an insulation distance.

貫通穴4eの補強リブ4kは立ち上げ方向と反対側に曲面を自然発生的に有するので、接地端子の固定に役立てている。  Since the reinforcing rib 4k of the through hole 4e naturally has a curved surface on the side opposite to the rising direction, it serves to fix the ground terminal.

接地端子4は、プラグ本体1の段付ボス1wに挿入されるため、段付ボス1wの複数箇所に圧入用リブ1waを設けて圧入後の固着手段として機能させ、補強リブ4k反対側の輪状曲面を圧入時の案内として活用している。  Since the ground terminal 4 is inserted into the stepped boss 1w of the plug body 1, the press-fitting ribs 1wa are provided at a plurality of locations of the stepped boss 1w so as to function as a fixing means after press-fitting, and the ring shape on the opposite side of the reinforcing rib 4k. The curved surface is used as a guide for press-fitting.

図6は、電源端子3と本発明の特徴である接地極4の配置構造を示す分解斜視図で、両端子ともに本体への組込と固定は圧入構造による。  FIG. 6 is an exploded perspective view showing an arrangement structure of the power supply terminal 3 and the ground electrode 4 which is a feature of the present invention. Both terminals are assembled and fixed to the main body by a press-fitting structure.

電源端子3は、固定用爪3aをプラグ本体1の電源端子固定穴1aに圧入することで組み付けられている。  The power terminal 3 is assembled by press-fitting the fixing claws 3 a into the power terminal fixing holes 1 a of the plug body 1.

接地端子4は、プラグ本体1のピンホルダ凸部1eaと絶縁強化リブ1aaと外周リブ1xで仕切られて独立した絶縁空間に、接地ピン部4hとU字曲げ部4fとJ字形板ばね部4j
と端子部4aを、段付ボス1wに接地端子4の貫通穴4eを合わせて上部より落とし込んで挿入し、接地ピン部4hと固定基盤4nを圧入することで組み付けと固定を完了する。
The grounding terminal 4 is partitioned by the pin holder convex portion 1ea, the insulation reinforcing rib 1aa and the outer peripheral rib 1x of the plug body 1 into an independent insulating space, and the grounding pin portion 4h, the U-shaped bent portion 4f, and the J-shaped leaf spring portion 4j.
The terminal portion 4a is inserted into the stepped boss 1w with the through hole 4e of the grounding terminal 4 being dropped from above, and the grounding pin portion 4h and the fixing base 4n are press-fitted to complete the assembly and fixing.

圧入される接地ピン部4hは挿入時に、ピンホルダ凸部1eaに近接して接地ピン径より僅かに小さな間隔に設定されてピン押さえリブ1kに接触する。そして、圧入時の押し圧により、相互の斜面と曲面の働きで伸縮して通過することで仮止めが完了する。  The ground pin portion 4h to be press-fitted is set close to the pin holder convex portion 1ea and slightly spaced from the diameter of the ground pin at the time of insertion, and comes into contact with the pin pressing rib 1k. And temporary fixing is completed by expanding and contracting by the action of mutual slope and curved surface by the pressing force at the time of press-fitting.

貫通穴4eは、段付ボス1wに挿入した後に圧入用リブ1waに押し込まれて組み付けと固定を完了する。  The through-hole 4e is inserted into the stepped boss 1w and then pushed into the press-fitting rib 1wa to complete the assembly and fixing.

貫通穴4eの挿入と圧入によって端子部4aは、斜面の両端に設けた掛止片4bが外周リブ1xと回動制限リブ1oとで形成された隅角に収まり、圧入されることで端子収納部の傾斜面1nに密着して固定される。そして固定基盤4nは、支持リブ1amの上面に密着して所定の位置に納まる。  By inserting and press-fitting the through-hole 4e, the terminal portion 4a has the latch pieces 4b provided at both ends of the inclined surface within the corner formed by the outer peripheral rib 1x and the rotation limiting rib 1o, and is press-fitted to accommodate the terminal. It is fixed in close contact with the inclined surface 1n. The fixed base 4n is in close contact with the upper surface of the support rib 1am and fits in a predetermined position.

固定基盤4nは圧入用リブ1waによって固定され、端子部4aは掛止片4bと回動制限リブ1oによって浮き上がりを防いでいる。    The fixed base 4n is fixed by a press-fitting rib 1wa, and the terminal portion 4a is prevented from being lifted by a latching piece 4b and a rotation limiting rib 1o.

この構造によって、接地端子4の取り付けは開口面から垂直に圧入すれば終了し、端子部4aの耐引張強度は約40度の傾斜角により引張荷重が分散されて耐力が向上する。  With this structure, the attachment of the ground terminal 4 is completed when it is vertically press-fitted from the opening surface, and the tensile strength of the terminal portion 4a is dispersed by a tilt angle of about 40 degrees, and the yield strength is improved.

回転制動リブ1oの中心側に設けられた制止面1pは、電線接続時に使用される丸型圧着端子の回転を内部配線の処理に最適な角度で止めると共に、電源端子3に使用される丸型圧着端子との接近を防いで絶縁空間距離を確保する役目を果たす。  The stop surface 1p provided on the center side of the rotation braking rib 1o stops the rotation of the round crimping terminal used at the time of connecting the electric wire at an optimum angle for the processing of the internal wiring, and the round shape used for the power supply terminal 3 It plays the role of ensuring the insulation space distance by preventing the contact with the crimp terminal.

本構造は独立接地に適する構造であるが、器具との配線作業や組立作業が容易になる等の理由で筐体接地構造を採る場合も多い。特に我が国に於いては筐体構造の考えが主流である。  Although this structure is suitable for independent grounding, a case grounding structure is often adopted for reasons such as facilitating wiring work and assembly work with an instrument. Especially in Japan, the idea of the housing structure is the mainstream.

筐体接地対応のために、パイプ接地片16が準備されていて、接地端子4の端子部4aに端子穴16b介して接地端子ネジ6を締め付け装着することで接触部16aが、回転機構収納部1j,2jに組み込まれる器具取付用の丸ナット11に接触を保って、器具筐体の接地を可能としている。  A pipe grounding piece 16 is prepared for housing grounding, and the contact part 16a is fastened to the terminal part 4a of the grounding terminal 4 through the terminal hole 16b to attach the contact part 16a to the rotating mechanism housing part. The instrument housing can be grounded by maintaining contact with the instrument mounting round nut 11 incorporated in 1j and 2j.

図7及び図8は本発明による接地極4と回転止め10の配置構造を示す断面図で、図7は単品の自由状態の配置を示し、図8は、ライティングダクトに装着過程の回転止め10と装着後の接地端子4の、圧縮状態を示す。
下部の回転機構収納部1j,2jには、標準的な器具取付用の丸ナット11を組み込んでいる。
7 and 8 are cross-sectional views showing the arrangement structure of the grounding electrode 4 and the rotation stopper 10 according to the present invention. FIG. 7 shows the arrangement of a single item in a free state. FIG. And the compression state of the grounding terminal 4 after mounting | wearing is shown.
A standard nut nut 11 for mounting an instrument is incorporated in the lower rotating mechanism housing portions 1j and 2j.

プラグ本体1の接地端子4支持構造は、接地端子4の形状と配置に合わせて、プラグ本体1の段付ボス1wとプラグ蓋2のテーパー面2mとの嵌合位置を、可能な限りプラグ蓋2側に設定している。  The ground terminal 4 support structure of the plug body 1 is configured so that the fitting position between the stepped boss 1w of the plug body 1 and the tapered surface 2m of the plug lid 2 is as much as possible in accordance with the shape and arrangement of the ground terminal 4. Set to 2 side.

それによって、接地端子4は十分なJ字形板ばね部4jが形成可能となり、電源端子3との絶縁距離も確保でき、更には、組立ねじ7と接地端子4間の絶縁沿面距離を確保することが可能となっている。  As a result, a sufficient J-shaped leaf spring portion 4j can be formed on the ground terminal 4, the insulation distance from the power supply terminal 3 can be secured, and further, the insulation creepage distance between the assembly screw 7 and the ground terminal 4 can be secured. Is possible.

接地端子4と電源端子3の間の十分な絶縁沿面距離を確保するために、プラグ本体1の絶縁リブを拡張して絶縁強化リブ1aaを成形することで、J字形板ばね部4jの可動制限を行うと共に、成形加工工程に於ける樹脂材料の流れを円滑にして、成形時の歪みを押さえ十分な強度を有した安定した部品を得る事に貢献している。  In order to ensure a sufficient insulation creepage distance between the ground terminal 4 and the power supply terminal 3, the movable rib of the J-shaped leaf spring portion 4j is restricted by expanding the insulating rib of the plug body 1 and forming the insulating reinforcing rib 1aa. In addition to smoothing the flow of the resin material in the molding process, it contributes to obtaining stable parts with sufficient strength by suppressing distortion during molding.

絶縁強化リブ1aaは、プラグ蓋2に設けられた端子押さえリブ2kと密着して所定の基準寸法を維持し、段差1akによって接地端子4の固定基盤4nに過負荷を与えることなく保持している。  The insulation reinforcing rib 1aa is in close contact with the terminal holding rib 2k provided on the plug lid 2 to maintain a predetermined reference dimension, and is held by the step 1ak without overloading the fixed base 4n of the ground terminal 4. .

接地端子4は、段付ボス1wに圧入されることで段差1akと支持リブ1amの上面合わせで装着固定され、組立時にプラグ蓋2を組み付けることで端子押さえリブ2kで浮き上がった場合の可動制限がなされている。  The ground terminal 4 is press-fitted into the stepped boss 1w so that the step 1ak and the support rib 1am are mounted and fixed together, and when the plug cover 2 is assembled at the time of assembly, the movable restriction is limited when the terminal terminal rib 2k is lifted. Has been made.

絶縁沿面距離を確保するために接地端子4の補強リブ4kより突出させた段付ボス1wの先端にはテーパー面1wbを設けると共に、プラグ蓋2の嵌合部にもテーパー面2mを設けて、組合せ時作業時の案内としている。  In order to secure the insulation creepage distance, a tapered surface 1wb is provided at the tip of the stepped boss 1w projected from the reinforcing rib 4k of the ground terminal 4, and a tapered surface 2m is also provided at the fitting portion of the plug lid 2, It is used as a guide when working in combination.

接地端子4の固定基盤4nと端子部4aは、段付ボス1wと連接して、接地端子ネジ6を避けるため左右に分けた支柱リブ1yの上面と傾斜面1nに密着し、掛止片4bは回動制限リブ1oに近接し、その周囲を外周リブ1xが取り囲んでいる。  The fixed base 4n and the terminal portion 4a of the ground terminal 4 are connected to the stepped boss 1w and are in close contact with the upper surface and the inclined surface 1n of the support rib 1y divided to the left and right in order to avoid the ground terminal screw 6, and the latch piece 4b. Is close to the rotation restricting rib 1o and is surrounded by the outer peripheral rib 1x.

外周リブ1xとその底部は支柱リブ1yで支持され、底部の下には電源端子3に接続される器具内配線の処理に必要な空間部1qを確保している。  The outer peripheral rib 1x and the bottom thereof are supported by the support rib 1y, and a space 1q necessary for processing the in-apparatus wiring connected to the power supply terminal 3 is secured under the bottom.

支柱リブ1yの間の空間は、接地ねじ穴4d及び接地端子ねじ6の先端を収納する空間であり、回転止め10のスプリング機能を設置できる貴重な空間でもある。  The space between the support ribs 1y is a space that accommodates the tips of the ground screw hole 4d and the ground terminal screw 6, and is also a valuable space in which the spring function of the rotation stopper 10 can be installed.

回転止め10のU字リブ10cは、プラグ本体1の挿入穴1acを貫通して組み込まれて、そのリブ先端10eはR面1aeに掛止されている。  The U-shaped rib 10c of the rotation stopper 10 is incorporated through the insertion hole 1ac of the plug body 1, and the rib tip 10e is hooked to the R surface 1ae.

回転止め10を押し下げた圧縮状態では、U字リブ10cは大きく屈曲して、リブ先端10eの嵌合角度も変わるのでR面1aeとの回転摺動中心が外れて、抜ける恐れがあるためにR面1aeと連続するテーパー面1afを設けて脱落対策を施している。  In the compressed state in which the rotation stopper 10 is pushed down, the U-shaped rib 10c is greatly bent and the fitting angle of the rib tip 10e is changed, so that the center of rotation sliding with the R surface 1ae may be deviated and removed. A taper surface 1af continuous with the surface 1ae is provided to take measures against dropout.

接地端子4の端子部4aを傾斜させることによって、固定基盤4nの折曲部4m付近を中心にした浮き上がりに対しては掛止片4bが回動制限リブ1oに制止され、端子部4aへの垂直荷重に対しては段付ボス1wと回動制限リブ1oに対して傾斜荷重として負荷することで耐荷重強度を高めることが可能となっている。  By tilting the terminal portion 4a of the ground terminal 4, the latching piece 4b is restrained by the rotation restricting rib 1o against lifting around the bent portion 4m of the fixed base 4n, and the terminal portion 4a is connected to the terminal portion 4a. With respect to the vertical load, it is possible to increase the load bearing strength by loading the stepped boss 1w and the rotation limiting rib 1o as an inclined load.

そして、端子部4aの接地端子ネジ6を最大限緩めた場合にプラグ蓋2の構造突起物と接触するのを避ける様に角度を設定されている。  The angle is set so as to avoid contact with the structural protrusion of the plug lid 2 when the ground terminal screw 6 of the terminal portion 4a is loosened to the maximum.

また、接地端子ねじ6を単独で締め付けた場合に於いて、ねじの先端が段付ボス1wおよび回転止め10のU字リブ10cの折返し部10dに接触しない様に考慮して設定されていて、プラグ本体1の開口面に対して概略40度の角度に設定してある。  Further, when the grounding terminal screw 6 is tightened independently, it is set so that the tip of the screw does not come into contact with the stepped boss 1w and the folded portion 10d of the U-shaped rib 10c of the rotation stopper 10. An angle of about 40 degrees with respect to the opening surface of the plug body 1 is set.

この角度は、プラグ本体の開口面寸法、端子部の高さ、組立ねじの配置と個数、作業性の難易度、等によって調整され変化すべきもので、40度の角度の拘るものではない。  This angle should be adjusted and changed according to the dimensions of the opening surface of the plug body, the height of the terminal portion, the arrangement and number of assembly screws, the difficulty of workability, etc., and is not related to the angle of 40 degrees.

ダクトプラグ組立時には、組立ねじ7とナット8によって、プラグ本体1とプラグ蓋2が締め付けられ、貫通穴4eを有した接地端子4も段差1ak分を残して双方から押さえ込まれて所定の配置となって実際の使用に供される。  When the duct plug is assembled, the plug body 1 and the plug lid 2 are tightened by the assembly screw 7 and the nut 8, and the ground terminal 4 having the through hole 4e is pressed from both sides leaving a step 1ak to be in a predetermined arrangement. For actual use.

接地端子の固定基盤4nは貫通穴4eにより着座面積が最小となるために、段差1akを設定した絶縁強化リブ1aaや支持リブ1amによって極力外縁部を支持することで安定を図り、段差1ak寸法を設けることで組立ねじ7の締め付け強度が接地端子4に影響しない様に配慮されている。  Since the fixed base 4n of the ground terminal has a minimum seating area due to the through hole 4e, the outer edge portion is supported as much as possible by the insulation reinforcing ribs 1aa and the supporting ribs 1am having the step 1ak, and the dimension of the step 1ak is increased. By providing, it is considered that the tightening strength of the assembly screw 7 does not affect the ground terminal 4.

プラグ蓋2の補強リブ2aと端子押さえリブ2kは、組立ねじ7の締め付け力をプラグ蓋2内への分散を計ると共に、プラグ本体1の絶縁強化リブ1aaおよび段付ボス1wと直接接触して締め付け力の分散を計り、適当な締め付け代の確保と過度の締め付けによる変形を防ぎ、平衡した組み付けを可能としている。  The reinforcing rib 2a and the terminal holding rib 2k of the plug lid 2 measure the dispersion of the tightening force of the assembly screw 7 into the plug lid 2, and are in direct contact with the insulation reinforcing rib 1aa and the stepped boss 1w of the plug body 1. Dispersion of the tightening force is measured, ensuring proper tightening allowance and preventing deformation due to excessive tightening, enabling balanced assembly.

接地端子4の可動部分である接地ピン部4hは、先端が必然的にプラグ本体1より突出する事と、J字形板ばね部と屈曲部4gの弾性反発力によって、容易にプラグ本体1の開口部より浮き上がる可能性がある。  The ground pin 4h, which is a movable part of the ground terminal 4, is easily opened by the protrusion of the plug body 1 and the elastic repulsive force of the J-shaped leaf spring and the bent portion 4g. There is a possibility of rising from the part.

その対応として、プラグ本体1の接地ピン収納部の概略中央開口面にピン押えリブ1kを設け開口面からの浮き上がりを防止している。  As a countermeasure, a pin presser rib 1k is provided on the substantially central opening surface of the ground pin housing portion of the plug body 1 to prevent lifting from the opening surface.

このピン押えリブ1kは開口面からの挿入方向に対して傾斜面を有し、接地ピン部1hを圧入する事により相互の拡幅と収縮により通過し収納部に収まって仮止めを行うことができる。  This pin presser rib 1k has an inclined surface with respect to the insertion direction from the opening surface, and by pressing the ground pin portion 1h, the pin presser rib 1k passes through the mutual widening and contraction and can be accommodated in the storage portion and temporarily fixed. .

成形はプラグ本体1の外側に押切穴1abを設けることで可能となり、接地可能な金属物に対する電源端子3の絶縁距離低下も無く、掛止強度はピン押えリブ1kの出幅寸法で自由に調整できて、器具内配線の接続作業時に浮き上がって支障をきたす事もない。  Forming is possible by providing a press-cut hole 1ab on the outside of the plug body 1, and there is no decrease in the insulation distance of the power terminal 3 with respect to a metal object that can be grounded, and the latching strength can be freely adjusted by the protruding width dimension of the pin presser rib 1k. It can be lifted up during the connection work of the in-apparatus wiring and does not cause any trouble.

更にプラグ蓋2の上端に接地ピンホルダ2eを設けており、組立終了後は接地ピンホルダ2eが所定の位置で保持し、接地端子4の所定の形状と寸法に収まり外部からの影響を受けることはない。  Further, a ground pin holder 2e is provided at the upper end of the plug lid 2. After the assembly is completed, the ground pin holder 2e is held at a predetermined position, and is kept in a predetermined shape and size of the ground terminal 4 and is not affected by the outside. .

器具等に正規の状態に組み付けられた本ダクトプラグの接地端子4の接地ピン部4hは、先端をプラグ本体1とプラグ蓋2ののピンホルダ凸部1ea,2eaで保持されると共に、他端は屈曲部4gで保持されて、上下動の位置決めが成されている。  The grounding pin 4h of the grounding terminal 4 of the duct plug assembled in a proper state in an appliance or the like is held at the tip by the pin holder projections 1ea, 2ea of the plug body 1 and the plug lid 2, and the other end is It is held by the bent part 4g and positioned for vertical movement.

ダクトプラグ取り付け時の回転動作による偏芯摺動抵抗は、てこの原理によりピンホルダ凸部1ea,2eaを支点として働き、屈曲部4gには約1/3〜1/4の偏芯摺動抵抗が伝わるのみであり、屈曲部を支持する板ばねの特性による前後左右の高剛性に因って十分な支持強度を得ている。  The eccentric sliding resistance due to the rotation operation when the duct plug is attached works by using the pin holder convex portions 1ea and 2ea as a fulcrum by the lever principle, and the bending portion 4g has an eccentric sliding resistance of about 1/3 to 1/4. It is only transmitted, and sufficient support strength is obtained due to the high rigidity of the front, rear, left, and right due to the characteristics of the leaf spring that supports the bent portion.

屈曲部4gは、接地ピン部4hの上下動と一緒に、曲がり変形を伴って上下に自由に動き、その動きをJ字形板ばね部4Jに伝え、板ばねの撓み変形として吸収される。板ばねの変形と共にU字曲げ部4fも大きく可動させる必要があるため、プラグ本体1の接触する部分はR欠き部1agを設けて可動範囲を拡大している。  The bent portion 4g freely moves up and down with bending deformation together with the vertical movement of the ground pin portion 4h, transmits the movement to the J-shaped leaf spring portion 4J, and is absorbed as bending deformation of the leaf spring. Since it is necessary to move the U-shaped bent portion 4f greatly along with the deformation of the leaf spring, the contact portion of the plug body 1 is provided with an R-notch portion 1ag to expand the movable range.

この撓み変形部分はU字ばね部4fを介して有効長を長く設定できるので、屈曲部4gの変位は最小限にとどまるし、接地ピン部4h先端への影響はてこの原理により約1/3〜1/4に軽減される。  Since the bending deformation portion can be set to have a long effective length via the U-shaped spring portion 4f, the displacement of the bending portion 4g is kept to a minimum, and the influence on the tip of the ground pin portion 4h is about 1/3 by this principle. Reduced to ¼.

具体的にはJ字形板ばね部4Jで支持するが、若干の変形変位を生ずるために、その収納部は十分な隙間と円滑な摺動壁面を備えていて、必要に応じて補強リブの成形や捨て穴開けによる剛性強度調整を行うことが出来る。  Specifically, it is supported by the J-shaped leaf spring portion 4J, but in order to cause some deformation and displacement, the storage portion is provided with a sufficient gap and a smooth sliding wall surface, and if necessary, molding of reinforcing ribs And the rigidity strength can be adjusted by drilling holes.

また、J字形板ばね部4J等の過度な変形変位を防ぐために、プラグ本体1及びプラグ蓋2には振れ止め1f,2fを設けて変位を制限している。  Further, in order to prevent excessive deformation and displacement of the J-shaped leaf spring portion 4J and the like, the plug body 1 and the plug lid 2 are provided with steady rests 1f and 2f to limit the displacement.

図9と図10は、接地端子付仕様の用途を考慮して、従来構造では最小絶縁距離となっていた部分の絶縁強化策を示す斜視図で、プラグ本体1に絶縁溝1cを設け、プラグ蓋2にそれと嵌合する絶縁リブ2cを設けている。  FIG. 9 and FIG. 10 are perspective views showing an insulation strengthening measure for a portion having a minimum insulation distance in the conventional structure in consideration of the use of the specification with the ground terminal. The plug body 1 is provided with an insulation groove 1c, and the plug An insulating rib 2c is provided on the lid 2 so as to be fitted therewith.

絶縁溝1cと絶縁リブ2cは、電源端子ねじ5が厚い圧着端子(例えば、丸型圧着端子と平ワッシャーとスプリングワッシャーの同時使用、等)を締め付けて浮き上がった場合に外郭との絶縁沿面距離が最小となることを対策するもので、絶縁溝1cに絶縁リブ2cが入り込むことで絶縁沿面距離の拡大を行っている。  The insulating groove 1c and the insulating rib 2c have an insulation creepage distance from the outer shell when the power terminal screw 5 is lifted by tightening a crimp terminal having a thick power terminal screw 5 (for example, simultaneous use of a round crimp terminal, a flat washer, and a spring washer). In order to prevent the minimum, the insulating creepage distance is increased by the insulating rib 2c entering the insulating groove 1c.

図11と図12は、接地端子周辺の部品配置とその部品相互間の絶縁空間距離を示す斜視図で、図11は導電材料の端子類を装着した場合と図12はプラグ本体1の絶縁物のみを示している。  11 and 12 are perspective views showing the arrangement of components around the ground terminal and the insulation space distance between the components. FIG. 11 shows a case where terminals of conductive material are mounted and FIG. Only shows.

本構造に於いては、プラグ本体1の開口面に対して、特に上下方向に端子類を設けることで所定の絶縁距離を確保していて、従来構造の2Pプラグと同形状の円筒型で、同径のまま、独立接地構造の接地端子4を収納設置されている。  In this structure, a predetermined insulation distance is secured by providing terminals in the vertical direction with respect to the opening surface of the plug body 1, and a cylindrical shape having the same shape as the 2P plug of the conventional structure. The ground terminal 4 having an independent ground structure is stored and installed with the same diameter.

2Pプラグとの寸法差は、Φ=32で同径、L=36に対しL=41(社内比)で、5mm延長している。これは、接地極の追加による配線本数の増加と作業上必要な余剰寸法分の吸収のために確保された寸法である。  The dimensional difference with the 2P plug is the same diameter at Φ = 32, and is extended by 5 mm at L = 41 (compared to the company) with respect to L = 36. This is a dimension secured to increase the number of wirings by adding a grounding electrode and absorb the extra dimension necessary for work.

本ダクトプラグには、プラグ本体1とプラグ蓋2に補強突起1h、2hが設けられていて、横向き取付用補強具の使用を可能としており、その為の筐体嵌合強化対策として嵌合ガイド穴1bと嵌合ガイドピン2bをそれぞれ備えている。  This duct plug is provided with reinforcing protrusions 1h and 2h on the plug body 1 and the plug lid 2 to allow the use of a lateral mounting reinforcing tool. A hole 1b and a fitting guide pin 2b are provided.

特に、上部に設けられた嵌合ガイド穴1bは絶縁溝1cと、嵌合ガイドピン2bは絶縁リブ2cと、各々が一体化され、より強固な嵌合と補強効果を発揮させるものである。  In particular, the fitting guide hole 1b provided in the upper part is integrated with the insulating groove 1c, and the fitting guide pin 2b is integrated with the insulating rib 2c, so that a stronger fitting and reinforcing effect can be exhibited.

なお、横向き取付および吊り下げ取付に於ける補強装置に関する構造については、すでに本発明者に依って発明され、本出願人に依って出願されている。(特許文献2及び特許文献3参照)
特願2007−75532(図1、図2、図5、図6) 特開2007−134294(特願2005−354086) 特開2007−35607(特願2005−236112)
The structure related to the reinforcing device in the lateral mounting and the hanging mounting has already been invented by the present inventor and has been filed by the present applicant. (See Patent Document 2 and Patent Document 3)
Japanese Patent Application No. 2007-75532 (FIGS. 1, 2, 5, and 6) JP 2007-134294 (Japanese Patent Application No. 2005-354086) JP 2007-35607 (Japanese Patent Application No. 2005-236112)

本発明によるダクトプラグを開いた状態を示す斜め下からの斜視図である。    It is a perspective view from diagonally below which shows the state which opened the duct plug by this invention. 本発明によるダクトプラグを開いた状態を示す斜め上からの斜視図である。    It is a perspective view from the diagonal upper side which shows the state which opened the duct plug by this invention. 本発明による電源極及び接地極の設置構造を示すプラグ本体の正面図である。    It is a front view of the plug main body which shows the installation structure of the power supply pole and ground electrode by this invention. 本発明による回転止めの取付構造を示す分解斜視図である。    It is a disassembled perspective view which shows the attachment structure of the rotation stopper by this invention. 本発明による接地極の構造と形状を示す斜視図である。    It is a perspective view which shows the structure and shape of the grounding electrode by this invention. 本発明による接地極と接地片の設置構造を示すプラグ本体の分解斜視図である。    It is a disassembled perspective view of the plug main body which shows the installation structure of the ground pole and grounding piece by this invention. 本発明による接地極の設置構造を示す断面図で、自然状態を示す。    It is sectional drawing which shows the installation structure of the grounding electrode by this invention, and shows a natural state. 本発明による接地極のと回転止めの可動圧縮時の作動状態を示す断面図である。    It is sectional drawing which shows the operating state at the time of the movable compression of the earthing | grounding pole by this invention and a rotation stop. 本発明によるプラグ本体の絶縁沿面距離拡大構造を示す部分詳細斜視図である。    It is a partial detailed perspective view which shows the insulation creeping distance expansion structure of the plug main body by this invention. 本発明によるプラグ蓋の絶縁沿面距離拡大構造を示す部分詳細斜視図である。    It is a partial detailed perspective view which shows the insulation creeping distance expansion structure of the plug lid by this invention. 本発明による電源端子と接地端子の絶縁距離確保の構造を示す斜視図である。    It is a perspective view which shows the structure of the insulation distance ensuring of the power supply terminal and ground terminal by this invention. 本発明による絶縁構造主体であるプラグ本体の成形構造を示す斜視図である。    It is a perspective view which shows the shaping | molding structure of the plug main body which is an insulation structure main body by this invention.

符号の説明Explanation of symbols

1 プラグ本体
1a 電源端子固定穴 1b 嵌合ガイド穴
1c 絶縁溝 1e 接地ピンホルダ
1ea ピンホルダ凸部 1f 振れ止め
1g 引掛爪 1h 補強突起
1j 回転機構収納部 1k ピン押えリブ
1n 傾斜面 1o 回動制限リブ
1p 制止面 1q 空間部
1s 段押し溝 1t ナット穴
1w 段付ボス
1wa 圧入用リブ 1wb テーパー面
1x 外周リブ 1y 支柱リブ
1z ダクト嵌合溝 1aa 絶縁強化リブ
1ab 押切穴 1ac 挿入穴
1ad 掛止片 1ae R面
1af テーパー面 1ag R欠き部
1ah 摺動案内リブ 1aj 嵌合用斜面
1ak 段差 1am 支持リブ
2 プラグ蓋
2a 補強リブ 2b 嵌合ガイドピン
2c 絶縁リブ 2e 接地ピンホルダ
2ea ピンホルダ凸部 2f 振れ止め
2g 引掛爪 2h 補強突起
2j 回転機構収納部 2k 端子押さえリブ
2m テーパー面 2z ダクト嵌合溝
3 電源端子
3a 固定用爪 3b 端子部
3c 接触端部 3d 板ばね部
4 接地端子
4a 端子部 4b 掛止片
4d 端子ねじ穴 4e 貫通穴
4f U字曲げ部 4g 屈曲部
4h 接地ピン部 4j J字形板ばね部
4k 補強リブ 4m 折曲部
4n 固定基盤
5 電源端子ねじ
6 接地端子ねじ
7 組立ねじ
8 六角ナット
10 回転止め
10a 摺動リブ 10b 溝部
10c U字リブ 10d 折返し部
10e リブ先端
11 丸ナット
16 パイプ接地片
16a 接触部 16b 端子穴
DESCRIPTION OF SYMBOLS 1 Plug body 1a Power supply terminal fixing hole 1b Fitting guide hole 1c Insulation groove 1e Grounding pin holder 1ea Pin holder convex part 1f Stall 1g Hook 1h Reinforcement protrusion 1j Rotation mechanism accommodating part 1k Pin holding rib 1n Inclined surface 1o Turning restriction rib 1p Stop surface 1q Space 1s Stepped groove 1t Nut hole 1w Stepped boss 1wa Press-fitting rib 1wb Tapered surface 1x Outer peripheral rib 1y Strut rib 1z Duct fitting groove 1aa Insulation reinforcement rib 1ab Press hole 1ac Insert hole 1a R Stop piece 1a Surface 1af Tapered surface 1ag R notch 1ah Sliding guide rib 1aj Sloping guide rib 1ak Step difference 1am Support rib 2 Plug lid 2a Reinforcement rib 2b Fitting guide pin 2c Insulating rib 2e Grounding pin holder 2ea Pin holder convex part 2f Stud 2g Hook claw 2h Reinforcing protrusion 2j Rotation mechanism storage 2k terminal holding rib 2m taper surface 2z duct fitting groove 3 power supply terminal 3a fixing claw 3b terminal portion 3c contact end 3d leaf spring portion 4 ground terminal 4a terminal portion 4b latching piece 4d terminal screw hole 4e through hole 4f U-shape Bending part 4g Bending part 4h Grounding pin part 4j J-shaped leaf spring part 4k Reinforcement rib 4m Bending part 4n Fixed base 5 Power terminal screw 6 Grounding terminal screw 7 Assembly screw 8 Hexagon nut 10 Anti-rotation 10a Sliding rib 10b Groove part 10c U Rib 10d Folding part 10e Rib tip 11 Round nut 16 Pipe grounding piece 16a Contact part 16b Terminal hole

Claims (5)

筐体上部に一対の電源端子と接地端子を備え、下端部に器具との結合機構を備えて、概ね中央部に設けられた一組の組立ねじとその附属装置によって筒状筐体を二分割に開閉可能として機械器具との配線作業と結合組立を行う構造の接地極付の三極構造のダクトプラグに於いて、電源端子間の絶縁壁で隔てた狭小空間に可動接地ピンと峡幅板ばねを配置し、組立ねじを囲う絶縁管を貫通させる貫通穴を備えた広幅の固定基盤を電源端子より浮上させた位置に設置し、連接した接続端子部を傾斜させて形成した接地端子を有して、所定の絶縁空間距離を立体的に確保することで独立の接地回路構造を具備したことを特徴とする、接地極付ライティングダクト用の接地極付プラグ。  A pair of power supply terminals and grounding terminals are provided at the top of the case, and a coupling mechanism for equipment is provided at the lower end, and the cylindrical case is divided into two parts by a set of assembly screws and its associated devices provided at the center. In a three-pole duct plug with a grounding pole that is connected to and assembled with machinery and equipment so as to be openable and closable, a movable ground pin and a gorgeous leaf spring in a narrow space separated by an insulating wall between power terminals And a grounding terminal formed by inclining the connecting terminal part connected to a wide fixed base with a through hole that penetrates the insulating tube that surrounds the assembly screw. A grounding electrode plug for a lighting duct with a grounding electrode, comprising an independent grounding circuit structure by three-dimensionally securing a predetermined insulating space distance. 取り付け後にライティングダクトの開口部に突出してダクトプラグ筐体の不用意な回転離脱を防ぐ回転止め装置に於いて、成形材料の基本物性を活かして回転止め本体から延伸して一端を自由端としたU字型の樹脂ばね機能を形成すると共に、筐体に設けた挿入穴から屈曲圧縮状態で樹脂ばね部を挿入し、その先端を筐体内側の挿入穴下部に引っ掛ける事で抜け止めと可動範囲の制限を行うことを特徴とする、ダクトプラグ用の回転止装置。  The anti-rotation device that protrudes from the opening of the lighting duct after installation and prevents the duct plug casing from being unintentionally rotated, making use of the basic physical properties of the molding material and extending from the anti-rotation body to make one end free. Forms a U-shaped resin spring function, inserts the resin spring part in a bent and compressed state from the insertion hole provided in the housing, and hooks the tip of the resin spring to the bottom of the insertion hole inside the housing to prevent it from coming off and movable An anti-rotation device for a duct plug, characterized in that 請求項2項記載の回転止装置のU字型の樹脂バネ機能可動機構を、電源端子より浮上させた位置に設置した接地極の接続端子部の裏側空間に収納設置して主なる可動機構とすると共に、補助的可動機構として上部に摺動案内構造を設けたことを特徴とする請求項1項記載の接地極付ライティングダクト用の接地極付プラグ。  The U-shaped resin spring function movable mechanism of the anti-rotation device according to claim 2 is housed and installed in a space behind the connection terminal portion of the ground electrode installed at a position levitated from the power supply terminal. The plug with a grounding electrode for a lighting duct with a grounding electrode according to claim 1, wherein a sliding guide structure is provided on the upper part as an auxiliary movable mechanism. バネ用銅合金条を主材料として、一端部を丸め加工にて円管棒状に成形して接地ピンとした接触子を設け、連接して部分的に幅を狭くして他部分より柔軟で屈曲自在として概略直角に曲がった屈曲部と概略J字形に成形した板ばね部を有し、板ばね部の他端を広幅の固定用基盤と繋げ、更に連接して接続端子部を傾斜させて成形することで、接地端子を一体成形した構造とすることを特徴とする請求項1項記載の接地極付ライティングダクト用の接地極付プラグ。  A copper alloy strip for spring is used as the main material, and one end is formed into a circular tube rod by rounding to provide a contact pin as a grounding pin. As shown in the figure, a bent portion bent at a substantially right angle and a leaf spring portion formed in a substantially J-shape are formed, the other end of the leaf spring portion is connected to a wide fixing base, and the connecting terminal portion is inclined by connecting to each other. 2. The plug with a grounding electrode for a lighting duct with a grounding electrode according to claim 1, wherein the grounding terminal is integrally formed. 接地極の固定基盤部に設けた貫通穴の縁端部を立ち上げて補強リブを成形することで穴開けに因る強度低下を補うと共に補強リブの曲げ曲面を挿入と圧入時の案内面とし、貫通させる絶縁管に圧入固定用の微小リブを設けて、絶縁管に接地極を圧入することで組込固定装置として機能させることを特徴とする請求項1項記載の接地極付ライティングダクト用の接地極付プラグ。  The edge of the through hole provided in the fixed base of the grounding electrode is raised to form a reinforcing rib to compensate for the strength reduction caused by drilling, and the curved surface of the reinforcing rib is used as a guide surface for insertion and press-fitting. 2. A lighting duct with a grounding electrode according to claim 1, wherein a fine rib for press-fitting and fixing is provided in the insulating tube to be penetrated, and the grounding electrode is press-fitted into the insulating tube to function as a built-in fixing device. Plug with grounding electrode.
JP2008055516A 2008-02-07 2008-02-07 Plug for lighting duct with independent grounding electrode Pending JP2009187917A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008055516A JP2009187917A (en) 2008-02-07 2008-02-07 Plug for lighting duct with independent grounding electrode

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107978915A (en) * 2017-11-23 2018-05-01 黄国锦 A kind of server apparatus of data processing safety
JP2019067631A (en) * 2017-09-29 2019-04-25 パナソニックIpマネジメント株式会社 Wiring duct, plug device, and electricity distribution system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019067631A (en) * 2017-09-29 2019-04-25 パナソニックIpマネジメント株式会社 Wiring duct, plug device, and electricity distribution system
JP7033745B2 (en) 2017-09-29 2022-03-11 パナソニックIpマネジメント株式会社 Power distribution system
CN107978915A (en) * 2017-11-23 2018-05-01 黄国锦 A kind of server apparatus of data processing safety

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