JP2009174576A - Bearing device for wheel with rotation speed detecting device - Google Patents

Bearing device for wheel with rotation speed detecting device Download PDF

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JP2009174576A
JP2009174576A JP2008011376A JP2008011376A JP2009174576A JP 2009174576 A JP2009174576 A JP 2009174576A JP 2008011376 A JP2008011376 A JP 2008011376A JP 2008011376 A JP2008011376 A JP 2008011376A JP 2009174576 A JP2009174576 A JP 2009174576A
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wheel
rotational speed
cover
fitted
wheel bearing
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JP5213464B2 (en
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Katsumi Furukawa
克己 古川
Kazunari Yamamoto
一成 山本
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2008011376A priority Critical patent/JP5213464B2/en
Priority to PCT/JP2009/050613 priority patent/WO2009093535A1/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bearing device for a wheel with a rotating speed detecting device reduced in weight, miniaturized, and improved in reliability by preventing direct intrusion of a foreign material into a detecting part. <P>SOLUTION: A sensor holder 15 includes an annular cover 16 structured of a fitting part 16a to be fitted on an end of an outer member 5, a flange part 16b extending inward from the fitting part 16a in the radial direction and tightly fitted to an end surface 5c of the external member 5, a bottom part 16c extending inward from the flange part 16b in the radial direction, and a cylindrical part 16d extending from the bottom part 16c in the axial direction, and includes a synthetic resin holding part 17, which is bonded to the outer surface over from the flange part 16b to the cylindrical part 16d of the cover 16 and in which a rotating speed sensor 19 is embedded. An end part 2b of an inner ring 2 is projected more than an end surface 5c of the external member 5 and formed at a smaller diameter than the outer diameter, in which a slinger 21 is to be pressed in, and the peripheral surface and the cylindrical part 16d of the cover 16 are arranged to face each other with 0.5-1.5 mm of interval between them in the radial direction, thus constituting a labyrinth seal 26. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、自動車等の車輪を回転自在に支承すると共に、この車輪の回転速度を検出する回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置に関するものである。   The present invention relates to a wheel bearing device with a rotational speed detection device that rotatably supports a wheel of an automobile or the like and incorporates a rotational speed detection device that detects the rotational speed of the wheel.

自動車の車輪を懸架装置に対して回転自在に支承すると共に、アンチロックブレーキシステム(ABS)を制御し、車輪の回転速度を検出する回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置が一般的に知られている。従来、このような車輪用軸受装置は、転動体を介して転接する内方部材および外方部材の間にシール装置が設けられ、円周方向に磁極を交互に並べてなる磁気エンコーダを前記シール装置に一体化させると共に、磁気エンコーダと、この磁気エンコーダに対面配置され、車輪の回転に伴う磁気エンコーダの磁極変化を検出する回転速度センサとで回転速度検出装置が構成されている。   A wheel bearing with a rotation speed detecting device that rotatably supports a vehicle wheel with respect to a suspension device and controls an anti-lock brake system (ABS) to detect the rotation speed of the wheel. Devices are generally known. Conventionally, in such a wheel bearing device, a sealing device is provided between an inner member and an outer member that are in rolling contact with a rolling element, and a magnetic encoder in which magnetic poles are alternately arranged in a circumferential direction is provided as the sealing device. In addition, the rotational speed detecting device is constituted by a magnetic encoder and a rotational speed sensor that is arranged facing the magnetic encoder and detects a magnetic pole change of the magnetic encoder accompanying the rotation of the wheel.

前記回転速度センサは、懸架装置を構成するナックルに車輪用軸受装置が装着された後、当該ナックルに装着されているものが一般的である。しかし、この回転速度センサと磁気エンコーダとのエアギャップの調整作業の煩雑さを解消すると共に、よりコンパクト化を狙って、最近では回転速度センサをも軸受に内蔵した回転速度検出装置付き車輪用軸受装置が提案されている。   Generally, the rotational speed sensor is attached to the knuckle after the wheel bearing device is attached to the knuckle constituting the suspension device. However, in order to eliminate the complexity of adjusting the air gap between the rotational speed sensor and the magnetic encoder and to achieve a more compact design, a wheel bearing with a rotational speed detection device that has a rotational speed sensor built into the bearing has recently been developed. A device has been proposed.

このような回転速度検出装置付き車輪用軸受装置の一例として図5に示すような構造が知られている。この回転速度検出装置は、内輪50に外嵌されたエンコーダ51と、これに対向して外方部材52の端部に装着されたセンサホルダ53と、これに装着され、エンコーダ51に所定のエアギャップを介して対峙する回転速度センサ54とを備えている。エンコーダ51はシール56を構成するスリンガ57の側面に接合されている。   A structure as shown in FIG. 5 is known as an example of such a wheel bearing device with a rotational speed detection device. This rotational speed detection device includes an encoder 51 fitted on the inner ring 50, a sensor holder 53 attached to the end of the outer member 52 so as to face the encoder 51, and a predetermined air to the encoder 51. And a rotation speed sensor 54 facing each other through a gap. The encoder 51 is joined to the side surface of the slinger 57 constituting the seal 56.

シール56は、断面略L字状に形成されたスリンガ57と、このスリンガ57に対向して外方部材52に装着され、断面略L字状に形成された環状のシール板58とからなる。スリンガ57は、内輪50に外嵌された円筒部57aと、この円筒部57aから径方向外方に延びる立板部57bとからなる。一方、シール板58は、外方部材52の端部に内嵌される芯金59と、この芯金59に加硫接着されたシール部材60とからなる。このシール部材60はゴム等のエラストマからなり、スリンガ57の立板部57bに摺接するサイドリップ60aと、円筒部57aに摺接するグリースリップ60bおよび中間リップ60cとからなる。   The seal 56 includes a slinger 57 having a substantially L-shaped cross section, and an annular seal plate 58 mounted on the outer member 52 so as to face the slinger 57 and having a substantially L-shaped cross section. The slinger 57 includes a cylindrical portion 57a that is externally fitted to the inner ring 50, and a standing plate portion 57b that extends radially outward from the cylindrical portion 57a. On the other hand, the seal plate 58 includes a metal core 59 fitted into the end of the outer member 52, and a seal member 60 vulcanized and bonded to the metal core 59. The seal member 60 is made of an elastomer such as rubber, and includes a side lip 60a that is in sliding contact with the standing plate portion 57b of the slinger 57, and a grease lip 60b and an intermediate lip 60c that are in sliding contact with the cylindrical portion 57a.

センサホルダ53は、外方部材52に外嵌された鋼板製のカバー55と、このカバー55の底部55cに結合された合成樹脂製の保持部61とからなり、この保持部61に回転速度センサ54が包埋されている。カバー55は、外方部材52に外嵌された円筒状の嵌合部55aと、この嵌合部55aから径方向内方に延びる鍔部55bと、この鍔部55bから軸方向に延びる底部55cとからなる。   The sensor holder 53 includes a steel plate cover 55 fitted on the outer member 52 and a synthetic resin holding portion 61 coupled to the bottom portion 55c of the cover 55. The rotation speed sensor is connected to the holding portion 61. 54 is embedded. The cover 55 includes a cylindrical fitting portion 55a fitted on the outer member 52, a flange portion 55b extending radially inward from the fitting portion 55a, and a bottom portion 55c extending axially from the flange portion 55b. It consists of.

回転速度センサ54の出力はハーネス62によって取り出され、図示しないABSの制御器に送られる。ハーネス62は、保持部61に設けられた取出し口63を介して結線されると共に、取出し口63は、外側継手部材64の外周面の傾斜角βよりも大きく設定された傾斜角αに形成されている。   The output of the rotational speed sensor 54 is taken out by the harness 62 and sent to an ABS controller (not shown). The harness 62 is connected via an extraction port 63 provided in the holding portion 61, and the extraction port 63 is formed at an inclination angle α set larger than the inclination angle β of the outer peripheral surface of the outer joint member 64. ing.

これにより、ハーネス62が垂れ下がって外側継手部材64と干渉するのを防止することができるので、ハーネス62の垂れ下がりを止めるためのクリップが最小限で済むと共に、ハーネス62自体も過度に曲げる必要がなくなり、内部配線への悪影響を防止して信頼性を一段と向上させることができる。   As a result, the harness 62 can be prevented from sagging and interfering with the outer joint member 64, so that the number of clips for stopping the harness 62 from sagging can be minimized, and the harness 62 itself need not be bent excessively. Therefore, the adverse effect on the internal wiring can be prevented and the reliability can be further improved.

さらに、センサホルダ53を構成するカバー55の内端、すなわち、底部55cの円孔65の内縁は、外側継手部材64における肩部66の外周面と僅かな径方向すきまを介して対峙し、ラビリンスシール67を構成している。これにより、過酷な環境となる実走時においても、エンコーダ51と回転速度センサ54の検出部との間に外部から磁性粉末等の異物が侵入するのを防止することができる。したがって、車輪の回転速度検出装置の信頼性をさらに向上させることができる。
特開2006−145418号公報
Further, the inner end of the cover 55 constituting the sensor holder 53, that is, the inner edge of the circular hole 65 in the bottom portion 55c is opposed to the outer peripheral surface of the shoulder portion 66 of the outer joint member 64 through a slight radial clearance, and the labyrinth. A seal 67 is configured. Thereby, it is possible to prevent foreign matter such as magnetic powder from entering between the encoder 51 and the detection unit of the rotation speed sensor 54 even during actual running, which is a harsh environment. Therefore, the reliability of the wheel rotation speed detection device can be further improved.
JP 2006-145418 A

然しながら、この従来の回転速度検出装置付き車輪用軸受装置では、外側継手部材64の肩部66の外周面と、カバー55における底部55cの円孔65の内縁とが対峙するラビリンスシール67であるため、ラビリンス効果を発揮する対峙範囲が短く、充分なシール性能を得ることが難しかった。また、このラビリンスシール67は、外方部材52に装着されたカバー55と外側継手部材64の肩部66との間に構成されているため、径方向のすきまを精度良く規定することが難しく、高いシール性能を得るには限界があった。   However, in this conventional wheel bearing device with a rotational speed detecting device, the outer peripheral surface of the shoulder portion 66 of the outer joint member 64 and the inner edge of the circular hole 65 of the bottom portion 55c of the cover 55 are the labyrinth seal 67. It was difficult to obtain sufficient sealing performance due to the short confronting range that exerted the labyrinth effect. Further, since the labyrinth seal 67 is configured between the cover 55 attached to the outer member 52 and the shoulder 66 of the outer joint member 64, it is difficult to accurately define the radial clearance, There was a limit to obtaining high sealing performance.

本発明は、このような事情に鑑みてなされたもので、軽量・コンパクト化を図ると共に、直接検出部に異物が侵入するのを防止して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することを目的としている。   The present invention has been made in view of such circumstances, and is intended for a wheel with a rotational speed detection device that is light and compact, and that prevents foreign matter from directly entering the detection unit and improves reliability. It aims at providing a bearing device.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記ハブ輪に等速自在継手の外側継手部材が内嵌され、この外側継手部材の肩部が前記内方部材に衝合した状態で、当該外側継手部材が前記ハブ輪にトルク伝達可能に、かつ着脱可能にユニット化されると共に、前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、前記内輪に外嵌されて前記シールを構成するスリンガの側面に設けられ、前記回転速度センサに軸方向すきまを介して対峙されたエンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部、およびこの底部から軸方向に延びる円筒部からなる円環状のカバーと、このカバーの前記鍔部から円筒部に亙る外表面の径方向外方の一箇所に一体に接合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、前記内輪のインナー側の端部が前記外方部材の端面よりも突出して形成され、この端部の外周面と前記カバーの円筒部とが所定の径方向すきまを介して対峙されてラビリンスシールが構成されている。   In order to achieve such an object, the invention described in claim 1 of the present invention has a vehicle body mounting flange integrally attached to the knuckle on the outer periphery, and a double row outer rolling surface is integrally formed on the inner periphery. And a hub wheel having a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and a small-diameter step of the hub wheel. An inner member formed of at least one inner ring press-fitted into a portion, and formed with a double-row inner rolling surface facing the double-row outer rolling surface on the outer periphery, and the inner member and the outer member A double row rolling element accommodated between the rolling surfaces of the two rolling surfaces, and a seal attached to an opening of an annular space formed between the outer member and the inner member, An outer joint member of a constant velocity universal joint is fitted into the hub wheel, and the outer joint member The outer joint member is unitized so as to be able to transmit torque to the hub wheel and be detachable in a state where the portion abuts the inner member, and is attached to the inner end of the outer member. A sensor holder provided with a rotation speed sensor for detecting the rotation speed of the wheel, and a side surface of a slinger that is fitted on the inner ring and constitutes the seal, and the rotation speed sensor is provided with an axial clearance. In the wheel bearing device with a rotation speed detection device incorporating a rotation speed detection device composed of an opposed encoder, the sensor holder is a cylindrical shape that is externally fitted to the inner end of the outer member. A fitting portion, a flange portion extending radially inward from the fitting portion and closely contacting the end surface of the outer member, a bottom portion extending further radially inward from the flange portion, and an axial direction from the bottom portion Extend to A ring-shaped cover made of a cylindrical portion and a synthetic resin in which the rotational speed sensor is embedded integrally joined to one place on the outer surface of the cover extending radially from the flange portion to the cylindrical portion. A holding portion, and an inner side end portion of the inner ring is formed so as to protrude from an end surface of the outer member, and an outer peripheral surface of the end portion and a cylindrical portion of the cover are provided via a predetermined radial clearance. A labyrinth seal is configured to face each other.

このように、内輪回転タイプの回転速度検出装置付き車輪用軸受装置において、センサホルダが、外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部、およびこの底部から軸方向に延びる円筒部からなる円環状のカバーと、このカバーの鍔部から円筒部に亙る外表面の径方向外方の一箇所に一体に接合され、回転速度センサが包埋された合成樹脂製の保持部とを備え、内輪のインナー側の端部が外方部材の端面よりも突出して形成され、この端部の外周面とカバーの円筒部とが所定の径方向すきまを介して対峙されてラビリンスシールが構成されているので、精度良く径方向すきまが設定でき、充分なシール効果が発揮される。したがって、外部から直接検出部に異物が侵入するのを防止して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。   As described above, in the wheel bearing device with a rotation speed detection device of the inner ring rotation type, the sensor holder includes a cylindrical fitting portion that is fitted on the inner side end portion of the outer member, and the fitting portion. An annular cover comprising a flange extending inward in the radial direction and in close contact with the end face of the outer member, a bottom extending further inward in the radial direction from the flange, and a cylindrical portion extending in the axial direction from the bottom. A synthetic resin holding portion integrally joined to a radially outer portion of the outer surface extending from the collar portion of the cover to the cylindrical portion, and embedded with a rotational speed sensor, on the inner side of the inner ring The labyrinth seal is constructed with high accuracy because the end portion is formed so as to protrude from the end surface of the outer member, and the outer peripheral surface of this end portion is opposed to the cylindrical portion of the cover via a predetermined radial clearance. Radial clearance can be set and sufficient sealing effect It is exhibited. Therefore, it is possible to provide a wheel bearing device with a rotational speed detection device that prevents foreign matters from directly entering the detection unit from the outside and improves reliability.

好ましくは、請求項2に記載の発明のように、前記内輪の端部の外径が、前記スリンガが圧入される外径よりも小径に形成されていれば、一層ラビリンス効果を発揮してシール性能を向上させることができる。   Preferably, as in the invention described in claim 2, if the outer diameter of the end portion of the inner ring is formed smaller than the outer diameter into which the slinger is press-fitted, the labyrinth effect is further exerted and the seal is exerted. Performance can be improved.

また、請求項3に記載の発明のように、前記ラビリンスシールの径方向すきまが2mm以下に設定されていれば、シール性能を向上させることができる。   Further, as in the invention described in claim 3, if the radial clearance of the labyrinth seal is set to 2 mm or less, the sealing performance can be improved.

また、請求項4に記載の発明のように、前記ラビリンスシールの軸方向長さが2〜10mmの範囲に設定されていれば、一層効果的にシール性能を向上させることができる。   Moreover, if the axial length of the labyrinth seal is set in the range of 2 to 10 mm as in the invention described in claim 4, the sealing performance can be improved more effectively.

また、請求項5に記載の発明のように、前記エンコーダが、エラストマに磁性体粉が混入され、周方向に交互に磁極N、Sが着磁された磁気エンコーダで構成されると共に、前記カバーが非磁性体のオーステナイト系ステンレス鋼鈑から形成されていれば、回転速度センサの感知性能に悪影響を及ぼさず、正確な検出精度を確保することができる。   According to a fifth aspect of the present invention, the encoder includes a magnetic encoder in which magnetic powder is mixed in an elastomer and magnetic poles N and S are alternately magnetized in the circumferential direction, and the cover Is made of a non-magnetic austenitic stainless steel plate, it does not adversely affect the sensing performance of the rotational speed sensor, and accurate detection accuracy can be ensured.

また、請求項6に記載の発明のように、前記保持部が、ガラスファイバーが添加された非磁性のポリフェニレンサルファイドで形成されていれば、回転速度センサの感知性能に悪影響を及ぼさず、また、耐食性に優れ、長期間に亘って強度・耐久性を向上させることができる。   Further, as in the invention described in claim 6, if the holding portion is formed of nonmagnetic polyphenylene sulfide to which glass fiber is added, the sensing performance of the rotational speed sensor is not adversely affected, It has excellent corrosion resistance and can improve strength and durability over a long period of time.

また、請求項7に記載の発明のように、前記保持部が、前記カバーの水平位置よりも径方向上部に配置され、当該保持部の接線方向にハーネスが接続されていれば、ハーネス自体の長さが必要以上に長くなることがなく、ナックルの外径側へ取り出し易くなって組立の作業性が向上する。   Further, as in the invention described in claim 7, if the holding portion is arranged in a radial upper portion than the horizontal position of the cover and the harness is connected in the tangential direction of the holding portion, the harness itself The length does not become longer than necessary, and the knuckle can be easily taken out to the outer diameter side, so that the assembling workability is improved.

本発明に係る回転速度検出装置付き車輪用軸受装置は、外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記ハブ輪に等速自在継手の外側継手部材が内嵌され、この外側継手部材の肩部が前記内方部材に衝合した状態で、当該外側継手部材が前記ハブ輪にトルク伝達可能に、かつ着脱可能にユニット化されると共に、前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、前記内輪に外嵌されて前記シールを構成するスリンガの側面に設けられ、前記回転速度センサに軸方向すきまを介して対峙されたエンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部、およびこの底部から軸方向に延びる円筒部からなる円環状のカバーと、このカバーの前記鍔部から円筒部に亙る外表面の径方向外方の一箇所に一体に接合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、前記内輪のインナー側の端部が前記外方部材の端面よりも突出して形成され、この端部の外周面と前記カバーの円筒部とが所定の径方向すきまを介して対峙されてラビリンスシールが構成されているので、精度良く径方向すきまが設定でき、充分なシール効果が発揮される。したがって、外部から直接検出部に異物が侵入するのを防止して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。   The wheel bearing device with a rotational speed detection device according to the present invention has an outer body integrally provided with a vehicle body mounting flange for being attached to a knuckle on the outer periphery, and an outer side in which a double row outer rolling surface is integrally formed on the inner periphery. A hub ring having a member and a wheel mounting flange for mounting a wheel at one end, and having a cylindrical small diameter step portion extending in the axial direction on the outer periphery, and a press fit into the small diameter step portion of the hub ring An inner member comprising at least one inner ring and formed on the outer periphery with a double row inner rolling surface facing the double row outer rolling surface, and both rolling of the inner member and the outer member. A double row rolling element housed in a freely rollable manner between the surfaces, and a seal attached to an opening of an annular space formed between the outer member and the inner member; The outer joint member of the constant velocity universal joint is fitted inside, and the shoulder of the outer joint member is The outer joint member is unitized so as to be able to transmit torque to the hub wheel and be detachable in a state of being in contact with the inner member, and is attached to the inner side end of the outer member, A sensor holder provided with a rotation speed sensor for detecting the rotation speed of the wheel, and provided on a side surface of a slinger that is fitted on the inner ring and constitutes the seal, and is opposed to the rotation speed sensor via an axial clearance. In a wheel bearing device with a rotation speed detection device incorporating a rotation speed detection device comprising a fixed encoder, the sensor holder is fitted in a cylindrical shape that is fitted on the inner side end of the outer member A flange portion that extends radially inward from the fitting portion and is in close contact with the end surface of the outer member, a bottom portion that extends further radially inward from the flange portion, and extends in the axial direction from the bottom portion. Cylindrical part And a synthetic resin holding portion in which the rotational speed sensor is embedded and integrally joined to a radially outer portion of the outer surface extending from the flange portion to the cylindrical portion of the cover. And an inner end of the inner ring is formed so as to protrude from an end surface of the outer member, and an outer peripheral surface of the end is opposed to a cylindrical portion of the cover through a predetermined radial clearance. Since the labyrinth seal is configured, the radial clearance can be set with high accuracy, and a sufficient sealing effect is exhibited. Therefore, it is possible to provide a wheel bearing device with a rotational speed detection device that prevents foreign matters from directly entering the detection unit from the outside and improves reliability.

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面の一方に対向する内側転走面と、この内側転走面から軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、外周に前記複列の外側転走面の他方に対向する内側転走面が形成された内輪からなる内方部材と、この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記ハブ輪に等速自在継手の外側継手部材が内嵌され、この外側継手部材の肩部が前記内輪の端面に衝合した状態で、当該外側継手部材が前記ハブ輪にトルク伝達可能に、かつ着脱可能にユニット化されると共に、前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、前記内輪に外嵌されて前記シールを構成するスリンガの側面に接合され、前記回転速度センサに軸方向すきまを介して対峙された磁気エンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部、およびこの底部から軸方向に延びる円筒部からなる円環状のカバーと、このカバーの前記鍔部から円筒部に亙る外表面の径方向外方の一箇所に一体に接合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、前記内輪のインナー側の端部が前記外方部材の端面よりも突出して、かつ前記スリンガが圧入される外径よりも小径に形成され、この端部の外周面と前記カバーの円筒部とが0.5〜1.5mmの範囲からなる径方向すきまを介して対峙されてラビリンスシールが構成されている。   A vehicle body mounting flange to be attached to the knuckle on the outer periphery, an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel mounting flange to mount a wheel on one end A hub wheel integrally formed and formed on the outer periphery with an inner rolling surface facing one of the double row outer rolling surfaces, and a cylindrical small-diameter stepped portion extending in the axial direction from the inner rolling surface; and An inner member comprising an inner ring press-fitted into the small-diameter step portion of the hub wheel and having an inner rolling surface facing the other of the outer rolling surfaces of the double row on the outer periphery, and the inner member and the outer member A double row rolling element housed between the rolling surfaces of the member so as to be freely rollable, and a seal attached to an opening of an annular space formed between the outer member and the inner member. The outer joint member of the constant velocity universal joint is fitted into the hub wheel, and the shoulder portion of the outer joint member is The outer joint member is unitized so as to be able to transmit torque to the hub wheel and be detachable in a state of being in contact with the end face of the inner ring, and is attached to the inner side end of the outer member, A sensor holder provided with a rotation speed sensor for detecting the rotation speed of the wheel and a side surface of a slinger that is fitted on the inner ring and constitutes the seal, and is opposed to the rotation speed sensor via an axial clearance. In a wheel bearing device with a rotational speed detection device incorporating a rotational speed detection device comprising a magnetic encoder, the sensor holder is fitted in a cylindrical shape that is externally fitted to the inner end of the outer member. A joint portion, a flange portion extending radially inward from the fitting portion and closely contacting the end face of the outer member, a bottom portion extending further radially inward from the flange portion, and an axial direction from the bottom portion Extend A ring-shaped cover made of a cylindrical portion and a synthetic resin in which the rotational speed sensor is embedded integrally joined to one place on the outer surface of the cover extending radially from the flange portion to the cylindrical portion. A holding portion, and an inner side end portion of the inner ring protrudes from an end surface of the outer member and is formed to have a smaller diameter than an outer diameter into which the slinger is press-fitted. A labyrinth seal is configured by facing the cylindrical portion of the cover via a radial clearance having a range of 0.5 to 1.5 mm.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る回転速度検出装置付き車輪用軸受装置の第1の実施形態を示す縦断面図、図2は、図1の検出部を示す要部拡大図、図3は、図1の軸受部を示す正面図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing a first embodiment of a wheel bearing device with a rotational speed detection device according to the present invention, FIG. 2 is an enlarged view of a main part showing a detection unit of FIG. 1, and FIG. It is a front view which shows the 1 bearing part. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).

この回転速度検出装置付き車輪用軸受装置は駆動輪用の第3世代と称され、ハブ輪1と内輪2からなる内方部材3と、この内方部材3に複列の転動体(ボール)4、4を介して外挿された外方部材5とを備えている。   This wheel bearing device with a rotational speed detection device is called a third generation for driving wheels, and includes an inner member 3 composed of a hub wheel 1 and an inner ring 2, and double row rolling elements (balls) on the inner member 3. 4 and 4 and an outer member 5 that is inserted through 4 and 4.

ハブ輪1は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、この車輪取付フランジ6の円周等配位置にハブボルト6aが植設されている。また、外周にはアウター側(一方)の内側転走面1aと、この内側転走面1aから軸方向に延びる円筒状の小径段部1bが形成され、内周にはトルク伝達用のセレーション(またはスプライン)1cが形成されている。ハブ輪1の小径段部1bには外周にインナー側(他方)の内側転走面2aが形成された内輪2が所定のシメシロを介して圧入固定されている。   The hub wheel 1 integrally has a wheel mounting flange 6 for attaching a wheel (not shown) to an end portion on the outer side, and hub bolts 6 a are implanted at circumferentially equidistant positions of the wheel mounting flange 6. Yes. Further, an outer side (one) inner rolling surface 1a and a cylindrical small-diameter step portion 1b extending in the axial direction from the inner rolling surface 1a are formed on the outer periphery, and a torque transmission serration ( Or a spline) 1c is formed. An inner ring 2 having an inner side (the other side) inner raceway surface 2a formed on the outer periphery thereof is press-fitted and fixed to the small-diameter step portion 1b of the hub wheel 1 through a predetermined shimiro.

ハブ輪1はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、内側転走面1aをはじめ、後述するシール8のシールランド部となる車輪取付フランジ6のインナー側の基部6bから小径段部1bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理が施されている。これにより、基部6bの耐摩耗性が向上するばかりでなく、内輪2の嵌合面となる小径段部1bのフレッティングが抑制されると共に、車輪取付フランジ6に負荷される回転曲げ荷重に対して充分な機械的強度を有し、ハブ輪1の耐久性が向上する。なお、内輪2および転動体4はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理が施されている。   The hub wheel 1 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and includes an inner rolling surface 1a and an inner side of a wheel mounting flange 6 serving as a seal land portion of a seal 8 described later. The surface hardness is set in the range of 58 to 64 HRC by induction hardening from the base 6b to the small diameter step 1b. As a result, not only the wear resistance of the base portion 6b is improved, but also the fretting of the small-diameter stepped portion 1b serving as the fitting surface of the inner ring 2 is suppressed and the rotational bending load applied to the wheel mounting flange 6 is suppressed. And sufficient mechanical strength, and the durability of the hub wheel 1 is improved. The inner ring 2 and the rolling element 4 are made of high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC up to the core by quenching.

外方部材5はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、外周にナックル(図示せず)に取り付けるための車体取付フランジ5bを一体に有し、内周には前記内方部材3の複列の内側転走面1a、2aに対向する複列の外側転走面5a、5aが一体に形成されている。これら外側転走面5a、5aは高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理が施されている。この外方部材5の外側転走面5a、5aと、これらに対向する複列の内側転走面1a、2a間には複列の転動体4、4がそれぞれ収容され、保持器7、7によって転動自在に保持されている。また、外方部材5と内方部材3との間に形成される環状空間の開口部にはシール8、9が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   The outer member 5 is made of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and integrally has a vehicle body mounting flange 5b for attaching to a knuckle (not shown) on the outer periphery. The inner member 3 is integrally formed with double row outer rolling surfaces 5a, 5a facing the double row inner rolling surfaces 1a, 2a. These outer rolling surfaces 5a and 5a are subjected to a hardening process in a range of 58 to 64 HRC by induction hardening. Double row rolling elements 4, 4 are accommodated between outer rolling surfaces 5a, 5a of the outer member 5 and double row inner rolling surfaces 1a, 2a facing the outer rolling surfaces 5a, 5a, respectively. It is held so that it can roll freely. In addition, seals 8 and 9 are attached to the opening of the annular space formed between the outer member 5 and the inner member 3, and leakage of lubricating grease sealed inside the bearing and the inside of the bearing from the outside. Prevents intrusion of rainwater and dust.

なお、ここでは、転動体4をボールとした複列アンギュラ玉軸受で構成された車輪用軸受装置を例示したが、これに限らず転動体4に円すいころを使用した複列円すいころ軸受であっても良い。また、第3世代構造の車輪用軸受装置を例示したが、これに限らず、例えば、第2世代または第2.5世代構造であっても良い。   Here, the wheel bearing device constituted by a double row angular contact ball bearing in which the rolling element 4 is a ball is illustrated, but the present invention is not limited to this, and a double row tapered roller bearing using a tapered roller for the rolling element 4 is used. May be. In addition, although the third-generation wheel bearing device has been illustrated, the present invention is not limited thereto, and may be, for example, a second-generation or 2.5-generation structure.

等速自在継手10は、外側継手部材11と、図示しない継手内輪とケージおよびトルク伝達ボールとを備えている。外側継手部材11は、肩部12から軸方向に延びる軸部13を一体に有している。軸部13の外周にはハブ輪1のセレーション1cに係合するセレーション13aと、このセレーション13aの端部に雄ねじ13bが形成されている。そして、肩部12が内輪2の端面と衝合するまでハブ輪1に外側継手部材11の軸部13がセレーション1c、13aを介して内嵌され、雄ねじ13bに締結された固定ナット14によってハブ輪1と外側継手部材11がトルク伝達可能に、かつ着脱可能にユニット化されている。   The constant velocity universal joint 10 includes an outer joint member 11, a joint inner ring (not shown), a cage, and a torque transmission ball. The outer joint member 11 integrally has a shaft portion 13 extending in the axial direction from the shoulder portion 12. A serration 13 a that engages with the serration 1 c of the hub wheel 1 and an external thread 13 b are formed at the end of the serration 13 a on the outer periphery of the shaft portion 13. Then, the shaft portion 13 of the outer joint member 11 is fitted into the hub wheel 1 through the serrations 1c and 13a until the shoulder portion 12 abuts the end surface of the inner ring 2, and the hub is fixed by the fixing nut 14 fastened to the male screw 13b. The wheel 1 and the outer joint member 11 are unitized so that torque can be transmitted and detachable.

本実施形態では、センサホルダ15が外方部材5のインナー側の端部に装着されている。このセンサホルダ15は、カップ状に形成されたカバー16と、このカバー16に結合された保持部17とからなる。カバー16は、図2に拡大して示すように、外方部材5のインナー側の端部外周に圧入される円筒状の嵌合部16aと、この嵌合部16aから径方向内方に延び、外方部材5の端面5cに密着する鍔部16bと、この鍔部16bから径方向内方に延びる底部16cと、この底部16cからさらに軸方向に延びる円筒部16dとからなり、全体として円環状に形成されている。   In the present embodiment, the sensor holder 15 is attached to the inner side end of the outer member 5. The sensor holder 15 includes a cover 16 formed in a cup shape and a holding portion 17 coupled to the cover 16. As shown in an enlarged view in FIG. 2, the cover 16 has a cylindrical fitting portion 16a that is press-fitted into the outer periphery of the inner side end portion of the outer member 5, and extends radially inward from the fitting portion 16a. The flange portion 16b closely contacts the end surface 5c of the outer member 5, the bottom portion 16c extending radially inward from the flange portion 16b, and the cylindrical portion 16d extending further in the axial direction from the bottom portion 16c. It is formed in an annular shape.

このように、鍔部16bを外方部材5の端面5cに密着させた状態で、嵌合部16aが外方部材5のインナー側の端部に外嵌されているので、外方部材5に対してセンサホルダ15が容易に、かつ正確に位置決め固定することができ、車輪の回転速度を精度良く検出することができる。このカバー16は、耐食性を有する非磁性体の鋼鈑、例えば、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)等のステンレス鋼板をプレス加工にて形成されている。これにより、後述する回転速度センサ19の感知性能に悪影響を及ぼさず、また、カバー16の発錆を抑えて長期間に亘って信頼性を維持させた回転速度検出装置付き車輪用軸受装置を提供することができる。なお、カバー16は前述した材質以外に防錆処理された冷間圧延鋼板(JIS規格のSPCCなど)を例示することができる。   As described above, the fitting portion 16a is fitted on the inner side end portion of the outer member 5 in a state where the flange portion 16b is in close contact with the end surface 5c of the outer member 5. On the other hand, the sensor holder 15 can be positioned and fixed easily and accurately, and the rotational speed of the wheel can be detected with high accuracy. The cover 16 is formed by pressing a non-magnetic steel plate having a corrosion resistance, for example, a stainless steel plate such as an austenitic stainless steel plate (JIS standard SUS304 type or the like). As a result, there is provided a wheel bearing device with a rotational speed detection device that does not adversely affect the sensing performance of the rotational speed sensor 19 to be described later, and that prevents rusting of the cover 16 and maintains reliability over a long period of time. can do. In addition, the cover 16 can illustrate the cold rolled steel plate (JIS standard SPCC etc.) by which the antirust process was carried out besides the material mentioned above.

また、保持部17は、図3に示すように、カバー16の鍔部16bから円筒部16dに亙る外表面の径方向外方の一箇所に一体に接合されている。この保持部17が配設される位相は、カバー16の水平位置よりも径方向上部(図中垂直方向の上部)に配置され、この保持部17の接線方向にハーネス18が接続されている。これにより、ハーネス18自体の長さが必要以上に長くなることがなく、ナックルの外径側へ取り出し易くなって組立の作業性が向上する。   Further, as shown in FIG. 3, the holding portion 17 is integrally joined to one place on the outer surface in the radial direction on the outer surface extending from the flange portion 16 b to the cylindrical portion 16 d of the cover 16. The phase at which the holding portion 17 is disposed is arranged at an upper portion in the radial direction than the horizontal position of the cover 16 (upper portion in the vertical direction in the figure), and a harness 18 is connected in a tangential direction of the holding portion 17. Thereby, the length of the harness 18 itself does not become longer than necessary, and it is easy to take out to the outer diameter side of the knuckle, so that the assembling workability is improved.

この保持部17は、ポリフェニレンサルファイド(PPS)等の非磁性の特殊エーテル系合成樹脂材から射出成形によって形成され、さらにGF(ガラスファイバー)等の強化材が添加されている。これにより、回転速度センサ19の感知性能に悪影響を及ぼさず、また、耐食性に優れ、長期間に亘って強度・耐久性を向上させることができる。回転速度センサ19は、ホール素子、磁気抵抗素子(MR素子)等、磁束の流れ方向に応じて特性を変化させる磁気検出素子と、この磁気検出素子の出力波形を整える波形成形回路が組み込まれたICとからなる。なお、保持部17は前述した材質以外にPA(ポリアミド)66、PPA(ポリフタルアミド)、PBT(ポリブチレンテレフタレート)等の射出成形可能な合成樹脂を例示することができる。   The holding portion 17 is formed by injection molding from a non-magnetic special ether-based synthetic resin material such as polyphenylene sulfide (PPS), and further a reinforcing material such as GF (glass fiber) is added. As a result, the sensing performance of the rotation speed sensor 19 is not adversely affected, the corrosion resistance is excellent, and the strength and durability can be improved over a long period of time. The rotational speed sensor 19 incorporates a magnetic detecting element such as a Hall element, a magnetoresistive element (MR element) or the like that changes its characteristics according to the flow direction of magnetic flux, and a waveform shaping circuit that adjusts the output waveform of the magnetic detecting element. It consists of IC. In addition to the above-described materials, the holding portion 17 can be exemplified by synthetic resins that can be injection molded such as PA (polyamide) 66, PPA (polyphthalamide), PBT (polybutylene terephthalate).

インナー側のシール9は、外方部材5の端部に装着された環状のシール板20と、このシール板20に対向して配設されたスリンガ21とからなる、所謂パックシールで構成されている。シール板20は、外方部材5のインナー側の端部に内嵌された芯金22と、この芯金22に加硫接着されたシール部材23とからなる。   The inner-side seal 9 is constituted by a so-called pack seal comprising an annular seal plate 20 mounted on the end portion of the outer member 5 and a slinger 21 disposed opposite to the seal plate 20. Yes. The seal plate 20 includes a cored bar 22 fitted into an end portion on the inner side of the outer member 5, and a seal member 23 vulcanized and bonded to the cored bar 22.

芯金22は、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)、あるいは防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工にて断面略L字状に形成されている。シール部材23は合成ゴム等の弾性部材からなり、サイドリップ23aとグリースリップ23bおよび中間リップ23cからなる。   The metal core 22 is formed into a substantially L-shaped cross section by pressing from an austenitic stainless steel plate (JIS standard SUS304 type or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC type or the like). Has been. The seal member 23 is made of an elastic member such as synthetic rubber, and is made up of a side lip 23a, a grease lip 23b, and an intermediate lip 23c.

一方、スリンガ21は、内輪2の外径に圧入固定された円筒部21aと、この円筒部21aから径方向外方に延びる立板部21bとからなり、強磁性体の鋼鈑、例えば、フェライト系のステンレス鋼鈑(JIS規格のSUS430系等)や防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工によって断面略L字状に形成されている。そして、シール部材23のサイドリップ23aが立板部21bに摺接されると共に、グリースリップ23bと中間リップ23cが円筒部21aに摺接されている。   On the other hand, the slinger 21 includes a cylindrical portion 21a that is press-fitted and fixed to the outer diameter of the inner ring 2, and a vertical plate portion 21b that extends radially outward from the cylindrical portion 21a. It is formed into a substantially L-shaped cross section by press working from a stainless steel plate (JIS standard SUS430 system or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC system or the like). The side lip 23a of the seal member 23 is in sliding contact with the upright plate portion 21b, and the grease lip 23b and the intermediate lip 23c are in sliding contact with the cylindrical portion 21a.

立板部21bのインナー側の側面には、ゴム等のエラストマにフェライト等の磁性体粉が混入された磁気エンコーダ24が加硫接着等によって一体に接合されている。この磁気エンコーダ24は、周方向に交互に磁極N、Sが着磁され、車輪の回転速度検出用のロータリエンコーダが構成されている。また、スリンガ21における立板部21bの外縁は、シール板20と僅かな径方向すきまを介して対峙され、ラビリンスシール25が構成されている。   A magnetic encoder 24 in which a magnetic substance powder such as ferrite is mixed in an elastomer such as rubber is integrally joined to the side surface on the inner side of the upright plate portion 21b by vulcanization adhesion or the like. The magnetic encoder 24 is alternately magnetized with magnetic poles N and S in the circumferential direction to constitute a rotary encoder for detecting the rotational speed of the wheel. Further, the outer edge of the standing plate portion 21 b in the slinger 21 is opposed to the seal plate 20 through a slight radial clearance to form a labyrinth seal 25.

ここで、内輪2のインナー側の端部2bが外方部材5の端面5cよりも突出して形成されている。また、スリンガ21が圧入される外径よりも小径に形成されている。そして、この端部2bの外周面とカバー16の円筒部16dとが所定の径方向すきまを介して対峙され、ラビリンスシール26が構成されている。これにより、ラビリンス効果を発揮してシール性能を向上させることができる。なお、カバー16と内輪2の端部2bとの径方向すきまは2.0mm以下、好ましくは、0.5〜1.5mmの範囲に設定されている。また、ラビリンスシール26の軸方向長さが2〜10mmの範囲に設定されている。このように本実施形態では、外方部材5に圧入されたカバー16と、内輪2との間に所望の軸方向長さを有するラビリンスシール26が構成されているので、精度良く径方向すきまが設定でき、充分なシール効果が発揮される。したがって、外部から直接検出部に異物が侵入するのを防止して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。   Here, the inner end 2 b of the inner ring 2 is formed so as to protrude from the end surface 5 c of the outer member 5. The slinger 21 is formed to have a smaller diameter than the outer diameter into which the slinger 21 is press-fitted. And the outer peripheral surface of this edge part 2b and the cylindrical part 16d of the cover 16 are opposed to each other through a predetermined radial clearance, and a labyrinth seal 26 is configured. Thereby, a labyrinth effect can be exhibited and sealing performance can be improved. The radial clearance between the cover 16 and the end 2b of the inner ring 2 is set to 2.0 mm or less, preferably in the range of 0.5 to 1.5 mm. The axial length of the labyrinth seal 26 is set in the range of 2 to 10 mm. As described above, in the present embodiment, the labyrinth seal 26 having a desired axial length is formed between the cover 16 press-fitted into the outer member 5 and the inner ring 2, so that the radial clearance can be accurately obtained. It can be set and exhibits a sufficient sealing effect. Therefore, it is possible to provide a wheel bearing device with a rotational speed detection device that prevents foreign matters from directly entering the detection unit from the outside and improves reliability.

さらに、本実施形態では、図2に示すように、カバー16おける底部16cの路面から最も近い側の周方向の一箇所にドレーン27が形成されている。このドレーン27により、車両走行中に底部16c内に泥水や小石等の異物が入り込んだとしても容易に外部に排出され、長時間に亘って滞留することはない。したがって、異物が車両停止時に固着して周辺部品に悪影響を及ぼすのを防止することができ、一層信頼性を向上させることができる。   Furthermore, in the present embodiment, as shown in FIG. 2, a drain 27 is formed at one place in the circumferential direction closest to the road surface of the bottom 16 c in the cover 16. Even if foreign matter such as muddy water or pebbles enters the bottom portion 16c while the vehicle is running, the drain 27 is easily discharged to the outside and does not stay for a long time. Therefore, it is possible to prevent foreign matters from adhering when the vehicle is stopped and adversely affecting peripheral components, and the reliability can be further improved.

なお、ここでは回転速度検出装置として、磁気エンコーダ24と、ホール素子等の磁気検出素子からなる回転速度センサ19とからなるアクティブタイプの回転速度検出装置を例示したが、本発明に係る回転速度検出装置はこれに限らず、例えば、歯車と、磁石と巻回された環状のコイル等からなるパッシブタイプであっても良い。   Here, as an example of the rotational speed detection device, an active type rotational speed detection device including the magnetic encoder 24 and the rotational speed sensor 19 including a magnetic detection element such as a Hall element is illustrated, but the rotational speed detection according to the present invention is illustrated. The apparatus is not limited to this, and may be a passive type including, for example, a gear, a magnet, and an annular coil wound.

図4は、本発明に係る回転速度検出装置付き車輪用軸受装置の第2の実施形態を示す縦断面図である。なお、この実施形態は前述した実施形態と基本的にはハブ輪の構成が一部異なるだけで、その他前述した実施形態と同一部品同一部位あるいは同様の機能を有する部品や部位には同じ符号を付して詳細な説明を省略する。   FIG. 4 is a longitudinal sectional view showing a second embodiment of the wheel bearing device with a rotation speed detection device according to the present invention. Note that this embodiment basically differs from the above-described embodiment only in a part of the configuration of the hub wheel, and the same reference numerals are given to the same parts or parts having the same functions as those of the above-described embodiments. Detailed description will be omitted.

この回転速度検出装置付き車輪用軸受装置は駆動輪用の第3世代と称され、ハブ輪28と内輪2からなる内方部材29と、この内方部材29に複列の転動体4、4を介して外挿された外方部材5とを備えている。   This wheel bearing device with a rotational speed detecting device is called a third generation for driving wheels, and includes an inner member 29 composed of a hub wheel 28 and an inner ring 2, and double row rolling elements 4, 4 on the inner member 29. And an outer member 5 inserted through the outer periphery.

ハブ輪28は、アウター側の端部に車輪取付フランジ6を一体に有し、外周にアウター側の内側転走面1aと、この内側転走面1aから軸方向に延びる円筒状の小径段部1bが形成されている。この小径段部1bには外周にインナー側の内側転走面2aが形成された内輪2が所定のシメシロを介して圧入されている。そして、小径段部1bの端部を径方向外方に塑性変形させて形成した加締部30によって所定の軸受予圧が付与された状態で、ハブ輪28に対して内輪2が軸方向に固定されている。   The hub wheel 28 integrally has a wheel mounting flange 6 at an outer end, an outer inner rolling surface 1a on the outer periphery, and a cylindrical small-diameter step portion extending in the axial direction from the inner rolling surface 1a. 1b is formed. An inner ring 2 having an inner-side inner rolling surface 2a formed on the outer periphery is press-fitted into the small-diameter step portion 1b through a predetermined shimoshiro. Then, the inner ring 2 is fixed in the axial direction with respect to the hub wheel 28 in a state where a predetermined bearing preload is applied by a crimping portion 30 formed by plastically deforming an end portion of the small diameter step portion 1b radially outward. Has been.

ハブ輪28はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、内側転走面1aをはじめ、車輪取付フランジ6のインナー側の基部6bから小径段部1bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理が施されている。なお、加締部30は鍛造加工後の表面硬さのままとされている。   The hub wheel 28 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon, such as S53C, and extends from the inner rolling surface 1a to the small diameter step portion 1b from the inner base portion 6b of the wheel mounting flange 6. Thus, the surface hardness is set to a range of 58 to 64 HRC by induction hardening. In addition, the crimping part 30 is made into the surface hardness after a forge process.

ここで、本実施形態では、加締部30の端面が平坦面に形成され、この加締部30と外側継手部材11の肩部12とが面接触されている。これにより、固定ナット14の緊締力に基いて加締部30に加えられる面圧を小さくすることができ、加締部30の塑性変形と固定ナット14の弛みを防止すると共に、大きなモーメント荷重が負荷されても充分な剛性を発揮することができる。   Here, in this embodiment, the end surface of the crimping part 30 is formed into a flat surface, and the crimping part 30 and the shoulder 12 of the outer joint member 11 are in surface contact. As a result, the surface pressure applied to the caulking portion 30 based on the tightening force of the fixing nut 14 can be reduced, and plastic deformation of the caulking portion 30 and loosening of the fixing nut 14 can be prevented, and a large moment load can be applied. Even when loaded, sufficient rigidity can be exhibited.

また、前述した実施形態と同様、センサホルダ15を構成するカバー16の外表面に保持部17が一体に接合されると共に、内輪2のインナー側の端部2bが外方部材5の端面よりも突出して形成され、この端部2bの外周面とカバー16の円筒部16dとでラビリンスシール26が構成されている。ここでは、突出した保持部17と加締部30が略面一に形成されている。これにより、組立工程において、装置を縦置きに載置することができ、組立作業性を向上させることができる。   Further, as in the above-described embodiment, the holding portion 17 is integrally joined to the outer surface of the cover 16 constituting the sensor holder 15, and the inner side end portion 2 b of the inner ring 2 is more than the end surface of the outer member 5. A labyrinth seal 26 is formed by projecting and the outer peripheral surface of the end 2b and the cylindrical portion 16d of the cover 16. Here, the protruding holding portion 17 and the caulking portion 30 are formed substantially flush with each other. Thereby, in an assembly process, an apparatus can be mounted vertically and assembly workability | operativity can be improved.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る回転速度検出装置付き車輪用軸受装置は、内輪回転構造においてあらゆるタイプの回転速度検出装置が内蔵された車輪用軸受装置に適用することができる。   The wheel bearing device with a rotation speed detection device according to the present invention can be applied to a wheel bearing device in which any type of rotation speed detection device is built in the inner ring rotation structure.

本発明に係る回転速度検出装置付き車輪用軸受装置の第1の実施形態を示す縦断面図である。1 is a longitudinal sectional view showing a first embodiment of a wheel bearing device with a rotation speed detection device according to the present invention. 図1の検出部を示す要部拡大図である。It is a principal part enlarged view which shows the detection part of FIG. 図1の軸受部を示す正面図である。It is a front view which shows the bearing part of FIG. 本発明に係る回転速度検出装置付き車輪用軸受装置の第2の実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows 2nd Embodiment of the wheel bearing apparatus with a rotational speed detection apparatus which concerns on this invention. 従来の回転速度検出装置付き車輪用軸受装置を示す要部拡大図である。It is a principal part enlarged view which shows the conventional wheel bearing apparatus with a rotational speed detection apparatus.

符号の説明Explanation of symbols

1、28・・・・・・・・・・・・ハブ輪
1a、2a・・・・・・・・・・・内側転走面
1b・・・・・・・・・・・・・・小径段部
1c、13a・・・・・・・・・・セレーション
2・・・・・・・・・・・・・・・内輪
2b・・・・・・・・・・・・・・内輪の端部
3、29・・・・・・・・・・・・内方部材
4・・・・・・・・・・・・・・・転動体
5・・・・・・・・・・・・・・・外方部材
5a・・・・・・・・・・・・・・外側転走面
5b・・・・・・・・・・・・・・車体取付フランジ
5c・・・・・・・・・・・・・・外方部材の端面
6・・・・・・・・・・・・・・・車輪取付フランジ
6a・・・・・・・・・・・・・・ハブボルト
6b・・・・・・・・・・・・・・基部
7・・・・・・・・・・・・・・・保持器
8・・・・・・・・・・・・・・・アウター側のシール
9・・・・・・・・・・・・・・・インナー側のシール
10・・・・・・・・・・・・・・等速自在継手
11・・・・・・・・・・・・・・外側継手部材
12・・・・・・・・・・・・・・肩部
13・・・・・・・・・・・・・・軸部
13b・・・・・・・・・・・・・雄ねじ
14・・・・・・・・・・・・・・固定ナット
15・・・・・・・・・・・・・・センサホルダ
16・・・・・・・・・・・・・・カバー
16a・・・・・・・・・・・・・嵌合部
16b・・・・・・・・・・・・・鍔部
16c・・・・・・・・・・・・・底部
16d、21a・・・・・・・・・円筒部
17・・・・・・・・・・・・・・保持部
18・・・・・・・・・・・・・・ハーネス
19・・・・・・・・・・・・・・回転速度センサ
20・・・・・・・・・・・・・・シール板
21・・・・・・・・・・・・・・スリンガ
21b・・・・・・・・・・・・・立板部
22・・・・・・・・・・・・・・芯金
23・・・・・・・・・・・・・・シール部材
23a・・・・・・・・・・・・・サイドリップ
23b・・・・・・・・・・・・・グリースリップ
23c・・・・・・・・・・・・・中間リップ
24・・・・・・・・・・・・・・磁気エンコーダ
25、26・・・・・・・・・・・ラビリンスシール
27・・・・・・・・・・・・・・ドレーン
30・・・・・・・・・・・・・・加締部
50・・・・・・・・・・・・・・内輪
51・・・・・・・・・・・・・・エンコーダ
52・・・・・・・・・・・・・・外方部材
53・・・・・・・・・・・・・・センサホルダ
54・・・・・・・・・・・・・・回転速度センサ
55・・・・・・・・・・・・・・カバー
55a・・・・・・・・・・・・・嵌合部
55b・・・・・・・・・・・・・鍔部
55c・・・・・・・・・・・・・底部
56・・・・・・・・・・・・・・シール
57・・・・・・・・・・・・・・スリンガ
57a・・・・・・・・・・・・・円筒部
57b・・・・・・・・・・・・・立板部
58・・・・・・・・・・・・・・シール板
59・・・・・・・・・・・・・・芯金
60・・・・・・・・・・・・・・シール部材
60a・・・・・・・・・・・・・サイドリップ
60b・・・・・・・・・・・・・グリースリップ
60c・・・・・・・・・・・・・中間リップ
61・・・・・・・・・・・・・・保持部
62・・・・・・・・・・・・・・ハーネス
63・・・・・・・・・・・・・・取出し口
64・・・・・・・・・・・・・・外側継手部材
65・・・・・・・・・・・・・・円孔
66・・・・・・・・・・・・・・肩部
67・・・・・・・・・・・・・・ラビリンスシール
α、β・・・・・・・・・・・・・傾斜角
1, 28 ················ Hub wheel 1a, 2a ········· Inner rolling surface 1b ··········· Small diameter step 1c, 13a ... Serration 2 ... Inner ring 2b ... Inner ring Ends 3 and 29 of the inner member 4 ... the rolling element 5 ... ...... Outer member 5a ... Outer rolling surface 5b ... Car body mounting flange 5c ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ End face 6 of the outer member ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Wheel mounting flange 6a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Hub bolt 6b ... Base 7 ... Retainer 8 ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer side seal 9 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner side seal 10 ・ ・ ・ ・ ・ ・ ・ ・・ Constant velocity universal joint 11 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer joint member 12 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Shoulder 13 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・... Shaft 13b ... Male thread 14 ... Fixing nut 15 ... .... Sensor holder 16 ..... Cover 16a ..... Fitting part 16b ... ... Right part 16c ......... Bottom part 16d, 21a ......... Cylindrical part 17 ......... Hold Part 18 ... Harness 19 ...・ ・ ・ Rotational speed sensor 20 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Seal plate 21 ・ ・ ・ ・ ・ ・ ・ ・ Slinger 21b ・ ・ ・ ・ ・ ・ ・ ・ ・ ・... Standing plate 22 ......... Core 23 ......... Seal member 23a ...・ ・ ・ ・ Side lip 23b ・ ・ ・ ・ ・ ・ ・ ・ Grease lip 23c ・ ・ ・ ・ ・ ・ ・ ・ Intermediate lip 24 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・... Magnetic encoders 25, 26 ... Labyrinth seal 27 ... Drain 30 ...・ ・ Casting part 50 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner ring 51 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Encoder 52 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・..Outer member 53 ...・ ・ Sensor holder 54 ・ ・ ・ ・ ・ ・ ・ ・ ・ Rotational speed sensor 55 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Cover 55a ············································ 55・ Seal 57 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Slinger 57a ・ ・ ・ ・ ・ ・ ・ ・ Cylindrical portion 57b ・ ・ ・ ・ ・ ・ ・ ・ Vertical plate Part 58 ... seal plate 59 ... cored bar 60 ... Sealing member 60a ... Side lip 60b ... Grease lip 60c ... Intermediate lip 61 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Holder 62 ・ ・ ・ ・ ・ ・ ・ ・... Harness 63 ... Extraction port 64 ... Outer joint member 65 ...・ ・ ・ ・ ・ ・ ・ ・ ・ Round hole 66 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Shoulder 67 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Labyrinth seal・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inclination angle

Claims (7)

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、
前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、
前記ハブ輪に等速自在継手の外側継手部材が内嵌され、この外側継手部材の肩部が前記内方部材に衝合した状態で、当該外側継手部材が前記ハブ輪にトルク伝達可能に、かつ着脱可能にユニット化されると共に、
前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、前記内輪に外嵌されて前記シールを構成するスリンガの側面に設けられ、前記回転速度センサに軸方向すきまを介して対峙されたエンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、
前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部、およびこの底部から軸方向に延びる円筒部からなる円環状のカバーと、このカバーの前記鍔部から円筒部に亙る外表面の径方向外方の一箇所に一体に接合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、
前記内輪のインナー側の端部が前記外方部材の端面よりも突出して形成され、この端部の外周面と前記カバーの円筒部とが所定の径方向すきまを介して対峙されてラビリンスシールが構成されていることを特徴とする回転速度検出装置付き車輪用軸受装置。
An outer member integrally having a vehicle body mounting flange for being attached to the knuckle on the outer periphery, and an outer rolling surface of a double row integrally formed on the inner periphery;
A hub wheel integrally having a wheel mounting flange for mounting a wheel at one end and having a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and at least one press-fitted into the small-diameter step portion of the hub ring An inner member formed of two inner rings, and formed on the outer periphery with a double-row inner rolling surface facing the double-row outer rolling surface;
A double row rolling element accommodated in a freely rolling manner between both rolling surfaces of the inner member and the outer member;
A seal attached to an opening of an annular space formed between the outer member and the inner member;
An outer joint member of a constant velocity universal joint is fitted into the hub wheel, and the outer joint member can transmit torque to the hub wheel in a state where a shoulder portion of the outer joint member abuts on the inner member. And it is unitized so that it can be attached and detached,
A sensor holder mounted on the inner side end of the outer member and provided with a rotation speed sensor for detecting the rotation speed of the wheel, and a side surface of a slinger that is fitted on the inner ring and constitutes the seal. In the wheel bearing device with a rotational speed detection device provided therein, the rotational speed detection device comprising an encoder opposed to the rotational speed sensor via an axial clearance,
The sensor holder has a cylindrical fitting portion that is fitted on the inner end of the outer member, and extends radially inward from the fitting portion, and is in close contact with the end surface of the outer member. An annular cover comprising a flange portion, a bottom portion extending further radially inward from the flange portion, and a cylindrical portion extending in the axial direction from the bottom portion, and a diameter of the outer surface of the cover extending from the flange portion to the cylindrical portion A synthetic resin holding part integrally joined to one place outside the direction and embedded with the rotational speed sensor;
An inner side end portion of the inner ring is formed so as to protrude from an end surface of the outer member, and an outer peripheral surface of the end portion and a cylindrical portion of the cover are opposed to each other through a predetermined radial clearance to form a labyrinth seal. A wheel bearing device with a rotation speed detecting device, characterized in that the wheel bearing device is configured.
前記内輪の端部の外径が、前記スリンガが圧入される外径よりも小径に形成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotational speed detection device according to claim 1, wherein an outer diameter of an end portion of the inner ring is formed to be smaller than an outer diameter into which the slinger is press-fitted. 前記ラビリンスシールの径方向すきまが2mm以下に設定されている請求項1または2に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotational speed detection device according to claim 1 or 2, wherein a radial clearance of the labyrinth seal is set to 2 mm or less. 前記ラビリンスシールの軸方向長さが2〜10mmの範囲に設定されている請求項1乃至3いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to any one of claims 1 to 3, wherein an axial length of the labyrinth seal is set in a range of 2 to 10 mm. 前記エンコーダが、エラストマに磁性体粉が混入され、周方向に交互に磁極N、Sが着磁された磁気エンコーダで構成されると共に、前記カバーが非磁性体のオーステナイト系ステンレス鋼鈑から形成されている請求項1乃至4いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The encoder is composed of a magnetic encoder in which magnetic powder is mixed in an elastomer and magnetic poles N and S are alternately magnetized in the circumferential direction, and the cover is made of a non-magnetic austenitic stainless steel plate. The wheel bearing device with a rotational speed detection device according to any one of claims 1 to 4. 前記保持部が、ガラスファイバーが添加された非磁性のポリフェニレンサルファイドで形成されている請求項1乃至5いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotational speed detection device according to any one of claims 1 to 5, wherein the holding portion is made of nonmagnetic polyphenylene sulfide to which glass fiber is added. 前記保持部が、前記カバーの水平位置よりも径方向上部に配置され、当該保持部の接線方向にハーネスが接続されている請求項1乃至6いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing with a rotation speed detecting device according to any one of claims 1 to 6, wherein the holding portion is arranged in a radial upper portion with respect to a horizontal position of the cover, and a harness is connected in a tangential direction of the holding portion. apparatus.
JP2008011376A 2008-01-22 2008-01-22 Wheel bearing device with rotation speed detector Expired - Fee Related JP5213464B2 (en)

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PCT/JP2009/050613 WO2009093535A1 (en) 2008-01-22 2009-01-19 Rotational speed detecting device and bearing edevice for wheel

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Cited By (1)

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JP2011173488A (en) * 2010-02-24 2011-09-08 Nsk Ltd Driving wheel axle structure and hub unit bearing for supporting driving wheel to be used for the same structure

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JP2000225931A (en) * 1999-02-02 2000-08-15 Koyo Seiko Co Ltd Rotating speed detecting device
JP2003254985A (en) * 2002-03-04 2003-09-10 Nsk Ltd Rolling bearing unit having rotating speed detecting device
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JP2011173488A (en) * 2010-02-24 2011-09-08 Nsk Ltd Driving wheel axle structure and hub unit bearing for supporting driving wheel to be used for the same structure

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