JP2009154385A - Injection molding die - Google Patents

Injection molding die Download PDF

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Publication number
JP2009154385A
JP2009154385A JP2007334876A JP2007334876A JP2009154385A JP 2009154385 A JP2009154385 A JP 2009154385A JP 2007334876 A JP2007334876 A JP 2007334876A JP 2007334876 A JP2007334876 A JP 2007334876A JP 2009154385 A JP2009154385 A JP 2009154385A
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Japan
Prior art keywords
mold
injection
side window
injection molding
resin
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Pending
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JP2007334876A
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Japanese (ja)
Inventor
Takuya Hasegawa
拓也 長谷川
Osamu Nakada
修 中田
Motoyasu Nishimura
元康 西村
Nobuo Kawashima
信夫 川島
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Central Glass Co Ltd
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Central Glass Co Ltd
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Publication date
Application filed by Central Glass Co Ltd filed Critical Central Glass Co Ltd
Priority to JP2007334876A priority Critical patent/JP2009154385A/en
Publication of JP2009154385A publication Critical patent/JP2009154385A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a means for improving productivity of glass with a frame body manufactured by injection molding although a resin frame body is formed by injection molding in the peripheral edge part of plate glass used for a side window of a vehicle. <P>SOLUTION: This injection molding die used for injection-molding the resin frame body at the peripheral edge part of the plate glass used for the side window of a vehicle, comprises an injection molding die for a left side window, an injection molding die for a right side window, and a connecting die. The connecting die is provided with a runner from a connecting die injection port into which fluid resin is injected from a resin injection apparatus, to an injection port of the injection molding die for the left side window and an injection port of the injection molding die for the right side window. An upper die of the connecting die, an upper die of the injection molding die for the left side window, and an upper die of the injection molding die for the right side window are integrated using fixing parts. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、枠体が板ガラスに一体成形されている枠体付きガラスに関し、特に枠体を板ガラスに射出成形によって一体成形するために用いる射出成形用金型に関する。   The present invention relates to a frame-attached glass in which a frame is integrally formed on a plate glass, and more particularly to an injection mold used for integrally forming a frame on a plate glass by injection molding.

電車や自動車等の車両の窓において、板ガラスは、金属製の車体に樹脂製の枠体を用いて装着されるのが一般的である。   In a window of a vehicle such as a train or an automobile, the plate glass is generally attached to a metal vehicle body using a resin frame.

近年、樹脂製の枠体は、流動性を有する状態の樹脂を押出成形あるいは射出成形により、板ガラスに直接成形され、枠体と板ガラスとが一体となった枠体付きガラスが、車輌の組み立て用部品として用いられている。   In recent years, resin-made frame bodies are directly molded into plate glass by extrusion molding or injection molding of resin in a fluid state, and glass with a frame body in which the frame body and plate glass are integrated is used for assembling vehicles. Used as a part.

射出成形によって、枠体付きガラスを作製する場合、図5に示すように、板ガラス3が上金型1と下金型2との間に保持され、板ガラス3の周辺部に枠体用キャビティ4が形成され、この枠体用キャビティ4に溶融状態の樹脂が射出されて、枠体用キャビティ4に射出された溶融状態の樹脂が固化した後、上金型1を取り外し、枠体が板ガラスに一体成形された枠体付きガラスを下金型2から取り出して、枠体付きガラスが製造される。   When producing a glass with a frame by injection molding, as shown in FIG. 5, the plate glass 3 is held between the upper mold 1 and the lower mold 2, and the frame cavity 4 is formed around the plate glass 3. After the molten resin is injected into the frame body cavity 4 and the molten resin injected into the frame body cavity 4 is solidified, the upper mold 1 is removed, and the frame body is formed into a plate glass. The integrally formed glass with a frame is taken out from the lower mold 2 to manufacture the glass with a frame.

このような枠体付きガラスが、自動車や車両の側窓に用いるガラスの場合、左右対の対称形になっているため、片側のガラスに対して、射出成形するためのランナーや注入口の位置、樹脂射出圧や射出量等の諸条件を検討して、金型が作製され、対となるガラスに対しては対称形の金型が作製されている。   In the case where such a glass with a frame is a glass used for a side window of an automobile or a vehicle, the shape of the runner and injection port for injection molding is made with respect to the glass on one side because it is in a symmetrical shape. By examining various conditions such as the resin injection pressure and the injection amount, a mold is manufactured, and a symmetrical mold is manufactured for a pair of glasses.

以後、右側および左側は、自動車または車両の進行方向に向いたときの、右側および左側とする。   Hereinafter, the right side and the left side are the right side and the left side when facing the traveling direction of the automobile or vehicle.

右側側窓用ガラスの枠体を射出成形する金型と、左側側窓用ガラスの枠体を射出成形する金型は、左右対称形なので、枠体を成形する時の、射出樹脂圧、樹脂射出量などの成形条件は、右側側窓用ガラスの枠体を射出成形する場合と、左側側窓用ガラスの枠体を射出成形する場合とについて、同じ条件となる。   The mold for injection-molding the right-side window glass frame and the mold for injection-molding the left-side window glass frame are symmetrical, so the injection resin pressure and resin when molding the frame The molding conditions such as the injection amount are the same for the case of injection-molding the right-side window glass frame and the case of injection-molding the left-side window glass frame.

このため、図4に示すように、1台の樹脂射出装置10を用い、左側窓用下金型2と図示しない左側窓用上金型とを用いて、左側側窓用ガラスの枠体の射出成形と、右側窓用下金3と図示しない右側窓用上金型とを用いて、右側窓用ガラスの枠体の射出成形とが、樹脂射出装置10を移動して、交互に行われていた。   For this reason, as shown in FIG. 4, a single resin injection device 10 is used, and a left-side window glass frame is formed using a left-side window lower mold 2 and a left-side window upper mold (not shown). The injection molding and the injection molding of the right window glass frame using the right window lower metal plate 3 and the right window upper metal mold (not shown) are performed alternately by moving the resin injection device 10. It was.

他方、射出成形で小さい部品を成形するばあい、例えば特許文献1に開示されているような多数個を一度に成形する金型が用いられている。
特開2000−158493号公報
On the other hand, when molding a small part by injection molding, for example, a mold for molding a large number of parts at a time as disclosed in Patent Document 1 is used.
JP 2000-158493 A

本発明は、射出成形によって作製される枠体付きガラスの生産性を向上する手段の提供を課題とする。   This invention makes it a subject to provide the means which improves the productivity of the glass with a frame produced by injection molding.

本発明の射出成形用金型は、車両用側窓に用いる板ガラスの周縁部に、樹脂製の枠体を射出成形で成形するために用いる、射出成形用金型において、左側側窓用射出成形用金型と右側側窓用射出成形金型と連結金型とからなり、該連結金型に、樹脂射出装置から流動性樹脂が注入される連結金型注入口から、左側側窓用射出成形用金型の注入口および右側側窓用射出成形金型の注入口までに、ランナーが形成されていることを特徴とする射出成形用金型である。   The mold for injection molding of the present invention is an injection mold used for molding a resin frame at the peripheral edge of a plate glass used for a vehicle side window by injection molding. Left side window injection molding from a connection mold injection port into which a flowable resin is injected from a resin injection device into the connection mold. The injection mold is characterized in that a runner is formed up to the injection hole of the injection mold and the injection hole of the right side window injection molding mold.

本発明の射出成形用金型は、前記射出成形用金型において、連結金型の上金型、左側側窓用射出成形用金型の上金型および右側側窓用射出成形金型の上金型が、固定部を用いて一体化されていることを特徴とする射出成形用金型である。   The injection mold of the present invention is the above-mentioned injection mold, wherein the upper mold of the connection mold, the upper mold of the left side window injection mold, and the upper side of the right side window injection mold. An injection mold, wherein the mold is integrated using a fixed portion.

本発明の枠体付きガラスの製造に用いる射出成形用金型は、単位時間の生産量を増加すると共に、1枚あたりの枠体つきガラスの製造にかかるエネルギ消費を低減させる射出成形用金型を提供する。   The mold for injection molding used for the production of glass with a frame of the present invention is an injection mold for increasing the production amount per unit time and reducing the energy consumption for the production of glass with a frame per sheet. provide.

枠体付き窓ガラスを射出成形で製造する場合、車体の設計・試作段階において、射出成形に用いる最適な金型の開発が行われる。   When manufacturing window glass with a frame by injection molding, the optimal mold used for injection molding is developed at the vehicle body design / trial stage.

自動車および車両用側窓のガラスは左右対称形をしたものが多く、従って、最適な金型の開発には、左側窓ガラスあるいは右側窓ガラスのどちらかについて行われる。   Many of the side windows for automobiles and vehicles have a symmetrical shape, and therefore, the optimal mold development is performed on either the left side window glass or the right side window glass.

例えば、図2に示すような右側窓用の製造に用いる右側窓用下金型2および図示しない右側窓用上金型について、最適な金型の形状と、樹脂の射出条件が決定される。右側窓用下金型20には、流動樹脂を注入するための注入口6、枠体を形成するためのキャビティ7、流動樹脂を注入口6からキャビティ7に流動させるランナー8が形成されている。   For example, the optimum mold shape and resin injection conditions are determined for the right window lower mold 2 and the right window upper mold (not shown) used for manufacturing the right window as shown in FIG. The right window lower mold 20 is formed with an injection port 6 for injecting a fluid resin, a cavity 7 for forming a frame, and a runner 8 for causing the fluid resin to flow from the injection port 6 to the cavity 7. .

ガラスに枠体を射出成形する場合、図3に示すように、下金型20と上金型30とは、ガラス40を挟んで重ねられ、注入口から高温高圧の流動性樹脂がキャビティ7に射出され、キャビティ7に射出された樹脂が冷却し、枠体が形成される。   When the frame is injection molded on glass, as shown in FIG. 3, the lower mold 20 and the upper mold 30 are stacked with the glass 40 interposed therebetween, and high-temperature and high-pressure fluid resin enters the cavity 7 from the injection port. The resin that is injected and injected into the cavity 7 cools, and a frame is formed.

下金型20と上金型30には、高圧の流動性樹脂の射出中に、金型が動かないように、金型を固定するためのこの固定部13、14が設けられている。   The lower mold 20 and the upper mold 30 are provided with fixing portions 13 and 14 for fixing the mold so that the mold does not move during injection of the high-pressure fluid resin.

本発明の射出成形用金型は、左右対称の形状をしている窓ガラスに対し、左側窓ガラスの枠体成形に用いられる金型と右側窓ガラスの枠体成形に用いられる金型とを、連結金型で一体化し、左右の窓ガラスの枠体を同時に射出成形することを可能にするものである。   The mold for injection molding of the present invention has a mold used for frame forming of the left window glass and a mold used for frame forming of the right window glass with respect to the window glass having a symmetrical shape. Integrating them with a connecting mold, it is possible to simultaneously injection-mold the left and right window glass frames.

図1に示すように、右側窓用金型の下金型2と左側窓用金型の下金型3とを連結金型の下金型1を用いて一体化し、連結金型の注入口5に樹脂射出装置10から高温高圧の流動性樹脂を注入する。   As shown in FIG. 1, a lower mold 2 for a right window mold and a lower mold 3 for a left window mold are integrated using a lower mold 1 of a connection mold, and an injection port for the connection mold is obtained. 5, a high-temperature and high-pressure fluid resin is injected from the resin injection device 10.

注入された流動性樹脂は、連結金型のランナー4、右側窓用金型のおよび左側窓用金型の注入口6、6´、ランナー8、8´を通過して、キャビティ7、7´に射出され、ガラスエッジ9、9´の周りに枠体が形成される。   The injected flowable resin passes through the connecting mold runner 4, the right window mold and the left window mold inlets 6, 6 ′, runners 8, 8 ′, and the cavities 7, 7 ′. And a frame is formed around the glass edges 9, 9 '.

なお、流動性樹脂を樹脂射出装置10により金型に注入されるときには、図1の、右側窓用金型、左側窓用金型および連結金型それぞれの下金型に、図示しない右側窓用金型、左側窓用金型および連結金型それぞれの上金型を、図3に示すように、固定部11、12、13、14で固定されることが好ましい。   When the fluid resin is injected into the mold by the resin injection device 10, the right window mold, the left window mold, and the connection mold in FIG. As shown in FIG. 3, the upper mold of each of the mold, the left window mold, and the connection mold is preferably fixed by fixing portions 11, 12, 13, and 14.

また、固定部13、14は、油圧ジャッキ装置などへの固定用に用いることを特徴とするが好ましい。   Further, it is preferable that the fixing portions 13 and 14 are used for fixing to a hydraulic jack device or the like.

本発明の射出成形金型を用いて枠体を射出成形する該略図である。It is this schematic which carries out injection molding of a frame using the injection mold of the present invention. 左側窓用の下金型の概略平面図である。It is a schematic plan view of the lower metal mold | die for left windows. 下金型と上金型をガラスを配置して重ねたときの図3のa−a´の位置での概略断面図である。It is a schematic sectional drawing in the position of aa 'of FIG. 3 when a lower metal mold | die and an upper metal mold | die have arrange | positioned and accumulated. 従来の射出成形用金型を用いて枠体を射出成形する該略図である。It is this schematic drawing which injection-molds a frame using the conventional injection mold.

符号の説明Explanation of symbols

1 連結金型の下金型
2 右側窓用金型の下金型
3 左側窓用金型の下金型
4 連結金型のランナー
5 連結金型の注入口
6 右側窓用下金型の注入口
6´ 左側窓用下金型の注入口
7、7´ キャビティ
8、8´ ランナー
9、9´ ガラスエッジ
10 樹脂射出装置
11、11´、12、13、14 固定部
20 下金型
30 上金型
40 ガラス
1 Lower mold for connecting mold 2 Lower mold for right window mold 3 Lower mold for left window mold 4 Link mold runner 5 Link mold inlet 6 Note for right window lower mold Inlet 6 'Lower mold injection port for left window 7, 7' Cavity 8, 8 'Runner 9, 9' Glass edge 10 Resin injection device 11, 11 ', 12, 13, 14 Fixed part 20 Lower mold 30 Upper Mold 40 glass

Claims (2)

車両用側窓に用いる板ガラスの周縁部に、樹脂製の枠体を射出成形で成形するために用いる、射出成形用金型において、左側側窓用射出成形用金型と右側側窓用射出成形金型と連結金型とからなり、該連結金型に、樹脂射出装置から流動性樹脂が注入される連結金型注入口から、左側側窓用射出成形用金型の注入口および右側側窓用射出成形金型の注入口まで、ランナーが形成されていることを特徴とする射出成形用金型。   In an injection mold used for molding a resin frame on the peripheral edge of a plate glass used for a vehicle side window by injection molding, a left side window injection mold and a right side window injection mold It consists of a mold and a connection mold, and from the connection mold injection port into which fluid resin is injected from the resin injection device into the connection mold, the injection port for the left side window injection mold and the right side window An injection mold characterized in that a runner is formed up to the injection port of the injection mold. 連結金型の上金型、左側側窓用射出成形用金型の上金型および右側側窓用射出成形金型の上金型が、固定部を用いて一体化されていることを特徴とする請求項1に記載の射出成形用金型。
The upper mold of the connecting mold, the upper mold of the left side window injection molding mold, and the upper mold of the right side window injection molding mold are integrated using a fixed portion. The injection mold according to claim 1.
JP2007334876A 2007-12-26 2007-12-26 Injection molding die Pending JP2009154385A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012080739A1 (en) * 2010-12-15 2012-06-21 Pilkington Group Limited Process and apparatus for moulding a glazing profile onto a glazing
CN102922681A (en) * 2012-10-26 2013-02-13 宁波青华科教仪器有限公司 One-step molding injection mold of scale pan arrester

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012080739A1 (en) * 2010-12-15 2012-06-21 Pilkington Group Limited Process and apparatus for moulding a glazing profile onto a glazing
CN103328181A (en) * 2010-12-15 2013-09-25 皮尔金顿集团有限公司 Process and apparatus for moulding a glazing profile onto a glazing
US8911654B2 (en) 2010-12-15 2014-12-16 Pilkington Group Limited Process and apparatus for moulding a glazing profile onto a glazing
CN103328181B (en) * 2010-12-15 2016-01-27 皮尔金顿集团有限公司 Be used for method and apparatus glassware profile elements be molded on glassware
CN102922681A (en) * 2012-10-26 2013-02-13 宁波青华科教仪器有限公司 One-step molding injection mold of scale pan arrester
CN102922681B (en) * 2012-10-26 2014-11-26 青华科教仪器有限公司 One-step molding injection mold of scale pan arrester

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