JP2009150270A - Fuel injection device and internal combustion engine having the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a fuel injection device for changing between spraying states in which an injection angle is large and an injection rate is low, and an injection angle is small and an injection rate is high, according to the vertical movement of a valve element for making a reduction in fuel consumption compatible with an increase in output. <P>SOLUTION: This fuel injection device comprises: at least a sheet-orifice plate 71 having an injection hole 77 for injecting a fuel and a valve seat 72; the valve element 70 vertically moved by an electromagnetic force; and a variable swing part 80 for injecting the swing flow of the fuel from an injection hole 77. The variable swing part 80 comprises: a swing passage 85 for the fuel which forms a fuel swing flow; and a non-swing passage 86 for damping the swing force of a fuel swing flow by impacting the fuel against the fuel swing flow from the directions perpendicular to each other on a same plane. The fuel flow flowing through a non-swing passage 86 is increased or decreased according to the vertical position of the valve element 70 to vary the spray angle, spray penetration force, and spray amount of the fuel spray jetted from the injection hole 77. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a fuel injection device for supplying fuel to an internal combustion engine, and more particularly to a fuel injection device that realizes both low fuel consumption and high output, and an internal combustion engine equipped with the same.

  In recent years, exhaust gas regulations for automobiles have been tightened, and internal combustion engines for automobiles are required to reduce harmful exhaust gas HC (hydrocarbon) especially at the start, while internal combustion engines have a higher output. Is required. Conventionally, DI (Direction Injection) system (in-cylinder direct injection type injector) and MPI (Multi Port Injection) system (intake pipe injection type injector) have been proposed as fuel injection systems for internal combustion engines. Here, both DI and MPI are required to achieve both low fuel consumption and high output.

  Furthermore, in MPI, since the fuel injection device is provided in the intake pipe upstream of the intake valve in the internal combustion engine, a device is required to prevent the injected fuel from adhering to the inner wall of the intake pipe. On the other hand, in DI, since the fuel injection device is installed in the cylinder, a contrivance is required so that the injected fuel does not adhere to the piston or the intake valve. In order to increase the output of the internal combustion engine, it is necessary to inject the fuel uniformly and uniformly in the cylinder. Therefore, the direct injection of DI is considered promising.

  Therefore, in the structure of an internal combustion engine that achieves low fuel consumption by DI, an ignition plug is installed in the vicinity of the fuel injection device disposed immediately above, and in order to reduce fuel consumption particularly at the time of engine start, It is necessary to perform a compact spray so that the fuel injected from the injector is close to the spark plug (widen the spray angle to concentrate the spray around the spark plug), improve the air-fuel ratio, and reduce the fuel flow rate. is there. On the other hand, in order to increase the output of the engine by DI, the piston is located at a position apart from that at the time of starting. Therefore, the fuel injection mode is reduced to a spray angle with a high penetrating force (strong penetration). It is necessary to increase the injection rate, that is, the fuel flow rate (in order to obtain a high output by making the entire combustion chamber the stoichiometric air-fuel ratio).

  Here, a swirl type fuel injection valve that changes the swirl shape of the fuel spray during high load operation and low load operation is disclosed in, for example, Patent Document 1. According to this patent document 1, the opening degree of the axial groove provided in the valve body changes according to the lift amount of the valve body when the valve is closed, when the valve is opened, and when the valve is fully opened. Is configured to obtain a wide injection angle (large turning force). Further, for example, Patent Document 2 discloses a conventional technique for performing high-efficiency operation of an engine by changing the shape characteristics of the spray according to the operating state of the engine.

Further, as a conventional technique for obtaining a fuel spray characteristic corresponding to an engine load state by changing a swirl hole opening area on the swirl chamber side, for example, in Patent Document 3, a lift amount of a valve needle is controlled, and a small lift amount state It is disclosed that only the first swirl hole is opened at this time, and not only the first swirl hole but also the second swirl hole is opened when the lift amount is large, thereby increasing the opening area of the swirl hole. Further, for example, in Patent Document 4, a fuel groove 13 for imparting a turning force to the fuel on the bottom surface of the casing, and a fuel groove 17 on the lower surface of the fuel turning member that slides on the bottom surface are formed. It is disclosed that the spray angle is controlled by changing the relative angle.
Japanese Patent Laid-Open No. 2005-240705 Japanese Patent Laid-Open No. 5-126021 JP 2001-248526 A JP-A-11-182384

  Although the concept of changing the swirling shape of the spray is disclosed in the prior art disclosed in Patent Document 1 above, there is a specific disclosure of a variable structure that moves the valve body up and down for the change of the swirling shape. In addition, the structure in which the non-swirl flow is controlled and the spray shape is changed with respect to the spray shape by the swirl flow passage is difficult to generate a spray angle shape that is free for actual manufacture. As described above, in the conventional technique for cutting off the non-swirl fuel flow, the swirl flow is not operated and controlled, so that a large change in the swirl force of the fuel spray cannot be expected. Further, according to Patent Document 1, in the obtained fuel spray, there is a tendency that the amount of fuel slightly increases near the center. In addition, the above-described Patent Document 2 has the same problem as that of Patent Document 1.

  Furthermore, in the prior art shown in the above-mentioned Patent Document 3, the total area of the swirl hole provided in the axial direction of the injection valve is changed depending on the vertical movement position of the valve body. Therefore, the subject that an injection valve enlarges arises (valve body stroke is about several 10 micrometers which does not exceed 100 micrometers in practical use). Further, in the prior art disclosed in Patent Document 4 that changes the relative angle of the swirling grooves, the passage area does not change, so that a large change in the swirling force of the injected fuel cannot be expected.

  In order to achieve both low fuel consumption and high output, the object of the present invention is to link different spray states, ie, a low injection rate at a wide injection angle and a high injection rate at a narrow injection angle, in conjunction with the vertical movement of the valve body. The object is to provide a variable fuel injection device.

In order to solve the above problems, the present invention mainly adopts the following configuration.
A fuel injection device comprising at least an injection hole for injecting fuel and a seat / orifice plate having a valve seat, a valve body that moves up and down by electromagnetic force, and a variable swirl portion that injects a fuel swirl flow from the injection hole. The variable swirl portion includes a fuel swirl passage that forms the fuel swirl flow, and a fuel non-swirl passage that causes fuel to collide with the fuel swirl flow to attenuate the swirl force of the fuel swirl flow. The flow rate of the fuel flowing through the non-swirl passage is increased or decreased corresponding to the vertical movement position of the valve body, and the spray form of the fuel spray injected from the injection hole and the fuel spray amount are variable. .

  In the fuel injection device, the turning passage and the non-turning passage are formed on substantially the same plane, and the fuel from the non-turning passage is caused to collide from the side with the fuel turning flow from the turning passage. A structure is provided in which the swirl force of the fuel swirl flow is attenuated to vary the spray angle and the spray penetration force, which are the spray forms of the fuel spray. Further, in the fuel injection device, the valve body is driven to move up and down so as to take two stages of displacement, a low lift state and a high lift state, with respect to the closed state of the valve body and the valve seat. When in the lift state, compared to the low lift state, the amount of fuel passing through the axial non-swirl introduction path communicating with the upstream side of the non-swirl passage is increased, the spray angle is narrowed, and the fuel spray amount is reduced. Increase the configuration.

  In the fuel injection device, the two-stage displacement of the valve body is driven by exciting the low lift movable core that holds the stepped plunger integral with the valve body with a low lift, and the low lift movable core. And a high lift exciting coil for exciting and driving the high lift movable core. Furthermore, in the fuel injection device, the valve body has a structure in which a collar portion is attached to an outer peripheral portion thereof, and a lower end edge of the collar portion is an inlet opening of an axial non-swirl introduction path communicating with the upstream side of the non-swirl passage It is set as the structure arrange | positioned facing a part. Further, in the fuel injection device, a throttle mechanism is formed by a lower end edge of the collar portion and an inlet opening portion of the axial non-rotating introduction path, and the throttle of the throttle mechanism is variable in accordance with the vertical movement of the valve body. Thus, the flow rate of the fuel flowing into the axial non-turning introduction path is variable.

  According to the present invention, the flow of the fuel in the axial direction of the valve body is opened and closed to form a non-swirl flow, and the ratio of the non-swirl flow component to the swirl flow component is changed by opening and closing the non-swirl flow to change the spray form and spray flow rate. By making it variable, it is possible to achieve both low fuel consumption and high output.

  A fuel injection device according to an embodiment of the present invention will be described below in detail with reference to FIGS. FIG. 1 is a view showing a variable swivel portion that varies the spray shape and a related structure in the vicinity thereof in a fuel injection device according to an embodiment of the present invention. FIG. 2 is a cross-sectional view of an upper part (A-A line shown in FIG. 1) and a lower part (BB line shown in FIG. 1) of the variable turning part according to the present embodiment. FIG. 3 is a perspective view of the variable turning portion according to the present embodiment as viewed from below. FIG. 4 is an explanatory diagram illustrating generation of a swirling flow and a non-swirling flow in the variable swirl unit according to the present embodiment. FIG. 5 is an explanatory diagram showing the operation of the valve body and the variable swivel unit for generating the spray shape according to this embodiment.

  FIG. 6 is a cross-sectional view showing the overall configuration of the fuel injection device according to the present embodiment. FIG. 7 is an explanatory diagram showing the operation of the drive system when the valve is closed, when the valve is lifted low, and when the valve is lifted, in the fuel injection device according to the present embodiment. FIG. 8 is a diagram showing a multi-hole configuration in the porous fuel injection device according to the embodiment of the present invention.

  FIG. 9 is a view showing a configuration example in which the fuel injection device according to this embodiment is applied to an internal combustion engine of a direct injection type injector (DI). FIG. 10 is a view showing a configuration example in which the porous fuel injection device according to the present embodiment is applied to an internal combustion engine of an intake pipe injection type injector (MPI). FIG. 11 is a view showing a configuration example in which the single-hole fuel injection device according to the present embodiment is applied to an internal combustion engine of an intake pipe injection type injector (MPI).

  First, the overall configuration of the fuel injection device according to the embodiment of the present invention will be described with reference to FIG. In FIG. 6, the fuel injection device 1 includes a plunger 65 urged downward by a load setting spring 60, a valve body 70 at a lower end portion of the plunger 65, and a valve seat 72 disposed to face the valve body 70. The sheet / orifice plate 71 having a low pressure, the valve body 70 is lifted low (a small gap is formed between the valve body 70 and the valve seat 72), and the valve body 70 is lifted high. A high lift exciting coil 57 (which forms a large gap between the valve body 70 and the valve seat 72), and a low lift movable core 56 that holds the stepped plunger 65 at a low lift during low lift (the movable core is (Also called an anchor), a high-lift movable core 55 that holds the stepped plunger 65 at a high lift during a high lift, and a plug that supplies power from a battery power supply (not shown) are connected to control energization and non-energization It comprises a connector 51, a.

  According to FIG. 6, the combustion injection device 1 according to the present embodiment further includes a fuel introduction portion 50, which passes through the fuel passage 62 around the central portion of the plunger 65 and passes through a fuel passage 76 shown in FIG. 1 described later. Then, a swirling flow is discharged from the injection hole 77 to the combustion chamber of the engine. The first fixed core 52 that guides the load setting spring 60 forms a gap with the high lift movable core 55 and is magnetized with the high lift movable core 55 by excitation of the high lift excitation coil 57. A circuit is formed and sucked. Similarly, the second fixed core 53 forms a magnetic circuit with the low lift movable core 56, and the second fixed core 53 is movable with a low lift by excitation or non-excitation of the low lift excitation coil 58. The core 56 can be contacted and separated. Here, the lift movable cores 55 and 56 hold the plunger 65 in a low lift and a high lift by its upward movement.

  FIG. 7 illustrates a schematic operation of the drive system when the combustion injection device according to the present embodiment is closed, during low lift, and during high lift. When the valve shown in FIG. 7 (a) is closed, no current flows through any of the exciting coils 57, 58, and no magnetic field is formed in any of the fixed cores 52, 53. , 56 is not attracting force, the plunger 65 is moving downward, and the lowermost valve body of the plunger 65 and the valve seat facing it are closed.

  Here, as shown in FIG. 7B, when the low-lift exciting coil 58 is energized, a magnetic circuit is formed through the second fixed core 53 and the low-lift movable core 56, and the low-lift movable is formed. The core 56 is sucked by the second fixed core 53, and the plunger 65 held in the concave portion of the low lift movable core 56 moves slightly upward to form a small gap between the valve body and the valve seat as shown in the figure. As a result, fuel is injected. Details of the fuel injection shape will be described later.

  Further, as shown in FIG. 7C, when the high lift exciting coil 57 is energized, a magnetic circuit is formed through the first fixed core 52 and the high lift movable core 55, and the high lift movable core is formed. 55 is sucked by the first fixed core 52, and the plunger 65 held in the concave portion of the high lift movable core 55 moves upward to form a large gap between the valve body and the valve seat as shown in the figure, Fuel will be injected. Details of the fuel injection shape will be described later. Here, at the time of closing the valve shown in FIG. 7A, if the gaps between the movable cores 55 and 56 for lifting and the fixed cores 52 and 53 are set to be small and large, FIG. ) And (c), the gap between the valve body and the valve seat can be made small and large.

  FIG. 1 shows a configuration in which a variable swivel unit is installed as a specific configuration for changing the spray angle (narrow angle and wide angle) and injection rate (large and small flow rate) of fuel injected from the fuel injection device 1. However, the technical idea of the present invention will be described with reference to FIG.

  FIG. 5 shows the shape of the fuel spray when the valve body is closed, when the lift is low, and when the lift is high. In order to achieve the low fuel consumption particularly required at the time of starting in an internal combustion engine, the fuel injected from the fuel injection device provided immediately above is sprayed so as to concentrate on a spark plug in the vicinity of the fuel injection device, and the fuel The flow rate is required to be small (low injection rate). That is, at the start (low fuel consumption), a wide injection angle, a weak penetration force (weak penetration), and a low injection rate are set. Here, in the case of a weak injection force at a wide injection angle, the liquid film injected from the injection hole 77 becomes thin and the division is promoted, that is, atomization of the injected fuel appears.

  On the other hand, in order to achieve the homogeneous combustion required at the time of high output in an internal combustion engine, the fuel injected from the fuel injection device provided immediately above is far away from the piston at the time of starting and the combustion chamber becomes larger. Therefore, it is required to have a strong penetrating spray with a narrow spray angle (in order to obtain high output by performing combustion in the entire combustion chamber) and to increase the fuel flow rate (high injection rate). Is required. That is, at the time of high output, a narrow injection angle and a strong penetration force (strong penetration) and a high injection rate are achieved.

  One feature of the present invention is a combustion injection device having a structure that satisfies both the fuel spray conditions required at the time of starting and at the time of high output. 5 (a) is a state when the internal combustion engine is stopped, and combustion is not injected. The low lift shown in FIG. 5B represents the fuel injection state at low fuel consumption at the start. A specific configuration for forming the spray will be described later. As a result, at the time of low lift (low fuel consumption), a wide injection angle (θ1), a weak penetration force (weak penetration) (L1), and a low fuel flow rate (Q1) ). The high lift shown in (c) of FIG. 5 represents the fuel injection state at the time of high output. A specific configuration for forming the spray will be described later. As a result, at the time of high lift (at the time of high output), the narrow injection angle (θ2), the strong penetration force (strong penetration) (L2) and the fuel flow rate are large (Q2). ). Here, the relationship is θ1> θ2, L1 <L2, and Q1 <Q2.

  In FIG. 1, a fuel flow path 76 is a passage that communicates with the fuel introduction unit 50 shown in FIG. 6 and through which all the fuel supplied to the fuel injection device 1 flows. The fuel that has flowed into the fuel flow path 76 is divided into two flow paths, one connected to the axial direction turning introduction path inlet 83 and the other connected to the axial direction non-turning introduction path inlet 84. The axial non-swirl introduction path inlet 84 is closed, small open, and wide open corresponding to the three positions above and below the collar portion 73 that is integral with the valve body 70 (the collar portion 73 may be integral with the valve body). The three states are configured. The axial turning introduction passage inlet 83 is open regardless of the vertical movement position of the valve body 70, and is a shaft provided near the outer periphery of the cylindrical portion 74, which is a casing that forms the outer shape of the fuel injection device 1. It leads to the direction turning introduction path 81 and the downstream turning path 85. By adopting a structure (integral structure) for attaching the collar portion 73 to the valve body 70, when the valve body 70 and the valve seat 72 are closed, the lower end portion of the collar portion 73 and the upper end portion of the variable swivel portion 80 are similarly closed. It will be easier to adjust the state.

  A variable turning portion 80 is provided inside the axial turning introduction path 81, an axial non-turning introduction path entrance 84 is provided at the upper end portion thereof, and an axial non-turning introduction path 82 is provided at the upper and lower central portions thereof. A non-swivel passage 86 (see FIG. 2) is provided at the lower end portion.

  Corresponding to the three upper and lower positions of the collar portion 73 that moves integrally with the valve body 70, that is, close, small open, and wide open, fuel does not flow in the axial non-rotation introduction path 82 when closed, and when it is small open Almost no flow (the opening area of the axial non-swirl introduction path entrance 84 is much smaller than the opening area of the axial turn introduction path entrance 83 (see FIG. 2), so most of the fuel in the fuel passage 76 It flows in the axial turning introduction path 81 and hardly flows in the axial non-turning introduction path 82), and when it is wide open, the turning force of the turning injection injected from the injection hole 77 through the axial turning introduction path 81 is weakened ( The fuel flows in the axial non-swirl introduction path 82 and the non-swirl passage 86 so as to narrow the injection angle.

  As described above, the lower end edge of the collar portion 73 that is integral with or integral with the valve body 70 and the axial non-swirl introduction path inlet 84 form a throttle mechanism for the flow rate of fuel flowing into the axial non-swirl introduction path 82. ing. That is, the swirl force of the swirling flow flowing out of the swirl passage 85 is varied corresponding to the three positions (closed, small open, and wide open) of the collar portion 73 in this throttling mechanism.

  2 shows a detailed structure of the variable turning portion 80 shown in FIG. 1. FIG. 2 (a) is a cross-sectional view taken along the line AA in FIG. 1, and FIG. It is sectional drawing of a BB line. According to FIG. 2A, the axial non-swirl introduction path inlet 84 has four small holes, and when compared with the rectangular hole of the axial turn introduction path entrance 83, the cross-sectional area of the inlet is as follows. I understand that it is small. According to FIG. 2B, the fuel from the turning passage 85 that has passed through the axial turning introduction path 81 forms a swirling flow along the inner peripheral side of the illustrated valve body guide. This is because the turning passage 85 is arranged in the circumferential tangent direction of the valve body guide. In the illustrated example, swirl flows are formed from four locations.

  On the other hand, the non-swirl passage 86 formed on the downstream side of the axial non-swirl introduction path 82 is disposed in a direction orthogonal to the circumferential direction of the valve body guide 88. The fuel flow from the non-swirl passage 86 is formed so as to collide with the swirl flow from the swirl passage 85 from the side. Therefore, when the flow rate from the non-swirl passage 86 is large (when the valve body is lifted high and the axial non-swirl introduction path inlet 84 is fully opened), the swirl flow is restricted and the swirl flow as a whole is reduced. The injection angle is narrowed. On the other hand, when the flow rate from the non-swirl passage 86 is small (when the valve body is lifted low and the axial non-swirl introduction path inlet 84 is slightly opened), the swirl flow is limited. As a result, the swirl flow injection angle becomes wider as a whole.

  3 shows a perspective view of the variable swivel unit 80 as viewed from below, and FIG. 4 illustrates a swirl flow from the swirl passage 85 and a side flow from the non-swirl passage 86. A state in which the flow from the non-swirl passage 86 collides with the side surface of the swirl flow is illustrated. The flow that flows out of the swirl passage 85 turns into a swirl flow along the inner wall surface of the seat / orifice plate 71, but the flow from the non-swirl passage 86 that is flush with the swirl passage 85 corresponds to the flow from the swirl passage 85. The swirl force of the swirl flow can be varied by causing collision from the direction (side surface) orthogonal to each other on the same plane. In the illustrated example of FIG. 4, it is shown that the injection angle of the swirling flow is narrowed by the fuel from the non-swirling passage 86. In the present embodiment, the structure in which the flow from the non-swirl passage 86 collides with the flow from the swirl passage 85 from the side surface on the same plane is exemplified, but the present invention is not limited to this, and the flow from the non-swirl passage 86 May be made to collide perpendicularly from above with respect to the flow from the turning passage 85 to vary the turning force.

  Thus, at the time of high lift, the fuel flow from the non-swirl passage 86 increases, the spread of the swirl flow is restricted, and the injection angle from the injection hole 77 becomes narrow. Further, at the time of this high lift, in addition to the injection angle becoming narrower, the fuel flow rate injected from the injection hole 77 is increased by the amount of fuel flow from the non-swirl passage 86. Therefore, at the time of high lift, a spray with a narrow injection angle and a strong penetrating force is formed, and the fuel flow rate increases (high injection rate). In this way, the non-swirl passage 86 is provided, and the fuel flow from the non-swirl passage 86 is caused to collide with the side surface of the swirl flow from the swirl passage 85 to change the injection angle and penetration force of the swirl flow (that is, Changing the injection mode) and changing the fuel flow rate are also one of the features of this embodiment.

  On the other hand, at the time of low lift, there is almost no fuel flow from the non-swirl passage 86, and the expansion of the swirl flow from the swirl passage 85 is not restricted, so the injection angle from the injection hole 77 becomes wide. Furthermore, the fuel flow rate is reduced by the amount of fuel flow from the non-swirl passage 86.

  In the above description, the fuel injection device according to the embodiment of the present invention has been described by taking an example of a single-hole fuel injection device. As another example, an example of a porous fuel injection device will be described below. . FIG. 8 is a diagram showing a multi-hole configuration in the porous fuel injection device according to the embodiment of the present invention.

  The porous fuel injection device shown in FIG. 8 differs from the single-hole fuel injection device shown in FIG. 1 in the number of holes (holes) provided in the seat / orifice plate 71, and a plurality of injection holes 89 are provided. It is a configuration. Illustratively, 2 to 8 holes, particularly 6 to 8 holes may be provided symmetrically about the central axis. The configuration of the variable turning unit 80 is the same as the configuration shown in FIG.

  The spray in the example of this embodiment shown in FIG. 8 is basically the same as the spray form shown in FIG. 5 in the case of a single hole, only the number of holes is different, and the spray form from each hole Is the same as FIG. More specifically, if the lift amount of the valve body 70 is large, the opening area of the axial non-swirl introduction path inlet 84 becomes large, and the fuel from the axial non-swirl introduction path 82 and the non-swirl passage 86 becomes large. The fuel injected from the entire injection holes 89 increases and the penetration becomes longer. That is, the spray form at the time of high lift shown in FIG.

  On the other hand, when the lift amount of the valve body 70 is small, the amount of non-swirl fuel becomes small, and the spray injected from each hole has a short penetration and a wide spray angle, as shown in FIG. Show the trend. However, the overall spray angle from the porous injection device is also governed by the number of injection holes. If a large number of small-diameter injection holes are arranged, the injection angle is generally determined by the number of these holes (in contrast to the case where two injection holes are arranged in the porous fuel injection device). In any case, in the example of the porous injection device in the present embodiment, the non-swirl fuel flow rate is large / small in relation to the lift amount of the valve body, and the penetration length is short / long. Appears prominently. In principle, the spraying tendency as shown in FIG. 5B is shown at the start, and the spraying tendency as shown in FIG. 5C is shown at the time of high output. Therefore, the example of the single-hole fuel injection device or the porous fuel injection device according to the embodiment of the present invention can be applied equivalently to the in-cylinder direct injection injector (DI) shown in FIG. 9 below.

  FIG. 9 shows a configuration example in which the fuel injection device 1 according to the present embodiment is mounted on a DI internal combustion engine 2 (an internal combustion engine having a direct injection type in-cylinder injector). The fuel injection device 1 includes an intake valve 91. And an exhaust valve 92, and an ignition plug 90 is installed in the vicinity of the fuel injection device 1, so that low fuel consumption is required. In particular, fuel spray is concentrated around the ignition plug 9 at the time of starting. A state in which a wide spray angle is formed (spray formation with fine particles) is illustrated. Also, a spray shape with a strong penetrating force with a narrow injection angle is shown so that the fuel fills the entire combustion chamber 93 at high output.

  FIG. 9 shows a spray form 96 with a wide spray angle and a weak penetration at the start, and a spray form 97 with a narrow spray angle and a strong penetration at a high output (piston position is lower than that at the start). ing. As described above, the single-hole fuel injection device shown in FIG. 1 can be applied to the fuel injection device 1 shown in FIG. 9, and similarly, the porous fuel injection device shown in FIG. Regardless of whether the application example is a single-hole type or a multi-hole type, substantially the same function is exhibited at each time of start-up and high output.

  That is, when the porous fuel injection device is applied, when the lift amount of the valve body is large, the fuel flow rate increases and the penetration becomes long, and when the lift amount of the valve body is small, the penetration becomes short and the fuel flow rate decreases ( However, the spray angle will be affected by the size and number of each hole, and will not change greatly depending on the lift amount of the valve body (in contrast to the single hole type). Can be changed to a variable spray. As a result, a short spray is formed at the time of start-up, wall surface adhesion is suppressed, exhaust gas can be reduced, and a large amount of fuel is injected at a high load, so that high output can be achieved.

  FIG. 10 is a view showing a configuration example in which the porous fuel injection device according to the present embodiment is applied to an internal combustion engine of an intake pipe injection type injector (MPI). In the configuration example shown in FIG. 10, the porous fuel injection device according to the present embodiment is installed in the intake pipe 98, and the large penetration spray and the small penetration spray are formed by the large and small lift amounts of the valve body. . As shown in FIG. 10B, an internal combustion engine having two intake valves 91 and exhaust valves 92 is illustrated as an example, and one intake valve and another intake valve are respectively selected from the left and right porous groups of the porous fuel injection device. A spray (spray formed up and down in the drawing) is formed toward the valve.

  In the configuration example of FIG. 10, the lift amount of the valve body is controlled to be small during start-up (low load or idle state), and the spray is atomized (a phenomenon associated with small penetration and a wide injection angle), and intake air in the intake process Put the fuel in the cylinder. Since the fuel flow rate may be small, the spray becomes a wide-angle spray atomized as shown in the figure. Further, when the load is high (high output), the lift amount of the valve body is controlled to be large and a large fuel injection amount is required, so that a large penetration is formed, and the penetration spray is sprayed closer to the partition wall 99 with respect to the intake valve 91. To do. The fuel adhering to the wall surface of the intake pipe 98 can be reduced by the spray shape at the time of high load.

  FIG. 11 is a view showing a configuration example in which the single-hole fuel injection device according to the present embodiment is applied to an internal combustion engine of an intake pipe injection type injector (MPI). In the configuration example shown in FIG. 11, two single-hole fuel injection devices are installed in the intake pipe 98, and each single-hole fuel injection device is connected to each intake valve of the two intake valves. It is attached to. The basic operation and spray form at the start and high output of the fuel injection device shown in FIG. 11 are substantially the same as those described in FIG. 10 except that two single-hole fuel injections are performed. This is the point where the device is attached, and brings about the following differences in operational effects.

  The configuration example shown in FIG. 11 has two single-hole fuels sprayed on two intake valves, respectively, as compared to the configuration shown in FIG. 10 in which fuel is sprayed on two intake valves from one fuel injection device. Since the injection device is provided, each single-hole fuel injection device can be installed near the intake valve 91 (near the intake valve 91) to inject fuel. Therefore, since the small penetration spray that is atomized and easily flows into the air efficiently enters the combustion chamber, adhesion to the intake pipe can be suppressed, and exhaust gas can be reduced. Further, since the large penetration spray efficiently enters the combustion chamber, it is possible to perform efficient combustion and achieve high output.

It is a figure which shows the variable turning part which varies the spray shape in the fuel-injection apparatus which concerns on embodiment of this invention, and the surrounding related structure. It is sectional drawing in the upper part (AA line shown in FIG. 1) and the lower part (BB line shown in FIG. 1) of the variable turning part regarding this embodiment. It is the perspective view which looked at the variable turning part regarding this embodiment from the lower side. It is explanatory drawing which shows the production | generation of the turning flow and the non-turning flow in the variable turning part regarding this embodiment. It is explanatory drawing showing operation | movement of the valve body for producing | generating the spray shape regarding this embodiment, and a variable turning part. It is sectional drawing which shows the whole structure of the fuel-injection apparatus which concerns on this embodiment. It is explanatory drawing which shows operation | movement of the drive system at the time of valve closing at the time of valve closing, valve low lift, and valve high lift in the fuel injection device which concerns on this embodiment. It is a figure which shows the structure of the multihole in the porous fuel-injection apparatus which concerns on embodiment of this invention. It is a figure which shows the structural example which applied the fuel-injection apparatus which concerns on this embodiment to the internal combustion engine of a direct injection type | mold injector (DI). It is a figure showing an example of composition which applied a porous fuel injection device concerning this embodiment to an internal-combustion engine of an intake pipe injection type injector (MPI). It is a figure showing an example of composition which applied a single hole type fuel injection device concerning this embodiment to an internal-combustion engine of an intake pipe injection type injector (MPI).

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Fuel injection apparatus 2 Internal combustion engine 50 Fuel introduction part 51 Connector 52 1st fixed core 53 2nd fixed core 55 High lift movable core 56 Low lift movable core 57 High lift excitation coil 58 Low lift excitation coil 60 Load setting Spring 62 Fuel passage 65 Plunger 70 Valve body 71 Seat / orifice plate 72 Valve seat 73 Valve body collar portion 74 Tubular portion 76 Fuel passage 77 Injection hole 80 Variable turning portion 81 Axial turning introduction passage 82 Axial non-turning introduction passage 83 Axial turning introduction path inlet 84 Axial non-turning introduction path inlet 85 Swirling path 86 Non-turning path 88 Valve element guide 89 Multiple injection holes 90 Spark plug 91 Intake valve 92 Exhaust valve 93 Combustion chamber 94 Piston 95 Spray 96 Spray at start-up Form 97 High power spray form 98 Intake pipe 99 Bulkhead

Claims (9)

A fuel injection device comprising at least an injection hole for injecting fuel and a seat / orifice plate having a valve seat, a valve body that moves up and down by electromagnetic force, and a variable swirl portion that injects a fuel swirl flow from the injection hole. There,
The variable swirl section includes a fuel swirl passage that forms the fuel swirl flow, and a fuel non-swirl passage that causes fuel to collide with the fuel swirl flow to attenuate the swirl force of the fuel swirl flow. ,
The fuel injection is characterized in that the flow rate of the fuel flowing through the non-swirl passage is increased or decreased corresponding to the vertical movement position of the valve body, and the spray form of the fuel spray injected from the injection hole and the fuel spray amount are varied. apparatus. In claim 1,
The turning passage and the non-turning passage are formed on substantially the same plane,
The fuel from the non-swirl passage collides from the side with the fuel swirl flow from the swirl passage to attenuate the swirl force of the fuel swirl flow,
A fuel injection device characterized by varying a spray angle and a spray penetration force which are spray forms of the fuel spray. In claim 2,
The valve body is driven to move up and down to take two stages of displacement, a low lift state and a high lift state, with respect to the closed state of the valve body and the valve seat,
In the high lift state, the amount of fuel passing through the axial non-swirl introduction path communicating with the upstream side of the non-swirl passage is increased, the spray angle is narrowed, and the fuel spray is compared with the low lift state. A fuel injection device characterized by increasing the amount. In claim 3,
The two-stage displacement of the valve body includes a low lift movable core that holds a stepped plunger integral with the valve body with a low lift, a low lift excitation coil that excites and drives the low lift movable core, A fuel injection apparatus comprising: a high lift movable core that holds the stepped plunger with a high lift; and a high lift excitation coil that excites and drives the high lift movable core. In claim 1, 2, 3 or 4,
The valve body has a structure in which a collar portion is attached to an outer peripheral portion thereof, and a lower end edge of the collar portion is disposed to face an inlet opening portion of an axial non-turning introduction path communicating with the upstream side of the non-turning passage. A fuel injection device. In claim 5,
The lower end edge of the collar portion and the inlet opening portion of the axial non-swirl introduction path form a throttle mechanism, and the throttle of the throttle mechanism is varied in response to the vertical movement of the valve body to prevent the axial non-rotation. A fuel injection device characterized in that the flow rate of fuel flowing into the introduction path is variable. In any one of claims 1 to 6,
A fuel injection device, wherein the fuel injection device is a single-hole fuel injection device having one injection hole or a multi-hole fuel injection device having a plurality of injection holes. An internal combustion engine comprising: the fuel injection device according to any one of claims 1 to 7; a spark plug installed in the vicinity of the combustion injection device; and a combustion chamber surrounded by a piston and a cylinder. An institution,
The fuel injection device is installed above the combustion chamber and directly injects fuel into the combustion chamber.
At the start of the internal combustion engine or at the time of low fuel consumption, the spray angle is widened and the spray penetration force is weakened, and the fuel spray amount is reduced,
An internal combustion engine characterized by narrowing the spray angle and strengthening the spray penetration force and increasing the fuel spray amount at the time of high output of the internal combustion engine. An internal combustion engine comprising: the fuel injection device according to any one of claims 1 to 7; a combustion chamber surrounded by a piston and a cylinder; and a spark plug installed above the combustion chamber. An institution,
The fuel injection device is installed in an intake pipe and injects fuel toward an intake valve;
When starting the internal combustion engine or at low fuel consumption, the spray angle is widened and the spray penetration force is weakened to atomize the spray, and the fuel spray amount is reduced.
An internal combustion engine characterized by narrowing the spray angle and strengthening the spray penetration force and increasing the fuel spray amount at the time of high output of the internal combustion engine.

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