JP2009147363A - Solar cell module - Google Patents

Solar cell module Download PDF

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JP2009147363A
JP2009147363A JP2009036572A JP2009036572A JP2009147363A JP 2009147363 A JP2009147363 A JP 2009147363A JP 2009036572 A JP2009036572 A JP 2009036572A JP 2009036572 A JP2009036572 A JP 2009036572A JP 2009147363 A JP2009147363 A JP 2009147363A
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solar cell
light
cell module
cell element
receiving surface
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JP5147754B2 (en
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Takahiro Haga
孝裕 羽賀
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Sanyo Electric Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a simple and low cost structure for effectively using incident light entered into the ineffective region of a solar cell element, and to improve the output characteristics of the solar cell element by effectively using the light. <P>SOLUTION: The structure includes the plate-like solar cell 11 held between a transparent sheet-like member 12 in a light receiving side and a sheet member in the back side, and a sealing resin 14 filled in an inner space. An optical diffusion portion 40 for randomly dispersing light, or a white optical diffusion portion is arranged in the ineffective region on the solar cell element 11. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、太陽電池モジュールに関する。   The present invention relates to a solar cell module.

従来の太陽電池素子に関する構造が、特開平１０−９３１１７号に開示されている。この太陽電池素子上の集電極においては、側面を傾斜面として、入射光を受光面に向けて反射させている。よって、集電極は、太陽電池素子上の無効領域に配置されているが、この無効領域に入射する光を、有効に利用している。   A structure relating to a conventional solar cell element is disclosed in Japanese Patent Laid-Open No. 10-93117. In the collector electrode on the solar cell element, the incident light is reflected toward the light receiving surface with the side surface as an inclined surface. Therefore, although the collector electrode is arrange | positioned in the invalid area | region on a solar cell element, the light which injects into this invalid area | region is utilized effectively.

特開平１０−９３１１７号JP-A-10-93117

上記従来の太陽電池素子において、傾斜面を備える集電極を形成することは、製造工程上、使用材料上において、安価に製造することは、難しかった。   In the conventional solar cell element, it is difficult to form a collecting electrode having an inclined surface at a low cost in terms of the manufacturing process and the material used.

本発明は、上述のような問題点を解決するために成されたものであり、太陽電池素子の無効領域に入射する光を、有効に利用する構造を、簡便に、安価に提供することを目的とする。   The present invention has been made to solve the above-described problems, and provides a structure that effectively uses light incident on an ineffective region of a solar cell element at a low cost. Objective.

本発明の構成は、受光面側の透光性シート状部材と、裏面側のシート状部材との間に、板状太陽電池素子を挟み、内部の隙間に封止樹脂を充てんした構造であって、前記太陽電池素子上の無効領域に、光を乱反射する光拡散部又は白色を有する光拡散部を配置したことを特徴とする。   The configuration of the present invention is a structure in which a plate-like solar cell element is sandwiched between a light-transmitting sheet-side member on the light-receiving surface side and a sheet-like member on the back side, and a sealing resin is filled in the internal gap. In addition, a light diffusing portion for irregularly reflecting light or a light diffusing portion having white color is disposed in the invalid area on the solar cell element.

本発明においては、太陽電池素子上の無効領域に、光拡散部を配置しているので、反射された光が、受光面側の透光性シート状部材と封止樹脂との界面、受光面側の透光性シート状部材と外気との界面等で、再度反射され、太陽電池素子の受光面に入射するので、特性が向上し、無効領域上の入射光を有効に利用することができる。   In the present invention, since the light diffusion portion is arranged in the ineffective area on the solar cell element, the reflected light is reflected at the interface between the light-transmitting sheet-like member on the light-receiving surface side and the sealing resin, the light-receiving surface. Since the light is reflected again at the interface between the translucent sheet-like member on the side and the outside air and enters the light receiving surface of the solar cell element, the characteristics are improved, and the incident light on the ineffective region can be used effectively. .

本発明の一実施例を示す斜視図である。It is a perspective view which shows one Example of this invention. 図１のＡ−Ａ線断面図である。It is the sectional view on the AA line of FIG. 本発明の電気接続された太陽電池素子を示す要部平面図である。It is a principal part top view which shows the solar cell element by which this invention was electrically connected. 図３のB−B線の断面に相当する本発明の一実施例の断面図である。It is sectional drawing of one Example of this invention corresponding to the cross section of the BB line of FIG.

以下に本発明の一実施例を、図１〜４を用いて詳細に説明する。図において、図１は太陽電池モジュールの斜視図、図２は、図１におけるＡ−Ａ線要部断面図である。図１において、太陽電池モジュール１０は、略矩形の板状であって、受光面側にガラス等の透光性シート状部材１２と、裏面側にフッ素系樹脂又PET系樹脂フィルム（厚さ約４０〜５０μｍ）等のシート状部材１３とを有している。   Hereinafter, an embodiment of the present invention will be described in detail with reference to FIGS. In the figure, FIG. 1 is a perspective view of a solar cell module, and FIG. 2 is a cross-sectional view taken along line AA in FIG. In FIG. 1, a solar cell module 10 has a substantially rectangular plate shape, a light-transmitting sheet-like member 12 such as glass on the light receiving surface side, and a fluorine-based resin or PET-based resin film (thickness about 40 to 50 μm) or the like.

そして、透光性シート状部材１２と、シート状部材１３との間に、充てんされた透光性封止樹脂１４により、平面視矩形状の複数の板状太陽電池素子１１が、互いに間隔をおいて隣接して固定された状態で、配置されている。   Then, a plurality of plate-like solar cell elements 11 having a rectangular shape in plan view are spaced apart from each other by the light-transmitting sealing resin 14 filled between the light-transmitting sheet-like member 12 and the sheet-like member 13. Are arranged in a state of being fixed adjacent to each other.

そして、複数の太陽電池素子１１の封止方法、封止構造について、EVA（エチレンビニルアセテート）等の加圧真空加熱前にシート状の封止樹脂１４を、透光性シート状部材１２、太陽電池素子１１、シート状部材１３の間に配置した状態で、太陽電池パネル１０の表面及び裏面より、加圧しながら真空加熱することで、封止樹脂１４が軟化して、内部の隙間に封止樹脂１４が充てんされ、図２の構造が完成される。     And about the sealing method and sealing structure of the several solar cell element 11, before pressurization vacuum heating, such as EVA (ethylene vinyl acetate), sheet-like sealing resin 14 is used for the translucent sheet-like member 12, the sun. In a state of being arranged between the battery element 11 and the sheet-like member 13, the sealing resin 14 is softened by being heated from the front and back surfaces of the solar cell panel 10 while being pressurized, and sealed in the internal gap. Resin 14 is filled to complete the structure of FIG.

次に、太陽電池素子１１としては、シリコン単結晶又は多結晶系の太陽電池が利用できる。更には、本実施例においては、太陽電池素子１１を、表面及び裏面で発電することができる両面発電型の構造として、表面側より透明導電膜／ｐ型非晶質半導体膜／ｉ型非晶質半導体膜／ｎ型結晶系半導体基板／ｉ型非晶質半導体膜／ｎ型非晶質半導体膜／透明導電膜からなるものを利用している。   Next, as the solar cell element 11, a silicon single crystal or polycrystalline solar cell can be used. Furthermore, in the present embodiment, the solar cell element 11 has a double-sided power generation type structure capable of generating power on the front and back surfaces, and from the front surface side a transparent conductive film / p-type amorphous semiconductor film / i-type amorphous film. A material comprising a crystalline semiconductor film / n-type crystalline semiconductor substrate / i-type amorphous semiconductor film / n-type amorphous semiconductor film / transparent conductive film is used.

そして、このような太陽電池素子１１においては、少なくとも表面側の透明導電膜／ｐ型非晶質半導体膜／ｉ型非晶質半導体膜の積層構造が、ｎ型結晶系半導体基板の外周の全周において、一定距離だけ内側に設けられている。これは、このような表面側の積層構造と、裏面側のｉ型非晶質半導体膜／ｎ型非晶質半導体膜／透明導電膜の積層構造とが、製造工程途中、ｎ型結晶系半導体基板の側面に回り込んで付着し、接触して短絡状態となることを防止するために、上記受光面側の積層構造の面積を小面積としている。従って、太陽電池素子１１の受光面側の外周には、発電に寄与しない外周無効領域I（図３参照）が位置することになる。   In such a solar cell element 11, at least the laminated structure of the transparent conductive film / p-type amorphous semiconductor film / i-type amorphous semiconductor film on the surface side is the entire outer periphery of the n-type crystalline semiconductor substrate. In the circumference, it is provided inside by a certain distance. This is because such a laminated structure on the front side and a laminated structure of i-type amorphous semiconductor film / n-type amorphous semiconductor film / transparent conductive film on the back side are n-type crystalline semiconductors during the manufacturing process. The area of the laminated structure on the light receiving surface side is set to a small area in order to prevent the side surface of the substrate from adhering to and coming into contact with and short circuiting. Therefore, the outer periphery invalid region I (see FIG. 3) that does not contribute to power generation is located on the outer periphery of the solar cell element 11 on the light receiving surface side.

また、太陽電池素子１１の受光面、裏面において、銀ペースト等からなる集電極１０が配置される。太陽電池素子１１の裏面側から見た平面図は、表面側から見た平面図（＝図３）と同一につき、図示していない。   Further, collector electrodes 10 made of silver paste or the like are disposed on the light receiving surface and the back surface of the solar cell element 11. The plan view seen from the back side of the solar cell element 11 is the same as the plan view seen from the front side (= FIG. 3), and is not shown.

図に示すように、集電極１０は、側辺と平行に延びる２本のバス電極部１５（幅約２ｍｍ）と、このバス電極部１５より直交して延びる複数のフィンガー電極部１２（幅約５０μｍ、間隔約２〜３ｍｍ）とからなる。そして、このような集電極１０下においては、発電に寄与しない無効領域が位置することになる。   As shown in the drawing, the collector electrode 10 includes two bus electrode portions 15 (width of about 2 mm) extending in parallel with the side edges and a plurality of finger electrode portions 12 (width of about width) extending orthogonally from the bus electrode portion 15. 50 μm, spacing of about 2 to 3 mm). And under such a collector electrode 10, the invalid area | region which does not contribute to electric power generation will be located.

図１において、隣接する太陽電池素子１１は、細長い金属箔、例えば、銅箔に半田をディップしたものである接続部材２０により電気接続されている。詳細には、接続部材２０の一端側を、太陽電池素子１１の集電極１０のバス電極部１５上に、半田層(図示せず）を介して接続し、接続部材の他端側を、相互接続する他の太陽電池素子１１の裏面側の集電極のバス電極部上に、半田層（図示せず）を介して接続している。     In FIG. 1, adjacent solar cell elements 11 are electrically connected by a connecting member 20 which is a long and thin metal foil, for example, a copper foil obtained by dipping solder. Specifically, one end side of the connection member 20 is connected to the bus electrode portion 15 of the collector electrode 10 of the solar cell element 11 via a solder layer (not shown), and the other end side of the connection member is mutually connected. It connects via the solder layer (not shown) on the bus electrode part of the collector electrode of the back surface side of the other solar cell element 11 to connect.

次に、本実施例の特徴点である光拡散部４０について、説明する。図３に示すように、太陽電池素子１１の外周に位置する外周無効領域I上において、具体的には、角部がすみ取りされているコーナー部付近の無効領域I上に、光拡散部４０が設置されている。また、無効領域にある集電極１０のバス電極部１５上に接続された接続部材２０上にも、光拡散部４０が設置されている。   Next, the light diffusing unit 40 that is a characteristic point of the present embodiment will be described. As shown in FIG. 3, on the outer periphery invalid region I located on the outer periphery of the solar cell element 11, specifically, on the invalid region I in the vicinity of the corner portion where the corner portion is removed, the light diffusing unit 40. Is installed. Further, the light diffusion portion 40 is also installed on the connection member 20 connected to the bus electrode portion 15 of the collector electrode 10 in the invalid region.

光拡散部４０としては、PEP（ポリエチレンテレフタレート）、PVF（ポリフッ化ビニル）等の白色の絶縁性樹脂シートを、無効領域の寸法に合わせ切断して、利用される。そして、このような絶縁性樹脂シートにおいて、白色として、受光面側を凹凸化することで、入射光を拡散して反射している。なお、光拡散部４０は、凹凸化処理のない白色のシートであっても良い。また、光拡散部４０は、表面が凹凸化した反射率の高い材料、例えば、アルミ等の材料でもよい。なお、このような金属材料である光拡散部４０を、外周無効領域Ｉ上に配置する場合は、太陽電池素子１１との電気的導通を避けるため、太陽電池素子１１と光拡散部４０との間に絶縁材料を介在させることが望ましい。図４に示すように、反射された光（図４において、主要な光路を矢印で示す）は、受光面側の透光性シート状部材１２と封止樹脂１４との界面、透光性シート状部材１２と空気との界面により、反射され、太陽電池素子１１の受光面に入射し、太陽電池素子１１及び太陽電池モジュール１０の出力特性を向上させている。また、外周無効領域Ｉ上に配置される光拡散部４０においても、同様に、入射光を拡散して反射し、出力特性を向上させている。   As the light diffusing unit 40, a white insulating resin sheet such as PEP (polyethylene terephthalate) or PVF (polyvinyl fluoride) is cut according to the size of the ineffective region and used. In such an insulating resin sheet, the light receiving surface side is made uneven as white, so that incident light is diffused and reflected. The light diffusing unit 40 may be a white sheet that does not have a roughening process. Further, the light diffusing portion 40 may be made of a material having a highly reflective surface, such as aluminum, for example. In addition, when arrange | positioning the light-diffusion part 40 which is such a metal material on the outer periphery invalid area | region I, in order to avoid the electrical continuity with the solar cell element 11, it is between the solar cell element 11 and the light-diffusion part 40. It is desirable to interpose an insulating material between them. As shown in FIG. 4, the reflected light (in FIG. 4, main optical paths are indicated by arrows) is the interface between the translucent sheet-like member 12 and the sealing resin 14 on the light receiving surface side, the translucent sheet. The light is reflected by the interface between the member 12 and the air and is incident on the light receiving surface of the solar cell element 11 to improve the output characteristics of the solar cell element 11 and the solar cell module 10. Similarly, in the light diffusing section 40 arranged on the outer periphery invalid region I, the incident light is diffused and reflected to improve the output characteristics.

また、上述のような光拡散部４０に代わって、金属箔からなる接続部材２０の受光面を、凹凸化して光拡散部しても良い。 なお、本実施例の太陽電池モジュールは、その外周に、アルミ等の金属材料からなる外枠を設けて、屋根、傾斜面、建物の外壁等に取り付けることができる。また、太陽電池モジュール１１の裏面に接着剤を利用して、傾斜面、建物の外壁面に貼りつけることもできる。   Further, instead of the light diffusing unit 40 as described above, the light receiving surface of the connecting member 20 made of metal foil may be uneven to form a light diffusing unit. In addition, the solar cell module of a present Example can provide the outer frame which consists of metal materials, such as aluminum, in the outer periphery, and can attach it to a roof, an inclined surface, the outer wall of a building, etc. Moreover, it can also affix on the inclined surface and the outer wall surface of a building using an adhesive agent on the back surface of the solar cell module 11.

１０ 太陽電池モジュール
１１ 太陽電池素子
１２ 受光面側の透光性シート状部材
１３ 裏面側のシート状部材
１４ 封止樹脂 ４０ 光拡散部 DESCRIPTION OF SYMBOLS 10 Solar cell module 11 Solar cell element 12 Translucent sheet-like member of the light-receiving surface 13 Sheet-like member of the back side 14 Sealing resin 40 Light diffusion part

Claims (6)

受光面側の透光性シート状部材と、裏面側のシート状部材との間に、板状太陽電池素子を挟み、内部の隙間に封止樹脂を充てんした構造であって、
前記太陽電池素子の受光面の外周に位置する領域上に、前記透光性シート状部材を通過して入射した光を該透光性シート状部材側に拡散して反射するための拡散部を有することを特徴とする太陽電池モジュール。 Between the translucent sheet-like member on the light-receiving surface side and the sheet-like member on the back side, the plate-like solar cell element is sandwiched, and the internal gap is filled with sealing resin,
A diffusion portion for diffusing and reflecting the light incident through the translucent sheet-like member toward the translucent sheet-like member on a region located on the outer periphery of the light receiving surface of the solar cell element A solar cell module comprising: 前記拡散部は、白色のシートであることを特徴とする請求項1記載の太陽電池モジュール。 2. The solar cell module according to claim 1, wherein the diffusion part is a white sheet. 前記拡散部は、金属材料からなることを特徴とする請求項１記載の太陽電池モジュール。 The solar cell module according to claim 1, wherein the diffusion portion is made of a metal material. 前記拡散部は、受光面側に形成された凹凸を有することを特徴とする請求項２又は３記載の太陽電池モジュール。 The solar cell module according to claim 2 or 3, wherein the diffusing portion has irregularities formed on the light receiving surface side. 前記太陽電池素子の受光面の外周に位置する領域は、発電に寄与しない無効領域であることを特徴とする請求項１乃至４のいずれかに記載の太陽電池モジュール。 5. The solar cell module according to claim 1, wherein the region located on the outer periphery of the light receiving surface of the solar cell element is an ineffective region that does not contribute to power generation. 前記太陽電池素子は、ｎ型結晶系半導体基板と、前記ｎ型結晶系半導体基板の受光面側に形成された透明導電膜／ｐ型非晶質半導体膜／ｉ型非晶質半導体層の積層構造と、前記ｎ型結晶系半導体基板の裏面側に形成されたｉ型非晶質半導体膜／ｎ型非晶質半導体膜／透明導電膜の積層構造と、を有し、
前記無効領域は、前記透明導電膜／ｐ型非晶質半導体膜／ｉ型非晶質半導体層の積層構造が前記ｎ型結晶系半導体基板の外周の全域において一定距離だけ内側に設けられることによって形成されていることを特徴とする請求項５記載の太陽電池モジュール。 The solar cell element includes an n-type crystal semiconductor substrate and a laminate of a transparent conductive film / p-type amorphous semiconductor film / i-type amorphous semiconductor layer formed on the light-receiving surface side of the n-type crystal semiconductor substrate. And a laminated structure of i-type amorphous semiconductor film / n-type amorphous semiconductor film / transparent conductive film formed on the back side of the n-type crystal semiconductor substrate,
The ineffective region is formed by providing a laminated structure of the transparent conductive film / p-type amorphous semiconductor film / i-type amorphous semiconductor layer at a certain distance inside the entire outer periphery of the n-type crystalline semiconductor substrate. The solar cell module according to claim 5, wherein the solar cell module is formed.
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Cited By (4)

* Cited by examiner, † Cited by third party
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WO2011148967A1 (en) * 2010-05-26 2011-12-01 鹿島建設株式会社 Support structure for double-sided power generation type solar cell panels
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KR101351542B1 (en) 2009-09-18 2014-01-16 한국전자통신연구원 Shading apparatus having solar cell
WO2011148967A1 (en) * 2010-05-26 2011-12-01 鹿島建設株式会社 Support structure for double-sided power generation type solar cell panels
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JPWO2014132312A1 (en) * 2013-02-26 2017-02-02 パナソニックＩｐマネジメント株式会社 Solar cell module and method for manufacturing solar cell module
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