JP2009139778A - Fixing device - Google Patents
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- JP2009139778A JP2009139778A JP2007317930A JP2007317930A JP2009139778A JP 2009139778 A JP2009139778 A JP 2009139778A JP 2007317930 A JP2007317930 A JP 2007317930A JP 2007317930 A JP2007317930 A JP 2007317930A JP 2009139778 A JP2009139778 A JP 2009139778A
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Abstract
Description
本発明は、電子写真方式を採用した複写機等の画像形成装置において、記録材上の画像を加熱及び加圧し定着する定着装置に関する。 The present invention relates to a fixing device for fixing an image on a recording material by heating and pressing in an image forming apparatus such as a copying machine employing an electrophotographic system.
従来より、未定着トナー像を記録材に定着する定着方式として、安全性、定着性のよさなどから、未定着トナー像を加熱、溶融して記録材に定着させる熱定着方式が一般に用いられている。 Conventionally, as a fixing method for fixing an unfixed toner image on a recording material, a heat fixing method in which an unfixed toner image is heated and melted and fixed on a recording material is generally used from the viewpoint of safety and fixing property. Yes.
特に、熱効率の良さ、小型化の容易さなどから加熱回転部材と加圧回転部材とが圧接された定着領域で記録材を挟持搬送させて未定着トナー像を加熱、加圧して熱定着させる熱定着装置が最も多く用いられている。 In particular, because of the high thermal efficiency and ease of miniaturization, the heat that presses and heats the unfixed toner image by nipping and transporting the recording material in the fixing area where the heating rotary member and the pressure rotary member are pressed against each other. The fixing device is most frequently used.
この種の定着装置では、発熱体に加熱用回転体である耐熱性ベルト(定着ベルト)を加圧用回転体(弾性ローラ)で密着させて摺動搬送させる。そして、耐熱性定着フィルムを挟んで加熱用ヒータと加圧部材とで形成される圧接ニップ部に未定着画像を担持した転写材を導入して耐熱ベルトと一緒に搬送させる。こうして、耐熱性ベルトを介して付与される加熱用発熱体からの熱と圧接ニップ部の加圧力によって未定着画像を記録材上に永久画像として定着している。 In this type of fixing device, a heat-resistant belt (fixing belt) that is a heating rotator is brought into close contact with a heating rotator (elastic roller) and is slid and conveyed to a heating element. Then, a transfer material carrying an unfixed image is introduced into a pressure nip formed by a heating heater and a pressure member with the heat resistant fixing film interposed therebetween, and is conveyed along with the heat resistant belt. In this way, the unfixed image is fixed on the recording material as a permanent image by the heat from the heating heating element applied via the heat-resistant belt and the pressing force of the pressure nip portion.
ベルト加熱方式の加熱装置は、加熱用発熱体として低熱容量線状加熱用発熱体を、ベルトとして薄膜の低熱容量のものを用いることが出来るため、省電力化及びウエイトタイム短縮化(クイックスタート性の向上)が可能である。 The belt heating type heating device can use a low heat capacity linear heating element as a heating element and a thin film with a low heat capacity as a belt, thus saving power and shortening the wait time (quick start property) Improvement) is possible.
近年、定着装置においては、例えばA3サイズ等の比較的大サイズの記録材から、A4R、B5サイズの様な通常よく使用される小サイズの記録材まで、様々なサイズの記録材の通紙を可能にする多様化が進んでいる。このため、加熱回転部材と加圧回転部材の長手方向の幅を、例えばA3サイズ等の比較的大サイズに対応するように構成する必要性がある。 In recent years, in fixing devices, for example, recording materials of various sizes from a relatively large size recording material such as A3 size to a commonly used small size recording material such as A4R and B5 sizes have been passed. The diversification that enables it is progressing. For this reason, it is necessary to configure the width in the longitudinal direction of the heating rotary member and the pressure rotary member so as to correspond to a relatively large size such as A3 size.
しかし、前記の様な構成を採った際に、A4R,B5等の小サイズの記録材が、定着装置を通過する場合に、加熱回転部材の有効定着領域において記録材が通過しない非通紙領域が多くなる。 However, when a recording material of a small size such as A4R or B5 passes through the fixing device when the configuration as described above is adopted, the non-sheet passing region where the recording material does not pass in the effective fixing region of the heating rotating member. Will increase.
そして、小サイズの記録材を連続通紙した際には、非通紙領域に対応する加熱回転部材表面から記録材によって熱が奪われないため、非通紙領域の表面温度が非常に高くなる、いわゆる非通紙部昇温現象を生じる。このため、各部材への熱的損傷を与え易くなり、それを防止するためには小サイズの記録材の生産性を低下させなければならなかった。 When a small-size recording material is continuously passed, the surface temperature of the non-sheet passing region becomes very high because the recording material does not remove heat from the surface of the heating rotating member corresponding to the non-sheet passing region. In other words, a so-called non-sheet passing portion temperature rise phenomenon occurs. For this reason, it becomes easy to cause thermal damage to each member, and in order to prevent it, productivity of a small-sized recording material has to be reduced.
また、小サイズの記録材が通過後した後に長手方向の幅が広い記録材を通過させると、小サイズ記録材の非通紙領域のみ、発熱体、加熱部材、加圧部材が高温となる。このため、当該部分でホットオフセットが発生し易く、この現象を防止するためには小サイズ通紙後の大サイズ紙プリントまでに休止時間を設けなければならない。 In addition, when a recording material having a wide longitudinal direction is passed after the small size recording material has passed, only the non-sheet passing region of the small size recording material becomes hot at the heating element, heating member, and pressure member. For this reason, hot offset is likely to occur in this portion, and in order to prevent this phenomenon, a pause time must be provided before printing on a large size paper after passing a small size.
そこで、長手方向に発熱分布の異なる複数の発熱体を基板上に設けて、各発熱体の通電比率を適切に駆動制御を行う各種方法が提案されている。 In view of this, various methods have been proposed in which a plurality of heating elements having different heat generation distributions in the longitudinal direction are provided on the substrate, and the drive ratio of each heating element is appropriately controlled.
例えば、特許文献1では、使用される記録材の長手方向幅に応じて各発熱体の通電比率を変更する方式や、非通紙部の温度検知素子の出力に応じて各発熱体の通電比率を変更する方式が提案されている。 For example, in Patent Document 1, a method of changing the energization ratio of each heating element according to the longitudinal width of the recording material used, or the energization ratio of each heating element according to the output of the temperature detection element of the non-sheet passing portion. A method of changing the number has been proposed.
また、特許文献2では、長手幅の狭い記録材がプリントされた後、所定時間内に長手幅の広い記録材をプリントする場合には、端部発熱量の大きい発熱体への通電比率を通常より小さくする方式が提案されている。 Further, in Patent Document 2, when a recording material having a long longitudinal width is printed within a predetermined time after a recording material having a narrow longitudinal width is printed, the energization ratio to the heating element having a large end heating value is usually set. A method of making it smaller has been proposed.
また、特許文献3では、記録材の長手幅に応じて予め定められた通電比率で駆動され、処理枚数又は非通紙領域の温度に応じて通電比率を変更する方式が提案されている。 Further, Patent Document 3 proposes a method of driving at a predetermined energization ratio according to the longitudinal width of the recording material and changing the energization ratio according to the number of processed sheets or the temperature of the non-sheet passing area.
しかしながら、従来の定着装置においては、非通紙部昇温を最小限に抑えるためには、より早い段階で最適な通電比率に設定する必要がある。また、低熱容量の定着装置においては、直前のプリント動作による長手温度分布の履歴が残っているため、常に同じ立上動作を行うと余分な電力消費や非通紙部昇温の促進につながることがある。 However, in the conventional fixing device, in order to minimize the temperature rise of the non-sheet passing portion, it is necessary to set an optimum energization ratio at an earlier stage. Also, in the low heat capacity fixing device, since the history of longitudinal temperature distribution from the previous printing operation remains, always performing the same start-up operation will lead to excessive power consumption and promotion of temperature rise in the non-sheet passing portion. There is.
本発明の技術的課題は、前記のような事情に鑑みてなされたものであり、その目的は、大小サイズの記録材のプリント時間の短縮及び消費電力の低減が行え、生産性を向上することができる定着装置を提供することである。 The technical problem of the present invention has been made in view of the circumstances as described above, and the purpose thereof is to reduce the printing time and power consumption of large and small recording materials and to improve productivity. It is an object of the present invention to provide a fixing device capable of achieving the above.
前記目的を達成するため、本発明に係る代表的な構成は、通電により発熱する加熱体と、低熱容量で回転自在の定着部材と、前記定着部材に圧接して回転する加圧部材とを備え、前記定着部材と前記加圧部材により形成される圧接ニップ部によって記録材を挟持搬送しながら加熱及び加圧し未定着トナー画像を前記記録材に定着する定着装置において、前記加熱体は、その中央部の発熱量が高い第1抵抗発熱体及び長手方向端部の発熱量が高い第2抵抗発熱体を有し、加熱体の中央及び長手方向端部に加熱体の長手方向温度分布を検知する温度検知素子が設けられ、前記温度検知素子による検知結果と、次プリントの記録材の長手方向幅の検知結果とに応じて、定着装置立上時における前記第1抵抗発熱体及び前記第2抵抗発熱体に通電する比率を変更することを特徴とする。 In order to achieve the above object, a typical configuration according to the present invention includes a heating element that generates heat when energized, a fixing member that is rotatable with a low heat capacity, and a pressure member that rotates while being pressed against the fixing member. In the fixing device for fixing the unfixed toner image on the recording material by heating and pressing the recording material while nipping and conveying the recording material by the press nip formed by the fixing member and the pressure member, The first resistance heating element having a high heat generation amount at the portion and the second resistance heating element having a high heat generation amount at the end portion in the longitudinal direction are detected, and the longitudinal temperature distribution of the heating body is detected at the center and the longitudinal end portion of the heating body. A temperature detection element is provided, and the first resistance heating element and the second resistance at the time of starting up the fixing device according to the detection result by the temperature detection element and the detection result of the longitudinal width of the recording material of the next print Energize the heating element And changes the rate.
また、通電により発熱する加熱体と、低熱容量で回転自在の定着部材と、前記定着部材に圧接して回転する加圧部材とを備え、前記定着部材と前記加圧部材により形成される圧接ニップ部によって記録材を挟持搬送しながら加熱及び加圧し未定着トナー画像を前記記録材に定着する定着装置において、前記加熱体は、その中央部の発熱量が高い第1抵抗発熱体及び長手方向端部の発熱量が高い第2抵抗発熱体を有し、加熱体の中央及び長手方向端部に加熱体の長手方向温度分布を検知する温度検知素子が設けられ、前プリントジョブにおける記録材の枚数、長手方向幅及び経過時間の検知結果と、次プリントの記録材の長手方向幅の検知結果とに応じて、定着装置立上時における前記第1抵抗発熱体及び前記第2抵抗発熱体に通電する比率を変更することを特徴とする。 A pressure contact nip formed by the fixing member and the pressure member; and a heating member that generates heat when energized, a fixing member that is rotatable with a low heat capacity, and a pressure member that rotates in pressure contact with the fixing member. In the fixing device for fixing the unfixed toner image on the recording material by heating and pressing while the recording material is nipped and conveyed by the section, the heating body includes a first resistance heating element having a high calorific value in the central portion and a longitudinal end. A second resistance heating element that generates a large amount of heat, and a temperature detection element that detects the longitudinal temperature distribution of the heating element is provided at the center and longitudinal ends of the heating element, and the number of recording materials in the previous print job The first resistance heating element and the second resistance heating element are energized when the fixing device is started up according to the detection result of the longitudinal width and elapsed time and the detection result of the longitudinal width of the recording material of the next print. Ratio to Characterized in that it further.
本発明によれば、直前のプリント動作の履歴による、プリント動作開始時における定着装置の長手方向の温度分布を検知し、その検知結果に応じて各発熱体の点灯比率を最適な比率に変更して定着装置の立上動作を行う。これにより、プリント時間の短縮、消費電力の低減が可能となる。 According to the present invention, the temperature distribution in the longitudinal direction of the fixing device at the start of the printing operation is detected based on the history of the previous printing operation, and the lighting ratio of each heating element is changed to an optimal ratio according to the detection result. Then start up the fixing device. As a result, the printing time can be shortened and the power consumption can be reduced.
また、記録材の長手方向幅を検知する手段を設けることにより、定着が必要な長手方向幅(画像幅)が検知できるため、定着装置立上時の点灯比率のさらなる最適選択が可能となり、大サイズ記録材時の定着不良や小サイズ記録材時の非通紙部昇温を低減できる。 In addition, by providing a means for detecting the longitudinal width of the recording material, it is possible to detect the longitudinal width (image width) that needs to be fixed. This makes it possible to further optimize the lighting ratio when the fixing device is started up. Fixing failure at the time of a size recording material and non-sheet passing portion temperature rise at the time of a small size recording material can be reduced.
以下、本発明の実施の形態を図面に基づいて詳細に説明する。尚、図1は、本発明の一実施形態である画像形成装置の要部構成を示す断面図であり、図2は、図1の定着装置の模式図、図3は、図2の発熱体の模式図である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 is a cross-sectional view showing the configuration of the main part of an image forming apparatus according to an embodiment of the present invention, FIG. 2 is a schematic diagram of the fixing device of FIG. 1, and FIG. 3 is a heating element of FIG. FIG.
[実施形態1]
図1において、画像形成装置は、電子写真方式のカラー画像形成装置の一例である中間転写体27を採用したタンデム方式のカラー画像形成装置である。このカラー画像形成装置は、画像形成部と図示しない画像処理部から構成される。
[Embodiment 1]
In FIG. 1, an image forming apparatus is a tandem color image forming apparatus that employs an intermediate transfer member 27 that is an example of an electrophotographic color image forming apparatus. This color image forming apparatus includes an image forming unit and an image processing unit (not shown).
画像形成部は、画像処理部が変換した露光時間に基づいて点灯させる露光光により静電潜像を形成する。そして、静電潜像を現像して単色現像剤像を形成し、単色現像剤像を重ね合わせて多色現像剤像を形成する。さらに、多色現像剤像を記録材21に転写し、その記録材21上の多色現像剤像を定着させる。 The image forming unit forms an electrostatic latent image with exposure light that is turned on based on the exposure time converted by the image processing unit. Then, the electrostatic latent image is developed to form a single color developer image, and the single color developer images are superimposed to form a multicolor developer image. Further, the multicolor developer image is transferred to the recording material 21, and the multicolor developer image on the recording material 21 is fixed.
かかる画像形成部は、給送部11と、現像色分並置したステーション毎の感光体22Y、22M、22C、22Kと、一次帯電手段としての注入帯電手段23Y、23M、23C、23Kとを備えている。さらに、現像剤カートリッジ25Y、25M、25C、25Kと、現像器26Y、26M、26C、26Kと、中間転写体27と、転写ローラ28と、クリーニング手段29と、定着装置30とを備えている。 The image forming unit includes a feeding unit 11, photoconductors 22Y, 22M, 22C, and 22K for each station arranged in parallel for development colors, and injection charging units 23Y, 23M, 23C, and 23K as primary charging units. Yes. Further, developer cartridges 25Y, 25M, 25C, and 25K, developing devices 26Y, 26M, 26C, and 26K, an intermediate transfer member 27, a transfer roller 28, a cleaning unit 29, and a fixing device 30 are provided.
前記感光ドラム22Y、22M、22C、22Kは、アルミシリンダの外周に有機光導伝層を塗布して構成されている。そして、図示しない駆動モータの駆動力が伝達されて回転され、駆動モータは感光ドラム22Y、22M、22C、22Kを画像形成動作に応じて反時計周り方向に回転させる。 The photosensitive drums 22Y, 22M, 22C, and 22K are configured by applying an organic photoconductive layer to the outer periphery of an aluminum cylinder. Then, the driving force of a driving motor (not shown) is transmitted and rotated, and the driving motor rotates the photosensitive drums 22Y, 22M, 22C, and 22K in the counterclockwise direction according to the image forming operation.
前記一次帯電手段は、ステーション毎にイエロー(Y)、マゼンダ(M)、シアン(C)、ブラック(K)の感光体を帯電させるための4個の注入帯電器23Y、23M、23C、23Kを備えている。そして、各注入帯電器23Y、23M、23C、23Kにはスリーブ23YS、23MS、23CS、23KSを有している。 The primary charging means includes four injection chargers 23Y, 23M, 23C, and 23K for charging yellow (Y), magenta (M), cyan (C), and black (K) photoreceptors for each station. I have. Each injection charger 23Y, 23M, 23C, 23K has a sleeve 23YS, 23MS, 23CS, 23KS.
感光ドラム22Y、22M、22C、22Kへの露光光はスキャナ部24Y、24M、24C、24Kから送られ、感光ドラム22Y、22M、22C、22Kの表面を選択的に露光することにより、静電潜像が形成されるように構成されている。 Exposure light to the photosensitive drums 22Y, 22M, 22C, and 22K is sent from the scanner units 24Y, 24M, 24C, and 24K, and the electrostatic latent image is selectively exposed by exposing the surfaces of the photosensitive drums 22Y, 22M, 22C, and 22K. An image is formed.
前記現像器26Y、26M、26C、26Kは脱着可能に取り付けられ、静電潜像を可視化するためにステーション毎にイエロー(Y)、マゼンダ(M)、シアン(C)、ブラック(K)の現像を個別に行う。そして、これら現像器26Y、26M、26C、26Kには、スリーブ26YS、26MS、26CS、26KSが設けられている。 The developing units 26Y, 26M, 26C, and 26K are detachably attached and develop yellow (Y), magenta (M), cyan (C), and black (K) for each station in order to visualize the electrostatic latent image. Individually. The developing units 26Y, 26M, 26C, and 26K are provided with sleeves 26YS, 26MS, 26CS, and 26KS.
前記中間転写体27は、感光ドラム22Y、22M、22C、22Kに接触しており、カラー画像形成時に時計周り方向に回転し、感光ドラム22Y、22M、22C、22Kの回転に伴って回転し、単色現像剤像が転写される。 The intermediate transfer member 27 is in contact with the photosensitive drums 22Y, 22M, 22C, and 22K, rotates clockwise when forming a color image, and rotates with the rotation of the photosensitive drums 22Y, 22M, 22C, and 22K. A single color developer image is transferred.
その後、中間転写体27に後述する転写ローラ28が接触して記録材21を狭持搬送し、記録材21に中間転写体27上の多色現像剤像が転写する。 Thereafter, a transfer roller 28 (to be described later) comes into contact with the intermediate transfer member 27 to sandwich and convey the recording material 21, and the multicolor developer image on the intermediate transfer member 27 is transferred to the recording material 21.
前記転写ローラ28は、記録材21上に多色現像剤像を転写している間、28aの位置で記録材21に当接し、印字処理後は28bの位置に離間する。 The transfer roller 28 contacts the recording material 21 at a position 28a while transferring the multicolor developer image onto the recording material 21, and is separated to a position 28b after the printing process.
前記定着装置30は、記録材21を搬送させながら、転写された多色現像剤像を溶融定着させるものであり、多色現像剤像を保持した記録材21は搬送されるとともに、熱および圧力を加えられ、現像剤が表面に定着される。 The fixing device 30 melts and fixes the transferred multi-color developer image while transporting the recording material 21, and the recording material 21 holding the multi-color developer image is transported as well as heat and pressure. Is added to fix the developer on the surface.
現像剤像定着後の記録材21は、その後図示しない排出ローラによって図示しない排出トレイに排出して画像形成動作を終了する。 The recording material 21 after fixing the developer image is then discharged onto a discharge tray (not shown) by a discharge roller (not shown) to complete the image forming operation.
前記クリーニング手段29は、中間転写体27上に残った現像剤をクリーニングするものであり、中間転写体27上に形成された4色の多色現像剤像を記録材21に転写した後の廃現像剤は、クリーナ容器に蓄えられる。 The cleaning means 29 is for cleaning the developer remaining on the intermediate transfer member 27, and is disposed after the four-color multicolor developer images formed on the intermediate transfer member 27 are transferred to the recording material 21. Developer is stored in a cleaner container.
図2に示す定着装置30において、1は無端状で回転自在の定着部材である定着ベルトである。この定着ベルト1は円弧状のガイド部材7に対して周長に余裕を持たせた形で外嵌され、ガイド部材7には加熱体3が設けられている。 In the fixing device 30 shown in FIG. 2, reference numeral 1 denotes a fixing belt which is an endless and rotatable fixing member. The fixing belt 1 is externally fitted to the arc-shaped guide member 7 with a margin in the circumference, and the guide member 7 is provided with a heating body 3.
前記定着ベルト1は、熱容量を小さくしてクイックスタート性を向上させるために、高熱伝達で強度の高い金属層と、熱伝導率の高いゴムなどの弾性層と、トナーとの剥離性が高い樹脂層とからなる。 The fixing belt 1 is a resin having a high heat transfer and high strength metal layer, an elastic layer such as rubber having a high thermal conductivity, and a toner having high peelability in order to reduce heat capacity and improve quick start performance. Consists of layers.
2は加圧用回転体としての加圧ローラである。この加圧ローラ2は定着ベルト1を介して加熱体3に対向して配置され、鉄、アルミ等の芯金の上に弾性層としてのシリコンゴム層を有し、その上に離型層としてのPFAチューブ層を有する。 Reference numeral 2 denotes a pressure roller as a pressure rotating body. The pressure roller 2 is disposed so as to face the heating body 3 with the fixing belt 1 interposed therebetween, and has a silicon rubber layer as an elastic layer on a core metal such as iron or aluminum, and a release layer thereon. Of PFA tube layers.
画像定着実行時、定着ベルト1は加圧ローラ2の回転により駆動される。即ち定着ベルト1は加熱体3面に密着してその加熱面を摺動しながら所定の周速度、即ち不図示の画像形成部側から搬送されてくる未定着トナー画像Tを担持した記録材21の搬送速度と略同一周速度でシワなく回転駆動される。 At the time of image fixing, the fixing belt 1 is driven by the rotation of the pressure roller 2. That is, the fixing belt 1 is in close contact with the surface of the heating member 3 and slides on the surface of the heating member 3 while sliding at a predetermined peripheral speed, that is, a recording material 21 carrying an unfixed toner image T conveyed from the image forming unit (not shown). It is rotationally driven without wrinkles at substantially the same peripheral speed as the transport speed.
前記加熱体3は、図3に示すように、電力供給により発熱する発熱源としての第1抵抗発熱体3a及び第2抵抗発熱体3bを含み、これら第1及び第2抵抗発熱体3a、3bの発熱により昇温する。このとき定着ベルト1の温度は、所定の温度に保たれるようにCPU8により制御される。 As shown in FIG. 3, the heating element 3 includes a first resistance heating element 3a and a second resistance heating element 3b as heat generation sources that generate heat by supplying power, and the first and second resistance heating elements 3a, 3b. The temperature rises due to heat generation. At this time, the temperature of the fixing belt 1 is controlled by the CPU 8 so as to be maintained at a predetermined temperature.
記録材21の定着ニップ部通過過程で加熱体3から定着ベルト1を介して記録材21に熱エネルギーが付与されて記録材21上の未定着トナー画像Tが加熱溶融定着され、記録材21が定着ニップ部を通過する。 In the process of passing the fixing nip portion of the recording material 21, thermal energy is applied from the heating body 3 to the recording material 21 via the fixing belt 1, and the unfixed toner image T on the recording material 21 is heated and melted and fixed. Passes through the fixing nip.
その後、記録材21が定着ベルト1から分離して排出されると、加圧ローラ2の回転駆動を停止し加熱体3への通電を切る。複数プリント時は、一連のプリント動作が終了するまで定着ベルト温度の温調を行う。 Thereafter, when the recording material 21 is separated and discharged from the fixing belt 1, the rotation driving of the pressure roller 2 is stopped and the energization to the heating body 3 is stopped. During multiple printing, the temperature of the fixing belt is controlled until a series of printing operations is completed.
定着装置30に用いられる定着ベルト1は基層となる金属層として50μmのSUSを用い、その上に熱伝導率が1.0 W / m・K のゴム層を設け、表層の離型層として30μmのPFAチューブを用いる。また、ベルト内径はφ25とする。 The fixing belt 1 used in the fixing device 30 uses 50 μm SUS as a metal layer as a base layer, a rubber layer having a thermal conductivity of 1.0 W / m · K is provided on the SUS, and a PFA of 30 μm as a surface release layer. Use a tube. The inner diameter of the belt is φ25.
加圧ローラ2の芯金はアルミを用い、芯金径はφ10、ゴム層の肉厚は3mm、チューブ層の厚みは50μmとし外径はφ25とする。 The core of the pressure roller 2 is made of aluminum, the diameter of the core is φ10, the thickness of the rubber layer is 3 mm, the thickness of the tube layer is 50 μm, and the outer diameter is φ25.
加熱用ヒータである加熱体3は、Al2O3基板4上にAg・Pdペーストを厚膜印刷し焼成することで第1及び第2抵抗発熱体3a、3bを形成する。ここで第1抵抗発熱体3aは長手方向における中央部の発熱量が大きくなるように抵抗値を連続的に変える、すなわち発熱体の面積を連続的に変えている。 The heating element 3 which is a heater for heating forms the first and second resistance heating elements 3a and 3b by printing a thick film of Ag · Pd paste on the Al 2 O 3 substrate 4 and baking it. Here, the resistance value of the first resistance heating element 3a is continuously changed, that is, the area of the heating element is continuously changed so that the heat generation amount in the central portion in the longitudinal direction is increased.
それとは逆に、第2抵抗発熱体3bは長手方向における端部の発熱量が大きくなるように抵抗値を連続的に変えている。 On the contrary, the resistance value of the second resistance heating element 3b is continuously changed so that the amount of heat generated at the end in the longitudinal direction is increased.
また、長手方向温度分布を検知するための手段として、加熱体3が定着ベルト1と摺動する面と反対側に、温度検知素子6a、6bを設ける。温度検知素子6aは、記録材21の通過中心となる加熱体3の中心に設ける。温度検知素子6bは、加熱体3の中心から左右147mmの位置に設ける。 Further, as means for detecting the longitudinal temperature distribution, temperature detection elements 6 a and 6 b are provided on the side opposite to the surface on which the heating body 3 slides with the fixing belt 1. The temperature detection element 6 a is provided at the center of the heating body 3 that is the center of passage of the recording material 21. The temperature detection element 6b is provided at a position of 147 mm on the left and right from the center of the heating body 3.
ここで、定着ベルト1のような低熱容量の部材を用いると、前に行ったプリント動作による長手方向の温度分布履歴が残る。例えば、A4R、B5等の小サイズの記録材21を連続で複数枚数プリントすると、長手方向端部の非通紙部領域の温度が高くなる。 Here, when a member having a low heat capacity such as the fixing belt 1 is used, a temperature distribution history in the longitudinal direction by the previously performed printing operation remains. For example, when a plurality of sheets of small size recording materials 21 such as A4R and B5 are continuously printed, the temperature of the non-sheet passing portion region at the end in the longitudinal direction becomes high.
このような温度分布状態では、通常の立上動作を行うと端部の温度が必要以上に高くなり、ホットオフセットなどの画像不良が発生するため、端部の温度が下がるまで立上動作のタイミングを遅らせる必要がある。 In such a temperature distribution state, if the normal start-up operation is performed, the temperature at the end becomes higher than necessary, and image defects such as hot offset occur. Therefore, the timing of the start-up operation until the temperature at the end decreases. Need to delay.
また、プリント動作が終了して加熱体3への通電を切ると、長手方向端部からの放熱が大きいため、中央の温度が高く端部の温度が低い状態になる。このような温度分布状態では、通常の立上動作を行うと端部の定着不良が発生したり、必要以上に中央部への電力投入をして定着装置30の立上り時間が長くなることがある。 Further, when the heating operation 3 is turned off after the printing operation is completed, the heat at the end in the longitudinal direction is large, so that the temperature at the center is high and the temperature at the end is low. In such a temperature distribution state, when a normal startup operation is performed, fixing failure at the end portion may occur, or the rising time of the fixing device 30 may be increased by turning on the power to the center more than necessary. .
そこで、本実施形態では、プリントジョブを受け付けた時の中央の温度検知素子6aと端部の温度検知素子6bの温度差を検知と、記録材21の長手方向幅の検知を行う。その検知結果から立上時に第1抵抗発熱体3aと第2抵抗発熱体3bへ通電する点灯比率を決定する。図4に中央及び端部の温度検知素子6a、6bの温度差と次ジョブで通過する記録材21の長手方向幅に対して最適な点灯比率の関係を示す。 Therefore, in this embodiment, the temperature difference between the center temperature detecting element 6a and the end temperature detecting element 6b when a print job is received is detected, and the longitudinal width of the recording material 21 is detected. The lighting ratio for energizing the first resistance heating element 3a and the second resistance heating element 3b at the time of start-up is determined from the detection result. FIG. 4 shows the relationship between the optimum lighting ratio with respect to the temperature difference between the temperature detecting elements 6a and 6b at the center and the end and the longitudinal width of the recording material 21 passing in the next job.
次ジョブで通過する長手方向幅が292〜297mmの場合を例にすると、中央及び端部の温度検知素子6a、6bの温度差が10℃以内であれば、通常の立上動作である第1抵抗発熱体3a:第2抵抗発熱体3b=100:100で通電を行う。 In the case where the longitudinal width passing through the next job is 292 to 297 mm as an example, if the temperature difference between the temperature detecting elements 6a and 6b at the center and the end is within 10 ° C., the first start-up operation is normal. Resistance heating element 3a: Energization is performed with second resistance heating element 3b = 100: 100.
中央の温度が端部より11〜30℃高い時は第1抵抗発熱体3a:第2抵抗発熱体3b=100:80に変更する。中央の温度が端部より31℃以上高い時は第1抵抗発熱体3a:第2抵抗発熱体3b=100:60に変更する。反対に端部の温度が中央より11℃以上高いときは第1抵抗発熱体3a:第2抵抗発熱体3b=80:100に変更する。 When the temperature at the center is 11 to 30 ° C. higher than the end portion, the first resistance heating element 3a is changed to the second resistance heating element 3b = 100: 80. When the temperature at the center is 31 ° C. higher than the end portion, the first resistance heating element 3a: second resistance heating element 3b is changed to 100: 60. On the other hand, when the temperature of the end portion is 11 ° C. or more higher than the center, the first resistance heating element 3a is changed to the second resistance heating element 3b = 80: 100.
以上のような立上時における点灯比率の最適制御を行うことにより、余分な消費電力を抑え、プリント時間の短縮が実現できる。 By performing the optimal control of the lighting ratio at the time of startup as described above, it is possible to suppress excess power consumption and shorten the printing time.
以下、プリント受付時の温度検知素子6a、6bの温度差に応じて立上時の抵抗発熱体点灯比率を変更する手順について、図5のフローチャートを用いて説明する。 Hereinafter, a procedure for changing the resistance heating element lighting ratio at the start-up according to the temperature difference between the temperature detection elements 6a and 6b at the time of print reception will be described with reference to the flowchart of FIG.
まず、プリントジョブ受付する(STEP1参照)。その後、中央及び端部の温度検知素子6a、6bの温度を検知する(STEP2参照)。次に、記録材21の長手方向幅を検知する(STEP3参照)。 First, a print job is received (see STEP 1). Then, the temperature of the temperature detection elements 6a and 6b at the center and the end is detected (see STEP 2). Next, the longitudinal width of the recording material 21 is detected (see STEP 3).
STEP2とSTEP3の検知結果から、図4のテーブルを参照して、第1抵抗発熱体3aと第2抵抗発熱体3bに通電する点灯比率を決定する(STEP4参照)。中央の温度検知素子6a、6bが目標温度に達したらプリントをスタートする(STEP5参照)。 From the detection results of STEP2 and STEP3, the lighting ratio for energizing the first resistance heating element 3a and the second resistance heating element 3b is determined with reference to the table of FIG. 4 (see STEP4). Printing is started when the central temperature detection elements 6a and 6b reach the target temperature (see STEP 5).
このように、本実施の形態では、直前のプリント動作の履歴による、プリント動作開始時における定着装置30の長手方向の温度分布が検知される。そして、その検知結果に応じて各第1及び第2抵抗発熱体3a、3bの点灯比率を最適な比率に変更して定着装置30の立上動作が行われる。これにより、プリント時間の短縮及び消費電力の低減が可能となる。 As described above, in this embodiment, the temperature distribution in the longitudinal direction of the fixing device 30 at the start of the printing operation is detected based on the history of the previous printing operation. Then, the start-up operation of the fixing device 30 is performed by changing the lighting ratio of each of the first and second resistance heating elements 3a and 3b to an optimal ratio according to the detection result. As a result, the printing time can be shortened and the power consumption can be reduced.
また、記録材21の長手方向幅を検知することにより、定着が必要な長手方向幅が検知できるため、定着装置30の立上時の点灯比率のさらなる最適選択が可能となり、大サイズ記録材時の定着不良や小サイズ記録材時の非通紙部昇温を低減できる。 In addition, by detecting the longitudinal width of the recording material 21, it is possible to detect the longitudinal width that needs to be fixed, which enables further optimal selection of the lighting ratio when the fixing device 30 is started up. Fixing failure and temperature rise of the non-sheet passing portion at the time of a small size recording material can be reduced.
以上、本発明の実施の形態について詳述したが、本発明は、前記実施の形態記載に限定されるものではなく、本発明の特許請求の範囲に記載されている発明の精神を逸脱しない範囲で、種々の変更ができるものである。 The embodiment of the present invention has been described in detail above, but the present invention is not limited to the above-described embodiment, and the scope does not depart from the spirit of the invention described in the claims of the present invention. Thus, various changes can be made.
例えば、本実施形態では加熱体3に通電する比率を変更した後は一定の比率にしているが、複数の温度検知素子6a、6bの温度を逐次検知し、段階的に加熱体3に通電する比率を逐次変更しても良い。 For example, in the present embodiment, the ratio of energizing the heating element 3 is changed to a constant ratio, but the temperatures of the plurality of temperature detection elements 6a and 6b are sequentially detected, and the heating element 3 is energized stepwise. The ratio may be changed sequentially.
また、プリント受付時の長手温度分布を検知するために、直前に行ったプリントジョブの履歴を利用することが可能である。従って、直前のプリントジョブで定着装置30を通過した記録材21の長手方向幅、枚数とプリントジョブ間隔の情報により、立上時に第1抵抗発熱体3aと第2抵抗発熱体3bに通電する点灯比率を変更する方法について説明する。 Further, it is possible to use the history of the print job performed immediately before in order to detect the longitudinal temperature distribution at the time of print reception. Accordingly, the first resistance heating element 3a and the second resistance heating element 3b are energized at the time of start-up according to the information on the longitudinal width, the number of recording materials 21 and the print job interval of the recording material 21 that has passed through the fixing device 30 in the immediately preceding print job. A method for changing the ratio will be described.
プリントジョブ受付時の長手温度分布検知手段として、前プリントジョブで定着装置30を通過した記録材21の長手方向幅と枚数とプリントジョブ間隔の情報を検知する手段を有する。そして、検知結果に応じて、立上時に第1及び第2抵抗発熱体3a、3bに通電する点灯比率を変更する。 As a longitudinal temperature distribution detecting means at the time of receiving a print job, it has means for detecting information on the longitudinal width and number of recording materials 21 that have passed through the fixing device 30 in the previous print job, and information on the print job interval. And the lighting ratio which supplies with electricity to 1st and 2nd resistance heating element 3a, 3b at the time of start-up is changed according to a detection result.
一般的に、直前に行われたプリントジョブの内容により、長手温度分布は変化する。例えば、A4R、B5等の小サイズの記録材21を複数枚プリントすると、長手方向端部(非通紙部領域)の温度が高くなるが、長手幅が小さい時やプリント枚数が多いほど非通紙部昇温は大きくなる。また、前ジョブからの経過時間によって、長手方向の熱の移動や端部からの放熱により温度分布が変化する。 Generally, the longitudinal temperature distribution changes depending on the contents of the print job performed immediately before. For example, when a plurality of small-sized recording materials 21 such as A4R and B5 are printed, the temperature at the end in the longitudinal direction (non-sheet passing area) increases. The paper section temperature rises. In addition, the temperature distribution changes due to the movement of heat in the longitudinal direction and the heat radiation from the end depending on the elapsed time from the previous job.
従って、これらの情報から長手温度分布を検知して、立上時の第1及び第2抵抗発熱体3a、3bの点灯比率を決定することができる。図6〜11に前ジョブにおける記録材21の長手方向幅、枚数、プリントジョブ間隔と最適な点灯比率の関係を示す。前ジョブからの経過時間が30s以下の時は、図6〜8のテーブルを参照して立上時点灯比率を変更する。 Therefore, it is possible to detect the longitudinal temperature distribution from these information and determine the lighting ratio of the first and second resistance heating elements 3a and 3b at the time of start-up. 6 to 11 show the relationship between the longitudinal width of the recording material 21 in the previous job, the number of sheets, the print job interval, and the optimum lighting ratio. When the elapsed time from the previous job is 30 s or less, the lighting ratio at startup is changed with reference to the tables of FIGS.
記録材21の長手幅は277mm以下、278〜292mm、293mm以上の3段階に設定し、枚数は1〜20枚、21〜60枚、61枚〜120枚、121枚以上の4段階に設定する。 The longitudinal width of the recording material 21 is set to three levels of 277 mm or less, 278 to 292 mm, 293 mm or more, and the number of sheets is set to four levels of 1 to 20, 21 to 60, 61 to 120, 121 or more. .
例えば、次ジョブの記録材幅が292〜297mmで前ジョブの記録材幅が277mm以下のときは、1〜20枚で、第1抵抗発熱体3a:第2抵抗発熱体3b=100:40に変更する。21〜60枚で、第1抵抗発熱体3a:第2抵抗発熱体3b=100:20に変更する。61枚以上で、第1抵抗発熱体3a:第2抵抗発熱体3b=100:0に変更する。 For example, when the recording material width of the next job is 292 to 297 mm and the recording material width of the previous job is 277 mm or less, the first resistance heating element 3a and the second resistance heating element 3b are set to 100: 40 with 1 to 20 sheets. change. 21 to 60 sheets are changed to the first resistance heating element 3a: second resistance heating element 3b = 100: 20. With 61 sheets or more, the first resistance heating element 3a: second resistance heating element 3b is changed to 100: 0.
また、前ジョブからの経過時間が31s〜120sのときは、図9〜11のテーブルを参照して立上時点灯比率を変更する。さらに、前ジョブからの経過時間が121s以上のときは、通常の立上動作、第1抵抗発熱体3a:第2抵抗発熱体3b=100:100で通電を行う。 When the elapsed time from the previous job is 31 s to 120 s, the lighting ratio at startup is changed with reference to the tables of FIGS. Further, when the elapsed time from the previous job is 121 s or more, energization is performed with a normal startup operation, first resistance heating element 3a: second resistance heating element 3b = 100: 100.
以下、前プリントジョブにおける記録材21の長手方向幅と枚数とプリントジョブ間隔の情報に応じて立上時の発熱体点灯比率を変更する手順について、図12のフローチャートを用いて説明する。 Hereinafter, a procedure for changing the heating element lighting ratio at the start-up according to the information of the longitudinal width and number of recording materials 21 and the print job interval in the previous print job will be described with reference to the flowchart of FIG.
まず、プリントジョブを受付ける(STEP1参照)。その後、前プリントジョブにおける記録材21の長手方向幅と枚数とプリントジョブ間隔を検知する(STEP2参照)。次に、プリントジョブ間隔が121s以上か否かを判断する(STEP3参照)。プリントジョブ間隔が121s以上の時は、第1抵抗発熱体3a:第2抵抗発熱体3b=100:100で通電する(STEP7参照)。120s以下の時は、次プリントジョブの記録材21の長手方向幅を検知する(STEP4参照)。 First, a print job is received (see STEP 1). Thereafter, the longitudinal width and number of recording materials 21 in the previous print job and the print job interval are detected (see STEP 2). Next, it is determined whether or not the print job interval is 121 s or more (see STEP 3). When the print job interval is 121 s or more, the first resistance heating element 3a: second resistance heating element 3b = 100: 100 is energized (see STEP 7). When it is 120 s or less, the longitudinal width of the recording material 21 of the next print job is detected (see STEP 4).
前プリントジョブ情報から図6〜8、図9〜11のテーブルをそれぞれ参照して、第1抵抗発熱体3aと第2抵抗発熱体3bに通電する点灯比率を決定する(STEP5参照)。しかる後、中央の温度検知素子6aが目標温度に達したらプリントをスタートする(STEP6参照)。 With reference to the tables of FIGS. 6 to 8 and FIGS. 9 to 11 from the previous print job information, the lighting ratio for energizing the first resistance heating element 3a and the second resistance heating element 3b is determined (see STEP 5). Thereafter, when the central temperature detecting element 6a reaches the target temperature, printing is started (see STEP 6).
尚、本実施形態で行った前プリントジョブの履歴情報検知を行う方法と、長手中央と端部の温度検知素子6a、6bの温度差を検知する方法を同時に行ってもよい。これにより、長手温度分布がより精度良く判断される。 Note that the method of detecting the history information of the previous print job performed in the present embodiment and the method of detecting the temperature difference between the temperature detection elements 6a and 6b at the center and the end may be performed simultaneously. Thereby, the longitudinal temperature distribution is determined with higher accuracy.
1 定着ベルト
2 加圧ローラ
3 加熱体
3a 第1抵抗発熱体
3b 第2抵抗発熱体
6a、6b 温度検知素子
7 ガイド部材
8 CPU
11 給送部
21 記録材
22Y、22M、22C、22K 感光ドラム
23Y、23M、23C、23K 注入帯電器
24Y、24M、24C、24K スキャナ部
25Y、25M、25C、25K 現像剤カートリッジ
26Y、26M、26C、26K 現像器
27 中間転写体
30 定着装置
T トナー画像
DESCRIPTION OF SYMBOLS 1 Fixing belt 2 Pressure roller 3 Heating body 3a 1st resistance heating element 3b 2nd resistance heating element 6a, 6b Temperature detection element 7 Guide member 8 CPU
11 Feeding department
21 Recording material
22Y, 22M, 22C, 22K Photosensitive drum
23Y, 23M, 23C, 23K Injection charger
24Y, 24M, 24C, 24K Scanner section
25Y, 25M, 25C, 25K Developer cartridge
26Y, 26M, 26C, 26K Developer
27 Intermediate transfer member
30 Fixing device T Toner image
Claims (3)
前記加熱体は、その中央部の発熱量が高い第1抵抗発熱体及び長手方向端部の発熱量が高い第2抵抗発熱体を有し、加熱体の中央及び長手方向端部に加熱体の長手方向温度分布を検知する温度検知素子が設けられ、前記温度検知素子による検知結果と、次プリントの記録材の長手方向幅の検知結果とに応じて、定着装置立上時における前記第1抵抗発熱体及び前記第2抵抗発熱体に通電する比率を変更することを特徴とする定着装置。 A heating member that generates heat when energized; a fixing member that is rotatable with a low heat capacity; and a pressure member that rotates in pressure contact with the fixing member; and a pressure nip formed by the fixing member and the pressure member. In a fixing device for fixing an unfixed toner image on the recording material by heating and pressing while sandwiching and conveying the recording material,
The heating element has a first resistance heating element having a high calorific value at the center and a second resistance heating element having a high calorific value at the longitudinal end, and the heating element has a heating element at the center and the longitudinal end of the heating element. A temperature detection element for detecting a temperature distribution in the longitudinal direction is provided, and the first resistance at the time of starting up the fixing device is determined according to a detection result by the temperature detection element and a detection result of a longitudinal width of the recording material of the next print. A fixing device, wherein a ratio of energizing the heating element and the second resistance heating element is changed.
前記加熱体は、その中央部の発熱量が高い第1抵抗発熱体及び長手方向端部の発熱量が高い第2抵抗発熱体を有し、加熱体の中央及び長手方向端部に加熱体の長手方向温度分布を検知する温度検知素子が設けられ、前プリントジョブにおける記録材の枚数、長手方向幅及び経過時間の検知結果と、次プリントの記録材の長手方向幅の検知結果とに応じて、定着装置立上時における前記第1抵抗発熱体及び前記第2抵抗発熱体に通電する比率を変更することを特徴とする定着装置。 A heating member that generates heat when energized; a fixing member that is rotatable with a low heat capacity; and a pressure member that rotates in pressure contact with the fixing member; and a pressure nip formed by the fixing member and the pressure member. In a fixing device for fixing an unfixed toner image on the recording material by heating and pressing while sandwiching and conveying the recording material,
The heating element has a first resistance heating element having a high calorific value at the center and a second resistance heating element having a high calorific value at the longitudinal end, and the heating element has a heating element at the center and the longitudinal end of the heating element. A temperature detection element for detecting the longitudinal temperature distribution is provided, and according to the detection result of the number of recording materials, the longitudinal width and the elapsed time in the previous print job, and the detection result of the longitudinal width of the recording material of the next print The fixing device is characterized in that a ratio of energizing the first resistance heating element and the second resistance heating element when the fixing device is started is changed.
Priority Applications (1)
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JP2007317930A JP5393022B2 (en) | 2007-12-10 | 2007-12-10 | Fixing device |
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JP2007317930A JP5393022B2 (en) | 2007-12-10 | 2007-12-10 | Fixing device |
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JP2009139778A true JP2009139778A (en) | 2009-06-25 |
JP5393022B2 JP5393022B2 (en) | 2014-01-22 |
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JP2007317930A Expired - Fee Related JP5393022B2 (en) | 2007-12-10 | 2007-12-10 | Fixing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9436139B2 (en) | 2013-08-21 | 2016-09-06 | Canon Kabushiki Kaisha | Image heating apparatus |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07191671A (en) * | 1993-12-27 | 1995-07-28 | Yamaha Corp | Musical sound signal generating device |
JPH10177319A (en) * | 1996-12-18 | 1998-06-30 | Canon Inc | Fixing device and image forming device |
JPH10268693A (en) * | 1997-03-21 | 1998-10-09 | Copyer Co Ltd | Fixing device for image forming device |
JP2006162672A (en) * | 2004-12-02 | 2006-06-22 | Canon Inc | Fixing device |
-
2007
- 2007-12-10 JP JP2007317930A patent/JP5393022B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07191671A (en) * | 1993-12-27 | 1995-07-28 | Yamaha Corp | Musical sound signal generating device |
JPH10177319A (en) * | 1996-12-18 | 1998-06-30 | Canon Inc | Fixing device and image forming device |
JPH10268693A (en) * | 1997-03-21 | 1998-10-09 | Copyer Co Ltd | Fixing device for image forming device |
JP2006162672A (en) * | 2004-12-02 | 2006-06-22 | Canon Inc | Fixing device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9436139B2 (en) | 2013-08-21 | 2016-09-06 | Canon Kabushiki Kaisha | Image heating apparatus |
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