JP2009139557A - Image forming device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming device capable of prolonging a service life of an intermediate transfer body, by dispersing the fouling of the intermediate transfer body (intermediate transfer belt). <P>SOLUTION: The intermediate transfer body is provided with a plurality of reference marks for determining a transfer start position of a visible image. The image forming device is provided with a detecting means for detecting a fouling state of a transfer area of the visible image in the intermediate transfer body specified by each reference mark, and a setting means for setting the reference mark in the transfer area of the lowest fouling state onto the transfer start position. The visible image is transferred thereby while selecting, with priority, the transfer area of the lowest fouling state, and the service life of the intermediate transfer body is maintained for a long period, as a result thereof. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to an image forming apparatus such as a printer, a copier, or a multifunction peripheral, and more particularly to an image forming apparatus capable of color printing.

  In recent years, image forming apparatuses such as printers, copiers, and multifunctional machines have become indispensable office machines in offices and the like, and have been widely spread to general households. Among these image forming apparatuses, many models capable of color printing have appeared.

  FIG. 6 is a configuration diagram showing an example of a color printing mechanism in such an image forming apparatus. The photosensitive drum 621 is uniformly charged by the charger 622, and then the photosensitive drum 621 is irradiated by the laser 623 to form a latent image on the photosensitive drum 621. The developing device 624 attaches toner to the latent image to form a visible image (toner image).

  Here, in the image forming apparatus corresponding to the full-color image, the developing device (rotary developing device) 624 is rotated in the circumferential direction around the rotation axis configured in the direction perpendicular to the paper surface of FIG. A developing unit storing the toner of the color to be stored is disposed at a position facing the photosensitive drum 621. In this state, the latent image on the photosensitive drum 621 is developed with toner stored in the developing device 624 and transferred to the intermediate transfer member (intermediate transfer belt) 625A. The developing device 624 includes four developing units 624 (Y), (C), (M), and yellow (Y), cyan (C), magenta (M), and black (K) toners, respectively. (K). By repeating the transfer onto the intermediate transfer belt 625A for each color, a full color image is formed on the intermediate transfer belt 625A.

  Then, the visible image on the intermediate transfer belt 625A is transferred to the sheet fed between the intermediate transfer belt 625A and the transfer roller 625B.

  By the way, in transferring the visible image from the photosensitive drum 621 to the intermediate transfer belt 625A as described above, the transfer of the visible image for each color must be started from the exact same position. Therefore, it is necessary to rotate the photosensitive drum 621 and the intermediate transfer belt 625A accurately in synchronization.

  However, the intermediate transfer belt 625A may be slightly bent due to long-term use or changes in temperature and humidity. In such a case, accurate printing cannot be performed.

Therefore, in order to avoid such a situation, the intermediate transfer belt 625A is provided with a reference mark 6M that determines the transfer start position of the visible image, and a technology for transferring the visible image for each color according to the reference mark 6M, It is disclosed in Patent Document 1 below.
JP 2002-278203 A

  However, the above prior art has the following problems.

  The intermediate transfer belt 625A is soiled with use. Usually, a mechanism for cleaning the intermediate transfer belt 625A is often provided every predetermined number of times of printing, but stains that cannot be confirmed with the naked eye still accumulate.

  As a matter of course, many of the stains occur at the rear side of the rotation of the intermediate transfer belt 625A of the reference mark 6M that defines the transfer start position. When the stain becomes remarkable, the image after printing is affected, and accurate and beautiful printing cannot be performed. In this case, it is determined that the intermediate transfer belt 625A has reached the end of its life and will be replaced.

  The present invention has been made in view of such problems, and provides an image forming apparatus that can maintain the life of the intermediate transfer member by dispersing the contamination of the intermediate transfer member (intermediate transfer belt). The purpose is to do.

  In order to achieve the above object, the present invention employs the following means.

  First, the present invention is premised on an image forming apparatus including a developing unit that forms a visible image (toner image) of each color on a photosensitive drum and an intermediate transfer member to which the visible image is transferred for each color.

  In such an image forming apparatus, a plurality of reference marks for determining the transfer start position of the visible image are provided on the intermediate transfer member. Then, a detection means for detecting a stain state of the transfer region of the visible image on the intermediate transfer body specified by each reference mark, and the reference mark of the transfer region having the lowest stain state are set as the transfer start position. Setting means.

  As a result, it is possible to preferentially select a transfer area that is least contaminated and transfer a visible image, and as a result, it is possible to maintain a long life of the intermediate transfer member.

  Each reference mark may be provided with a notch having a different length at the end of the intermediate transfer member, or a metal film having a different length may be attached to the intermediate transfer member.

  The timing at which the detection means detects the fouling state can be at the end of one print job or at the time of cleaning the intermediate transfer member, or can be specified by the user.

  According to the present invention, since the visible image is transferred by preferentially selecting the most unstained transfer region of the intermediate transfer member, the entire transfer region of this intermediate transfer member is used evenly. The life of the intermediate transfer member can be kept long.

  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention. In addition, the following embodiment is an example which actualized this invention, Comprising: The thing of the character which limits the technical scope of this invention is not.

  The image forming apparatus according to the present invention will be described below.

  FIG. 1 is a schematic diagram of the image forming apparatus 100. However, details of each part not directly related to the present invention are omitted.

  The image forming apparatus 100 according to the present invention corresponds to, for example, a printer, a single scanner, or a multifunction machine including a printer, a copy, a scanner, and a fax machine.

  As an example, the operation of the image forming apparatus when copying a document using a multifunction machine will be briefly described.

  For example, when a user prints a document using a multifunction device, the document is placed on the document table 103 or the table 105 shown in FIG. 1, and a print instruction is issued to the operation panel provided near the document table. Do. When the instruction is given, printing is performed by operating the following units (drive units).

  That is, as shown in FIG. 1, the image forming apparatus 100 according to the present embodiment includes a main body 101 and a platen cover 102 attached above the main body 101. A document table 103 is provided on the upper surface of the main body 101, and the document table 103 is opened and closed by a platen cover 102. The platen cover 102 is provided with an automatic document feeder 104, a placing table 105, and a sheet discharging table 109.

  The automatic document feeder 104 includes a document conveyance path 108 formed in the platen cover 102, a pickup roller 106 and a conveyance roller 107 provided in the platen cover 102, and the like. The document conveyance path 108 is a document conveyance path that leads from the placement table 105 to the sheet discharge table 109 via a reading position P where reading is performed by the reading unit 110 provided in the main body 101.

  The automatic document feeder 104 pulls out each document placed on the placing table 105 to the inside of the transport path 108 by the pickup roller 106, and discharges the document pulled out by the transport roller 107 and the like through the reading position P. The paper is discharged onto the paper base 109. When the document passes the reading position P, the document is read by the reading unit 110.

  The reading unit 110 is provided below the document table 103, and its details are shown in FIG. The reading unit 110 includes a first light source 111 that illuminates the document table 103 in the main scanning direction, a slit 116 that selectively allows light from the document table to pass, and a mirror 112 that guides light from the document table. A moving carriage 117 is provided. Further, a second moving carriage 118 including mirrors 113A and 113B that reflect the reflected light from the first moving carriage 117 again, and a lens group 119 that optically corrects the light guided by the mirror are provided. Furthermore, an image sensor 115 that receives the light corrected by the lens group 119, and an image data generation unit 114 that converts the light received by the image sensor into an electrical signal and performs correction / correction as necessary. Yes.

  When reading a document on the automatic document feeder 104, the light source 111 moves to a position where the reading position P can be irradiated and emits light. Light from the light source 111 is reflected by a document that passes through the document table 103 and passes the reading position P, and is guided to the image sensor 115 by the slit 116, mirrors 112, 113A, and 113B, and the lens group 119. The image sensor 115 converts the received light into an electrical signal and transmits it to the image data generator 114. The light received by the image sensor 115 is input to the image data generator 114 as analog electrical signals of R (red), G (green), and B (blue), where analog-to-digital conversion is performed, and digital It becomes. Further, the image data generation unit 114 uses the sequentially converted digital signal as unit data, and corrects and corrects the unit data as necessary to generate image data composed of a plurality of unit data. Store in the storage unit 114B.

  Further, the reading unit 110 can read not only the document conveyed by the automatic document feeder 104 but also the document placed on the document table 103. When reading a document placed on the document table 103, the first carriage 112 moves in the sub-scanning direction while emitting light from the light source 111 so that the optical path length from the light source 111 to the image sensor 115 is constant. The second moving carriage 118 moves in the direction of the image sensor 115 at a speed that is 1/2 that of the first moving carriage 117.

  The image sensor 115 electrically transmits light from the document placed on the document table 103 based on the light guided to the mirrors 112, 113A, and 113B, as in the case of the document conveyed to the automatic document feeder 104. Based on this, the image data generation unit 114 generates image data and stores the image data in the first storage unit 114B.

  A printing unit 120 that prints image data is provided below the reading unit 110 of the main body 101. The image data that can be printed by the printing unit 120 is the network interface from the image data generated by the image data generation unit 114 as described above, and other terminals such as a personal computer connected to the image forming apparatus 100 via a network such as a LAN. The image data received via

  As a printing method performed by the printing unit 120, an electrophotographic method is used. That is, the photosensitive drum 121 is uniformly charged by the charger 122, and then the photosensitive drum 121 is irradiated by the laser 123 to form a latent image on the photosensitive drum 121, and toner is attached to the latent image by the developing device 124. In this method, a visual image (toner image) is formed, and the visible image is transferred to a sheet by a transfer roller.

  In the image forming apparatus corresponding to the full-color image, the developing device (rotary developing device) 124 is rotated in the circumferential direction around the rotation axis configured in the direction perpendicular to the paper surface of FIG. A developing unit in which color toner is stored is disposed at a position facing the photosensitive drum 121. In this state, the latent image on the photosensitive drum 121 is developed with toner stored in the developing device 124 and transferred to the intermediate transfer member (intermediate transfer belt) 125A. The developing unit 124 includes four developing units 124 (Y), (C), (M), and yellow (Y), cyan (C), magenta (M), and black (K). (K). By repeating the transfer to the intermediate transfer belt 125A for each color, a full-color image is formed on the intermediate transfer belt 125A.

  The print medium on which the visible image is printed, that is, the paper, is placed on a paper feed tray such as the manual feed tray 131 and the paper feed cassettes 132, 133, and 134.

  When the printing unit 120 performs printing, one sheet of paper is pulled out from any one of the paper feed trays by using the pickup roller 135, and the pulled-out paper is transported by the transport roller 137 (if the manual feed tray 131 is used) Roller 136) or registration roller 138 feeds between intermediate transfer belt 125A and transfer roller 125B.

  When the visible image on the intermediate transfer belt 125A is transferred to the paper fed between the intermediate transfer belt 125A and the transfer roller 125B, the printing unit 120 is fixed by the conveyance belt 126 to fix the visible image. The paper is sent to the device 127. The fixing device 127 includes a heating roller 128 with a built-in heater and a pressure roller 129 pressed against the heating roller 128 with a predetermined pressure. When the paper passes between the heating roller 128 and the pressure roller 129, the visible image is fixed on the paper by heat and the pressing force on the paper. The printing unit 120 discharges the paper that has passed through the fixing device 127 to the paper discharge tray 130.

  The basic copy service processing in the image forming apparatus 100 has been described above.

  In the image forming apparatus 100, as shown in the hardware configuration diagram of FIG. 3, a CPU (Central Processing Unit) 301, a RAM (Random Access Memory) 302, a ROM (Read Only Memory) 303, an HDD (Hard Disk Drive) ) 304 and a driver 305 corresponding to each drive unit in the printing process are connected via an internal bus 306. The CPU 301 uses, for example, the RAM 302 as a work area, executes a program stored in the ROM 303, the HDD 304, or the like, and exchanges data and commands with the driver 305 based on the execution result, whereby the above-described FIG. The operation of each drive unit 307 shown in 2 is controlled.

  Next, details of the operation of the image forming apparatus 100 according to the present invention will be described with reference to FIG. 4 and FIG.

  In the present invention, the intermediate transfer belt 125A is provided with three reference marks M1, M2, and M3 that define the transfer start position of the visible image. Here, the number of fiducial marks is three as an example, and the present invention is applicable if a plurality of fiducial marks are provided.

  A more detailed example of the structure of this reference mark is shown in FIG. FIG. 5A is a diagram in which the intermediate transfer belt 125A is developed in a plane. For convenience, the intermediate transfer belt 125A will be described as traveling (turning) in the direction of arrow F.

  As shown in FIG. 5 (a), the reference marks M1, M2, and M3 are, for example, notches having different lengths provided at the end of the intermediate transfer belt 125A. Then, as shown in FIG. 5B, a photo interrupter (Photo Interrupter: hereinafter abbreviated as PI) 401 is arranged so as to sandwich the intermediate transfer belt 125A. When the intermediate transfer belt 125 optically blocks the concave portion of the PI 401, the PI 401 does not emit a detection signal. However, when the concave portion of the PI 401 is not optically blocked by the notches (reference marks) M1, M2, and M3, a detection signal is issued to the detection means 403.

  Here, the length of the notch is, for example, 5 mm for the reference mark M1, 10 mm for the reference mark M2, and 15 mm for the reference mark M3. Then, the time during which the concave portion of the PI 401 is not optically blocked is different for each reference mark, and the detection means 403 measures this time, and the currently detected reference marks are the reference marks M1, M2 , M3 is specified.

  It should be noted that the reference mark is used as a notch, and the reference mark may have any configuration as long as it can determine the transfer start position of the visible image, for example, on the intermediate transfer belt 125A. Metal films having different lengths may be attached and used as reference marks. Of course, in this case, a reference mark detection method different from PI 401 is adopted.

  For example, when the reference mark M1 is used as the reference mark, the photosensitive drum 121 displays the visible image on the transfer region R1 on the intermediate transfer belt 125A immediately after the reference mark M1 (with respect to the arrow F). Transcript. Similarly, when the reference mark M2 is adopted as the reference mark, the visible image is transferred to the transfer region R2 on the intermediate transfer belt 125A immediately after the reference mark M2. In exactly the same manner, when the reference mark M3 is adopted as the reference mark, the visible image is transferred to the transfer region R3 on the intermediate transfer belt 125A immediately after the reference mark M3.

  Then, as described in the background art above, the transfer area that has been used many times is soiled. If the stain becomes severe, the printed image will be adversely affected.

  In view of this, the present invention includes a density sensor 402 that detects the fouling state of the transfer regions R1, R2, and R3 specified by the reference marks M1, M2, and M3. As this density sensor 402, for example, a reflection type optical sensor can be adopted, and the stain on the intermediate transfer belt 125A that cannot be confirmed with the naked eye as described in the background art can be detected as a numerical value. The procedure is as follows, for example.

  First, when the image forming apparatus 100 is turned on, the intermediate transfer belt 125A is rotated once (normally, the intermediate transfer belt 125A is usually cleaned at the same time). At this time, the detection means 403 identifies the transfer regions R1, R2, and R3 based on the detection signal generated by the PI 401 based on the reference marks M1, M2, and M3, and also determines the transfer regions R1, R2, and R3 based on the numerical value of the density sensor 402. Detects the state of fouling (detection process). Here, an average value of the numerical values of the density sensor 402 in each transfer region can be adopted as the contamination state of the transfer region, but the maximum value may be adopted according to the judgment of the user. This is because there is a high possibility of adversely affecting printing if there is significant fouling even in a minute region.

  Then, the setting unit 404 sets the reference mark (for example, the reference mark M2) of the transfer region with the lowest contamination state among the transfer regions R1, R2, and R3 as the transfer start position (setting process). Then, the photosensitive drum 121 transfers the visible image to the transfer region R2 using the reference mark M2 as a transfer start position.

  By executing the above detection processing and setting processing at a predetermined timing, the intermediate transfer bell and the transfer area of 125A are preferentially selected to transfer the visible image. The entire transfer area of the transfer belt 125A is used evenly. As a result, the life of the intermediate transfer member can be kept long. This is the greatest feature of the present invention.

  Examples of the predetermined timing include various examples such as the end of one print job and the periodic cleaning of the intermediate transfer belt 125A. Although not shown in FIG. 4, it is possible to provide a designation means for the user to designate these timings.

  Further, when three reference marks (notches) are provided as described above, the intermediate transfer belt 125A is preferably provided at a position where it is divided into three equal parts. This is also because the entire transfer area of the intermediate transfer belt 125A is used evenly.

  Furthermore, the case where an intermediate transfer belt and a rotary developing device are used has been described above as an example. However, the present invention is not limited to this, and a plurality of colors can be printed using an intermediate transfer body, including a tandem printer. The present invention can be applied to all image forming apparatuses to be performed.

  Since the image forming apparatus according to the present invention preferentially selects the transfer area of the intermediate transfer member that is least stained and transfers the visible image, the entire transfer area of the intermediate transfer member is used uniformly. As a result, the life of the intermediate transfer member can be kept long. Therefore, it is useful as a printer, a copying machine, a multifunction machine, or the like.

1 is a schematic diagram of an image forming apparatus of the present invention. FIG. 3 is a configuration diagram of a reading unit in the image forming apparatus of the present invention. 1 is a hardware configuration diagram of an image forming apparatus of the present invention. 2 is a software configuration diagram of the image forming apparatus of the present invention. FIG. FIG. 3 is a structural diagram of a reference mark of the image forming apparatus of the present invention. FIG. 6 is a configuration diagram of a printing mechanism of a conventional image forming apparatus.

Explanation of symbols

121 Photosensitive drum
125A intermediate transfer belt
401 photo interrupter
402 Concentration sensor
403 detection means
404 Setting method
M1, M2, M3 fiducial mark
R1, R2, R3 transcription region

Claims (6)

In an image forming apparatus including a developing unit that forms a visible image of each color on a photosensitive drum and an intermediate transfer member to which the visible image is transferred for each color.
The intermediate transfer member is provided with a plurality of reference marks for determining the transfer start position of the visible image,
Detecting means for detecting a fouling state of the transfer region of the visible image in the intermediate transfer body specified by each of the reference marks;
Setting means for setting the reference mark of the transfer region having the lowest fouling state to the transfer start position;
An image forming apparatus comprising:   2. The image forming apparatus according to claim 1, wherein each of the reference marks is a notch having a different length provided at an end of the intermediate transfer member.   The image forming apparatus according to claim 1, wherein each of the reference marks is a metal film having a length attached to the intermediate transfer member.   The image forming apparatus according to claim 1, wherein the detection unit detects the fouling state at the end of one print job.   The image forming apparatus according to claim 1, wherein the detection unit detects the fouling state when the intermediate transfer member is cleaned.   The image forming apparatus according to claim 1, wherein the detection unit detects the contamination state at a timing set by a user.

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