JP2009138532A - Assembling and fixing method and assembling and fixing device of driving cam member - Google Patents

Assembling and fixing method and assembling and fixing device of driving cam member Download PDF

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JP2009138532A
JP2009138532A JP2007312578A JP2007312578A JP2009138532A JP 2009138532 A JP2009138532 A JP 2009138532A JP 2007312578 A JP2007312578 A JP 2007312578A JP 2007312578 A JP2007312578 A JP 2007312578A JP 2009138532 A JP2009138532 A JP 2009138532A
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peripheral side
side hole
cam member
drive
fixing
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Riichi Sato
利一 佐藤
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Hitachi Ltd
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Hitachi Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an assembling and fixing method of a driving cam member capable of achieving automation by mechanically and continuously press-fitting a fixing pin to an outer peripheral hole of a driving cam member and inner peripheral holes of a driving shaft. <P>SOLUTION: The assembling and fixing device is provided with a positioning and fixing mechanism 41 for sandwiching and fixing the driving cam member 15 by two sandwiching members 41b and 41c through a pair of cutout surfaces 19a, a rotation driving mechanism for positioning the outer peripheral hole 19b of the driving cam member and the inner peripheral hole 13a of the driving shaft 13 by rotating the driving shaft 13, a press-fitting tool 43 for press-fitting the fixing pin 12 from the outer peripheral hole to the inner peripheral hole in accordance with lowering movement of a press machine 42, and a caulking punch 44 for caulking a hole edge part of the outer peripheral hole simultaneously with press-fitting of the fixing pin in accordance with further lowering movement of the press machine. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、例えば内燃機関の可変動弁装置などに用いられた駆動シャフトの外周に駆動カム部材を固定用ピンによって組付固定する組付固定方法及び組付固定装置に関する。   The present invention relates to an assembling and fixing method and an assembling and fixing device in which a driving cam member is assembled and fixed to an outer periphery of a driving shaft used for, for example, a variable valve device of an internal combustion engine by a fixing pin.

以下の特許文献1に記載された多気筒内燃機関の可変動弁装置にあっては、クランクシャフトから回転力が伝達される駆動シャフトの外周面に固定された駆動カム部材の回転力をリンクアームとロッカアーム及びリンクロッドからなる伝達機構によって揺動運動に変換して揺動カムに伝達し、バルブリフターを介して吸気弁を開閉作動させると共に、制御軸に設けられた制御カムの回転位置制御することにより、前記ロッカアームの揺動支点を変化させて、前記吸気弁のバルブリフト量を可変制御するようになっている。   In the variable valve operating apparatus for a multi-cylinder internal combustion engine described in the following Patent Document 1, the rotational force of a drive cam member fixed to the outer peripheral surface of a drive shaft to which rotational force is transmitted from a crankshaft is linked arm. Then, it is converted into a swing motion by a transmission mechanism consisting of a rocker arm and a link rod and transmitted to the swing cam, and the intake valve is opened and closed via the valve lifter, and the rotational position of the control cam provided on the control shaft is controlled. Thus, the rocking fulcrum of the rocker arm is changed to variably control the valve lift amount of the intake valve.

そして、長手方向に延出された長尺な前記駆動シャフトに対して別部材の前記駆動カム部材を組付固定する従来の方法としては、前記駆動シャフトに各気筒に対応して径方向に沿って穿設された複数の内周側孔に対して前記駆動カム部材の筒部に径方向に沿って穿設された外周側孔を位置決めしながら合致させて、ここに該外周側孔の一端側から内周側孔へ固定用ピンを圧入することによって駆動カム部材を駆動シャフトに固定するようになっている。
特開2006−161693号公報
As a conventional method for assembling and fixing the drive cam member, which is a separate member, to the long drive shaft extending in the longitudinal direction, the drive shaft extends along the radial direction corresponding to each cylinder. The outer peripheral side hole formed in the radial direction in the cylindrical portion of the drive cam member is aligned with the plurality of inner peripheral side holes formed in this manner while being aligned with each other. The drive cam member is fixed to the drive shaft by press-fitting a fixing pin from the side into the inner peripheral side hole.
JP 2006-161693 A

しかしながら、前記駆動シャフトは、前記複数の内周側孔が気筒毎にその周方向の位置が異なっていることから、前記駆動カム部材の組付固定時における前記固定用ピンの圧入方向も異なる。   However, since the plurality of inner peripheral side holes of the drive shaft have different positions in the circumferential direction for each cylinder, the press-fitting direction of the fixing pin when the drive cam member is assembled and fixed is also different.

このため、前記組付固定作業時における駆動シャフトの各内周側孔の回転方向の位置決め作業や、これに対する駆動カム部材の位置決め作業がきわめて繁雑になることから自動化が困難であった。   For this reason, the positioning operation in the rotational direction of each inner peripheral side hole of the drive shaft and the positioning operation of the drive cam member with respect to this in the assembling and fixing operation are extremely complicated, making automation difficult.

本発明は、前記従来における駆動カム部材の組付固定作業の煩雑化に鑑みて案出されたもので、組付固定方法としては、とりわけ、前記駆動シャフトに対して、前記駆動カム部材の軸方向の位置決めを行う位置決め部材を前記駆動カム部材とともに嵌挿する第1工程と、前記駆動カム部材と前記位置決め部材の軸方向の移動を規制する第2工程と、前記駆動カム部材の周方向の位置を一定角度に規制した状態で前記駆動シャフトを回転させて前記外周側孔と内周側孔とに位置合わせを行う第3工程と、位置合わせされた前記外周側孔と内周側孔に前記固定用ピンを圧入して前記駆動シャフトに前記駆動カム部材を固定する第4工程と、を備え、前記第3工程と第4工程を順次繰り返すことによって前記複数の駆動カム部材を駆動シャフトに連続的に組付固定することを特徴としている。   The present invention has been devised in view of the complication of the conventional fixing operation of the drive cam member. As an assembly fixing method, in particular, the shaft of the drive cam member with respect to the drive shaft. A first step of inserting a positioning member for positioning in the direction together with the drive cam member, a second step of restricting axial movement of the drive cam member and the positioning member, and a circumferential direction of the drive cam member A third step of aligning the outer peripheral side hole and the inner peripheral side hole by rotating the drive shaft in a state where the position is regulated at a constant angle; and the aligned outer peripheral side hole and inner peripheral side hole A fourth step of press-fitting the fixing pin to fix the drive cam member to the drive shaft, and by sequentially repeating the third step and the fourth step, the plurality of drive cam members to the drive shaft. Communicating It is characterized by fixed assembled in manner.

また、組付固定装置としては、前記二面巾状の切欠面を介して前記駆動カム部材の所定部位を2つの挟持部材によって挟持する位置決め固定機構と、前記駆動シャフトを所定角度回転させて、前記位置決めされた駆動カム部材の外周側孔と駆動シャフトの内周側孔とを位置合わせする回転駆動機構と、前記位置決め固定機構の一方の挟持部材に対して進退自在に設けられ、進出移動することによって前記固定用ピンを前記外周側孔から内周側孔に圧入する圧入用治具と、該圧入用治具の外周側に対して進退自在に設けられ、進出移動することによって前記外周側孔の孔縁部をかしめ加工するかしめ用ポンチと、前記外周側孔と内周側孔の位置を合わせるために前記回転駆動機構の回転を制御する制御手段と、を備えたことを特徴とを備えたことを特徴としている。   Further, as the assembly and fixing device, a positioning and fixing mechanism for holding a predetermined portion of the drive cam member by two holding members through the notch surface having the two-surface width, and rotating the drive shaft by a predetermined angle, A rotational drive mechanism for aligning the outer peripheral side hole of the positioned drive cam member and the inner peripheral side hole of the drive shaft, and a forward and backward movement with respect to one clamping member of the positioning fixing mechanism, and advancing movement A press-fitting jig for press-fitting the fixing pin from the outer peripheral side hole into the inner peripheral side hole, and the outer peripheral side hole provided by moving forward and backward with respect to the outer peripheral side of the press-fitting jig. A caulking punch for caulking the edge of the hole, and a control means for controlling the rotation of the rotation drive mechanism in order to align the positions of the outer peripheral hole and the inner peripheral hole. Octopus It is characterized in.

本発明の組付固定方法によれば、駆動カム部材の軸方向の位置決めを行った後に、駆動シャフトを回転させながら周方向の位置決めを行って、前記駆動カム部材の外周側孔に対して一つの内周側孔を周方向から位置決め合致させ、その後に固定用ピンを圧入するようにしたため、組付固定作業を機械的に連続して行うことができるので、これらの自動化が可能になる。   According to the assembling and fixing method of the present invention, after the drive cam member is positioned in the axial direction, the drive cam member is positioned in the circumferential direction while rotating the drive shaft, so that the drive cam member is aligned with the outer peripheral side hole. Since the two inner peripheral holes are positioned and matched in the circumferential direction, and then the fixing pins are press-fitted, the assembly and fixing operation can be performed mechanically continuously, so that these can be automated.

また、組付固定装置によれば、前記発明の作用効果に加えて、固定用ピンを圧入した状態で、連続的に外周側孔の孔縁部をかしめ加工を行うことができるので、自動化による組付固定作業能率を一層向上させることができる。   Further, according to the assembly and fixing device, in addition to the operation and effect of the invention, since the hole edge portion of the outer peripheral side hole can be continuously caulked with the fixing pin being press-fitted, it is possible to Assembling and fixing work efficiency can be further improved.

以下、本発明に係る駆動カム部材の組付固定方法及び組付固定装置の実施例を図面に基づいて説明する。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of an assembly fixing method and an assembly fixing device for a drive cam member according to the present invention will be described below with reference to the drawings.

この実施例では、例えば前記従来技術の出願公開公報や特開2001−55915号公報などに記載された内燃機関の吸気弁や排気弁の作動角及びリフト量を可変にし得るリフト可変装置(VEL)や、前記吸気弁の開閉時期を可変制御するバルブタイミング制御装置(VTC)を備えた可変動弁装置の駆動シャフト及び駆動カム部材に適用したものである。なお、本実施例に適用される前記内燃機関は、いわゆるV型6気筒であって、以下、片側バンクの3気筒側について説明する。   In this embodiment, for example, a lift variable device (VEL) that can vary the operating angle and lift amount of an intake valve and an exhaust valve of an internal combustion engine described in, for example, the above-mentioned prior art application publications and JP-A-2001-55915. In addition, the present invention is applied to a drive shaft and a drive cam member of a variable valve operating apparatus provided with a valve timing control device (VTC) that variably controls the opening / closing timing of the intake valve. The internal combustion engine applied to the present embodiment is a so-called V type 6 cylinder, and the following description will be made on the 3 cylinder side of the one side bank.

まず、前記リフト可変装置1を、図1に基づいて簡単に説明すると、シリンダヘッドに図外のバルブガイドを介して摺動自在に設けられて、バルブスプリング3,3によって吸気ポートを閉方向に付勢された一対の吸気弁2,2と、該各吸気弁2,2のバルブリフト量を可変制御する可変機構4と、該可変機構4の作動位置を制御する制御機構5と、該制御機構5を回転駆動するアクチュエータ6と、とを備えている。   First, the lift variable device 1 will be briefly described with reference to FIG. 1. A cylinder head is slidably provided via a valve guide (not shown), and the valve springs 3 and 3 close the intake port in the closing direction. A pair of energized intake valves 2, 2, a variable mechanism 4 that variably controls the valve lift amount of each intake valve 2, 2, a control mechanism 5 that controls the operating position of the variable mechanism 4, and the control And an actuator 6 that rotationally drives the mechanism 5.

前記可変機構4は、気筒毎に設けられており、シリンダヘッド1の上部に有する図外の軸受部に回転自在に支持された駆動シャフト13と、該駆動シャフト13の外周面に固定用ピン12によって固定された駆動カム部材15と、駆動シャフト13の外周面に揺動自在に支持されて、各吸気弁2,2の上端部に配設されたバルブリフター16,16の上面に摺接して各吸気弁2,2を開作動させる2つの揺動カム17,17を有する揺動カム構成体20と、前記駆動カム部材15と揺動カム構成体20との間に連係されて、駆動カム部材15の回転力を揺動運動に変換して揺動カム17,17に揺動力として伝達する伝達機構と、を備えている。   The variable mechanism 4 is provided for each cylinder. The drive shaft 13 is rotatably supported by a bearing portion (not shown) provided in the upper portion of the cylinder head 1 and a fixing pin 12 is provided on the outer peripheral surface of the drive shaft 13. Is supported by the outer peripheral surface of the drive shaft 13 so as to be swingable, and is in sliding contact with the upper surfaces of the valve lifters 16 and 16 disposed at the upper ends of the intake valves 2 and 2. A swing cam constituting body 20 having two swing cams 17, 17 for opening the intake valves 2, 2, and a drive cam connected to the drive cam member 15 and the swing cam constituting body 20. A transmission mechanism that converts the rotational force of the member 15 into a swing motion and transmits the swing force to the swing cams 17 and 17 as a swing force.

前記駆動シャフト13は、機関前後方向に沿って配置されていると共に、一端部に設けられた図外の従動スプロケットや、該従動スプロケットに巻装されたタイミングチェーン等を介して機関のクランクシャフトによってから図1中時計方向(矢印方向)に回転駆動するようになっている。   The drive shaft 13 is disposed along the longitudinal direction of the engine, and is driven by a crankshaft of the engine via a driven sprocket (not shown) provided at one end, a timing chain wound around the driven sprocket, and the like. 1 is rotated in the clockwise direction (arrow direction) in FIG.

また、この駆動シャフト13は、図2及び図3に示すように、内部軸心方向に沿って貫通形成された油通路孔14によって内部中空状に形成されていると共に、各気筒に対応して円周方向の約120°の位置にそれぞれ内周側孔13a、13b、13cが軸方向のほぼ等間隔位置に径方向に沿って貫通形成されている。また、駆動シャフト13は、一端部の外周に前記バルブタイミング制御装置(VTC)を組み付ける際にベーンロータに嵌合する取付フランジ13fが一体に設けられていると共に、該取付フランジ13fの前端面の周方向所定位置には、ベーンロータとの周方向の位置決めをする位置決めピン7が突設されている。また、前記一端部側の軸方向所定位置には、前記3つの駆動カム部材15や各揺動カム17の構成体を駆動シャフト13の他端側から嵌挿した際に、軸方向の位置決めを行う位置決め用の大径状の段差部13gが形成されている。   Further, as shown in FIGS. 2 and 3, the drive shaft 13 is formed in an internal hollow shape by an oil passage hole 14 penetratingly formed along the inner axial direction, and corresponds to each cylinder. Inner circumferential holes 13a, 13b, and 13c are formed at substantially equal intervals in the axial direction at positions of about 120 ° in the circumferential direction so as to penetrate along the radial direction. In addition, the drive shaft 13 is integrally provided with a mounting flange 13f fitted to the vane rotor when the valve timing control device (VTC) is assembled to the outer periphery of one end portion, and the front end surface of the mounting flange 13f. Positioning pins 7 for projecting in the circumferential direction with respect to the vane rotor are projected at predetermined positions in the direction. Further, the axial positioning is performed when the components of the three drive cam members 15 and the swing cams 17 are inserted from the other end side of the drive shaft 13 at the predetermined axial position on the one end side. A large-diameter step portion 13g for positioning is formed.

さらに駆動シャフト13の他端部側には、前記複数の駆動カム部材15や揺動カム構成体20のなどがそれぞれ該他端部側からの嵌挿作業が完了した際に、最終的に全体の軸方向の位置決めをする円筒状の位置決め部材8がピン9によって固定されている。   Furthermore, the other end side of the drive shaft 13 is finally fully assembled when the plurality of drive cam members 15 and the swing cam constituting body 20 are fitted from the other end side. A cylindrical positioning member 8 that is positioned in the axial direction is fixed by a pin 9.

なお、前記各内周側孔13a〜13cは、前記図2では便宜上、周方向の同一位置になっているが、正しくは図4に示すように、各駆動カム部材15の位置からして隣接しているものがそれぞれ周方向の120°位置に形成されている。また、各内周側孔13a〜13cの内径は、前記固定用ピン12の外径より僅かに小さく形成されて圧入可能になっている。   In addition, although each said inner peripheral side hole 13a-13c is the same position of the circumferential direction in the said FIG. 2, for convenience, as shown in FIG. 4, it adjoins from the position of each drive cam member 15 correctly. Are formed at 120 ° positions in the circumferential direction. In addition, the inner diameter of each of the inner peripheral holes 13a to 13c is slightly smaller than the outer diameter of the fixing pin 12, and can be press-fitted.

前記各駆動カム部材15は、同一形状のほぼリング状を呈し、円環状の駆動カム18と、該駆動カム15aの軸方向の外端面に一体に設けられた筒状部19とからなり、内部軸方向に駆動軸挿通孔15aが貫通形成されていると共に、駆動カム18の軸心Yが駆動シャフト13の軸心Xから径方向へ所定量だけ偏心している。   Each of the drive cam members 15 has a substantially ring shape having the same shape, and includes an annular drive cam 18 and a cylindrical portion 19 integrally provided on the outer end surface in the axial direction of the drive cam 15a. A drive shaft insertion hole 15a is formed so as to penetrate in the axial direction, and the axis Y of the drive cam 18 is eccentric from the axis X of the drive shaft 13 by a predetermined amount in the radial direction.

また、前記筒状部19は、外周面に二面巾状の位置決め用の一対の切欠面19a、19aが接線方向に沿って形成されていると共に、該一方側の切欠面19aのほぼ中央位置から内部径方向に沿って外周側孔19bが形成されている。この外周側孔19bは、その内径が前記固定用ピン12の外径よりも僅かに小さく形成されて固定用ピン12が圧入可能になっている。さらに、前記他方側の切欠面19aのほぼ中央位置には、前記固定用ピン12を外周側孔19bから内周側孔13aに圧入した際に、空気抜き孔として機能する小径孔19cが穿設されている。   Further, the cylindrical portion 19 has a pair of positioning notches 19a, 19a formed in a tangential direction on the outer peripheral surface along a tangential direction, and from a substantially central position of the notch 19a on one side. An outer peripheral side hole 19b is formed along the inner radial direction. The outer peripheral side hole 19b is formed so that its inner diameter is slightly smaller than the outer diameter of the fixing pin 12, so that the fixing pin 12 can be press-fitted. Furthermore, a small-diameter hole 19c that functions as an air vent hole when the fixing pin 12 is press-fitted from the outer peripheral side hole 19b into the inner peripheral side hole 13a is formed at a substantially central position of the other notch surface 19a. ing.

また、前記駆動カム部材15は、前記一本の駆動シャフト13に対して軸方向の3個所に3つ配置されるようになっている。   Further, three drive cam members 15 are arranged at three positions in the axial direction with respect to the one drive shaft 13.

前記両揺動カム17は、同一形状のほぼ雨滴状を呈し、前記駆動シャフト13の外周面に回転自在に支持された円筒部17aの両端部に一体的に設けられていると共に、下面にカムノーズ部21から前記円筒部17a側に延びて、前記各バルブリフタ16に摺接するカム面22がそれぞれ形成されている。また、円筒部17aは、軸方向のほぼ中央位置に形成されたジャーナル部の位置に、前記油通路孔14に径方向孔13dと適宜連通する油孔17bが穿設されて、この油孔17bから流出した潤滑油によって図外の軸受部との間が潤滑されるようになっている。   The two swing cams 17 are substantially in the form of raindrops of the same shape, and are integrally provided at both ends of a cylindrical portion 17a that is rotatably supported on the outer peripheral surface of the drive shaft 13, and a cam nose on the lower surface. A cam surface 22 extending from the portion 21 toward the cylindrical portion 17a and in sliding contact with each valve lifter 16 is formed. Further, the cylindrical portion 17a has an oil hole 17b that is appropriately communicated with the radial hole 13d in the oil passage hole 14 at a position of a journal portion formed at a substantially central position in the axial direction. Lubricating oil that has flowed out from the bearing is lubricated between the bearings and the bearings (not shown).

また、この円筒部17aと各揺動カム17、17とによって構成される前記揺動カム構成体20は、前記駆動シャフト13の外周面に前記各駆動カム部材15の間に軸方向から3つ配置されていると共に、前記駆動カム部材15との間には、軸方向の位置決めを行う円筒状の2つの位置決め用スペーサ11が介装されている。   Further, the rocking cam constituting body 20 constituted by the cylindrical portion 17a and the rocking cams 17 and 17 includes three rocking cam members 15 on the outer peripheral surface of the driving shaft 13 between the driving cam members 15 from the axial direction. Two cylindrical positioning spacers 11 for axial positioning are interposed between the drive cam member 15 and the drive cam member 15.

前記伝達手段は、図1に示すように、駆動シャフト13の上方に配置されたロッカアーム23と、該ロッカアーム23の一端部と前記駆動カム18とを連係するリンクアーム24と、ロッカアーム23の他端部と揺動カム17とを連係するリンクロッド25とを備えている。   As shown in FIG. 1, the transmission means includes a rocker arm 23 disposed above the drive shaft 13, a link arm 24 linking one end of the rocker arm 23 and the drive cam 18, and the other end of the rocker arm 23. And a link rod 25 that links the swing cam 17.

前記ロッカアーム23は、中央に有する筒状の基部が支持孔を介して後述する制御カム33に回転自在に支持されていると共に、筒状基部の外端部に突設された前記一端部がピンを介して前記リンクアーム24の一端部に回転自在に連結されている一方、他端部が同じくピン26によってリンクロッド25の一端部と回転自在に連結されている。   The rocker arm 23 has a cylindrical base portion at the center thereof rotatably supported by a control cam 33 (to be described later) through a support hole, and the one end portion protruding from the outer end portion of the cylindrical base portion is a pin. The other end of the link arm 24 is also rotatably connected to one end of the link rod 25 by a pin 26.

前記リンクロッド25は、他端部が前記揺動カム17のカムノーズ部21にピン27を介して回転自在に連結されている。   The other end of the link rod 25 is rotatably connected to the cam nose 21 of the swing cam 17 via a pin 27.

前記制御機構5は、図1に示すように、駆動シャフト13の上方位置に同じ軸受に回転自在に支持された制御軸28と、該制御軸28の外周に固定されてロッカアーム23の支持孔に摺動自在に嵌入されて、ロッカアーム23の揺動支点となる制御カム29と、を備えている。   As shown in FIG. 1, the control mechanism 5 includes a control shaft 28 that is rotatably supported by the same bearing at a position above the drive shaft 13, and is fixed to the outer periphery of the control shaft 28 in a support hole of the rocker arm 23. A control cam 29 that is slidably inserted and serves as a rocking fulcrum of the rocker arm 23 is provided.

前記制御軸28は、駆動シャフト13と並行に機関前後方向に配設されていると共に、所定位置のジャーナル部が前記軸受のメインブラケットとサブブラケットとの間に回転自在に軸受されている。   The control shaft 28 is disposed in the longitudinal direction of the engine in parallel with the drive shaft 13, and a journal portion at a predetermined position is rotatably supported between a main bracket and a sub bracket of the bearing.

前記制御カム29は、円筒状を呈し、軸心位置が制御軸28の軸心から所定分だけ偏倚している。   The control cam 29 has a cylindrical shape, and the axial center position is deviated from the axial center of the control shaft 28 by a predetermined amount.

前記アクチュエータ6は、シリンダヘッド1の後端部に取り付けられた図外のハウジングの一端部に固定された電動モータ30と、ハウジングの内部に設けられて電動モータ30の回転駆動力を前記制御軸28に伝達する減速機構であるボール螺子伝達機構31とから構成されている。   The actuator 6 includes an electric motor 30 fixed to one end portion of a housing (not shown) attached to the rear end portion of the cylinder head 1, and a rotational driving force of the electric motor 30 provided inside the housing. And a ball screw transmission mechanism 31 which is a speed reduction mechanism for transmitting to 28.

前記電動モータ30は、クランクセンサなどの各種センサ類によって現在の機関運転状態を検出するコントローラ32によって正逆回転制御されるようになっている。   The electric motor 30 is controlled to rotate forward and backward by a controller 32 that detects a current engine operating state by various sensors such as a crank sensor.

前記バルブタイミング制御機構(VTC)は、一般的なベーンタイプのものであって、前後両端開口がプレートによって閉塞された円筒状のハウジングの外周にクランクシャフトから回転力が伝達されるスプロケットが一体に設けられている一方、前記ハウジングの内部には、ベーン部材が相対回転自在に収容され、このベーン部材のロータに前記駆動シャフト13の先端部が軸方向からボルト固定されている。そして、前記ベーン部材とハウジングとの間に形成された進角油室と遅角油室に油圧が油圧回路を介して選択的に給排されることによって、前記ベーン部材とハウジングを介してクランクシャフトとカムシャフトとの相対回動位相を変換させるようになっている。   The valve timing control mechanism (VTC) is of a general vane type, and a sprocket for transmitting rotational force from the crankshaft is integrally formed on the outer periphery of a cylindrical housing whose front and rear end openings are closed by plates. On the other hand, a vane member is accommodated in the housing so as to be relatively rotatable, and a tip end portion of the drive shaft 13 is bolted to the rotor of the vane member from the axial direction. Then, hydraulic pressure is selectively supplied to and discharged from the advance oil chamber and the retard oil chamber formed between the vane member and the housing via a hydraulic circuit, so that the crank is provided via the vane member and the housing. The relative rotation phase between the shaft and the camshaft is converted.

次に、前記駆動シャフト13に対する前記駆動カム部材15の組付固定装置と組付固定手順を図5〜図8によって説明する。   Next, an assembly fixing device and assembly fixing procedure of the drive cam member 15 with respect to the drive shaft 13 will be described with reference to FIGS.

まず、組付固定装置について説明すると、基台40の上部に設けられ、前記駆動カム部材15の筒状部19の両切欠面19a、19aを挟持状態に保持して回転方向の位置決めを行う位置決め固定機構41と、該位置決め固定機構41の上方に配置されて上下移動するプレス機42と、該プレス機2の下面から垂直下方へ突設されて、前記固定用ピン12を押圧する棒状の圧入用治具43と、前記位置決め固定機構41に設けられて、進退移動することによって前記外周側孔19bの孔縁部をかしめ加工するかしめ用ポンチ44と、前記駆動シャフト13を回転させる回転駆動機構と、該回転駆動機構を回転制御する図外の制御手段と、を備えている。   First, the assembly and fixing device will be described. Positioning that is provided in the upper part of the base 40 and that holds both the notch surfaces 19a and 19a of the cylindrical portion 19 of the drive cam member 15 in a sandwiched state and performs positioning in the rotational direction. A fixing mechanism 41; a pressing machine 42 arranged above the positioning and fixing mechanism 41; and a bar-shaped press-fitting projecting vertically downward from the lower surface of the pressing machine 2 to press the fixing pin 12 A jig 43, a caulking punch 44 for caulking the hole edge of the outer peripheral side hole 19b by moving forward and backward by being provided in the positioning and fixing mechanism 41, and a rotational drive mechanism for rotating the drive shaft 13. And a control means (not shown) for controlling the rotation of the rotation drive mechanism.

前記位置決め固定機構41は、ほぼコ字形状に形成され、一側に位置する固定機構本体41aの上下両側部に、互いに上下方向へ移動して前記筒状部19を各切欠面19a、19aを介して挟持固定する一対の挟持部材41b、41cが設けられており、前記基台40に設けられたバックアップ治具40aによって下方から支持されている。   The positioning and fixing mechanism 41 is formed in a substantially U-shape, and moves vertically with respect to both upper and lower sides of the fixing mechanism main body 41a located on one side so that the cylindrical portion 19 is moved to the notch surfaces 19a and 19a. A pair of clamping members 41b and 41c that are clamped and fixed via the base plate 40 are provided and supported from below by a backup jig 40a provided on the base 40.

前記プレス機42は、上部に上下駆動用のアクチュエータ42aが設けられていると共に、下部のほぼ中央位置に前記圧入用治具43が取付られている。また、下部の図中左側には、前記かしめ用ポンチ44の最大下降位置を規制するストッパ部材42bが設けられている。   The press machine 42 is provided with an actuator 42a for driving up and down at the upper part, and the press-fitting jig 43 is attached at a substantially central position at the lower part. A stopper member 42b for restricting the maximum lowering position of the caulking punch 44 is provided on the left side in the lower drawing.

前記圧入用治具43は、その軸方向の長さが図8に示すように、前記ストッパ部材42bが固定機構本体41aの上面に当接してそれ以上の下降が規制されている状態で固定用ピン12を完全に圧入する長さに設定されていると共に、外径が固定用ピン12よりも僅かに小さく設定されている。   As shown in FIG. 8, the press-fitting jig 43 is fixed in a state where the stopper member 42b is in contact with the upper surface of the fixing mechanism main body 41a and further lowering is restricted. The length is set so that the pin 12 is completely press-fitted, and the outer diameter is set slightly smaller than the fixing pin 12.

また、前記上側の挟持部材41bのほぼ中央位置には、かしめ用ポンチ44が上下摺動案内される比較的大径なガイド孔41dが貫通形成されている。   Further, a guide hole 41d having a relatively large diameter through which the caulking punch 44 is slidably guided up and down is formed at a substantially central position of the upper clamping member 41b.

前記かしめ用ポンチ44は、ほぼ円筒状に形成されて内部軸方向に前記固定用ピン12を案内する案内用孔44aが上下に貫通形成されていると共に、上端部外周に前記プレス機42の下面から押圧力を受けるフランジ部44bが一体に形成されている。一方、下端部の前記案内用孔44aの孔縁には、前記外周用孔19の上端孔縁部を押圧力によってかしめ変形させる一対のかしめ用突起44c、44cが一体に設けられている。なお、このかしめ用ポンチ44は、図外の付勢手段によって上方へ付勢されていると共に、規制手段によって図5に示す最大上昇位置に規制されるようになっている。   The caulking punch 44 is formed in a substantially cylindrical shape, and a guide hole 44a for guiding the fixing pin 12 is formed through the upper and lower sides in the inner axial direction. The flange portion 44b that receives the pressing force from the first is integrally formed. On the other hand, a pair of caulking projections 44c, 44c for caulking and deforming the upper end hole edge of the outer peripheral hole 19 by pressing force are integrally provided at the hole edge of the guide hole 44a at the lower end. The caulking punch 44 is urged upward by an urging means (not shown) and is regulated by the regulating means to the maximum ascending position shown in FIG.

前記回転駆動機構は、図4に示すように、前記駆動シャフト13の一端部を軸方向から支持する支持用治具45を有すると共に、該支持用治具45の反対側にセンターチャック46が設けられており、前記支持用治具45を回転駆動させて駆動シャフト13を回転させる図外の電動モータなどからなる駆動部を備えている。前記支持用治具45は、円筒状の前端支持部45aの嵌合孔が前記駆動シャフト一端部の取付フランジ13fに設けられた位置決め用ピン7に嵌合して、この位置決め用ピン7を回転制御時の基準点としている。なお、前記センターチャック46は、駆動シャフト13の他端部の軸心X上を回転自在に支持するようになっている。   As shown in FIG. 4, the rotary drive mechanism has a support jig 45 for supporting one end of the drive shaft 13 from the axial direction, and a center chuck 46 is provided on the opposite side of the support jig 45. And a drive unit made of an electric motor (not shown) that rotates the drive shaft 13 by rotating the support jig 45. In the support jig 45, the fitting hole of the cylindrical front end support portion 45a is fitted into the positioning pin 7 provided on the mounting flange 13f at one end of the drive shaft, and the positioning pin 7 is rotated. This is the reference point for control. The center chuck 46 is rotatably supported on the axis X of the other end of the drive shaft 13.

前記制御手段は、電子コントローラによって主として構成され、駆動シャフト13に対する駆動カム部材15や揺動カム17などの組み付け固定時に、前記位置決めピン7を基準として回転駆動機構の電動モータに制御電流を出力して回転駆動を制御するようになっている。   The control means is mainly constituted by an electronic controller, and outputs a control current to the electric motor of the rotary drive mechanism with the positioning pin 7 as a reference when the drive cam member 15 and the swing cam 17 are assembled and fixed to the drive shaft 13. The rotation drive is controlled.

以下、組付固定の作業手順について説明すると、まず、駆動シャフト13の他端部側から前記3つの駆動カム部材15と2つの位置決め用スペーサ11及び3つの揺動カム構成体をそれぞれ嵌挿させると共に、一つの駆動カム部材15が前記段差部13gに突き当たるまで全体を軸方向へ移動させる(第1工程)。   The assembly and fixing work procedure will be described below. First, the three drive cam members 15, the two positioning spacers 11, and the three swing cam components are respectively inserted from the other end of the drive shaft 13. At the same time, the whole is moved in the axial direction until one drive cam member 15 hits the stepped portion 13g (first step).

その後、前記位置決め部材8をピン9によって固定する。これによって、駆動カム部材15などの各構成部品の軸方向の位置決めが終了する(第2工程)。   Thereafter, the positioning member 8 is fixed by pins 9. As a result, the axial positioning of each component such as the drive cam member 15 is completed (second step).

次に、この状態で位置決め固定機構41の両挟持部材41b、41cによって両切欠面19a、19aを介して一つの駆動カム部材15の筒状部19を挟持状態に固定してワークをセットする。続いて、回転駆動機構によって前記駆動シャフト13の回転位置が前記位置決めピン7を基準に決定され、前記外周側孔19bに対して内周側孔13a、13aがほぼ同軸上に合致するように位置合わせする(第3工程)。   Next, in this state, the cylindrical member 19 of one drive cam member 15 is fixed to the clamping state by the both clamping members 41b and 41c of the positioning and fixing mechanism 41 via the both notched surfaces 19a and 19a, and the workpiece is set. Subsequently, the rotational position of the drive shaft 13 is determined by the rotational drive mechanism with reference to the positioning pin 7, and the inner peripheral holes 13a and 13a are positioned substantially coaxially with the outer peripheral hole 19b. Combine (third step).

次に、図6に示すように、固定用ピン12を案内用孔44a内にセットする。この時点では、固定用ピン12は、下端外周縁が外周側孔19bの外側孔縁に当接した状態になっている。   Next, as shown in FIG. 6, the fixing pin 12 is set in the guide hole 44a. At this time, the fixing pin 12 is in a state where the outer peripheral edge of the lower end is in contact with the outer hole edge of the outer peripheral side hole 19b.

その後、図7に示すように、プレス機42を下降移動させて、圧入用治具43により固定用ピン12を外周側孔19bから駆動シャフト13の両内周側孔13a、13a内に所定長さだけ圧入する(第4工程)。   Thereafter, as shown in FIG. 7, the press machine 42 is moved downward, and the fixing pin 12 is moved from the outer peripheral side hole 19b to the inner peripheral side holes 13a and 13a of the drive shaft 13 by the press-fitting jig 43 by a predetermined length. Just press-fit (fourth step).

この時点では、固定用ピン12の先端は、小径孔19cの内部孔縁から所定隙間をもって離間した状態になっている。   At this time, the tip of the fixing pin 12 is in a state of being separated from the inner hole edge of the small diameter hole 19c with a predetermined gap.

続いて、図8に示すように、プレス機42がさらに下降移動して、プレス機42の下面がフランジ部44b上面に当接してかしめ用ポンチ44を付勢手段の付勢力に抗して押し下げて下降移動させ、前記ストッパ部材42bが固定機構本体41aの上面に当接してそれ以上の移動が規制されるまで固定用ピン12をさらに押し込んで先端縁が前記小径孔19の内部孔縁に突き当たるまで圧入すると共に、かしめ用ポンチ44を下降移動させる。   Subsequently, as shown in FIG. 8, the press machine 42 further moves downward, and the lower surface of the press machine 42 comes into contact with the upper surface of the flange portion 44b to push down the caulking punch 44 against the urging force of the urging means. The stopper pin 42 is further pushed down until the stopper member 42b comes into contact with the upper surface of the fixing mechanism main body 41a and further movement thereof is restricted, and the leading edge abuts against the inner hole edge of the small diameter hole 19. And the caulking punch 44 is moved downward.

これにより、両かしめ用突起44c、44cが、外周側孔19bの孔縁部の径方向で対向する部位を強く押圧して塑性変形させてかしめる(第5工程)。このため、前記固定用ピン12が各孔19b、13a、13a内で強固に固定されて駆動シャフト13に対する駆動カム部材15の強固な結合状態が得られる。   As a result, the two caulking projections 44c, 44c are strongly pressed and plastically deformed in the radial direction of the hole edge of the outer peripheral side hole 19b (fifth step). For this reason, the fixing pin 12 is firmly fixed in each of the holes 19b, 13a, and 13a, and a strong coupling state of the drive cam member 15 to the drive shaft 13 is obtained.

次に、前記プレス機42を上昇移動させると、かしめ用ポンチ44が付勢手段によって上昇すると共に、圧入用治具43が上昇してかしめや圧入などの作業が完了する。続いて、挟持部材41b、41cを移動させて筒状部19に対する挟持状態を解除する。   Next, when the press machine 42 is moved upward, the caulking punch 44 is raised by the urging means, and the press-fitting jig 43 is raised to complete operations such as caulking and press-fitting. Subsequently, the clamping members 41 b and 41 c are moved to release the clamping state with respect to the tubular portion 19.

したがって、その後、駆動シャフト13などの構成部材全体を軸方向へ移動して2番目の駆動カム部材15を前述と同じ操作によって両挟持部材41b、41cによって挟持固定した後に、前記電子コントローラからの制御信号によって前記位置決めピン7を基準に回転駆動機構を介して駆動シャフト13を約120°角度まで回転させ、外周側孔19bと内周側孔13a、13aの位置決めを行う。その後は、前述のような固定用ピン12の圧入作業とかしめ加工作業の各工程を繰り返すことによって、一連の作業を連続的に行う。   Therefore, after that, the entire constituent member such as the drive shaft 13 is moved in the axial direction, and the second drive cam member 15 is clamped and fixed by the both clamp members 41b and 41c by the same operation as described above, and then controlled by the electronic controller. In response to the signal, the drive shaft 13 is rotated to an angle of about 120 ° through a rotation drive mechanism with the positioning pin 7 as a reference, and the outer peripheral side hole 19b and the inner peripheral side holes 13a and 13a are positioned. After that, a series of operations are continuously performed by repeating each process of the press-fitting operation and the caulking process of the fixing pin 12 as described above.

以上のように、駆動カム部材15や揺動カム構成体を位置決め用スペーサ11や位置決め部材8を利用して駆動シャフト13に対し軸方向の位置決めを行った後に、駆動シャフト13を回転させながら周方向の位置決めを行って、前記駆動カム部材15の外周側孔19bに対して内周側孔13a、13aを周方向から位置決め合致させ、その後に固定用ピン12を圧入するようにしたため、組付固定作業を機械的に連続して行うことができる。この結果、これらの自動化が可能になる。   As described above, after positioning the drive cam member 15 and the swing cam constituent body in the axial direction with respect to the drive shaft 13 using the positioning spacer 11 and the positioning member 8, the drive cam 13 is rotated while rotating. As a result of positioning in the direction, the inner peripheral holes 13a and 13a are positioned and matched with respect to the outer peripheral side hole 19b of the drive cam member 15 from the peripheral direction, and then the fixing pin 12 is press-fitted. The fixing operation can be performed mechanically continuously. As a result, these can be automated.

また、前記組付固定装置によれば、固定用ピン12を各孔19b、13a、13a圧入した状態で、連続的に外周側孔19bの孔縁部をかしめ加工を行うことができるので、自動化による組付固定作業能率を一層向上させることができる。   Further, according to the assembly and fixing device, since the fixing pin 12 can be continuously caulked at the hole edge of the outer peripheral side hole 19b in a state where the fixing pins 12 are press-fitted into the holes 19b, 13a and 13a, it is automated. Assembling and fixing work efficiency can be further improved.

さらに、駆動シャフト13を回転位置を検出するには、駆動シャフト13の内周側孔13a、13aの位置を検出する必要がなく、前記位置決めピン7を基準位置として各内周側孔13aの位置を検出することができるため、その固定用ピン12の圧入作業がきわめて容易になる。   Further, in order to detect the rotational position of the drive shaft 13, it is not necessary to detect the positions of the inner peripheral holes 13a, 13a of the drive shaft 13, and the positions of the inner peripheral holes 13a with the positioning pin 7 as a reference position. Therefore, the press-fitting work of the fixing pin 12 becomes extremely easy.

また、位置決めピン7を利用することによって、新たに位置決めのための部材を設ける必要がないため、製造作業と検出作業が一層容易になる。   Further, by using the positioning pin 7, it is not necessary to newly provide a positioning member, so that the manufacturing operation and the detection operation are further facilitated.

さらに、固定用ピン12を圧入するために筒状部19の二面巾状の両切欠面19a、19aを利用したことから、新たな位置決め部を設ける必要がないので、この点でも製造作業と圧入作業が良好になる。   Furthermore, since the two notches 19a and 19a of the two-sided width of the cylindrical portion 19 are used for press-fitting the fixing pin 12, there is no need to provide a new positioning portion. Work becomes better.

また、前述のように、固定用ピン12の圧入作業と孔縁部のかしめ作業を同一のプレス機42によって行うことができるので、別々のプレス機を用いる場合に比較してコストの大幅な低減化が図れる。   In addition, as described above, the press-fitting operation of the fixing pin 12 and the caulking operation of the hole edge can be performed by the same press machine 42, so that the cost can be significantly reduced as compared with the case of using separate press machines. Can be achieved.

また、プレス機42の最大下降位置を、簡単な構造のストッパ部材42bによって規制することができるため、この点でもコストの低減化が図れる。   Further, since the maximum lowered position of the press machine 42 can be regulated by the stopper member 42b having a simple structure, the cost can be reduced also in this respect.

本発明は、前記実施例の構成に限定されるものではなく、位置決め固定機構41やプレス機42などの構造を任意に変更することも可能であり、また、前記VTC以外の装置の駆動シャフト及び駆動カム部材にも適用することも可能である。   The present invention is not limited to the configuration of the above embodiment, and the structure of the positioning and fixing mechanism 41, the press machine 42, etc. can be arbitrarily changed. The present invention can also be applied to a drive cam member.

本発明の駆動シャフトや駆動カム部材が適用される可変動弁装置を示す要部斜視図である。It is a principal part perspective view which shows the variable valve apparatus to which the drive shaft and drive cam member of this invention are applied. 本実施例の駆動シャフトに駆動カム部材や揺動カムが位置決めされた状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state in which the drive cam member and the rocking cam were positioned by the drive shaft of a present Example. 図2の一部拡大図である。FIG. 3 is a partially enlarged view of FIG. 2. 本実施例の駆動シャフトに駆動カム部材や揺動カムが位置決めされた状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state in which the drive cam member and the rocking cam were positioned by the drive shaft of a present Example. 本実施例の組付固定方法の第1工程を示す概略図である。It is the schematic which shows the 1st process of the assembly fixing method of a present Example. 第2工程を示す概略図である。It is the schematic which shows a 2nd process. 第3工程を示す概略図である。It is the schematic which shows a 3rd process. 第4工程を示す概略図である。It is the schematic which shows a 4th process.

符号の説明Explanation of symbols

7…位置決めピン
8…位置決め部材
11…位置決め用スペーサ
12…固定用ピン
13…駆動シャフト
13a…内周側孔
13g…段差部
15…駆動カム部材
17…揺動カム
17a…円筒部
18…駆動カム
19…筒状部
19a…切欠面
19b…外周側孔
20…揺動カム構成体
40…基台
41…位置決め固定機構
42…プレス機
43…圧入用治具
44…かしめ用ポンチ
DESCRIPTION OF SYMBOLS 7 ... Positioning pin 8 ... Positioning member 11 ... Positioning spacer 12 ... Fixing pin 13 ... Drive shaft 13a ... Inner peripheral side hole 13g ... Step part 15 ... Drive cam member 17 ... Swing cam 17a ... Cylindrical part 18 ... Drive cam DESCRIPTION OF SYMBOLS 19 ... Cylindrical part 19a ... Notch surface 19b ... Outer peripheral side hole 20 ... Oscillating cam structure 40 ... Base 41 ... Positioning fixing mechanism 42 ... Press machine 43 ... Press fitting jig 44 ... Caulking punch

Claims (8)

駆動シャフトの軸方向及び周方向の異なる位置にそれぞれ設けられた複数の内周側孔と、該駆動シャフトの外周に嵌挿され、駆動カムを有する駆動カム部材に設けられて、前記各内周側孔に対応する位置に形成された外周側孔と、を備え、前記内周側孔と外周側孔とを位置合わせした状態で前記外周側孔の一端側から内周側孔内に固定用ピンを圧入して前記駆動シャフトに対して前記複数の駆動カム部材を組み付け固定する組付固定方法であって、
前記駆動シャフトに軸方向へ嵌挿した際に、該駆動シャフト対して前記駆動カム部材の軸方向の位置決めを行う位置決め部材を駆動カムととともに嵌挿する第1工程と、
前記駆動カム部材と前記位置決め部材の軸方向の移動を規制する第2工程と、
前記駆動カム部材の周方向の位置を一定角度に規制した状態で前記駆動シャフトを回転させて前記外周側孔と内周側孔とを位置合わせする第3工程と、
位置合わせされた前記外周側孔と内周側孔に前記固定用ピンを圧入して前記駆動シャフトに駆動カム部材を固定する第4工程と、を備え、
前記第3工程と第4工程を順次繰り返すことによって前記複数の駆動カム部材を前記駆動シャフトに連続的に組付固定することを特徴とする駆動カム部材の組付固定方法。
A plurality of inner peripheral side holes respectively provided at different positions in the axial direction and the circumferential direction of the drive shaft, and a drive cam member having a drive cam that is fitted on the outer periphery of the drive shaft, An outer peripheral side hole formed at a position corresponding to the side hole, and for fixing the inner peripheral side hole and the outer peripheral side hole from one end side of the outer peripheral side hole into the inner peripheral side hole in a state of alignment. An assembly fixing method for press-fitting a pin and assembling and fixing the plurality of drive cam members to the drive shaft,
A first step of inserting a positioning member for positioning the driving cam member in the axial direction with respect to the driving shaft together with the driving cam when inserted into the driving shaft in the axial direction;
A second step of restricting axial movement of the drive cam member and the positioning member;
A third step of aligning the outer peripheral side hole and the inner peripheral side hole by rotating the drive shaft in a state where the circumferential position of the drive cam member is regulated at a constant angle;
A fourth step of press-fitting the fixing pin into the aligned outer peripheral side hole and inner peripheral side hole and fixing the drive cam member to the drive shaft,
A method of assembling and fixing a drive cam member, wherein the plurality of drive cam members are continuously assembled and fixed to the drive shaft by sequentially repeating the third step and the fourth step.
クランクシャフトから回転力が伝達される駆動シャフトに設けられた駆動カムの回転運動を揺動カムの揺動運動に変換すると共に、制御軸の移動によって前記揺動カムの揺動量を変化させて機関弁の作動特性を変化させる可変動弁装置において、
前記駆動シャフトの軸方向及び周方向の異なる位置にそれぞれ設けられた複数の内周側孔と、該駆動シャフトの外周に嵌挿され、駆動カムを有する駆動カム部材に設けられて、前記内周側孔に対応する位置に形成された外周側孔と、を備え、前記内周側孔と外周側孔とを位置合わせした状態で前記外周側孔の一端側から内周側孔内に固定用ピンを圧入して前記駆動シャフトに対して前記複数の駆動カム部材を組み付け固定する組付固定方法であって、
前記駆動シャフトの一端側から前記各駆動カム部材と該各駆動カムの間に前記揺動カムを隣接配置した状態で順次軸方向へ嵌挿しつつ前記駆動シャフトの他端側で軸方向の移動が規制される第1工程と、
前記駆動シャフトの一端側に規制部材を固定することにより前記駆動カム部材と前記揺動カムの軸方向の移動を規制する第2工程と、
前記駆動カム部材の周方向の位置を一定角度に規制した状態で前記駆動シャフトを回転させて前記外周側孔と内周側孔とを位置合わせを行う第3工程と、
位置合わせされた前記外周側孔と内周側孔に前記固定用ピンを圧入して前記駆動シャフトに駆動カム部材を固定する第4工程と、を備え、
前記第3工程と第4工程を繰り返すことによって前記複数の駆動カム部材を駆動シャフトに連続的に組付固定することを特徴とする駆動カム部材の組付固定方法。
The rotary motion of the drive cam provided on the drive shaft to which the rotational force is transmitted from the crankshaft is converted into the swing motion of the swing cam, and the swing amount of the swing cam is changed by the movement of the control shaft. In a variable valve gear that changes the operating characteristics of the valve,
A plurality of inner peripheral side holes respectively provided at different positions in the axial direction and the circumferential direction of the drive shaft, and a drive cam member having a drive cam that is fitted on the outer periphery of the drive shaft, An outer peripheral side hole formed at a position corresponding to the side hole, and for fixing the inner peripheral side hole and the outer peripheral side hole from one end side of the outer peripheral side hole into the inner peripheral side hole in a state of alignment. An assembly fixing method for press-fitting a pin and assembling and fixing the plurality of drive cam members to the drive shaft,
From the one end side of the drive shaft, axial movement is performed on the other end side of the drive shaft while sequentially inserting and inserting the swing cam between the drive cam members and the drive cams in the axial direction. A first step to be regulated;
A second step of restricting movement of the drive cam member and the swing cam in the axial direction by fixing a restriction member to one end of the drive shaft;
A third step of aligning the outer peripheral side hole and the inner peripheral side hole by rotating the drive shaft in a state where the circumferential position of the drive cam member is regulated at a constant angle;
A fourth step of press-fitting the fixing pin into the aligned outer peripheral side hole and inner peripheral side hole and fixing the drive cam member to the drive shaft,
A method of assembling and fixing a drive cam member, wherein the plurality of drive cam members are continuously assembled and fixed to the drive shaft by repeating the third step and the fourth step.
請求項2に記載された駆動カム部材の組付固定方法において、
前記駆動シャフトの軸方向端部には、機関弁の開閉タイミングを制御するバルブタイミング制御装置を周方向に位置決めするための位置決め用ピンが設けられ、
前記第3工程では前記位置決め用ピンを基準として前記駆動シャフトの回転角度を決定することを合わせて行うことを特徴とする駆動カム部材の組付固定方法。
In the assembly fixing method of the drive cam member described in Claim 2,
A positioning pin for positioning the valve timing control device for controlling the opening / closing timing of the engine valve in the circumferential direction is provided at the axial end of the drive shaft,
The method of assembling and fixing the drive cam member, wherein in the third step, the rotation angle of the drive shaft is determined based on the positioning pin.
請求項2に記載された駆動カム部材の組付固定方法において、
前記駆動カム部材の外周面に、予め二面巾状の切欠面が軸方向に沿って形成されていると共に、該切欠面から内部径方向に沿って前記外周側孔が穿設されていることを特徴とする駆動カム部材の組付固定方法。
In the assembly fixing method of the drive cam member described in Claim 2,
A notch surface having a two-sided width is formed in advance along the axial direction on the outer peripheral surface of the drive cam member, and the outer peripheral side hole is formed along the inner radial direction from the notch surface. An assembling and fixing method of the drive cam member as a feature.
請求項2に記載された駆動カム部材の組付固定方法において、
前記第4工程後に前記外周側孔の孔縁部にかしめ加工を施すことを特徴とする駆動カム部材の組付固定方法。
In the assembly fixing method of the drive cam member described in Claim 2,
A method of assembling and fixing the drive cam member, wherein after the fourth step, caulking is performed on a hole edge portion of the outer peripheral side hole.
クランクシャフトから回転力が伝達される駆動シャフトの外周に設けられた駆動カム部材の回転運動を揺動カムの揺動運動に変換すると共に、制御軸の移動によって前記揺動カムの揺動量を変化させて機関弁の作動特性を変化させる可変動弁装置において、
前記駆動シャフトの軸方向及び周方向の異なる位置にそれぞれ設けられた複数の内周側孔と、前記駆動カム部材の所定外周面に形成された二面巾状の位置決め用の切欠面から内部径方向に穿設された外周側孔と、を備え、前記内周側孔と外周側孔とを位置合わせした状態で前記外周側孔の一端側から前記内周側孔内に固定用ピンを圧入して前記駆動シャフトに対して複数の駆動カム部材を組み付け固定する組付固定装置であって、
前記二面巾状の切欠面を介して前記駆動カム部材の所定部位を2つの挟持部材によって挟持する位置決め固定機構と、
前記駆動シャフトを所定角度回転させて、前記位置決めされた駆動カム部材の外周側孔と駆動シャフトの内周側孔とを位置合わせする回転駆動機構と、
前記位置決め固定機構の一方の挟持部材に対して進退自在に設けられ、進出移動することによって前記固定用ピンを前記外周側孔から内周側孔に圧入する圧入用治具と、
該圧入用治具の外周側に対して進退自在に設けられ、進出移動することによって前記外周側孔の孔縁部をかしめ加工するかしめ用ポンチと、
前記外周側孔と内周側孔の位置を合わせるために前記回転駆動機構の回転を制御する制御手段と、
を備えたことを特徴とする駆動カム部材の組付固定装置。
The rotational motion of the drive cam member provided on the outer periphery of the drive shaft to which the rotational force is transmitted from the crankshaft is converted into the swing motion of the swing cam, and the swing amount of the swing cam is changed by the movement of the control shaft. In the variable valve operating device that changes the operating characteristics of the engine valve,
A plurality of inner peripheral side holes respectively provided at different positions in the axial direction and the circumferential direction of the drive shaft, and an internal radial direction from a notch surface for positioning in the form of a two-sided width formed on a predetermined outer peripheral surface of the drive cam member A fixing pin is press-fitted into the inner peripheral side hole from one end side of the outer peripheral side hole in a state where the inner peripheral side hole and the outer peripheral side hole are aligned. Assembly fixing device for assembling and fixing a plurality of drive cam members to the drive shaft,
A positioning and fixing mechanism that sandwiches a predetermined portion of the drive cam member with two sandwiching members through the notch surface having the two-surface width;
A rotation drive mechanism for rotating the drive shaft by a predetermined angle to align the outer peripheral side hole of the positioned drive cam member with the inner peripheral side hole of the drive shaft;
A press-fitting jig that is provided so as to be movable back and forth with respect to one clamping member of the positioning and fixing mechanism, and press-fits the fixing pin from the outer peripheral side hole to the inner peripheral side hole by moving forward;
A caulking punch that is provided so as to be movable forward and backward with respect to the outer peripheral side of the press-fitting jig, and that caulks the edge of the outer peripheral side hole by moving forward;
Control means for controlling the rotation of the rotation drive mechanism in order to align the positions of the outer peripheral side hole and the inner peripheral side hole;
An assembly fixing device for a drive cam member, comprising:
請求項6に記載の駆動カム部材の組付固定装置において、
前記圧入用治具とかしめ用ポンチの互いの進出移動を、共通のプレス機によって行うように構成し、
前記プレス機が前記圧入用治具を進出移動させる前は、該圧入用治具に対して前記かしめ用ポンチが進出方向で離間していると共に、前記圧入用治具が進出移動して前記固定用ピンの外周側孔と内周側孔への圧入が完了した後に、前記プレス機によってかしめ用ポンチが進出移動するように構成したことを特徴とする駆動カム部材の組付固定装置。
In the assembly fixing device of the drive cam member according to claim 6,
The advancing movement of the press-fitting jig and the caulking punch is configured to be performed by a common press machine,
Before the press machine moves the press-fit jig forward, the caulking punch is separated from the press-fit jig in the forward direction, and the press-fit jig moves forward and is fixed. An assembly fixing device for a drive cam member, wherein the press punching machine moves forward after the press-fitting into the outer peripheral side hole and the inner peripheral side hole of the working pin is completed.
請求項6に記載された駆動カム部材の組付固定装置において、
前記駆動シャフトの軸方向端部には、機関弁の開閉タイミングを制御するバルブタイミング制御装置を周方向に位置決めするための位置決め用ピンが設けられ、
前記制御手段が前記位置決め用ピンの位置を基準として前記回転駆動機構を制御することを特徴とする駆動カム部材の組付固定装置。
In the assembly fixing device of the drive cam member according to claim 6,
A positioning pin for positioning the valve timing control device for controlling the opening / closing timing of the engine valve in the circumferential direction is provided at the axial end of the drive shaft,
An assembly fixing device for a drive cam member, wherein the control means controls the rotation drive mechanism on the basis of the position of the positioning pin.
JP2007312578A 2007-12-03 2007-12-03 Assembling and fixing method and assembling and fixing device of driving cam member Pending JP2009138532A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014013018A (en) * 2012-07-05 2014-01-23 Hitachi Automotive Systems Ltd Variable valve device and control device for internal combustion engine
JP2017118638A (en) * 2015-12-22 2017-06-29 アスモ株式会社 Method of manufacturing motor
JP2020124290A (en) * 2019-02-01 2020-08-20 千住スプリンクラー株式会社 Sprinkler head

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014013018A (en) * 2012-07-05 2014-01-23 Hitachi Automotive Systems Ltd Variable valve device and control device for internal combustion engine
JP2017118638A (en) * 2015-12-22 2017-06-29 アスモ株式会社 Method of manufacturing motor
JP2020124290A (en) * 2019-02-01 2020-08-20 千住スプリンクラー株式会社 Sprinkler head
JP7195959B2 (en) 2019-02-01 2022-12-26 千住スプリンクラー株式会社 sprinkler head

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