JP2009132210A - Railroad vehicle body structure - Google Patents

Railroad vehicle body structure Download PDF

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JP2009132210A
JP2009132210A JP2007308510A JP2007308510A JP2009132210A JP 2009132210 A JP2009132210 A JP 2009132210A JP 2007308510 A JP2007308510 A JP 2007308510A JP 2007308510 A JP2007308510 A JP 2007308510A JP 2009132210 A JP2009132210 A JP 2009132210A
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pattern
vehicle
linear
outer plate
rough surface
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JP5037320B2 (en
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Yoshinori Kono
良典 河野
Michinari Sumikawa
倫成 隅川
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Kinki Sharyo Co Ltd
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Kinki Sharyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To make even a bent part extending lengthwise and crosswise by laser welding or traces of spot welding inconspicuous without post-finish after welding. <P>SOLUTION: At least one of linear rough surface patterns P1 to P3, a minute uneven design pattern, a minute uneven design pattern having a linear/non-linear rough surface, regular or irregular uneven design pattern, or an uneven design pattern having a regular or irregular linear/non-linear rough surface by embossing or etching shown in figures is formed on an outer surface of at least an outer plate 2 of a side body structure 11. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、シングルスキンタイプの外板を有し、外板に内側配置材との溶接接合部を持った鉄道車両構体に関するものである。   The present invention relates to a railway vehicle structure having a single skin type outer plate and having a welded joint with an inner arrangement member on the outer plate.

外板には通常、鋼板、ステンレス鋼板、アルミニウム板が用いられ、特に、鋼板、ステンレス鋼板では内側配置材としての骨材などとの溶接接合部を有している。溶接方法はスポット溶接やレーザ溶接が採用されている(例えば、特許文献1、2参照。)。   A steel plate, a stainless steel plate, and an aluminum plate are usually used for the outer plate. Particularly, the steel plate and the stainless steel plate have a welded joint portion with an aggregate as an inner arrangement member. Spot welding or laser welding is employed as the welding method (see, for example, Patent Documents 1 and 2).

特許文献1はスポット溶接の場合電極の押圧による圧痕や大電流を通すことによる高温酸化が原因した変色が生じるとし、内側からの外板外面に溶け込みが及ばない線状のレーザ重ね溶接によってそれらの問題を回避する技術を開示し、併せ、レーザ溶接時に外板などの歪み矯正とレーザ重ね合わせ溶接部の密着性向上を図る技術を提案している。
特開平8−25068号公報 特開平9−30414号公報
In Patent Document 1, in the case of spot welding, discoloration due to indentation due to electrode pressing or high-temperature oxidation due to passing a large current occurs, and those lasers are welded by linear laser lap welding that does not reach the outer surface of the outer plate from the inside. A technique for avoiding the problem is disclosed, and a technique for correcting the distortion of the outer plate and the like and improving the adhesion of the laser overlap weld during laser welding is proposed.
Japanese Patent Laid-Open No. 8-25068 Japanese Patent Laid-Open No. 9-30414

ところで、特許文献1に記載のレーザ溶接では、ステンレス鋼板の外板の板厚が2mmを切ると、例えば図9に示すような外板aと骨材などの内側配置材bとのレーザ溶接接合部cのラインに沿う部分において、この溶接ラインを境に両側近傍がその周辺の内側への面外変形を伴い内向きに屈曲する例えば角折れと称される図示するような変形が生じ始め、板厚が小さくなるほど変形量が増す。これは、内側からのレーザ溶接による外板途中までの溶け込み部が凝固する際の凝縮が原因しており、その屈曲が大きくなるほど、外面が鏡面であるほど、平滑な外板での屈曲部からの正反射によって目立つことを経験している。塗装もされず鏡面のままとされるステンレス鋼板の外板において特に著しい。   By the way, in the laser welding described in Patent Document 1, when the thickness of the outer plate of the stainless steel plate is less than 2 mm, for example, laser welding joining between the outer plate a and the inner arrangement material b such as an aggregate as shown in FIG. In the portion along the line of the part c, the deformation shown in the figure called a corner fold, for example, called a corner fold, in which the vicinity of both sides is bent inward with an out-of-plane deformation inside the periphery of the weld line, The amount of deformation increases as the plate thickness decreases. This is due to the condensation when the melted part of the outer plate is solidified by laser welding from the inside. The larger the bend, the more the outer surface is the mirror surface, Experienced to stand out by regular reflection. This is especially true for the outer plate of a stainless steel plate that is not painted and remains a mirror surface.

一方、従来から走行している実車で多く見られるベルトグラインディング仕上げやヘアライン仕上げをした外板において、それらの研磨目の向きに沿う線状に行ったレーザ溶接による屈曲部は目立ちにくく、直交する向きに行ったレーザ溶接による屈曲部が目立つことを本発明者は経験しているし、知られてもいる。これは、研磨目が持っている研磨目に直交する方向への乱反射による視覚的なぼかし効果ないしは埋没効果といえる。   On the other hand, in the outer plate with belt grinding finish and hairline finish that are often seen in actual vehicles that have been running in the past, the bent parts by laser welding performed linearly along the direction of the polished eyes are not noticeable and are orthogonal The present inventor has experienced and is known to have a conspicuous bent portion by laser welding performed in the direction. This can be said to be a visual blurring effect or burial effect by irregular reflection in a direction perpendicular to the polishing eye.

しかし、外板aとレーザ溶接される内側配置材bは、車両の上下方向および長手方向に向く縦横に配置されるので、縦向きの骨材bの長手方向にレーザ溶接すると目立ってしまうが、一方向にしか仕上げ加工できないベルトグラインディング仕上げやヘアライン仕上げの研磨目によっては、縦横のレーザ溶接ラインに沿って生じる縦横の屈曲部双方に対応できない。また、スポット溶接痕には有効ではなく、目立たなくするには溶接後の表面加工によるしかない。   However, since the inner arrangement material b laser welded to the outer plate a is arranged vertically and horizontally in the vertical direction and longitudinal direction of the vehicle, it becomes noticeable when laser welding is performed in the longitudinal direction of the vertical aggregate b. Depending on the belt grinding and hairline finishes that can only be finished in one direction, both vertical and horizontal bends that occur along the vertical and horizontal laser welding lines cannot be accommodated. Further, it is not effective for spot welding marks, and the only way to make it inconspicuous is by surface processing after welding.

本発明の目的は、視覚的なぼかし効果、埋没効果、のほか周りとの同化度を高める同化効果と、それらの組み合わせを含め、溶接後の後仕上げなしに、レーザ溶接による縦横に走る屈曲部やスポット溶接痕であっても、目立ちにくくできる鉄道車両構体を提供することにある。   The object of the present invention includes a visual blur effect, a buried effect, an assimilation effect that increases the degree of assimilation with the surroundings, and a combination thereof, and a bending portion that runs vertically and horizontally by laser welding without post-finishing after welding. Another object of the present invention is to provide a railway vehicle structure that can hardly stand out even if it is a spot welding mark.

上記のような目的を達成するために、本発明の鉄道車両構体は、外板に内側の配置材や重ね材との溶接接合部を持った鉄道車両構体において、少なくとも側構体の外板は、外面に、エンボス加工またはおよびエッチング加工による、車両の長手方向またはおよび上下方向に向いた線状の粗面パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列で、凹部および凸部の少なくとも一方に車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面パターンを持った微細凹凸模様・パターン、定形、非定形な凹凸模様・パターン、定形、非定形で、車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面を持った凹凸模様・パターン、の少なくとも1つが形成されていることを1つの特徴としている。   In order to achieve the above-described object, the railway vehicle structure of the present invention is a railway vehicle structure having a welded joint with an inner arrangement material or a laminated material on the outer plate, at least the outer plate of the side structure is On the outer surface, a rough rough line pattern oriented in the longitudinal direction and / or up and down direction of the vehicle by embossing or etching process, fine width shape and dense arrangement with the longitudinal direction and / or up and down direction of the vehicle Fine concavo-convex pattern / pattern, fine width shape and dense arrangement with the longitudinal direction and / or vertical direction of the vehicle, at least one of the concave portion and the convex portion is linear or oriented in the longitudinal direction or the vertical direction of the vehicle or Fine irregular patterns / patterns with a non-linear rough surface pattern, regular, irregular irregular patterns / patterns, regular, irregular, longitudinal or up / down direction of the vehicle Is set to one, characterized in that the linear or uneven pattern pattern having a non-linear rough surface facing the, at least one of which is formed.

このような構成では、外板の外面に形成してあるパターンがエンボス加工やエッチングによるものであるため、どのようなパターンでも形成できるし、区分ごとに異なったパターンを形成することができ、レーザ溶接の向きの違いやレーザ溶接域とスポット溶接域の混在に対応して、それらによる屈曲やスポット痕などの溶接痕を、視覚的なぼかし効果、埋没効果、のほか周りとの同化度を高める同化効果と、それらの組み合わせが得られる。   In such a configuration, since the pattern formed on the outer surface of the outer plate is by embossing or etching, any pattern can be formed, and a different pattern can be formed for each section. Corresponding to the difference in welding direction and the mixture of laser and spot welding areas, the welding traces such as bends and spot traces are enhanced by visual blurring effect, burial effect, as well as the degree of assimilation with the surroundings Assimilation effects and combinations thereof are obtained.

特に、車両の長手方向またはおよび上下方向に向いた線状の粗面パターンであると、入射光を線状の粗面パターンの向きに直交する方向にランダムに散乱させるが、この散乱方向は、車両の長手方向の線状の粗面パターンでは、車両の長手方向に多用されるレーザ溶接による屈曲部に対して屈曲方向となって、屈曲面からの正反射なく背景部とほぼ同等の外観を呈する視覚的なぼかし効果ないしは埋没効果が得られる。また、車両の上下方向の線状の粗面パターンでは、柱材などの車両の上下方向に配される内側配置材に沿った上下方向のレーザ溶接による屈曲部に対して屈曲方向となって、屈曲面からの正反射なく背景部とほぼ同等の外観を呈する視覚的なぼかし効果ないしは埋没効果が得られる。これら両方向の線状の粗面パターンを異なった溶接域ごとに個別に施して対応することもでき、その違いを車両全体での模様付けとすることもできるが、車両の長手方向および上下方向に向いた線状の粗面パターンを合成したパターンとすることもでき、これにより、車両の長手方向に多用されるレーザ溶接による屈曲部と、柱材などに沿った上下方向のレーザ溶接による屈曲部との双方に対し、視覚的なぼかし効果ないしは埋没効果が得られる。   In particular, in the case of a linear rough surface pattern oriented in the longitudinal direction or the vertical direction of the vehicle, incident light is randomly scattered in a direction perpendicular to the direction of the linear rough surface pattern. The linear rough surface pattern in the longitudinal direction of the vehicle has a bending direction with respect to the bent portion by laser welding that is frequently used in the longitudinal direction of the vehicle, and has almost the same appearance as the background portion without regular reflection from the bent surface. A visual blurring effect or buried effect can be obtained. Moreover, in the linear rough surface pattern in the vertical direction of the vehicle, it becomes the bending direction with respect to the bent portion by the vertical laser welding along the inner arrangement material arranged in the vertical direction of the vehicle such as a pillar material, A visual blurring effect or an embedding effect is obtained that has almost the same appearance as the background without regular reflection from the bent surface. The linear rough surface patterns in both directions can be individually applied to different welding areas, and the difference can be set as a pattern for the entire vehicle. It is also possible to create a pattern that is a combination of facing linear rough surface patterns. This makes it possible to use a bent portion by laser welding frequently used in the longitudinal direction of the vehicle and a bent portion by laser welding in the vertical direction along the pillar material. In both cases, a visual blurring effect or burial effect is obtained.

また、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターンであると、その微細度、密集度に応じた方向性のある外観は、それに一致する方向のレーザ溶接による屈曲部を周りの背景に視覚的に同化させる同化効果および、凹凸面の傾斜や曲がりなどの形状も含めた入射光をレーザ溶接による屈曲部の屈曲方向に分散反射させてのぼかし効果、埋没効果も幾分得られる。レーザ溶接の方向の違いに対する対応は線状の粗面パターンの場合と同様にできる。   Also, if the vehicle has a fine width shape and densely arranged fine uneven pattern / pattern with longitudinal or vertical directionality, the appearance with direction according to the fineness and denseness matches that. The effect of assimilating the bent part by laser welding in the direction of the laser beam to the surrounding background visually and the incident light including shapes such as the inclination and bending of the uneven surface are distributed and reflected in the bending direction of the bent part by laser welding. The effect of blurring and burying is somewhat obtained. Corresponding to the difference in the direction of laser welding can be performed in the same manner as in the case of a linear rough surface pattern.

また、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列で、凹部および凸部の少なくとも一方に車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面パターンを持った微細凹凸模様・パターンであると、上記、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターンと同様な作用に、線状または非線状の粗面パターンによる入射光の方向性があるか方向性のない散乱作用が複合するので、レーザ溶接による屈曲部を周りの背景へのぼかし効果や埋没効果をさらに高められる。   Further, in a narrow width shape and a dense arrangement having the longitudinal direction and / or vertical direction of the vehicle, at least one of the concave portion and the convex portion is linear or non-linear oriented in the longitudinal direction or the vertical direction of the vehicle. The fine concavo-convex pattern / pattern having a rough surface pattern has the same effect as the fine concavo-convex pattern / pattern having the fine width shape and the dense arrangement with the longitudinal direction or the vertical direction of the vehicle described above. Since the incident light has a directivity or non-directional scattering action due to the rough or non-linear rough surface pattern, the effect of blurring or burying the bent portion of the laser welding on the surrounding background can be further enhanced.

また、定形、非定形な凹凸模様・パターンであると、その凹凸の大きさや形などに応じて、スポット溶接痕を同化させ易いし、形状の類似度によっては埋没効果も幾分得られる。   In addition, if the irregular pattern / pattern is regular or irregular, it is easy to assimilate the spot welding traces depending on the size or shape of the irregularities, and a burial effect can be obtained somewhat depending on the similarity of the shapes.

定形、非定形で、車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面を持った凹凸模様・パターンであると、レーザ溶接による連続した屈曲部を視覚的に分断するのに併せ、線状の粗面、凹凸面によっては線状に直交する方向への入射光の微細散乱作用にて直線のレーザ溶接に沿った屈曲部のぼかし効果ないしは埋没効果が得られ、非線状の粗面、凹凸面によっては入射光の方向性のない微細散乱によってレーザ溶接の向きに関係なくそれによる屈曲部のぼかし効果ないしは埋没効果が幾分得られる。   If the rugged pattern has a linear or non-linear rough surface facing the longitudinal or vertical direction of the vehicle, it will visually divide the continuous bent part by laser welding. In addition, depending on the line rough surface and uneven surface, the effect of blurring or burying of the bent part along the straight line laser welding can be obtained by the fine scattering action of the incident light in the direction orthogonal to the line. Depending on the linear rough surface and the uneven surface, the effect of blurring or burying of the bent portion can be obtained somewhat by the fine scattering without directivity of incident light regardless of the direction of laser welding.

本発明の鉄道車両構体は、また、外板に内側の配置材や重ね材との溶接接合部を持った鉄道車両構体において、側構体の外板は、鉄道車両の長手方向に向いてレーザ溶接接合する内側配置材の配置域を少なくともカバーした範囲で、1500〜10000mmの曲率半径を持って上下方向に湾曲していることを別の特徴としている。   The railway vehicle structure of the present invention is also a railway vehicle structure in which the outer plate has a welded joint with an inner arrangement member or a laminated material, and the outer plate of the side structure is laser welded toward the longitudinal direction of the rail vehicle. Another feature is that it is curved in the vertical direction with a radius of curvature of 1500 to 10,000 mm within a range that covers at least the arrangement area of the inner arrangement material to be joined.

このような構成では、外板が内側配置材と鉄道車両の長手方向に向いてレーザ溶接してできる屈曲部の突出向きと、外板が1500〜10000mmの曲率半径を持った湾曲の突出向きが一致することで、入射光の拡散反射特性の点で共通し、屈曲部外面の外板外面に対する屈曲率および突出率を、平板に対するよりは低減し、かつ、外板の湾曲形状はレーザ溶接部を境にその両側がその周辺部の内側への面外変形を伴って内側に屈曲する変形力を、外側に凸の湾曲方向から内側に凸への反転に対する突っ張り抵抗にて抑えることによっても、レーザ溶接による屈曲部外面の外板外面に対する屈曲率および突出率を低減するので、湾曲した外板の外面とレーザ溶接による屈曲部外面との方向が一致している入射光の拡散特性の差を抑えて、鉄道車両の長手方向にレーザ溶接が行なわれる内側配置材の配置域においてレーザ溶接による屈曲部の背景に対するぼかし効果ないしは埋没効果が得られる。   In such a configuration, the protruding direction of the bent portion formed by laser welding the outer plate toward the inner arrangement member and the longitudinal direction of the railway vehicle, and the protruding direction of the curve having a curvature radius of 1500 to 10,000 mm of the outer plate. By matching, it is common in terms of the diffuse reflection characteristics of incident light, the bending rate and the protruding rate of the outer surface of the bent portion with respect to the outer surface of the outer plate are reduced as compared with the flat plate, and the curved shape of the outer plate is the laser welded portion. By suppressing the deformation force that bends inward with out-of-plane deformation to the inside of the peripheral part at the boundary, the tension resistance against the inversion from the convex curve direction to the convex inside, Since the bending rate and protrusion rate of the outer surface of the bent portion by laser welding with respect to the outer surface of the outer plate are reduced, the difference in the diffusion characteristics of incident light where the directions of the outer surface of the curved outer plate and the outer surface of the bent portion by laser welding are the same Hold down, iron Blur effect or buried effects on the background of the bent portion by laser welding in the arrangement region of the inner arrangement material laser welding is performed in the longitudinal direction of the vehicle is obtained.

本発明の鉄道車両構体は、また、外板に内側の配置材や重ね材との溶接接合部を持った鉄道車両構体において、少なくとも側構体の外板は、外面に、エンボス加工またはおよびエッチング加工による、車両の長手方向またはおよび上下方向に向いた線状の粗面パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列で、凹部および凸部の少なくとも一方に車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面パターンを持った微細凹凸模様・パターン、定形、非定形な凹凸模様・パターン、定形、非定形で、車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面を持った凹凸模様・パターンの1つが形成され、かつ、溶接接合する内側配置材の配置域を少なくともカバーした範囲で、1500〜10000mmの曲率半径を持って上下方向に湾曲していることを他の特徴としている。
このような構成では、前記1つの特徴による作用と、前記別の特徴による作用とを複合して得られるので、溶接部の背景とのぼかし効果ないしは埋没効果、同化効果を高められる。
The railway vehicle structure of the present invention is also a railway vehicle structure having a welded joint with an inner arrangement material or a laminated material on the outer plate. At least the outer plate of the side structure is embossed or etched on the outer surface. According to, linear rough surface pattern oriented in the longitudinal direction and / or up and down direction of the vehicle, fine width shape and densely arranged fine uneven pattern / pattern having directionality in the longitudinal direction and / or up and down direction of the vehicle, longitudinal direction of the vehicle It has a fine width shape and a dense arrangement with directionality and / or vertical directionality, and has a linear or non-linear rough surface pattern oriented in the longitudinal direction or vertical direction of the vehicle in at least one of the concave and convex portions Fine irregular patterns / patterns, regular, non-uniform irregular patterns / patterns, regular, irregular, linear or non-linear in the longitudinal or vertical direction of the vehicle One of the concavo-convex patterns / patterns having a surface is formed and is curved in the vertical direction with a radius of curvature of 1500 to 10000 mm within a range that covers at least the arrangement area of the inner arrangement material to be welded. It has other features.
In such a configuration, since the action by the one feature and the action by the other feature are obtained in combination, the blurring effect or the burying effect and the assimilation effect with the background of the welded portion can be enhanced.

粗面の凹凸度合は、砥粒の粒度で見て、60〜220番に相当するものとすることができる。   The unevenness degree of the rough surface can correspond to Nos. 60 to 220 in terms of the grain size of the abrasive grains.

このような構成では、外板の外観を損なわない程度の粗面、凹凸によって、溶接部の背景に対するぼかし効果ないしは埋没効果、同化効果が十分に得られる。   In such a configuration, a roughening effect or a burying effect or an assimilation effect with respect to the background of the welded portion can be sufficiently obtained by a rough surface and irregularities that do not impair the appearance of the outer plate.

外板は、各種パターンが予め形成されたパターン加工材よりなるものとすることができる。このような構成では、長尺な外板に対してエンボス加工やエッチングによって、どのようなパターンでも形成できるし、区分ごとに異なったパターンを形成することができ、レーザ溶接の向きの違いやレーザ溶接域とスポット溶接域の混在に対応して、それらによる屈曲やスポット痕などの溶接痕を、後仕上げなしに視覚的なぼかし効果、埋没効果、のほか周りとの同化度を高める同化効果と、それらの組み合わせが得られる。   The outer plate can be made of a pattern processing material in which various patterns are formed in advance. In such a configuration, any pattern can be formed on a long outer plate by embossing or etching, and a different pattern can be formed for each section. Corresponding to the mixture of welded areas and spot welded areas, welding marks such as bends and spot marks can be visualized without post-finishing, as well as an assimilation effect that increases the degree of assimilation with the surroundings, as well as visual blurring effect A combination of them is obtained.

本発明の鉄道車両構体の1つの特徴によれば、外板の外面のパターンがエンボス加工やエッチングによりどのようにも形成できるし、区分ごとに異なったパターンを形成してレーザ溶接の向きの違いやレーザ溶接域とスポット溶接域の混在に対応した、それらに溶接による各種溶接痕を視覚的に背景からぼかし、埋没させ、同化させ、またそれらの組み合わせによって、後仕上げなしに目立たなくすることができる。   According to one characteristic of the railway vehicle structure of the present invention, the pattern of the outer surface of the outer plate can be formed in any way by embossing or etching, and different patterns are formed for each section, and the difference in the direction of laser welding It is possible to mix laser welding areas and spot welding areas, and various welding marks caused by welding are visually blurred, buried, assimilated, and combined to make them inconspicuous without finishing. it can.

特に、車両の長手方向またはおよび上下方向に向いた線状の粗面パターンによっては、車両の長手方向の線状の粗面パターンでは車両の長手方向に多用されるレーザ溶接による屈曲部に対して屈曲方向に入射光を散乱させ、車両の上下方向の線状の粗面パターンによっては、柱材などの車両の上下方向に配される内側配置材に沿った上下方向のレーザ溶接による屈曲部に対して屈曲方向に入射光を散乱させて、いずれの場合も、レーザ溶接による連続した屈曲部を目立たないか、目立ち難くすることができ、これら両方向の線状の粗面パターンを異なった溶接域ごとに個別に施して対応してもよく、その外観の違いを車両全体での模様付けとすることもでき、車両の長手方向および上下方向に向いた線状の粗面パターンを合成したパターンとして、前記区分なく車両の長手方向および上下方向のレーザ溶接による屈曲部双方を目立たないか、目立ち難くすることができる。   In particular, depending on the linear rough surface pattern oriented in the longitudinal direction or the vertical direction of the vehicle, the linear rough surface pattern in the longitudinal direction of the vehicle may be used for a bent portion by laser welding that is frequently used in the longitudinal direction of the vehicle. Incident light is scattered in the bending direction, and depending on the linear rough surface pattern in the vertical direction of the vehicle, the bent portion by the vertical laser welding along the inner arrangement material arranged in the vertical direction of the vehicle such as a pillar material On the other hand, incident light is scattered in the bending direction, and in any case, the continuous bending portion by laser welding can be made inconspicuous or inconspicuous, and the linear rough surface pattern in both directions can be differently welded. It can be applied individually to each other, and the difference in the appearance can be set as a pattern on the entire vehicle, and a pattern composed of linear rough surface patterns oriented in the longitudinal direction and vertical direction of the vehicle Te, or inconspicuous bends both by laser welding in the longitudinal direction and the vertical direction of the segment without the vehicle, can be made inconspicuous.

また、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターンでは、その凹凸による装飾外観を得ながら、凹凸の微細度、密集度に応じた方向性のある装飾外観となるし、その方向性に一致する方向のレーザ溶接による屈曲部を周りとの同化効果に加え、入射光をレーザ溶接による屈曲部の屈曲方向に分散反射させてのぼかし効果、埋没効果も幾分得られて、屈曲部を目立たないか、目立ち難くすることができ、レーザ溶接の方向の違いに対する対応は線状の粗面パターンの場合と同様にできる。   In addition, in the case of a fine uneven pattern / pattern with a fine width shape and dense arrangement with the vehicle's longitudinal direction and vertical directionality, the direction according to the fineness of the unevenness and the density while obtaining a decorative appearance by the unevenness In addition to the assimilation effect of the bent part by laser welding in the direction that matches the directionality, the blurring effect by dispersing and reflecting incident light in the bending direction of the bent part by laser welding The embedding effect can be obtained to some extent, the bent portion can be made inconspicuous or inconspicuous, and the response to the difference in the direction of laser welding can be made in the same manner as in the case of the linear rough surface pattern.

また、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列で、方向性のある凹凸による装飾外観を得ながら、凹部および凸部の少なくとも一方に車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面パターンを持った微細凹凸模様・パターンでは、上記、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターンと同様な効果に、線状または非線状の粗面パターンによる入射光の方向性があるか方向性のない散乱による効果が複合するので、レーザ溶接による屈曲部をより目立たないか、目立ち難くすることができる。
また、定形、非定形な凹凸模様・パターンでは、それによる装飾外観を得ながら、凹凸の大きさや形などに応じて、スポット溶接痕を同化させ易いし、形状の類似度によっては埋没効果も幾分得られ、目立たないか、目立ち難くすることができる。
Further, with a fine width shape and a dense arrangement having a direction in the longitudinal direction and the vertical direction of the vehicle, while obtaining a decorative appearance with directional irregularities, at least one of the concave direction and the convex portion in the longitudinal direction of the vehicle and / or In the fine uneven pattern / pattern having a linear or non-linear rough surface pattern oriented in the vertical direction, the fine irregularities in the above-mentioned fine width shape and densely arranged in the longitudinal direction and the vertical direction of the vehicle. The effect similar to the pattern / pattern is combined with the effect of the incident light directionality due to the linear or non-linear rough surface pattern, or the effect of non-directional scattering, so the laser welding bend is less noticeable. , Can be inconspicuous.
In addition, with regular and atypical concavo-convex patterns and patterns, it is easy to assimilate spot weld marks according to the size and shape of the concavo-convex while obtaining the decorative appearance, and depending on the similarity of the shape, the burial effect can be varied. It can be made inconspicuous or inconspicuous.

また、定形、非定形で、車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面を持った凹凸模様・パターンでは、それによる装飾外観を得ながら、レーザ溶接による連続した屈曲部の視覚的な分断に、線状の粗面、凹凸による入射光の方向性のある微細散乱が複合して、直線のレーザ溶接に沿った屈曲部をより目立たないか、目立ち難くすることができ、非線状の粗面による入射光の方向性のない微細散乱が複合しては、レーザ溶接の向きに関係なくそれによる屈曲部を目立たないか、目立ち難くすることができ、レーザ溶接の向きの違いや非直線なレーザ溶接による屈曲部に有効である。   In addition, for irregular shapes / patterns with linear or non-linear rough surfaces oriented in the longitudinal or vertical direction of the vehicle in a regular or non-standard shape, continuous decoration by laser welding is achieved while obtaining a decorative appearance. The visual division of the bent part is combined with a linear rough surface and fine scattering with directivity of the incident light due to the unevenness, making the bent part along the straight line laser welding less noticeable or less noticeable. In combination with fine scattering without directivity of the incident light due to the non-linear rough surface, the bent portion can be made inconspicuous or inconspicuous regardless of the direction of laser welding. This is effective for the difference in the direction of bending and the bent portion by non-linear laser welding.

本発明の鉄道車両構体の別の特徴によれば、外板のレーザ溶接による屈曲部の突出向きと外板の湾曲の突出向きが同じで、それらの屈曲方向、湾曲方向への入射光の拡散反射特性が共通すること、屈曲部外面の外板外面に対する屈曲率および突出率が、平板の場合より低減すること、外板の湾曲形状がレーザ溶接部を境にした両側におけるさらにその周辺部の内側への面外変形を伴った屈曲を抑えること、の複合によって、湾曲した外板の外面とレーザ溶接による屈曲部外面との方向が一致している入射光の拡散特性の差を抑えられ、鉄道車両の長手方向にレーザ溶接が行なわれる内側配置材の配置域においてレーザ溶接による屈曲部を目立ち難くすることができる。   According to another feature of the railway vehicle structure of the present invention, the protruding direction of the bent portion by laser welding of the outer plate and the protruding direction of the curved outer plate are the same, and the diffusion of incident light in the bent direction and the bent direction. The reflection characteristics are common, the bending rate and the protrusion rate of the outer surface of the bent portion with respect to the outer surface of the outer plate are reduced compared to the case of a flat plate, and the curved shape of the outer plate is further increased on both sides of the laser welded portion. By suppressing the bending with the out-of-plane deformation to the inside, it is possible to suppress the difference in the diffusion characteristics of the incident light in which the direction of the outer surface of the curved outer plate and the outer surface of the bent portion by laser welding match, A bent portion by laser welding can be made inconspicuous in the arrangement region of the inner arrangement material in which laser welding is performed in the longitudinal direction of the railway vehicle.

本発明の鉄道車両構体の他の特徴によれば、前記1つの特徴による効果と、前記別の特徴による作効果とが複合して、溶接部をより目立たないか、目立ち難くすることができる。   According to another feature of the railway vehicle structure of the present invention, the effect of the one feature and the effect of the other feature are combined to make the welded portion less noticeable or less noticeable.

前記粗面の凹凸度合が、砥粒の粒度で見て、60〜220番に相当することにより、外板の外観を損なわない程度の粗面、凹凸によって、溶接部を十分に目立たなくすることができる。   The degree of unevenness of the rough surface is equivalent to No. 60 to 220 in terms of the grain size of the abrasive grains, so that the welded portion is made sufficiently inconspicuous by the rough surface and unevenness that do not impair the appearance of the outer plate. Can do.

前記外板は、各種パターンが予め形成されたパターン加工材よりなるものとすることにより、長尺な外板に対してエンボス加工やエッチングによって、どのようなパターンでも形成できるし、区分ごとに異なったパターンを形成することができ、レーザ溶接の向きの違いやレーザ溶接域とスポット溶接域の混在に対応して、それらによる屈曲やスポット痕などの溶接痕を、後仕上げなしに目立たないか、目立ち難くすることができる。   The outer plate can be formed in any pattern by embossing or etching a long outer plate by using a pattern processing material in which various patterns are formed in advance. In response to differences in laser welding orientation and laser welding areas and spot welding areas, welding marks such as bending and spot marks are not noticeable without post-finishing, It can be inconspicuous.

以下、本発明に係る実施の形態の鉄道車両構体について図1〜図8を参照しながら説明し、本発明の理解に供する。なお、以下の説明および図示は、本発明の具体例であって、特許請求の範囲の記載内容を限定するものではない。   Hereinafter, a railway vehicle structure according to an embodiment of the present invention will be described with reference to FIGS. 1 to 8 for understanding of the present invention. The following description and illustration are specific examples of the present invention, and do not limit the description of the scope of the claims.

本実施の形態は、主としてステンレス鋼板よりなる外板2に、図1、図2、図4に示す鉄道車両の長手方向に配した骨材としての内側配置材3、図2に示すような縦向きの柱材としての内側配置材4や補強材としての内側配置材5、あるいは各種の重ね材との溶接接合部6を持った鉄道車両構体1を対象としている。しかし、これに、限られることはなく、例えば外板2は塗装仕上げされる普通鋼板製のものでも有効であるし、溶接接合部6はレーザ溶接に限らずスポット溶接にも対応できる。   In the present embodiment, an inner arrangement material 3 as an aggregate disposed in the longitudinal direction of a railway vehicle shown in FIGS. 1, 2, and 4 is provided on an outer plate 2 mainly made of a stainless steel plate, as shown in FIG. The present invention is intended for a railway vehicle structure 1 having an inner arrangement member 4 as a column member facing inward, an inner arrangement member 5 as a reinforcing member, or a welded joint portion 6 with various kinds of overlapping members. However, the present invention is not limited to this, and for example, the outer plate 2 is effective even if it is made of a plain steel plate to be painted, and the weld joint 6 can be applied not only to laser welding but also to spot welding.

本実施の形態の鉄道車両構体1は、特に、図1、図2、図4に示す少なくとも側構体11の外板2が、外面に、エンボス加工またはおよびエッチング加工による、図2、図3に示すような車両の長手方向Aまたはおよび上下方向Bに向いた線状の粗面パターンP1、P2、P3、図1に示すような車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターンP4、図5、図6に示すような車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列で、凹部および凸部の少なくとも一方に車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面パターンを持った微細凹凸模様・パターンP5、P6、P7、P8、P9、図7に示すような定形(図示せず)、非定形な凹凸模様・パターンP10、図7に示すような定形(図示せず)、非定形な形状で密集し、車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面を持った凹凸模様パターンP11、P12、P13、P14、の少なくとも1つが形成されているものとしている。   The railcar structure 1 of the present embodiment is particularly shown in FIGS. 2 and 3 in which the outer plate 2 of at least the side structure 11 shown in FIGS. 1, 2, and 4 is embossed or etched on the outer surface. A linear rough surface pattern P1, P2, P3 facing in the longitudinal direction A or up and down direction B of the vehicle as shown, and a fine width having directionality in the longitudinal direction or up and down direction of the vehicle as shown in FIG. Fine concavo-convex pattern / pattern P4 having a shape and dense arrangement, and a fine width shape and dense arrangement having a vehicle longitudinal direction or vertical direction as shown in FIGS. A fine uneven pattern / pattern P5, P6, P7, P8, P9 having a linear or non-linear rough surface pattern oriented in the longitudinal direction or the vertical direction of the vehicle, and a fixed shape (not shown) ) Non-uniform concavo-convex pattern P10, a regular shape (not shown) as shown in FIG. 7, dense in an irregular shape, and a linear or non-linear rough surface oriented in the longitudinal or vertical direction of the vehicle It is assumed that at least one of the concavo-convex pattern P11, P12, P13, and P14 having the shape is formed.

このように、外板2の外面に形成してあるパターンP1〜P14がエンボス加工やエッチングによるものであるため、どのようなパターンでも形成できるし、区分ごとに異なったパターンを形成することができ、レーザ溶接の向きの違いやレーザ溶接域とスポット溶接域の混在に対応して、それらによる屈曲やスポット痕などの溶接痕を、視覚的なぼかし効果、埋没効果、のほか周りとの同化度を高める同化効果と、それらの組み合わせが得られる。   Thus, since the patterns P1 to P14 formed on the outer surface of the outer plate 2 are formed by embossing or etching, any pattern can be formed, and different patterns can be formed for each section. Corresponding to the difference of laser welding direction and the mixture of laser welding area and spot welding area, the welding marks such as bending and spot marks are visually blurred effect, buried effect, and assimilation degree with other surroundings The assimilation effect that increases the value and the combination thereof can be obtained.

特に、図2、図3に示す車両1の長手方向またはおよび上下方向に向いた線状の粗面パターンP1〜P3であると、入射光を線状の粗面パターンの線状向きに直交する方向にランダムに微細散乱させるが、この散乱方向は、車両1の長手方向Aの線状の粗面パターンP1では、車両1の長手方向Aに多用されるレーザ溶接による屈曲部に対してその屈曲方向となって、屈曲面からの正反射なく背景部とほぼ同等の外観を呈する視覚的なぼかし効果ないしは埋没効果が得られ、横向きの屈曲部を目立たないか、目立ち難くすることができる。また、車両1の上下方向Bの線状の粗面パターンP2では、それによる入射光の散乱方向が、柱材や補強材などの車両1の上下方向Bに配される内側配置材4、5に沿った上下方向Bのレーザ溶接による屈曲部に対して屈曲方向となって、屈曲面からの正反射なく背景部とほぼ同等の外観を呈する視覚的なぼかし効果ないしは埋没効果が得られ、縦向きの屈曲部を目立たないか、目立ち難くすることができる。これらA、B両方向の線状の粗面パターンP1、P2を異なった溶接域ごとに個別に施して対応することもでき、その違いを車両1全体での模様付けとすることもできるが、車両1の長手方向Aおよび上下方向Bに向いた線状の粗面パターンP1、P2を図2、図3に示すように合成したパターンP3とすることもでき、これにより、車両1の長手方向Aに多用される横向きのレーザ溶接による屈曲部と、上下方向のレーザ溶接による屈曲部との双方に対し、視覚的なぼかし効果ないしは埋没効果が得られ、縦横の屈曲部双方を目立たないか、目立ち難くすることができるし、外板2の全表面を同一の意匠にすることができる。   In particular, in the case of the linear rough surface patterns P1 to P3 oriented in the longitudinal direction or the vertical direction of the vehicle 1 shown in FIGS. 2 and 3, the incident light is orthogonal to the linear direction of the linear rough surface pattern. The direction of scattering is slightly bent in the direction of the bent portion by laser welding frequently used in the longitudinal direction A of the vehicle 1 in the linear rough surface pattern P1 in the longitudinal direction A of the vehicle 1. It is possible to obtain a visual blurring effect or an embedding effect that exhibits an appearance substantially equal to that of the background portion without regular reflection from the bent surface, and the sideways bent portion is inconspicuous or inconspicuous. Further, in the linear rough surface pattern P2 in the vertical direction B of the vehicle 1, the inner arrangement materials 4, 5 are arranged such that the incident light scattering direction is arranged in the vertical direction B of the vehicle 1 such as a pillar material or a reinforcing material. The vertical direction B along the bent portion by laser welding is a bending direction, and a visual blurring effect or burying effect is obtained that exhibits an appearance almost equivalent to the background portion without regular reflection from the bending surface. It is possible to make the bent portion of the orientation inconspicuous or inconspicuous. The linear rough surface patterns P1 and P2 in both the A and B directions can be individually applied to different welding areas, and the difference can be set as a pattern on the entire vehicle 1. 1 may be a pattern P3 obtained by combining linear rough surface patterns P1 and P2 oriented in the longitudinal direction A and the vertical direction B as shown in FIGS. Visual blurring effect or burial effect is obtained for both the bent portion by horizontal laser welding and the bent portion by vertical laser welding, both of which are not noticeable or conspicuous. The entire surface of the outer plate 2 can be made the same design.

また、図1に凸部または凹部を破線で模して示すように、車両1の長手方向Aの方向性を持った微細幅形状および密集配列の微細凹凸模様・パターンP4であると、その微細度、密集度に応じた方向性のある外観は、それに一致する横方向のレーザ溶接による屈曲部を周りの背景に視覚的に同化させる同化効果および、凹凸面の傾斜や曲がりなどの形状も含めた入射光をレーザ溶接による屈曲部の屈曲方向に分散反射させてのぼかし効果、埋没効果も幾分得られるので、横向きのレーザ溶接による屈曲部を目立たないか、目立ち難くすることができる。縦向きのレーザ溶接による屈曲部に対しては、微細凹凸模様・パターンP4を縦向きに設けることで対応できるし、縦横に合成して縦横のレーザ溶接による屈曲部双方に対し線状の粗面パターンの場合とほぼ同様に対応できる。ここで、微細凹凸模様・パターンP4は、連続したもの、不連続なものを含み、不連続な場合の方向性は、方向性を持たせる向きの凹部または凸部の間隔が、これに直交する方向の間隔よりも小さいこと、凹部または凸部の方向性を持たせる向きの大きさが、これに直交する向きの幅よりも大きいこと、の少なくとも一方によって得られる。しかし、レーザ溶接による屈曲部に対する視覚的な同化ないしは埋没を効果的に図るには、方向性を強める方がよく連続性が好適で方向性を与える向きに直角な方向に線状凹部と線状凸部とが交互に並ぶパターンになる。また、線状凹部と線状凸部はレーザ溶接による屈曲部の幅と同等程度で同化が図れるが、屈曲部に複数の線状凹凸部が載る太さ程度未満の微細幅として入射光を幅方向に乱して視覚的なぼかし効果、埋没効果をも幾分得て、より目立たないか、目立ち難くすることができる。この場合も幅方向の傾斜や湾曲を併用することによって幅方向への入射光の散乱度をさらに高められる。   Further, as shown in FIG. 1 by simulating a convex portion or a concave portion with a broken line, the fine width shape having a directivity in the longitudinal direction A of the vehicle 1 and the fine concavo-convex pattern / pattern P4 having a dense arrangement are fine. Appearance with directionality according to the degree of density and density includes the assimilation effect that visually assimilate the bent part by the horizontal laser welding that matches it with the surrounding background, and shapes such as inclination and bending of the uneven surface The blurring effect and burying effect obtained by dispersing and reflecting the incident light in the bending direction of the bent portion by laser welding can be obtained somewhat, so that the bent portion by the horizontal laser welding is not noticeable or hardly noticeable. Bending parts by laser welding in the vertical direction can be dealt with by providing a fine concavo-convex pattern / pattern P4 in the vertical direction. This can be handled in substantially the same manner as the pattern. Here, the fine concavo-convex pattern / pattern P4 includes a continuous pattern and a discontinuous pattern, and the directionality in the case of the discontinuity is perpendicular to the interval between the concave portions or the convex portions in the direction to give the directionality. It is obtained by at least one of being smaller than the interval in the direction and having a direction in which the directionality of the concave portion or the convex portion is given is larger than the width in the direction perpendicular thereto. However, in order to effectively achieve visual assimilation or embedding of the bent part by laser welding, it is better to increase the directionality, the continuity is preferable, and the linear recess and the linear shape are perpendicular to the direction giving the directionality. It becomes a pattern in which convex portions are alternately arranged. In addition, the linear recesses and linear protrusions can be assimilated to the same extent as the width of the bent portion by laser welding, but the width of incident light is reduced to a fine width less than about the thickness where a plurality of linear uneven portions are placed on the bent portion. By disturbing the direction, you can get some visual blurring effect and burying effect, making it less noticeable or less noticeable. Also in this case, the scattering degree of incident light in the width direction can be further increased by using the inclination and curvature in the width direction together.

また、図示しないが、前記方向性を持った微細凹凸模様・パターンP4の凹部および凸部の少なくとも一方に、方向性が一致する線状または非線状の粗面パターンを持った微細凹凸模様・パターンにすると、微細凹凸模様・パターンP4と同様な作用、効果に、線状または非線状の粗面パターンによる入射光の方向性があるか方向性のない散乱作用が複合するので、レーザ溶接による屈曲部の周りの背景へのぼかし効果や埋没効果をさらに高められるので、屈曲部がさらに目立ち難くすることができる。   Further, although not shown in the drawing, the fine concavo-convex pattern having a linear or non-linear rough surface pattern having the same directivity in at least one of the concave and convex portions of the pattern P4. When the pattern is used, laser welding is performed because the action and effect similar to those of the fine concavo-convex pattern / pattern P4 are combined with the directional or non-directional scattering action of the incident light by the linear or non-linear rough surface pattern. Since the blurring effect and the burying effect on the background around the bent portion can be further enhanced, the bent portion can be made more inconspicuous.

また、図5、図6に示すような定形、図7に示すような非定形な凹凸模様・パターンP5、P10であると、その凹凸の大きさや形などに応じて、スポット溶接痕を同化させ易いし、形状の類似度によっては埋没効果も幾分得られる。しかし、本発明者の実験によれば、図5、図6、図7に示すサイズの凹凸模様・パターンP5、P10では模様付け効果は得られても、その凹部および凸部の鏡面による正反射がレーザ溶接による屈曲部の形状を外観させてしまい凸部の丸みのある外面によっても目立ち難くすることができなかった。図7に示すような凹凸模様・パターンP10を図8に示すサイズまで小さくすると、鏡面の連続性が大きく崩れてレーザ溶接による屈曲部の目立ち程度が半減し始め、さらにサイズを1/2に小さくすると模様付け効果に加え、レーザ溶接による屈曲部を目立ち難くする効果も得られる。   Further, if the irregular shape / patterns P5 and P10 as shown in FIGS. 5 and 6 and the irregular shape as shown in FIG. 7 are used, the spot welding marks are assimilated according to the size and shape of the irregularities. It is easy, and depending on the similarity of the shape, a burying effect can be obtained somewhat. However, according to the experiments of the present inventor, although the patterning effect is obtained with the concavo-convex patterns / patterns P5 and P10 having the sizes shown in FIGS. 5, 6, and 7, regular reflection by the mirror surfaces of the concave and convex portions is obtained. However, the shape of the bent part by laser welding was made to appear and it was not possible to make it inconspicuous even by the rounded outer surface of the convex part. When the concavo-convex pattern / pattern P10 as shown in FIG. 7 is reduced to the size shown in FIG. 8, the continuity of the mirror surface is greatly lost, the conspicuous degree of the bent portion by laser welding starts to be halved, and the size is further reduced by half. Then, in addition to the patterning effect, the effect of making the bent part due to laser welding inconspicuous is also obtained.

しかし、このような定形、非定形な凹凸模様・パターンP5、P10を、図5、図6、図7に示すような車両1の長手方向Aまたはおよび上下方向Bに向いた線状または非線状の粗面を持った凹凸模様・パターンP6〜P9、P11〜P14にすると、レーザ溶接による連続した屈曲部を凹凸模様によって視覚的に分断するのに併せ、線状の粗面、凹凸面によっては線状に直交する方向への入射光の微細散乱作用にて直線のレーザ溶接に沿った屈曲部のぼかし効果ないしは埋没効果が得られ、非線状の粗面、凹凸面によっては入射光の方向性のない微細散乱によってレーザ溶接の向きに関係なくそれによる屈曲部のぼかし効果ないしは埋没効果が幾分得られるので、凹凸模様による模様付けに併せ、レーザ溶接による屈曲部を目立たないか、目立ち難くすることができる。   However, such regular and non-uniform concavo-convex patterns / patterns P5, P10 are linear or non-linear oriented in the longitudinal direction A or the vertical direction B of the vehicle 1 as shown in FIGS. When the uneven patterns / patterns P6 to P9 and P11 to P14 having a rough surface are formed, the continuous bent portions by laser welding are visually divided by the uneven pattern, and the linear rough surface and the uneven surface are used. The effect of finely scattering incident light in the direction orthogonal to the linear shape can provide a blurring effect or burial effect along the straight line of laser welding. Depending on the non-linear rough surface or uneven surface, Due to the non-directed fine scattering, the effect of blurring or burying of the bent part can be obtained regardless of the direction of laser welding, so that the bent part by laser welding is not conspicuous in combination with the patterning by the uneven pattern, It can be difficult to start.

ところで、本発明者の実験によれば、粗面の凹凸度合は、砥粒の粒度で見て、60〜220番に相当るのが好適であり、外板2の外観を損なわない程度の粗面、凹凸面によって、溶接接合部6における溶接痕の背景に対するぼかし効果ないしは埋没効果、同化効果が十分に得られ、目立たなくすることができる。   By the way, according to the experiment by the present inventors, the roughness degree of the rough surface is preferably equivalent to Nos. 60 to 220 in terms of the grain size of the abrasive grains, and is rough enough not to impair the appearance of the outer plate 2. By the surface and the uneven surface, a blurring effect, a buried effect, and an assimilation effect with respect to the background of the weld mark in the weld joint 6 can be sufficiently obtained and can be made inconspicuous.

また、外板2は、各種パターンが予め形成されたパターン加工材よりなるものとして、長尺な外板2に対してエンボス加工やエッチングによって、どのようなパターンでも形成できるし、区分ごとに異なったパターンを形成することができ、レーザ溶接の向きの違いやレーザ溶接域とスポット溶接域の混在に対応して、それらによる屈曲やスポット痕などの溶接痕を、後仕上げなしに視覚的なぼかし効果、埋没効果、のほか周りとの同化度を高める同化効果と、それらの組み合わせが得られる。   Further, the outer plate 2 can be formed by embossing or etching the long outer plate 2 as a pattern processing material in which various patterns are formed in advance. The pattern can be formed, and it corresponds to the difference in the direction of laser welding and the mixture of laser welding area and spot welding area, so that the welding traces such as bending and spot traces can be visually blurred without post-finishing In addition to effects, burial effects, assimilation effects that increase the degree of assimilation with the surroundings, and combinations thereof can be obtained.

図4に示す鉄道車両構体1は、側構体11の外板2が、鉄道車両1の長手方向に向いてレーザ溶接接合する内側配置材3の配置域を少なくともカバーした範囲で、1500〜10000mmの曲率半径を持った上下方向に湾曲している。このようにすると、外板2が内側配置材3と鉄道車両1の長手方向に向いてレーザ溶接してできる屈曲部の突出向きと、外板2が1500〜10000mmの曲率半径を持った湾曲の突出向きが一致することで、入射光の拡散反射特性の点で共通し、屈曲部外面の外板2外面に対する屈曲率および突出率を、平板に対するよりは低減し、かつ、外板2の湾曲形状はレーザ溶接接合部6を境にその両側がその周辺部の内側への面外変形を伴って内側に屈曲する変形力を、外側に凸の湾曲方向から内側に凸への反転に対する突っ張り抵抗にて抑えることによっても、レーザ溶接による屈曲部外面の外板2外面に対する屈曲率および突出率を低減するので、湾曲した外板2の外面とレーザ溶接による屈曲部外面との方向が一致している入射光の拡散特性の差を抑えて、鉄道車両1の長手方向Aにレーザ溶接が行なわれる内側配置材の配置域においてレーザ溶接による屈曲部の背景に対するぼかし効果ないしは埋没効果が得られ、目立ち難くすることができる。   The railway vehicle structure 1 shown in FIG. 4 has a range of 1500 to 10000 mm in a range in which the outer plate 2 of the side structure 11 covers at least the arrangement area of the inner arrangement material 3 to be welded by laser welding in the longitudinal direction of the railway vehicle 1. Curved vertically with a radius of curvature. In this way, the outer plate 2 is bent in the protruding direction of the bent portion formed by laser welding in the longitudinal direction of the inner arrangement member 3 and the railcar 1, and the outer plate 2 is curved with a curvature radius of 1500 to 10,000 mm. By matching the protruding directions, it is common in terms of the diffuse reflection characteristics of incident light, the bending rate and the protruding rate of the outer surface of the bent portion with respect to the outer surface of the outer plate 2 are reduced as compared with the flat plate, and the curvature of the outer plate 2 is reduced. As for the shape, the laser welding joint 6 is used as a boundary, and both sides of the laser welding joint 6 are deformed to be bent inward with out-of-plane deformation to the inside of the peripheral part. Also, since the bending rate and the protrusion rate of the outer surface of the bent portion by laser welding with respect to the outer surface of the outer plate 2 are reduced, the directions of the outer surface of the curved outer plate 2 and the outer surface of the bent portion by laser welding coincide with each other. Diffuse incident light In the arrangement region of the inner arrangement material in which laser welding is performed in the longitudinal direction A of the railway vehicle 1 while suppressing the difference in properties, a blurring effect or a buried effect on the background of the bent portion by laser welding can be obtained and can be made inconspicuous. .

もっとも、この側構体11の外板2の湾曲形状は、上記した各種のパターンP1〜P14などと併用することにより、レーザ溶接やスポット溶接による溶接痕をより目立たないか、目立ち難くすることができる。   However, the curved shape of the outer plate 2 of the side structure 11 can be used in combination with the above-described various patterns P1 to P14 to make welding traces by laser welding or spot welding more inconspicuous or inconspicuous. .

本発明は、鉄道車両構体の内側配置材などとの溶接接合部を持った外板に実用でき、溶接痕を目立たないか、目立ち難くすることがでる。   INDUSTRIAL APPLICABILITY The present invention can be practically used for an outer plate having a welded joint portion with an inner arrangement material of a railway vehicle structure, and welding marks are not noticeable or difficult to notice.

本発明に係る実施の形態の鉄道車両構体における外板に微細凹凸模様・パターンを持った側構体の1つの例を示す一部側面図である。It is a partial side view which shows one example of the side structure which has the fine uneven | corrugated pattern and pattern in the outer plate | board in the railway vehicle structure of embodiment which concerns on this invention. 本発明に係る実施の形態の鉄道車両構体における外板に線状の粗面パターンを持った側構体の別の例を示す一部側面図である。It is a partial side view which shows another example of the side structure which has the linear rough surface pattern in the outer plate | board in the railway vehicle structure of embodiment which concerns on this invention. 図2の外板の外面に施した線状の粗面パターン例をスケールと共に示す模式図である。It is a schematic diagram which shows the example of a linear rough surface pattern given to the outer surface of the outer plate | board of FIG. 2 with a scale. 本発明に係る実施の形態の鉄道車両構体の外板を上下方向に湾曲させた例を示す横断面図であり、各種パターンとの併用もされる。It is a cross-sectional view which shows the example which curved the outer plate | board of the railway vehicle structure of embodiment which concerns on this invention to the up-down direction, and is used together with various patterns. 本発明に係る実施の形態の鉄道車両構体における側構体の外板に適用した定形凹凸模様・パターン例、線状、非線状の粗面を持った微細凹凸模様・パターン例を示すパターン図である。FIG. 4 is a pattern diagram showing a typical uneven pattern / pattern example having a rough surface that is linear or non-linear, applied to the outer plate of the side structure in the railway vehicle structure according to the embodiment of the present invention. is there. 本発明に係る実施の形態の鉄道車両構体における側構体の外板に適用した別の定形凹凸模様・パターン例、線状、非線状の粗面を持った微細凹凸模様・パターン例を示すパターン図である。Another example of irregular concavo-convex pattern / pattern applied to the outer plate of the side structure in the railway vehicle structure according to the embodiment of the present invention, a pattern showing a fine concavo-convex pattern / pattern example having linear and non-linear rough surfaces FIG. 本発明に係る実施の形態の鉄道車両構体における側構体の外板に適用した非定形凹凸模様・パターン例、線状、非線状の粗面を持った微細凹凸模様・パターン例を示すパターン図である。The pattern figure which shows the fine uneven | corrugated pattern and pattern example with a rough surface of a linear and a non-linear form applied to the outer plate | plate of the side structure in the railway vehicle structure of embodiment which concerns on this invention It is. 本発明に係る実施の形態の鉄道車両構体における側構体の外板に適用したより微細な非定形凹凸模様・パターン例を示すパターン図である。It is a pattern figure which shows the finer atypical uneven | corrugated pattern and pattern example applied to the outer plate | board of the side structure in the railway vehicle structure of embodiment which concerns on this invention. 鉄道車両の車両構体における側構体の外板の内側配置材とのレーザ溶接接合部にできるライン状の溶接痕としての屈曲部を示す断面図である。It is sectional drawing which shows the bending part as a line-shaped welding trace made in the laser welding joining part with the inner side arrangement | positioning material of the outer plate | board of the side structure in the vehicle structure of a rail vehicle.

符号の説明Explanation of symbols

1 鉄道車両構体
2 外板
3、4、5 内側配置材
4 側梁
6 溶接接合部
11 側構体
A 車両の長手方向
B 車両の上下方向
DESCRIPTION OF SYMBOLS 1 Rail vehicle structure 2 Outer plate 3, 4, 5 Inner arrangement | positioning material 4 Side beam 6 Welded joint 11 Side structure A Longitudinal direction B of vehicle B Vertical direction of vehicle

Claims (5)

外板に内側の配置材や重ね材との溶接接合部を持った鉄道車両構体において、少なくとも側構体の外板は、外面に、エンボス加工またはおよびエッチング加工による、車両の長手方向またはおよび上下方向に向いた線状の粗面パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列で、凹部および凸部の少なくとも一方に車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面パターンを持った微細凹凸模様・パターン、定形、非定形な凹凸模様・パターン、定形、非定形で、車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面を持った凹凸模様・パターン、の少なくとも1つが形成されていることを特徴とする鉄道車両構体。   In a railway vehicle structure having a welded joint with an inner arrangement material or a laminated material on the outer plate, at least the outer plate of the side structure has a longitudinal or vertical direction of the vehicle by embossing or etching on the outer surface. Line-shaped rough surface pattern facing the vehicle, fine width shape and densely arranged fine uneven pattern / pattern with the vehicle longitudinal direction and vertical directionality, vehicle longitudinal direction and vertical directionality A fine uneven pattern / pattern, regular, non-pattern with a linear or non-linear rough surface pattern oriented in the longitudinal direction and / or vertical direction of the vehicle in at least one of the concave and convex portions in a fine width shape and dense arrangement Rough patterns / patterns with a rough or rough surface that are linear or non-linear in the longitudinal or vertical direction of the vehicle. Railway car body structure, characterized in that at least one of which is formed of. 外板に内側の配置材や重ね材との溶接接合部を持った鉄道車両構体において、側構体の外板は、鉄道車両の長手方向に向いてレーザ溶接接合する内側配置材の配置域を少なくともカバーした範囲で、1500〜10000mmの曲率半径を持って上下方向に湾曲していることを特徴とする鉄道車両構体。   In a railway vehicle structure having a welded joint with an inner arrangement material or a laminated material on the outer plate, the outer plate of the side structure has at least an arrangement area of the inner arrangement material to be laser welded in the longitudinal direction of the railway vehicle. A railway vehicle structure having a curvature radius of 1500 to 10000 mm and a vertical curvature in a covered range. 外板に内側の配置材や重ね材との溶接接合部を持った鉄道車両構体において、少なくとも側構体の外板は、外面に、エンボス加工またはおよびエッチング加工による、車両の長手方向またはおよび上下方向に向いた線状の粗面パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列の微細凹凸模様・パターン、車両の長手方向またはおよび上下方向の方向性を持った微細幅形状および密集配列で、凹部および凸部の少なくとも一方に車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面パターンを持った微細凹凸模様・パターン、定形、非定形な凹凸模様・パターン、定形、非定形で、車両の長手方向またはおよび上下方向に向いた線状または非線状の粗面を持った凹凸模様・パターン、の少なくとも1つが形成され、かつ、溶接接合する内側配置材の配置域を少なくともカバーした範囲で、1500〜10000mmの曲率半径を持って上下方向に湾曲していることを特徴とする鉄道車両構体。   In a railway vehicle structure having a welded joint with an inner arrangement material or a laminated material on the outer plate, at least the outer plate of the side structure has a longitudinal or vertical direction of the vehicle by embossing or etching on the outer surface. Line-shaped rough surface pattern facing the vehicle, fine width shape and densely arranged fine uneven pattern / pattern with the vehicle longitudinal direction and vertical directionality, vehicle longitudinal direction and vertical directionality A fine uneven pattern / pattern, regular, non-pattern with a linear or non-linear rough surface pattern oriented in the longitudinal direction and / or vertical direction of the vehicle in at least one of the concave and convex portions in a fine width shape and dense arrangement Rough patterns / patterns with a rough or rough surface that are linear or non-linear in the longitudinal or vertical direction of the vehicle. At least one is formed, and in a range that covers at least the placement area of the inner arrangement material for welding, the railway car body structure, characterized in that curved in the vertical direction with a radius of curvature of 1500~10000mm of. 粗面の凹凸度合は、砥粒の粒度で見て、60〜220番に相当する請求項1、3のいずれか1項に記載の鉄道車両構体。   The railcar structure according to any one of claims 1 and 3, wherein the unevenness degree of the rough surface corresponds to Nos. 60 to 220 in terms of the grain size of the abrasive grains. 外板は、各種パターンが予め形成されたパターン加工材よりなる請求項1、3、4のいずれか1項に記載の鉄道車両構体。   The railcar structure according to any one of claims 1, 3, and 4, wherein the outer plate is made of a pattern processing material in which various patterns are formed in advance.
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JP2009132211A (en) * 2007-11-29 2009-06-18 Kinki Sharyo Co Ltd Railroad vehicle body structure
JP2010083213A (en) * 2008-09-29 2010-04-15 Nippon Sharyo Seizo Kaisha Ltd Railroad vehicle
JP2012126385A (en) * 2010-11-26 2012-07-05 Tokyu Car Corp Roof structure
JP2013078987A (en) * 2011-10-03 2013-05-02 Kinki Sharyo Co Ltd Outer panel for railway vehicle structure
JP2016117443A (en) * 2014-12-22 2016-06-30 近畿車輌株式会社 Outer skin of body structure for railway vehicle, body structure for railway vehicle, and method of manufacturing the same
JP2020066264A (en) * 2018-10-22 2020-04-30 株式会社総合車両製作所 Railway vehicle

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