JP2009128337A - Method and device for waterproof test of in-car electronic toll collection (etc) system for two-wheel vehicle - Google Patents
Method and device for waterproof test of in-car electronic toll collection (etc) system for two-wheel vehicle Download PDFInfo
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Description
本発明は、2輪車用ETC車載器の防水試験方法とその試験装置に関する。 The present invention relates to a waterproof test method for ETC onboard equipment for motorcycles and a test apparatus therefor.
従来の防水試験装置の構成を図4に示す。防水試験装置は2つの気密性の高いチャンバーA41およびチャンバーB42から成り、防水性の確認された基準器48と防水試験を行う被試験器49がそれぞれのチャンバーに入っている。両方を同時にエアーポンプA43とエアーポンプB44で加圧し加圧状態の経時変化をセンサーA50とセンサーB51で検出して比較し防水状態の有無を判断する。 The configuration of a conventional waterproof test apparatus is shown in FIG. The waterproof test apparatus comprises two highly airtight chambers A41 and B42, and a reference device 48 that has been confirmed to be waterproof and a device under test 49 that performs a waterproof test are contained in the respective chambers. Both are simultaneously pressurized by the air pump A43 and the air pump B44, and the time-dependent change in the pressurized state is detected and compared by the sensor A50 and the sensor B51 to determine the presence or absence of the waterproof state.
この方法では、試験毎に基準器48が必要であり、加圧後チャンバーを開放状態にし、内部温度上昇を抑えて減圧して内部を定常状態に戻すために一定時間を必要とする。また、今回の防水試験の対象とする、2輪車用ETC車載器はケーブルを含めた防水性を確認する必要があるため、チャンバー内にケーブルも収納する必要がある。チャンバー内にこれらのケーブルを入れると測定誤差が大きくなる。また、今回対象とする2輪車用ETC車載器には防水の必要な筐体が2つあるが、試験がNGの場合にどちらの筐体がNGなのか、特定できない。 In this method, the reference unit 48 is required for each test, and a certain time is required to open the chamber after pressurization, reduce the internal temperature rise and reduce the pressure to return the interior to a steady state. Moreover, since the ETC onboard equipment for two-wheeled vehicles used as the object of this waterproof test needs to confirm waterproofness including a cable, it is also necessary to store a cable in a chamber. If these cables are put in the chamber, the measurement error increases. In addition, the ETC on-board device for a motorcycle that is the subject this time has two casings that need to be waterproofed. However, when the test is NG, it cannot be specified which casing is NG.
図4に示す従来例では、試験毎に基準器48が必要であり、加圧後チャンバーを減圧して内部を定常状態に戻すために一定時間を必要とする。また、今回の防水試験の対象とする、2輪車用ETC車載器にはケーブルが付帯しているため、防水性を試験するには測定誤差が大きくなる。
また、チャンバー内に付帯ケーブルを入れておくため、これらのケーブルを使用して、電気試験を同時に行うことが困難であった。
In the conventional example shown in FIG. 4, the reference device 48 is required for each test, and a certain time is required to return the interior to a steady state by reducing the pressure after the pressurization. In addition, since the ETC on-board unit for two-wheeled vehicles, which is the subject of this waterproof test, is attached with a cable, a measurement error increases when testing the waterproof property.
In addition, since ancillary cables are placed in the chamber, it is difficult to simultaneously perform an electrical test using these cables.
本発明は、上述の点に鑑みてなされたものであって、基準器や加圧チャンバーを使用せず、短時間に防水試験を実施することである。また、今回の2輪車用ETC車載器の防水試験のように防水試験対象筐体が複数ある構造でも、防水試験がNGであった場合に不良筐体を容易に特定できることを目的とする。その他に電気試験も防水試験と同時に実施することを目的とする。 This invention is made | formed in view of the above-mentioned point, Comprising: It is performing a waterproof test in a short time, without using a reference | standard device and a pressurization chamber. Another object of the present invention is to easily identify a defective housing when the waterproof test is NG even in a structure having a plurality of waterproof test target housings as in the waterproof test of the ETC on-board device for two-wheeled vehicles this time. The other purpose is to conduct an electrical test at the same time as the waterproof test.
本発明では、上述の目的を達成するために次のように構成している。 The present invention is configured as follows in order to achieve the above-described object.
すなわち、プリント基板等を有する筐体部とカード挿入部を有する筐体部からなる、2輪車用ETC車載器において
コンピュータおよびこのコンピュータにより制御されるシーケンサーを有し、前記シーケンサーにより制御される真空ポンプおよびセンサーを有し
各筐体部には真空ポンプで吸引して減圧するための防水試験用穴があり、これらの防水試験用穴にセンサーを介して真空ポンプからのエアー吸引ケーブルを接続して、減圧して、前記センサーで減圧の経時変化を測定して防水性を判断する。また、2輪車用ETC車載器の電気特性も同時に測定する。
That is, a two-wheeled vehicle ETC on-board unit comprising a casing having a printed circuit board or the like and a casing having a card insertion portion has a computer and a sequencer controlled by the computer, and is controlled by the sequencer. Each housing has a pump and a sensor, and there are waterproof test holes for decompressing by suction with a vacuum pump, and an air suction cable from the vacuum pump is connected to these waterproof test holes through the sensor. Then, the pressure is reduced and the change in the pressure with time is measured by the sensor to determine the waterproofness. In addition, the electrical characteristics of the ETC onboard equipment for motorcycles are also measured simultaneously.
本発明によれば、防水試験を短時間に実施でき、複数の防水構造が必要な筐体を有する場合、どの筐体がNGなのか、簡単に判別できるようになる。また、電気試験も同時に実施できるようになる。 According to the present invention, the waterproof test can be performed in a short time, and when a plurality of waterproof structures are required, it is possible to easily determine which case is NG. In addition, an electrical test can be performed at the same time.
以下、図面によって本発明の実施例について、詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
本発明は、2輪車用ETC車載器の防水試験を行う試験装置である。提案する2輪車用ETC車載器の防水試験装置の構成を図1に示す。 The present invention is a test apparatus for performing a waterproof test on an ETC vehicle-mounted device for a motorcycle. Figure 1 shows the configuration of the proposed waterproof test equipment for ETC on-board equipment for motorcycles.
図1に示すように、2輪車用ETC車載器の防水試験装置1は試験機部17と被試験機取付部11とこれらを制御するコンピュータ13から構成されている。 As shown in FIG. 1, the waterproof test apparatus 1 for an ETC on-board device for a two-wheeled vehicle includes a test machine unit 17, a device under test mounting part 11, and a computer 13 for controlling them.
試験機部17は真空ポンプA14と真空ポンプ部B15と圧力計16とセンサーA52とセンサーB53と制御するシーケンサー54で構成されている。
真空ポンプA14と真空ポンプ部B15とセンサーA52とセンサーB53はシーケンサー54で制御されるようになっている。また、このシーケンサー54はコンピュータ13で制御されるようになっている。
The test machine unit 17 includes a vacuum pump A14, a vacuum pump unit B15, a pressure gauge 16, a sensor A52, a sensor B53, and a sequencer 54 for controlling.
The vacuum pump A14, the vacuum pump unit B15, the sensor A52, and the sensor B53 are controlled by the sequencer 54. The sequencer 54 is controlled by the computer 13.
被試験機取付部11には被試験機であるETC車載器12が取付られるようになっている。ETC車載器12はコンピュータ13で制御され電気試験も実施できるようになっている。 An ETC vehicle-mounted device 12 which is a device under test is attached to the device under test mounting portion 11. The ETC vehicle-mounted device 12 is controlled by a computer 13 so that an electrical test can be performed.
図2で被試験機である2輪車ETC車載機について説明する。ETC車載機はプリント基板等を有する筐体部A19とカード挿入部を有する筐体部B18とからなっている。 A two-wheeled vehicle ETC in-vehicle device that is a device under test will be described with reference to FIG. The ETC in-vehicle device includes a casing part A19 having a printed circuit board and the like, and a casing part B18 having a card insertion part.
筐体部A19には筐体部Aの防水試験をするための穴22が設けられている。筐体部B18には筐体部Bの防水試験をするための穴21が設けられている。 The housing portion A19 is provided with a hole 22 for performing a waterproof test of the housing portion A. The casing portion B18 is provided with a hole 21 for performing a waterproof test of the casing portion B.
また、ETC車載器にはアンテナケーブル25、表示機ケーブル24、電源ケーブル23が出ている。これらのケーブルは電気試験を実施できるように試験用機器に接続することができるようになっている。 An antenna cable 25, a display cable 24, and a power cable 23 are provided on the ETC vehicle-mounted device. These cables can be connected to test equipment so that electrical tests can be performed.
図3で被試験機取付部11について説明する。真空ポンプA14からのエアー吸引ケーブル32はセンサーA52を介して筐体部A用防水試験穴22に接続する。 A description will be given of the EUT mounting portion 11 with reference to FIG. The air suction cable 32 from the vacuum pump A14 is connected to the waterproof test hole 22 for the housing part A via the sensor A52.
また、真空ポンプB15からのエアー吸引ケーブル31はセンサーB53を介して筐体部B用防水試験穴21に接続する。 Further, the air suction cable 31 from the vacuum pump B15 is connected to the waterproof test hole 21 for the housing part B through the sensor B53.
図1に示すように真空ポンプA14で筐体部A19からセンサーAを介してエアーを吸引減圧して、減圧状態のまま一定時間放置後の筐体部A19内の圧力をセンサーAで測定し防水性を判定する。また、真空ポンプB15で筐体部B18からセンサーB53を介してエアーを吸引減圧して、減圧状態のまま一定時間放置後の筐体部B18内の圧力をセンサーB53で測定し防水性を判定する。 As shown in FIG. 1, the vacuum pump A14 sucks and depressurizes air from the housing part A19 via the sensor A, and the sensor A measures the pressure in the housing part A19 after being left for a certain period of time in a reduced pressure state. Determine sex. In addition, the vacuum pump B15 sucks and depressurizes air from the casing B18 via the sensor B53, and measures the pressure in the casing B18 after being left for a certain period of time in the reduced pressure state by the sensor B53 to determine waterproofness. .
次に上記構成の試験装置を用いた防水試験方法について図5のフローチャートで説明する。 Next, a waterproof test method using the test apparatus having the above configuration will be described with reference to the flowchart of FIG.
被試験機取付部11にETC車載器12を取付ける(ステップS1)。次に、図には示していないが、ETC車載器12の電源ケーブル23に電源を供給する(ステップS2)。制御用コンピュータ13の画面に被試験機であるETC車載器12の検査履歴のチェック、製造番号が表示されると防水試験開始待ちとなり、オペレータは試験開始を選択する(ステップS4)。 The ETC vehicle-mounted device 12 is attached to the device under test mounting part 11 (step S1). Next, although not shown in the figure, power is supplied to the power cable 23 of the ETC vehicle-mounted device 12 (step S2). When the inspection history check and serial number of the ETC on-board unit 12 which is the device under test are displayed on the screen of the control computer 13, the waterproof test is awaited, and the operator selects the test start (step S4).
防水試験装置1では、始めにETC車載器12の筐体部A19の防水試験穴22に筐体部A用エアー吸引ケーブル32を自動的に接続し筐体部Aの減圧が行われる(ステップS5)。そのまま一定時間放置し、筐体部Aの内圧の経時変化を測定する(ステップS7)。 In the waterproof test apparatus 1, first, the casing part A air suction cable 32 is automatically connected to the waterproof test hole 22 of the casing part A19 of the ETC vehicle-mounted device 12 to decompress the casing part A (step S5). ). It is left as it is for a certain period of time, and the change with time of the internal pressure of the casing part A is measured (step S7).
続いて、ETC車載器12の筐体部B18の防水試験穴21に筐体部エアー吸引ケーブル31を自動的に接続し筐体部Bの減圧が行われる(ステップS9)。そのまま一定時間放置し、筐体部Bの内圧の経時変化を測定する(ステップS11)。 Subsequently, the housing part air suction cable 31 is automatically connected to the waterproof test hole 21 of the housing part B18 of the ETC vehicle-mounted device 12 to decompress the housing part B (step S9). It is left as it is for a certain time, and the change with time of the internal pressure of the casing B is measured (step S11).
上記工程が終了すると、コンピュータ画面に防水試験結果が表示される。判定は筐体部A19の減圧(ステップS6)、経時変化(ステップS8)、筐体部B18の減圧(ステップS10)、経時変化(ステップS12)の4ステップそれぞれにおいて行われる。いずれかのステップで規定の減圧状態を保持できない場合は、外部からETC車載器内部に気体が漏れているので漏れている箇所を特定し対策を行った後(ステップS14)、ステップS1に戻って防水試験を初めからやり直す。 When the above process is completed, the waterproof test result is displayed on the computer screen. The determination is made in each of the four steps of pressure reduction (step S6), change with time (step S8), pressure reduction (step S10) and change with time (step S12) of the case B18. If the specified pressure-reducing state cannot be maintained in any step, the gas leaks from the outside into the ETC on-board unit, so after identifying the leaking point and taking countermeasures (step S14), return to step S1. Repeat the waterproof test from the beginning.
ステップS5からステップS13まではシーケンサーにより制御されて自動的に防水試験が実施される。
ステップS4で電気試験も実施するようにプログラムを組んでおけば電気試験も同時に実施できる。
Steps S5 to S13 are controlled by a sequencer, and a waterproof test is automatically performed.
If a program is set up so that the electrical test is also performed in step S4, the electrical test can be performed simultaneously.
本発明では従来試験器のように試験毎に基準器を必要としないため、試験機単体での防水試験を行うことができ試験時間が短縮される。筐体部Aと筐体部Bの2箇所の防水試験用穴にエアー吸引ケーブルを接続し減圧試験を行うため、チャンバー方式の防水試験の場合は漏洩箇所が筐体部Aか筐体部Bかの特定が難しかったが、今回の方式は容易になる。 Since the present invention does not require a reference device for each test unlike the conventional tester, a waterproof test can be performed with a single tester and test time is shortened. Since the air suction cable is connected to the two waterproof test holes of the housing part A and the housing part B to perform the decompression test, in the case of the chamber type waterproof test, the leakage part is the housing part A or the housing part B. It was difficult to specify, but this method is easy.
また、チャンバー方式の場合、付属ケーブルをチャンバー内に入れておく必要があり電気試験を同時に実施することが困難であったが、今回の方式の場合は付属ケーブルが防水試験装置の外に出ているので電気試験も同時に実施でき試験時間の短縮ができる。 In the case of the chamber method, it was necessary to put the attached cable in the chamber and it was difficult to carry out the electrical test at the same time. However, in this method, the attached cable came out of the waterproof testing device. Therefore, the electrical test can be performed at the same time and the test time can be reduced.
1 2輪車用ETC車載器防水試験装置
11 被試験機取付部
12 ETC車載器
13 コンピュータ
14 真空ポンプA
15 真空ポンプB
16 圧力計
17 試験機部
18 筐体部B
19 筐体部A
21 筐体部B用防水試験用穴
22 筐体部A用防水試験用穴
23 電源ケーブル
24 表示機ケーブル
25 アンテナケーブル
31 筐体部B用エアー吸引ケーブル
32 筐体部A用エアー吸引ケーブル
41 チャンバーA
42 チャンバーB
43 エアーポンプA
44 エアーポンプB
45 圧力計
46 加圧ケーブル
47 加圧ケーブル
48 基準器
49 被試験機
50 センサーA
51 センサーB
52 センサーA
53 センサーB
54 シーケンサー
DESCRIPTION OF SYMBOLS 1 ETC onboard equipment waterproof test apparatus 11 for two-wheeled vehicles 11 Test equipment mounting part 12 ETC onboard equipment 13 Computer 14 Vacuum pump A
15 Vacuum pump B
16 Pressure gauge 17 Test machine part 18 Case part B
19 Case A
21 Waterproof test hole 22 for housing part B Waterproof test hole 23 for housing part A Power cable 24 Display cable 25 Antenna cable 31 Air suction cable for housing part B
32 Air suction cable for case A 41 Chamber A
42 Chamber B
43 Air Pump A
44 Air Pump B
45 Pressure gauge 46 Pressurizing cable 47 Pressurizing cable 48 Reference device 49 Machine under test 50 Sensor A
51 Sensor B
52 Sensor A
53 Sensor B
54 Sequencer
Claims (2)
コンピュータおよびこのコンピュータにより制御されるシーケンサーを有し、前記シーケンサーにより制御される真空ポンプおよびセンサーを有し
各筐体部には真空ポンプで吸引して減圧するための防水試験用穴があり、これらの防水試験用穴にセンサーを介して真空ポンプからのエアー吸引ケーブルを接続して、減圧して、前記センサーで減圧の経時変化を測定して防水性を判断する2輪車用ETC車載器の防水試験方法および試験装置 A two-wheeled vehicle ETC in-vehicle device comprising a casing having a printed circuit board or the like and a casing having a card insertion portion, and having a computer and a sequencer controlled by the computer, and a vacuum pump controlled by the sequencer, Each housing part has a sensor with a hole for waterproof test to reduce the pressure by sucking with the vacuum pump, and connect the air suction cable from the vacuum pump to the hole for waterproof test through the sensor, Waterproof test method and test apparatus for ETC on-board equipment for two-wheeled vehicles, wherein pressure is reduced and the change in pressure with time is measured by the sensor to determine waterproofness
The ETC on-board equipment waterproof test method and test apparatus for motorcycles according to claim 1, wherein the electrical characteristics of the ETC on-board equipment for motorcycles are also measured simultaneously.
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JP2007307002A JP2009128337A (en) | 2007-11-28 | 2007-11-28 | Method and device for waterproof test of in-car electronic toll collection (etc) system for two-wheel vehicle |
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JP2007307002A JP2009128337A (en) | 2007-11-28 | 2007-11-28 | Method and device for waterproof test of in-car electronic toll collection (etc) system for two-wheel vehicle |
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