JP2009127504A - Pulsation damping device - Google Patents

Pulsation damping device Download PDF

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Publication number
JP2009127504A
JP2009127504A JP2007302618A JP2007302618A JP2009127504A JP 2009127504 A JP2009127504 A JP 2009127504A JP 2007302618 A JP2007302618 A JP 2007302618A JP 2007302618 A JP2007302618 A JP 2007302618A JP 2009127504 A JP2009127504 A JP 2009127504A
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liquid
bellows
air chamber
pulsation
transfer liquid
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Yoshiaki Tachibana
良昭 橘
Kaoru Harada
薫 原田
Takamitsu Sasajima
崇三 笹嶋
Kyoko Honma
恭子 本間
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SIGMA TECHNOLOGY KK
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SIGMA TECHNOLOGY KK
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Abstract

<P>PROBLEM TO BE SOLVED: To damp pulsation by using an adjusting mechanism by releasing pressure of an air chamber to atmospheric pressure, by using the vertical movement of bellows for dividing a pulsation damping device into one compressed gas inflow control valve mechanism, a liquid chamber and the air chamber, since the pulsation generated when transferring liquid by a reciprocating pump, becomes a hindrance when providing an excellent quality when performing various works (cleaning and etching) by using a transfer liquid, that is, it is important that the pulsation is little and a flow rate and liquid pressure of the liquid are constant for the transfer liquid. <P>SOLUTION: This device has the same effect as a valve by the vertical movement of the bellows, by dividing the air chamber into a first air chamber into which compressed air enters and a second air chamber communicating with the atmosphere, by arranging a seal part in the bellows, and arranging a cam part on an inner surface of a body case. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

往復動ポンプの液移送の移送液配管路内に配置し、往復動ポンプによっておこる移送液に発生する有害な脈動を減衰させる脈動減衰装置に関する。 The present invention relates to a pulsation damping device that is disposed in a transfer liquid piping for liquid transfer of a reciprocating pump and attenuates harmful pulsation generated in the transfer liquid caused by the reciprocating pump.

従来の脈動を減衰させる減衰装置は、往復動ポンプの液移送で発生する脈動を減衰させるのに移送液を管路の途中に一時的に移送液を貯留する液室を設けて、脈動を持った液を貯留し、再び配管路に液を送り出すことで、移送液の流量、圧力の変動に伴う往復動ポンプによる脈動を抑える機能を果たすものがあり、パルスダンパーあるいは、アキュムレータというものがある。   The conventional damping device that attenuates pulsation has a pulsation by providing a liquid chamber that temporarily stores the transferred liquid in the middle of the pipeline to attenuate the pulsation generated by the liquid transfer of the reciprocating pump. Some of them have a function of suppressing the pulsation caused by the reciprocating pump accompanying fluctuations in the flow rate and pressure of the transferred liquid by storing the liquid and sending it out again to the pipe line, such as a pulse damper or an accumulator.

しかし人手を使わないで、自動で液移送を行う配管内に設置されたフィルターの目詰まりにより発生する移送液の脈動やポンプによる脈動を自動で抑えることができる装置としての脈動減衰装置の需要があり、この装置を提供する。
下記特許文献1にあるような、隔膜を有して移送液と気室を分離した貯留液室に移送液を送り、移送液圧の変動を気室に送る気体圧力の変化によって脈動を減少させる装置が提案されている。
特開平6−17752
However, there is a demand for a pulsation damping device as a device that can automatically suppress pulsation of the transfer liquid and pump pulsation caused by clogging of a filter installed in a pipe that automatically transfers liquid without using human hands. Yes, this device is provided.
As described in Patent Document 1 below, the transfer liquid is sent to a storage liquid chamber having a diaphragm and separated from the transfer liquid and the air chamber, and fluctuations in the transfer liquid pressure are sent to the air chamber to reduce pulsation. A device has been proposed.
JP-A-6-17752

以上述べたように従来の自動脈動減衰装置にあるような弁を2個使うタイプのものは、構造部材も多く、複雑で価格も高い。かつ脈動減衰装置を上下反対に設置することのできるタイプの安定した動きの脈動減衰装置を提供すること。   As described above, the type using two valves as in the conventional automatic pulsation damping device has many structural members, and is complicated and expensive. And providing a stable motion pulsation damping device of the type in which the pulsation damping device can be installed upside down.

従来の脈動減衰装置と違い、弁を1個使用し、簡便な装置で移送液の脈動を減衰させることを、目的とする。この脈動減衰装置に使用する液室と気室を分ける部屋をベローズとする。該ベローズにシール部を設けると共に、本体ケース内面にカム部を設けることで、気室を圧縮空気が入る第1気室と大気と連通する第2気室とに分け、ベローズの上下の動きを弁と同じ効果のある装置とする。   Unlike the conventional pulsation damping device, the object is to use one valve and attenuate the pulsation of the transfer liquid with a simple device. A chamber that separates the liquid chamber and the air chamber used in the pulsation damping device is a bellows. The bellows is provided with a seal portion and a cam portion is provided on the inner surface of the main body case to divide the air chamber into a first air chamber into which compressed air enters and a second air chamber communicating with the atmosphere, and to move the bellows up and down. The device has the same effect as the valve.

本発明により脈動減衰装置は、簡便な構造になり、上下逆の取り付け方法でも取り付けられるような構造の脈動減衰装置とすることで、利便性が向上する。   According to the present invention, the pulsation attenuating device has a simple structure, and the convenience is improved by adopting a pulsation attenuating device having a structure that can be attached by an upside down attachment method.

つまり弁が1個になり、かつベローズの一部にシールによる気室の分離をすることで弁のような働きをさせる構造にするので同じ流量をコントロールする脈動減衰装置と比較すると、構造物の高さを低くできるために、小さくかつ廉価に作れるので工業的な価値がある。   In other words, the structure is such that a single valve is used, and a part of the bellows separates the air chamber by a seal to act like a valve. Compared to a pulsation damping device that controls the same flow rate, Since the height can be lowered, it can be made small and inexpensive, so it has industrial value.

図1は、脈動減衰装置の正面図で、1は、本体ケース、2は、脈動減衰装置の液移送部、図5の3のベローズが移送液の圧力上昇、液流量の増加などにより液室を拡大させると、ベローズ3は、上に移動する。5は、圧縮気体流入用継手、6は、大気連通用バルブ、4は、シールで気室を分割する働きをしている。   FIG. 1 is a front view of a pulsation damping device, 1 is a main body case, 2 is a liquid transfer part of the pulsation damping device, and 3 in FIG. 5 is a liquid chamber due to an increase in the pressure of the transfer liquid and an increase in the liquid flow rate. Is expanded, the bellows 3 moves upward. Reference numeral 5 denotes a compressed gas inflow joint, 6 denotes an air communication valve, and 4 serves to divide the air chamber with a seal.

図2は、脈動減衰装置を上から見た図で10a、10b、10c、10dのボルトで9の台座に1の脈動減衰装置本体を固定することで、気室の圧力、移送液の圧力に抗して、脈動減衰装置としての働きを保持している。   FIG. 2 is a top view of the pulsation damping device. By fixing the pulsation damping device main body on the pedestal 9 with bolts 10a, 10b, 10c, and 10d, the pressure of the air chamber and the pressure of the transfer liquid can be adjusted. On the other hand, it retains its function as a pulsation damping device.

図5の気室に5の圧縮気体流入用継手から圧縮気体を送り込んでいる。11のボールは、圧縮気体を、ボール弁用圧縮スプリング18で押し付ける力を常時受けてシールしているので、気室12に該圧縮気体が流入しないようになっている。13のスライダーは、自在に上下できるようにセットされている。13aは、スライダーの上下の動きをガイドする円の外形の一部で構成されている。つまり円筒の中を上下に動く構造にする。   The compressed gas is fed from the compressed gas inflow joint 5 into the air chamber of FIG. Since the ball 11 is always sealed by receiving the force of pressing the compressed gas by the compression spring 18 for the ball valve, the compressed gas does not flow into the air chamber 12. The 13 sliders are set so that they can move up and down freely. 13a is constituted by a part of the outer shape of a circle for guiding the vertical movement of the slider. In other words, the structure moves up and down in the cylinder.

ベローズ3は、移送液圧が高く、流量が多いときには、ベローズ3が伸張することで、移送液がポンプの最大圧力での液の移送が直接、移送管に高圧の移送液が急速流れないように干渉して圧力の高い状態の移送液をベローズ3内部に貯留する。   When the transfer liquid pressure is high and the flow rate is large, the bellows 3 expands so that the transfer liquid does not flow directly at the maximum pressure of the pump and the high-pressure transfer liquid does not flow rapidly into the transfer pipe. The transfer liquid in a high pressure state is stored inside the bellows 3.

つまりベローズ3にポンプの圧力で移送液が流入してベローズ3を押し上げると、このベローズ3にセットされた14の板でスライダー13の13dの部分を押し上げ、13cの先端で11のボールを押し上げると弁が開いて圧縮気体が12の気室に流入してベローズ3を圧縮することで、ベローズ3内部の移送液の圧力が減衰していくのを防ぐことができる。   That is, when the transfer liquid flows into the bellows 3 by the pump pressure and pushes up the bellows 3, the 14d plate set in the bellows 3 pushes up the 13d portion of the slider 13 and pushes the ball 11 at the tip of 13c. By opening the valve and the compressed gas flowing into the 12 air chambers and compressing the bellows 3, it is possible to prevent the pressure of the transfer liquid inside the bellows 3 from being attenuated.

つまりベローズが移送液の圧力上昇で膨らんできたときにボール弁から5の圧縮気体流入用継手から圧縮気体が流れ込むことで、移送液の圧力とベローズ3の壁を挟んでの圧縮気体の圧力のバランスがとれることになる。次に往復動ポンプの動きで切り替えが起こるときに液を送る圧力が下がるところがあり、液の脈動を起こす。   That is, when the bellows expands due to an increase in the pressure of the transfer liquid, the compressed gas flows from the compressed gas inflow joint 5 from the ball valve, so that the pressure of the transfer liquid and the pressure of the compressed gas across the bellows 3 wall are reduced. It will be balanced. Next, when switching occurs due to the movement of the reciprocating pump, there are places where the pressure at which the liquid is sent drops, causing liquid pulsation.

このときに脈動減衰装置のベローズ3が圧送された圧縮気体の圧力でベローズ3を圧縮させることで移送液の圧力と流量が減衰するところをカバーして、移送液の圧力と流量をベローズ3に蓄えた移送液を加圧し押し出すことで脈動の原因の圧力減少をカバーして、移送液圧、流量を確保する。 At this time, the bellows 3 of the pulsation damping device is compressed with the pressure of the compressed gas pumped to cover the place where the pressure and flow rate of the transfer liquid are attenuated, and the pressure and flow rate of the transfer liquid are changed to the bellows 3. Pressurize and push out the stored transfer liquid to cover the pressure decrease that causes pulsation and secure the transfer liquid pressure and flow rate.

図5は、ベローズ3が伸張したときの断面図で13の弁駆動ピンで11のボール弁を押し上げて5の継手からベローズ3を押す圧縮気体が流れ込むことで移送液圧との圧力バランス、流量の減少を抑えてバランスを保つ。   FIG. 5 is a cross-sectional view when the bellows 3 is extended. A compressed gas that pushes up the ball valve 11 with the valve driving pin 13 and pushes the bellows 3 from the joint 5 flows in, so that the pressure balance with the transfer hydraulic pressure and the flow rate. Keep the balance by suppressing the decrease.

図6は、気室12と移送液の圧力と流量とのバランスが取れている状態の断面図で1aのカム部の上の気室12がシールされた状態にある。このとき12の気室の圧力とベローズ3の移送液の圧力のバランスは、とれている。   FIG. 6 is a cross-sectional view showing a state where the pressure and flow rate of the air chamber 12 and the transfer liquid are balanced, and the air chamber 12 above the cam portion 1a is sealed. At this time, the pressure of the air chamber 12 and the pressure of the transfer liquid of the bellows 3 are balanced.

図7は、ベローズ3の移送液の圧力が小さくなり、気室12の圧力によりベローズ3が収縮する力で移送液の圧力を調節する。1aのカムの部分で4のシールがカム部の下にきて、12の気室のシールが破れ、6の穴を通して大気圧になる。このとき移送液の圧力が下がった状態である。   In FIG. 7, the pressure of the transfer liquid in the bellows 3 is reduced, and the pressure of the transfer liquid is adjusted by the force by which the bellows 3 contracts due to the pressure in the air chamber 12. At the cam portion of 1a, the seal 4 comes under the cam portion, the seal of the air chamber 12 is broken, and atmospheric pressure is obtained through the hole 6. At this time, the pressure of the transfer liquid is lowered.

そうすると次にポンプからの高い圧力の移送液が送られるので、移送液の圧力が増してベローズ3を押し上げ、図7の状態から図6の状態になるので、移送液と12の気室で圧力のバランスを自動的にとれるという働きをする。   Then, since the high-pressure transfer liquid is sent from the pump, the pressure of the transfer liquid increases and pushes up the bellows 3 to change from the state of FIG. 7 to the state of FIG. It works to automatically balance.

またこの脈動減衰装置の17のストッパーは、ベローズ3の急激な収縮にベローズ3の変形を避けるためのストパー17に17aの穴をあける。この穴は、ベローズ3の移送液室に入っている余分な空気が移送液の送りを妨げるのでこれを避けるために、脈動減衰装置が作動するときに17aの穴を通して8の移送液用管に圧送することで余分な空気による脈動減衰装置の効きが悪くなるのを避ける。   Moreover, the stopper 17 of this pulsation damping device makes a hole 17a in the stopper 17 for avoiding the deformation of the bellows 3 due to the rapid contraction of the bellows 3. In order to avoid the excess air entering the transfer liquid chamber of the bellows 3 from preventing the transfer of the transfer liquid, this hole is connected to the 8 transfer liquid pipe through the hole 17a when the pulsation damping device is operated. By pumping, avoid the deterioration of the effectiveness of the pulsation damping device due to excess air.

図7のように12の気室が大気に開放されるときにベローズが急激に下がると液室が潰れることがあるので、これを避けるのに17のストッパーが働いてベローズ3の破壊を避ける。   As shown in FIG. 7, when the bellows are rapidly lowered when the 12 air chambers are opened to the atmosphere, the liquid chamber may be crushed. To avoid this, 17 stoppers work to prevent the bellows 3 from being destroyed.

この脈動減衰装置は、図3のようにセットすることが通常の設置方法だが、図4のように反対に取り付けることでベローズ内部にある空気の影響をほぼゼロにして動作する脈動減衰装置として使用することも可能である。   This pulsation damping device is usually installed as shown in FIG. 3, but it is used as a pulsation damping device that operates with the influence of air inside the bellows being almost zero by mounting in the opposite direction as shown in FIG. It is also possible to do.

正面図Front view 上面図Top view 右側面図(正立取付)Right side view (upright mounting) 右側面図(倒立取付)Right side view (inverted mounting) ベローズ伸張状態断面図Bellows extension cross section ベローズ中間状態断面図Bellows intermediate state sectional view ベローズ圧縮状態断面図Bellows compression sectional view スライダー13斜視図Slider 13 perspective view

符号の説明Explanation of symbols

1:本体ケース
1a:カム部
2:脈動減衰装置の液移送部
3:ベローズ
4:シール
5:圧縮気体流入用継手
6:大気連通穴
7,8:移送液管
9:台座
10:ボルト
11:ボール弁
12:気室
13:スライダー
14:板
15:トメ板
16:トメネジ
17:ストッパー
18:ボール弁用圧縮スプリング
1: Main body case 1a: Cam part 2: Liquid transfer part of pulsation damping device 3: Bellows 4: Seal 5: Joint for compressed gas inflow 6: Air communication hole 7, 8: Transfer liquid pipe 9: Base 10: Bolt 11: Ball valve 12: Air chamber 13: Slider 14: Plate 15: Claw plate 16: Claw screw 17: Stopper 18: Compression spring for ball valve

Claims (2)

往復動ポンプのポンプ移送液配管路内に配置され、ポンプ移送液の脈動を減少させる脈動減衰装置において、密封容器の形態をなすケース本体と該ケース内部で液室と気室を分離する伸縮自在のベローズと該ベローズの液室には、ポンプからの移送液を流入させ該移送液を貯留する。移送液を送り出す移送管路を配置し、該ベローズには、気室と大気圧を分けるシールを配し、気室には、圧縮気体を導入する弁とこの弁をベローズが伸張したときに押し上げるスライダーと該シールが予定された位置に来ると大気圧に開放されるようになし、ポンプからの移送液の圧力変動を小さくしたことを特徴とする脈動減衰装置。   In a pulsation damping device that is arranged in a pump transfer liquid piping of a reciprocating pump and reduces the pulsation of pump transfer liquid, the case main body in the form of a sealed container and the liquid chamber and the air chamber separating the liquid chamber and the air chamber inside the case The transfer liquid from the pump is introduced into the bellows and the liquid chamber of the bellows to store the transfer liquid. A transfer line for delivering the transfer liquid is arranged, and a seal that separates the air chamber from the atmospheric pressure is arranged on the bellows. The air chamber is pushed up by a valve for introducing compressed gas and the valve when the bellows is extended. A pulsation damping device characterized in that when the slider and the seal come to a predetermined position, the slider is released to atmospheric pressure, and the pressure fluctuation of the liquid transferred from the pump is reduced. 請求項1の脈動減衰装置において、ベローズの一定量以上の収縮を妨げるようなストッパーを設けると共に、該ストッパーを中空となし、ベローズ内部と移送液出口とを連通させたことを特徴とする脈動減衰装置。   2. The pulsation damping device according to claim 1, wherein a stopper is provided to prevent the bellows from contracting more than a certain amount, the stopper is hollow, and the inside of the bellows communicates with the transfer liquid outlet. apparatus.
JP2007302618A 2007-11-22 2007-11-22 Pulsation damping device Pending JP2009127504A (en)

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JP2007302618A JP2009127504A (en) 2007-11-22 2007-11-22 Pulsation damping device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112197860A (en) * 2020-12-09 2021-01-08 南京仪汇仪器设备有限公司 Portable noise detector

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112197860A (en) * 2020-12-09 2021-01-08 南京仪汇仪器设备有限公司 Portable noise detector

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