JP2009107216A - Multilayered molding and manufacturing method therefor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To inexpensively manufacture a thin molding of a complicated shape such as a box shape, in manufacturing a double layer molding using injection compression molding. <P>SOLUTION: The double layer molding includes layered structure comprising first and second thermoplastic resin layers. A protruded shape part 9 projected toward the second layer as to the layered direction of the layered structure is formed at the peripheral edge of the first layer 5, in the layered structure. The protruded shape part 9 has an outer face along the layered direction and an inner face acute-angled with respect to the layered direction, and the peripheral edge of the second layer contacts with the inner face of the protruded shape part 9 in the first layer. A thermoplastic resin is injected between the first layer 5 and the shape transfer face 21b of a mold member 21, and the first layer 5 is approached to the mold member 21 to compress the thermoplastic resin, and the second layer is formed thereby. The protruded shape part 9 is pushed toward the shape transfer face 21b by the compressed thermoplastic resin in a process for forming the second layer. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a multilayer molded article of thermoplastic resin and a method for producing the same. Such multilayer molded products can be used as components such as office machines, information devices, and home appliances.

  Thermoplastic resin multilayer molded products are widely used because they can easily add functions such as improved appearance, environmental resistance and abrasion resistance.

  On the other hand, recycling of products including components made of thermoplastic resin is regarded as important as a countermeasure against recent environmental problems. For example, for copiers used in offices and household electrical appliances used in general households, recycling has become popular as a result of the enforcement of laws related to recycling. Ink tanks, which are consumables for inkjet printers, are also collected and recycled by installing a collection box at a home appliance mass retailer or the like. In other words, recycling activities to recycle the thermoplastic resin as a raw material from the thermoplastic resin parts separated from the collected products, and to produce new molded products using this thermoplastic resin as a recycled material, have become active. Yes. For example, when manufacturing a component part of a product by performing normal two-color molding or sandwich molding, unused thermoplastic resin is used only for parts that require the required performance, such as the surface of the parts, and other parts. Attempts have also been made to use recycled thermoplastic resin materials.

  Furthermore, due to the rising price of unused thermoplastic resins, more recycled thermoplastic resin materials are used, the amount of expensive unused thermoplastic resins is reduced, and the amount of resin used for product components is reduced. Reduction is also desired.

Japanese Patent No. 3527775 (Patent Document 1) or Japanese Patent No. 3377010 (Patent Document 2) discloses a technique for manufacturing a two-layer molded article. Here, a two-layer molded product is manufactured by injection compression molding using an injection molding machine equipped with two injection units, and a method for obtaining a multilayer molded product with few filling defects even if it is thin and its use A mold is disclosed.
Japanese Patent No. 3527575 Japanese Patent No. 3377010

  However, the above-described conventional technique can cope with the thinning better than normal two-color molding or sandwich molding, but has the following technical problems to be solved.

  2A to 2C are schematic cross-sectional views showing a typical molding method used in the above-described conventional technique and the structure of a mold used in the molding method.

  In the mold 50 used in the conventional method, the mating portion between the fixed mold member 51 and the movable mold member 52 has an inlay structure that is substantially parallel to the mold clamping direction. This portion is referred to as an inlay structure portion 53. The mold 50 is provided with a first hot runner 56 for filling the mold cavity with a first thermoplastic resin for forming the non-compressed layer 54 in the fixed-side mold member 51. Further, the fixed mold member 51 is provided with a second hot runner 57 for filling the mold cavity with the second thermoplastic resin 59 for forming the compression layer 55.

  When molding, first, as shown in FIG. 2A, the first thermoplastic resin is injected into the mold cavity from the first hot runner 56 in a state where the mold 10 is completely closed, and the uncompressed layer 54 is formed. Form.

  Next, as shown in FIG. 2B, the movable side mold member 52 is moved upward, and the thickness between the fixed side mold member 51 and the non-compressed layer 54 is larger than the thickness of the compressed layer 55 formed thereafter. A gap (mold cavity) is formed. Then, the second thermoplastic resin 59 is injected into the gap from the second hot runner 57.

  Thereafter, as shown in FIG. 2C, the movable side mold member 52 is moved downward to close the mold 10, thereby compressing the second thermoplastic resin 59 and forming a compression layer 55 having a desired thickness.

  Here, if the gap between the fixed-side mold member 51 and the movable-side mold member 52 in the inlay structure portion 53 when the mold 50 is closed is small, galling occurs when the mold 10 is closed in FIGS. 2A and 2C. It tends to occur. In the injection compression molding, pressure is applied to the molten resin in the mold by the clamping force, so that the flow length is large and the formation of a thin layer is easy. However, if the gap between the spigot structure portions 53 is large, the process of FIG. Thus, burrs are likely to occur when the compression layer 55 is formed. Therefore, since the conventional mold for two-layer molding requires high accuracy in the gap between the spigot structure portions 53, it is likely to be more expensive than a mold used for normal injection molding, and the life is also shortened. There was a technical problem.

  Further, in the conventional method, in order to form each of the plurality of layers of the molded product, the same combination of the shape transfer surface formed on the movable side mold member and the fixed side mold member, that is, the mold concave portion and the convex portion is used. There were many things. Therefore, it has been mainly to produce a multilayer molded product having a simple shape such as a flat plate shape. When such a multilayer injection compression molding technique is used to manufacture a molded product having a complex shape with unevenness, it is conceivable to use a rotary multilayer molding machine having a plurality of injection units. However, when a rotary type multilayer molding machine is used, a combination of a plurality of mold concave portions and mold convex portions is generated. For example, in the case of two-layer molding, since the combination of the mold concave portion and the mold convex portion to be used is changed between the first layer molding and the second layer molding, it becomes more difficult to align the inlay structure portion. That is, when a multilayer molded product is molded using injection compression molding on a rotary multilayer molding machine, the conventional method has a technical problem that the mold cost is further increased and the mold life is further shortened.

  By the way, since the ink jet recording apparatus ejects fine droplets from minute ejection openings, if the inner surface of the ink tank contains a substance that elutes into the ink, the substance etc. elutes into the ink and becomes fine. This may affect the discharge performance of the liquid droplets. Furthermore, there is a possibility that the substance eluted in the ink may be deposited and adhered to the minute ejection port and affect the ejection of the minute droplet. In other words, if at least the inner surface of the ink tank is made of a recycled material, impurities contained in the recycled material may elute into the ink, affecting the discharge of fine droplets and causing printing defects. is there. For this reason, it is difficult to use the recycled material to constitute the entire ink tank. Therefore, it is conceivable to perform a two-layer molding using a recycled material to constitute a portion other than the inner surface portion of the ink tank. However, the normal two-layer molding increases the thickness of the ink tank. The ink tank becomes large. As a result, the size of the ink jet recording apparatus to which the ink tank is mounted is increased, and the commercial value is lowered. In addition, it is conceivable to manufacture a two-layer molded product using a rotary two-layer molding machine using injection compression molding. However, with the above-described conventional technique, the mold cost is increased and the mold life is also increased. Shorter. Therefore, it is difficult to use this technique for mass production of an ink tank that is a consumable part of an ink jet printer because the ink tank is required to be reduced in cost.

  The present invention has been made in view of the technical problems as described above, and one of the purposes thereof is a complicated non-plate shape such as a box shape in the production of a multilayer molded product using injection compression molding. Another object is to produce a thin molded product at a low cost. In particular, it is an object of the present invention to provide a method for producing a multilayer molded article that can reduce the cost and prolong the service life of a mold for producing such a multilayer molded article.

  Moreover, the other object of this invention is to provide the multilayer molded article manufactured with the above manufacturing methods.

  In order to achieve the above object, according to the present invention, a multilayer molded article formed by laminating a plurality of layers made of a thermoplastic resin, the multilayer molded article comprises a first layer and a second layer adjacent to each other. A multilayer molded article is provided that includes a laminated structure. In this multilayer molded article, in the laminated structure, a convex portion projecting toward the second layer in the lamination direction of the laminated structure is formed at the peripheral portion of the first layer. The convex portion has an outer surface along the stacking direction and an inner surface that forms an acute angle with the stacking direction, and the peripheral portion of the second layer is the convex portion of the first layer. It is in contact with the inner surface.

  In one embodiment of the present invention, an angle formed by the stacking direction and the inner surface is not less than 30 ° and not more than 60 °. In one aspect of the present invention, the peripheral portion of the second layer is sandwiched between the convex portion of the first layer and a portion other than the convex portion. In one aspect of the present invention, the multilayer molded article has a box shape having a bottom surface portion and a side surface portion, and the first layer is located inside the box from the second layer. In one aspect of the present invention, the first layer is made of an unused thermoplastic resin material, and the second layer is made of a recycled thermoplastic resin material.

  Moreover, in order to achieve the said objective, according to this invention, the method of manufacturing the said multilayer molded article is provided. In this method, a thermoplastic resin is injected between the projecting side surface of the convex portion of the first layer and the shape transfer surface of the mold member, and the first layer and the mold member are brought close to each other to form the thermoplastic resin. It has the process of forming a 2nd layer by compressing resin.

  In one aspect of the present invention, an outer transfer surface portion corresponding to an outer surface of the convex portion of the first layer is formed on the shape transfer surface of the mold member, and in the step of forming the second layer, The convex portion is pushed toward the outer transfer surface portion by the compressed thermoplastic resin. In one aspect of the present invention, in the step of forming the second layer, the first layer and the mold member are brought closer to the stacking direction by a distance smaller than the length of the outer surface of the convex portion in the stacking direction. Will be executed after.

  According to the present invention as described above, the convex portion of the first layer is pushed outward by the compressed thermoplastic resin in the step of forming the second layer. The gap with the shape transfer surface is sealed. Therefore, when the second layer is molded, it is possible to prevent the thermoplastic resin from leaking out from the gap between the convex portion and the shape transfer surface of the mold member to cause burrs. Thus, the inlay structure portion of the mold member can be eliminated, the cost of the mold for molding the multilayer molded product using the injection compression molding can be reduced, and the mold life can be extended.

  Next, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to this embodiment.

  FIG. 1A is a schematic cross-sectional view showing an embodiment of a multilayer molded article according to the present invention. This embodiment is embodied as the case 2 and the lid 3 of the liquid container 1. The dimensions are shown in FIGS. 1B and 1C. FIG. 1B shows the same longitudinal section as FIG. 1A, and FIG. 1C shows a longitudinal section orthogonal thereto.

  As shown in FIGS. 1A to 1C, the liquid container 1 is a multilayer molding formed by laminating a plurality of layers with a box-shaped case 2 as a two-layer molded product that is a multilayer molded product obtained by laminating a plurality of layers. It is comprised by the flat-plate-shaped lid | cover 3 as a product 2-layer molded product. The case 2 and the lid 3 are joined by ultrasonic welding at the welded portion 4. Case 2 has a bottom part and a side part.

  The case 2 includes an uncompressed layer 5 as a first layer and a compressed layer 6 as a second layer. The inner non-compressed layer 5 is made of a thermoplastic resin and formed by injection molding. The outer compression layer 6 is made of a thermoplastic resin and formed by injection compression molding. A laminated structure is formed from the non-compressed layer 5 and the compressed layer 6 adjacent to each other. That is, the two-layer molded product includes a laminated structure including the non-compressed layer 5 and the compressed layer 6 adjacent to each other. In this laminated structure, a convex portion 9 that protrudes toward the compressed layer 6 is formed in the peripheral portion of the non-compressed layer 5 (that is, the upper edge portion of the side surface portion) in the lamination direction (that is, the vertical direction) of the laminated structure. Has been. That is, the convex part 9 which protrudes toward the 2nd layer regarding the lamination direction of a laminated structure is formed in the peripheral part of the 1st layer. The convex-shaped part 9 has an outer surface (vertical dimension: 5 mm) along the stacking direction and an inner surface forming an acute angle (30 ° in the figure) with respect to the stacking direction. Although the outer surface of the convex portion 9 is formed along the stacking direction, it has a draft angle (gradient that recedes inward toward the lower side) with respect to the stacking direction for convenience of molding. This draft is preferably 1 ° or less in order to obtain a good sealing effect by the convex portion 9 at the time of injection compression molding of the compression layer 6 described later. The thickness of the non-compressed layer 5 is 1.2 mm, and the thickness of the compressed layer 6 is 0.3 mm. The peripheral edge portion of the compressed layer 6 (that is, the upper edge portion of the side surface portion) is in contact with the convex portion 9 of the non-compressed layer 5 on the inner surface and not on the outer surface. That is, the peripheral portion of the second layer is in contact with the convex portion 9 of the first layer on the inner surface.

  The stacking direction of the stacked structure corresponds to the clamping direction in the production of a two-layer molded product described later.

  Thus, the peripheral edge of the compressed layer 6 is sandwiched between the non-compressed layers 5. Here, being sandwiched means that the angle between the surfaces on both sides of the sandwiching is 0 ° or an acute angle. In the present embodiment, the peripheral portion of the compressed layer 6 is sandwiched between the inner surface of the convex portion 9 of the non-compressed layer 5 and the outer surface of the side portion (an area other than the convex portion) that forms an angle of 31 ° with the inner surface. It is. According to such a structure, peeling between the non-compressed layer 5 and the compressed layer 6 is prevented.

  The lid 3 includes an uncompressed layer 7 as a first layer and a compressed layer 8 as a second layer. The inner non-compressed layer 7 is made of a thermoplastic resin and formed by injection molding. The outer compression layer 8 is made of a thermoplastic resin and formed by injection compression molding. A laminated structure is formed from the non-compressed layer 7 and the compressed layer 8 adjacent to each other. That is, the two-layer molded product includes a laminated structure including the non-compressed layer 7 and the compressed layer 8 adjacent to each other. In this laminated structure, a convex portion 10 that protrudes toward the compressed layer 8 in the lamination direction (that is, the vertical direction) of the laminated structure is formed at the peripheral portion of the non-compressed layer 7. The convex portion 10 has an outer surface (vertical dimension 0.2 mm) along the stacking direction and an inner surface that forms an acute angle (45 ° in the figure) with respect to the stacking direction. The outer peripheral surface of the non-compressed layer 7 includes the outer surface of the convex portion 10 and has a draft angle of 1 ° with respect to the stacking direction (gradient that recedes inward toward the upper side) for the convenience of molding. The thickness of the non-compressed layer 7 is 0.8 mm, and the thickness of the compressed layer 6 is 0.2 mm. The peripheral edge portion of the compressed layer 8 is in contact with the convex portion 10 of the non-compressed layer 7 on the inner surface and not on the outer surface.

  Here, the non-compressed layers 5 and 7 are made of an unused thermoplastic resin material (so-called virgin material), and the compressed layers 6 and 8 are made of a recycled thermoplastic resin material (so-called recycled material). As the recycled material, a material using the used liquid container 1 as a raw material can be used.

  Next, an embodiment of a method for manufacturing the case 2 will be described with reference to FIGS. 3 and 4A to 4G.

  FIG. 3 is a schematic cross-sectional view of a mold 20 which is a mold apparatus for forming the case 2. The mold 20 includes a fixed mold member 21 disposed on the lower side in the drawing and a movable mold member 22 disposed on the upper side in the drawing.

  The movable-side mold member 22 has two shape transfer portions protruding downward on its lower surface. The surface of each shape transfer portion is a shape transfer surface 22a for transferring and forming the inner side surface and the upper end surface of the non-compressed layer 5. On the other hand, the fixed-side mold member 21 has two shape transfer portions that are recessed downward on the upper surface thereof. In the drawing, the surface of the shape transfer portion arranged on the right side is a shape transfer surface 21a for transferring and forming the outer surface of the non-compression layer 5, and the surface of the shape transfer portion arranged on the left side in the drawing is the compression layer. 6 is a shape transfer surface 21b for transferring and forming the outer side surface.

  The stationary mold member 21 includes a first hot runner 23 opened at the shape transfer surface 21a and a second hot runner 24 opened at the shape transfer surface 21b. The first hot runner 23 injects the first thermoplastic resin (virgin material) used for the non-compressed layer 5 into the mold cavity, and the second hot runner 24 uses the second thermoplastic resin (for the compressed layer 6). Recycled material) is injected into the mold cavity.

  The movable mold member 22 is rotatable around a rotation center X in the vertical direction with respect to the fixed mold member 21.

  Since the mold 20 does not have the inlay structure 53 of the mold 50 used in the prior art as shown in FIG. 2, the cost does not increase and the lifetime is not shortened.

  In this embodiment, as shown below, a thermoplastic resin is injected between the protruding surface of the convex portion 9 of the non-compressed layer 5 and the shape transfer surface 21b of the mold member (fixed side mold member 21). And it has the process of forming the compression layer 5 by making the non-compression layer 5 and a mold member approach, and compressing a thermoplastic resin.

  At the time of molding, first, as shown in FIG. 4A, the movable side mold member 22 is moved downward to approach the fixed side mold member 21, and the mold 20 is closed. That is, the lower mating plane of the movable mold member 22 and the upper mating plane of the fixed mold member 21 are brought into contact with each other. As a result, a mold cavity having a shape corresponding to the uncompressed layer 5 is formed between the shape transfer surface 22a of the movable mold member 22 and the shape transfer surface 21a of the fixed mold member 21 arranged on the right side in the drawing. The A virgin material is discharged and filled into the mold cavity from the first hot runner 23 to form the incompressible layer 5.

  Next, as shown in FIG. 4B, the movable side mold member 22 is moved upward to be separated from the fixed side mold member 21, and the mold 20 is opened. The non-compressed layer 5 remains attached to the shape transfer surface 22 a of the movable mold member 22. In order to secure such adhesion of the non-compressed layer 5 to the shape transfer surface 22a, a mold release agent is applied to the shape transfer surface 21a of the fixed-side mold member 21 before closing the mold 20 in FIG. 4A. I can keep it.

  Thereafter, as shown in FIG. 4C, the movable mold member 22 is rotated 180 degrees around the rotation center X with respect to the fixed mold member 21. As a result, the shape transfer portion to which the non-compressed layer 5 of the movable side mold member 22 is attached is disposed corresponding to the shape transfer surface 21 b of the fixed side mold member 21. At the same time, the shape transfer portion to which the uncompressed layer 5 of the movable side mold member 22 is not attached is disposed corresponding to the shape transfer surface 21 a of the fixed side mold member 21.

  Next, as shown in FIG. 4D, the movable mold member 22 is moved downward to approach the fixed mold member 21. Here, the distance between the lower mating plane of the movable mold member 22 and the upper mating plane of the fixed mold member 21 is made smaller than the vertical dimension (5 mm) of the outer surface of the convex portion 9. . That is, in the following, the step of forming the compressed layer 6 is performed after the non-compressed layer 5 and the fixed-side mold member 21 are brought close to each other in the stacking direction by a distance smaller than the length in the stacking direction of the outer surface of the convex portion 9. The

  Thus, the compressed layer 6 corresponds to the compressed layer 6 between the outer surface of the bottom surface portion of the non-compressed layer 5, the outer surface of the side surface portion, the inner surface of the convex portion 9, and the shape transfer surface 21 b of the stationary mold member 21. A mold cavity having a volume significantly larger than the volume of the mold is formed. In this state, when a required amount of recycled material 25 is injected from the second hot runner 24, the recycled material 25 is filled in the mold cavity leaving an upper gap. The movable side mold member 22 is further moved downward to approach the fixed side mold member 21, and the recycled material 25 is compressed by a clamping force. This reduces the volume of the mold cavity and reduces the upper gap.

  Finally, as shown in FIG. 4E, the lower mating plane of the movable mold member 22 and the upper mating plane of the fixed mold member 21 come into contact with each other. By this clamping, it corresponds to the compression layer 6 between the non-compression layer 5 attached to the shape transfer surface 22a of the movable side mold member 22 arranged on the left side in the drawing and the shape transfer surface 21b of the fixed side mold member 21. A mold cavity having a shape to be formed is formed, and a compression layer 6 is formed in the mold cavity.

  When the compression layer 6 is formed by injection compression molding from the above-described FIGS. 4D to 4E, the presence of the convex portion 9 at the peripheral portion of the non-compression layer 5 suppresses the generation of burrs. That is, as shown in FIG. 4F (a), after the injection of the recycled material 25 and before the compression starts, the shape transfer of the outer surface of the convex portion 9 of the non-compressed layer 5 and the fixed-side mold member 21 is performed. Although there is a gap between the surface 21b, the recycled material 25 has not yet reached here. Even if it reaches, since the pressure of the recycled material 25 is low and the gap is less than 0.1 mm, the recycled material 25 does not leak from this gap. When the compression of the recycled material 25 proceeds, the recycled material 25 reaches the convex portion 9 as shown in FIG. 4F (b). However, in this state, since the pressure of the recycled material 25 is still low and the gap is further reduced, the recycled material 25 does not leak out from this gap. Further, when the compression of the recycled material 25 proceeds, as shown in FIG. 4F (c), the pressure of the recycled material 25 is increased, but the gap becomes sufficiently small. Further, the convex portion 9 is softened by the heat of the recycled material 25. Accordingly, the inner side surface of the convex portion 9 receives a pressing force from the recycled material 25, whereby the convex portion 9 is pushed toward the shape transfer surface 21 b of the fixed side member, and the outer side surface of the convex portion 9. Closely contacts the outer transfer surface portion of the corresponding shape transfer surface 21b. Thus, the generation of burrs is suppressed by the sealing effect of the convex portion 9.

  In order to enhance the sealing effect as described above, the angle formed by the stacking direction and the inner surface of the convex portion 9 of the non-compressed layer 5 is preferably 60 ° or less. In addition, the angle formed by the stacking direction and the inner surface of the convex portion 9 of the non-compressed layer 5 is 30 ° or more in order to stabilize the shape of the convex portion 9 when the non-compressed layer 5 is formed. It is preferable. That is, the angle formed by the stacking direction and the inner surface of the convex portion 9 of the non-compressed layer 5 is preferably 30 ° or more and 60 ° or less.

  As described above, the outer transfer surface portion corresponding to the outer surface of the convex portion 9 of the non-compressed layer 5 is formed on the shape transfer surface 21 b of the fixed-side mold member 21. In the step of forming the compression layer 6, the convex portion 9 is pushed toward the outer transfer surface portion by the compressed thermoplastic resin.

  As shown in FIG. 4E, after the mold clamping is completed, the first hot runner 23 enters the mold cavity formed between the movable mold member 22 and the fixed mold member 21 on the right side in the drawing. A non-compressed layer 5 is formed by discharging and filling a virgin material. This is the same process as in FIG. 4A.

  Next, as shown to FIG. 4G, a metal mold | die is opened and case 2 is taken out on the left side in a figure. Thereby, the same state as that of FIG. 4B is realized.

  Thereafter, continuous molding can be performed by repeating the steps from FIG. 4C onward.

  As described above, the case 2 can be molded without worrying about the occurrence of burrs by using an inexpensive and long-life mold without an inlay structure.

  In order to improve the adhesion between the non-compressed layer 5 and the compressed layer 6 and to prevent them from peeling, the compatibility between the thermoplastic resin of the non-compressed layer 5 and the thermoplastic resin of the compressed layer 6 is good. It is preferable. Moreover, it is preferable to use the compression layer 6 made of a thermoplastic resin having a melting temperature higher than the melting temperature of the thermoplastic resin of the non-compression layer 5. This is because when the compression layer 6 is injection compression molded, the melted thermoplastic resin melts the surface of the non-compression layer 5, thereby improving the adhesion. Such an effect is enhanced in combination with pressure application in the injection compression stroke.

  The lid 3 corresponds to a case in which the bottom surface portion and the side surface portion of the case 2 are integrated into a flat plate shape. As with the case 2, the lid 3 can be molded without worrying about the occurrence of burrs by using an inexpensive and long-life mold that does not have an inlay structure.

  Various modifications can be made to the shape of the convex portions 9 and 10 of the non-compressed layers 5 and 7. In FIG. 5, the example of the cross-sectional shape of a convex-shaped part is shown. In each of (a) to (k) of FIG. 5, the convex portion is formed in the non-compressed layer in the same arrangement as that shown in FIG. 4 (F), the outer surface is located on the left side, and the right side The inner surface is located at

  In Fig.5 (a), an outer surface consists of one plane, and an inner surface consists of one plane. In FIG.5 (b), an outer surface consists of one plane, an inner surface consists of one plane, and the intermediate surface which consists of one plane orthogonal to the said lamination direction is located between an outer surface and an inner surface. ing. In FIG.5 (c), an outer surface consists of one plane, and an inner surface consists of one concave curved surface. In FIG.5 (d), an outer surface consists of one plane, an inner surface consists of one concave curved surface, and the intermediate surface which consists of one plane orthogonal to the said lamination direction is located between an outer surface and an inner surface. is doing. In FIG.5 (e), an outer surface consists of one plane, and an inner surface consists of one convex curved surface. In FIG.5 (f), an outer surface consists of one plane, and an inner surface consists of two planes from which inclination differs. In FIG. 5G, the outer surface is composed of one plane, the inner surface is composed of two planes having different inclinations, and the intermediate surface is composed of one plane perpendicular to the stacking direction between the outer surface and the inner surface. The face is located. In FIG.5 (h), an outer surface consists of one plane, and an inner surface consists of one concave curved surface and one plane. In FIG. 5 (i), the outer surface is composed of one plane, the inner surface is composed of one concave curved surface and one plane, and between the outer surface and the inner surface, from one plane orthogonal to the stacking direction. An intermediate plane is located. In FIG.5 (j), an outer surface consists of one plane, and an inner surface consists of one convex curved surface and one plane. In FIG.5 (k), an outer surface consists of one plane and one convex curved surface, and an inner surface consists of one plane.

  When the case 2 and the lid 3 formed as described above are joined by ultrasonic welding, the compressed layers 6 and 8 formed of the recycled material 25 are not melted. That is, the peripheral portions of the compression layers 6 and 8 are not in contact with the convex portions 9 and 10 of the non-compression layers 5 and 7 on their outer surfaces, but are in contact with only the inner surfaces, so that ultrasonic welding is performed on the compression layers. 6 and 8 can be performed in the vicinity of the outer surface of the convex portion. This is because the recycled material 25 does not reach the welded portion.

  Therefore, even when the liquid storage container 1 is used as an ink tank of an ink jet recording apparatus, impurities and the like contained in the recycled material dissolve in the ink stored in the liquid storage container 1 and cause printing defects. There is nothing.

  Furthermore, since the case 2 and the lid 3 use injection compression molding for forming the compression layers 6 and 8, it is possible to suppress an increase in thickness. Thus, the liquid container 1 is not increased in size and the ink jet recording apparatus is not increased in size.

  In the above embodiment, the multilayer molded article is a two-layer molded article and is composed of only a laminated structure including the first layer and the second layer, but the present invention is not limited to this. The multilayer molded article of the present invention includes those in which one or more layers are further added to at least one surface of the laminated structure composed of the first layer and the second layer. Such an additional layer can be formed before or after the manufacturing process of the two-layer molded article of the above embodiment.

It is a schematic sectional drawing which shows one Embodiment of the multilayer molded article by this invention. It is a schematic sectional drawing which shows the dimension of embodiment of FIG. 1A. It is a schematic sectional drawing which shows the dimension of embodiment of FIG. 1A. It is a schematic sectional drawing which shows the typical shaping | molding method used with a prior art, and the structure of the metal mold | die used for it. It is a schematic sectional drawing which shows the typical shaping | molding method used with a prior art, and the structure of the metal mold | die used for it. It is a schematic sectional drawing which shows the typical shaping | molding method used with a prior art, and the structure of the metal mold | die used for it. It is a schematic sectional drawing of the metal mold | die for shape | molding the multilayer molded article of embodiment of FIG. 1A. It is a schematic sectional drawing for demonstrating the process of one Embodiment of the manufacturing method of the multilayer molded article by this invention. It is a schematic sectional drawing for demonstrating the process of one Embodiment of the manufacturing method of the multilayer molded article by this invention. It is a schematic sectional drawing for demonstrating the process of one Embodiment of the manufacturing method of the multilayer molded article by this invention. It is a schematic sectional drawing for demonstrating the process of one Embodiment of the manufacturing method of the multilayer molded article by this invention. It is a schematic sectional drawing for demonstrating the process of one Embodiment of the manufacturing method of the multilayer molded article by this invention. It is a schematic sectional drawing for demonstrating the process of one Embodiment of the manufacturing method of the multilayer molded article by this invention. It is a schematic sectional drawing for demonstrating the process of one Embodiment of the manufacturing method of the multilayer molded article by this invention. It is the schematic which shows the example of the cross-sectional shape of a convex-shaped part.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Liquid container 2 Case 3 Lid 4 Welding part 5 Uncompressed layer 6 Compressed layer 7 Uncompressed layer 8 Compressed layer 9 Convex part 10 Convex part 20 Mold 21 Fixed side mold member 22 Movable side mold member 23 1st Hot runner 24 Second hot runner 25 Recycled material 50 Mold 51 Fixed side member 52 Movable side member 53 Inlay structure portion 54 Uncompressed layer 55 Compressed layer 56 First hot runner 57 Second hot runner 59 Second heat Plastic resin

Claims (8)

A multilayer molded product formed by laminating a plurality of layers made of thermoplastic resin,
The multilayer molded article includes a laminated structure composed of a first layer and a second layer adjacent to each other,
In the stacked structure, a convex portion that protrudes toward the second layer with respect to the stacking direction of the stacked structure is formed at a peripheral portion of the first layer, and the protruding portion extends along the stacking direction. An outer side surface and an inner side surface forming an acute angle with respect to the stacking direction, and a peripheral edge portion of the second layer is in contact with a convex shape portion of the first layer on the inner side surface. Multi-layer molded product.   2. The multilayer molded article according to claim 1, wherein an angle formed by the stacking direction and the inner surface is 30 ° or more and 60 ° or less.   3. The multilayer according to claim 1, wherein the peripheral portion of the second layer is sandwiched between the convex portion of the first layer and a portion other than the convex portion. Molding.   The multilayer molded article has a shape of a box having a bottom surface portion and a side surface portion, and the first layer is located inside the box from the second layer. The multilayer molded article according to any one of the above.   The multilayer molding according to any one of claims 1 to 4, wherein the first layer is made of an unused thermoplastic resin material, and the second layer is made of a recycled thermoplastic resin material. Goods. A method for producing a multilayer molded article according to any one of claims 1 to 5,
The thermoplastic resin is injected between the protruding side surface of the convex portion of the first layer and the shape transfer surface of the mold member, and the thermoplastic resin is compressed by bringing the first layer and the mold member close to each other. Then, the manufacturing method of the multilayer molded article characterized by having the process of forming the said 2nd layer.   An outer transfer surface portion corresponding to the outer surface of the convex portion of the first layer is formed on the shape transfer surface of the mold member, and in the step of forming the second layer, the compressed thermoplastic resin 7. The method of manufacturing a multilayer molded product according to claim 6, wherein the convex portion is pushed toward the outer transfer surface portion.   The step of forming the second layer is performed after bringing the first layer and the mold member closer to each other in the stacking direction by a distance smaller than the length in the stacking direction of the outer surface of the convex portion. The manufacturing method of the multilayer molded article as described in any one of Claims 6-7.

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