JP2009106997A - Method and apparatus for winding metal-strip coil - Google Patents

Method and apparatus for winding metal-strip coil Download PDF

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JP2009106997A
JP2009106997A JP2007283701A JP2007283701A JP2009106997A JP 2009106997 A JP2009106997 A JP 2009106997A JP 2007283701 A JP2007283701 A JP 2007283701A JP 2007283701 A JP2007283701 A JP 2007283701A JP 2009106997 A JP2009106997 A JP 2009106997A
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metal strip
winding
adhesive
coil
wound
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Takahiro Kariyasu
隆博 刈安
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and an apparatus for winding a metal-strip coil, the method and the apparatus being suitable to a thin metal strip of about 4 mm in thickness and providing the excellent surface property and wound shape of the coil after being wound. <P>SOLUTION: The apparatus for winding the metal strip for winding the metal strip into the coil shape on a reel is provided with an adhesive injecting device for applying the adhesive onto the outer wound surface at the topmost end part of the metal strip. The adhesive injecting device, when the metal strip is wound into a coil shape, applies an adhesive onto the outer wound surface being the outer circumferential side in the topmost end part of the metal strip and adheres the topmost end part to the inner wound surface of the metal strip to be wound on its outer layer. and the adhesive injecting device is arranged so that the adhesive is applied to the outer wound surface at the topmost end part just before the outer wound surface in the topmost end part of the metal strip is brought into contact with the inner wound surface of the second roll. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、巻取り後の表面性状及び巻取り形状が良好な金属ストリップコイル巻取り方法および装置に関し、特に板厚が0.4mm以下の薄物の金属ストリップに好適なものに関する。   The present invention relates to a metal strip coil winding method and apparatus having good surface properties and winding shape after winding, and more particularly to a metal strip coil suitable for a thin metal strip having a plate thickness of 0.4 mm or less.

金属ストリップは、精整、酸洗、タンデムミル等の冷延や表面処理の処理ラインの出側に配置された巻取りリール装置のリールにコイル状に巻き取られ、次工程へクレーン等で吊り下げられて移動する。   The metal strip is coiled around a reel of a take-up reel device arranged on the exit side of a cold rolling or surface treatment line such as refining, pickling, tandem mill, etc., and suspended to the next process with a crane or the like Moves down.

コイルを巻取りリール装置のリールから抜き出す際、コイル内側で金属ストリップの最内巻き部先端が鉛直方向上方に位置すると、金属ストリップの材料強度や板厚によっては、重力によって当該最内巻き部先端が鉛直方向下方に垂れ下がる、「たれ」と称される現象が発生する。このたれの現象は板厚が薄いほど顕著である。   When extracting the coil from the reel of the take-up reel device, if the tip of the innermost winding part of the metal strip is positioned vertically upward inside the coil, depending on the material strength and thickness of the metal strip, the tip of the innermost winding part is caused by gravity. A phenomenon called “sag” occurs in which hangs downward in the vertical direction. This sagging phenomenon becomes more prominent as the plate thickness is thinner.

「たれ」が発生すると、コイルをクレーンで搬送するための吊下げ作業時、トングにより内巻部に損傷が生じたり、次工程の入り側で、巻戻機のリールに挿入する際に障害となるため、当該最内巻き部先端の「たれ」を防止する技術が種々提案されている。   When "sagging" occurs, the inner winding part is damaged by the tongs during the suspension work for transporting the coil with a crane, or it becomes an obstacle when inserted into the reel of the rewinding machine on the entry side of the next process. For this reason, various techniques for preventing “sag” at the tip of the innermost winding portion have been proposed.

特許文献1は、金属ストリップコイルの仮止め方法及び装置に関し、金属ストリップコイルの最内巻き部の「たれ」を防止するため、金属ストリップがコイルとして巻き取られる際、その最先端部で、コイルの外周側となる外巻面に両面接着テープを貼り付け、最先端部の外層に巻き取られる金属ストリップに接着させることが記載されている。   Patent Document 1 relates to a method and an apparatus for temporarily fixing a metal strip coil, and in order to prevent “sag” of the innermost winding portion of the metal strip coil, when the metal strip is wound as a coil, It is described that a double-sided adhesive tape is affixed to the outer winding surface on the outer peripheral side of the tape and bonded to a metal strip wound on the outermost layer of the most advanced part.

特許文献1には、先行技術として1.コイルを巻取り機から抜き出した後に仮止めする技術(例えば、特許文献2等)、2.コイルを巻取り機で巻き取る際に、巻取りリール上において内巻き部とその外側に巻かれた金属ストリップを仮付け溶接する技術(特許文献3)、3.巻取り機のリールにスリーブを嵌着させておいて金属ストリップを巻取り、次工程でコイルを巻き戻した後にスリーブを回収する技術が記載されている。   In Patent Document 1, as prior art, 1. 1. Technology for temporarily fixing the coil after it is extracted from the winder (for example, Patent Document 2). 2. Technology for temporarily welding an inner winding portion and a metal strip wound on the outer side of a winding reel when the coil is wound by a winder (Patent Document 3); A technique is described in which a sleeve is fitted on a reel of a winder, a metal strip is wound up, the coil is rewound in the next step, and then the sleeve is recovered.

そして、特許文献1には、これらの先行技術では「たれ」の発生防止に手間がかかったり、仮付け溶接部の切り取りでスクラップが発生することの解決をその発明の課題とすることが記載されている。
特開平2−192819号公報 実開昭60−181210号公報 特公昭53−16383号公報
Patent Document 1 describes that in these prior arts, it is an object of the present invention to solve the problem that the occurrence of “sag” takes time and scrap is generated by cutting a tack weld. ing.
Japanese Unexamined Patent Publication No. Hei 2-192819 Japanese Utility Model Publication No. 60-181210 Japanese Patent Publication No.53-16383

しかしながら、特許文献1記載の金属ストリップコイルの仮止め方法ではコイルの最内巻き部先端を、そのコイルの外周側となる外巻面に両面接着テープを貼り付け、最先端部の外層に巻き取られる金属ストリップに接着させるため以下の欠点が生じる。   However, in the metal strip coil temporary fixing method described in Patent Document 1, the tip of the innermost winding portion of the coil is attached to the outer winding surface on the outer peripheral side of the coil, and the winding is wound on the outer layer of the most advanced portion. The following disadvantages arise due to the adhesion to the resulting metal strip.

まず、1.コイルを巻き戻した後には、両面接着テープを取り除かなければならず新たな作業工程が発生する。2.両面接着テープは極めて扱いに注意を要し、周辺コイルや機器に再度接着しないように作業における精神的負荷が大きい。3.両面接着テープは厚みを有するため、板厚0.4mm以下の薄い金属ストリップでは第二巻き以降、特に軟質材料等において十巻き以上に亘りそのテープ形状が転写され、製品として外観不良の理由で品質異常な部分が発生し、本来は一巻きから数巻きであるスクラップが増大することになる。   First, 1. After the coil has been rewound, the double-sided adhesive tape must be removed, resulting in a new work process. 2. Double-sided adhesive tape requires extreme caution in handling, and has a great mental burden on the work so as not to re-adhere to peripheral coils and equipment. 3. Since the double-sided adhesive tape has a thickness, a thin metal strip with a thickness of 0.4 mm or less has its tape shape transferred after the second winding, especially ten times or more in soft materials, etc. An abnormal part occurs, and the scrap which is originally one to several turns increases.

また、両面接着テープを使用した場合は、コイル最内周の金属ストリップ長手方向、幅方向ともに巻き始めの段階で完全に密着されてしまうため、最内周先端部の微小な位置修正ができない。   In addition, when the double-sided adhesive tape is used, since the metal strip in the innermost circumference and the width direction of the innermost coil are completely brought into close contact with each other at the beginning of winding, a minute position correction of the innermost circumferential tip cannot be performed.

そのため、コイル抜き出し後に、最内周先端部がコイルから飛び出していることが判明した場合、飛び出し部を修正することができず、運搬工程で折れ込みが発生したり、突出部により作業員が切り傷を負ったり、更には形状不良のまま製品出荷されることも懸念される。また、コイル先端部を溶接(例えば点溶接)で固定した場合にも第二巻き以降のコイルへの溶接部の転写が問題となる。   For this reason, if it is found that the innermost peripheral tip protrudes from the coil after the coil has been extracted, the protrusion cannot be corrected, and folding may occur in the transportation process, or the operator may be cut by the protrusion. There is also a concern that the product will be shipped with a poor shape. Also, when the coil tip is fixed by welding (for example, spot welding), transfer of the welded portion to the coil after the second winding becomes a problem.

そこで、本発明は、上記課題を解決した金属ストリップの巻取り方法および装置を提供することを目的とする。   Therefore, an object of the present invention is to provide a metal strip winding method and apparatus that solves the above problems.

本発明の課題は以下の手段で達成可能である。
1.コイル状に金属ストリップを巻き取る際、コイルの外周側となる、当該金属ストリップの最先端部の外巻面に接着剤を塗布し、前記最先端部をその外層に巻き取られる金属ストリップの内巻き面に接着させることを特徴とする金属ストリップの巻取り方法。
2.金属ストリップの最先端部の外巻面に接着剤を塗布する接着剤射出装置を備えた、金属ストリップをリールにコイル状に巻き取る金属ストリップの巻取り装置であって、前記接着剤射出装置は、前記金属ストリップの最先端部の外巻面が第二巻き目の内巻面と接触する直前に、前記最先端部の外巻き面に接着剤を塗布するように配置されていることを特徴とする金属ストリップの巻取り装置。
The object of the present invention can be achieved by the following means.
1. When winding a metal strip in a coil shape, an adhesive is applied to the outer winding surface of the metal strip on the outer peripheral side of the coil, and the metal strip is wound on the outer layer of the metal strip. A method for winding a metal strip, characterized by adhering to a winding surface.
2. A metal strip take-up device for winding a metal strip in a coil shape on a reel, comprising an adhesive injection device for applying an adhesive to the outer winding surface of the most advanced portion of the metal strip, wherein the adhesive injection device The outermost winding surface of the metal strip is disposed so as to apply an adhesive to the outer winding surface of the most distal portion immediately before the outer winding surface of the metal strip comes into contact with the inner winding surface of the second winding. Metal strip winding device.

本発明によれば、作業性良く、表面性状に優れる薄物の金属ストリップを巻き取ることが可能で産業上極めて有用である。   According to the present invention, it is possible to wind up a thin metal strip with good workability and excellent surface properties, which is extremely useful in the industry.

本発明は、接着剤を用いて金属ストリップの最先端部の外巻面とその外層に巻き取られる金属ストリップの内巻面に接着させることを特徴とする。以下、図面を用いて詳細に説明する。   The present invention is characterized in that an adhesive is used to adhere the outermost winding surface of the metal strip to the inner winding surface of the metal strip wound around the outer layer. Hereinafter, it explains in detail using a drawing.

図1は、本発明の適用に好適な巻取り装置を説明する模式的外観図で、図2に図1に示す巻取り装置に配置された接着剤射出装置の構造を示す。   FIG. 1 is a schematic external view for explaining a winding device suitable for application of the present invention. FIG. 2 shows a structure of an adhesive injection device arranged in the winding device shown in FIG.

これらの図において1は巻取りリール、2は金属ストリップ、3、3a、3bはガイドローラで3a、3bはそれら中の最端部に配置されるもの、4はエンドレスベルト、5は接着剤射出装置、6は接着剤、7はコイル、8はカローゼルリール、21は金属ストリップ2の最先端部の外巻面、51は接着剤射出装置5に設けられた接着剤の射出用中空管、aは金属ストリップ2の進行方向、bは接着剤の射出方向を示す。   In these drawings, 1 is a take-up reel, 2 is a metal strip, 3 and 3a and 3b are guide rollers, 3a and 3b are arranged at the end, 4 is an endless belt, and 5 is an adhesive injection Device, 6 is an adhesive, 7 is a coil, 8 is a carousel reel, 21 is an outer winding surface of the most advanced portion of the metal strip 2, 51 is a hollow tube for injection of adhesive provided in the adhesive injection device 5 , A indicates the traveling direction of the metal strip 2, and b indicates the injection direction of the adhesive.

図示した巻取り装置は、周知の、2本の巻取りリール1が取り付けられたカローゼルリール8を備えた巻取り装置に接着剤射出装置5を配設して構成される。金属ストリップ2はカローゼルリール8に取り付けられたリール1の外周面に、ガイドローラ3上を回動するエンドレスベルト4で押し付けられて、リール1に巻き取られる。   The illustrated winding device is configured by disposing an adhesive injection device 5 on a winding device having a known carousel reel 8 to which two winding reels 1 are attached. The metal strip 2 is pressed onto the outer peripheral surface of the reel 1 attached to the carousel reel 8 by the endless belt 4 that rotates on the guide roller 3, and is wound around the reel 1.

金属ストリップ2の巻取り方向は、リール1が右周り(時計方向)に回転する場合の上巻きと左周り(反時計方向)に回転する場合の下巻きがあり、図1は上巻きの場合を示す。   The winding direction of the metal strip 2 includes an upper winding when the reel 1 rotates clockwise (clockwise) and a lower winding when the reel 1 rotates counterclockwise (counterclockwise). FIG. 1 shows an upper winding. Indicates.

接着剤射出装置5は、巻取りリール1に巻き取られた金属ストリップ2の最先端部21の外巻面が第二巻き目の内巻面と接触する直前に、最先端部21の外巻面に接着剤6を塗布するように配置する。   The adhesive injection device 5 has the outer winding of the most distal portion 21 immediately before the outer winding surface of the most distal portion 21 of the metal strip 2 wound on the take-up reel 1 comes into contact with the inner winding surface of the second winding. It arrange | positions so that the adhesive agent 6 may be apply | coated to a surface.

コイルの外周側となる、金属ストリップ2の最先端部21の外巻面に接着剤を塗布するので、最先端部21をその外層に巻き取られる金属ストリップ2の内巻き面に接着させ、「たれ」を防止することが可能となる。   Since the adhesive is applied to the outer winding surface of the most distal end portion 21 of the metal strip 2, which is the outer peripheral side of the coil, the most distal end portion 21 is adhered to the inner winding surface of the metal strip 2 wound around the outer layer. It is possible to prevent “sagging”.

接着剤射出装置5は、金属ストリップ2の幅方向に均等となるように配置した複数の射出用中空管51で、図示しない加圧装置を用いて、接着剤を金属ストリップ2に向けて散布する(矢印b)。   The adhesive injection device 5 is a plurality of injection hollow tubes 51 arranged so as to be uniform in the width direction of the metal strip 2, and sprays the adhesive toward the metal strip 2 using a pressure device (not shown). (Arrow b).

接着剤は射出用中空管51で散布されるので、散布領域6は金属ストリップ2の上に限定される。但し、射出用中空管51は、金属ストリップ2の進行方向(矢印a)の斜め上方から接着剤を散布できるように配置し、接着剤がガイドローラ3a,3bに付着することを防止する。   Since the adhesive is sprayed by the injection hollow tube 51, the spray area 6 is limited on the metal strip 2. However, the injection hollow tube 51 is arranged so that the adhesive can be sprayed obliquely from above in the traveling direction of the metal strip 2 (arrow a), and prevents the adhesive from adhering to the guide rollers 3a and 3b.

図3は、上巻きの場合の、接着剤射出装置5の配置位置を示す巻取り装置の正面図で、
接着剤射出装置5は巻取りリール1のリール面で、金属ストリップ2がエンドレスベルト4の押し付けから開放される巻き付け終端点と巻き付け始端点の間に設置する。金属ストリップ2は矢印aに沿って進むので、巻き付け終端点はガイドローラ3aの周辺となる。
FIG. 3 is a front view of the winding device showing the arrangement position of the adhesive injection device 5 in the case of top winding,
The adhesive injection device 5 is installed on the reel surface of the take-up reel 1 between the winding end point where the metal strip 2 is released from the pressing of the endless belt 4 and the winding start end point. Since the metal strip 2 advances along the arrow a, the winding end point is around the guide roller 3a.

接着剤射出装置5は射出用中空管51が接着剤を、金属ストリップ2の進行方向の斜め上方から散布するように設置すればよく、特に巻取り装置への取り付け方法は規定しない。   The adhesive injection device 5 may be installed so that the injection hollow tube 51 sprays the adhesive from obliquely above in the traveling direction of the metal strip 2, and the method of attaching to the winding device is not particularly defined.

図4は、下巻きの場合の、接着剤射出装置5の配置位置を示す巻取り装置の正面図で、接着剤射出装置5は巻き付け終端点となるガイドローラ3bと、巻き付け始端点の間に沿って設置する。   FIG. 4 is a front view of the winding device showing the arrangement position of the adhesive injection device 5 in the case of bottom winding, and the adhesive injection device 5 is located between the guide roller 3b serving as a winding end point and the winding start end point. Install along.

尚、接着剤の種類は特に規定しないが、金属ストリップ2のコイル巻取り作業に要する、通常、10分から1時間程度の間で、「たれ」を防止する接着強度を有し、且つコイル内で、先端部の微小な位置修正が可能なゲル状のものが好ましい。例えば、ゴム系接着剤、エポキシ系接着剤が利用できる。   The type of the adhesive is not particularly specified, but it has an adhesive strength that prevents “sagging” usually required for the coil winding work of the metal strip 2 within about 10 minutes to 1 hour, and within the coil. A gel-like material capable of minute position correction of the tip is preferable. For example, a rubber adhesive or an epoxy adhesive can be used.

金属ストリップの先端部は、スクラップとされることが多いので、接着剤を用いて「たれ」を防止しても製品欠陥が発生するわけではない。本発明例では巻取りリール装置をカローゼルリールで記載したが限定されるものでなく、一般的なテンションリール及びベルトラッパにも適用可能である。   Since the tip of the metal strip is often scrapped, product defects do not occur even if “sag” is prevented using an adhesive. In the example of the present invention, the take-up reel device is described as a carousel reel, but is not limited, and can be applied to a general tension reel and a belt wrapper.

本発明の1実施例に係る巻取り装置の構成を説明する正面図。The front view explaining the structure of the winding apparatus which concerns on one Example of this invention. 図1に示す本発明例に係る巻取り装置の接着剤射出装置の構成を説明する図。The figure explaining the structure of the adhesive agent injection apparatus of the winding apparatus which concerns on the example of this invention shown in FIG. 上巻きの場合の本発明の1実施例に係る巻取り装置の構成を説明する正面図。The front view explaining the structure of the winding apparatus which concerns on one Example of this invention in the case of an upper winding. 下巻きの場合の本発明の1実施例に係る巻取り装置の構成を説明する正面図。The front view explaining the structure of the winding apparatus which concerns on one Example of this invention in the case of a lower winding.

符号の説明Explanation of symbols

1 巻取りリール
2 金属ストリップ
3、3a、3b ガイドローラ
4 エンドレスベルト
5 接着剤射出装置
6 領域
7 コイル
8 カローゼルリール
21 先端部
51 射出用中空管
a 金属ストリップの進行方向を示す矢印
b 接着剤の射出方向を示す矢印
DESCRIPTION OF SYMBOLS 1 Take-up reel 2 Metal strip 3, 3a, 3b Guide roller 4 Endless belt 5 Adhesive injection apparatus 6 Area | region 7 Coil 8 Carousel reel 21 Tip part 51 Hollow tube for injection a Arrow which shows the advancing direction of a metal strip b Bonding Arrow indicating the injection direction

Claims (2)

コイル状に金属ストリップを巻き取る際、コイルの外周側となる、当該金属ストリップの最先端部の外巻面に接着剤を塗布し、前記最先端部をその外層に巻き取られる金属ストリップの内巻面に接着させることを特徴とする金属ストリップの巻取り方法。   When winding a metal strip in a coil shape, an adhesive is applied to the outer winding surface of the metal strip on the outer peripheral side of the coil, and the metal strip is wound on the outer layer of the metal strip. A method of winding a metal strip, characterized by adhering to a winding surface. 金属ストリップの最先端部の外巻面に接着剤を塗布する接着剤射出装置を備えた、金属ストリップをリールにコイル状に巻き取る金属ストリップの巻取り装置であって、前記接着剤射出装置は、前記金属ストリップの最先端部の外巻面が第二巻き目の内巻面と接触する直前に、前記最先端部の外巻面に接着剤を塗布するように配置されていることを特徴とする金属ストリップの巻取り装置。   A metal strip take-up device for winding a metal strip in a coil shape on a reel, comprising an adhesive injection device for applying an adhesive to the outer winding surface of the most advanced portion of the metal strip, wherein the adhesive injection device The outermost winding surface of the metal strip is disposed so as to apply an adhesive to the outer winding surface of the most distal portion immediately before the outer winding surface of the second winding comes into contact with the inner winding surface of the second winding. Metal strip winding device.
JP2007283701A 2007-10-31 2007-10-31 Method and apparatus for winding metal-strip coil Pending JP2009106997A (en)

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