JP2009102641A - Vinyl alcohol-based polymer - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a vinyl alcohol-based polymer which is useful for manufacturing an inkjet recording material having an ink receiving layer free of surface cracking, high in glossiness, excellent in ink absorption and high in transparency with high productivity. <P>SOLUTION: The vinyl alcohol-based polymer contains monomeric units bearing specified polyoxyalkylene groups. In the polymer, the product P×S, wherein P is the viscosity-average degree of polymerization of the polymer and S is the polyoxyalkylene group-bearing monomeric unit content in mol% relative to the whole monomeric units in the polymer, and the number (n) of the oxyalkylene repeating units in the polyoxyalkylene group-bearing monomeric units satisfies a specified relational expression. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a vinyl alcohol polymer. More specifically, the present invention relates to a vinyl alcohol polymer useful for producing an inkjet recording material having an ink receiving layer having no cracks on the surface, high gloss, excellent ink absorbability, and high transparency with high productivity. The present invention also relates to a method for producing the vinyl alcohol polymer, a coating agent containing the vinyl alcohol polymer, and a coated product such as an inkjet recording material obtained by coating the coating agent on a substrate.

  A vinyl alcohol polymer represented by polyvinyl alcohol (hereinafter, the vinyl alcohol polymer may be abbreviated as “PVA”) is known as a water-soluble synthetic polymer, and uses its strength characteristics. Used as a raw material for synthetic fiber vinylon, and by utilizing its excellent film forming ability, surface activity ability, hydrogen bond forming ability, etc., paper processing agents, fiber pastes, dispersants, adhesives, films, etc. Has been used. Among these, vinyl alcohol polymers are used for paper processing, as surface sizing agents for general paper, undersize agents for art paper / coated paper, dispersants for fluorescent dyes, and binders for fillers in inkjet recording materials. Has been used for.

  Recently, the use of inkjet printers has expanded, and inkjet recording materials have been used for color proofing in commercial printing, design image output in the design field, and documents for overhead projectors. The properties required for ink jet recording materials in these applications include high gloss of the ink receiving layer surface, high transparency of the ink receiving layer, high image density, good color reproducibility, ink Examples thereof include high absorptivity and good dot reproducibility.

  In response to the above requirements for ink jet recording materials, recording materials are known in which a void layer composed of inorganic fine particles and a hydrophilic binder is provided as an ink receiving layer (Patent Documents 1 and 2). This recording material achieves both high ink absorbability and water resistance by an ink absorption mechanism utilizing capillary action. However, in order to form a capillary tube in the ink receiving layer, it is usually necessary to contain a large amount of fine particles with respect to the binder. In this case, the ratio of the binder to the fine particles is low, and the ink receiving layer is very rigid and hard. Therefore, when an ink receiving layer is formed by applying a coating liquid composed of inorganic fine particles and a hydrophilic binder to the base material, due to the generation of internal stress in the drying stage of the coating film, or the inclusion of minute foreign matter, There is a problem that the ink receiving layer is easily cracked.

  To solve such cracking problem of the coating film, a method of preventing the cracking by thickening the coating film before drying the coating film can be considered, and a coating obtained by adding boric acid as a curing agent to a high polymerization degree polyvinyl alcohol. A method has been proposed in which a coating liquid is used and the coating film is cooled to 20 ° C. or lower after coating (Patent Document 3). In this method, when the coating film is cooled to 20 ° C. or less, a strong three-dimensional structure is formed in the coating film due to the interaction between polyvinyl alcohol and boric acid, and as a result, cracking can be prevented. However, in this method, since it is necessary to lower the temperature of the coating film once after coating, there is a problem that energy loss is large, time is required for forming the coating film, and the production rate cannot be increased. Furthermore, in this method, since the polyvinyl alcohol having a high degree of polymerization is used, the viscosity of the coating solution is high, and it is necessary to keep the concentration of the coating solution low in view of its handleability. For this reason, there is a problem that this method requires time for drying the coating film and the production rate cannot be increased.

  As a method for controlling the viscosity of a coating liquid comprising a vinyl alcohol polymer, a modified vinyl alcohol polymer may be used in addition to the method of adding an additive having reactivity to the vinyl alcohol polymer as described above. The method of using can also be considered. Although there are few attempts to modify vinyl alcohol polymer to control the behavior of vinyl alcohol polymer solution viscosity with respect to temperature changes, vinyl alcohol polymers are used as vinyl alcohol polymers in which aqueous solutions exhibit thermal responsiveness. A block copolymer and a graft copolymer composed of a polyalkenyl ether component in which a polymer component and an aqueous solution exhibit a cloud point are known. In the case of a block copolymer of polyvinyl alcohol and poly (2-methoxyethyl vinyl ether), the temperature dependence of the aqueous solution viscosity of the block copolymer in the temperature range of 40 to 90 ° C. is smaller than that of polyvinyl alcohol. (Patent Document 4). In the case of a graft copolymer having polyvinyl alcohol as a trunk component and poly (2-methoxyethyl vinyl ether) as a branch component, the temperature at which the aqueous solution of each polymer used for the trunk component and the branch component exhibits a cloud point. In the vicinity, the aqueous solution viscosity of the graft polymer increases and the aqueous solution becomes cloudy (Patent Document 5).

  As a vinyl alcohol polymer having a polyether component, a saponified product of a random copolymer obtained by copolymerization of a monomer having a polyoxyalkylene group and a vinyl ester monomer is more common. In general, polyoxyalkylene groups having a polyoxyethylene group or a polyoxypropylene group are known. The vinyl alcohol type having a polyoxypropylene group utilizes the hydrophobicity of the polyoxypropylene group, and a fiber adhesive (Patent Document 6) that requires a small amount of oil to be added. Paper sticks to a blanket during offset printing. For example, a composition (Patent Document 7) having an effect of preventing the heat, and a thermal dye dispersant (Patent Document 8) from which a thermal recording material having high whiteness can be obtained. Further, a method for melt-molding a vinyl alcohol polymer that does not add a plasticizer by utilizing the flexibility of a vinyl alcohol polymer having a polyoxypropylene group (Patent Document 9), and a vinyl alcohol polymer having a polyoxypropylene group. A method for producing a vinyl alcohol polymer molded product (patent document 10) characterized in that the coalescence is brought into contact with a boron compound and melt-molded has also been developed.

  However, these prior literatures do not disclose that an aqueous solution of a vinyl alcohol polymer having a polyoxypropylene group exhibits heat responsiveness, and regarding a vinyl alcohol polymer having a polyoxypropylene group, By adjusting the amount of polyoxypropylene groups in the polymer and the number of oxypropylene repeating units in the polyoxypropylene groups, an attempt to control the behavior of viscosity with respect to temperature change of the aqueous polymer solution is as follows: It has never been done before.

Japanese Patent Laid-Open No. 3-56552 JP-A-7-137434 JP 2001-150805 A Japanese Patent Laid-Open No. 6-136036 JP-A-11-322866 JP 61-47878 JP 2001-342320 A JP-A-4-182189 JP-A-3-203932 JP-A-6-256533

The present invention provides a vinyl alcohol polymer useful for producing an inkjet recording material having an ink-receiving layer having no cracks on the surface, high gloss, excellent ink absorbability, and high transparency. The purpose is to provide.
Further, the present invention provides a method for producing the vinyl alcohol polymer, a coating agent containing the vinyl alcohol polymer, and a coated material such as an inkjet recording material obtained by coating the coating agent on a substrate. The purpose is to provide.

As a result of intensive studies to solve the above problems, the present inventors have found that the above object is achieved by a vinyl alcohol polymer containing a monomer unit having a specific polyoxyalkylene group. It came to completion. That is, the present invention is a vinyl alcohol polymer containing a monomer unit having a polyoxyalkylene group represented by the following general formula (I);
When the viscosity of an 8% by weight aqueous solution of a vinyl alcohol polymer was measured with a BL type viscometer under the condition of a rotor rotation speed of 60 rpm, the viscosity η ₁ at a temperature of 60 ° C. and the viscosity η ₂ at a temperature of 40 ° C. The ratio η ₁ / η ₂ is 0.8 or more;
When R ² is a hydrogen atom, the viscosity average polymerization degree P of the vinyl alcohol polymer and the content S (moles) of monomer units having polyoxyalkylene groups relative to all monomer units in the vinyl alcohol polymer %) Product P × S and the number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group satisfy the following mathematical formulas (1) to (4);
n> −0.047P × S + 25 (1)
n <−0.044P × S + 58 (2)
P × S> 5 (3)
15 <n ≦ 50 (4)
When R ² is an alkyl group having 1 to 4 carbon atoms, the number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group satisfies the following formula (5);
1 ≦ n ≦ 100 (5)
This is a vinyl alcohol polymer. Further, the present invention is a method for producing the vinyl alcohol polymer, a coating agent containing the vinyl alcohol polymer, and a coated product such as an ink jet recording material obtained by coating the coating agent on a substrate. .

（Ｒ^１は炭素数１または２のアルキル基、Ｒ^２は水素原子または炭素数１〜４のアルキル基）

(R ¹ is an alkyl group having 1 or 2 carbon atoms, R ² is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms)

  The vinyl alcohol polymer of the present invention is characterized in that when the aqueous solution is heated to room temperature or higher, the viscosity of the aqueous solution is higher than that of a general vinyl alcohol polymer. For this reason, the coating agent containing the vinyl alcohol polymer of the present invention, when the coating obtained by applying the coating agent to a substrate is heat-dried, before the coating is dried, Since the viscosity increases, the coating film can be prevented from cracking. Then, by using the vinyl alcohol polymer of the present invention as a coating agent, an inkjet recording material having an ink receiving layer having high gloss, excellent ink absorbability, and high transparency is produced with high productivity. Can do.

The vinyl alcohol polymer of the present invention is a vinyl alcohol polymer containing a monomer unit having a polyoxyalkylene group represented by the above general formula (I), and BL is produced under the condition that the rotor rotational speed is 60 rpm. When the viscosity of an 8% by weight aqueous solution of the vinyl alcohol polymer was measured with a type viscometer, the ratio η ₁ / η ₂ of the viscosity η ₁ at a temperature of 60 ° C. and the viscosity η ₂ at a temperature of 40 ° C. was 0. It is 8 or more. When the vinyl alcohol polymer of the present invention is used as a coating agent, a coated product having excellent physical properties such as no cracking of the coating layer can be obtained, so that the viscosity ratio η ₁ / η ₂ is 1 or more. It is preferable that it is 2 or more.

In the vinyl alcohol polymer of the present invention, R ¹ of the polyoxyalkylene group represented by the general formula (I) is preferably a methyl group. Moreover, as R < ² > of the polyoxyalkylene group shown by general formula (I), a hydrogen atom, a methyl group, or a butyl group is preferable, and a hydrogen atom or a methyl group is more preferable. Furthermore, it is particularly preferable that R ^{1 of the} polyoxyalkylene group represented by the general formula (I) is a methyl group and R ² is a hydrogen atom or a methyl group.

In the vinyl alcohol polymer of the present invention, when R ^{2 of the} polyoxyalkylene group represented by the general formula (I) is a hydrogen atom, the viscosity average polymerization degree P of the vinyl alcohol polymer and the vinyl alcohol polymer The product P × S of the content S (mol%) of the monomer unit having a polyoxyalkylene group with respect to all the monomer units therein, and the oxyalkylene repeating unit in the monomer unit having a polyoxyalkylene group The number n needs to satisfy the following mathematical formulas (1) to (4).
n> −0.047P × S + 25 (1)
n <−0.044P × S + 58 (2)
P × S> 5 (3)
15 <n ≦ 50 (4)
When the formula (1) or the formula (3) is not satisfied, the ratio η ₁ / η ₂ of the viscosity η ₁ at the temperature of 60 ° C. and the viscosity η ₂ at the temperature of 40 ° C. is less than 0.8. If the mathematical formula (2) is not satisfied, the vinyl alcohol polymer aqueous solution has a cloud point or easily causes phase separation, or the vinyl alcohol polymer becomes insoluble in water, and the vinyl alcohol polymer aqueous solution. Is difficult to handle or manufacture.
The number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group preferably satisfies 20 <n <40. When n is 15 or less, the ratio η ₁ / η ₂ between the viscosity η ₁ at a temperature of 60 ° C. and the viscosity η ₂ at a temperature of 40 ° C. is less than 0.8. When n exceeds 50, the aqueous vinyl alcohol polymer solution has a cloud point or easily undergoes phase separation, making it difficult to handle or produce the aqueous vinyl alcohol polymer solution.

In the vinyl alcohol polymer of the present invention, when R ^{2 of the} polyoxyalkylene group represented by the general formula (I) is an alkyl group having 1 to 4 carbon atoms, The number n of oxyalkylene repeating units is expressed by the following formula (5).
1 ≦ n ≦ 100 (5)
It is necessary to satisfy. Furthermore, the product P of the viscosity average polymerization degree P of the vinyl alcohol polymer and the content S (mol%) of the monomer unit having a polyoxyalkylene group with respect to all the monomer units in the vinyl alcohol polymer. XS and the number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group preferably satisfy the following mathematical formulas (6) to (8).
n> −0.047P × S + 15 (6)
n <−0.044P × S + 58 (7)
P × S> 5 (8)
If the formula (6) or the formula (8) is not satisfied, the ratio η ₁ / η ₂ of the viscosity η ₁ at the temperature of 60 ° C. and the viscosity η ₂ at the temperature of 40 ° C. may be less than 0.8. is there. If the formula (7) is not satisfied, the vinyl alcohol polymer aqueous solution has a cloud point or easily undergoes phase separation, or the vinyl alcohol polymer becomes insoluble in water, and the vinyl alcohol polymer It may be difficult to handle or manufacture the aqueous solution.
The number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group preferably satisfies 5 <n <50, and more preferably satisfies 10 <n <40.

In the vinyl alcohol polymer of the present invention, the content of the monomer unit having a polyoxyalkylene unit represented by the general formula (I) is 0.01% with respect to all monomer units of the vinyl alcohol polymer. It is preferably 10 to 10 mol%, more preferably 0.03 to 5 mol%, and even more preferably 0.05 to 3 mol%. When the content of the monomer unit having the polyoxyalkylene unit represented by the general formula (I) is less than 0.01 mol%, the monomer unit having the polyoxyalkylene unit represented by the general formula (I) When the viscosity of an 8% by weight aqueous solution of the vinyl alcohol polymer contained was measured with a BL-type viscometer under the condition of a rotor rotation speed of 60 rpm, a viscosity η ₁ at a temperature of 60 ° C. and a viscosity η ₂ at a temperature of 40 ° C. The ratio η ₁ / η ₂ is less than 0.8. When the content of the monomer unit having a polyoxyalkylene unit represented by the general formula (I) exceeds 10 mol%, the monomer unit having a polyoxyalkylene unit represented by the general formula (I) The vinyl alcohol polymer to be contained has a low solubility in water and is disadvantageous in terms of production cost.

  Although there is no restriction | limiting in particular in the viscosity average polymerization degree (henceforth abbreviated polymerization degree) of the vinyl alcohol-type polymer of this invention, Usually, it is 50-10000, Preferably it is 100-8000, More preferably, 300- 5000. When the degree of polymerization of the vinyl alcohol polymer is less than 50, when the vinyl alcohol polymer is used as a binder of a filler in an ink receiving layer of an ink jet recording material, a binder force with respect to the filler is expressed. In some cases, the ink receiving layer becomes brittle and a satisfactory ink jet recording material cannot be obtained. On the other hand, when the degree of polymerization of the vinyl alcohol polymer is larger than 10,000, the solid content concentration of the aqueous solution or aqueous dispersion of the polymer cannot be increased, or the viscosity of the aqueous solution or aqueous dispersion of the polymer is not high. Since it becomes too high and handling becomes difficult, it is difficult to obtain a uniform coating layer when the aqueous solution or aqueous dispersion of the polymer is applied to the support substrate.

  Although there is no restriction | limiting in particular in the saponification degree of the vinyl alcohol polymer of this invention, It is preferable that it is 70-99.99 mol%, It is more preferable that it is 75-99.5 mol%, 80-99. More preferably, it is 5 mol%. When the saponification degree of the vinyl alcohol polymer is less than 70 mol%, the solubility in water is poor and the aqueous vinyl alcohol polymer solution has a cloud point or easily causes phase separation, and the vinyl alcohol polymer Handling the aqueous polymer solution may be difficult. On the other hand, when the saponification degree of the vinyl alcohol polymer is larger than 99.99 mol%, the viscosity stability of the aqueous solution of the vinyl alcohol polymer may be deteriorated.

  The vinyl alcohol polymer of the present invention has a monomer unit derived from an ethylenically unsaturated monomer copolymerizable with a vinyl ester monomer within a range not impairing the effects of the present invention. May be. Here, as the ethylenically unsaturated monomer copolymerizable with the vinyl ester monomer, α-olefins such as ethylene, propylene, 1-butene, isobutene and 1-hexene; acrylic acid, methacrylic acid, Unsaturated acids such as crotonic acid, (anhydrous) fumaric acid, (anhydrous) maleic acid, (anhydrous) itaconic acid or salts thereof; mono- or dialkyl esters of the aforementioned unsaturated acids having 1 to 18 carbon atoms; acrylamide, carbon Acrylamides such as N-alkylacrylamide, N, N-dimethylacrylamide, 2-acrylamidopropanesulfonic acid or a salt thereof, acrylamidopropyldimethylamine or an acid salt thereof or a quaternary salt thereof having a number of 1 to 18; methacrylamide, carbon number 1-18 N-alkyl methacrylamide, N, N-dimethyl methacrylate Methacrylamides such as amide, 2-methacrylamide propanesulfonic acid or salts thereof, methacrylamide propyldimethylamine or acid salts thereof or quaternary salts thereof; N such as N-vinylpyrrolidone, N-vinylformamide, N-vinylacetamide -Vinyl amides; Vinyl cyanides such as acrylonitrile and methacrylonitrile; Vinyl ethers such as alkyl vinyl ethers having 1 to 18 carbon atoms, hydroxyalkyl vinyl ethers and alkoxyalkyl vinyl ethers; Vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride , Vinyl halides such as vinyl bromide; allyl acetate, allyl chloride, allyl alcohol, dimethylallyl alcohol, trimethyl- (3-acrylamido-3-dimethylpropyl) -an Examples include monium chloride, acrylamido-2-methylpropane sulfonate, α-olefins containing a hydroxyalkyl group having 1 to 20 carbon atoms, and silyl group-containing unsaturated monomers such as vinyltrimethoxysilane. It is not limited. In the vinyl alcohol polymer of the present invention, the content of these ethylenically unsaturated monomer units is preferably 20 mol% or less based on the total monomer units.

  A method for producing a vinyl alcohol polymer containing a monomer unit having a polyoxyalkylene group represented by the general formula (I) is not particularly limited. Examples thereof include a method for saponifying a vinyl ester polymer containing a monomer unit having an oxyalkylene group. As a method for producing a vinyl ester polymer containing a monomer unit having a polyoxyalkylene group, a method of copolymerizing an unsaturated monomer having a polyoxyalkylene group and a vinyl ester monomer, Examples include a method of polymerizing a vinyl ester monomer in the presence of oxyalkylene. From the performance aspect of the resulting polymer, an unsaturated monomer having a polyoxyalkylene group and a vinyl ester monomer. And a method of copolymerizing these with each other is preferred. When copolymerizing an unsaturated monomer having a polyoxyalkylene group and a vinyl ester monomer, the above-mentioned copolymerizable with vinyl ester monomer can be used as long as the effects of the present invention are not impaired. An ethylenically unsaturated monomer may be copolymerized.

  Examples of the unsaturated monomer having a polyoxyalkylene group represented by the general formula (I) include unsaturated monomers represented by the following general formula (II).

（Ｒ^１は炭素数１または２のアルキル基、Ｒ^２は水素原子または炭素数１〜４のアルキル基、Ｒ^３は水素原子またはメチル基、Ａはカルボニルオキシ基、カルボニルイミノ基、オキシ基、アルキレンオキシ基などの２価の連結基）

(R ¹ is an alkyl group having 1 or 2 carbon atoms, R ² is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R ³ is a hydrogen atom or a methyl group, A is a carbonyloxy group, a carbonylimino group, an oxy group, Divalent linking groups such as alkyleneoxy groups)

As R ¹ of the unsaturated monomer represented by the general formula (II), a methyl group is preferable. Further, R ² of the unsaturated monomer represented by the general formula (II) is preferably a hydrogen atom, a methyl group or a butyl group, more preferably a hydrogen atom or a methyl group. Furthermore, it is particularly preferable that R ^{1 of the} unsaturated monomer represented by the general formula (II) is a methyl group and R ² is a hydrogen atom or a methyl group.

For example, when R ² in the general formula (II) is a hydrogen atom, specific examples of the unsaturated monomer represented by the general formula (II) include polyoxypropylene monoacrylate, polyoxypropylene monomethacrylate, polyoxypropylene Monoacrylic acid amide, polyoxypropylene monomethacrylic acid amide, polyoxypropylene monoallyl ether, polyoxypropylene monomethallyl ether, polyoxypropylene monovinyl ether, polyoxybutylene monoacrylate, polyoxybutylene monomethacrylate, polyoxybutylene mono Acrylic amide, polyoxybutylene monomethacrylamide, polyoxybutylene monoallyl ether, polyoxybutylene monomethallyl ether, polyoxybutylene monovinyl ether, etc. It is. Among these, polyoxypropylene monoallyl ether and polyoxybutylene monoallyl ether are preferably used, and polyoxypropylene monoallyl ether is particularly preferably used.

When R ^{2 in the} general formula (II) is an alkyl group having 1 to 4 carbon atoms, specifically, as the unsaturated monomer represented by the general formula (II), R ^{2 in} the general formula (II) is Examples thereof include those in which the terminal OH group of the unsaturated monomer exemplified in the case of a hydrogen atom is substituted with an alkoxy group having 1 to 4 carbon atoms. Among them, an unsaturated monomer in which the OH group at the end of polyoxypropylene monoallyl ether or polyoxybutylene monoallyl ether is substituted with a methoxy group is preferably used, and the OH group at the end of polyoxypropylene monoallyl ether is used. An unsaturated monomer in which is substituted with a methoxy group is particularly preferably used.

  Examples of the vinyl ester monomer include vinyl formate, vinyl acetate, vinyl propionate, vinyl pivalate, vinyl versatate, and vinyl acetate is generally used.

  When copolymerizing an unsaturated monomer having a polyoxyalkylene group represented by the general formula (I) and a vinyl ester monomer, bulk polymerization, solution polymerization, suspension polymerization, emulsion polymerization A known method such as the above can be adopted. Among them, a bulk polymerization method in which polymerization is performed without a solvent, or a solution polymerization method in which polymerization is performed in a solvent such as alcohol is usually employed, and an emulsion polymerization method is employed in order to obtain a polymer having a high degree of polymerization. Examples of the alcohol used as a solvent at the time of solution polymerization include lower alcohols such as methanol, ethanol, and propanol. Among these, methanol is preferably used. As initiators used for the polymerization, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (4-methoxy-2) , 4-dimethylvaleronitrile), or other initiators such as benzoyl peroxide and peroxide initiators such as n-propyl peroxycarbonate. Although there is no restriction | limiting in particular about superposition | polymerization temperature, The range of -30-150 degreeC is suitable.

  As a method for saponifying a vinyl ester polymer, any of the conventionally known methods can be suitably used. Usually, a method of saponifying an alcohol solution of a vinyl ester polymer with an alkaline catalyst or an acidic catalyst is employed. Is done. Methanol is suitable as the alcohol used as the saponification solvent. As the saponification solvent, not only anhydrides but also those containing a small amount of water are used depending on the purpose, and those containing other organic solvents such as methyl acetate and ethyl acetate may be used. The saponification temperature is usually selected from the range of 10 to 70 ° C. As the saponification catalyst, alkaline catalysts such as sodium hydroxide, potassium hydroxide, sodium methoxide and potassium methoxide are preferable. The amount of the saponification catalyst used is appropriately determined depending on the desired degree of saponification, the amount of water, etc., but is 0.001 or more, preferably 0.002 or more, in molar ratio to the vinyl ester unit in the polymer. It is desirable.

  The vinyl alcohol polymer of the present invention is suitably used as a coating agent by utilizing the viscosity behavior of the aqueous polymer solution with respect to temperature change. In addition, the coating agent containing the vinyl alcohol polymer of the present invention is suitably used for the production of an ink jet recording material. When an inkjet recording material is produced by applying a coating agent containing the vinyl alcohol polymer of the present invention to a substrate, the vinyl alcohol polymer of the present invention is suitably used as a binder for the filler in the ink receiving layer. It is done. Here, the ink receiving layer having a particularly high gloss level is sometimes referred to as a glossy layer.

  When the vinyl alcohol polymer of the present invention is used as a binder in an ink receiving layer or a glossy layer, the vinyl alcohol polymer of the present invention may be used alone or in combination with other water-soluble or water-dispersible resins. May be. Examples of water-soluble resins that can be used in combination with the vinyl alcohol polymer of the present invention include cellulose derivatives such as methyl cellulose, hydroxyethyl cellulose, and carboxymethyl cellulose (CMC), albumin, gelatin, casein, starch, cationized starch, arabic gum, poly (Meth) acrylamide, polyvinylpyrrolidone, sodium poly (meth) acrylate, anion-modified PVA, sodium alginate, water-soluble polyester resin, water-soluble polyamide resin, water-soluble melamine resin and the like. Examples of water-dispersible resins that can be used in combination with the vinyl alcohol polymer of the present invention include SBR latex, NBR latex, vinyl acetate emulsion, ethylene / vinyl acetate copolymer emulsion, (meth) acrylic ester emulsion, and chloride. Examples include vinyl emulsions.

  When the vinyl alcohol polymer of the present invention is used as a binder in an ink receiving layer of an ink jet recording material, as a filler used in the ink receiving layer, precipitated silica, gel silica, silica synthesized by a gas phase method ( (Hereinafter referred to as vapor phase silica), colloidal silica, colloidal alumina, aluminum hydroxide, pseudoboehmite, clay, talc, diatomaceous earth, zeolite, calcium carbonate, alumina, zinc oxide, satin white, organic pigments, and the like.

  When the vinyl alcohol polymer of the present invention is used as a binder in the glossy layer of an inkjet recording material, the particle diameter of the filler used in the glossy layer is not particularly limited, but is preferably 30 to 400 nm, and preferably 80 to 400 nm. More preferred. When the average particle size is smaller than 30 nm, it is difficult to form capillaries in the glossy layer, so that the ink absorbability of the ink jet recording material is deteriorated. On the other hand, if the average particle diameter exceeds 400 nm, the glossiness of the gloss layer surface is significantly lowered, which is not preferable. As the filler used in the gloss layer, both inorganic fine particles and organic fine particles are used. Examples of such inorganic fine particles include colloidal silica, vapor phase method silica, alumina sol, aluminum oxide fine particles, fine particle titanium oxide, and fine particle zinc oxide. Among these, colloidal silica, vapor phase method silica, alumina sol, and aluminum oxide fine particles are exemplified. Are preferably used. On the other hand, examples of the organic fine particles include fine particles such as polystyrene resin, polyacrylic resin, and styrene / acrylic copolymer resin.

  Colloidal silica refers to amorphous silica particles dispersed in water to form a colloidal shape. As the colloidal silica, those having a negatively charged surface charge can be generally used. However, those having a positive charge by surface treatment such as a silane coupling agent or those aggregates are also preferably used.

  Vapor phase silica is silicon dioxide obtained by hydrolyzing a volatile silane compound in an oxyhydrogen flame. Vapor phase silica is composed of spherical primary particles having an average particle diameter of several tens of nanometers, and the final particles are aggregates of these primary particles. Fine particles having a particle diameter of 30 to 400 nm obtained by pulverizing this secondary aggregate with a pulverizing means such as a bead mill, a homogenizer, an ultrasonic homogenizer, and a high-pressure homogenizer are preferably used. As such a vapor-phase process silica, those having a negatively charged surface charge can be generally used, but those having a positive charge by surface treatment are also preferably used.

  As the aluminum oxide fine particles, γ-type crystal form aluminum oxide fine particles are used. The aluminum oxide in the γ-type crystal form can reduce the average particle diameter of primary particles to about 10 nm. However, in the powder state, primary particles generally form secondary aggregates, and the particle diameter is Particles on the order of several μm. Fine particles having a particle diameter of 30 to 400 nm obtained by pulverizing this secondary aggregate with a pulverizing means such as a bead mill, a homogenizer, an ultrasonic homogenizer, and a high-pressure homogenizer are preferably used.

  When the vinyl alcohol polymer of the present invention is used as a fine particle binder in the glossy layer of an ink jet recording material, the vinyl alcohol polymer / particulate weight ratio is not particularly limited. / The weight ratio of the fine particles is preferably from 3/97 to 50/50, more preferably from 5/95 to 40/60, and even more preferably from 8/92 to 30/70. When the weight ratio of vinyl alcohol polymer / fine particles is smaller than 3/97, a gloss layer having sufficient strength cannot be obtained due to insufficient binder amount. Further, when the weight ratio of polyvinyl alcohol polymer / fine particles is larger than 50/50, it becomes difficult to form capillaries necessary for ink absorption, resulting in poor ink absorbability.

  When the vinyl alcohol polymer of the present invention is used for an ink receiving layer or a glossy layer of an ink jet recording material, a cationic resin can be used in combination as an ink fixing agent. Cationic resins that can be used for this purpose are composed of monomers, oligomers or polymers having primary to tertiary amines or quaternary ammonium salts that dissociate and exhibit cationic properties when dissolved in water. Polymers are preferred. Specific examples of cationic resins include dimethylamine / epichlorohydrin polycondensate, acrylamide / diallylamine copolymer, polyvinylamine copolymer, polyallylamine copolymer, diallyl / dimethyl / ammonium chloride copolymer, polyethyleneimine, and the like. However, it is not limited to these.

  Any conventionally known transparent or opaque support substrate can be used as the substrate used in the above-described ink jet recording material. Examples of the transparent support substrate include polyester, polystyrene, polyvinyl chloride, polymethyl methacrylate, cellulose acetate, polycarbonate, polyimide, cellophane, celluloid films, sheets, and highly transparent paper. Examples of the opaque support substrate include general paper, pigment-coated paper (art paper, coated paper, cast-coated paper), cloth, wood, metal plate, synthetic paper, synthetic resin film or sheet subjected to opacification treatment, and the like. It is done.

  Examples of the method for producing an ink jet recording material by coating the base material with the coating agent containing the vinyl alcohol polymer of the present invention include the vinyl alcohol polymer and, if necessary, a filler, an ink fixing agent, etc. Is dissolved or dispersed in an aqueous medium to prepare a coating agent, and the obtained coating agent is used with a conventionally known size press, air knife coater, roll coater, bar coater, blade coater, curtain coater, cast coater, etc. The method of applying to a base material is mentioned. Here, although there is no restriction | limiting in particular about coating temperature, It is preferable that it is 10 to 60 degreeC, More preferably, it is 20 to 60 degreeC, More preferably, it is 30 to 50 degreeC. Further, when the supporting substrate is paper, a method of internally adding the above aqueous solution or aqueous dispersion during paper making can also be used.

  When an inkjet recording material is produced by applying a coating agent containing the vinyl alcohol polymer of the present invention to a substrate, after coating on a support substrate by the above method, without lowering the temperature of the coating film, It is preferable to dry at a temperature 20 ° C. or more higher than the coating temperature. By satisfying these drying conditions, the prevention of cracks in the ink receiving layer or the glossy layer of the ink jet recording material is achieved to a higher degree.

  By using the coating agent containing the vinyl alcohol polymer of the present invention for an ink receiving layer or a glossy layer of an ink jet recording material, the coating temperature is higher than the coating temperature without once cooling the coating film after coating. The coating can be prevented from cracking simply by drying with. As a result, the production speed, that is, productivity is significantly improved, and utility costs such as power consumption can be greatly saved. In addition, highly glossy inkjet recording materials can be manufactured with a coating line that does not have ancillary equipment in the cooling zone. It becomes possible to do.

Although the crack prevention mechanism is not clear, it is estimated as follows.
In the low temperature state at the time of coating, the polyoxyalkylene moiety in the vinyl alcohol polymer of the present invention is hydrated with water having a cluster structure, and the hydrophobic interaction of the polyoxyalkylene moiety is inhibited. On the other hand, in a high temperature state at the time of drying, the polyoxyalkylene moiety is dehydrated, and the polyoxyalkylene moiety is associated by hydrophobic interaction. Due to this phenomenon, the vinyl alcohol polymer in a high temperature state becomes a state in which intermolecular crosslinking is caused by the hydrophobic group interaction of the polyoxyalkylene moiety. For this reason, the coating liquid containing the vinyl alcohol polymer of the present invention is heated after coating to increase in viscosity, and further gels with an increase in concentration due to evaporation of water during the drying process. The coating film obtained in this way has a strong three-dimensional structure and is considered to be a film that does not easily crack.

  EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in more detail, this invention is not limited to these. In Examples, unless otherwise specified, “%” and “part” are based on weight, and “polymerization degree” is a viscosity average polymerization degree.

I. Production and Evaluation of PVA PVA was produced by the following method, and the degree of polymerization, the degree of saponification, the content of monomer units having a polyoxyalkylene group, and the viscosity ratio η ₁ / η ₂ of the aqueous solution were determined.

[Degree of polymerization and degree of saponification]
The degree of polymerization and saponification of PVA were determined by the method described in JIS-K6726.

[Content of monomer unit having polyoxyalkylene group]
The gel-like material obtained by saponifying the vinyl ester polymer was pulverized, then subjected to Soxhlet washing with methanol for 3 days, and then dried under reduced pressure at 80 ° C. for 3 days to obtain purified PVA. Content of monomer units having a polyoxyalkylene group was determined by NMR spectrum measurement using a 500 MHz proton NMR measurement device (manufactured by JEOL; GX-500) using a sample obtained by dissolving the purified PVA in a heavy water solvent. Asked.

[Viscosity ratio of aqueous solution η ₁ / η ₂ ]
An 8% PVA aqueous solution was prepared, and the viscosity η ₁ of the aqueous solution was measured using a BL type viscometer under the conditions of a rotor rotation speed of 60 rpm and a temperature of 60 ° C. Next, the viscosity η ₂ of the aqueous solution was measured using a BL type viscometer under the conditions of a rotor rotation speed of 60 rpm and a temperature of 40 ° C., and the viscosity ratio η ₁ / η ₂ of the PVA aqueous solution was determined.

PVA-1
A 6 liter reactor equipped with a reflux condenser, a stirrer, a thermometer, a nitrogen inlet tube, a charging port for a post-addition solution and a pump was charged with 2282 g of vinyl acetate, 198 g of methanol, R ¹ and R in the general formula (II) ² is a methyl group, R ³ is a hydrogen atom, A is a methyleneoxy group, and an unsaturated monomer having a polyoxypropylene group (polyoxypropylene having an average value n of oxyalkylene repeating units of 24) 100 g of monoallyl ether (hereinafter, abbreviated as POPMA) in which the terminal OH group was substituted with a methoxy group was charged. The system was purged with nitrogen while stirring the polymerization solution. When the polymerization solution was heated and became constant temperature at 60 ° C., 1.3 g of 2,2′-azobisisobutyronitrile (hereinafter abbreviated as AIBN) was added to initiate polymerization. Polymerization was conducted while analyzing the solid content concentration in the system from the start of polymerization, and after 1.8 hours, the reactor was cooled to stop the polymerization. The polymerization rate when the polymerization was stopped was 30%. The obtained polymer paste was dropped into n-hexane to precipitate a polymer. The precipitated polymer was collected, dissolved in acetone, and reprecipitation-purification operation for precipitation in n-hexane was performed three times. Further, the polymer was dissolved in acetone, dropped into distilled water, purified by boiling, and then dried at 60 ° C. to obtain purified polyvinyl acetate (hereinafter abbreviated as PVAc).

  Next, a 17.5% methanol solution of purified PVAc was prepared. While stirring the methanol solution of this purified PVAc at 40 ° C., a methanol solution having a sodium hydroxide concentration of 10% was added so that the molar ratio of sodium hydroxide to vinyl acetate units in PVAc was 0.02. The saponification reaction was performed for 60 minutes. The obtained gel-like material was pulverized and then subjected to Soxhlet washing with methanol for 3 days, followed by drying under reduced pressure at 80 ° C. for 3 days to obtain purified PVA. When the polymerization degree and saponification degree of the PVA were measured according to JIS K6726 of a conventional method, the polymerization degree was 2400 and the saponification degree was 98.5 mol%. Moreover, when the content of the terminal methoxy substituted unit of POPMA in the purified PVA was determined from proton NMR spectrum measurement, it was 0.1 mol% with respect to the total monomer units. Hereinafter, the PVA obtained above is referred to as PVA-1. Table 2 shows the basic structure and aqueous solution viscosity of PVA-1.

PVA-2-9, 11, 13 and 14
Table 1 shows the conditions for the polymerization reaction (the amounts of vinyl acetate and methanol charged, the types and amounts of monomers having a polyoxyalkylene group, the amount of polymerization initiator used, the polymerization time) and the conditions for the saponification reaction. Various PVA was prepared by the same method as PVA-1 except having changed into. Table 2 shows the basic structure and aqueous solution viscosity of the obtained PVA.

PVA-10
In a reactor equipped with a stirrer, a reflux condenser, a nitrogen inlet tube and a thermometer, 2350 parts of vinyl acetate monomer, R ¹ and R ² in the general formula (II) are methyl groups, and R ³ is a hydrogen atom , A terminal OH group of an unsaturated monomer (polyoxypropylene monoacrylamide (hereinafter abbreviated as POPAA)) having a polyoxypropylene group in which A is a carbonylimino group and the average value n of oxyalkylene repeating units is 38 Was substituted with a methoxy group) and 2.2 parts were charged, and nitrogen gas was bubbled for 30 minutes to substitute with nitrogen. Separately, an initiator solution in which 0.8 parts of AIBN was dissolved in 50 parts of vinyl acetate was prepared, and the atmosphere was replaced with nitrogen by bubbling nitrogen gas. Further, a methanol solution of POPAA terminal methoxy-substituted product was purged with nitrogen by bubbling nitrogen gas. The temperature of the reactor was increased, and when the internal temperature reached 60 ° C., a separately prepared initiator solution was added to initiate polymerization. A methanol solution of the POPAA terminal methoxy-substituted product was added dropwise so that the monomer composition in the polymerization solution was kept constant, while polymerization was carried out at 60 ° C. for 5 hours, followed by cooling to stop the polymerization. The polymerization rate when the polymerization was stopped was 15%. The obtained polymer paste was dropped into n-hexane to precipitate a polymer. The precipitated polymer was collected, dissolved in acetone, and reprecipitation-purification operation for precipitation in n-hexane was performed three times. Further, the polymer was dissolved in acetone, dropped into distilled water, purified by boiling, and then dried at 60 ° C. to obtain purified PVAc.

  Next, a 13% concentration methanol solution of purified PVAc was prepared. While stirring this methanol solution of PVAc at 40 ° C., a methanol solution having a sodium hydroxide concentration of 10% was added so that the molar ratio of sodium hydroxide to vinyl acetate units in PVAc was 0.009. A saponification reaction was performed for a minute. The obtained gel-like material was pulverized and then subjected to Soxhlet washing with methanol for 3 days, followed by drying under reduced pressure at 80 ° C. for 3 days to obtain purified PVA. When the polymerization degree and saponification degree of the PVA were measured according to JIS K6726 of a conventional method, the polymerization degree was 4500 and the saponification degree was 88.5 mol%. Moreover, when the content of the terminal methoxy substituted unit of POPAA in the purified PVA was determined from proton NMR spectrum measurement, it was 0.04 mol% with respect to the total monomer units. Hereinafter, the PVA obtained above is referred to as PVA-10. Table 2 shows the basic structure and aqueous solution viscosity of PVA-10.

PVA-12
In a 6-liter separable flask equipped with a stirrer, temperature sensor, dropping funnel and reflux condenser, vinyl acetate 3825 g, methanol 650 g, R ¹ and R ² in the general formula (II) are methyl groups, and R ³ is hydrogen. An unsaturated monomer having a polyoxypropylene group, which is an atom, A is a methyleneoxy group, and the average value n of oxyalkylene repeating units is 24 (one in which the terminal OH group of POPMA is substituted with a methoxy group) 173 g and vinyltrimethoxysilane 5.7 g were charged. The system was purged with nitrogen while stirring the obtained solution, and then the internal temperature of the separable flask was raised to 60 ° C. To this system, 25 g of methanol containing 2.2 g of AIBN was added to initiate the polymerization reaction. The polymerization reaction was carried out for 3.3 hours while adding 330 g of methanol containing 0.3% by weight of vinyltrimethoxysilane to the system from the start of the polymerization, and the polymerization reaction was stopped at that time. The polymerization rate when the polymerization was stopped was 45%. The obtained polymer paste was dropped into n-hexane to precipitate a polymer. The precipitated polymer was collected, dissolved in acetone, and reprecipitation-purification operation for precipitation in n-hexane was performed three times. Further, the polymer was dissolved in acetone, dropped into distilled water, purified by boiling, and then dried at 60 ° C. to obtain purified PVAc.

  Next, a 17.5% methanol solution of purified PVAc was prepared. While stirring the methanol solution of PVAc at 40 ° C., a methanol solution having a sodium hydroxide concentration of 10% was added so that the molar ratio of sodium hydroxide to vinyl acetate units in PVAc was 0.02. A saponification reaction was performed for a minute. The obtained gel-like material was pulverized and then subjected to Soxhlet washing with methanol for 3 days, followed by drying under reduced pressure at 80 ° C. for 3 days to obtain purified PVA. When the polymerization degree and saponification degree of the PVA were measured according to JIS K6726 of a conventional method, the polymerization degree was 1760 and the saponification degree was 98.5 mol%. Further, from the measurement of proton NMR spectrum, the content of the terminal methoxy substituted unit of POPMA in the purified PVA was 0.1 mol% with respect to the total monomer units. Further, the modified amount of vinyltrimethoxysilane was 0.1 mol%. Hereinafter, the PVA obtained above is referred to as PVA-12. Table 2 shows the basic structure and aqueous solution viscosity of PVA-12.

PVA-15-37
Various PVA was prepared by the same method as PVA-1, except that the polymerization conditions and the conditions for the saponification reaction were changed as shown in Table 4. Table 5 shows the basic structure and aqueous solution viscosity of the obtained PVA.

II. Production and Evaluation of Inkjet Recording Material Inkjet recording paper was produced by the following method, and the ink receiving layer was evaluated for cracks, glossiness, and transparency. Further, the ink absorbability when printing on the recording paper using an ink jet printer was evaluated.

(1) Cracks The surface of the ink receiving layer was observed with an optical microscope (magnification 100 times) and evaluated according to the following criteria.
○: No cracks are observed on the surface.
Δ: Partially cracked on the surface.
X: Cracks occur on the entire surface.

(2) Glossiness According to JIS-Z8714 (specular glossiness with an incident angle of 60 degrees), the glossiness of the ink receiving layer surface was measured with a gloss meter (manufactured by Nippon Denshoku Industries Co., Ltd.), and the average value of the five measurements. Asked.

(3) Transmittance Using a spectrophotometer (manufactured by Shimadzu Corporation; UV2100), the transmittance at a wavelength of 500 nm was measured for a recording material in which an ink receiving layer was provided on a polyethylene terephthalate (hereinafter abbreviated as PET) substrate. did.

(4) Ink Absorption Rate After black ink was solid-printed on an ink jet recording material using an ink jet printer (Seiko Epson Co., Ltd .; PM2000C), the print surface was rubbed with a finger at regular intervals and the degree of blur was observed. The time until no fading occurred was measured and evaluated according to the following criteria.
A: Less than 5 seconds, O: 5 seconds to less than 10 seconds, Δ: 10 seconds to less than 30 seconds, X: 30 seconds or more.

Example 1
(Preparation of vapor phase silica fine particle dispersion)
600 g of Aerosil A300 (manufactured by Nippon Aerosil Co., Ltd.), a gas phase method silica powder having an average primary particle size of about 12 nm, is added to 2400 g of ion-exchanged water in which 12 g of acetic acid is dissolved, and stirred with a stirrer. A dispersion having a solid content concentration of 20% by weight was prepared. This dispersion was pulverized with a homogenizer (manufactured by IKA; ULTRA-TURRAX T25 type) at 9500 rpm for 5 minutes to obtain a milky white slurry-like viscous dispersion (solid content concentration 20%). The average particle size of the inorganic fine particles dispersed in this dispersion was measured with a laser diffraction / scattering particle size distribution analyzer (manufactured by Horiba, Ltd .; LA-910) and found to be 230 nm.

(Preparation of inkjet recording material)
400 g of an aqueous solution having a solid content concentration of 10% of PVA-1 was prepared, added to 1000 g of a dispersion of gas phase method silica having a solid content concentration of 20% obtained above, and thoroughly mixed and stirred to obtain a dispersion. Thereafter, distilled water was added to prepare a coating solution having a solid concentration of 17% by weight. The solution viscosity of the coating solution was measured using a BL type viscometer under the conditions of a rotor rotation speed of 60 rpm and a temperature of 30 ° C., and was 63 mPa · s.
The surface of the PET film subjected to corona treatment is coated with the above coating solution at 30 ° C. using a Mayer bar so that the coating amount (at the time of drying) is 15 g / m ^2, and 110 An ink jet recording sheet was produced by drying at 5 ° C. for 5 minutes. Table 3 shows the evaluation results of the sheet.

Example 2
(Preparation of vapor phase alumina fine particle dispersion)
600 g of aluminum oxide C (manufactured by Nippon Aerosil Co., Ltd.), which is a vapor-phase-processed aluminum oxide powder having an average primary particle size of about 13 nm, is added to 2400 g of ion-exchanged water in which 12 g of acetic acid is dissolved. The mixture was stirred and dispersed to prepare a dispersion having a solid concentration of 20% by weight. This liquid was pulverized at 9500 rpm for 3 minutes with a homogenizer (manufactured by IKA; ULTRA-TURRAX T25 type) to obtain a milky white slurry-like viscous dispersion (solid content concentration 20%). The average particle size of the inorganic fine particles dispersed in this dispersion was measured with a laser diffraction / scattering particle size distribution analyzer (manufactured by Horiba, Ltd .; LA-910) and found to be 350 nm.

(Preparation of inkjet recording material)
400 g of an aqueous solution having a solid content concentration of 10% of PVA-2 was prepared, added to 1000 g of the dispersion of the vapor phase method aluminum oxide obtained above having a solid content concentration of 20%, and well mixed and stirred to obtain a dispersion. Thereafter, distilled water was added to obtain a coating solution having a solid content concentration of 17% by weight. The solution viscosity of the coating solution was measured using a BL type viscometer under the conditions of a rotor rotation speed of 60 rpm and a temperature of 30 ° C., and was 60 mPa · s.
On the surface of PE laminated paper that has been subjected to corona treatment, the above coating solution is applied at 50 ° C. using a Mayer bar so that the coating amount (at the time of drying) is 15 g / m ² . An ink jet recording sheet was produced by drying at 90 ° C. for 5 minutes. Table 3 shows the evaluation results of the sheet.

Example 3
A solid content concentration of 10% of PVA-1 was added to 1000 g of a dispersion of 40% solid content of an agglomerated colloidal silica dispersion (silojet 4000C; manufactured by Grace) having a particle diameter of 84 nm, which was obtained by treating the surface of the colloidal silica with a silane coupling agent. % Of an aqueous solution of 400% and 20 g of an aqueous solution of a cationic resin (manufactured by Senca Co., Ltd .; Papiogen P-105, solid content concentration 60%) were added and mixed well with stirring to obtain a dispersion. Thereafter, distilled water was added to obtain a coating solution having a solid concentration of 31%. The solution viscosity of the coating solution was measured using a BL type viscometer under the conditions of a rotor rotation speed of 60 rpm and a temperature of 30 ° C., and was 270 mPa · s.
The surface of the PET film subjected to corona treatment is coated with the above coating solution at 40 ° C. using a Mayer bar so that the coating amount (at the time of drying) is 15 g / m ^2, and 100 An ink jet recording sheet was produced by drying at 5 ° C. for 5 minutes. Table 3 shows the evaluation results of the sheet.

Example 4
The solid content concentration of PVA-2 was added to 1000 g of a dispersion of 30% solid content of submicron gel-like silica (Silo Jet 733C; manufactured by Grace) having a particle size of 253 nm, which was obtained by wet pulverization of gel-like silica. 400 g of a 10% aqueous solution was added and mixed well with stirring to obtain a dispersion. Thereafter, distilled water was added to obtain a coating solution having a solid concentration of 21% by weight. The solution viscosity of the coating solution was measured using a BL type viscometer under the conditions of a rotor rotation speed of 60 rpm and a temperature of 30 ° C., and was 310 mPa · s.
On the surface of commercially available cast coated paper, the above coating solution is applied at 40 ° C. using a Mayer bar so that the coating amount (at the time of drying) is 15 g / m ^2, and at 110 ° C. using a hot air dryer. The sheet for inkjet recording was manufactured by drying for 5 minutes. Table 3 shows the evaluation results of the sheet.

Examples 5-16
An ink jet recording material was produced in the same manner as in Example 1 except that the type and amount of PVA, the type and amount of inorganic fine particles, the concentration of the coating liquid, the coating temperature, and the drying temperature were changed as shown in Table 3. . The evaluation results of the obtained inkjet recording material are also shown in Table 3.

Comparative Examples 1-5
An ink jet recording material was produced in the same manner as in Example 1 except that the type and amount of PVA, the type and amount of inorganic fine particles, the concentration of the coating liquid, the coating temperature, and the drying temperature were changed as shown in Table 3. . The evaluation results of the obtained inkjet recording material are also shown in Table 3.

From Tables 1 and 2, PVA-1 to 12 are polyoxyalkylenes in which R ¹ in the general formula (I) is an alkyl group having 1 or 2 carbon atoms and R ² is an alkyl group having 1 to 4 carbon atoms. A vinyl alcohol polymer containing a monomer unit having a group; its viscosity at an temperature of 60 ° C. when the viscosity of an 8% by weight aqueous solution is measured with a BL type viscometer under the condition of a rotor rotational speed of 60 rpm. eta ₁ and the ratio eta _{1 /} eta ₂ of the viscosity eta ₂ at a temperature 40 ° C. There are at least 0.8; number n is 1 ≦ n of the oxyalkylene repeating units in a monomer unit having a polyoxyalkylene group Since it is within the range of ≦ 100, it is the vinyl alcohol polymer of the present invention.
On the other hand, PVA-13 and 14 are vinyl alcohol polymers containing a monomer unit having a polyoxyethylene group in which R ¹ in the general formula (I) is a hydrogen atom, and the viscosity of an 8% by weight aqueous solution thereof. The ratio η ₁ / η ₂ was less than 0.8. Further, PVA117 (degree of saponification: 98.5 mol%, degree of polymerization: 1750; made by Kuraray), PVA224 (degree of saponification: 88 mol%, degree of polymerization: 2400; made by Kuraray), PVA235 (degree of saponification :) 88 mol%, polymerization degree: 3500; manufactured by Kuraray Co.) also, the viscosity ratio eta ₁ / eta ₂ of the 8 wt% aqueous solution was less than 0.8.

From the results shown in Table 3, by using the vinyl alcohol polymer of the present invention as a binder for the filler of the ink receiving layer, there is no crack on the surface, high glossiness, excellent ink absorbability, and transparency. It can be seen that an ink jet recording material having a high ink receiving layer can be obtained (Examples 1 to 16).
On the other hand, in the case of a vinyl alcohol polymer containing a monomer unit having a polyoxyethylene group in which R ¹ in the general formula (I) is a hydrogen atom and in the case of an unmodified PVA, surface cracks, glossiness It can be seen that the ink absorption and transparency properties cannot be satisfied (Comparative Examples 1 to 5).

Examples 17, 19 and 21-33
An ink jet recording material was produced in the same manner as in Example 1 except that the type and amount of PVA, the type and amount of inorganic fine particles, the concentration of the coating liquid, the coating temperature, and the drying temperature were changed as shown in Table 6. . The evaluation results of the obtained inkjet recording material are also shown in Table 6.

Example 18
An ink jet recording material was produced in the same manner as in Example 2 except that the type and amount of PVA, the type and amount of inorganic fine particles, the concentration of the coating liquid, the coating temperature and the drying temperature were changed as shown in Table 6. . The evaluation results of the obtained inkjet recording material are also shown in Table 6.

Example 20
An ink jet recording material was produced in the same manner as in Example 4 except that the type and amount of PVA, the type and amount of inorganic fine particles, the concentration of the coating liquid, the coating temperature and the drying temperature were changed as shown in Table 6. . The evaluation results of the obtained inkjet recording material are also shown in Table 6.

Comparative Examples 6-14
An ink jet recording material was produced in the same manner as in Example 1 except that the type and amount of PVA, the type and amount of inorganic fine particles, the concentration of the coating liquid, the coating temperature and the drying temperature were changed as shown in Table 7. . The evaluation results of the obtained ink jet recording material are also shown in Table 7.

From Tables 4 and 5, PVA-15 to 28 are monomers having a polyoxyalkylene group in which R ¹ in the general formula (I) is an alkyl group having 1 or 2 carbon atoms and R ² is a hydrogen atom. A vinyl alcohol polymer containing units; when the viscosity of an 8% by weight aqueous solution is measured with a BL-type viscometer under the condition of a rotor rotation speed of 60 rpm, a viscosity η ₁ at a temperature of 60 ° C. and a temperature of 40 ° C. The ratio η ₁ / η ₂ to the viscosity η ₂ in the polymer is 0.8 or more; the viscosity average polymerization degree P, and a monomer unit having a polyoxyalkylene group with respect to all monomer units in the polymer The product P × S with the content S (mol%) of N and the number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group satisfy the following formulas (1) to (4): The vinyl alcohol heavy of the present invention It is a body.
n> −0.047P × S + 25 (1)
n <−0.044P × S + 58 (2)
P × S> 5 (3)
15 <n ≦ 50 (4)
On the other hand, PVA-29 to 32 and 36 contain a monomer unit having a polyoxyalkylene group in which R ¹ in the general formula (I) is an alkyl group having 1 or 2 carbon atoms and R ² is a hydrogen atom The vinyl alcohol polymer does not satisfy the above formula (1) or (3) and the viscosity ratio η ₁ / η _{2 of the} aqueous solution was less than 0.8. Moreover, PVA-33-35 which does not satisfy | fill Numerical formula (2) did not melt | dissolve completely with respect to water, and the uniform aqueous solution was not obtained.

From the results of Table 6, by using the vinyl alcohol polymer of the present invention as a binder for the filler of the ink receiving layer, there is no crack on the surface, high gloss, excellent ink absorbability, and high transparency. It can be seen that an ink jet recording material having an ink receiving layer can be obtained (Examples 17 to 33).
On the other hand, in the case of the vinyl alcohol polymer not satisfying the formula (1) or the formula (3), it can be seen that the physical properties such as surface crack, gloss, ink absorbability and transparency cannot be satisfied (Comparative Example). 6-9 and 13). Further, in the case of a vinyl alcohol polymer not satisfying the mathematical formula (2), the polymer was not completely dissolved in water, and a uniform coating solution could not be obtained. (Comparative Examples 10-12).

  When the coating agent containing the vinyl alcohol polymer of the present invention is used for an ink receiving layer or a glossy layer of an ink jet recording material, it is dried at a temperature higher than the coating temperature without cooling once after coating. Thus, an ink jet recording material having no gloss and high gloss can be obtained. This makes it possible to produce high-gloss type inkjet recording materials even in a general coating line that does not have ancillary equipment called a cooling zone. The utility cost can be saved greatly.

Claims (12)

The following general formula (I)

(R ¹ is an alkyl group having 1 or 2 carbon atoms, R ² is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms)
A vinyl alcohol polymer containing a monomer unit having a polyoxyalkylene group represented by:
When the viscosity of an 8% by weight aqueous solution of a vinyl alcohol polymer was measured with a BL type viscometer under the condition of a rotor rotation speed of 60 rpm, the viscosity η ₁ at a temperature of 60 ° C. and the viscosity η ₂ at a temperature of 40 ° C. The ratio η ₁ / η ₂ is 0.8 or more;
When R ² is a hydrogen atom, the viscosity average polymerization degree P of the vinyl alcohol polymer and the content S (moles) of monomer units having polyoxyalkylene groups relative to all monomer units in the vinyl alcohol polymer %) Product P × S and the number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group satisfy the following mathematical formulas (1) to (4);
n> −0.047P × S + 25 (1)
n <−0.044P × S + 58 (2)
P × S> 5 (3)
15 <n ≦ 50 (4)
When R ² is an alkyl group having 1 to 4 carbon atoms, the number n of oxyalkylene repeating units in the monomer unit having a polyoxyalkylene group satisfies the following formula (5);
1 ≦ n ≦ 100 (5)
A vinyl alcohol polymer characterized by the above. When the viscosity of an 8% by weight aqueous solution of a vinyl alcohol polymer was measured with a BL type viscometer under the condition of a rotor rotation speed of 60 rpm, the viscosity η ₁ at a temperature of 60 ° C. and the viscosity η ₂ at a temperature of 40 ° C. _2. The vinyl alcohol polymer according to claim _{1, wherein the} ratio η ₁ / η ₂ is 1.0 or more. The monomer unit having a polyoxyalkylene group is a monomer unit having a polyoxypropylene group in which R ¹ in the general formula (I) is a methyl group and R ² is an alkyl group having 1 to 4 carbon atoms. The vinyl alcohol polymer according to claim 1 or 2. The monomer unit having a polyoxyalkylene group is a monomer unit having a polyoxyalkylene group in which R ¹ in the general formula (I) is a methyl group or an ethyl group, and R ² is a methyl group or a butyl group. The vinyl alcohol polymer according to claim 1 or 2. The monomer unit having a polyoxyalkylene group is a monomer unit having a polyoxypropylene group in which R ¹ in the general formula (I) is a methyl group and R ² is a hydrogen atom. The vinyl alcohol polymer as described. The monomer unit having a polyoxyalkylene group is a monomer unit having a polyoxypropylene group in which R ¹ in the general formula (I) is a methyl group and R ² is a methyl group. The vinyl alcohol polymer as described. 3. A saponified vinyl ester polymer obtained by copolymerizing a monomer having a polyoxyalkylene group represented by the general formula (II) with a vinyl ester monomer. The manufacturing method of the vinyl alcohol-type polymer of description.

(R ¹ is an alkyl group having 1 or 2 carbon atoms, R ² is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R ³ is a hydrogen atom or a methyl group, A is a carbonyloxy group, a carbonylimino group, an oxy group, Divalent linking groups such as alkyleneoxy groups) In general formula (II), R ¹ is a methyl group, R ² is a hydrogen atom, and A is a methyleneoxy group. A polyoxypropylene group-containing unsaturated monomer and a vinyl ester monomer are used together. 3. The method for producing a vinyl alcohol polymer according to claim 1, wherein the vinyl ester polymer obtained by polymerization is saponified. In the general formula (II), R ¹ is a methyl group, R ² is a methyl group, and A is a methyleneoxy group. An unsaturated monomer having a polyoxypropylene group and a vinyl ester monomer are used together. 3. The method for producing a vinyl alcohol polymer according to claim 1, wherein the vinyl ester polymer obtained by polymerization is saponified. The coating agent containing the vinyl alcohol-type polymer of any one of Claims 1-6. The coating material formed by coating the base material with the coating agent of Claim 10. An ink jet recording material obtained by coating the base material with the coating agent according to claim 10.