JP2009096545A - Flexible container bag unsealing device - Google Patents

Flexible container bag unsealing device Download PDF

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Publication number
JP2009096545A
JP2009096545A JP2007294899A JP2007294899A JP2009096545A JP 2009096545 A JP2009096545 A JP 2009096545A JP 2007294899 A JP2007294899 A JP 2007294899A JP 2007294899 A JP2007294899 A JP 2007294899A JP 2009096545 A JP2009096545 A JP 2009096545A
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JP
Japan
Prior art keywords
flexible container
container bag
rotating body
opening
hopper
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Pending
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JP2007294899A
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Japanese (ja)
Inventor
Yoichi Sasai
洋一 笹井
Junichiro Okuhara
潤一郎 奥原
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Shinagawa Refractories Co Ltd
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Shinagawa Refractories Co Ltd
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Priority to JP2007294899A priority Critical patent/JP2009096545A/en
Publication of JP2009096545A publication Critical patent/JP2009096545A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a flexible container bag unsealing device having a simple structure capable of easily discharging the stored content in the flexible container bag even if its flowability is low. <P>SOLUTION: A flexible container bag mounting table 2 is installed at the upper part of a unloading hopper 1, a rotatable rotary member 3 having a cutter blade 4 fixed thereto is fixed to the flexible container bag mounting table 2, wherein the rotary member 3 is rotated to cut the bottom part of the flexible container bag and open the seal of the flexible container bag. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、不定形耐火物などの入ったフレキシブルコンテナバッグ(以下、「フレコン」という)を安全かつ迅速に開封して内容物を排出させる装置に関するものである。  The present invention relates to an apparatus for safely and quickly opening a flexible container bag (hereinafter referred to as “flexible container”) containing irregular refractories and discharging the contents.

従来、フレコンの開封は、内容物の入ったフレコンを不定形耐火物を混練するミキサーや不定形耐火物を混練する前に収容する荷受けホッパ(以下、単に「ホッパ」という)の真上に吊った状態にして、作業者が吊られた状態のフレコンの下に手を入れて、鎌などの刃物でフレコン底部を切開して開封していた。しかし、この作業は吊り荷の真下で作業であり、危険な作業である。そこで、種々の技術が開発されている。特許文献1はホッパ内の開口部に上刃付きナイフ体を逆V字状に固設し、吊られたフレコンをホッパ開口部に下ろしたときに、フレコン底部を前記ナイフ体に接触させて、フレコンを開封する仕組みである。特許文献2はホッパ開口部上端に預け台を固設し、該預け台に刃物を駆動手段により移動可能に設け、フレコンを預け台に戴置した後に、該刃物でフレコン底部を開封する仕組みである。  Conventionally, the opening of a flexible container is hung directly above a mixer for kneading an irregular refractory or a load receiving hopper (hereinafter simply referred to as a “hopper”) for storing an irregular refractory before kneading an irregular refractory. The worker put his hand under the flexible container in a suspended state and opened the bottom of the flexible container with a knife such as a sickle. However, this work is a work under the suspended load and is a dangerous work. Therefore, various techniques have been developed. In Patent Document 1, a knife body with an upper blade is fixed in an inverted V shape at an opening in a hopper, and when the suspended flexible container is lowered to the hopper opening, the flexible container bottom is brought into contact with the knife body, It is a mechanism to open the FIBC. Patent Document 2 is a mechanism in which a deposit stand is fixed to the upper end of the hopper opening, a cutter is provided on the deposit stand so as to be movable by driving means, and after the flexible container is placed on the deposit table, the bottom of the flexible container is opened with the cutter. is there.

特許文献1はフレコン内容物が粉体など、ある程度流動性を有し、フレコンが変形可能なときは大きく開封でき、経済的にも有効な手段であるが、練り土などフレコン内容物に流動性がほとんどない場合は、刃先が十分入り込めず開封口が小さく、内容物が排出されない。このため、前記のごとく人手にて刃物で切開することが多かった。  In Patent Document 1, the FIBC contents are fluid to some extent, such as powder, and when the FIBC can be deformed, it can be opened greatly, and this is an economically effective means. When there is almost no, the cutting edge cannot enter sufficiently, the opening is small, and the contents are not discharged. For this reason, as described above, incisions were often made manually with a blade.

特許文献2では、駆動装置を有しているため、特許文献1に比べ手間は少なくて済むが、装置の構造が非常に複雑となり、製作コストが嵩むというデメリットがある。また、複数の刃物を有していても、刃物は互いに平行にかつ直線的にしか動かないため、実質的な開口径はあまり大きなものではなく、特許文献1同様ある程度の流動性を有する材料にしか適用できない。  Since Patent Document 2 has a drive device, it requires less labor than Patent Document 1, but has a demerit that the structure of the device becomes very complicated and the manufacturing cost increases. Moreover, even if it has a plurality of blades, since the blades move only in parallel and linearly, the substantial opening diameter is not so large. Only applicable.

実開平04−132017号公報Japanese Utility Model Publication No. 04-132017 特開平11−292044号公報Japanese Patent Laid-Open No. 11-292044

発明者らは従来の技術が有する問題点を検討し、本発明に係るフレコン開封装置の開発に至った。  The inventors studied the problems of the prior art and led to the development of the flexible container opening device according to the present invention.

通常粉体等ある程度流動性のある材料の場合は、排出口付のフレコンが使用され排出口をあけると、材料は流れ落ちる。しかし、フレコンの内容物が練り土状でほとんど流動しないような材料が詰まった状態のものでは、フレコン内部で棚吊現象を起こし、ほとんどフレコン直径に近い開口径がないとスムーズな排出ができない。  In the case of a material having a certain degree of fluidity such as powder, a flexible container with a discharge port is used, and the material flows down when the discharge port is opened. However, when the contents of the FIBC are kneaded and filled with materials that hardly flow, a shelf hanging phenomenon occurs inside the FIBC, and smooth discharge cannot be performed unless there is an opening diameter that is almost the same as the FIBC diameter.

そこで簡単な構造で、開口径が大きく開封できるフレコン装置を開発し実用化に至った。  Therefore, we developed a flexible container device that can be opened with a simple structure and a large opening diameter, and put it to practical use.

以下に本発明に係る開封装置の構造と機能について説明する。ホッパ上部にはフレコンの預け台が設置されており、クレーン等で運ばれたフレコンは一旦この預け台に戴せられる。
このフレコン預け台の外側には、切れ歯を有した回転可能な回転体が取り付けられており、モータ等にて前記回転体を回転させることでフレコン底部を切断し、フレコンを開封する(請求項1)。
The structure and function of the opening device according to the present invention will be described below. A flexible container storage is installed at the top of the hopper, and the flexible container transported by a crane or the like is temporarily put on this storage.
A rotatable rotating body having cutting teeth is attached to the outside of the flexible container depositing base, and the rotating body is rotated by a motor or the like to cut the bottom of the flexible container and open the flexible container. 1).

前記回転体はフレコン底部の1/2周以上全周未満回転したところで自動停止し、フレコン底部がその回転体が回転した分切断される(請求項2)。フレコンを再度吊り上げることにより、フレコン底部が開封され、スムーズに材料が排出できる上、フレコン底部は全部が切断されていないため、本体と一緒に持ち上がり、フレコンの切れ端が材料に混ざりこむことがない。  The rotating body automatically stops when it has rotated more than half of the bottom of the flexible container and less than the entire circumference, and the flexible container bottom is cut by the amount of rotation of the rotating body (Claim 2). By lifting the flexible container again, the bottom part of the flexible container is opened, and the material can be discharged smoothly, and since the bottom part of the flexible container is not cut, it is lifted together with the main body, and the fragments of the flexible container are not mixed with the material.

本発明に係るフレコン装置の一例について図1〜図3を用いて説明する。本装置はホッパなどにフレコンから材料を供給するとき、フレコンの底部の一部を切断し、供給するときに使用される。  An example of the flexible container apparatus according to the present invention will be described with reference to FIGS. This apparatus is used when cutting and supplying a part of the bottom of the flexible container when supplying the material from the flexible container to a hopper or the like.

クレーン等で搬送されたフレコン(図示せず)はホッパ1の上部に設置したフレコン預け台2に載せられる。フレコン預け台2の周囲に切れ歯4が取り付けられた回転体3が取り付けられており、ベルト6にて連結した駆動モータ5により回転体3が回転し、フレコン底部を切断する構造としている。  A flexible container (not shown) conveyed by a crane or the like is placed on a flexible container depositing base 2 installed at the upper part of the hopper 1. A rotating body 3 having cutting teeth 4 attached thereto is attached around the flexible container depositing table 2, and the rotating body 3 is rotated by a drive motor 5 connected by a belt 6 to cut the bottom of the flexible container.

また、切れ歯4の回転ストローク両端にはそれぞれ近接スイッチ7が取り付けられており、その部分で回転体3は自動停止する。回転の始端から終端までのストロークはフレコン預け台のほぼ3/4周であり、フレコン底の一部を残して切断するようにしている。これは中の材料を排出した後、フレコンを吊り上げたとき、一緒に持ち上げることにより、フレコンの切れ端が材料に混入しないよう配慮したものである。  Further, proximity switches 7 are attached to both ends of the rotation stroke of the cutting teeth 4, and the rotating body 3 automatically stops at those portions. The stroke from the beginning to the end of the rotation is about 3/4 of the flexible container depositing plate, and the part is cut while leaving a part of the bottom of the flexible container. This is because when the flexible container is lifted after discharging the material therein, it is lifted together so that the fragments of the flexible container are not mixed into the material.

本装置の運転方法は下記(1)〜(3)の通り。
(1) クレーン等でフレコンを預け台2に載せる。
(2) 駆動モータ5を起動して回転体を回転させる。
(3) 回転体3が自動停止後、フレコンを吊り上げることにより、材料を確実にホ ッパ1に投入することができる。
The operation method of this device is as follows (1) to (3).
(1) Place the flexible container on the bank 2 with a crane or the like.
(2) The drive motor 5 is activated to rotate the rotating body.
(3) After the rotating body 3 automatically stops, the flexible container is lifted, so that the material can be reliably put into the hopper 1.

フレコン預け台2は、フレコンの底部のレベルを規制し、切れ歯4が安定して食い込むためのものである。特にフレコン内容物の流動性が低い場合、切れ歯4の食い込みは少ない方が動力を必要としないうえ、切れ歯4の傷みも少ないことから、フレコン預け台2と切れ歯4の位置関係は重要となる。  The flexible container storage 2 regulates the level of the bottom of the flexible container so that the cutting teeth 4 can bite stably. In particular, when the flow rate of the flexible container contents is low, the bite of the cutting teeth 4 requires less power and the cutting teeth 4 are less damaged, so the positional relationship between the flexible container storage 2 and the cutting teeth 4 is important. It becomes.

本発明において、回転体3はフレコン預け台2の周囲を回転できる構造であればよい。本実施例では、フレコン預け台2に取り付けた複数の荷重受けローラ9上に回転体3を載せているが、例えばフレコン預け台2と回転体3を旋回ベアリングにより連結しても良い。但しローラ部分やベアリング部分に粉体が入り込むことは好ましくなく、フレコン預け台2と回転体3との接触部にはゴム板等でシールすることが望ましい。  In the present invention, the rotator 3 only needs to have a structure that can rotate around the flexible container deposit base 2. In the present embodiment, the rotating body 3 is placed on the plurality of load receiving rollers 9 attached to the flexible container depositing base 2, but for example, the flexible container depositing base 2 and the rotating body 3 may be connected by a swivel bearing. However, it is not preferable that powder enters the roller portion or the bearing portion, and it is desirable to seal the contact portion between the flexible container storage 2 and the rotating body 3 with a rubber plate or the like.

また、本実施例では駆動モータ5と回転体3をベルト6で連結しているが、チェーン等で連結してもよく、シャフト等で連結しても良い。そしてベルト6に粉体材料がかからないよう、カバー8を取り付けている。  In this embodiment, the drive motor 5 and the rotating body 3 are connected by the belt 6, but may be connected by a chain or the like, or may be connected by a shaft or the like. A cover 8 is attached so that the powder material is not applied to the belt 6.

本発明によって、簡単な構造で、練り土のような非常に流動性の低い材料の入ったフレコンの排出においても、フレコン底部を大きく開口でき、安全でスムーズな排出が可能となった。  According to the present invention, even when discharging a flexible container containing a material having a very low fluidity such as kneaded clay with a simple structure, the bottom of the flexible container can be opened widely, and safe and smooth discharge is possible.

本発明の一実施例の平面図である。  It is a top view of one example of the present invention. 本発明の側面図である。  It is a side view of the present invention. 本発明の概略図である。  It is the schematic of this invention.

符号の説明Explanation of symbols

1 ホッパ
2 フレコン預け台
3 回転体
4 切れ歯
5 駆動モータ
6 ベルト
7 近接センサー
8 ベルトカバー
9 荷重ローラ
DESCRIPTION OF SYMBOLS 1 Hopper 2 Flexible container deposit board 3 Rotating body 4 Cutting teeth 5 Drive motor 6 Belt 7 Proximity sensor 8 Belt cover 9 Load roller

Claims (2)

フレキシブルコンテナバッグ(以下、「フレコン」という)で材料を供給する設備において、受けホッパ上部にフレコン預け台を設置し、前記フレコン預け台に切れ歯を取り付けた回転可能な回転体を取り付け、前記回転体を回転させることによってフレコン底部を切断し、フレコンを開封することを特徴とするフレコン開封装置。  In a facility that supplies materials with a flexible container bag (hereinafter referred to as “flexible container”), a flexible container bag is installed on the upper part of the receiving hopper, and a rotatable rotating body with cutting teeth attached to the flexible container deposit box is attached. A flexible container opening device characterized by cutting a flexible container bottom by rotating a body and opening the flexible container. 前記回転体はフレコン底部の1/2周以上全周未満回転したところにて自動停止し、フレコン底部を一定量切断することを特徴とする請求項1に記載のフレコン開封装置。  2. The flexible container opening device according to claim 1, wherein the rotating body automatically stops at a position where the rotational body rotates more than 1/2 of the flexible container bottom and less than the entire circumference, and cuts the flexible container bottom by a certain amount.
JP2007294899A 2007-10-18 2007-10-18 Flexible container bag unsealing device Pending JP2009096545A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104097815A (en) * 2014-07-25 2014-10-15 广西众昌树脂有限公司 Opening device for barreled gum rosin
JP2017065794A (en) * 2015-10-02 2017-04-06 鹿島建設株式会社 Flexible container bag breakage system and method
JP2017065793A (en) * 2015-10-02 2017-04-06 鹿島建設株式会社 Flexible container bag breakage system and method
JP2017105473A (en) * 2015-11-12 2017-06-15 日本国土開発株式会社 Opening device of container bag

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104097815A (en) * 2014-07-25 2014-10-15 广西众昌树脂有限公司 Opening device for barreled gum rosin
JP2017065794A (en) * 2015-10-02 2017-04-06 鹿島建設株式会社 Flexible container bag breakage system and method
JP2017065793A (en) * 2015-10-02 2017-04-06 鹿島建設株式会社 Flexible container bag breakage system and method
JP2017105473A (en) * 2015-11-12 2017-06-15 日本国土開発株式会社 Opening device of container bag

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