JP2009093934A - Shielded wire, and manufacturing method for shielded wire - Google Patents

Shielded wire, and manufacturing method for shielded wire Download PDF

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JP2009093934A
JP2009093934A JP2007264045A JP2007264045A JP2009093934A JP 2009093934 A JP2009093934 A JP 2009093934A JP 2007264045 A JP2007264045 A JP 2007264045A JP 2007264045 A JP2007264045 A JP 2007264045A JP 2009093934 A JP2009093934 A JP 2009093934A
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insulating layer
conductor
electric wire
wire
layer
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JP5450949B2 (en
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Katsusato Suzuki
勝覚 鈴木
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Yazaki Corp
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Yazaki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shielded wire capable of obtaining suitable shield performance and easily processing, which does not produce a wasteful material and takes the environment into consideration. <P>SOLUTION: The shielded wire 1 is provided with a plurality of coated wires 2, a drain wire 3, and a conductive sheet 4. The coated wire 2 has a core wire 11 and a coated section 12. The drain wire 3 is formed by twisting one or a plurality of wires. The conductive sheet 4 is formed on an insulated layer 13, and is narrower than the width of the insulated layer 13, and has a conductive layer 14 laminated on the insulated layer 13 by exposing both ends 13a, 13b of the laminated layer 13 in the width direction of the insulated layer 13. The conductive sheet 4 is wound on the outer periphery of the plurality of coated wires 2 and the drain wire 3 while the conductive layer is located at an internal side and the insulated layer 13 is located at an external side, and both ends 13a, 13b of the insulated layer 13 in the width direction of the insulated layer 13 are welded by overlapping each other. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、ノイズに対するシールド機能を備えたシールド電線及びシールド電線の製造方法に関するものである。   The present invention relates to a shielded electric wire having a shielding function against noise and a method for manufacturing the shielded electric wire.

移動体としての自動車には、搭載される種々のランプや種々のモータなどの電子機器にバッテリなどの電源から電力を供給したり制御装置から制御信号を送ったりするためにワイヤハーネスが配索されている。ワイヤハーネスは、複数の電線と、この電線の端末に取り付けられた端子金具などを備えている。   In a car as a moving body, a wire harness is routed to supply electric power from a power source such as a battery to a mounted electronic device such as various lamps and various motors or to send a control signal from a control device. ing. The wire harness includes a plurality of electric wires and terminal fittings attached to the ends of the electric wires.

前述したワイヤハーネスを構成する電線として、シールド電線を用いることがある(例えば、特許文献1を参照。)。この種のシールド電線は、複数の被覆電線と、ドレイン線と、金属テープと、シースと、を備えている。複数の被覆電線は、それぞれ、導電性を有する芯線と、該芯線を被覆する被覆部とを備えている。芯線は、断面丸型に形成されており、銅または銅合金を含んでいる。被覆部は、絶縁性を有する合成樹脂からなる。ドレイン線は、断面丸型に形成されており、銅又は銅合金などの導電性を有する金属からなる。   A shielded electric wire may be used as the electric wire constituting the wire harness described above (see, for example, Patent Document 1). This type of shielded electric wire includes a plurality of covered electric wires, a drain wire, a metal tape, and a sheath. Each of the plurality of covered electric wires includes a conductive core wire and a covering portion that covers the core wire. The core wire has a round cross section and includes copper or a copper alloy. The covering portion is made of an insulating synthetic resin. The drain line has a round cross section and is made of a conductive metal such as copper or a copper alloy.

金属テープは、例えば、ポリエステル等の絶縁性の合成樹脂からなる絶縁層と、この絶縁層に積層され且つ銅又は銅合金やアルミニウム等の導電性を有する金属からなる導体層とを有して比較的薄い帯状に形成されている。金属テープは、複数の被覆電線とドレイン線とを覆うとともに、該ドレイン線に接触している。また、金属テープは、幅方向の一端部に他端部が重ねられ且つ前記一端部の絶縁層の面と前記他端部の導体層の面とが接触する格好で、複数の被覆電線とドレイン線とを覆っている。   The metal tape has, for example, an insulating layer made of an insulating synthetic resin such as polyester and a conductive layer laminated on the insulating layer and made of a conductive metal such as copper, copper alloy, or aluminum. It is formed in a thin strip shape. The metal tape covers the plurality of covered electric wires and the drain wire and is in contact with the drain wire. Further, the metal tape has a shape in which the other end is overlapped with one end in the width direction and the surface of the insulating layer at the one end and the surface of the conductor layer at the other end are in contact with each other, and a plurality of covered electric wires It covers the line.

シースは、絶縁性を有する合成樹脂からなり、複数の被覆電線とドレイン線とを金属テープで覆った電線束の外周を覆っている。このシースは、これらの電線束の外周に押出し成形によって形成される。   The sheath is made of a synthetic resin having an insulating property, and covers the outer periphery of a bundle of wires in which a plurality of covered wires and drain wires are covered with a metal tape. This sheath is formed on the outer periphery of these electric wire bundles by extrusion molding.

前述したシールド電線は、外部からのノイズが各被覆電線の芯線に侵入しようとすると、このノイズが金属テープの導体層に伝わる。そして、前記ノイズは、ドレイン線を介して、シールド電線外に逃がされる。こうして、シールド電線は、各被覆電線の芯線に外部からのノイズが侵入することを防止する。
特開2005−222832号公報
In the shielded wire described above, when noise from the outside tries to enter the core wire of each covered wire, this noise is transmitted to the conductor layer of the metal tape. The noise is released outside the shielded wire through the drain wire. Thus, the shielded wire prevents external noise from entering the core wire of each covered wire.
Japanese Patent Laid-Open No. 2005-222832

上述したシールド電線に端末処理を施す際には、両端の金属テープ及びシースを所要長さ剥ぎ取るシースストリップを行って、被覆電線及びドレイン線の両端に端子金具を取り付けていた。しかしながら、これらの工程は工数が多く複雑である上に線材を傷付け易いため自動化には適しておらず、加工時間及び加工費が増加してしまうという問題があった。さらに、シースストリップによって剥ぎ取られた部分は廃棄されるため、材料が無駄になると同時に環境保全の観点からも望ましくないという問題があった。   When the terminal treatment is applied to the shielded electric wire described above, a metal strip and a sheath at both ends are stripped to remove a required length, and terminal fittings are attached to both ends of the covered electric wire and the drain wire. However, these processes have many man-hours, are complicated, and are not suitable for automation because they easily damage the wire, resulting in an increase in processing time and processing cost. Furthermore, since the portion peeled off by the sheath strip is discarded, there is a problem that the material is wasted and is not desirable from the viewpoint of environmental protection.

前述した問題を改善するシールド電線として、あらかじめ端子金具を取り付けた状態の被覆電線及びドレイン線の外周に、金属テープとしての導体シートが巻かれたシールド電線も考案されている。しかしながら、このシールド電線は、導体シートの幅方向の一端部に他端部が重ねられ且つ前記一端部の絶縁層の面と前記他端部の導体層の面とをホットメルト等の接着剤で接着しているため、熱や曲げ等により剥がれが生じる虞があり、導体薄膜シートの接着不良が発生し、即ちシールド性能が低下するという問題があった。   As a shielded electric wire for improving the above-described problem, a shielded electric wire in which a conductor sheet as a metal tape is wound around the outer periphery of a covered electric wire and a drain wire in which terminal fittings are attached in advance has been devised. However, this shielded electric wire has the other end overlapped with one end in the width direction of the conductor sheet, and the surface of the insulating layer at the one end and the surface of the conductor layer at the other end are bonded with an adhesive such as hot melt. Since they are bonded, there is a risk of peeling due to heat, bending, or the like, and there is a problem that poor adhesion of the conductive thin film sheet occurs, that is, the shielding performance is lowered.

したがって、本発明は、良好なシールド性能が得られるとともに、加工が容易で且つ材料に無駄が生じない環境に配慮したシールド電線を提供することを目的とする。   Therefore, an object of the present invention is to provide a shielded electric wire that is environmentally friendly and that can provide good shielding performance, is easy to process, and does not waste material.

前記課題を解決し目的を達成するために、請求項1に記載された発明は、少なくとも一本の電線と、該電線を被覆し且つ絶縁性の絶縁層と該絶縁層に積層された導電性の導体層とを有する導体シートと、を備えたシールド電線であって、前記導体層が、前記絶縁層の幅よりも幅狭に形成され、且つ、前記絶縁層の幅方向の両端部を露出して該絶縁層上に積層されており、前記導体シートは、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で、前記電線の外周に巻かれているとともに、前記絶縁層の前記両端部が互いに重ねられて、該両端部同士が溶着されていることを特徴とするシールド電線である。   In order to solve the above-mentioned problems and achieve the object, the invention described in claim 1 includes at least one electric wire, an insulating insulating layer covering the electric wire, and a conductive layer laminated on the insulating layer. A conductor sheet having a conductor layer, wherein the conductor layer is formed narrower than a width of the insulating layer, and both end portions in the width direction of the insulating layer are exposed. And the conductor sheet is wound around the outer periphery of the electric wire in a state where the conductor layer is located on the inner side and the insulating layer is located on the outer side. The shielded electric wire is characterized in that the both end portions of the layer are overlapped with each other and the both end portions are welded to each other.

請求項2に記載された発明は、少なくとも一本の電線と、該電線を被覆し且つ絶縁性の絶縁層と該絶縁層に積層された導電性の導体層とを有する一対の導体シートと、を備えたシールド電線であって、前記一対の導体シートそれぞれの前記導体層が、前記絶縁層の幅よりも幅狭に形成され、且つ、前記絶縁層の幅方向の両端部を露出して該絶縁層上に積層されており、前記一対の導体シートは、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で互いに重ねられて、互いの間に前記電線を挟むとともに、互いに重ね合わされた前記絶縁層の幅方向の端部同士が溶着されていることを特徴とするシールド電線である。   The invention described in claim 2 is a pair of conductor sheets having at least one electric wire, an insulating insulating layer covering the electric wire, and a conductive conductor layer laminated on the insulating layer, The conductor layer of each of the pair of conductor sheets is formed narrower than the width of the insulating layer, and both end portions in the width direction of the insulating layer are exposed to Laminated on an insulating layer, the pair of conductor sheets are stacked on each other with the conductor layer positioned on the inner side and the insulating layer positioned on the outer side, and sandwiching the electric wire between each other, The shielded electric wire is characterized in that end portions in the width direction of the insulating layers overlapped with each other are welded.

請求項3に記載された発明は、請求項1又は請求項2に記載の発明において、前記絶縁層の前記両端部同士が溶着された溶着箇所が、前記電線の長手方向に沿って前記導体シートの全長に亘って設けられていることを特徴とするものである。   The invention described in claim 3 is the conductor sheet according to claim 1 or 2, wherein the welded portion where the both end portions of the insulating layer are welded is along the longitudinal direction of the electric wire. It is characterized by being provided over the entire length.

請求項4に記載された発明は、請求項1又は請求項2に記載の発明において、前記絶縁層の前記両端部同士が溶着された溶着箇所が、前記電線の長手方向に間隔をあけて配置されていることを特徴とするものである。   According to a fourth aspect of the present invention, in the first or second aspect of the present invention, the welding locations where the both end portions of the insulating layer are welded are arranged at intervals in the longitudinal direction of the electric wire. It is characterized by being.

請求項5に記載された発明は、少なくとも一本の電線と、絶縁層と該絶縁層の幅より幅狭に形成され且つ前記絶縁層上に当該絶縁層の幅方向の両端部を露出して積層された導体層とを有した導体シートと、を備えたシールド電線の製造方法において、前記導体シートを、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で、前記電線の外周に巻くとともに、前記電線をその長手方向に移動させながら前記導体シートの前記絶縁層の前記両端部を互いに重ね合わせて、超音波溶着を行うことで前記両端部同士を溶着させることを特徴とするシールド電線の製造方法である。   According to a fifth aspect of the present invention, at least one electric wire, an insulating layer, and a width smaller than the width of the insulating layer are formed, and both end portions in the width direction of the insulating layer are exposed on the insulating layer. In a method of manufacturing a shielded electric wire comprising a conductor sheet having a laminated conductor layer, the electric wire is arranged in a state where the conductor layer is located on the inner side and the insulating layer is located on the outer side. The both ends of the insulating layer of the conductor sheet are overlapped with each other while the electric wire is moved in the longitudinal direction, and the two ends are welded together by ultrasonic welding. It is a manufacturing method of the shielded electric wire made into.

請求項6に記載された発明は、少なくとも一本の電線と、絶縁層と該絶縁層の幅より幅狭に形成され且つ前記絶縁層上に当該絶縁層の幅方向の両端部を露出して積層された導体層とを有した一対の導体シートと、を備えたシールド電線の製造方法において、前記一対の導体シートを、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で、互いの間に前記電線を挟んで重ね合わせるとともに、前記電線をその長手方向に移動させながら前記一対の導体シートの前記絶縁層の幅方向の端部同士を重ね合わせて、超音波溶着を行うことで前記端部同士を溶着させることを特徴とするシールド電線の製造方法である。   According to a sixth aspect of the present invention, at least one electric wire, an insulating layer and a width narrower than the width of the insulating layer are formed, and both end portions in the width direction of the insulating layer are exposed on the insulating layer. In a method of manufacturing a shielded electric wire comprising a pair of conductor sheets having a laminated conductor layer, the pair of conductor sheets are in a state where the conductor layer is located on the inside and the insulating layer is located on the outside Then, while superposing the electric wire between each other, and superposing the ends in the width direction of the insulating layer of the pair of conductor sheets while moving the electric wire in the longitudinal direction, ultrasonic welding It is the manufacturing method of the shielded electric wire characterized by welding the said edge parts by performing.

請求項1に記載された発明によれば、絶縁層と該絶縁層の幅より幅狭に形成され且つ絶縁層上に当該絶縁層の幅方向の両端部を露出して積層された導体層とを有する導体シートが、導体層が内側に位置し且つ絶縁層が外側に位置した状態で、少なくとも一本の電線の外周に巻かれているとともに、絶縁層の両端部が互いに重ねられて溶着されているので、熱や曲げ等による導体シートの溶着箇所の剥がれを低減することができる。また、溶着する部分が少なく加工時間を削減することができる。さらに、あらかじめ端子金具が取り付けられた電線の外周に導体シートを巻くことができる。   According to the first aspect of the present invention, the insulating layer and the conductor layer formed to be narrower than the width of the insulating layer and laminated on the insulating layer so as to expose both end portions in the width direction of the insulating layer; A conductor sheet having a conductor layer positioned on the inner side and an insulating layer positioned on the outer side, wound around the outer periphery of at least one electric wire, and both end portions of the insulating layer are overlapped and welded to each other. Therefore, peeling of the welding location of the conductor sheet due to heat or bending can be reduced. Moreover, there are few parts to weld and processing time can be reduced. Furthermore, a conductor sheet can be wound around the outer periphery of the electric wire to which the terminal fitting is previously attached.

請求項2に記載された発明によれば、絶縁層と該絶縁層の幅より幅狭に形成され且つ絶縁層上に当該絶縁層の幅方向の両端部を露出して積層された導体層とを有する一対の導体シートが、導体層が内側に位置し且つ絶縁層が外側に位置した状態で互いに重ねられて、互いの間に少なくとも一本の電線を挟むとともに、互いに重ね合わされた絶縁層の幅方向の端部同士が溶着されているので、導体シートを曲げる等の工程が不要なため加工が容易である。また、一対の導体シート間にあらかじめ端子金具が取り付けられた電線を挟むことができる。   According to the invention described in claim 2, the insulating layer and the conductor layer formed to be narrower than the width of the insulating layer and laminated on the insulating layer so as to expose both end portions in the width direction of the insulating layer; A pair of conductor sheets having a conductor layer positioned on the inside and an insulating layer positioned on the outside, and sandwiching at least one electric wire between each other, and the insulating layers stacked on each other Since the end portions in the width direction are welded to each other, a process such as bending the conductor sheet is unnecessary, and therefore processing is easy. Moreover, the electric wire by which the terminal metal fitting was previously attached between a pair of conductor sheets can be pinched | interposed.

請求項3に記載された発明によれば、絶縁層の両端部同士が溶着された溶着箇所が、電線の長手方向に沿って導体シートの全長に亘って設けられているので、導体シートの溶着された部分に隙間が生じることを防止することができる。   According to the invention described in claim 3, since the welding location where both ends of the insulating layer are welded is provided over the entire length of the conductor sheet along the longitudinal direction of the electric wire, welding of the conductor sheet is performed. It is possible to prevent a gap from occurring in the formed portion.

請求項4に記載された発明によれば、絶縁層の両端部同士が溶着された溶着箇所が、電線の長手方向に間隔をあけて配置されているので、導体シートの溶着箇所を少なくすることで、加工時間を削減することができる。   According to the invention described in claim 4, since the welding locations where both ends of the insulating layer are welded are arranged at intervals in the longitudinal direction of the electric wire, the number of welding locations of the conductor sheet is reduced. Thus, the processing time can be reduced.

請求項5に記載された発明によれば、導体シートを、導体層が内側に位置し且つ絶縁層が外側に位置した状態で、電線の外周に巻くとともに、電線をその長手方向に移動させながら導体シートの絶縁層の両端部を互いに重ね合わせて、超音波溶着を行うことで両端部同士を溶着させるので、熱や曲げ等による導体シートの溶着箇所の剥がれを低減することができる。また、溶着する部分が少なく加工時間を削減することができる。さらに、あらかじめ端子金具が取り付けられた電線の外周に導体シートを巻くことができる。   According to the invention described in claim 5, the conductor sheet is wound around the outer periphery of the electric wire in a state where the conductive layer is located on the inner side and the insulating layer is located on the outer side, and the electric wire is moved in the longitudinal direction thereof. Since both ends of the insulating layer of the conductor sheet are overlapped with each other and the ends are welded together by ultrasonic welding, peeling of the welded portion of the conductor sheet due to heat or bending can be reduced. Moreover, there are few parts to weld and processing time can be reduced. Furthermore, a conductor sheet can be wound around the outer periphery of the electric wire to which the terminal fitting is previously attached.

請求項6に記載された発明によれば、一対の導体シートを、導体層が内側に位置し且つ絶縁層が外側に位置した状態で、互いの間に電線を挟んで重ね合わせるとともに、電線をその長手方向に移動させながら一対の導体シートの絶縁層の幅方向の端部同士を重ね合わせて、超音波溶着を行うことで端部同士を溶着させるので、導体シートを曲げる等の工程が不要なため加工が容易である。また、一対の導体シート間にあらかじめ端子金具が取り付けられた電線を挟むことができる。   According to the invention described in claim 6, the pair of conductor sheets are stacked with the electric wires sandwiched between each other in a state where the conductive layer is located on the inner side and the insulating layer is located on the outer side. Since the ends in the width direction of the insulation layer of the pair of conductor sheets are overlapped while moving in the longitudinal direction and the ends are welded by ultrasonic welding, a process such as bending the conductor sheet is unnecessary. Therefore, processing is easy. Moreover, the electric wire by which the terminal metal fitting was previously attached between a pair of conductor sheets can be pinched | interposed.

請求項1に記載された発明は、熱や曲げ等による導体シートの溶着箇所の剥がれを低減することができるので、ノイズの侵入を確実に防止することでき、良好なシールド性能を得ることができる。また、溶着する部分が少なく加工時間を削減することができるので、作業効率の向上を図ることができる。さらに、あらかじめ端子金具が取り付けられた電線の外周に導体シートを巻くことができるので、導体シートを所要長さ剥ぎ取る必要がなくなり、加工が容易で且つ材料に無駄が生じない環境に配慮したシールド電線とすることができる。   Since the invention described in claim 1 can reduce peeling of the welded portion of the conductor sheet due to heat, bending, etc., noise can be reliably prevented and good shielding performance can be obtained. . Moreover, since there are few parts to weld and processing time can be reduced, working efficiency can be improved. Furthermore, since the conductor sheet can be wound around the outer periphery of the electric wire to which the terminal fitting is attached in advance, there is no need to peel off the required length of the conductor sheet, and it is easy to process and does not waste material. It can be an electric wire.

請求項2に記載された発明は、導体シートを曲げる等の工程が不要なため加工が容易となり、加工時間を削減することができるので、作業効率の向上を図ることができる。また、一対の導体シート間にあらかじめ端子金具が取り付けられた電線を挟むことができるので、導体シートを所要長さ剥ぎ取る必要がなくなり、加工が容易で且つ材料に無駄が生じない環境に配慮したシールド電線とすることができる。   Since the invention described in claim 2 does not require a process such as bending the conductor sheet, the processing becomes easy and the processing time can be reduced, so that the working efficiency can be improved. In addition, since it is possible to sandwich an electric wire with terminal fittings attached in advance between a pair of conductor sheets, it is not necessary to peel off the required length of the conductor sheet, and it is easy to process and does not waste material. It can be a shielded wire.

請求項3に記載された発明は、導体シートの溶着された部分に隙間が生じることを防止することができるので、ノイズの侵入を確実に防止することでき、よって、良好なシールド性能を得ることができる。   Since the invention described in claim 3 can prevent a gap from being formed in the welded portion of the conductor sheet, noise can be reliably prevented from entering, and thus good shielding performance can be obtained. Can do.

請求項4に記載された発明は、導体シートの溶着箇所を少なくすることで、加工時間を削減することができるので、作業効率の向上を図ることができる。   In the invention described in claim 4, since the processing time can be reduced by reducing the number of welded portions of the conductor sheet, the working efficiency can be improved.

請求項5に記載された発明は、熱や曲げ等による導体シートの溶着箇所の剥がれを低減することができるので、ノイズの侵入を確実に防止することでき、良好なシールド性能を得ることができる。また、溶着する部分が少なく加工時間を削減することができるので、作業効率の向上を図ることができる。さらに、あらかじめ端子金具が取り付けられた電線の外周に導体シートを巻くことができるので、導体シートを所要長さ剥ぎ取る必要がなくなり、加工が容易で且つ材料に無駄が生じない環境に配慮したシールド電線とすることができる。   Since the invention described in claim 5 can reduce peeling of the welded portion of the conductor sheet due to heat, bending, etc., noise can be reliably prevented from entering, and good shielding performance can be obtained. . Moreover, since there are few parts to weld and processing time can be reduced, working efficiency can be improved. Furthermore, since the conductor sheet can be wound around the outer periphery of the electric wire to which the terminal fitting is attached in advance, there is no need to peel off the required length of the conductor sheet, and it is easy to process and does not waste material. It can be an electric wire.

請求項6に記載された発明は、導体シートを曲げる等の工程が不要なため加工が容易となり、加工時間を削減することができるので、作業効率の向上を図ることができる。また、一対の導体シート間にあらかじめ端子金具が取り付けられた電線を挟むことができるので、導体シートを所要長さ剥ぎ取る必要がなくなり、加工が容易で且つ材料に無駄が生じない環境に配慮したシールド電線とすることができる。   In the invention described in claim 6, since a process such as bending the conductor sheet is unnecessary, the processing becomes easy and the processing time can be reduced, so that the working efficiency can be improved. In addition, since it is possible to sandwich an electric wire with terminal fittings attached in advance between a pair of conductor sheets, it is not necessary to peel off the required length of the conductor sheet, and it is easy to process and does not waste material. It can be a shielded wire.

以下、本発明の一実施形態にかかるシールド電線を、図1乃至図5を参照して説明する。シールド電線1は、図1に示すように、複数の被覆電線2と、一つのドレイン線3と、導体シート4と、を備えている。   Hereinafter, a shielded electric wire according to an embodiment of the present invention will be described with reference to FIGS. 1 to 5. As shown in FIG. 1, the shielded electric wire 1 includes a plurality of covered electric wires 2, one drain wire 3, and a conductor sheet 4.

複数の被覆電線2は、図1又は図3に示すように、図示例では2本設けられており、互いに平行(即ち並行)に束ねられている。複数の被覆電線2は、それぞれ、芯線11と、芯線11を被覆する被覆部12と、を有した断面丸型に形成されている。   As shown in FIG. 1 or FIG. 3, the plurality of covered electric wires 2 are provided in the illustrated example and are bundled in parallel (that is, in parallel). Each of the plurality of covered electric wires 2 is formed in a round cross section having a core wire 11 and a covering portion 12 that covers the core wire 11.

芯線11は、一本の導線又は複数の導線が撚られて形成されており、断面丸型に形成されている。また、芯線11は、銅又は銅合金などの導電性を有する金属で構成されており、可撓性を有している。被覆部12は、絶縁性を有する合成樹脂からなり、芯線11を絶縁状態に保って被覆している。また、被覆電線2の端末には、コネクタハウジングや電気接続箱等に取り付けられる端子金具15(図4に示す)が取り付けられる。   The core wire 11 is formed by twisting one conductive wire or a plurality of conductive wires, and has a round cross section. Moreover, the core wire 11 is comprised with the metal which has electroconductivity, such as copper or a copper alloy, and has flexibility. The covering portion 12 is made of an insulating synthetic resin, and covers the core wire 11 while keeping it in an insulating state. Further, a terminal fitting 15 (shown in FIG. 4) attached to a connector housing, an electric connection box or the like is attached to the end of the covered electric wire 2.

ドレイン線3は、被覆電線2の芯線11と同様に、一本の導線又は複数の導線が撚られ且つ断面丸型に形成されている。ドレイン線3は、銅又は銅合金などの導電性を有する金属で構成されており、可撓性を有している。ドレイン線3は、複数の電線2とともに束ねられ、且つ、これらが束ねられて構成された束の外周に配置されている。また、ドレイン線3の端末には、コネクタハウジングや電気接続箱等に取り付けられる端子金具15(図4に示す)が取り付けられる。そして、これらの被覆電線2及びドレイン線3は、特許請求の範囲に記載の電線を成している。   Similarly to the core wire 11 of the covered electric wire 2, the drain wire 3 is formed by twisting one conductive wire or a plurality of conductive wires and having a round cross section. The drain line 3 is made of a conductive metal such as copper or a copper alloy, and has flexibility. The drain wire 3 is bundled together with a plurality of electric wires 2 and arranged on the outer periphery of a bundle formed by bundling these wires. Further, a terminal fitting 15 (shown in FIG. 4) attached to a connector housing, an electric connection box or the like is attached to the terminal of the drain wire 3. And these covered electric wire 2 and the drain wire 3 comprise the electric wire as described in a claim.

導体シート4は、図1又は図2に示すように、薄い絶縁層13と、該絶縁層13に積層された薄い導体層14と、を有して、比較的薄い帯状に形成されている。絶縁層13は、例えば、ポリ塩化ビニル(Polyvinylchloride:PVC)などの絶縁性を有する合成樹脂からなり、薄い帯状に形成されている。絶縁層13は、可撓性を有している。   As shown in FIG. 1 or 2, the conductor sheet 4 has a thin insulating layer 13 and a thin conductor layer 14 laminated on the insulating layer 13, and is formed in a relatively thin strip shape. The insulating layer 13 is made of a synthetic resin having insulation properties such as polyvinyl chloride (PVC), and is formed in a thin strip shape. The insulating layer 13 has flexibility.

導体層14は、アルミニウム又はアルミニウム合金等の導電性を有する金属を含んでいる。導体層14は、可撓性を有している。導体層14は、薄い帯状で且つ前述した絶縁層13の幅よりも幅狭に形成されているとともに、絶縁層13の幅方向の両端部13a,13bを露出して該絶縁層13上に積層されている。   The conductor layer 14 contains a conductive metal such as aluminum or an aluminum alloy. The conductor layer 14 has flexibility. The conductor layer 14 is formed in a thin strip shape and narrower than the width of the insulating layer 13 described above, and is laminated on the insulating layer 13 by exposing both end portions 13a and 13b in the width direction of the insulating layer 13. Has been.

シールド電線1は、端末に端子金具15が取り付けられた複数の被覆電線2とドレイン線3とが束ねられて、内側に導体層14が位置し且つ外側に絶縁層13が位置した状態で、導体シート4が巻き寿司状に複数の被覆電線2及びドレイン線3の外周に巻かれる。   The shielded electric wire 1 is formed by bundling a plurality of covered electric wires 2 having terminal fittings 15 attached to terminals and drain wires 3, with the conductor layer 14 positioned on the inner side and the insulating layer 13 positioned on the outer side. The sheet 4 is wound around the outer circumferences of the plurality of covered electric wires 2 and drain wires 3 in a rolled sushi shape.

さらに、シールド電線1は、導体シート4の絶縁層13の幅方向の一端部13aと他端部13bとが互いに重ねられて、即ち導体シート4の絶縁層13の幅方向の両端部13a,13bが互いに重ねられて、これらの両端部13a,13b同士が、超音波溶着(超音波溶接又は超音波接合とも言う)等の周知の溶接方法によって互いに溶着される。   Furthermore, the shielded electric wire 1 has one end 13a and the other end 13b in the width direction of the insulating layer 13 of the conductor sheet 4 overlapped with each other, that is, both ends 13a and 13b in the width direction of the insulating layer 13 of the conductor sheet 4. These two end portions 13a and 13b are welded to each other by a known welding method such as ultrasonic welding (also referred to as ultrasonic welding or ultrasonic bonding).

前述した超音波溶着は、図4に示すように、周知の超音波溶着機6によって行われる。この超音波溶着機6は、導体シート4上に複数の被覆電線2及びドレイン線3を縦添えする状態で送り出すとともに、これらの導体シート4と複数の被覆電線2とドレイン線3とを長手方向に移動させつつ被覆電線2及びドレイン線3の外周に導体シート4を巻き付ける供給ユニット20と、チップ(工具ホーンとも言う)21と、このチップ21に相対するアンビル22と、図示しない発振機と、振動子と、コーンと、ホーンなどを備えている。   The ultrasonic welding described above is performed by a known ultrasonic welding machine 6 as shown in FIG. The ultrasonic welding machine 6 sends out a plurality of coated electric wires 2 and drain wires 3 on the conductor sheet 4 in a vertically attached state, and the conductor sheets 4, the plurality of coated electric wires 2 and the drain wires 3 in the longitudinal direction. , A supply unit 20 for winding the conductor sheet 4 around the outer periphery of the covered wire 2 and the drain wire 3, a chip (also called a tool horn) 21, an anvil 22 facing the chip 21, an oscillator (not shown), A vibrator, cone, horn, etc. are provided.

前記超音波溶着機6は、供給ユニット20から送り出された被覆電線2及びドレイン線3の外周に巻かれた状態の導体シート4の絶縁層13の両端部13a,13bを、チップ21とアンビル22との間に挟み、これらのチップ21とアンビル22とを互いに近づける方向に加圧した状態で、発振機で振動子を振動させてこの振動をコーン、ホーン経由でチップ21に伝える。   The ultrasonic welder 6 includes a chip 21 and an anvil 22 formed on both ends 13a and 13b of the insulating layer 13 of the conductor sheet 4 wound around the outer periphery of the covered wire 2 and the drain wire 3 delivered from the supply unit 20. In a state where these chip 21 and anvil 22 are pressed in a direction to approach each other, the vibrator is vibrated by an oscillator and this vibration is transmitted to the chip 21 via a cone and a horn.

そして、超音波溶着機6は、チップ21とアンビル22との間に挟んだ前記両端部13a,13bに超音波振動を加えて、該両端部13a,13b同士を複数の被覆電線2及びドレイン線3の長手方向に沿って導体シート4の全長に亘って溶着させる。即ち、シールド電線1は、図5に示すように、導体シート4の絶縁層13の両端部13a,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に沿って該導体シート4の全長に亘って設けられている。   The ultrasonic welder 6 applies ultrasonic vibration to the both end portions 13a and 13b sandwiched between the chip 21 and the anvil 22, and the both end portions 13a and 13b are connected to the plurality of covered electric wires 2 and drain wires. 3 is welded over the entire length of the conductor sheet 4. That is, as shown in FIG. 5, the shielded wire 1 has welded portions W where both end portions 13 a and 13 b of the insulating layer 13 of the conductor sheet 4 are welded in the longitudinal direction of the plurality of covered wires 2 and drain wires 3. Along the entire length of the conductor sheet 4.

前述した構成のシールド電線1は、ワイヤハーネスを構成する他のサブハーネス等と組み付けられて、ワイヤハーネスとして組み立てられて、自動車等に配索される。こうして、シールド電線1は、複数の被覆電線2に外部から侵入しようとするノイズを、導体シート4の導体層14及びドレイン線3を介してアースして、当該ノイズが複数の被覆電線2に侵入することを防止する。   The shielded electric wire 1 having the above-described configuration is assembled with other sub-harnesses constituting the wire harness, assembled as a wire harness, and routed in an automobile or the like. In this way, the shielded electric wire 1 grounds the noise to enter the plurality of covered wires 2 from the outside through the conductor layer 14 and the drain wire 3 of the conductor sheet 4, and the noise enters the plurality of covered wires 2. To prevent.

本実施形態のシールド電線1によれば、絶縁層13と該絶縁層13の幅より幅狭に形成され且つ絶縁層13上に当該絶縁層13の幅方向の両端部を露出して積層された導体層14とを有する導体シート4が、導体層14が内側に位置し且つ絶縁層13が外側に位置した状態で、複数の被覆電線2及びドレイン線3の外周に巻かれているとともに、絶縁層13の両端部13a,13bが互いに重ねられて溶着されている。   According to the shielded electric wire 1 of the present embodiment, the insulating layer 13 is formed so as to be narrower than the width of the insulating layer 13 and is laminated on the insulating layer 13 with both end portions in the width direction of the insulating layer 13 exposed. The conductor sheet 4 having the conductor layer 14 is wound around the outer circumferences of the plurality of covered electric wires 2 and the drain wires 3 with the conductor layer 14 positioned on the inner side and the insulating layer 13 positioned on the outer side. Both end portions 13a and 13b of the layer 13 are overlapped and welded to each other.

このため、熱や曲げ等による導体シート4の溶着箇所Wの剥がれを低減することができるので、ノイズの侵入を確実に防止することでき、良好なシールド性能を得ることができる。また、溶着する部分が少なく加工時間を削減することができるので、作業効率の向上を図ることができる。さらに、あらかじめ端子金具15が取り付けられた複数の被覆電線2及びドレイン線3の外周に導体シート4を巻くことができるので、導体シート4を所要長さ剥ぎ取る必要がなくなり、加工が容易で且つ材料に無駄が生じない環境に配慮したシールド電線1とすることができる。   For this reason, since peeling of the welding location W of the conductor sheet 4 due to heat, bending, or the like can be reduced, intrusion of noise can be reliably prevented, and good shielding performance can be obtained. Moreover, since there are few parts to weld and processing time can be reduced, working efficiency can be improved. Furthermore, since the conductor sheet 4 can be wound around the outer circumferences of the plurality of covered electric wires 2 and drain wires 3 to which the terminal fittings 15 are attached in advance, it is not necessary to peel off the required length of the conductor sheet 4, and processing is easy and It can be set as the shielded electric wire 1 in consideration of the environment which does not waste a material.

また、絶縁層13の両端部13a,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に沿って導体シート4の全長に亘って設けられているので、導体シート4の溶着された部分に隙間が生じることを防止することができる。このため、ノイズの侵入を確実に防止することができ、よって、良好なシールド性能を得ることができる。   Moreover, since the welding location W where both ends 13a and 13b of the insulating layer 13 are welded is provided over the entire length of the conductor sheet 4 along the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3, It can prevent that a clearance gap produces in the part to which the conductor sheet 4 was welded. For this reason, intrusion of noise can be surely prevented, and thus good shielding performance can be obtained.

前述した実施形態では、シールド電線1の導体シート4は、内側に導体層14が位置し且つ外側に絶縁層13が位置した状態で、複数の被覆電線2及びドレイン線3の外周に巻かれて、該絶縁層13の幅方向の両端部13a,13b同士が溶着されていた。しかしながら、本発明では、図6乃至図9に示すように、内側に導体層14が位置し且つ外側に絶縁層13が位置した状態で互いに重ね合わされた一対の導体シート4の間に複数の被覆電線2及びドレイン線3を挟んで、該一対の導体シート4の絶縁層13の幅方向の端部13a,13a,13b,13b同士を溶着してシールド電線1’を構成しても良い。なお、図6乃至図9において、前述した実施形態と同一部分には同一符号を付して説明を省略する。   In the embodiment described above, the conductor sheet 4 of the shielded electric wire 1 is wound around the outer periphery of the plurality of covered electric wires 2 and the drain wires 3 with the conductor layer 14 positioned on the inner side and the insulating layer 13 positioned on the outer side. The both end portions 13a and 13b in the width direction of the insulating layer 13 are welded to each other. However, in the present invention, as shown in FIGS. 6 to 9, a plurality of coverings are provided between a pair of conductor sheets 4 which are overlapped with each other in a state where the conductor layer 14 is located on the inner side and the insulating layer 13 is located on the outer side. The shielded electric wire 1 ′ may be configured by welding the widthwise ends 13a, 13a, 13b, 13b of the insulating layer 13 of the pair of conductor sheets 4 with the electric wire 2 and the drain wire 3 interposed therebetween. 6 to 9, the same parts as those of the above-described embodiment are denoted by the same reference numerals, and the description thereof is omitted.

図6乃至図9に示す場合では、シールド電線1’は、絶縁層13と該絶縁層13の幅より幅狭に形成され且つ絶縁層13上に当該絶縁層13の幅方向の両端部を露出して積層された導体層14とを有する導体シート4を一対備えている。この一対の導体シート4は、内側に導体層14が位置し且つ外側に絶縁層13が位置した状態で、互いに重ね合わされている。   In the case shown in FIGS. 6 to 9, the shielded electric wire 1 ′ is formed narrower than the width of the insulating layer 13 and the insulating layer 13, and both end portions in the width direction of the insulating layer 13 are exposed on the insulating layer 13. And a pair of conductor sheets 4 having conductor layers 14 laminated. The pair of conductor sheets 4 are superposed on each other with the conductor layer 14 positioned on the inner side and the insulating layer 13 positioned on the outer side.

シールド電線1’は、端末に端子金具15が取り付けられた複数の被覆電線2とドレイン線3とが束ねられて、導体層14が複数の被覆電線2及びドレイン線3側に位置するように該被覆電線2及びドレイン線3を挟む格好で、一対の導体シート4が互いに重ね合わされている。   The shielded electric wire 1 ′ has a plurality of covered electric wires 2 with terminal fittings 15 attached to the terminal and the drain wires 3 bundled together so that the conductor layer 14 is positioned on the side of the plural covered electric wires 2 and the drain wires 3. A pair of conductor sheets 4 are overlapped with each other so as to sandwich the covered electric wire 2 and the drain wire 3.

さらに、シールド電線1’は、互いに重ね合わされた一対の導体シート4の絶縁層13の幅方向の一端部13a,13a同士と他端部13b,13b同士とが、超音波溶着(超音波溶接又は超音波接合とも言う)等の周知の溶接方法によって互いに溶着される。   Furthermore, in the shielded electric wire 1 ′, one end portions 13 a and 13 a and the other end portions 13 b and 13 b in the width direction of the insulating layer 13 of the pair of conductor sheets 4 stacked on each other are ultrasonically welded (ultrasonic welding or They are welded to each other by a known welding method such as ultrasonic bonding.

前述した超音波溶着は、図8に示すように、周知の超音波溶着機6’によって行われる。この超音波溶着機6’は、複数の被覆電線2及びドレイン線3の両端部を保持し且つ複数の被覆電線2及びドレイン線3の長手方向に沿って移動自在な一対の保持部24と、該一対の保持部24間に位置し且つ被覆電線2及びドレイン線3を挟む格好で一対の導体シート4を互いに重ね合わせて送り出す供給ユニット23と、一対のチップ(工具ホーンとも言う)21と、この一対のチップ21に相対する一対のアンビル22と、図示しない発振機と、振動子と、コーンと、ホーンなどを備えている。   The ultrasonic welding described above is performed by a known ultrasonic welding machine 6 'as shown in FIG. The ultrasonic welding machine 6 ′ includes a pair of holding portions 24 that hold both ends of the plurality of covered electric wires 2 and drain wires 3 and are movable along the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3. A supply unit 23 that is positioned between the pair of holding portions 24 and sandwiches the covered electric wire 2 and the drain wire 3 and feeds the pair of conductor sheets 4 to each other; a pair of tips (also referred to as a tool horn) 21; A pair of anvils 22 opposed to the pair of chips 21, an oscillator (not shown), a vibrator, a cone, a horn, and the like are provided.

前記超音波溶着機6’は、供給ユニット23から送り出された被覆電線2及びドレイン線3を挟む格好で互いに重ね合わされた一対の導体シート4の絶縁層13の幅方向の一端部13a,13aと他端部13b,13bとを、それぞれ、各チップ21と各アンビル22との間に挟み、これらのチップ21とアンビル22とを互いに近づける方向に加圧した状態で、発振機で振動子を振動させてこの振動をコーン、ホーン経由でチップ21に伝える。   The ultrasonic welder 6 ′ includes end portions 13a and 13a in the width direction of the insulating layer 13 of the pair of conductor sheets 4 that are superposed on each other with the covered electric wire 2 and the drain wire 3 sent out from the supply unit 23 therebetween. The other end portions 13b and 13b are sandwiched between the respective chips 21 and the respective anvils 22, and the vibrator is vibrated by the oscillator in a state where these chips 21 and the anvils 22 are pressurized in a direction approaching each other. Then, this vibration is transmitted to the chip 21 via the cone and the horn.

そして、超音波溶着機は、各チップ21と各アンビル22との間に挟んだ前記一端部13a,13aと他端部13b,13bとにそれぞれ超音波振動を加えて、該一端部13a,13a同士と他端部13b,13b同士とを、それぞれ、複数の被覆電線2及びドレイン線3の長手方向に沿って導体シート4の全長に亘って溶着させる。   The ultrasonic welding machine applies ultrasonic vibrations to the one end portions 13a and 13a and the other end portions 13b and 13b sandwiched between the respective chips 21 and the respective anvils 22 to thereby provide the one end portions 13a and 13a. The other ends 13b and 13b are welded over the entire length of the conductor sheet 4 along the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3, respectively.

即ち、シールド電線1’は、図9に示すように、一対の導体シート4の絶縁層13の幅方向の一端部13a,13a同士及び他端部13b,13b同士、即ち端部13a,13a,13b,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に沿って該導体シート4の全長に亘って設けられている。   That is, as shown in FIG. 9, the shielded electric wire 1 ′ includes one end portions 13 a, 13 a in the width direction of the insulating layer 13 of the pair of conductor sheets 4 and the other end portions 13 b, 13 b, that is, the end portions 13 a, 13 a, The welding location W where 13b and 13b were welded is provided over the full length of this conductor sheet 4 along the longitudinal direction of the some covered electric wire 2 and the drain wire 3. As shown in FIG.

前述した構成のシールド電線1’は、前述したドレイン線3と導体層14とが接触しており、該導体層14と接触されたドレイン線3は、所望のアース回路等と接続される。このようなシールド電線1’は、ワイヤハーネスを構成する他のサブハーネス等と組み付けられて、自動車等に配索されるとともに、複数の被覆電線2に外部から侵入しようとするノイズを、導体シート4の導体層14及びドレイン線3を介してアースして、当該ノイズが複数の被覆電線2に侵入することを防止する。   In the shielded electric wire 1 ′ having the above-described configuration, the drain wire 3 and the conductor layer 14 are in contact with each other, and the drain wire 3 in contact with the conductor layer 14 is connected to a desired ground circuit or the like. Such a shielded electric wire 1 ′ is assembled with other sub-harnesses constituting the wire harness, and is routed in an automobile or the like, and noise that tries to enter the plurality of covered electric wires 2 from the outside is detected by the conductor sheet. 4 is grounded through the conductor layer 14 and the drain wire 3 to prevent the noise from entering the plurality of covered electric wires 2.

本実施形態のシールド電線1’によれば、絶縁層13と該絶縁層13の幅より幅狭に形成され且つ絶縁層13上に当該絶縁層13の幅方向の両端部13a,13bを露出して積層された導体層14とを有する一対の導体シート4が、導体層14が内側に位置し且つ絶縁層13が外側に位置した状態で互いに重ねられて、互いの間に複数の被覆電線2及びドレイン線3を挟むとともに、互いに重ね合わされた絶縁層13の端部13a,13a,13b,13b同士が溶着されている。   According to the shielded electric wire 1 ′ of this embodiment, the insulating layer 13 is formed to be narrower than the width of the insulating layer 13, and both end portions 13 a and 13 b in the width direction of the insulating layer 13 are exposed on the insulating layer 13. A pair of conductor sheets 4 having the conductor layers 14 stacked on top of each other are overlapped with each other with the conductor layer 14 positioned on the inner side and the insulating layer 13 positioned on the outer side. In addition, the end portions 13a, 13a, 13b, and 13b of the insulating layer 13 that are overlapped with each other are welded with the drain line 3 interposed therebetween.

このため、導体シート4を曲げる等の工程が不要なため加工が容易となり、加工時間を削減することができるので、作業効率の向上を図ることができる。また、一対の導体シート4間にあらかじめ端子金具15が取り付けられた複数の被覆電線2及びドレイン線3を挟むことができるので、導体シート4を所要長さ剥ぎ取る必要がなくなり、加工が容易で且つ材料に無駄が生じない環境に配慮したシールド電線とすることができる。   For this reason, since the process of bending the conductor sheet 4 etc. is unnecessary, a process becomes easy and processing time can be reduced, Therefore The working efficiency can be improved. Further, since the plurality of covered electric wires 2 and drain wires 3 to which the terminal fittings 15 are attached in advance can be sandwiched between the pair of conductor sheets 4, it is not necessary to strip the conductor sheet 4 to a required length, and processing is easy. And it can be set as the shielded electric wire in consideration of the environment which does not waste a material.

また、絶縁層13の端部13a,13a,13b,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に沿って一対の導体シート4の全長に亘って設けられているので、一対の導体シート4の溶着された部分に隙間が生じることを防止することができる。このため、ノイズの侵入を確実に防止することができ、よって、良好なシールド性能を得ることができる。   Moreover, the welding location W where the end portions 13 a, 13 a, 13 b, and 13 b of the insulating layer 13 are welded covers the entire length of the pair of conductor sheets 4 along the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3. Since it is provided, it is possible to prevent a gap from being generated in the welded portion of the pair of conductor sheets 4. For this reason, intrusion of noise can be surely prevented, and thus good shielding performance can be obtained.

また、前述した実施形態では、図5に示すように、シールド電線1は、絶縁層13の幅方向の両端部13a,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に沿って導体シート4の全長に亘って設けられていた。しかしながら、本発明では、図10に示すように、シールド電線1の絶縁層13の幅方向の両端部13a,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に間隔をあけて配置されていても良い。なお、図10において、前述した実施形態と同一部分には同一符号を付して説明を省略する。   In the above-described embodiment, as shown in FIG. 5, the shielded electric wire 1 includes a plurality of covered electric wires 2 and drain wires in which the welded portions W where both end portions 13 a and 13 b in the width direction of the insulating layer 13 are welded are formed. 3 along the longitudinal direction of the conductor sheet 4 over the entire length. However, in the present invention, as shown in FIG. 10, the welded portion W where both end portions 13 a and 13 b in the width direction of the insulating layer 13 of the shielded wire 1 are welded is the longitudinal direction of the plurality of covered wires 2 and drain wires 3. You may arrange | position at intervals in the direction. In FIG. 10, the same parts as those of the above-described embodiment are denoted by the same reference numerals and description thereof is omitted.

図10に示す場合では、絶縁層13の両端部13a,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に間隔をあけて配置されているので、導体シート4の溶着箇所Wを少なくすることで、加工時間を削減することができる。よって、作業効率の向上を図ることができる。   In the case shown in FIG. 10, the welded portions W where both end portions 13 a and 13 b of the insulating layer 13 are welded are arranged at intervals in the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3. By reducing the number of welding locations W of the sheet 4, the processing time can be reduced. Therefore, work efficiency can be improved.

さらに、図9に示した例においても、シールド電線1’は、互いに重ねられた一対の導体シート4の絶縁層13の幅方向の端部13a,13a,13b,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に沿って導体シート4の全長に亘って設けられていた。   Further, in the example shown in FIG. 9, the shielded electric wire 1 ′ is welded at the end portions 13 a, 13 a, 13 b, 13 b in the width direction of the insulating layer 13 of the pair of conductor sheets 4 stacked on each other. W was provided over the entire length of the conductor sheet 4 along the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3.

しかしながら、本発明では、図11に示すように、シールド電線1は、互いに重ねられた一対の導体シート4の絶縁層13の幅方向の一端部13a,13a同士及び他端部13b,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に間隔をあけて配置されていても良い。なお、図11において、前述した実施形態と同一部分には同一符号を付して説明を省略する。   However, in the present invention, as shown in FIG. 11, the shielded electric wire 1 has the end portions 13 a and 13 a and the other end portions 13 b and 13 b in the width direction of the insulating layer 13 of the pair of conductor sheets 4 stacked on each other. The welded locations W that are welded may be arranged at intervals in the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3. In FIG. 11, the same parts as those in the above-described embodiment are denoted by the same reference numerals and description thereof is omitted.

図11に示す場合では、互いに重ねられた一対の導体シート4の絶縁層13の幅方向の一端部13a,13a同士及び他端部13b,13b同士、即ち端部13a,13a,13b,13b同士が溶着された溶着箇所Wが、複数の被覆電線2及びドレイン線3の長手方向に間隔をあけて配置されているので、導体シート4の溶着箇所Wを少なくすることで、加工時間を削減することができ、よって、作業効率の向上を図ることができる。   In the case shown in FIG. 11, one end portions 13 a, 13 a and the other end portions 13 b, 13 b in the width direction of the insulating layer 13 of the pair of conductor sheets 4 stacked on each other, that is, the end portions 13 a, 13 a, 13 b, 13 b. Since the welding locations W to which the conductors are welded are arranged at intervals in the longitudinal direction of the plurality of covered electric wires 2 and drain wires 3, the welding time W is reduced by reducing the number of welding locations W of the conductor sheet 4. Therefore, the working efficiency can be improved.

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。   In addition, embodiment mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. That is, various modifications can be made without departing from the scope of the present invention.

本発明の一実施の形態にかかるシールド電線を示す斜視図である。It is a perspective view which shows the shield electric wire concerning one embodiment of this invention. 図1に示されたシールド電線の導体シートを示す断面図である。It is sectional drawing which shows the conductor sheet of the shield wire shown by FIG. 図1中のIII−III線に沿った断面図である。It is sectional drawing along the III-III line in FIG. 図1に示されたシールド電線の導体シートを溶着する超音波溶着機を示す斜視図である。It is a perspective view which shows the ultrasonic welding machine which welds the conductor sheet of the shield wire shown by FIG. 図1に示されたシールド電線の導体シートが溶着された溶着箇所を示す説明図である。It is explanatory drawing which shows the welding location where the conductor sheet of the shield wire shown by FIG. 1 was welded. 図1に示されたシールド電線の変形例を示す斜視図である。It is a perspective view which shows the modification of the shield electric wire shown by FIG. 図6中のVII−VII線に沿った断面図である。It is sectional drawing along the VII-VII line in FIG. 図6に示されたシールド電線の導体シートを溶着する超音波溶着機を示す斜視図である。It is a perspective view which shows the ultrasonic welding machine which welds the conductor sheet of the shield wire shown by FIG. 図6に示されたシールド電線の導体シートが溶着された溶着箇所を示す説明図である。It is explanatory drawing which shows the welding location where the conductor sheet of the shielded electric wire shown by FIG. 6 was welded. 図5に示された溶着箇所の変形例を示す説明図である。It is explanatory drawing which shows the modification of the welding location shown by FIG. 図9に示された溶着箇所の変形例を示す説明図である。It is explanatory drawing which shows the modification of the welding location shown by FIG.

符号の説明Explanation of symbols

1、1’ シールド電線
2 被覆電線(電線)
3 ドレイン線(電線)
4 導体シート
13 絶縁層
13a 一端部
13b 他端部
14 導体層
W 溶着箇所
1, 1 'shielded wire 2 sheathed wire (wire)
3 Drain wire (electric wire)
4 Conductor Sheet 13 Insulating Layer 13a One End 13b Other End 14 Conductor Layer W Welding Location

Claims (6)

少なくとも一本の電線と、該電線を被覆し且つ絶縁性の絶縁層と該絶縁層に積層された導電性の導体層とを有する導体シートと、を備えたシールド電線であって、
前記導体層が、前記絶縁層の幅よりも幅狭に形成され、且つ、前記絶縁層の幅方向の両端部を露出して該絶縁層上に積層されており、
前記導体シートは、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で、前記電線の外周に巻かれているとともに、前記絶縁層の前記両端部が互いに重ねられて、該両端部同士が溶着されていることを特徴とするシールド電線。
A shielded electric wire comprising: at least one electric wire; and a conductor sheet that covers the electric wire and has an insulating insulating layer and a conductive conductor layer laminated on the insulating layer,
The conductor layer is formed narrower than the width of the insulating layer, and is laminated on the insulating layer so as to expose both end portions in the width direction of the insulating layer;
The conductor sheet is wound around the outer circumference of the electric wire in a state where the conductor layer is located on the inner side and the insulating layer is located on the outer side, and the both end portions of the insulating layer are overlapped with each other, A shielded electric wire characterized in that both ends are welded together.
少なくとも一本の電線と、該電線を被覆し且つ絶縁性の絶縁層と該絶縁層に積層された導電性の導体層とを有する一対の導体シートと、を備えたシールド電線であって、
前記一対の導体シートそれぞれの前記導体層が、前記絶縁層の幅よりも幅狭に形成され、且つ、前記絶縁層の幅方向の両端部を露出して該絶縁層上に積層されており、
前記一対の導体シートは、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で互いに重ねられて、互いの間に前記電線を挟むとともに、互いに重ね合わされた前記絶縁層の幅方向の端部同士が溶着されていることを特徴とするシールド電線。
A shielded electric wire comprising at least one electric wire, and a pair of conductor sheets covering the electric wire and having an insulating insulating layer and a conductive conductor layer laminated on the insulating layer,
The conductor layer of each of the pair of conductor sheets is formed narrower than the width of the insulating layer, and is laminated on the insulating layer so as to expose both end portions in the width direction of the insulating layer,
The pair of conductor sheets are overlapped with each other in a state where the conductor layer is located on the inner side and the insulating layer is located on the outer side, sandwiching the electric wire between each other, and the width of the laminated insulating layer. A shielded electric wire characterized in that end portions in a direction are welded to each other.
前記絶縁層の前記両端部同士が溶着された溶着箇所が、前記電線の長手方向に沿って前記導体シートの全長に亘って設けられていることを特徴とする請求項1又は請求項2に記載のシールド電線。   The welding location where the said both ends of the said insulating layer were welded is provided over the full length of the said conductor sheet along the longitudinal direction of the said electric wire, The Claim 1 or Claim 2 characterized by the above-mentioned. Shielded wire. 前記絶縁層の前記両端部同士が溶着された溶着箇所が、前記電線の長手方向に間隔をあけて配置されていることを特徴とする請求項1又は請求項2に記載のシールド電線。   3. The shielded electric wire according to claim 1, wherein welding locations where the both end portions of the insulating layer are welded are arranged at intervals in the longitudinal direction of the electric wire. 少なくとも一本の電線と、絶縁層と該絶縁層の幅より幅狭に形成され且つ前記絶縁層上に当該絶縁層の幅方向の両端部を露出して積層された導体層とを有した導体シートと、を備えたシールド電線の製造方法において、
前記導体シートを、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で、前記電線の外周に巻くとともに、
前記電線をその長手方向に移動させながら前記導体シートの前記絶縁層の前記両端部を互いに重ね合わせて、超音波溶着を行うことで前記両端部同士を溶着させることを特徴とするシールド電線の製造方法。
A conductor having at least one electric wire, and an insulating layer and a conductor layer that is formed narrower than the width of the insulating layer and is laminated on the insulating layer so as to expose both end portions in the width direction of the insulating layer. In a method for manufacturing a shielded electric wire comprising a sheet,
The conductor sheet is wound around the outer circumference of the electric wire in a state where the conductor layer is located on the inner side and the insulating layer is located on the outer side,
Manufacturing the shielded wire, wherein the both ends of the insulating layer of the conductor sheet are overlapped with each other while moving the wire in the longitudinal direction, and the both ends are welded by ultrasonic welding. Method.
少なくとも一本の電線と、絶縁層と該絶縁層の幅より幅狭に形成され且つ前記絶縁層上に当該絶縁層の幅方向の両端部を露出して積層された導体層とを有した一対の導体シートと、を備えたシールド電線の製造方法において、
前記一対の導体シートを、前記導体層が内側に位置し且つ前記絶縁層が外側に位置した状態で、互いの間に前記電線を挟んで重ね合わせるとともに、
前記電線をその長手方向に移動させながら前記一対の導体シートの前記絶縁層の幅方向の端部同士を重ね合わせて、超音波溶着を行うことで前記端部同士を溶着させることを特徴とするシールド電線の製造方法。
A pair having at least one electric wire, and an insulating layer and a conductor layer formed to be narrower than the width of the insulating layer and laminated on the insulating layer so as to expose both end portions in the width direction of the insulating layer. In the manufacturing method of the shielded electric wire provided with the conductor sheet of
While the conductor layer is positioned on the inner side and the insulating layer is positioned on the outer side, the pair of conductor sheets are stacked with the electric wire sandwiched therebetween,
The ends of the pair of conductor sheets in the width direction of the insulating layer are overlapped while moving the electric wires in the longitudinal direction, and the ends are welded by performing ultrasonic welding. A method of manufacturing a shielded wire.
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Cited By (16)

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WO2011001786A1 (en) 2009-07-02 2011-01-06 矢崎総業株式会社 Metallic foil-wrapped shielded electric wire
JP2011165356A (en) * 2010-02-05 2011-08-25 Yazaki Corp Wire harness
WO2012011431A1 (en) 2010-07-21 2012-01-26 矢崎総業株式会社 Shield member, wire harness, and wire harness production method
JP2012531014A (en) * 2009-06-19 2012-12-06 スリーエム イノベイティブ プロパティズ カンパニー Shielded electrical cable and fabrication method
US8466365B2 (en) 2010-08-31 2013-06-18 3M Innovative Properties Company Shielded electrical cable
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US9472318B2 (en) 2014-09-02 2016-10-18 Sumitomo Wiring Systems, Ltd. Wire harness
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