JP2009083033A - Screw fastening tool - Google Patents

Screw fastening tool Download PDF

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Publication number
JP2009083033A
JP2009083033A JP2007255456A JP2007255456A JP2009083033A JP 2009083033 A JP2009083033 A JP 2009083033A JP 2007255456 A JP2007255456 A JP 2007255456A JP 2007255456 A JP2007255456 A JP 2007255456A JP 2009083033 A JP2009083033 A JP 2009083033A
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driven
claw
clutch portion
driving
drive
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Yasuo Sasaki
康雄 佐々木
Yuichi Sato
友一 佐藤
Toshihito Sakaba
俊仁 坂場
Yasuki Omori
康希 大森
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a screw fastening tool having small noise and vibration, quietness and excellent operability. <P>SOLUTION: This screw fastening tool 1 is provided with: a gear shaft 8 transmitted with rotation from a motor to be a driving source via a gear 7; a socket (spindle) 10 relatively rotatably supported on the gear shift 8; a driving clutch portion 11 fixed to the gear shaft 8; and a driven clutch portion 19 supported to be rotatable and movable in a shaft direction in relation to the gear shaft 8. A driving claw 14 of the driving clutch portion 11 and a driven claw 21 of the driven clutch portion 19 are formed into fan shapes extending from an axial center. Each angle of the fan shapes of both of the claws 14 and 21 is set in the range of 9° to 36°. During an initial engagement, at least two sheets or less of each of the driving claws 14 and the driven claws 21 are engaged with other. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、動力を用いたねじ締結工具に関し、特にモータを連続的に回転駆動しながら所定の締付深さでねじに加わるトルクを遮断するクラッチ機構を備えたねじ締結工具に関するものである。   The present invention relates to a screw fastening tool using power, and more particularly, to a screw fastening tool provided with a clutch mechanism that cuts off torque applied to a screw at a predetermined fastening depth while continuously rotating a motor.

ねじ締結工具として例えばスクリュードライバが従来から知られているが、このスクリュードライバとしては、一部に軸方向に位置調整可能なストッパを設け、このストッパが被締結材に当接するまで作業者がねじを介してスクリュードライバ本体を押し、ストッパが被締結材に当接した後はクラッチの遮断動作を爪等で行うものが用いられている。   For example, a screw driver is conventionally known as a screw fastening tool. As this screw driver, a stopper whose position can be adjusted in the axial direction is provided in a part, and an operator can screw until the stopper comes into contact with a material to be fastened. After the screw driver main body is pushed through the stopper and the stopper comes into contact with the material to be fastened, the clutch is disengaged with claws or the like.

斯かるスクリュードライバでは、作業効率を上げるためにモータを連続的に高速で回転駆動しながら作業を行うため、単にギヤとスピンドル間に各々クラッチ爪を介装するだけのものであれば、爪の干渉、即ちねじ締め開始時のクラッチ爪同士の衝突及びねじ締め終了後のクラッチ爪同士の再衝突によって大きな騒音や振動が発生する。このような騒音や振動は周りや作業者自身に不快感を与えるばかりか、爪が摩耗し易く、寿命の点でも問題となる。このため、操作性の良い快適なねじ締結工具が望まれていた。   In such a screwdriver, the operation is performed while continuously rotating the motor at a high speed in order to increase the work efficiency. Therefore, if the clutch pawl is simply interposed between the gear and the spindle, Large noise and vibration are generated by interference, that is, collision between clutch claws at the start of screw tightening and re-collision between clutch claws after completion of screw tightening. Such noise and vibration not only cause discomfort to the surroundings and the workers themselves, but also the nails tend to wear out, which is a problem in terms of life. For this reason, a comfortable screw fastening tool with good operability has been desired.

騒音、振動、操作性及び寿命を改善するには、ねじ締め終了後のクラッチを完全に遮断状態とすれば良く、特許文献1には、モータに設けられたピニオンと噛み合うギヤに一体成形された駆動用クラッチ爪とねじ締め用ドライバビットを保持するスピンドル軸に設けられた出力用クラッチ爪との間に、出力用クラッチ爪と常時係合する回転可能且つ軸方向に摺動可能な第3の中間クラッチ爪を設け、駆動用クラッチ爪と中間クラッチ爪間を一定の距離を有するようバネを配したスクリュードライバが提案されている。   In order to improve noise, vibration, operability and life, the clutch after screwing should be completely disengaged. In Patent Document 1, a gear meshed with a pinion provided in a motor is integrally formed. Between the driving clutch pawl and the output clutch pawl provided on the spindle shaft holding the screwdriver screw bit, a third rotatable and axially slidable clutch that is always engaged with the output clutch pawl. There has been proposed a screwdriver in which an intermediate clutch pawl is provided and a spring is disposed so as to have a certain distance between the driving clutch pawl and the intermediate clutch pawl.

斯かるスクリュードライバを用いたねじ締め作業は、モータを回転させたままドライバビットにねじを取り付け、即ち、ギヤと駆動用クラッチ爪を回転させたまま、被締結材にスクリュードライバを押し付けることによってなされる。この場合、スピンドル軸は、駆動用クラッチ爪と中間クラッチ爪と一体になって駆動用クラッチ爪側に移動し、中間クラッチ爪と駆動用クラッチ爪とが噛み合い、スピンドル軸にトルクが伝達されてねじが締め付けられ、所定の位置で駆動用クラッチ爪と中間クラッチ爪が外れてトルク伝達が遮断される。そして、トルク伝達が遮断された後は駆動用クラッチ爪と中間クラッチ爪の間に縮装されたバネによって駆動用クラッチ爪と中間クラッチ爪間に一定の距離が保持され、クラッチ爪同士の再衝突による打撃音が発生しないため、ねじ締め終了後の騒音や振動が低減される。   The screw tightening operation using such a screw driver is performed by attaching the screw to the driver bit while rotating the motor, that is, by pressing the screw driver against the material to be fastened while rotating the gear and the driving clutch pawl. The In this case, the spindle shaft moves together with the driving clutch pawl and the intermediate clutch pawl to the driving clutch pawl side, the intermediate clutch pawl and the driving clutch pawl mesh with each other, torque is transmitted to the spindle shaft, and the screw The drive clutch pawl and the intermediate clutch pawl are disengaged at a predetermined position, and torque transmission is interrupted. After the torque transmission is cut off, a constant distance is maintained between the driving clutch pawl and the intermediate clutch pawl by a spring that is compressed between the driving clutch pawl and the intermediate clutch pawl, and the clutch pawls collide again. As a result, the noise and vibration after the screw tightening are reduced.

又、特許文献2には、ねじ締め開始時の騒音と振動も改善する目的のために、モータに設けたピニオンに噛み合う駆動ギヤに、複数のボールを介して軸方向に移動可能な駆動側クラッチ部材を設けるとともに、ハウジングに対して回転可能且つ軸方向に移動可能に支持されたスピンドルにも同様に複数のボールを介して軸方向に移動可能な被動側クラッチ部材を設け、駆動側クラッチ部材と互いの係合離脱によって駆動ギヤとスピンドル間で動力の伝達と遮断を行うようにしたスクリュードライバが提案されている。   Patent Document 2 discloses a drive-side clutch that can move in the axial direction via a plurality of balls to a drive gear that meshes with a pinion provided in a motor for the purpose of improving noise and vibration at the start of screw tightening. And a driven-side clutch member that is movable in the axial direction via a plurality of balls in the same manner on the spindle that is supported so as to be rotatable with respect to the housing and movable in the axial direction. A screw driver has been proposed in which power is transmitted and disconnected between the drive gear and the spindle by disengaging each other.

このスクリュードライバの特徴は、ねじ締め初期に回転中の駆動側クラッチ部材の爪と静止している被動側クラッチ部材の爪とをスムーズに噛み合わせる係合促進機構を有していることである。即ち、ねじ締め作業時、ドライバビットにねじを取り付け、被締結材にスクリュードライバを押し付けると、スピンドルとスピンドル側被動クラッチ部材が駆動側クラッチ部材側に移動し、双方の爪が係合する直前に被動側クラッチ部材の爪がボールによって駆動側クラッチ部材の爪に押されて爪同士の噛み合いがなされるようにしている。   The feature of this screw driver is that it has an engagement promoting mechanism that smoothly engages the pawl of the driving clutch member that is rotating at the initial stage of screw tightening with the pawl of the driven clutch member that is stationary. In other words, during screw tightening, when the screw is attached to the driver bit and the screw driver is pressed against the material to be fastened, the spindle and the spindle-side driven clutch member move to the drive-side clutch member side, immediately before both claws engage. The pawls of the driven clutch member are pushed against the pawls of the drive side clutch member by the balls so that the pawls are engaged with each other.

更に爪同士が噛み合いを始めると、駆動ギヤと駆動側クラッチ部材間に介装されたボールによって駆動側クラッチ部材が被動側クラッチ部材側に瞬時に移動し、爪同士をより深く噛合させるよう構成されている。そして、ねじ締め終了時にスピンドル側のクラッチ部材の爪が駆動側クラッチ部材の爪から外れると、バネの作用によって駆動側クラッチ部材とスピンドル側クラッチ部材間に一定の距離が確保されるよう駆動側クラッチ部材は初期位置に戻り、ギヤ側の駆動側クラッチ部材とスピンドル側の被動側クラッチ部材との間に適正な空間が形成されるため、静音クラッチが実現して騒音と振動が低減される。
特公平3−005952号公報 特開2006−116656号公報
Further, when the claws start to engage with each other, the drive-side clutch member is instantaneously moved to the driven-side clutch member side by a ball interposed between the drive gear and the drive-side clutch member, and the claws are engaged more deeply. ing. Then, when the claw of the spindle side clutch member is disengaged from the claw of the drive side clutch member at the end of screw tightening, the drive side clutch is secured so that a certain distance is secured between the drive side clutch member and the spindle side clutch member by the action of the spring. The member returns to the initial position, and an appropriate space is formed between the drive-side clutch member on the gear side and the driven-side clutch member on the spindle side, so that a silent clutch is realized and noise and vibration are reduced.
Japanese Patent Publication No. 3-005952 JP 2006-116656 A

特許文献1に記載されたスクリュードライバにおいては、ねじ締め終了後には大きな効果が得られるが、近年、ねじ締め作業速度を上げるためにモータを高速回転させる傾向にあることから、特にねじの締め始めにスムーズな噛み合いがなされなくなる可能性があるという問題がある。   In the screw driver described in Patent Document 1, a great effect is obtained after the completion of screw tightening. However, in recent years, the motor tends to rotate at a high speed in order to increase the screw tightening operation speed. There is a problem that smooth engagement may not be achieved.

ねじ締め初期に回転中の駆動用クラッチ爪と静止している中間クラッチ爪を噛み合わせるには、駆動用クラッチ爪の移動速度を速くして噛み合わせる必要があり、作業者が勢い良くスクリュードライバを押すことによって対処しているが、腕が疲れる作業となっていた。   In order to mesh the driving clutch pawl that is rotating and the stationary intermediate clutch pawl at the initial stage of screw tightening, it is necessary to increase the moving speed of the driving clutch pawl, and the operator must vigorously move the screw driver. It was dealt with by pushing, but it was a work to get tired of the arm.

一方、移動速度を遅くする、即ち、軽い押付力でスクリュードライバを押すことによって作業は楽にはなるが、クラッチ爪がすぐには噛み合わず、互いの爪先端が衝撃的にぶつかり合って大きな騒音や振動が発生する干渉が起き、更には爪の摩耗を早める原因ともなっていた。   On the other hand, by slowing down the moving speed, that is, by pushing the screwdriver with a light pressing force, the work becomes easier, but the clutch pawls do not engage immediately, and the tips of the claws collide with each other shockingly, causing large noise and Interference caused by vibrations occurred, and it also caused accelerated wear on the nails.

又、特許文献2に記載された発明は、高速化に対応し、特許文献1に記載されたスクリュードライバの欠点を補うためになされたものである。作業者がねじを介してスクリュードライバを被動側クラッチ部材と駆動側クラッチ部材間に配されたスプリングの付勢力に抗して押し付けると、スピンドル被動軸がボールを押し、ボールが支持軸の段差を乗り越えることによって被動側クラッチ部材を瞬時に駆動側クラッチ部材に移動させ、作業者がスクリュードライバを大きな推力で押し、スピンドルと被動側クラッチ部材を高速で移動させるのと同じ効果を得ようとするものである。更には、駆動側クラッチ部材の爪と被動側クラッチ部材の爪が係合すると、駆動側クラッチ部材がスピンドル側被動側クラッチ部材に瞬時にスライドして双方が深く噛み合って動力を伝達し、動力伝達の遮断も確実に行われるというものである。   Further, the invention described in Patent Document 2 corresponds to the increase in speed and was made to compensate for the drawbacks of the screw driver described in Patent Document 1. When an operator presses a screw driver through a screw against the urging force of a spring arranged between the driven clutch member and the driving clutch member, the spindle driven shaft pushes the ball, and the ball steps the step of the support shaft. By moving over, the driven clutch member is instantaneously moved to the driving clutch member, and the operator pushes the screw driver with a large thrust to obtain the same effect as moving the spindle and the driven clutch member at high speed. It is. Furthermore, when the pawl of the drive side clutch member and the pawl of the driven side clutch member are engaged, the drive side clutch member instantaneously slides on the spindle side driven side clutch member and both engage deeply to transmit power, thereby transmitting power. This is also a reliable way of blocking.

しかしながら、本方式では部品点数が増え、構造も複雑なものとならざるを得ない。又、スプリングの付勢力に加えて、ボールが支持軸の段差を乗り越える際には、より大きなスクリュードライバを押す力が必要となり、作業者の負担は依然として軽減されていない。   However, in this method, the number of parts increases and the structure must be complicated. Further, in addition to the biasing force of the spring, when the ball gets over the step of the support shaft, a force for pushing a larger screw driver is required, and the burden on the operator is not yet reduced.

更に、被動側クラッチ部材の爪と駆動側クラッチ部材の爪を瞬時に互いに噛み合う方向へ移動させるため、爪同士の干渉がなく噛み合ったとしても、クラッチ部材同士が軸方向で高速で衝突し、単発の大きな騒音と衝撃力が発生することになる。このような動力の伝達と遮断時の騒音や振動及び全体の操作性等を含めてフィーリングの良いねじ締結工具の要求が高まっている。   Furthermore, since the pawls of the driven clutch member and the pawls of the drive side clutch member are instantaneously moved in the meshing direction, the clutch members collide at high speed in the axial direction even if they are meshed with each other without interference. Large noise and impact force will be generated. There is an increasing demand for a screw fastening tool having a good feeling, including noise and vibration at the time of transmission and interruption of power and overall operability.

本発明は上記事情に鑑みてなされたもので、その目的とする処は、騒音及び振動が小さく静粛で操作性の良いねじ締結工具を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a screw fastening tool with low noise and vibration, quiet and easy to operate.

上記目的を達成するため、請求項1記載の発明は、駆動源であるモータからギヤを経て回転が伝達されるギヤシャフトと、該ギヤシャフトに対して相対回転可能に支持されたスピンドルと、ギヤシャフトに固定された駆動クラッチ部と、ギヤシャフトに回転可能且つ軸方向に移動可能に支承された従動クラッチ部を備え、前記駆動クラッチ部の駆動爪と前記従動クラッチ部の従動爪との噛合/離脱によって前記モータの回転を前記スピンドルに対して伝達/遮断し、遮断後に前記駆動爪と前記従動爪とを離間させることによってねじの締め付けと緩め作業を前記モータを連続的に回転駆動しながら行うねじ締結工具において、前記駆動クラッチ部の駆動爪と前記従動クラッチ部の従動爪の形状を軸心から延びる扇形とするとともに、両爪の扇形の角度を9°〜36°の範囲に設定し、初期噛み合い時においては駆動爪と従動爪が少なくとも各々2枚以下で噛み合うよう構成したことを特徴とする。   In order to achieve the above object, a first aspect of the present invention is directed to a gear shaft to which rotation is transmitted from a motor as a drive source via a gear, a spindle supported so as to be relatively rotatable with respect to the gear shaft, and a gear. A drive clutch portion fixed to the shaft, and a driven clutch portion supported on the gear shaft so as to be rotatable and movable in the axial direction, and engaging / engaging between the drive claws of the drive clutch portion and the driven claws of the driven clutch portion; The rotation of the motor is transmitted / blocked to / from the spindle by detachment, and the driving claw and the driven claw are separated from each other after the blocking, thereby performing screw tightening and loosening operations while continuously driving the motor to rotate. In the screw fastening tool, the shape of the drive claw of the drive clutch portion and the follower claw of the driven clutch portion is a fan shape extending from the axis, and the fan of both claws Angle was set in the range of 9 ° ~ 36 °, at the time the initial engagement is characterized by drive pawl and the follower pawl is configured to mate with at least each of two or less.

請求項2記載の発明は、請求項1記載の発明において、少なくとも前記ギヤと前記駆動クラッチ部とを分離して両者を相対回転可能に遊嵌するとともに、両者間に弾性体を介設したことを特徴とする。   According to a second aspect of the present invention, in the first aspect of the invention, at least the gear and the drive clutch portion are separated and loosely fitted so as to be relatively rotatable, and an elastic body is interposed therebetween. It is characterized by.

請求項3記載の発明は、請求項1又は2記載の発明において、前記駆動クラッチ部に前記駆動爪よりも高さが低い低駆動爪を別途形成するとともに、前記従動クラッチ部に前記従動爪よりも高さが低い低従動爪を別途形成したことを特徴とする。   According to a third aspect of the present invention, in the first or second aspect of the present invention, a low drive claw having a lower height than the drive claw is separately formed in the drive clutch portion, and the driven clutch portion is formed by the driven claw. Further, a low driven claw having a low height is formed separately.

請求項1記載の発明によれば、作業者が従動クラッチ部の軸方向移動速度を速くしたと同様の効果を得ることができるが、実際には従動クラッチ部の軸方向移動速度を速くしている訳ではないため、駆動クラッチ部と従動クラッチ部同士の衝突による軸方向の単発の大きな騒音や振動は発生せず、たとえ爪同士が瞬時に噛み合わず、爪同士の干渉が起きても干渉する爪数が少ないため、単位時間当たりの衝撃を受ける回数が少なくなり、大きな騒音と振動の発生を防ぐことができる。そして、駆動クラッチ部の駆動爪と従動クラッチ部の従動爪の形状を軸心から延びる扇形とするとともに、両爪の扇形の角度を9°〜36°の範囲に設定すれば、騒音と振動を低減することができることが実験的に確認された。   According to the first aspect of the present invention, it is possible to obtain the same effect as when the operator increases the axial movement speed of the driven clutch portion. However, in practice, the axial movement speed of the driven clutch portion is increased. As a result, there is no large single noise or vibration in the axial direction due to the collision between the drive clutch unit and the driven clutch unit, and even if the claws do not instantly mesh with each other and the claws interfere with each other, they interfere. Since the number of claws is small, the number of impacts per unit time is reduced, and generation of large noise and vibration can be prevented. And if the shape of the drive claw of a drive clutch part and the follower claw of a driven clutch part is made into the fan shape extended from an axial center, and the angle of the fan shape of both claws is set in the range of 9 degrees-36 degrees, noise and vibration will be generated. It was experimentally confirmed that it can be reduced.

請求項2記載の発明によれば、少なくともギヤと駆動クラッチ部とを分離して両者を相対回転可能に遊嵌するとともに、両者間に弾性体を介設したため、少なくともギヤと駆動クラッチ部との噛み合い時の衝撃が弾性体の弾性変形によって吸収緩和され、より一層の低騒音化と低振動化が実現するとともに、両者が瞬時に噛み合わないために互いに干渉しても、衝撃力を緩和してギヤの歯や駆動クラッチ部の駆動爪の摩耗を防ぐことができる。   According to the second aspect of the present invention, at least the gear and the drive clutch portion are separated and both are loosely fitted so as to be relatively rotatable, and the elastic body is interposed between the two. The impact at the time of meshing is absorbed and relaxed by elastic deformation of the elastic body, further reducing noise and vibration, and even if they interfere with each other because they do not mesh instantaneously, the impact force is mitigated Wear of gear teeth and drive claws of the drive clutch can be prevented.

請求項3記載の発明によれば、駆動クラッチ部の駆動爪と従動クラッチ部の従動爪が磨耗した場合、両者が噛み合うまでは押付力が増えてくるが、摩耗していない新しい低駆動爪と低従動爪とが噛み合うため、小さな押付力でねじ締め作業を継続することができる。又、たとえ駆動爪と従動爪が摩耗で破損したとしても、低駆動爪と低従動爪でトルクを伝達してねじ締め作業をそのまま継続することができる。   According to the third aspect of the present invention, when the drive claws of the drive clutch portion and the driven claws of the driven clutch portion are worn, the pressing force increases until the two mesh with each other. Since the low driven claw meshes, the screw tightening operation can be continued with a small pressing force. Further, even if the driving claw and the driven claw are damaged due to wear, torque can be transmitted by the low driving claw and the low driven claw and the screw tightening operation can be continued as it is.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

<実施の形態1>
図1は本発明の実施の形態1に係るねじ締結工具要部の側断面図、図2は図1のA−A線断面図、図3は同ねじ締結工具の駆動クラッチ部の平面図、図4は図3のB−B線断面図、図5は同ねじ締結工具のキャップの平面図、図6は同ねじ締結工具の爪噛み合いの直前の状態を示すクラッチ部の展開図、図7は同ねじ締結工具のねじ締め中の爪噛み合い状態を示すクラッチ部の展開図、図8は同ねじ締結工具の駆動クラッチ部の寸法形状を示す平面図である。
<Embodiment 1>
1 is a side sectional view of a main part of a screw fastening tool according to Embodiment 1 of the present invention, FIG. 2 is a sectional view taken along line AA of FIG. 1, and FIG. 3 is a plan view of a drive clutch part of the screw fastening tool. 4 is a cross-sectional view taken along the line BB in FIG. 3, FIG. 5 is a plan view of the cap of the screw fastening tool, FIG. 6 is an exploded view of the clutch portion showing a state immediately before the claw engagement of the screw fastening tool, FIG. FIG. 8 is a developed view of the clutch portion showing a state of engaging the claws during screw tightening of the screw fastening tool, and FIG. 8 is a plan view showing the dimensional shape of the drive clutch portion of the screw fastening tool.

本実施の形態に係るねじ締結工具1においては、図1に示すように、ギヤカバー2の下端部に深さ調節可能な円筒状のストッパスリーブ3がねじ込みによって取り付けられている。このストッパスリーブ3を手で回転させることによって該ストッパスリーブ3とギヤカバー2との相対距離を調節することができ、これによってねじ送り距離を調節することができる。   In the screw fastening tool 1 according to the present embodiment, as shown in FIG. 1, a cylindrical stopper sleeve 3 whose depth can be adjusted is attached to the lower end portion of the gear cover 2 by screwing. By rotating the stopper sleeve 3 by hand, the relative distance between the stopper sleeve 3 and the gear cover 2 can be adjusted, whereby the screw feed distance can be adjusted.

又、ハウジング4内には駆動源である不図示のモータが収容されており、ハウジング4の端部には、当該ねじ締結工具1を把持するための不図示のハンドルと不図示のモータを起動/停止するための不図示のスイッチが設けられている。更に、モータの出力軸はインナーカバー6を貫通してこれの下方に突出しており、その端部に刻設されたピニオン5はギヤ7に噛合しており、インナーカバー6にはギヤシャフト8を保持するベアリング9が圧入固定されている。そして、ギヤシャフト8は、スピンドルであるソケット10の軸内に遊嵌されており、これには駆動クラッチ部11が圧入固定されている。   In addition, a motor (not shown) as a drive source is accommodated in the housing 4, and a handle (not shown) for holding the screw fastening tool 1 and a motor (not shown) are activated at the end of the housing 4. A switch (not shown) for stopping / stopping is provided. Further, the output shaft of the motor passes through the inner cover 6 and protrudes downward from the inner cover 6. The pinion 5 engraved at the end of the motor is engaged with the gear 7, and the gear shaft 8 is attached to the inner cover 6. A bearing 9 to be held is press-fitted and fixed. The gear shaft 8 is loosely fitted in the shaft of a socket 10 that is a spindle, and a drive clutch portion 11 is press-fitted and fixed thereto.

上記駆動クラッチ部11は、図3及び図4に示すように、駆動クラッチ板である大径ボス12と小径ボス13とから成り、大径ボス12側でソケット10に向く面に2枚の駆動爪14が一体に形成されている。これらの駆動爪14は、高さ方向に台形状を成し、平面視で大径ボス12の中心から広がるような扇形状を成し、周方向に180°隔てた位置に対称に設けられている。   As shown in FIGS. 3 and 4, the drive clutch portion 11 is composed of a large-diameter boss 12 and a small-diameter boss 13 that are drive clutch plates, and two drives are provided on the surface facing the socket 10 on the large-diameter boss 12 side. The claw 14 is integrally formed. These drive claws 14 have a trapezoidal shape in the height direction, have a fan shape that spreads from the center of the large-diameter boss 12 in plan view, and are provided symmetrically at positions 180 ° apart in the circumferential direction. Yes.

前記ギヤ7は、駆動クラッチ部11の小径ボス13に回転可能且つ摺動可能に遊嵌されており、その外周には歯が刻設され、内面側は中心軸に対して左右対称に各2つの空間15が形成されている(図2参照)。   The gear 7 is loosely fitted to the small-diameter boss 13 of the drive clutch portion 11 so as to be rotatable and slidable. Teeth are engraved on the outer periphery thereof, and the inner surface side thereof is bilaterally symmetrical with respect to the central axis. Two spaces 15 are formed (see FIG. 2).

図5に示すキャップ16は、ギヤ7側の面に向かって2つの突起17が高さ方向には垂直に、中心軸に対しては180°隔てて対称に扇形状で対向突設されている。このキャップ16は、ギヤシャフト8に圧入固定され、一端をベアリング9に、突起17が設けられた面が小径ボス13の端面にそれぞれ当接されるとともに、ギヤ7の中刳りされた部位には端面、外周共に隙間をもってギヤ7に蓋をするよう取り付けられるため、ギヤ7は、軸方向には大径ボス12とキャップ16間の隙間分だけ、回転方向には突起7間で動くことができる。   The cap 16 shown in FIG. 5 has two projections 17 projecting vertically in the height direction toward the surface on the gear 7 side and symmetrically projecting in a fan shape with a 180.degree. . The cap 16 is press-fitted and fixed to the gear shaft 8. One end of the cap 16 is in contact with the bearing 9, and the surface on which the protrusion 17 is provided contacts the end surface of the small-diameter boss 13. Since the end face and the outer periphery are attached so as to cover the gear 7 with a gap, the gear 7 can move between the protrusions 7 in the rotational direction by the gap between the large-diameter boss 12 and the cap 16 in the axial direction. .

図2に示すように、ギヤ7の2つの空間15とキャップ16の2つの突起17により4分割された空間には、中央部にくびれ部36を有する弾性体18が4個装着されている。又、ギヤシャフト8には、ソケット10と駆動クラッチ部11間に従動クラッチ部19が軸方向に摺動可能且つ回転可能に遊嵌されている。   As shown in FIG. 2, four elastic bodies 18 having a constricted portion 36 at the center are mounted in a space divided into four by two spaces 15 of the gear 7 and two protrusions 17 of the cap 16. Further, a driven clutch portion 19 is loosely fitted on the gear shaft 8 so as to be slidable and rotatable in the axial direction between the socket 10 and the drive clutch portion 11.

上記従動クラッチ部19は、駆動クラッチ部11側に向く従動クラッチ板20上に駆動爪14と同形状の2枚の第1従動爪21が180°対向して等間隔に設けられている。又、従動クラッチ部19のソケット10側に向く面には、図6及び図7に示すように、3つの第2従動爪22が等間隔に設けられており、これらの第2従動爪22は、ソケット10と一体に設けられた被動クラッチ部23の3つの被動爪24と常時係合している。   In the driven clutch portion 19, two first driven claws 21 having the same shape as the drive claws 14 are provided at equal intervals on the driven clutch plate 20 facing the drive clutch portion 11 so as to face each other by 180 °. Further, as shown in FIGS. 6 and 7, three second driven claws 22 are provided at equal intervals on the surface of the driven clutch portion 19 facing the socket 10 side. The three driven claws 24 of the driven clutch portion 23 provided integrally with the socket 10 are always engaged.

図6に示すように、第2従動爪22は、被動クラッチ部23に対向する面から緩やかな傾斜面25を有し、続いて垂直な横面26を有して先端面27に繋がる形状に成形されており、ソケット10側より見ると各々の面25,26,27は中心より外周面に広がる扇形状を成し、第2従動爪22は3個とも同一形状を有している。又、被動爪24も同様に傾斜面28と横面29及び先端面30を有し、第2従動爪22と同一形状を有し、同一個数(3個)設けられている。   As shown in FIG. 6, the second driven claw 22 has a gently inclined surface 25 from the surface facing the driven clutch portion 23, and then has a vertical lateral surface 26 and is connected to the tip surface 27. When viewed from the socket 10 side, each of the surfaces 25, 26, 27 has a fan shape extending from the center to the outer peripheral surface, and all of the three second driven claws 22 have the same shape. Similarly, the driven claw 24 has an inclined surface 28, a lateral surface 29, and a tip surface 30, has the same shape as the second driven claw 22, and is provided in the same number (three).

図1に示すように、ソケット10の被動クラッチ部23の他端側には、先端にねじ33を取り付けるビット31を保持する保持部32が穿設されている。ソケット10は、ギヤカバー2内で軸受34によって回転可能且つ軸方向に摺動可能に保持されている。駆動クラッチ部11と従動クラッチ部19間にばね35が縮装されており、図1に示すように、初期状態では駆動爪14と第1従動爪21は互いに距離を隔てて噛み合わない状態にあり、第2従動爪22と被動爪24は常に接触している状態にある。   As shown in FIG. 1, a holding portion 32 that holds a bit 31 to which a screw 33 is attached at the tip is formed on the other end side of the driven clutch portion 23 of the socket 10. The socket 10 is held in the gear cover 2 by a bearing 34 so as to be rotatable and slidable in the axial direction. A spring 35 is mounted between the drive clutch portion 11 and the driven clutch portion 19 and, as shown in FIG. 1, the drive claw 14 and the first driven claw 21 are not engaged with each other at a distance from each other in the initial state. The second driven claw 22 and the driven claw 24 are always in contact with each other.

次に、以上のように構成されたねじ締結工具1の動作について説明する。   Next, operation | movement of the screw fastening tool 1 comprised as mentioned above is demonstrated.

作業者が不図示のハンドルを把持し、不図示のスイッチを引いてモータを起動すると、ピニオン5、ギヤ7、駆動クラッチ部11、ギヤシャフト8及びキャップ16が回転する。この時点では従動クラッチ部19とソケット10は回転しない。   When an operator holds a handle (not shown) and pulls a switch (not shown) to start the motor, the pinion 5, the gear 7, the drive clutch unit 11, the gear shaft 8, and the cap 16 rotate. At this time, the driven clutch portion 19 and the socket 10 do not rotate.

ビット31の先端にねじ33を取り付け、この状態からねじ締結工具1の操作者が被締結材37にねじ33を介してねじ締結工具1を押し付けると、ソケット10、被動クラッチ部23及び従動クラッチ部19がばね35の付勢力に抗してギヤ7側に移動し、回転している駆動クラッチ部11の駆動爪14に第1従動爪21が噛み合い始める。ここで、駆動爪14と第1従動爪21が噛み合う際に発生する衝撃力は、ギヤ7と駆動クラッチ部11間の弾性体18の作用により、ばね定数の低いくびれ部36が最初に潰れ変形し、次に全体が徐々に変形して大きな緩衝効果と減衰効果が得られる。   When the screw 33 is attached to the tip of the bit 31 and the operator of the screw fastening tool 1 presses the screw fastening tool 1 against the fastened material 37 via the screw 33 from this state, the socket 10, the driven clutch portion 23, and the driven clutch portion. 19 moves against the biasing force of the spring 35 toward the gear 7, and the first driven claw 21 starts to engage with the driving claw 14 of the rotating driving clutch portion 11. Here, the impact force generated when the driving claw 14 and the first driven claw 21 mesh with each other is caused by the action of the elastic body 18 between the gear 7 and the driving clutch portion 11 so that the constricted portion 36 having a low spring constant is first crushed and deformed. Then, the whole is gradually deformed to obtain a large buffering effect and damping effect.

図6は駆動クラッチ部11の駆動爪14と従動クラッチ部19の第1従動爪21とが噛み合いを始める直前の状態を示し、矢印は駆動クラッチ部11の回転方向を示す。ここで、駆動クラッチ部11の駆動爪14に従動クラッチ部19の第1従動爪21が噛み合うと、従動クラッチ部19の第2従動爪22は、被動クラッチ部23の被動爪24の傾斜面28に沿って登り、各々の横面26,29が噛み合った状態で図7に示すように駆動クラッチ部11と従動クラッチ部19及び被動クラッチ部23は一体に回転する。   FIG. 6 shows a state immediately before the drive claw 14 of the drive clutch portion 11 and the first driven claw 21 of the driven clutch portion 19 start to mesh with each other, and the arrow indicates the rotational direction of the drive clutch portion 11. Here, when the first driven claw 21 of the driven clutch portion 19 is engaged with the driving claw 14 of the driving clutch portion 11, the second driven claw 22 of the driven clutch portion 19 is inclined to the inclined surface 28 of the driven claw 24 of the driven clutch portion 23. As shown in FIG. 7, the drive clutch portion 11, the driven clutch portion 19, and the driven clutch portion 23 rotate integrally with each other while the lateral surfaces 26 and 29 mesh with each other.

上記状態で更にねじ33を締めていくと、ストッパスリーブ3が被締結材37に突き当たり、駆動クラッチ部11の駆動爪14と従動クラッチ部19の第1従動爪21が台形状を成して噛み合っているため、回転トルクの分力で駆動爪14と第1従動爪21が互いに引き離れる方向の力を受け、更に、ばね35の作用によって従動クラッチ部19が被締結材37側に押し出されることによって駆動爪14と第1従動爪21の噛み合いが外れ、その後、ばね35の作用によって従動クラッチ部19は図6に示す初期状態の位置に戻り、駆動爪14と第1従動爪21間には隙間が確保されて両者の接触は起きず、静粛性が確保される。   When the screw 33 is further tightened in the above state, the stopper sleeve 3 comes into contact with the fastened material 37, and the driving claw 14 of the driving clutch portion 11 and the first driven claw 21 of the driven clutch portion 19 form a trapezoidal shape. Therefore, the driving claw 14 and the first driven claw 21 receive a force in a direction in which the driving claw 14 and the first driven claw 21 are separated from each other by the component force of the rotation torque, and the driven clutch portion 19 is pushed out to the fastening material 37 side by the action of the spring 35. As a result, the drive claw 14 and the first driven claw 21 are disengaged. Thereafter, the driven clutch portion 19 returns to the initial position shown in FIG. A gap is ensured and contact between the two does not occur, and quietness is ensured.

ここで、図8に示すような駆動クラッチ部11の大径ボス12に対する駆動爪14の占有面積比と、従動クラッチ部19の従動クラッチ板20に対する第1従動爪21の占有面積比によって噛み合い時の騒音がどのように変化するかを測定した結果を表1及び図9に示す。条件として、駆動爪14と第1従動爪21は共に爪数が2個で同一形状であり、クラッチ部11,19の中心から外周に扇形に延びる形状を成し、高さ方向には約25°前後の傾斜の台形状を成している。   Here, as shown in FIG. 8, the ratio of the occupied area of the drive claw 14 to the large-diameter boss 12 of the drive clutch part 11 and the occupied area ratio of the first driven claw 21 to the driven clutch plate 20 of the driven clutch part 19 are engaged. Table 1 and FIG. 9 show the results of measuring how the noise changes. As a condition, both the driving claw 14 and the first driven claw 21 have the same number of claws and have a shape extending in a fan shape from the center of the clutch portions 11 and 19 to about 25 in the height direction. ° It has a trapezoidal shape with an inclination.

Figure 2009083033
図8の大径ボス12に示されるように扇形の角度θは駆動爪14の底面と上面の平均角度とし、駆動クラッチ部11が回転したときに駆動爪14が描く軌道面積Smm2 に対する駆動爪の面積smm2 との比をP%とし、角度θを変数として初期噛み合い時の騒音を計測した。従動クラッチ部20も同様である。
Figure 2009083033
As shown in the large-diameter boss 12 in FIG. 8, the fan-shaped angle θ is an average angle between the bottom surface and the top surface of the driving claw 14, and the driving claw with respect to the track area Smm 2 drawn by the driving claw 14 when the driving clutch portion 11 rotates. The noise at the time of initial meshing was measured with the ratio of the area smm 2 to P% and the angle θ as a variable. The same applies to the driven clutch unit 20.

このときのS,s,Pはそれぞれ次式で表される。   At this time, S, s, and P are respectively expressed by the following equations.

S=3.14((D/2)2 −(d/2)2
s=2Sθ/360
P=(s/S)×100=(2θ/360)×100
図8に示すように、大径ボス12の外径をD、ばね35を配置するために必要なスペースをdとすると、dは約12mm必要であるため、このときのDは約22mm前後がスペース上及び製作上の限度となり、この最小径で検討した。駆動クラッチ部11の回転数は現在最も高速で能率が良いとされる6000rpmで検討した。又、ねじ締結工具1の押圧力を軽めの3kgf、強めとされる10kgfとした。現在製品に使用されている一例としてPを45%、即ちθを81°を最大としてこれからθを減じていった。
S = 3.14 ((D / 2) 2- (d / 2) 2 )
s = 2Sθ / 360
P = (s / S) × 100 = (2θ / 360) × 100
As shown in FIG. 8, assuming that the outer diameter of the large-diameter boss 12 is D and the space necessary for arranging the spring 35 is d, d is about 12 mm, and D at this time is about 22 mm. This was the limit on space and production, and this minimum diameter was considered. The number of rotations of the drive clutch unit 11 was examined at 6000 rpm, which is currently considered to be the highest speed and efficient. Further, the pressing force of the screw fastening tool 1 was set to 3 kgf, which is light, and 10 kgf, which is strengthened. As an example currently used in products, P is 45%, that is, θ is 81 ° as a maximum, and θ is reduced from this.

表1及び図9に示す結果から無負荷時の騒音77dBAに対して負荷時は騒音が大きいが、角度θを小さくすればするほど駆動爪14間及び第1従動爪21間の距離が広がり、爪14,21同士が干渉する機会が減って騒音が低くなることが分かる。又、押付力を大きくして噛み合い速度を上げることによって同様に噛み合い時の爪14,21の干渉が減り、騒音が低くなることが分かった。尚、図9において、○は押圧力3kgfの場合であり、●は押圧力10kgfの場合である。   From the results shown in Table 1 and FIG. 9, the noise during the load is larger than the noise 77 dBA during no load, but the distance between the driving claws 14 and the first driven claws 21 increases as the angle θ decreases. It can be seen that the chance of interference between the claws 14 and 21 is reduced and the noise is reduced. Further, it has been found that by increasing the pressing force and increasing the meshing speed, the interference between the claws 14 and 21 during meshing is similarly reduced, and the noise is reduced. In FIG. 9, ◯ indicates the case where the pressing force is 3 kgf, and ● indicates the case where the pressing force is 10 kgf.

そこで、θが81°のときの騒音値に対して6dBAの低減を図ることができれば、騒音エネルギーで1/2となり、はっきりと差が分かると言われている。測定結果から、6dBAの低減が得られるのは押付力3kgfの場合は93dBAが87dBA、押付力10kgfの場合で89dBAが83dBAになるθは双方とも略36°、Pが約20%以下であれば良いことが分かった。   Therefore, it is said that if 6 dBA can be reduced with respect to the noise value when θ is 81 °, the noise energy is halved and the difference can be clearly seen. From the measurement results, a reduction of 6 dBA can be obtained when the pressing force is 3 kgf and 93 dBA is 87 dBA, and when the pressing force is 10 kgf, 89 dBA is 83 dBA. Both θ are about 36 ° and P is about 20% or less. I found it good.

一方、強度上から見ると、スクリュードライバは木材、軽天と呼ばれる鉄板にねじ33で石膏ボードを取り付けたるための工具であり、常用トルクとして400kgf・mm程度のトルクがあれば十分であり、角度θが9°のときの爪14,21の占有面積Sを断面積と考えて応力を計算すると、爪14,21の半径方向の中央に加わる力は平均で、
400kgf・mm÷17mm=23.5kgf
であり、これを占有面積P=5%、s=13mm2 で計算すると、応力は、
23.5kgf÷13mm2 =2kgf/mm2
となり、全く問題ないことになる。
On the other hand, from the viewpoint of strength, the screwdriver is a tool for attaching a gypsum board to an iron plate called wood or light sky with screws 33, and it is sufficient if there is a torque of about 400 kgf · mm as a regular torque. When the stress is calculated considering the occupied area S of the claws 14 and 21 when θ is 9 ° as a cross-sectional area, the force applied to the centers in the radial direction of the claws 14 and 21 is an average,
400kgf · mm ÷ 17mm = 23.5kgf
When this is calculated with an occupied area P = 5% and s = 13 mm 2 , the stress is
23.5 kgf ÷ 13 mm 2 = 2 kgf / mm 2
And there will be no problem at all.

しかし、衝撃的に爪14,21同士が噛合う際は、場合によって常用トルクの4倍程度の衝撃トルク1600kgf・mm以上が発生することもある。本実施の形態では、弾性体18によって衝撃を大幅に緩和させているが、弾性体18の摩耗と塑性変形が進行して該弾性体18が無くなった状態を考慮し、又、製作精度等により爪1枚だけでトルクを受けることも想定して再計算すると、平均で、
1600kgf・mm÷17mm=94kgf
となる。この力を爪1枚、s=6.5mm2 で受けたとして応力は15kgf/mm2 となり、材料を焼結材料の許容応力を30kgf/mm2 と考えると、安全率は2となって問題はないが、θが9°以下、Pが5%以下になると安全率は2以下となるため、安全のために製作誤差、公差等を考慮してθは9°以上が望ましい。
However, when the claws 14 and 21 mesh with each other in an impact, an impact torque of 1600 kgf · mm or more, which is about four times the normal torque, may occur. In the present embodiment, the impact is greatly relieved by the elastic body 18, but in consideration of the state in which the elastic body 18 disappears due to progress of wear and plastic deformation of the elastic body 18, Recalculating assuming that only one nail receives torque, on average,
1600kgf · mm ÷ 17mm = 94kgf
It becomes. If this force is received with one nail and s = 6.5 mm 2 , the stress will be 15 kgf / mm 2 , and the safety factor will be 2 if the allowable stress of the sintered material is 30 kgf / mm 2. However, when θ is 9 ° or less and P is 5% or less, the safety factor is 2 or less. Therefore, for safety, θ is preferably 9 ° or more in consideration of manufacturing errors and tolerances.

図10は駆動クラッチ部11の駆動爪14と従動クラッチ部19の第1従動爪21が摩耗した状態を示す。このような状態になると噛み合い面の台形状が崩れ、トルクによる分力によって駆動爪14と第1従動爪21を引き離す力が大きくなり、噛み合うまで及び噛み合ってからでも常により大きな押付力でねじ締結工具1を押し続けねばならない。これを繰り返していると最後には爪14,21が薄くなって破損してしまう。この問題を解決するための実施の形態を以下に示す。   FIG. 10 shows a state where the driving claw 14 of the driving clutch portion 11 and the first driven claw 21 of the driven clutch portion 19 are worn. In such a state, the trapezoidal shape of the meshing surface collapses, and the force that separates the driving claw 14 and the first driven claw 21 due to the component force due to the torque increases, so that the screw is always tightened with a larger pressing force until and after the meshing. Tool 1 must be kept pressed. If this is repeated, the claws 14 and 21 are thinned and damaged at the end. An embodiment for solving this problem will be described below.

<実施の形態2>
本実施の形態では、図11に示すように、駆動クラッチ部11に低駆動爪40を2枚、駆動爪14に対して90°だけ位相をずらして配置した。ここで、低駆動爪40は、駆動爪14と同様の形状で高さのみを0.5mm低くしただけである。
<Embodiment 2>
In the present embodiment, as shown in FIG. 11, two low drive claws 40 are arranged in the drive clutch portion 11 and their phases are shifted by 90 ° with respect to the drive claws 14. Here, the low drive claw 40 has the same shape as that of the drive claw 14 and is only reduced in height by 0.5 mm.

従動クラッチ部19の第1従動爪21に対しても低駆動爪40と同形状の低第1従動爪41を同様に配置した例を図12の展開図に示す。   An example in which the low first driven claw 41 having the same shape as the low drive claw 40 is similarly arranged on the first driven claw 21 of the driven clutch portion 19 is shown in the development view of FIG.

駆動爪14と第1従動爪21が磨耗した場合、両者が噛み合うまでは押付力が増えてくるが、僅か0.5mm過ぎると摩耗していない新しい低駆動爪40と低第1従動爪41が噛み合い、小さな押付力でねじ締め作業を継続することができる。又、たとえ駆動爪14と第1従動爪21が摩耗で破損したとしても、低駆動爪40と低第1従動爪41でトルクを伝えることができ、その際のねじ締め深さの調整はストッパスリーブ3で対応することができる。   When the drive claw 14 and the first driven claw 21 are worn, the pressing force increases until they are engaged with each other. The screwing operation can be continued with a small pressing force. Further, even if the driving claw 14 and the first driven claw 21 are damaged due to wear, torque can be transmitted by the low driving claw 40 and the low first driven claw 41, and the screw tightening depth at that time is adjusted by a stopper. This can be handled by the sleeve 3.

但し、駆動爪14と第1従動爪21が摩耗していない新しい状態で、最初に駆動爪14と低第1従動爪41とが噛み合う現象が起きた場合、即ち、4枚の爪14,21,40,41が同時に噛み合う場合に騒音と振動は高くなってしまう。   However, when a phenomenon occurs in which the driving claw 14 and the low first driven claw 41 first mesh in a new state in which the driving claw 14 and the first driven claw 21 are not worn, that is, the four claws 14, 21. , 40 and 41 are simultaneously engaged with each other, noise and vibration become high.

そこで、図13に駆動クラッチ部11と従動クラッチ部19だけの展開面を示し、上記現象が発生するか否かを確認した。   Therefore, FIG. 13 shows a developed surface of only the drive clutch portion 11 and the driven clutch portion 19 to confirm whether or not the above phenomenon occurs.

駆動爪14と第1従動爪21のPを各々20%とすると、θは36°、sは53mm2 となり、第1従動爪21と低第1従動爪41の最外周間での距離Lは約10.3mmとなる。駆動爪14と低第1従動爪41の高低差を0.5mm、駆動爪14の回転数を6000rpmとする。 Assuming that P of the driving claw 14 and the first driven claw 21 is 20%, θ is 36 °, s is 53 mm 2 , and the distance L between the outermost circumferences of the first driven claw 21 and the low first driven claw 41 is It becomes about 10.3 mm. The height difference between the drive claw 14 and the low first driven claw 41 is 0.5 mm, and the rotation speed of the drive claw 14 is 6000 rpm.

一般的に10kgf以下の押付力でねじ締めをしており、押付力10kgfでねじ締結工具1を押した場合、従動爪14の軸方向移動速度は実測で約300mm/sec以下である。   Generally, when screw tightening is performed with a pressing force of 10 kgf or less and the screw fastening tool 1 is pressed with a pressing force of 10 kgf, the axial movement speed of the driven claw 14 is about 300 mm / sec or less by actual measurement.

そこで、図13に示すの状態から6000rpmの駆動爪14がL10.3mm間で低第1従動爪41に噛み合わなければ良い。低第1従動爪41が軸方向に0.5mm移動するのに要する時間は1.7×10-3secである。 Therefore, the driving claw 14 at 6000 rpm should not mesh with the low first driven claw 41 between L10.3 mm from the state shown in FIG. The time required for the low first driven claw 41 to move 0.5 mm in the axial direction is 1.7 × 10 −3 sec.

一方、駆動爪14の移動速度は外径22mmの位置で2.5×107 mm/secとなり、L10.3mmを移動に要する時間は約4×10-7secであって全く問題はない。 On the other hand, the moving speed of the drive claw 14 is 2.5 × 10 7 mm / sec at the position of the outer diameter of 22 mm, and the time required to move L10.3 mm is about 4 × 10 −7 sec.

仮に上記の条件で従動クラッチ部19の移動速度を上げ、駆動爪14と低第1従動爪41が噛み合ったとしても、そのときは押付力が大きくなり、爪14,41同士の干渉が殆どなくなると考えられるために同様に問題はないと考えられる。   Even if the moving speed of the driven clutch portion 19 is increased under the above conditions and the driving claw 14 and the low first driven claw 41 are engaged with each other, the pressing force becomes large at that time, and there is almost no interference between the claws 14 and 41. It is thought that there is no problem as well.

このように駆動爪14と低第1従動爪41が噛み合わない範囲であれば、駆動爪14の回転数及び爪14と40及び爪21と41との高低差は許容できる範囲で変えることができる。尚、本実施の形態では、従動クラッチ板20の外径を22mmとしたが、θ,Pの比率が変わらなければ外径を大きくしても良い。駆動爪14と第1従動爪21の枚数を1枚ずつにすると更に効果が高くなるが、偏寄荷重が加わり部品寿命に影響が出る可能性があるものの、前述のように高さの低い爪40,41を配することによって問題は解決でき、高さの低い爪40,41の枚数は設計の範囲で任意に設定することができる。   As long as the driving claw 14 and the low first driven claw 41 do not mesh with each other, the rotational speed of the driving claw 14 and the height difference between the claw 14 and 40 and the claw 21 and 41 can be changed within an allowable range. . In the present embodiment, the outer diameter of the driven clutch plate 20 is 22 mm. However, the outer diameter may be increased if the ratio of θ and P does not change. If the number of the drive claw 14 and the first driven claw 21 is one by one, the effect is further enhanced. However, although there is a possibility that a biased load is applied and the life of the parts is affected, the claw having a low height as described above. By arranging 40 and 41, the problem can be solved, and the number of claws 40 and 41 having a low height can be arbitrarily set within the design range.

又、本実施の形態では、ギヤ7を遊合としているが、駆動クラッチ部11を遊合としてギヤ7をギヤシャフト8に圧入固定しても良く、ソケット10と被動クラッチ部23間で遊合にしても良い。又、弾性体18を使用しているが、弾性体18を用いず、単にギヤ7とギヤシャフト8間及びソケット10と被動クラッチ部23間にガタを持たせるだけでも衝撃緩和の効果が得られる。   In the present embodiment, the gear 7 is loosely coupled, but the drive clutch portion 11 may be loosely coupled and the gear 7 may be press-fitted and fixed to the gear shaft 8, and loosely coupled between the socket 10 and the driven clutch portion 23. Anyway. Further, although the elastic body 18 is used, the impact mitigating effect can be obtained by merely providing play between the gear 7 and the gear shaft 8 and between the socket 10 and the driven clutch portion 23 without using the elastic body 18. .

本発明の実施の形態1に係るねじ締結工具要部の側断面図である。It is a sectional side view of the principal part of the screw fastening tool which concerns on Embodiment 1 of this invention. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 本発明の実施の形態1に係るねじ締結工具要部の駆動クラッチ部の平面図である。It is a top view of the drive clutch part of the screw fastening tool principal part which concerns on Embodiment 1 of this invention. 図3のB−B線断面図である。FIG. 4 is a sectional view taken along line BB in FIG. 3. 本発明の実施の形態1に係るねじ締結工具のキャップの平面図である。It is a top view of the cap of the screw fastening tool which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るねじ締結工具の爪噛み合いの直前の状態を示すクラッチ部の展開図である。It is an expanded view of the clutch part which shows the state immediately before the nail | claw meshing of the screw fastening tool which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るねじ締結工具のねじ締め中の爪噛み合い状態を示すクラッチ部の展開図である。It is an expanded view of the clutch part which shows the nail | claw meshing state during the screw fastening of the screw fastening tool which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るねじ締結工具の駆動クラッチ部の寸法形状を示す平面図である。It is a top view which shows the dimension shape of the drive clutch part of the screw fastening tool which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係るねじ締結工具のクラッチ部の爪の角度θと騒音との関係を示す図である。It is a figure which shows the relationship between the angle (theta) of the nail | claw of the clutch part of the screw fastening tool which concerns on Embodiment 1 of this invention, and noise. 本発明の実施の形態1に係るねじ締結工具のクラッチ部の爪の摩耗状態を示す展開図である。It is an expanded view which shows the abrasion state of the nail | claw of the clutch part of the screw fastening tool which concerns on Embodiment 1 of this invention. 本発明の実施の形態2に係るねじ締結工具の駆動クラッチ部の平面図である。It is a top view of the drive clutch part of the screw fastening tool which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るねじ締結工具のクラッチ部の展開図である。It is an expanded view of the clutch part of the screw fastening tool which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係るねじ締結工具のクラッチ部の展開図である。It is an expanded view of the clutch part of the screw fastening tool which concerns on Embodiment 2 of this invention.

符号の説明Explanation of symbols

1 ねじ締結工具
2 ギヤカバー
3 ストッパスリーブ
4 ハウジング
5 ピニオン
6 インナーカバー
7 ギヤ
8 ギヤシャフト
9 ベアリング
10 ソケット(スピンドル)
11 駆動クラッチ部
12 大径ボス(駆動クラッチ板)
13 小径ボス(駆動クラッチ板)
14 駆動爪
15 空間
16 キャップ
17 突起
18 弾性体
19 従動クラッチ部
20 従動クラッチ板
21 第1従動爪
22 第2従動爪
23 被動クラッチ部
24 被動爪
25 第2従動爪の傾斜面
26 第2従動爪の横面
27 第2従動爪の先端面
28 被動爪の傾斜面
29 被動爪の横面
30 被動爪の先端面
31 ビット
32 保持部
33 ねじ
34 軸受
35 ばね
36 弾性体のくびれ部
37 被締結材
40 低駆動爪
41 低第1従動爪
DESCRIPTION OF SYMBOLS 1 Screw fastening tool 2 Gear cover 3 Stopper sleeve 4 Housing 5 Pinion 6 Inner cover 7 Gear 8 Gear shaft 9 Bearing 10 Socket (spindle)
11 Drive clutch 12 Large diameter boss (Drive clutch plate)
13 Small-diameter boss (drive clutch plate)
DESCRIPTION OF SYMBOLS 14 Driven claw 15 Space 16 Cap 17 Protrusion 18 Elastic body 19 Driven clutch part 20 Driven clutch plate 21 First driven claw 22 Second driven claw 23 Driven clutch part 24 Driven claw 25 Inclined surface of the second driven claw 26 Second driven claw 27 Side surface of second driven claw 28 Inclined surface of driven claw 29 Side surface of driven claw 30 End surface of driven claw 31 Bit 32 Holding portion 33 Screw 34 Bearing 35 Spring 36 Constricted portion of elastic body 37 Fastened material 40 Low drive claw 41 Low first follower claw

Claims (3)

駆動源であるモータからギヤを経て回転が伝達されるギヤシャフトと、該ギヤシャフトに対して相対回転可能に支持されたスピンドルと、ギヤシャフトに固定された駆動クラッチ部と、ギヤシャフトに回転可能且つ軸方向に移動可能に支承された従動クラッチ部を備え、前記駆動クラッチ部の駆動爪と前記従動クラッチ部の従動爪との噛合/離脱によって前記モータの回転を前記スピンドルに対して伝達/遮断し、遮断後に前記駆動爪と前記従動爪とを離間させることによってねじの締め付けと緩め作業を前記モータを連続的に回転駆動しながら行うねじ締結工具において、
前記駆動クラッチ部の駆動爪と前記従動クラッチ部の従動爪の形状を軸心から延びる扇形とするとともに、両爪の扇形の角度を9°〜36°の範囲に設定し、初期噛み合い時においては駆動爪と従動爪が少なくとも各々2枚以下で噛み合うよう構成したことを特徴とするねじ締結工具。
A gear shaft to which rotation is transmitted from a motor that is a driving source via a gear, a spindle that is supported so as to be relatively rotatable with respect to the gear shaft, a drive clutch portion that is fixed to the gear shaft, and a gear shaft that is rotatable And a driven clutch portion supported so as to be movable in the axial direction, and transmitting / cutting off the rotation of the motor to and from the spindle by engagement / disengagement of the driving claw of the driving clutch portion and the driven claw of the driven clutch portion. In a screw fastening tool for performing screw tightening and loosening operations by continuously rotating the motor by separating the drive claw and the driven claw after being shut off,
The drive claws of the drive clutch portion and the driven claws of the driven clutch portion are fan-shaped extending from the axial center, and the fan-shaped angle of both claws is set in the range of 9 ° to 36 °. A screw fastening tool characterized in that the driving claw and the driven claw are configured to mesh with each other at least two pieces or less.
少なくとも前記ギヤと前記駆動クラッチ部とを分離して両者を相対回転可能に遊嵌するとともに、両者間に弾性体を介設したことを特徴とする請求項1記載のねじ締結工具。   2. The screw fastening tool according to claim 1, wherein at least the gear and the drive clutch portion are separated and loosely fitted so as to be relatively rotatable, and an elastic body is interposed therebetween. 前記駆動クラッチ部に前記駆動爪よりも高さが低い低駆動爪を別途形成するとともに、前記従動クラッチ部に前記従動爪よりも高さが低い低従動爪を別途形成したことを特徴とする請求項1又は2記載のねじ締結工具。
A low driving claw having a lower height than the driving claw is separately formed in the driving clutch portion, and a low driven claw having a lower height than the driven claw is separately formed in the driven clutch portion. Item 3. A screw fastening tool according to item 1 or 2.
JP2007255456A 2007-09-28 2007-09-28 Screw fastening tool Withdrawn JP2009083033A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011024698A1 (en) * 2009-08-28 2011-03-03 株式会社マキタ Power tool
JP2011045976A (en) * 2009-08-28 2011-03-10 Makita Corp Power tool
US8911320B2 (en) 2009-08-28 2014-12-16 Makita Corporation Power tool

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011024698A1 (en) * 2009-08-28 2011-03-03 株式会社マキタ Power tool
JP2011045976A (en) * 2009-08-28 2011-03-10 Makita Corp Power tool
CN102548716A (en) * 2009-08-28 2012-07-04 株式会社牧田 Power tool
US8911320B2 (en) 2009-08-28 2014-12-16 Makita Corporation Power tool
US9186808B2 (en) 2009-08-28 2015-11-17 Makita Corporation Power tool with continuously-variable transmission traction drive

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