JP2009067456A - Packaging device - Google Patents
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- JP2009067456A JP2009067456A JP2007239786A JP2007239786A JP2009067456A JP 2009067456 A JP2009067456 A JP 2009067456A JP 2007239786 A JP2007239786 A JP 2007239786A JP 2007239786 A JP2007239786 A JP 2007239786A JP 2009067456 A JP2009067456 A JP 2009067456A
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Abstract
Description
本発明は、比較的高さの高い被梱包物を梱包するための梱包装置に関する。 The present invention relates to a packing device for packing an object to be packed having a relatively high height.
従来の梱包装置の例として、図9を参照すると、この図に示す梱包箱50は、外装箱51と前枠52と後枠53と底受け部材54と底トレー55とから構成されており、外装箱51は四方に形成された枠体56と、その上部の各辺に開閉蓋57、57…を有する。このような梱包箱50を組み立てるには、底トレー55に底受け部材54を収容した状態にして該底受け54の上部に被梱包物(不図示)を載置し、前枠52と後枠53とを底トレー55の前後の内側に沿って差込んだ状態にし、外装箱51を上方に持ち上げて前枠52と後枠53の外側に被せ、次いで緩衝材を詰め込んだ後、封緘材としてPPテープやステープルを用いて封緘するものである。 As an example of a conventional packing apparatus, referring to FIG. 9, a packing box 50 shown in this figure is composed of an outer box 51, a front frame 52, a rear frame 53, a bottom receiving member 54, and a bottom tray 55. The outer box 51 has a frame body 56 formed in four directions, and open / close lids 57, 57... In order to assemble such a packing box 50, the bottom receiving member 54 is accommodated in the bottom tray 55, a packaged object (not shown) is placed on the bottom receiving 54, and the front frame 52 and the rear frame are placed. 53 is inserted along the front and rear inner sides of the bottom tray 55, the outer box 51 is lifted upward, and is put on the outer sides of the front frame 52 and the rear frame 53. It is sealed using PP tape or staples.
ところが、上記のような外装箱51を有する従来の梱包箱50は、外装箱51を前枠52と後枠53の上方に持ち上げて被せるようにした被せ箱式であるため、高さの高い製品を梱包するには、製品の高さ以上に外装箱51を持ち上げる必要があり、作業者の負担が大きいという欠点があった。 However, since the conventional packaging box 50 having the outer box 51 as described above is a cover box type in which the outer box 51 is lifted and covered above the front frame 52 and the rear frame 53, the product is high in height. In order to pack the package, it is necessary to lift the outer box 51 beyond the height of the product.
また、封緘材には上記のようにPPテープやステープルを使用しているため、開梱、廃棄時にカッターナイフ等を使用することとなり、怪我をする危険があった。また、開梱後の梱包材の保管や廃棄には、梱包材そのものが嵩張り、利便性に欠けるという問題があった。 Further, since the PP tape and staples are used as the sealing material as described above, a cutter knife or the like is used at the time of unpacking and disposal, and there is a risk of injury. Further, the storage and disposal of the packaging material after unpacking has a problem that the packaging material itself is bulky and lacks convenience.
ここで、他の従来例として、特許文献1に記載されたマッサージ椅子の梱包構造について参照すると、この文献の梱包構造は、座板及び背凭れから成る椅子本体を脚部で支持し、この脚部に座板の両側に立ち上がる肘掛を設け、椅子本体にマッサージ用機械部を備えたマッサージ椅子を梱包する構造であって、脚部下端を受ける脚受緩衝材及びその前後方向の移動を規制する脚部固定材を備えた底トレーと、肘掛の左右方向の移動を規制する肘掛パッドと、この肘掛パッドの浮き上がりを防止する肘掛押え部材を備えた左右一対の側面パッドと、両側面パッドに亘って上方から被せる上被部材とから成る構造を有する。
ところで、上記の特許文献1に記載された梱包構造は、マッサージ椅子に備えた肘掛を利用して、肘掛の左右方向の移動を規制する肘掛パッドや、この肘掛パッドの浮き上がりを防止する肘掛押え部材を備えた左右一対の側面パッドを備えている点に特徴を有するものであるが、この梱包構造においても、箱体の側面材をなす両側面パッドに亘って上方から上被部材(外箱)を被せるように組み立てる被せ箱式の構造を有するものであるため、外箱を被せるには、外周をなす側面パッドの上方に外箱を持ち上げる必要があり、作業者に大きな負担をかけるという点では上記の梱包箱と同様の欠点を有するものである。 By the way, the packing structure described in the above-mentioned patent document 1 uses an armrest provided in the massage chair, and an armrest pad that restricts the movement of the armrest in the left-right direction, and an armrest presser member that prevents the armrest pad from lifting up. In this packaging structure, the upper cover member (outer box) is formed from above over both side pads forming the side material of the box body. In order to cover the outer box, it is necessary to lift the outer box above the side pad that forms the outer periphery, which places a heavy burden on the operator. It has the same drawbacks as the above packaging box.
本発明は、上記の事情に鑑みてなされたもので、被せ箱式構造を廃止し、高さの高い被梱包物であっても容易に梱包することができ、危険を伴う封緘作業を安全なものとし、さらには開梱後の梱包材を嵩張らずに運搬し、保管し、また廃棄することができるようにした梱包装置を提供することを目的とする。 The present invention has been made in view of the above circumstances, and eliminates the cover-box structure, can be easily packed even with a high-height package, and can safely perform a dangerous sealing operation. Furthermore, an object of the present invention is to provide a packaging device that can transport, store, and dispose of the unpacked packaging material without being bulky.
上記の問題を解決するために、本発明における請求項1の梱包装置は、底トレーの四方側部に形成された縁枠の前後の内側に沿って一対の前枠と後枠とを立設し、これらの前枠と後枠とを外箱で被うことによって被梱包物を梱包する梱包装置において、前枠と後枠との各上辺には敷蓋片が折曲げ自在に形成され、外箱は前枠と後枠との左右両側面を分離した状態で囲う一対の分割外枠からなり、各分割外枠は底トレーの縁枠の内側に沿って立設される枠面と各枠面の上辺に折曲げ自在に形成された上蓋片とを有してなることを特徴とする。 In order to solve the above-described problem, the packaging device according to claim 1 of the present invention has a pair of front frames and a rear frame that are erected along the front and rear sides of the edge frame formed on the four sides of the bottom tray. In the packing device for packing an article to be packed by covering the front frame and the rear frame with an outer box, a covering piece is formed on each upper side of the front frame and the rear frame so as to be foldable. The outer box is composed of a pair of divided outer frames that enclose the left and right side surfaces of the front frame and the rear frame in a separated state, and each divided outer frame has a frame surface that is erected along the inside of the edge frame of the bottom tray and each frame And an upper lid piece that is foldable on the upper side of the frame surface.
また、本発明の請求項2の梱包装置は、請求項1において、各分割外枠の左右側辺には前枠又は後枠の左右の角部に沿って折曲げた状態で囲う折曲外片が形成されると共に、各折曲外片の上辺には被せ片が折曲げ自在に形成される一方、前枠と後枠との上辺に形成された各敷蓋片には左右に離間した差込穴が形成され、各被せ片に形成した折込片を各敷蓋片の差込穴に差し込んで係止することにより、各分割外枠を前枠と後枠とに固定した状態で取付けることを特徴とする。 Further, the packaging device according to claim 2 of the present invention is the outer side of the folding device according to claim 1, wherein the left and right sides of each divided outer frame are enclosed along the left and right corners of the front frame or the rear frame. A piece is formed, and a cover piece is formed to be foldable on the upper side of each folding outer piece, while each cover piece formed on the upper side of the front frame and the rear frame is separated to the left and right Insertion holes are formed, and each split outer frame is fixed to the front frame and the rear frame by inserting and locking the folding pieces formed in each covering piece into the insertion holes of each laying piece. It is characterized by that.
また、本発明の請求項3の梱包装置は、請求項1又は2において、一方の分割外枠の上蓋片の端辺に差込片が形成されると共に、他方の分割外枠の上蓋片に差込穴が形成され、上蓋片の差込片を上蓋片の差込穴に差し込んで係止することにより、外箱の上部を閉塞することを特徴する。 The packing device according to claim 3 of the present invention is the packing device according to claim 1 or 2, wherein an insertion piece is formed on an end side of the upper cover piece of one divided outer frame and the upper cover piece of the other divided outer frame. An insertion hole is formed, and the upper portion of the outer box is closed by inserting and locking the insertion piece of the upper lid piece into the insertion hole of the upper lid piece.
また、本発明の請求項4の梱包装置は、請求項1、2又は3において、各分割外枠の枠面の左右側辺に形成された折曲外片と、各折曲外片の上辺に形成された被せ片とを展開形状にした状態で左右の折曲外片を枠面側に折り返すと共に、この左右の折曲外片を折り返した側の反対側に上蓋片を折り返し、この折り返した上蓋片の上に枠面の下半分を折り返して重ねることによって枠面の下半分の左右に露呈された一部の折曲外片に左右夫々の被せ片を挿入して係止することにより、各分割外枠を折り畳んだ状態にして底トレーの内部に収納可能としたことを特徴とする。 Moreover, the packing device of claim 4 of the present invention is the packaging device according to claim 1, 2 or 3, wherein the outer bent piece is formed on the left and right sides of the frame surface of each divided outer frame, and the upper side of each bent outer piece. The left and right folded outer pieces are folded back to the frame surface side with the covering piece formed in the unfolded shape, and the upper lid piece is folded back to the opposite side of the folded left and right folded pieces. By folding the lower half of the frame surface over the upper lid piece and inserting and locking the left and right cover pieces to some of the folded outer pieces exposed to the left and right of the lower half of the frame surface Each of the divided outer frames is folded and can be stored in the bottom tray.
また、本発明の請求項5の梱包装置は、請求項1、2、3又は4において、前枠と後枠の夫々の左右側辺に形成された折曲内片を内側に折り返すと共に、前枠と後枠の夫々の上辺に形成された敷蓋片を内側に折り返し、各折曲内片の側端に形成された切込爪を突合せ状態にして、該突合せ状態にされた切込爪に敷蓋片の上端に形成された折込爪を係止することにより、前枠と後枠とを折り畳んだ状態にして底トレーの内部に収納可能としたことを特徴とする。 The packing device according to claim 5 of the present invention is the packaging device according to claim 1, 2, 3 or 4, wherein the folded inner pieces formed on the left and right sides of each of the front frame and the rear frame are folded back inwardly. The laying piece formed on the upper side of each of the frame and the rear frame is folded inward, and the notch claw formed on the side end of each folded inner piece is brought into a butted state, and the notched claw brought into the butted state By engaging the folding claws formed on the upper end of the laying piece, the front frame and the rear frame can be folded and stored in the bottom tray.
本発明の梱包装置によれば、外箱が前枠と後枠との左右両側面を分離した状態で囲う一対の分割外枠からなるため、従来の被せ箱式のように、外箱を高い位置に持ち上げる必要がなく、梱包及び開梱作業の手間や労力を軽減することができ、少なくとも2人で持ち上げていた従来の外箱を、本発明では1人で取り付けることが可能となる。 According to the packing device of the present invention, the outer box is composed of a pair of divided outer frames that surround the front and rear frames in a state where the left and right side surfaces are separated from each other. There is no need to lift to the position, and the labor and labor of packing and unpacking operations can be reduced, and the conventional outer box lifted by at least two people can be attached by one person in the present invention.
また、上記のように外箱を分割構成にすると共に、この分割構成を左右の分割外枠、前枠及び後枠を折り畳んだ状態で底トレーに収納可能としたため、大幅な減容化が可能であり、運搬際の労力の軽減、運搬の際のスペースの減少化、保管スペースの有効利用及び廃棄性の向上を図ることが可能となる。 In addition, the outer box is divided as described above, and the divided structure can be stored in the bottom tray with the left and right divided outer frames, the front frame, and the rear frame folded, enabling a significant reduction in volume. Thus, it is possible to reduce labor during transportation, reduce space during transportation, effectively use storage space and improve disposal.
さらに、底トレーに収納した被梱包物を前枠と後枠と左右の分割外枠とで梱包し、左右の分割外枠の各被せ片に形成した折込片を前枠と後枠の各敷蓋片の差込穴に差し込んで係止し、一方の分割外枠の上蓋片に形成した差込片を他方の分割外枠の上蓋片に形成した差込穴に差し込んで係止した状態で、梱包箱の全体をベルト等で縛ることにより、従来の封緘材として用いたPPテープやステープルを使用する必要がなくなり、これによって、開梱、廃棄の際にカッターナイフ等を使用する必要がなく、怪我等の危険を回避することが可能となる。 Furthermore, the objects to be packed stored in the bottom tray are packed with the front frame, the rear frame, and the left and right divided outer frames, and the folded pieces formed on the respective cover pieces of the left and right divided outer frames are placed on the front frame and the rear frame. In the state where the insertion piece formed on the upper cover piece of one divided outer frame is inserted into the insertion hole formed in the upper cover piece of the other divided outer frame and locked. By tying the whole packing box with a belt etc., there is no need to use PP tape and staples used as conventional sealing materials, so there is no need to use a cutter knife etc. for unpacking and disposal It is possible to avoid dangers such as injury.
以下、本発明の実施例について図面を参照しながら説明する。 Embodiments of the present invention will be described below with reference to the drawings.
本発明による梱包装置は、図1に示すように、底トレー1の四方側部に形成された縁枠3の前後の内側に沿って一対の前枠4と後枠5とを立設し、これらの前枠4と後枠5とを外箱6(左右の分割外枠8a、8b)で被うことによって被梱包物を梱包するようにした梱包装置において、前枠4と後枠5との各上辺には敷蓋片7、7が折曲げ自在に形成され、外箱6は前枠4と後枠5との左右両側面を分離した状態で囲う一対の分割外枠8a、8bからなり、各分割外枠8a、8bは底トレー1の縁枠3の内側に沿って立設される枠面9と各枠面9の上辺に折曲げ自在に形成された上蓋片10a、10bとを有してなるものである。 As shown in FIG. 1, the packing device according to the present invention erects a pair of front frame 4 and rear frame 5 along the front and rear inner sides of the edge frame 3 formed on the four sides of the bottom tray 1. In the packing apparatus which packs the article to be packed by covering the front frame 4 and the rear frame 5 with the outer box 6 (left and right divided outer frames 8a and 8b), the front frame 4 and the rear frame 5 Cover pieces 7 and 7 are formed to be foldable on each upper side of the frame, and the outer box 6 is formed from a pair of divided outer frames 8a and 8b that surround the left and right side surfaces of the front frame 4 and the rear frame 5 separately. Each of the divided outer frames 8a and 8b includes a frame surface 9 erected along the inner side of the edge frame 3 of the bottom tray 1 and upper lid pieces 10a and 10b formed to be foldable on the upper side of each frame surface 9. Is provided.
なお、本発明の説明に関し、「前後」とは、例えば図1に示す梱包装置において前枠4が取付けられる側を「前」とし、後枠5が取付けられる側を「後」としたものであり、「左右」とは、上記の前側から後側を向いてその左右方向をいうものとする。 In the description of the present invention, “front and rear” means, for example, that the side to which the front frame 4 is attached is “front” and the side to which the rear frame 5 is attached is “rear” in the packaging apparatus shown in FIG. Yes, “left and right” refers to the left and right direction from the front side to the rear side.
また、本実施例の梱包装置の各部材はダンボール材料によって作製することが可能であるが、その他の材料によって作製することを制限するものではない。 Moreover, although each member of the packaging apparatus of a present Example can be produced with corrugated cardboard material, it does not restrict producing with other materials.
以下、本実施例の梱包装置の各部材について詳細に説明する。図3(a)に示すように、底トレー1の展開形状は、被梱包物の大きさに応じて形成された底面1aと該底面1aの4辺から延長されてなる縁枠3(3a、3b、3c)を有する。図3(b)に示すように、底面1aの左右の長辺側縁枠3a、3aは折曲線BLを介して立ち上げ状態に折曲げ自在であり、また各長辺側縁枠3a、3aの両側には折曲線BLを介して延長片3b、3b…が形成されている。さらに、底面1aの前後の短辺側には折曲線BLを介して短辺側縁枠3c、3cが形成され、各短辺側縁枠3c、3cは、夫々の中間に形成された折返線TLで折返し自在に形成されている。 Hereinafter, each member of the packaging apparatus of a present Example is demonstrated in detail. As shown in FIG. 3 (a), the developed shape of the bottom tray 1 has a bottom surface 1a formed in accordance with the size of an object to be packed and an edge frame 3 (3a, 3a, extended from four sides of the bottom surface 1a). 3b, 3c). As shown in FIG. 3 (b), the left and right long side edge frames 3a, 3a of the bottom surface 1a are foldable in a raised state via a folding line BL, and each long side edge frame 3a, 3a is foldable. .. Are formed on both sides via folding lines BL. Further, short side edge frames 3c and 3c are formed on the short side before and after the bottom surface 1a via a folding line BL, and each short side edge frame 3c and 3c is a folded line formed in the middle of each. It is formed so that it can be folded back by TL.
また、上記の構成において、前後の短辺側縁枠3c、3cの端辺の離間位置には差込突部18、18…が形成されると共に、前後の各折曲線BLに沿って離間位置に差込穴19、19…が形成されている。さらに、4箇所に設けられた延長片3b、3b…の夫々には各側辺に係止突部20、20…が形成されると共に、前後の短辺側縁枠3c、3cの夫々の折返線TLには離間位置に係止穴21、21…が形成されている。 Further, in the above configuration, the insertion protrusions 18, 18... Are formed at the separation positions of the end sides of the front and rear short side edge frames 3c, 3c, and the separation positions along the front and rear folding lines BL. Are formed with insertion holes 19, 19. In addition, the extension pieces 3b, 3b,... Provided at the four locations are formed with locking projections 20, 20,... On the respective sides, and the folding of the front and rear short side edge frames 3c, 3c. In the line TL, locking holes 21, 21... Are formed at spaced positions.
このような構成により、図3(b)に示すように、左右の長辺側縁枠3a、3aを立ち上げると共に、前後左右の延長片3b、3b…を内側に折り曲げ、このように折り曲げた各延長片3b、3b…を挟み込むように、前後の短辺側縁枠3c、3cを夫々の折曲線BLで立ち上げるように折り曲げた後、折返線TLで折り返す。次いで、図3(c)に示すように、各短辺側縁枠3c、3cの差込突部18、18…を各差込穴19、19…に差し込み、同時に各延長片3b、3b…の係止突部20、20…を係止穴21、21…に係止させることにより、底トレー1の四方の縁枠3(3a、3b、3c)を固定した状態にすることができ、このように縁枠3を立ち上げた状態にして、その内部に他の折り畳んだ部材を収容することが可能となる(図8参照)。 With this configuration, as shown in FIG. 3B, the left and right long side edge frames 3a, 3a are raised, and the front, rear, left, and right extension pieces 3b, 3b,. The front and rear short side edge frames 3c, 3c are folded so as to rise at the respective folding lines BL so as to sandwich the extended pieces 3b, 3b,. Next, as shown in FIG. 3C, the insertion protrusions 18, 18... Of the respective short side frame 3c, 3c are inserted into the insertion holes 19, 19. By locking the locking projections 20, 20 ... in the locking holes 21, 21 ..., the four edge frames 3 (3a, 3b, 3c) of the bottom tray 1 can be fixed, In this manner, the edge frame 3 is raised and another folded member can be accommodated therein (see FIG. 8).
なお、このような底トレー1において、前後の短辺側縁枠3c、3cの各端辺の中央には指差し穴22、22が形成され、図3(c)に示すように組み立てられた後の底トレー1を展開する際、この指差し穴22に指先を入れて持ち上げることにより、容易に前後の短辺側縁枠3c、3cを展開することが可能となる。また、底トレー1の各延長片3b、3b…および前後の短辺側縁枠3c、3cの所定位置に複数の手掛穴23、23…が形成されたことにより、この手掛穴23、23…に手を掛けることによって持ちやすくなる。 In such a bottom tray 1, finger insertion holes 22 and 22 are formed in the center of each end side of the front and rear short side edge frames 3c and 3c, and assembled as shown in FIG. 3 (c). When the rear bottom tray 1 is expanded, it is possible to easily expand the front and rear short side edge frames 3c and 3c by putting the fingertips into the finger insertion holes 22 and lifting them. In addition, a plurality of handle holes 23, 23... Are formed at predetermined positions of the extended pieces 3 b, 3 b... And the front and rear short side frame 3 c, 3 c of the bottom tray 1. It becomes easy to hold by putting a hand on 23.
次に、底受け部材2の展開形状は、図4(a)に示すように、上記の底トレー1の底面よりもやや小径の長方形の底板2aと、該底板2aの左右の長辺側に並設された切離線CL、CL…の夫々の離間位置に繋ぎ片25、25…が設けられた折返片2b、2bを有する。 Next, as shown in FIG. 4A, the developed shape of the bottom receiving member 2 is a rectangular bottom plate 2a having a slightly smaller diameter than the bottom surface of the bottom tray 1 and the left and right long sides of the bottom plate 2a. .. Have folding pieces 2b, 2b provided with connecting pieces 25, 25... At respective separation positions of the separating lines CL, CL.
このような底受け部材2は、図4(d)、(e)に示すように、底板2aの左右の折返片2b、2bを各繋ぎ片25、25…で連結した状態で底板2a側に折り返して畳み込むことにより、折り畳んだ状態の底受け部材2を底トレー1の内部に収納することが可能となる(図8参照)。 As shown in FIGS. 4D and 4E, such a bottom receiving member 2 is formed on the bottom plate 2a side in a state where the left and right folded pieces 2b, 2b of the bottom plate 2a are connected by connecting pieces 25, 25. By folding back and folding, the folded bottom receiving member 2 can be stored in the bottom tray 1 (see FIG. 8).
また、図4(a)〜(e)に示すように、底受け部材2の必要箇所には、被梱包物の底部又は脚部等の形状に応じて形成された位置決め穴24、24…が設けられている。これらの位置決め穴24、24…の形状や形成位置は被梱包物の底部や脚部等の形状によって決定されるべきものであり、図4(a)〜(c)等に図示したものはその一例である。また、これらの位置決め穴24、24…に被梱包物の底部や脚部等を嵌め込むことにより、被梱包物を所定位置に保持することができる。なお、上記のように折返片2b、2bを複数回折り重ねた厚みによって各位置決め穴24に必要とされる深さを確保することができる。 As shown in FIGS. 4 (a) to 4 (e), positioning holes 24, 24... Formed according to the shape of the bottom or legs of the article to be packed are formed in necessary portions of the bottom receiving member 2. Is provided. The shapes and positions of these positioning holes 24, 24... Should be determined by the shape of the bottom and legs of the article to be packed, and those shown in FIGS. It is an example. Further, by fitting the bottom part or the leg part of the article to be packed into the positioning holes 24, 24..., The article to be packed can be held at a predetermined position. In addition, the depth required for each positioning hole 24 can be ensured by the thickness obtained by folding the folded pieces 2b and 2b a plurality of times as described above.
次に、前枠4と後枠5について説明すると、両者は図1に示すように共通の形状を有するものである。また、図5(a)に示すように、前枠4(後枠5も同様)の展開形状は、図5(a)に示すように、長方形状の側面部4aの左右側辺に折曲線BL、BLを介して折曲内片17、17が形成されると共に、側面部4aの上辺には折曲線BLを介して敷蓋片7が形成されたものである。 Next, the front frame 4 and the rear frame 5 will be described. Both have a common shape as shown in FIG. Further, as shown in FIG. 5 (a), the developed shape of the front frame 4 (the same applies to the rear frame 5) is folded on the left and right sides of the rectangular side surface portion 4a as shown in FIG. 5 (a). Folded inner pieces 17 and 17 are formed through BL and BL, and a covering piece 7 is formed on the upper side of the side surface portion 4a through a bent curve BL.
このような前枠4(後枠5)を折り畳むには、図5(b)、(c)(d)に示すように、左右の折曲内片17、17を内側に折り返すと共に、上部の敷蓋片7を内側に折り返し、左右の折曲内片17、17の側端に形成された切込爪17a、17aを突合せ状態にする。さらに、突合せ状態にされた切込爪17a、17aに折り返した敷蓋片7の上端に形成された左右一対の折込爪7a、7aを押し込んで係止することにより、前枠4(後枠5)の折り畳み状態を保持して、底トレー1の内部に収納することが可能となる。 In order to fold such a front frame 4 (rear frame 5), as shown in FIGS. 5B, 5C and 5D, the left and right folded inner pieces 17 and 17 are folded back inward, and the upper The laying piece 7 is folded inward, and the cut claws 17a and 17a formed at the side ends of the left and right folded inner pieces 17 and 17 are brought into a butted state. Further, the front frame 4 (rear frame 5) is formed by pushing and engaging a pair of left and right folding claws 7a, 7a formed on the upper end of the covering cover piece 7 folded back to the cut claws 17a, 17a. ) In a folded state and can be stored in the bottom tray 1.
なお、上記の切込爪7a又は17aは、折曲内片17と敷蓋片7の端部から内側に離間した2本の切込みを入れることによって形成したものであり、図5(d)に示すように、敷蓋片7の左右の切込爪7a、7aを折曲内片17、17の切込爪17a、17aの上に重ねた状態にして押下げることにより、上側の切込爪7aが下側の切込爪17aに食い込むことによって係合状態にすることができるものである。 In addition, said notch | incision nail | claw 7a or 17a is formed by making two notches | incisions spaced apart inside from the edge part of the bending inner piece 17 and the laying piece 7, FIG.5 (d) As shown, the upper and lower cut claws 7a and 7a of the laying piece 7 are pushed down while being stacked on the cut claws 17a and 17a of the bent inner pieces 17 and 17, respectively. 7a can be brought into an engaged state by biting into the lower cutting claw 17a.
次に、上記の前枠4と後枠5は、図1に示すように、前枠4と後枠5とに形成された左右の折曲内片17、17を内側に向けて略直角に折り曲げ、図7(b)に示すように、前枠4と後枠5とを底トレー1の前後の短辺側の縁枠3の内側に沿って差し込むことにより、底トレー1に取り付けられるものである。この際、図7(b)に示すように、先に底トレー1に収納された底受け部材2と底トレー1の縁枠3との隙間に前枠4と後枠5とを差し込むことによって、前枠4と後枠5は定位置に保持された状態となる。 Next, as shown in FIG. 1, the front frame 4 and the rear frame 5 are substantially perpendicular to each other with the left and right folded inner pieces 17 and 17 formed on the front frame 4 and the rear frame 5 facing inward. Attached to the bottom tray 1 by bending and inserting the front frame 4 and the rear frame 5 along the inner side of the edge frame 3 on the short side before and after the bottom tray 1 as shown in FIG. It is. At this time, as shown in FIG. 7B, by inserting the front frame 4 and the rear frame 5 into the gap between the bottom receiving member 2 previously stored in the bottom tray 1 and the edge frame 3 of the bottom tray 1. The front frame 4 and the rear frame 5 are held in a fixed position.
また、図7(b)に示すように、前枠4と後枠5の各敷蓋片7、7には、その上端付近の面内に左右に離間して差込穴13、13が形成されている。この差込穴13、13は、後述する分割外箱8a又は8bの被せ片に設けられた折込片14、14を差し込むための穴である(図7(d)参照)。 Moreover, as shown in FIG.7 (b), insertion holes 13 and 13 are formed in the laying piece pieces 7 and 7 of the front frame 4 and the rear frame 5 so as to be separated from each other in the plane near the upper end thereof. Has been. The insertion holes 13 and 13 are holes for inserting the folding pieces 14 and 14 provided on the cover pieces of the divided outer box 8a or 8b described later (see FIG. 7D).
次に、図1に示すように、外箱6は前枠4と後枠5との左右両側面を分離した状態で囲う一対の(左右の)分割外枠8a、8bからなり、各分割外枠8a、8bは底トレー1の縁枠3の内側に沿って立設される枠面9と各枠面9の上辺に設けられた折曲線BLによって折曲げ自在に形成された上蓋片10a、10bとを有する。各分割外枠8a、8bは略同様の構成を有するが、図6(a1)に示すように、図6(a1)に示すように一方の分割外枠8aの上蓋片10aの端辺には差込片15、15が形成される一方、図6(a2)に示すように他方の分割外枠8bの上蓋片10bの端辺には差込穴16、16が形成されている構成において異なるものである。 Next, as shown in FIG. 1, the outer box 6 is composed of a pair of (left and right) divided outer frames 8a and 8b that enclose the left and right sides of the front frame 4 and the rear frame 5 separately. The frames 8a and 8b are a top cover piece 10a formed so as to be foldable by a frame surface 9 erected along the inner side of the edge frame 3 of the bottom tray 1 and a fold line BL provided on the upper side of each frame surface 9. 10b. Each of the divided outer frames 8a and 8b has substantially the same configuration, but as shown in FIG. 6 (a1), as shown in FIG. 6 (a1), the edge of the upper lid piece 10a of one divided outer frame 8a While the insertion pieces 15 and 15 are formed, the configuration differs in that insertion holes 16 and 16 are formed on the end side of the upper lid piece 10b of the other divided outer frame 8b as shown in FIG. 6 (a2). Is.
また、各分割外枠8a、8bの矩形の枠面9の左右側辺には夫々の折曲線BLを介して折曲外片11、11が形成され、図7(d)に示すように、底トレー1の縁枠3の内側の前後に立設して差し込んだ前枠4又は後枠5の左右の角部に沿って、各分割外枠8a、8bの夫々の折曲外片11、11を折曲げた状態で囲う構成となる。 In addition, folding outer pieces 11, 11 are formed on the left and right sides of the rectangular frame surface 9 of each divided outer frame 8a, 8b via respective folding lines BL, as shown in FIG. Along each of the left and right corners of the front frame 4 or the rear frame 5 which are erected and inserted in front and rear inside the edge frame 3 of the bottom tray 1, the respective bent outer pieces 11 of the divided outer frames 8a and 8b, 11 is folded and enclosed.
また、各分割外枠8a、8bを前枠4と後枠5に固定するには、各分割外枠8a、8bの夫々の折曲外片11、11の各被せ片12に形成した折込片14を前枠4と後枠5の各敷蓋片7、7の差込穴13、13…に差し込んで係止することにより、各分割外枠8a、8bを前枠4と後枠5とに固定した状態で取付けることができる。 Moreover, in order to fix each division | segmentation outer frame 8a, 8b to the front frame 4 and the rear frame 5, the folding piece formed in each covering piece 12 of each bending outer piece 11, 11 of each division | segmentation outer frame 8a, 8b. 14 is inserted into the insertion holes 13, 13... Of the laying pieces 7, 7 of the front frame 4 and the rear frame 5 and locked, so that the divided outer frames 8a, 8b are connected to the front frame 4, the rear frame 5, and It can be installed in a fixed state.
さらに、一方の分割外枠8aの上蓋片10aと他方の分割外枠8bの上蓋片10aとを閉じた際に、一方の上蓋片10aの差込片15、15を他方の上蓋片10bの差込穴16、16に差し込んで係止することにより、外箱6の上部を閉塞することができる。 Further, when the upper cover piece 10a of one divided outer frame 8a and the upper cover piece 10a of the other divided outer frame 8b are closed, the insertion pieces 15 and 15 of the one upper cover piece 10a are replaced with the difference between the other upper cover piece 10b. The upper portion of the outer box 6 can be closed by inserting and locking into the insertion holes 16 and 16.
また、各分割外枠8a、8bにおいて、枠面9の左右の折曲外片11、11の夫々の上辺には被せ片12が折曲げ自在に形成されると共に、夫々の被せ片12は上蓋片10とは切離された構成とされている。 Further, in each of the divided outer frames 8a and 8b, a covering piece 12 is formed on the upper side of each of the left and right bent outer pieces 11 and 11 of the frame surface 9 so as to be foldable, and each covering piece 12 has an upper lid. The structure is separated from the piece 10.
上記の各分割外枠8a、8bを折り畳むには、図6(a1)、(a2)に示すように、枠面9の上部の上蓋片10a、10bと、枠面9の左右の折曲外片11、11と、各折曲外片11、11の上部の被せ片12、12…とを展開形状にした状態で、図6(b1)、(b2)に示すように、左右の折曲外片11、11を枠面9側に折り返す。次いで、図6(c1)、(c2)に示すように、左右の折曲外片11、11を折り返した側の反対側に上蓋片10a、10bを折り返した後、図6(d1)、(d2)に示すように、この折り返した上蓋片10の上に枠面9の下半分を中央折返線CTLで折り返して重ねる。さらに、図6(e1)、(e2)に示すように、枠面9の下半分の左右に露呈された一部の折曲外片11、11に左右夫々の被せ片12、12を挿入して係止することにより、図6(f1)、(f2)に示すように、折り畳んだ各分割外枠8a、8bを底トレー1の内部に収納可能とすることが可能となる。 In order to fold each of the divided outer frames 8a and 8b, as shown in FIGS. 6 (a1) and (a2), the upper lid pieces 10a and 10b on the upper part of the frame surface 9 and the left and right bent outer sides of the frame surface 9 In the state where the pieces 11, 11 and the covering pieces 12, 12,... Above the respective bent outer pieces 11, 11 are in an expanded shape, as shown in FIGS. The outer pieces 11, 11 are folded back to the frame surface 9 side. Next, as shown in FIGS. 6 (c1) and (c2), the upper lid pieces 10a and 10b are folded back on the opposite side to the side where the left and right bent outer pieces 11 and 11 are folded, and then FIG. As shown in d2), the lower half of the frame surface 9 is folded and overlapped on the folded upper lid piece 10 along the center folding line CTL. Further, as shown in FIGS. 6 (e1) and 6 (e2), the left and right covering pieces 12, 12 are inserted into a part of the bent outer pieces 11, 11 exposed on the left and right sides of the lower half of the frame surface 9, respectively. As shown in FIGS. 6 (f1) and 6 (f2), the folded divided outer frames 8a and 8b can be accommodated in the bottom tray 1 as shown in FIGS.
上記の各部材からなる梱包装置を組み立てるには、図7(a)に示すように、縁枠3を立ち上げた状態に組み立てた底トレー1の内部に折り畳んだ底受け部材2を収納する。次いで、図7(b)に示すように、前枠4と後枠5の夫々の折曲内片17、17を略直角に折曲した状態にして底受け部材2と底トレー1の縁枠3の前後の短辺側の隙間に差し込むことにより、前枠4と後枠5を底トレーの前後の定位置に保持した状態とする。また、図7(c)に示すように、前枠4と後枠5の夫々の敷蓋片7、7を閉じた状態にする。 In order to assemble the packaging device composed of the above members, the bottom receiving member 2 folded is housed in the bottom tray 1 assembled in a state where the edge frame 3 is raised as shown in FIG. Next, as shown in FIG. 7 (b), the inner frame 17 and 17 of the front frame 4 and the rear frame 5 are bent at a substantially right angle, and the edge frames of the bottom receiving member 2 and the bottom tray 1 are placed. 3, the front frame 4 and the rear frame 5 are held in a fixed position before and after the bottom tray. Moreover, as shown in FIG.7 (c), each cover piece 7 and 7 of the front frame 4 and the rear frame 5 is made into the closed state.
次いで、図7(d)に示すように、左右の分割外枠8a、8bの夫々の折曲外片11、11を略直角に折曲した状態にし、前枠4と後枠5の夫々の左右の角部に沿って、底トレー1の縁枠3の内側の前後に立設した状態で差し込む。さらに、図7(a)に示すように、左右の分割外枠8a、8bの夫々の折曲外片11、11の各被せ片12に形成した折込片14を前枠4と後枠5の各敷蓋片7、7の差込穴13、13…に差し込んで係止することにより、各分割外枠8a、8bを前枠4と後枠5とに固定した状態で取付ける。 Next, as shown in FIG. 7 (d), the folded outer pieces 11 and 11 of the left and right divided outer frames 8a and 8b are bent at substantially right angles, and the front frame 4 and the rear frame 5 are respectively folded. Insert along the left and right corners, standing up and down inside the edge frame 3 of the bottom tray 1. Further, as shown in FIG. 7 (a), the folding pieces 14 formed on the covering pieces 12 of the respective folding outer pieces 11, 11 of the left and right divided outer frames 8a, 8b are formed on the front frame 4 and the rear frame 5, respectively. Each of the divided outer frames 8a and 8b is fixedly attached to the front frame 4 and the rear frame 5 by being inserted into the insertion holes 13, 13.
また、図7(f)に示すように、左方の分割外枠8aの上蓋片10aと他方の分割外枠8bの上蓋片10aを閉じた際に、一方の上蓋片10aの差込片15、15を他方の上蓋片10bの差込穴16、16に差し込んで係止することにより、外箱6の上部を固定状態に閉塞する。なお、このような図7(f)に示す組み立て状態において、左右の分割外枠10a、10bの側面に設けられた手掛穴27、27は前枠4と後枠5に設けられた手掛穴26、26と一致した手掛穴となって、運搬の際に利便となる。 Further, as shown in FIG. 7 (f), when the upper cover piece 10a on the left divided outer frame 8a and the upper cover piece 10a on the other divided outer frame 8b are closed, the insertion piece 15 of one upper cover piece 10a is closed. , 15 are inserted into the insertion holes 16 and 16 of the other upper lid piece 10b and locked, so that the upper portion of the outer box 6 is closed in a fixed state. In the assembled state shown in FIG. 7 (f), the handle holes 27, 27 provided on the side surfaces of the left and right divided outer frames 10 a, 10 b are the handles provided on the front frame 4 and the rear frame 5. It becomes a hand hole corresponding to the holes 26 and 26, which is convenient for transportation.
上記の各部材からなる梱包装置を折り畳んで収納するには、図8に示すように、縁枠3を立ち上げた状態に組み立てた底トレー1の内部に上記のように折り畳んだ各部材として、左方の分割外枠10a、右方の分割外枠10b、前枠4、後枠5、底受け部材2を積み重ねた状態で収容することにより、大幅に減容化した状態で運搬、保管及び廃棄等が可能となる。 To fold and store the packaging device composed of each of the above members, as shown in FIG. 8, each member folded as described above inside the bottom tray 1 assembled in a state where the edge frame 3 is raised, By storing the left divided outer frame 10a, the right divided outer frame 10b, the front frame 4, the rear frame 5, and the bottom receiving member 2 in a stacked state, they can be transported, stored, and stored in a greatly reduced volume. It can be discarded.
本発明の梱包装置は、被せ箱式構造を廃止し、高さの高い被梱包物であっても容易に梱包することができ、危険を伴う封緘作業を安全なものとし、さらには開梱後の梱包材を嵩張らずに運搬し、保管し、また廃棄することができる梱包装置として利用可能である。 The packing device of the present invention eliminates the cover-box structure, and can easily pack even high-packaged items, making dangerous sealing work safe and even after unpacking. This packaging material can be transported without being bulky, stored and discarded as a packaging device.
1 底トレー
1a 底面
2 底受け部材
2a 底板
2b 折返片
3 縁枠
3a 長辺側縁枠
3b 延長片
3c 短辺側縁枠
4 前枠
4a 側面部
5 後枠
6 外箱
7 敷蓋片
7a 折込爪
8a、8b 分割外枠
9 枠面
10 上蓋片
11 折曲外片
12 被せ片
13 差込穴
14 折込片
15 差込片
16 差込穴
17 折曲内片
17a 切込爪
18 差込突部
19 差込穴
20 係止突部
21 係止穴
22 指差し穴
23 手掛穴
24 位置決め穴
25 繋ぎ片
26 手掛穴
27 手掛穴
BL 折曲線
TL 折返線
CL 切離線
CTL 中央折返線
P 被梱包物
DESCRIPTION OF SYMBOLS 1 Bottom tray 1a Bottom face 2 Bottom receiving member 2a Bottom plate 2b Folding piece 3 Edge frame 3a Long side edge frame 3b Extension piece 3c Short side edge frame 4 Front frame 4a Side face part 5 Rear frame 6 Outer box 7 Cover piece 7a Folding Claw 8a, 8b Dividing outer frame 9 Frame surface 10 Upper lid piece 11 Bending outer piece 12 Covering piece 13 Inserting hole 14 Inserting piece 15 Inserting piece 16 Inserting hole 17 Folding inner piece 17a Cutting claw 18 Inserting protrusion 19 Insertion hole 20 Locking protrusion 21 Locking hole 22 Pointing hole 23 Hand hole 24 Positioning hole 25 Connecting piece 26 Hand hole 27 Hand hole BL Folding line TL Folding line CL Folding line CTL Central folding line P Covered Package
Claims (5)
外箱は前枠と後枠との左右両側面を分離した状態で囲う一対の分割外枠からなり、
各分割外枠は底トレーの縁枠の内側に沿って立設される枠面と各枠面の上辺に折曲げ自在に形成された上蓋片とを有してなることを特徴とする梱包装置。 A pair of front and rear frames are erected along the front and rear inner sides of the edge frame formed on the four sides of the bottom tray, and the front and rear frames are covered with an outer box to be packed. In the packing device for packing things, a cover piece is formed on each upper side of the front frame and the rear frame so that it can be bent,
The outer box is composed of a pair of divided outer frames that enclose the left and right sides of the front and rear frames in a separated state,
Each of the divided outer frames has a frame surface standing along the inner side of the edge frame of the bottom tray and an upper lid piece that is foldable on the upper side of each frame surface. .
前枠と後枠との上辺に形成された各敷蓋片には左右に離間した差込穴が形成され、
各被せ片に形成した折込片を各敷蓋片の差込穴に差し込んで係止することにより、
各分割外枠を前枠と後枠とに固定した状態で取付けることを特徴とする請求項1記載の梱包装置。 Folded outer pieces are formed on the left and right sides of each divided outer frame so as to be folded along the left and right corners of the front frame or rear frame, and the upper sides of each bent outer piece are covered. While bendable,
Each laying piece formed on the upper side of the front frame and the rear frame is formed with insertion holes spaced left and right,
By inserting and engaging the folding pieces formed on each covering piece into the insertion holes of each covering piece,
The packaging apparatus according to claim 1, wherein each of the divided outer frames is attached in a state of being fixed to the front frame and the rear frame.
外箱の上部を閉塞することを特徴する請求項1又は2記載の梱包装置。 An insertion piece is formed on the edge of the upper lid piece of one divided outer frame, and an insertion hole is formed in the upper lid piece of the other divided outer frame, and the insertion piece of the upper lid piece is inserted into the insertion hole of the upper lid piece. By inserting into and locking,
The packing apparatus according to claim 1 or 2, wherein an upper portion of the outer box is closed.
この左右の折曲外片を折り返した側の反対側に上蓋片を折り返し、
この折り返した上蓋片の上に枠面の下半分を折り返して重ねることによって枠面の下半分の左右に露呈された一部の折曲外片に左右夫々の被せ片を挿入して係止することにより、
各分割外枠を折り畳んだ状態にして底トレーの内部に収納可能としたことを特徴とする請求項1、2又は3記載の梱包装置。 Frame the left and right bent outer pieces with the folded outer pieces formed on the left and right sides of the frame surface of each divided outer frame and the covering pieces formed on the upper sides of the bent outer pieces in a developed shape. Fold back to the surface side,
Fold the top lid piece to the opposite side of the folded side piece
The lower half of the frame surface is folded and overlapped on the folded upper lid piece, so that the left and right cover pieces are inserted and locked to some of the folded outer pieces exposed to the left and right of the lower half of the frame surface. By
4. The packing apparatus according to claim 1, wherein each of the divided outer frames is folded and can be stored in the bottom tray.
各折曲内片の側端に形成された切込爪を突合せ状態にして、該突合せ状態にされた切込爪に敷蓋片の上端に形成された折込爪を係止することにより、
前枠と後枠とを折り畳んだ状態にして底トレーの内部に収納可能としたことを特徴とする請求項1、2、3又は4記載の梱包装置。
Folding the folded inner pieces formed on the left and right sides of the front frame and the rear frame inward, and folding back the lid pieces formed on the upper sides of the front frame and the rear frame,
By making the incision claw formed on the side end of each folded inner piece into a butted state and locking the folded claw formed on the upper end of the laying piece to the incised claw in the abutted state,
5. The packing apparatus according to claim 1, wherein the front frame and the rear frame are folded and can be stored in the bottom tray.
Priority Applications (1)
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JP2007239786A JP4930887B2 (en) | 2007-09-14 | 2007-09-14 | Packing equipment |
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JP2007239786A JP4930887B2 (en) | 2007-09-14 | 2007-09-14 | Packing equipment |
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JP2009067456A true JP2009067456A (en) | 2009-04-02 |
JP4930887B2 JP4930887B2 (en) | 2012-05-16 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107352132A (en) * | 2017-08-24 | 2017-11-17 | 乔锋 | Packing box with frame structure |
KR101933071B1 (en) * | 2016-08-05 | 2019-01-10 | 주식회사 페이지 | Prefabricated packing boxes |
CN111017360A (en) * | 2019-12-20 | 2020-04-17 | 上海荣泰健康科技股份有限公司 | Packing box structure of massage chair |
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CN111017360A (en) * | 2019-12-20 | 2020-04-17 | 上海荣泰健康科技股份有限公司 | Packing box structure of massage chair |
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