JP2009062468A - Powder coating composition - Google Patents

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JP2009062468A
JP2009062468A JP2007232241A JP2007232241A JP2009062468A JP 2009062468 A JP2009062468 A JP 2009062468A JP 2007232241 A JP2007232241 A JP 2007232241A JP 2007232241 A JP2007232241 A JP 2007232241A JP 2009062468 A JP2009062468 A JP 2009062468A
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coating composition
powder coating
curing agent
epoxy resin
bisphenol
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JP5175509B2 (en
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Kazuyuki Suzuki
和幸 鈴木
Isao Nakanishi
功 中西
Kenji Nojima
健司 野嶋
Kento Kikuchi
剣斗 菊池
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Nippon Steel Drum Co Ltd
Nippon Paint Co Ltd
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Nippon Paint Co Ltd
Nittetsu Steel Drum Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a powder coating composition capable of forming a paint film that satisfies both chemical resistance and flexibility in a satisfiable level when applied to inside coating of drum. <P>SOLUTION: The powder coating composition comprises an o-cresol novolac-type resin (A), a bisphenol-A-type epoxy resin (B), and at least one sort of curing agent selected from the group consisting of a phenolic curing agent, amine-based curing agent, hydrazide-based curing agent, and carboxylic acid-based curing agent, and the compounding ratio [(A)/(B):weight ratio] of the o-cresol novolac-type resin (A) and the bisphenol-A-type epoxy resin (B) is 95/5 to 60/40. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、粉体塗料組成物に関する。具体的には、金属製容器の内面塗装に好適に用いられる粉体塗料組成物に関する。   The present invention relates to a powder coating composition. Specifically, it is related with the powder coating composition used suitably for the inner surface coating of metal containers.

ドラム缶等の金属製容器は、モノマー、界面活性剤、樹脂、およびこれらの水溶液、食品等の種々の内容物を充填、輸送した後、長期に渡って、保管する。したがって、このような容器の内面は、高度な耐薬品性を有することが求められる。これに対し、容器の内面を塗装し、塗膜で覆うことにより、耐薬品性を付与することが知られている。このような耐薬品性を付与するためには当該塗膜の機械的強度を高める必要がある。一方、形成される塗膜は、塗装面自体の湾曲や衝撃・変形(例えば、凹凸の形成)によって割れることがないように、十分な可とう性を有する必要がある。すなわち、容器の内面塗装に用いられる塗料には、高度な耐薬品性と十分な可とう性という相反する性能を両立する塗膜を形成することが求められる。   A metal container such as a drum can is stored for a long period of time after filling and transporting various contents such as monomers, surfactants, resins, and their aqueous solutions and foods. Therefore, the inner surface of such a container is required to have high chemical resistance. On the other hand, it is known to impart chemical resistance by coating the inner surface of the container and covering it with a coating film. In order to impart such chemical resistance, it is necessary to increase the mechanical strength of the coating film. On the other hand, the coating film to be formed needs to have sufficient flexibility so as not to be broken by bending or impact / deformation (for example, formation of irregularities) of the painted surface itself. That is, it is required that the paint used for the inner surface coating of the container be formed with a coating film having both high chemical resistance and sufficient flexibility.

しかしながら、従来公知の粉体塗料(例えば、特許文献1)は、高い可とう性を有する塗膜を形成し得るものの、耐薬品性が不十分であるので、耐薬品性と可とう性とを満足し得るレベルで両立することができない。また、このような金属製容器の内面塗装用として粉体塗料を用いた例はなかった。
特開平8−323288号公報
However, a conventionally known powder coating material (for example, Patent Document 1) can form a highly flexible coating film, but has insufficient chemical resistance, and therefore has both chemical resistance and flexibility. It is impossible to achieve both at a satisfactory level. Moreover, there was no example which used the powder coating for the inner surface coating of such a metal container.
JP-A-8-323288

本発明は上記課題を解決するためになされたものであり、その目的とするところは、金属製容器の内面塗装に用いられた場合に、耐薬品性と可とう性とを満足し得るレベルで両立する塗膜を形成し得る粉体塗料組成物を提供することにある。   The present invention has been made to solve the above-mentioned problems, and the object of the present invention is to satisfy the chemical resistance and the flexibility when used for the inner surface coating of metal containers. The object is to provide a powder coating composition capable of forming a compatible coating film.

すなわち、本発明の粉体塗料組成物は、o−クレゾールノボラック型エポキシ樹脂(A)と、ビスフェノールA型エポキシ樹脂(B)と、フェノール性硬化剤、アミン系硬化剤、ヒドラジド系硬化剤、およびカルボン酸系硬化剤からなる群より選択される少なくとも1種の硬化剤とを含み、該o−クレゾールノボラック型エポキシ樹脂(A)と、該ビスフェノールA型エポキシ樹脂(B)との配合比[(A)/(B):重量比]が、95/5〜60/40である。   That is, the powder coating composition of the present invention comprises an o-cresol novolac type epoxy resin (A), a bisphenol A type epoxy resin (B), a phenolic curing agent, an amine curing agent, a hydrazide curing agent, and And a blending ratio of the o-cresol novolac type epoxy resin (A) and the bisphenol A type epoxy resin (B) [(a). A) / (B): weight ratio] is 95/5 to 60/40.

好ましい実施形態においては、上記硬化剤が、ビスフェノールA型フェノール性硬化剤(エポキシ基を有するものは除く)である。   In a preferred embodiment, the curing agent is a bisphenol A type phenolic curing agent (excluding those having an epoxy group).

好ましい実施形態においては、上記粉体塗料組成物は、無機充填剤をさらに含む。   In a preferred embodiment, the powder coating composition further includes an inorganic filler.

好ましい実施形態においては、上記粉体塗料組成物は、上記無機充填剤を2.3〜8.9%の顔料容積濃度で含む。   In a preferred embodiment, the powder coating composition comprises the inorganic filler at a pigment volume concentration of 2.3 to 8.9%.

好ましい実施形態においては、上記粉体塗料組成物は、硬化促進剤をさらに含む。   In a preferred embodiment, the powder coating composition further includes a curing accelerator.

好ましい実施形態においては、上記粉体塗料組成物は、金属製容器の内面塗装に用いられる。   In preferable embodiment, the said powder coating composition is used for the inner surface coating of metal containers.

本発明の別の局面によれば、金属製容器が提供される。該金属製容器は、上記粉体塗料組成物が内面に塗装されている。   According to another aspect of the present invention, a metal container is provided. The metal container has the powder coating composition coated on the inner surface.

好ましい実施形態においては、上記金属製容器は、鋼製ドラム缶である。   In a preferred embodiment, the metal container is a steel drum.

本発明のさらに別の局面によれば、塗装方法が提供される。該塗装方法は、上記粉体塗料組成物を金属製容器の内面に塗布する工程、および該粉体塗料組成物が塗布された金属製容器の内面を加熱する工程を含む。   According to still another aspect of the present invention, a coating method is provided. The coating method includes a step of applying the powder coating composition to the inner surface of the metal container and a step of heating the inner surface of the metal container to which the powder coating composition is applied.

本発明の粉体塗料組成物によれば、o−クレゾールノボラック型エポキシ樹脂を主樹脂成分として含み、ビスフェノールA型エポキシ樹脂を副樹脂成分として含むので、高度な耐薬品性と十分な可とう性とを両立する塗膜を形成することができる。   According to the powder coating composition of the present invention, since it contains o-cresol novolac type epoxy resin as a main resin component and bisphenol A type epoxy resin as a sub resin component, it has high chemical resistance and sufficient flexibility. It is possible to form a coating film that achieves both.

A.粉体塗料組成物
本発明の粉体塗料組成物は、o−クレゾールノボラック型エポキシ樹脂(A)と、ビスフェノールA型エポキシ樹脂(B)と、フェノール性硬化剤、アミン系硬化剤、ヒドラジド系硬化剤、およびカルボン酸系硬化剤からなる群より選択される少なくとも1種の硬化剤とを含み、該o−クレゾールノボラック型エポキシ樹脂(A)と、該ビスフェノールA型エポキシ樹脂(B)との配合比[(A)/(B):重量比]が、95/5〜60/40である。好ましくは、本発明の粉体塗料組成物は、無機充填剤および/または硬化促進剤をさらに含み得る。以下、本発明について詳細に説明する。
A. Powder coating composition The powder coating composition of the present invention comprises an o-cresol novolac epoxy resin (A), a bisphenol A epoxy resin (B), a phenolic curing agent, an amine curing agent, and a hydrazide curing. And at least one curing agent selected from the group consisting of a carboxylic acid curing agent, and a blend of the o-cresol novolac epoxy resin (A) and the bisphenol A epoxy resin (B) The ratio [(A) / (B): weight ratio] is 95/5 to 60/40. Preferably, the powder coating composition of the present invention may further contain an inorganic filler and / or a curing accelerator. Hereinafter, the present invention will be described in detail.

A−1.o−クレゾールノボラック型エポキシ樹脂
o−クレゾールノボラック型エポキシ樹脂としては、任意の適切なものを用いることができる。好ましくは、常温で固形の樹脂が用いられる。常温で固形でない樹脂を用いる場合、粉体塗料組成物の貯蔵中に粉体粒子間で融着が起こりやすいといった問題や、常温で固形とならず粉体塗料の体をなさない場合も起こりうる。なお、本明細書中において、「常温で固形である」とは、例えば、50℃未満の温度範囲で固形であることをいい、好ましくは軟化点が60℃以上、さらに好ましくは軟化点が60℃〜128℃であることをいう。
A-1. o-Cresol Novolac Type Epoxy Resin As the o-cresol novolac type epoxy resin, any appropriate one can be used. Preferably, a resin that is solid at room temperature is used. When using a resin that is not solid at room temperature, there may be a problem that fusion between powder particles is likely to occur during storage of the powder coating composition, and it may not be solid at room temperature and may not form a powder coating body. . In the present specification, “solid at room temperature” means, for example, solid at a temperature range of less than 50 ° C., preferably a softening point of 60 ° C. or higher, and more preferably a softening point of 60 It means that it is ℃ -128 ℃.

上記o−クレゾールノボラック型エポキシ樹脂としては、1分子中に1.5個以上のエポキシ基を有するものが好ましい。   As said o-cresol novolak-type epoxy resin, what has 1.5 or more epoxy groups in 1 molecule is preferable.

上記o−クレゾールノボラック型エポキシ樹脂は、例えば、o−クレゾールとホルムアルデヒドとの反応生成物であるo−クレゾールノボラックと、エピクロルヒドリン等のエピハロヒドリンとを反応させて得ることができる。   The o-cresol novolak type epoxy resin can be obtained, for example, by reacting o-cresol novolak, which is a reaction product of o-cresol and formaldehyde, with an epihalohydrin such as epichlorohydrin.

上記o−クレゾールノボラック型エポキシ樹脂としては、市販製品を用いてもよい。市販製品としては、例えば、エポトートYDCN−701(エポキシ当量195〜220g/eq、軟化点約60〜70℃、東都化成社製)、エポトートYDCN−702(エポキシ当量195〜220g/eq、軟化点約70〜80℃、東都化成社製)、エポトートYDCN−703(エポキシ当量195〜220g/eq、軟化点約75〜85℃、東都化成社製)、エポトートYDCN−704(エポキシ当量195〜220g/eq、軟化点約85〜95℃、東都化成社製)、エピコート180S65(エポキシ当量205〜220g/eq、軟化点約67℃、ジャパンエポキシレジン社製)等が挙げられる。これらは単独で使用してもよく、2種類以上を併用してもよい。   A commercial product may be used as the o-cresol novolac type epoxy resin. Examples of commercially available products include Epototo YDCN-701 (epoxy equivalent of 195 to 220 g / eq, softening point of about 60 to 70 ° C., manufactured by Tohto Kasei Co., Ltd.), Epototo YDCN-702 (epoxy equivalent of 195 to 220 g / eq, softening point of about 70 to 80 ° C., manufactured by Toto Kasei Co., Ltd., Epototo YDCN-703 (epoxy equivalent 195 to 220 g / eq, softening point of about 75 to 85 ° C., manufactured by Toto Kasei Co., Ltd.), Epototo YDCN-704 (epoxy equivalent 195 to 220 g / eq) , Softening point of about 85 to 95 ° C, manufactured by Tohto Kasei Co., Ltd.), Epicoat 180S65 (epoxy equivalent of 205 to 220 g / eq, softening point of about 67 ° C, manufactured by Japan Epoxy Resin Co., Ltd.) These may be used alone or in combination of two or more.

A−2.ビスフェノールA型エポキシ樹脂
上記ビスフェノールA型エポキシ樹脂としては、任意の適切なものを用いることができる。好ましくは、常温で固形の樹脂が用いられる。常温で固形でない樹脂を用いる場合、粉体塗料組成物の貯蔵中に粉体粒子間で融着が起こりやすいといった問題や、常温で固形とならず粉体塗料の体をなさない場合も起こりうる。
A-2. Bisphenol A-type epoxy resin Any appropriate resin can be used as the bisphenol A-type epoxy resin. Preferably, a resin that is solid at room temperature is used. When a resin that is not solid at room temperature is used, there may be a problem that fusion between powder particles is likely to occur during storage of the powder coating composition, or it may not be solid at room temperature and may not form a powder coating body. .

上記ビスフェノールA型エポキシ樹脂としては、1分子中に1.5個以上のエポキシ基を有するものが好ましい。   As said bisphenol A type epoxy resin, what has 1.5 or more epoxy groups in 1 molecule is preferable.

上記ビスフェノールA型エポキシ樹脂は、例えば、ビスフェノールA[2,2−ビス(4−ヒドロキシフェニル)プロパン]とエピクロルヒドリン等のエピハロヒドリンとを反応させて、一旦低分子量のエポキシ樹脂を製造した後、更にビスフェノールAを付加重合させて、所望の分子量に調整する2段法により得ることができる。   The bisphenol A type epoxy resin is prepared by, for example, reacting bisphenol A [2,2-bis (4-hydroxyphenyl) propane] with an epihalohydrin such as epichlorohydrin to produce a low molecular weight epoxy resin, and then further bisphenol. It can be obtained by a two-stage method in which A is subjected to addition polymerization to adjust to a desired molecular weight.

上記ビスフェノールA型エポキシ樹脂としては、市販製品を用いてもよい。市販製品としては、例えば、エポトートYD−014(エポキシ当量900〜1000g/eq、軟化点91〜102℃、東都化成社製)、エポトートYD−017(エポキシ当量1750〜2100g/eq、軟化点117〜127℃、東都化成社製)、エポトートYD−904(エポキシ当量900〜1000g/eq、軟化点96〜107℃、東都化成社製)、エポトートYD−907(エポキシ当量1300〜1700g/eq、軟化点117〜127℃、東都化成社製)、エピコート1003F(エポキシ当量700〜800g/eq、軟化点約96℃、ジャパンエポキシレジン社製)、エピコート1004F(エポキシ当量875〜975g/eq、軟化点約103℃、ジャパンエポキシレジン社製)、エピコート1005F(エポキシ当量950〜1050g/eq、軟化点約107℃、ジャパンエポキシレジン社製)、アラルダイドXAC5007(エポキシ当量600〜700g/eq、軟化点約90℃、日本チバガイギー社製)、アラルダイドGT7004(エポキシ当量730〜830g/eq、軟化点約100℃、日本チバガイギー社製)、アラルダイドGT7097(エポキシ当量1650〜2000g/eq、軟化点約120℃、日本チバガイギー社製)等を挙げることができる。これらは、単独で使用してもよく、2種類以上併用してもよい。   A commercial product may be used as the bisphenol A type epoxy resin. Examples of commercially available products include Epototo YD-014 (epoxy equivalent 900-1000 g / eq, softening point 91-102 ° C., manufactured by Tohto Kasei Co., Ltd.), Epototo YD-017 (epoxy equivalent 1750-2100 g / eq, softening point 117- 127 ° C, manufactured by Tohto Kasei Co., Ltd.), Epototo YD-904 (epoxy equivalent 900-1000 g / eq, softening point 96-107 ° C, manufactured by Toto Kasei Co., Ltd.), Epototo YD-907 (epoxy equivalent 1300-1700 g / eq, softening point) 117-127 ° C., manufactured by Tohto Kasei Co., Ltd.), Epicoat 1003F (epoxy equivalent 700-800 g / eq, softening point about 96 ° C., manufactured by Japan Epoxy Resin), Epicoat 1004F (epoxy equivalent 875-975 g / eq, softening point about 103) ° C, manufactured by Japan Epoxy Resin Co., Ltd.), Epicoat 1005F ( Poxy equivalent 950-1050 g / eq, softening point about 107 ° C., manufactured by Japan Epoxy Resin Co., Ltd., Araldide XAC5007 (epoxy equivalent 600-700 g / eq, softening point about 90 ° C., manufactured by Ciba Geigy Japan), Araldide GT7004 (epoxy equivalent 730) ˜830 g / eq, softening point of about 100 ° C., manufactured by Ciba-Geigy Corporation of Japan), Araldide GT7097 (epoxy equivalent 1650-2000 g / eq, softening point of about 120 ° C., manufactured by Ciba-Geigy Corporation of Japan) and the like. These may be used alone or in combination of two or more.

本発明の粉体塗料組成物は、上記o−クレゾールノボラック型エポキシ樹脂(A)とビスフェノールA型エポキシ樹脂(B)とを、95/5〜60/40、好ましくは95/5〜65/35、さらに好ましくは95/5〜70/30の配合比[(A)/(B):重量比]で含む。配合比[(A)/(B):重量比]が95/5よりも多い場合、ビスフェノールA型エポキシ樹脂の配合量が少なくなり十分な可とう性を得ることができない。一方、配合比[(A)/(B):重量比]が60/40より少ない場合、o−クレゾールノボラック型エポキシ樹脂の配合量が少なくなり十分な耐薬品性を得ることができない。すなわち、本発明の粉体塗料組成物は、o−クレゾールノボラック型エポキシ樹脂をエポキシ樹脂の主成分とし、ビスフェノールA型エポキシ樹脂(B)を副成分として、所定の配合比で含むことにより、耐薬品性と可とう性とを両立する塗膜を形成することができる。   In the powder coating composition of the present invention, the o-cresol novolac type epoxy resin (A) and the bisphenol A type epoxy resin (B) are 95/5 to 60/40, preferably 95/5 to 65/35. More preferably, it is contained at a blending ratio [(A) / (B): weight ratio] of 95/5 to 70/30. When the blending ratio [(A) / (B): weight ratio] is greater than 95/5, the blending amount of the bisphenol A type epoxy resin is reduced, and sufficient flexibility cannot be obtained. On the other hand, when the blending ratio [(A) / (B): weight ratio] is less than 60/40, the blending amount of the o-cresol novolac type epoxy resin is small and sufficient chemical resistance cannot be obtained. That is, the powder coating composition of the present invention comprises an o-cresol novolac type epoxy resin as a main component of an epoxy resin and a bisphenol A type epoxy resin (B) as a subcomponent at a predetermined blending ratio, thereby providing a high resistance. A coating film having both chemical properties and flexibility can be formed.

A−3.硬化剤
本発明で用いられる硬化剤としては、フェノール性硬化剤、アミン系硬化剤、ヒドラジド系硬化剤、およびカルボン酸系硬化剤が挙げられる。硬化剤は、好ましくはフェノール性硬化剤である。硬化剤は、単独で使用してもよく、2種類以上を併用してもよい。
A-3. Curing Agent The curing agent used in the present invention includes a phenolic curing agent, an amine curing agent, a hydrazide curing agent, and a carboxylic acid curing agent. The curing agent is preferably a phenolic curing agent. A hardening | curing agent may be used independently and may use 2 or more types together.

フェノール性硬化剤としては、任意の適切なものを用いることができる。好ましくはエポキシ基を有さないビスフェノールA型フェノール性硬化剤が用いられる。エポキシ基を有さないビスフェノールA型フェノール性硬化剤としては、例えば、下記一般式(1)で表される化合物が挙げられる。このようなビスフェノールA型フェノール性硬化剤を用いることにより、可とう性がより優れた塗膜を形成し得る。

Figure 2009062468
(式中、mは、1〜4の整数を表す。) Arbitrary appropriate things can be used as a phenolic hardening | curing agent. Preferably, a bisphenol A type phenolic curing agent having no epoxy group is used. As a bisphenol A type phenolic hardening | curing agent which does not have an epoxy group, the compound represented by following General formula (1) is mentioned, for example. By using such a bisphenol A type phenolic curing agent, a coating film with more excellent flexibility can be formed.
Figure 2009062468
(In the formula, m represents an integer of 1 to 4.)

上記式(1)中、mが1未満である場合、以下に詳述するように、原料としてビスフェノールAを使用して合成することができない。mが4を越える場合、合成時に反応が進みすぎて、合成が困難となるおそれがある。   In the above formula (1), when m is less than 1, it cannot be synthesized using bisphenol A as a raw material as described in detail below. When m exceeds 4, the reaction proceeds too much during synthesis, and synthesis may be difficult.

上記一般式(1)で表される化合物のフェノール性水酸基当量は、好ましくは200〜800g/eqである。200g/eq未満である場合、粉体塗料組成物の軟化点が低下し、粉体塗料組成物の貯蔵中に粉体粒子間で融着が起こりやすくなるので、貯蔵安定性が低下するおそれがある。800g/eqを越える場合、反応性が低下するので、耐薬品性が低下するおそれがある。   The phenolic hydroxyl group equivalent of the compound represented by the general formula (1) is preferably 200 to 800 g / eq. If it is less than 200 g / eq, the softening point of the powder coating composition is lowered, and fusion between powder particles is likely to occur during storage of the powder coating composition, which may reduce storage stability. is there. When it exceeds 800 g / eq, the reactivity is lowered, so that the chemical resistance may be lowered.

上記一般式(1)で表される化合物は、例えば、ビスフェノールA型エポキシ樹脂とビスフェノールAとの反応により得ることができる。また、市販製品を用いてもよい。市販製品としては、例えば、TH−4100(フェノール性水酸基当量約725g/eq、軟化点約110℃、東都化成社製)、エピキュア171(フェノール性水酸基当量200〜286g/eq、軟化点約80℃、ジャパンエポキシレジン社製)、エキピュア170(フェノール性水酸基当量286〜400g/eq、軟化点約90℃、ジャパンエポキシレジン社製)等を挙げることができる。   The compound represented by the general formula (1) can be obtained, for example, by a reaction between a bisphenol A type epoxy resin and bisphenol A. Commercial products may also be used. Examples of commercially available products include TH-4100 (phenolic hydroxyl group equivalent of about 725 g / eq, softening point of about 110 ° C., manufactured by Tohto Kasei Co., Ltd.), EpiCure 171 (phenolic hydroxyl group equivalent of 200 to 286 g / eq, softening point of about 80 ° C. And Epoxy 170 (phenolic hydroxyl group equivalent of 286 to 400 g / eq, softening point of about 90 ° C., manufactured by Japan Epoxy Resin Co., Ltd.).

上記フェノール性硬化剤の使用量は、被塗装物の材質、保管内容物等に応じて適切に設定され得る。好ましくは、フェノール性硬化剤の使用量は、エポキシ樹脂成分(上記o−クレゾールノボラック型エポキシ樹脂およびビスフェノールA型エポキシ樹脂)のエポキシ基1当量に対して、フェノール性硬化剤のフェノール性水酸基が、0.4当量以上、さらに好ましくは0.9〜1.1当量となる量である。フェノール性水酸基当量が0.4未満である場合、エポキシ樹脂の高分子化が不十分となり、得られる塗膜の硬度や耐薬品性が低下するおそれがある。   The amount of the phenolic curing agent used can be appropriately set according to the material of the object to be coated, the stored contents, and the like. Preferably, the phenolic curing agent is used in an amount of the phenolic hydroxyl group of the phenolic curing agent with respect to 1 equivalent of the epoxy group of the epoxy resin component (the o-cresol novolac type epoxy resin and the bisphenol A type epoxy resin). The amount is 0.4 equivalent or more, more preferably 0.9 to 1.1 equivalent. When the phenolic hydroxyl group equivalent is less than 0.4, the epoxy resin is not sufficiently polymerized, and the hardness and chemical resistance of the resulting coating film may be lowered.

アミン系硬化剤としては、任意の適切なものを用いることができる。具体的には、例えば、ジシアンジアミド、ジアミノジフェニルメタン(DDM)、DDMのアダクト体、メタフェニレンジアミンが挙げられる。アミン系硬化剤の使用量は、例えば、エポキシ樹脂成分100重量部に対して、1〜10重量部、好ましくは2〜5重量部である。   Any appropriate curing agent can be used as the amine curing agent. Specific examples include dicyandiamide, diaminodiphenylmethane (DDM), an adduct of DDM, and metaphenylenediamine. The usage-amount of an amine type hardening | curing agent is 1-10 weight part with respect to 100 weight part of epoxy resin components, for example, Preferably it is 2-5 weight part.

ヒドラジド系硬化剤としては、任意の適切なものを用いることができる。具体的には、例えば、アジピン酸ジヒドラジド、セバチン酸ジヒドラジド、イソフタル酸ジヒドラジドが挙げられる。ヒドラジド系硬化剤の使用量は、例えば、エポキシ樹脂成分100重量部に対して、5〜50重量部、好ましくは10〜30重量部である。   Any appropriate hydrazide-based curing agent can be used. Specific examples include adipic acid dihydrazide, sebacic acid dihydrazide, and isophthalic acid dihydrazide. The usage-amount of a hydrazide type | system | group hardening | curing agent is 5-50 weight part with respect to 100 weight part of epoxy resin components, for example, Preferably it is 10-30 weight part.

カルボン酸系硬化剤としては、任意の適切なものを用いることができる。具体的には、例えば、アジピン酸、セバチン酸、イソフタル酸が挙げられる。好ましくは、カルボン酸系硬化剤の使用量は、エポキシ樹脂成分(上記o−クレゾールノボラック型エポキシ樹脂およびビスフェノールA型エポキシ樹脂)のエポキシ基1当量に対して、カルボン酸系硬化剤のカルボキシル基が、0.4当量以上、さらに好ましくは0.9〜1.1当量となる量である。   Any appropriate carboxylic acid curing agent can be used. Specific examples include adipic acid, sebacic acid, and isophthalic acid. Preferably, the amount of the carboxylic acid-based curing agent used is such that the carboxyl group of the carboxylic acid-based curing agent is based on 1 equivalent of the epoxy group of the epoxy resin component (the above o-cresol novolac type epoxy resin and bisphenol A type epoxy resin). 0.4 equivalent or more, more preferably 0.9 to 1.1 equivalent.

A−4.無機充填剤
本発明の粉体塗料組成物は、好ましくは無機充填剤をさらに含む。無機充填剤は、腐食因子の遮断に寄与して耐薬品性を向上させるとともに、塗膜の可とう性を向上させ得る。
A-4. Inorganic filler The powder coating composition of the present invention preferably further comprises an inorganic filler. The inorganic filler contributes to the blocking of the corrosion factor and improves the chemical resistance and can improve the flexibility of the coating film.

無機質充填材としては、例えば、アルミナ、シリカ、沈降性硫酸バリウム、炭酸カルシウム、クレー、タルク、マイカ等の体質顔料;二酸化チタン、赤色酸化鉄、黄色酸化鉄、カーボンブラック等の着色無機顔料;リン酸亜鉛、リン酸アルミニウム等の防錆顔料等を挙げることができる。好ましくは、二酸化チタン、赤色酸化鉄、黄色酸化鉄、カーボンブラック等の着色無機顔料が用いられる。隠蔽性に優れた粉体塗料組成物が得られるからである。   Examples of the inorganic filler include extender pigments such as alumina, silica, precipitated barium sulfate, calcium carbonate, clay, talc and mica; colored inorganic pigments such as titanium dioxide, red iron oxide, yellow iron oxide and carbon black; phosphorus Examples thereof include rust preventive pigments such as zinc acid and aluminum phosphate. Preferably, colored inorganic pigments such as titanium dioxide, red iron oxide, yellow iron oxide, and carbon black are used. This is because a powder coating composition having excellent concealability can be obtained.

無機充填剤の使用量としては、顔料容積濃度(PVC=Pigment Volume Concentration)が、例えば、2.3〜8.9%、好ましくは3.5〜8.5%、さらに好ましくは3.5〜7.3%となる量である。該好適範囲内で無機充填剤を用いることにより、耐蝕性により優れた塗膜を形成することができる。なお、PVCは、各成分の重量配合量を各々の密度で除すことによりその容積を求め、顔料分の容積合計を全容積合計で除することによって求められる。   As a usage-amount of an inorganic filler, pigment volume concentration (PVC = Pigment Volume Concentration) is 2.3-8.9%, for example, Preferably it is 3.5-8.5%, More preferably, it is 3.5- The amount is 7.3%. By using an inorganic filler within the preferred range, a coating film having better corrosion resistance can be formed. In addition, PVC calculates | requires the volume by remove | dividing the weight compounding quantity of each component by each density, and calculates | requires it by remove | dividing the volume sum total for a pigment by the total volume sum total.

A−5.硬化促進剤
本発明の粉体塗料組成物は、好ましくは硬化促進剤をさらに含む。硬化促進剤としては、例えば、イミダゾール類化合物、イミダゾリン類化合物が挙げられる。
A-5. Curing Accelerator The powder coating composition of the present invention preferably further comprises a curing accelerator. Examples of the curing accelerator include imidazole compounds and imidazoline compounds.

上記イミダゾール類化合物としては、例えば、2−エチル−4−メチルイミダゾール、1−メチルイミダゾール、1,2−ジメチルイミダゾール、2−メチルイミダゾール、2−エチルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、2−イソプロピルイミダゾール等のアルキルイミダゾール類、1−(2−カルバミルエチル)イミダゾール等のカルバミルアルキル置換イミダゾール類、1−シアノエチル−2−メチルイミダゾール等のシアノアルキル置換イミダゾール類、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾール、1−ベンジル−2−メチルイミダゾール等の芳香族置換イミダゾール類、1−ビニル−2−メチルイミダゾール等のアルケニル置換イミダゾール類、1−アリル−2−エチル−4−メチルイミダゾール等のアリル置換イミダゾール類及びポリイミダゾール等が挙げられる。なかでも、アルキルイミダゾール類および芳香族置換イミダゾール類が好ましく用いられる。   Examples of the imidazole compounds include 2-ethyl-4-methylimidazole, 1-methylimidazole, 1,2-dimethylimidazole, 2-methylimidazole, 2-ethylimidazole, 2-undecylimidazole, and 2-heptadecyl. Alkylimidazoles such as imidazole and 2-isopropylimidazole, carbamylalkyl-substituted imidazoles such as 1- (2-carbamylethyl) imidazole, cyanoalkyl-substituted imidazoles such as 1-cyanoethyl-2-methylimidazole, 2-phenyl Aromatic substituted imidazoles such as imidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, alkenyl substituted imidazoles such as 1-vinyl-2-methylimidazole, 1-allyl-2 Allyl-substituted imidazoles such as ethyl-4-methylimidazole and poly and imidazole. Of these, alkyl imidazoles and aromatic substituted imidazoles are preferably used.

上記イミダゾリン類化合物としては、例えば、2−フェニルイミダゾール、2−メチルイミダゾリン、2−ウンデシルイミダゾリン、2−ヘプタデシルイミダゾリン等が挙げられる。   Examples of the imidazoline compounds include 2-phenylimidazole, 2-methylimidazoline, 2-undecylimidazoline, 2-heptadecylimidazoline, and the like.

硬化促進剤の使用量は、上記硬化剤 100重量部に対して、好ましくは0.05〜15重量部、さらに好ましくは0.1〜10重量部である。使用量が該好適範囲よりも少ない場合、硬化時間が長くなるおそれがある。また、使用量が該好適範囲よりも多い場合、粉体塗料組成物の反応性が高くなるので、常温域においてもブロッキングが発生し、貯蔵安定性が不良となるおそれがある。   The amount of the curing accelerator used is preferably 0.05 to 15 parts by weight, and more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the curing agent. If the amount used is less than the preferred range, the curing time may be long. In addition, when the amount used is larger than the preferable range, the reactivity of the powder coating composition is increased, so that blocking may occur even in a normal temperature range, resulting in poor storage stability.

A−6.その他の成分
本発明の粉体塗料組成物は、必要に応じて、任意の適切な有機顔料、レベリング剤、流動化助剤、脱気剤等の添加剤や助剤をさらに含んでもよい。
A-6. Other Components The powder coating composition of the present invention may further contain additives and auxiliaries such as any appropriate organic pigment, leveling agent, fluidizing aid, and degassing agent as necessary.

A−7.粉体塗料組成物の製造方法
本発明の粉体塗料組成物は、任意の適切な製造方法を用いて製造され得る。例えば、上記の各成分からなる原料を準備した後、スーパーミキサー、ヘンシエルミキサー等を使用して原料を予備的に混合し、次いで、コニーダー、エクストルーダー等の混練機を用いて原料を溶融混練する。溶融混練は、少なくとも原料の一部が溶融し全体を混練することができる温度で行われる。溶融混練時の温度は、一般に80〜120℃である。得られた溶融物を冷却ロール、冷却コンベヤー等で冷却して固化し、粗粉砕及び微粉砕の工程を経て所望の粒径に粉砕する。このようにして得られる本発明の粉体塗料組成物の体積平均粒子径は、好ましくは5〜50μmである。
A-7. Manufacturing method of powder coating composition The powder coating composition of this invention may be manufactured using arbitrary appropriate manufacturing methods. For example, after preparing raw materials composed of the above components, the raw materials are preliminarily mixed using a super mixer, Henschel mixer, etc., and then the raw materials are melt-kneaded using a kneader such as a kneader or an extruder. To do. The melt kneading is performed at a temperature at which at least a part of the raw material is melted and the whole can be kneaded. The temperature during melt kneading is generally 80 to 120 ° C. The obtained melt is cooled and solidified by a cooling roll, a cooling conveyor or the like, and pulverized to a desired particle size through coarse pulverization and fine pulverization steps. The volume average particle size of the powder coating composition of the present invention thus obtained is preferably 5 to 50 μm.

B.被塗装物
本発明の粉体塗料組成物の塗装対象は、代表的には、金属製容器の内面である。金属製容器としては、好ましくはアルミニウム製、ステンレス製、鋼製、または鉄製の容器、さらに好ましくは鋼製、または鉄製の容器であり、特に好ましくは鋼製ドラム缶である。金属製容器の内面は、リン酸亜鉛、リン酸鉄等のリン酸塩処理や下塗り等が施されたものであってもよい。すなわち、本発明の別の局面によれば、上記粉体塗料組成物が内面に塗装された金属製容器、好ましくは鋼製ドラム缶が提供される。鋼製ドラム缶での実施例は3ピース(天板、胴体、地板)での塗装であるが、2ピース(地板+胴体、コップ、天板)での塗装も可能である。さらに、鋼製ドラム缶の場合、胴体シーム溶接部は鋼板がラップされるので溶接段差が発生する。この部分は、塗膜が均一に被覆されないので、耐蝕性不足が発生しやすい。従って、胴体シーム溶接部分には圧延処理を施し、塗膜を均一に被覆させることが望ましい。
B. The object to be coated of the powder coating composition of the present invention is typically the inner surface of a metal container. The metal container is preferably an aluminum, stainless steel, steel, or iron container, more preferably a steel or iron container, and particularly preferably a steel drum. The inner surface of the metal container may be subjected to a phosphate treatment such as zinc phosphate or iron phosphate or undercoating. That is, according to another aspect of the present invention, there is provided a metal container, preferably a steel drum can, on which the powder coating composition is coated on the inner surface. The embodiment with a steel drum can is a painting with 3 pieces (top plate, body, ground plate), but it is also possible to paint with 2 pieces (ground plate + body, cup, top plate). Further, in the case of a steel drum, a welding step is generated because the steel sheet is wrapped in the body seam weld. Since this part is not uniformly coated, the corrosion resistance is likely to be insufficient. Therefore, it is desirable that the fuselage seam welded portion is subjected to a rolling process to uniformly coat the coating film.

C.塗装方法
本発明の粉体塗料組成物を、被塗装物(代表的には、金属製容器の内面)に対して塗布し、次いで、加熱することにより塗膜を得ることができる。すなわち、本発明の別の局面によれば、上記粉体塗料組成物を金属製容器の内面に塗布する工程、および該粉体塗料組成物が塗布された金属製容器の内面を加熱する工程を含む、塗装方法が提供される。該塗装方法によれば、金属製容器に優れた耐薬品性を付与することができる。
C. Coating method The coating composition can be obtained by applying the powder coating composition of the present invention to an object to be coated (typically, the inner surface of a metal container) and then heating. That is, according to another aspect of the present invention, the step of applying the powder coating composition to the inner surface of the metal container, and the step of heating the inner surface of the metal container to which the powder coating composition is applied. Including, a coating method is provided. According to the coating method, excellent chemical resistance can be imparted to the metal container.

粉体塗料組成物を塗布する方法としては、任意の適切な方法を用いることができる。具体的には、静電粉体塗装法、スプレー塗装法、流動浸漬法等が挙げられる。なかでも、塗着効率の点から、静電粉体塗装法が好ましく用いられる。塗装膜厚は、目的に応じて適切に調整される。一般的には、塗装膜厚は、20〜150μmに設定される。鋼製ドラム缶の場合、巻締部は過酷な塑性変形を受けるため、塗膜剥離が発生しやすい。これを防止するために、巻締部の塗膜厚みを通常の1/3〜2/3程度に低減することが好ましい。これに伴う耐蝕性低下は、実際は問題にならない。他の対策としては、巻締部に補修剤を塗布することも有効である。   Any appropriate method can be used as a method of applying the powder coating composition. Specific examples include an electrostatic powder coating method, a spray coating method, and a fluidized immersion method. Of these, the electrostatic powder coating method is preferably used from the viewpoint of coating efficiency. The coating film thickness is appropriately adjusted according to the purpose. Generally, the coating film thickness is set to 20 to 150 μm. In the case of a steel drum can, the wound portion is subjected to severe plastic deformation, and thus the coating film is easily peeled off. In order to prevent this, it is preferable to reduce the coating thickness of the tightening portion to about 1/3 to 2/3 of the normal thickness. Corresponding deterioration of corrosion resistance is not a problem in practice. As another countermeasure, it is also effective to apply a repair agent to the winding part.

粉体塗料組成物を塗布した後の加熱条件は、上記エポキシ樹脂成分の種類、配合比等に応じて適切に設定され得る。例えば、加熱温度は150〜280℃、好ましくは180〜250℃である。加熱時間は、加熱温度に応じて適切に設定され得る。加熱時間は、例えば、1〜20分である。   The heating conditions after applying the powder coating composition can be appropriately set according to the kind of the epoxy resin component, the blending ratio, and the like. For example, the heating temperature is 150 to 280 ° C, preferably 180 to 250 ° C. The heating time can be appropriately set according to the heating temperature. The heating time is, for example, 1 to 20 minutes.

[実施例1]
(1)粉体塗料組成物の調製
表1に記載の原料をスーパーミキサー(株式会社カワタ社製)にて約3分間予備混合した。次いで、コニーダー(ブス社製)により約100℃の条件で溶融混練押し出しを行った。押し出された配合品を室温まで冷却・粗粉砕後、アトマイザー(不二パウダル社製)にて微粉砕し、平均粒径35μmの粉体塗料組成物を得た。
[Example 1]
(1) Preparation of powder coating composition The raw materials shown in Table 1 were premixed for about 3 minutes with a super mixer (manufactured by Kawata Corporation). Subsequently, melt-kneading extrusion was performed on the conditions of about 100 degreeC with the Kneader (made by Busus). The extruded blended product was cooled to room temperature and coarsely pulverized, and then finely pulverized with an atomizer (manufactured by Fuji Powder Co., Ltd.) to obtain a powder coating composition having an average particle size of 35 μm.

(2)試験片の作製
リン酸亜鉛処理された鋼板(0.8t×70×150mm SPCC−SD(ダル鋼板))に、(1)で調製した粉体塗料組成物を静電粉体塗装機(GX3300、オノダ社製)および静電粉体ガン(GX107、オノダ社製)を用いて静電塗装した。次いで、230℃で15分間加熱することにより、表面に塗膜が形成された試験片を得た。塗膜の厚みは、60〜80μmであった。
(2) Preparation of test piece Electrostatic powder coating machine using the powder coating composition prepared in (1) on a zinc phosphate-treated steel plate (0.8 t x 70 x 150 mm SPCC-SD (dull steel plate)) (GX3300, manufactured by Onoda) and electrostatic powder gun (GX107, manufactured by Onoda) were used for electrostatic coating. Subsequently, the test piece in which the coating film was formed on the surface was obtained by heating at 230 degreeC for 15 minute (s). The thickness of the coating film was 60 to 80 μm.

(3)可とう性評価
[耐カッピング性試験]
上記(2)で得られた試験片について、JIS K5600−5−2に準拠して、耐カッピング性試験を行った。塗膜に欠陥(割れ、剥がれ等)が生じる最小押し込み深さが5mm以上のものを「○」と評価し、5mm未満のものを「×」と評価した。結果を表1に示す。
(3) Flexibility evaluation [Copping resistance test]
The test piece obtained in the above (2) was subjected to a cupping resistance test in accordance with JIS K5600-5-2. Those having a minimum indentation depth of 5 mm or more where defects (cracking, peeling, etc.) occur in the coating film were evaluated as “◯”, and those having a depth of less than 5 mm were evaluated as “x”. The results are shown in Table 1.

[耐おもり落下性試験]
上記(2)で得られた試験片について、JIS K5600−5−3に準拠して、耐おもり落下性試験を行った。50cmの高さによる衝撃変形により、塗膜の割れ・剥がれを認めないものを「○」と評価し、それ以外を「×」と評価した。結果を表1に示す。
[Weight drop resistance test]
The test piece obtained in the above (2) was subjected to a weight drop resistance test in accordance with JIS K5600-5-3. A film where cracking / peeling of the coating film was not recognized due to impact deformation at a height of 50 cm was evaluated as “◯”, and the others were evaluated as “×”. The results are shown in Table 1.

(4)耐薬品性評価
上記(2)で得られた試験片を20〜60℃で30日間、種々の化合物溶液に浸漬した後、JIS K5600−5−6(碁盤目テープ法;2mm間隔)に準拠して、種々の化合物に対する耐性評価を行った。JIS K5600−5−6で記載された分類に基づき、分類が「0」のものを「○」と評価し、該分類が「1」または「2」のものを「△」と評価し、該分類が「3」を超えるものを「×」と評価した。結果を表1に示す。
(4) Chemical resistance evaluation After immersing the test piece obtained in (2) above in various compound solutions at 20 to 60 ° C. for 30 days, JIS K5600-5-6 (cross cut tape method; 2 mm interval) Based on the above, the resistance evaluation to various compounds was performed. Based on the classification described in JIS K5600-5-6, a classification of “0” is evaluated as “◯”, a classification of “1” or “2” is evaluated as “△”, and Those with a classification exceeding “3” were evaluated as “x”. The results are shown in Table 1.

[実施例2〜7、比較例1〜5]
表1に記載の原料を用いて、実施例1と同様にして粉体塗料組成物を調製し、試験片を作製した。得られた試験片について、実施例1と同様にして耐カッピング試験、耐おもり落下性試験、耐薬品性試験を行った。結果を表1に示す。
[Examples 2-7, Comparative Examples 1-5]
Using the raw materials listed in Table 1, a powder coating composition was prepared in the same manner as in Example 1, and a test piece was prepared. The obtained test piece was subjected to a cupping resistance test, a weight drop resistance test, and a chemical resistance test in the same manner as in Example 1. The results are shown in Table 1.

Figure 2009062468
Figure 2009062468

[試験例1]
実施例1で調製した粉体塗料組成物、比較塗料組成物1(東洋インキ社製、製品番号「519S」;溶剤系エポキシフェノール塗料組成物)、および比較塗料組成物2(東洋インキ社製、製品番号「526」;溶剤系フェノール塗料組成物)を用いて鋼製ドラム缶への塗装を行い、塗膜の性能を評価した。結果を表2に示す。
[Test Example 1]
Powder coating composition prepared in Example 1, comparative coating composition 1 (manufactured by Toyo Ink Co., product number “519S”; solvent-based epoxy phenol coating composition), and comparative coating composition 2 (manufactured by Toyo Ink Co., Ltd.) The product was coated on a steel drum using product number “526”; solvent-based phenol paint composition), and the performance of the coating film was evaluated. The results are shown in Table 2.

(1)鋼製ドラム缶の塗装
各塗料組成物をポールガンを用いて、鋼製ドラム缶(内径:567mm、内高830mm)の内面に手塗り塗装した。次いで、230℃で15分加熱することにより、内面に厚み約70μmの塗膜が形成された鋼製ドラム缶を作製した。該ドラム缶の側面部分(10cm×10cm)を用いて、形成された塗膜について以下の可とう性評価を行った。また、該ドラム缶に種々の化合物溶液を封入し、形成された塗膜の耐薬品性評価1および2を行った。
(1) Coating of steel drum can Each paint composition was hand-painted on the inner surface of a steel drum can (inner diameter: 567 mm, inner height: 830 mm) using a pole gun. Subsequently, the steel drum which the coating film with a thickness of about 70 micrometers was formed in the inner surface was produced by heating at 230 degreeC for 15 minutes. The following flexibility evaluation was performed about the formed coating film using the side part (10 cm x 10 cm) of this drum can. Further, various compound solutions were sealed in the drum, and chemical resistance evaluations 1 and 2 of the formed coating film were performed.

(2)可とう性評価
[耐カッピング性試験]
JIS K5600−5−2に準拠して、耐カッピング性試験を行い、塗膜に欠陥(割れ、剥がれ等)が生じる最小押し込み深さを測定した。
(2) Flexibility evaluation [Copping resistance test]
In accordance with JIS K5600-5-2, a cupping resistance test was performed, and the minimum indentation depth at which defects (cracking, peeling, etc.) occurred in the coating film was measured.

[耐おもり落下性試験]
JIS K5600−5−3に準拠して、耐おもり落下性試験を行い、衝撃変形によって塗膜の割れ・剥がれが生じる最低高さを測定した。
[Weight drop resistance test]
In accordance with JIS K5600-5-3, a weight drop resistance test was performed, and the minimum height at which the coating film was cracked or peeled off due to impact deformation was measured.

[鉛筆硬度測定]
JIS K5600−5−4に準拠して、塗膜の鉛筆硬度を測定した。
[Pencil hardness measurement]
Based on JIS K5600-5-4, the pencil hardness of the coating film was measured.

[基盤目試験]
JIS K5600−5−6(碁盤目テープ法;2mm間隔)に準拠して、基盤目試験を行った。JIS K5600−5−6で記載された分類に基づき、分類が「0」のものを「○」と評価し、該分類が「1」または「2」のものを「△」と評価し、該分類が「3」を超えるものを「×」と評価した。
[Fundamental eye test]
A base eye test was conducted in accordance with JIS K5600-5-6 (cross cut tape method; 2 mm spacing). Based on the classification described in JIS K5600-5-6, a classification of “0” is evaluated as “◯”, a classification of “1” or “2” is evaluated as “△”, and Those with a classification exceeding “3” were evaluated as “x”.

[溶剤ラビング試験]
メチルエチルケトンを浸した脱脂綿で塗膜表面をラビングし、素地が露出するまでのラビング回数を計測した。
[Solvent rubbing test]
The surface of the coating film was rubbed with absorbent cotton soaked with methyl ethyl ketone, and the number of rubs until the substrate was exposed was measured.

(3)耐薬品性評価1
実施例1の(4)と同様にして、塗膜の耐薬品性を評価した。
(3) Chemical resistance evaluation 1
In the same manner as in Example 1 (4), the chemical resistance of the coating film was evaluated.

(4)耐薬品性評価2
上記(1)で塗装したドラム缶に、10重量%イゲパール水溶液を充填し、室温で6ヶ月放置した。放置開始後、1ヶ月、3ヶ月、および6ヶ月経過時に塗膜の状態を目視で観察した。
(4) Chemical resistance evaluation 2
The drum painted in (1) above was filled with a 10% by weight Igepearl aqueous solution and left at room temperature for 6 months. After the start of standing, the state of the coating film was visually observed after 1 month, 3 months, and 6 months.

Figure 2009062468
Figure 2009062468

表1および表2に示されるとおり、本発明の粉体塗料組成物は、o−クレゾールノボラック型エポキシ樹脂と、ビスフェノールA型エポキシ樹脂とを所定の割合で含むので、耐薬品性と可とう性とを満足し得るレベルで両立する塗膜を形成することができる。また、無機充填剤を適度に含むことにより、さらに可とう性に優れた塗膜を形成することができる。   As shown in Tables 1 and 2, the powder coating composition of the present invention contains o-cresol novolac type epoxy resin and bisphenol A type epoxy resin in a predetermined ratio, so that chemical resistance and flexibility are achieved. It is possible to form a coating film that satisfies both of these requirements. Moreover, the coating film which was further excellent in the flexibility can be formed by containing an inorganic filler moderately.

本発明の粉体塗料組成物は、金属製容器の内面塗装に好適であることから、塗料分野において好適に用いられ得る。   Since the powder coating composition of the present invention is suitable for inner surface coating of metal containers, it can be suitably used in the paint field.

Claims (9)

o−クレゾールノボラック型エポキシ樹脂(A)と、
ビスフェノールA型エポキシ樹脂(B)と、
フェノール性硬化剤、アミン系硬化剤、ヒドラジド系硬化剤、およびカルボン酸系硬化剤からなる群より選択される少なくとも1種の硬化剤とを含み、
該o−クレゾールノボラック型エポキシ樹脂(A)と、該ビスフェノールA型エポキシ樹脂(B)との配合比[(A)/(B):重量比]が、95/5〜60/40である、
粉体塗料組成物。
o-cresol novolac type epoxy resin (A),
Bisphenol A type epoxy resin (B);
Including at least one curing agent selected from the group consisting of a phenolic curing agent, an amine curing agent, a hydrazide curing agent, and a carboxylic acid curing agent,
The blending ratio [(A) / (B): weight ratio] of the o-cresol novolac type epoxy resin (A) and the bisphenol A type epoxy resin (B) is 95/5 to 60/40.
Powder coating composition.
前記硬化剤が、ビスフェノールA型フェノール性硬化剤(エポキシ基を有するものは除く)である、請求項1に記載の粉体塗料組成物。   The powder coating composition according to claim 1, wherein the curing agent is a bisphenol A type phenolic curing agent (excluding those having an epoxy group). 無機充填剤をさらに含む、請求項1または2に記載の粉体塗料組成物。   The powder coating composition according to claim 1 or 2, further comprising an inorganic filler. 前記無機充填剤を2.3〜8.9%の顔料容積濃度で含む、請求項3に記載の粉体塗料組成物。   The powder coating composition according to claim 3, comprising the inorganic filler at a pigment volume concentration of 2.3 to 8.9%. 硬化促進剤をさらに含む、請求項1〜4のいずれかに記載の粉体塗料組成物。   The powder coating composition according to any one of claims 1 to 4, further comprising a curing accelerator. 金属製容器の内面塗装に用いられる、請求項1〜5のいずれかに記載の粉体塗料組成物。   The powder coating composition according to any one of claims 1 to 5, which is used for coating an inner surface of a metal container. 請求項1〜6のいずれかに記載の粉体塗料組成物が内面に塗装された、金属製容器。   A metal container in which the powder coating composition according to claim 1 is coated on an inner surface. 鋼製ドラム缶である、請求項7に記載の金属製容器。   The metal container according to claim 7, which is a steel drum. 請求項1〜6のいずれかに記載の粉体塗料組成物を金属製容器の内面に塗布する工程、および
該粉体塗料組成物が塗布された金属製容器の内面を加熱する工程を含む、塗装方法。
Applying the powder coating composition according to any one of claims 1 to 6 to an inner surface of a metal container; and heating the inner surface of the metal container to which the powder coating composition is applied. How to paint.
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